Professional Documents
Culture Documents
TST Lattice Tower
TST Lattice Tower
V. TABLE OF CONTENTS
1. WORK INCLUDED
SNI 07-7033 Galvanisasi (hot dip galvanized) pada besi dan baja
fabrikasi – Spesifikasi dan metode pengujian
SPLN T5.014-1:2021 Kriteria Desain Saluran Udara Tegangan Tinggi dan
Saluran Udara Tegangan Ekstra Tinggi. Bagian 1 :
Tower Rangka Baja (Lattice Steel Tower)
4. GENERAL REQUIREMENTS
Design and fabrication drawings shall be submitted by the Bidder for approval
by PLN during construction. The approved design shall be owned by PLN and
PLN has the right to use without any limitation.
The towers is designed to carry the line conductors with the necessary
insulator sets, earth conductors, and all fittings under the conditions specified.
The positions of the earth conductors with respect to the line conductors shall
be as stated in Technical Particular and Guarantee (TPG).
All tower material shall be manufactured in the factory and entirely galvanized
by the hot-dip process.
5. CLASSIFICATION OF TOWER
1 AA2 0 - 30 Suspension
Acuan Dokumen Tender V-2
Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design
- Where a transmission line route makes any deviation not exceeding 3°,
suspension type of towers with suspension insulator sets shall normally be
used.
- Where the transmission line route makes a deviation exceeding 3°, tension
towers with tension insulator sets shall be used.
- Where the transmission line route reaches end point, dead end tower with
tension insulators shall be used.
7. NON-STANDARD TOWER
2. Tower with Body extension ≤ +15 m has one or more conditions below:
• Weight span :
o Normal : > 700 m and/or
o Broken : > 400 m.
or
• Wind span :
o Normal : > 500 m and/or
o Broken : > 400 m.
or
• Wind pressure > wind pressure of tower standard.
8. WORKING LOADS
Two assumed working loads shall be taken into account for each type of
tower:
In addition to these working loads the Bidder shall check steel profiles under
erection and stringing loads which depend upon his own method of
construction of the transmission lines.
Vertical load:
The broken wire tension of conductor for suspension type of tower due to
transversal and diagonal or parallel wind shall be taken 60% and 45% of
the assumed maximum working tension respectively.
The broken wire tension of conductor for tension and dead end type of
tower due to transversal and diagonal or parallel wind shall be taken
100% and 75% of the assumed maximum working tension respectively.
Vertical load:
Ht, Hc, Ha : These values shall be the same as that for normal
maximum load.
q : Torsional force produce by the break of overhead line.
Ht', P1 : The same value as that for firm maximum load shall be used.
P2 : Unbalanced tension produced by the break of overhead.
q : Torsional force produced by the break of overhead line
Horizontal Horizontal
Type of Condition Wind Load Vertical
Transverse Longitudinal
Tower Direction (against line) Load
Load Load
Wt Wc Ht Hc Ha q Ht’ P1 P2 q
AAs Normal Perpendicular x x x x x - - - - -
Parallel x x - - - - x x - -
Diagonal x x x x x - x - - -
Broken Wire Perpendicular x x x x x x - - x x
Parallel x x - - - x x x x x
Diagonal x x x x x x x - x x
BBs Normal Perpendicular x x x x x - - - x -
CCs Parallel x x - - - - x x x -
DDs Diagonal x x x x x - x - x -
EEs Broken Wire Perpendicular x x x x x x - - x x
DDRs Parallel x x - - - x x x x x
Diagonal x x x x x x x - x x
1. The design of tower and gantry shall be complied to ASCE Standard 10-
15, 2015 otherwise specified differently as stated in this specification.
4. The safety factors will be not less than 1.50 against normal loading
conditions and 1.10 against broken wire conditions.
5. The ultimate stress, obtained from working loads multiplied by the factor
of safety, in tension member shall not exceed the yield point of
materials.
The ultimate stress, obtained from working loads multiplied by the factor
of safety, in compression member shall not exceed a figure obtained
from formula as specified in ASCE Standard 10-15, 2015.
6. The Bidder shall establish any limiting pick-up angles and shall indicate
appropriate points on the tower for the attachment of slings to permit the
lifting. The Bidder shall show on the detail drawings the dimensions
required for setting foundations components in the field. Dimensions
shall be given in millimeters.
7. Limiting Requirements.
The maximum slenderness ratio (L/r) shall comply with ASCE Standard
10-15, 2015.
8. Wind Loading
Wind pressure shall be calculated according to IEC 60826 based on
wind data which obtain from the nearest meteorological station.
Value of design wind pressure shall be minimum as follows:
- steel tower and gantry 120 kg/m2
- conductor 40 kg/m2
- insulators 60 kg/m2,
10. Bidder shall submit outline and clearance diagram tower for approval.
No bolt hole shall be more than 1.5 mm larger than corresponding bolt
diameter. As far as possible, bolt heads, rather than nuts, shall be on the
outer or upper faces of tower joints.
The design shall be such as keep the number of different parts as small
as depressions likely to hold water shall be avoided and, if not
avoidable, shall be properly drained.
The ultimate design stress in tensile members shall not exceed the
elastic limit strength of the material. The ultimate stress in the
compression members shall not exceed a figure obtained from an
approved formula to be entered in the Schedule based on the elastic
limit strength.
The cross-arm tips of tension towers shall be so arranged that two holes
for the attachment of conductor erection and maintenance tackle are
provided adjacent to each hole for tension set shackles. It shall be
possible to apply full conductor tension safely to either additional
attachment point.
At locations with steeply sloping ground, one or more of the tower legs is
to be extended or reduced in lattice steel framework, in convenient
intervals (maximum 1.5 m intervals), in an approved manner to give
minimum interference with standard body design.
Tower bodies shall be provided with horizontal diaphragm bracing for the
tower stability or to hold the tower square during erection.
The structures shall include all necessary access ladders to give access
to the various levels of the high-level equipment and shall incorporate all
necessary screens to comply with the requirements of insulation levels
and clearances.
Structures shall be rigid and self bracing against all dead, wind, pull-off
and other plied loads. Wherever such an arrangement can be adopted,
structures shall be braced by horizontal beams at intermediate or high
level to provide with holding down bolts provide this Contract.
The whole of the rolled steel sections, tubes, flats, bolts, nuts and used
shall employ weld able structural steel of and approved quality
ISO/R630. The steel shall be free from blisters, scale and other defects.
Main member and bracings of lattice structures shall be not less than 6
mm and 5 mm thick respectively.
Bolt holes are not to be more than 1.5 mm larger in diameter than the
Acuan Dokumen Tender V-8
Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design
Pockets and depressions likely to hold water shall be avoided and all
parts of the structures shall be properly drained.
Bolts and nuts shall be galvanized and fitted with spring washers. Taper
washers are to be added where necessary. Threads of bolts shall be
spun galvanized and the threads not nuts shall be oiled. No bolts shall
be of less diameter than 16 mm.
All member shall be cut to jig and holes shall be drilled or punched to jig.
Parts shall be carefully cut and holes accurately located so that when
the members are in position the holes can be accurately aligned before
being bolted up. Drifting of holes will not be permitted.
Material for steel members and plates of towers shall be of the type and grade
most suitable for the application intended and shall conform to the latest
applicable standard, specifications and recommended practices of the
industry. The quality of steel to be used for the fabrication on the towers shall
at least correspond to Bj P 41 (SS41) and Bj P 55 (SS55) according to SNI 07-
2054-2006 or SS400 and SS540 according to JIS G 3101. The steel to be
used shall be of a quality that will not have its physical properties changed or
become embrittled by hot dip galvanizing.
All material shall be tested at the steel mill in accordance with applicable
specification and standards under which they are manufactured. The Bidder
shall apply all certified mill tests. Test shall be conducted in accordance with
Acuan Dokumen Tender V-9
Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design
ASTM A 370. The test to be conducted shall include, but are not limited to
mechanical and chemical properties of all steel and additional embitterment
testing on high strength steel.
High tensile steel, when stores in the fabricators stockyard prior to fabrication
and galvanizing, shall be marked continuously throughout its length with a light
blue water paint line. In additions the grade number of the steel shall be
painted on and ringed round with paint.
All members shall be out to jig and all holes shall be drilled or punched to jig.
All parts shall be carefully cut and holes accurately located so that when the
members are in position the holes will be truly opposite to each before being
bolted up. Drifting of holes will not be allowed. Drilling, punching, cutting and
bending of all fabricated steel work shall be such as to prevent any possibility
of irregularity occurring which might introduce difficulty in the erection of the
towers on the Site.
All bends in high tensile steel shall be formed hot. All bends made by cutting
and welding shall be subjected to approval.
Approved steel gauges of the stud type shall be provided to enable the
Engineer to carry out such checking of members he may consider necessary.
Built members shall, when finished, be true and free from all kinks, twists and
open joints, and the material shall not be defective or strained in any way.
No bolt hole shall be more than 1.5 mm larger than the corresponding bolt
diameter. As far as possible, bolt heads, rather than nuts, shall be on the outer
or upper faces of tower joints.
In order to check the workmanship not less than 1 per cent of the members
corresponding to each type of tower shall be selected at random and
assembled to form complete towers in the presence of the Engineer at the
Manufacturer's Works.
Before leaving the Manufacturer's Works all tower members shall be stamped
or marked in approved positions with distinguishing numbers and/or letters
corresponding to distinguishing numbers and/or letters on approved drawings
Acuan Dokumen Tender V-10
Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design
All metal parts shall be secured by means of bolts and nuts and single
washers. The minimum diameter shall be 16 mm. All bolts shall at least
correspond to class 8.8 of JIS B 1051 and nuts shall at least correspond to
class 8 of JIS B 1052. Bolts and nuts shall be made of steel, with hexagonal
heads and the screw threads shall be metrical standard.
The nuts of all bolts for attaching to the tower, plates, brackets or angles
supporting insulator sets or each conductor fittings shall be locked by means
of lock nuts. Screw threads shall not form part of the shearing plane between
members. Bolts of any givens diameter shall be of one grade of steel and
marked for identification.
All bolts and screwed rods shall be galvanized, including the threaded
portions; all nuts shall be galvanized with the exception of the threads, which
shall be oiled. Galvanizing shall be in accordance with Clause 15.
When in position all bolts or screwed rods shall project through the
corresponding nuts, but projection shall not exceed 10 mm.
Where spring washers are used. these shall comply with JIS.
After completion the final tightening, all bolt head & nuts shall be tack welding
from the bottom up to anti climbing elevation.
15. GALVANIZING
15.1. General
Except where specified to the contrary, all iron and steel used in the
construction of the Contract Works shall be galvanized after all sawing,
shearing, drilling, punching, filing, bending and machining are
completed.
The preparation for galvanizing and the galvanizing itself shall not
adversely affect the mechanical properties of the coated material. Test
shall be carried out in accordance with the requirement stated in TST 14.
Inspection Testing & Commissioning at site.
The agreement to attempt repair shall not bind the Owner to accept the
repaired part when such is offered for re-inspection.
Either of the above measures shall not cause extra charge to the Owner
or extension of time for Completion.
Two danger plates shall be provided and fixed on each tower on front and
back faces of the tower, each on the left side of tower legs facing to the tower.
The details of danger plate are shown in the drawing. Two number plates shall
be provided and fixed on each tower on front and back faces of the tower. The
detail of number plate is shown in the drawings.
Phase indication of approved types colored red, yellow and black to indicate
the line phases. Prices are to be entered in the price schedule for the supply
of danger plates and number plates, complete with fixing bolts and nuts and
flats bars, if any.
All plates shall be of anticorrosive materials. If enameled iron plates are used,
the whole surface of each plate including the back and edges shall be properly
covered and resistant to corrosion. On all plates the colors shall be permanent
Acuan Dokumen Tender V-12
Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design
and free from fading. Bolts and nuts for fixing danger or number plates shall
be 12 mm or 1/2 inch in diameter. Thickness of all plates shall be 1.6 mm.
Each tower leg shall be fitted with an anti-climbing device installed at the
lowest level of the first tie beam and height no more than 5 m above the
ground.
On each tower two diagonally opposite legs for double circuit tower with a
diameter of at least 16 mm and assembled with 2 nuts, starting immediately
above the anti climbing devices with 2 nuts and continuing up to the earth-
wire. Holes for removable step bolts below the anti-climbing devices, will be
provided on the leg to which the permanent step bolts are fitted.
The length of the step bolts should not less than 120 mm. Their spacing will be
about 400 mm. Step bolts and holes will be also provided on one leg of all
tower body extensions. As a measure against vandals, threads of all bolts
below the anti climbing guards shall be jagged.
Shop assembled parts will be dismantled for shipment. The Bidder shall
notify the Engineer at least thirty (30) days in advance, in order that his
representative may visit Bidder's facilities and witness to shop assembly
test of each tower type before proceeding of fabrication.
The Engineer may change the order of the tests, request to conduct
further tests or substitute certain test. For the final 100% loading step,
Acuan Dokumen Tender V-13
Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design
the load shall be maintained for five (5) minutes without any collapse. In
addition to the loading test, destruction test on the same tower shall be
carried out.
If any condition is not satisfied, the loading test shall be declared invalid
and the prototype shall be rejected.
Acceptance of the design and tower test shall only be taken as complete
when the design drawing and loading test report submitted by the Bidder
has been approved.
After completion of testing, the tested towers shall become the property
of the Bidder. No tested tower nor any part thereof shall be shipped to
the site or used in the construction for the Project.
20. INSPECTION
V. DAFTAR ISI
1. UMUM
Persyaratan teknis untuk Pemasangan Tower Transmisi 150 kV ini merupakan
pedoman pelaksanaan pekerjaan sesuai standar atau ketentuan-ketentuan teknis
yang berlaku dalam kontrak ini atau persyaratan yang ditunjukkan oleh
Direksi/Pengawas Pekerjaan termasuk syarat penggunaan material Pengadaan
oleh PLN atau Pengadaan oleh Penyedia Barang/Jasa.
Ketentuan Pemasangan Tower harus berpedoman sebagai berikut :
a. Pelaksanaan Pekerjaan ini diselenggarakan secara lengkap termasuk
mengangkut dan mengerjakan semua bahan-bahan yang diperlukan,
menyediakan tenaga pekerja berikut pengawas dan hal-hal yang dianggap perlu
lainnya.
b. Penyedia barang/jasa diwajibkan menangani semua keperluan yang dibutuhkan
untuk menuju penyelesaian dan pelaksanaan secara cepat, baik dan sempurna.
c. Didalam melaksanakan pekerjaan ini, baik menurut perhitungan maupun
gambar-gambar konstruksi yang disediakan oleh Direksi atau tidak, jika diduga
terdapat kekurangan Penyedia barang/jasa diwajibkan mengadakan konsultasi
dengan Direksi Pekerjaan sebelum melaksanakan pekerjaan.
d. Pihak Penyedia barang/jasa dianggap telah mempertimbangkan semua resiko
yang mungkin terjadi akibat letak daerah pekerjaan, dan memperhitungkannya
didalam harga yang termuat pada Surat Penawaran Harga.
e. Penyedia barang/jasa harus menjaga ketertiban selama pekerjaan dilaksanakan,
sedemikian rupa sehingga lingkungan disekitarnya tertib. Misalnya pelaksanaan
pekerjaan pada malam hari atau pada saat hari-hari besar keagamaan, dan lain-
lain, Penyedia barang/jasa harus minta persetujuan Direksi Lapangan terlebih
dahulu.
2. LINGKUP PEKERJAAN
Lingkup pekerjaan ini adalah Pemasangan/Erection Latticed Steel Tower
Transmission Line 150 kV beserta accessoriesnya sesuai dengan type tower dan
formation level atau posisi Leg Extension dan Stub extension serta sesuai arah
aliran tenaga listrik dengan konduktor dan earth wire yang meliputi :
a. Pengangkutan semua material yang diperlukan, penyediaan tenaga dan
peralatan kerja, bahan-bahan penunjang lainnya dan penyiapan lahan kerja
Acuan Dokumen Tender V-1
Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 12 : Pekerjaan Pemasangan Lattice Steel Tower 150 kV
4. MATERIAL
Material yang akan dipasang diambil sendiri oleh Penyedia Barang/Jasa di Gudang
site dengan biaya pengangkutan menjadi tanggung jawab Penyedia barang/jasa.
Material yang akan dipasang sebelum diangkut ke lapangan harus dilakukan
pengecekan oleh Pengawas Lapangan bersama Penyedia Barang/Jasa, apabila
material ada lecet atau karat maka Penyedia Barang/Jasa harus mengadakan
galvanize ulang.
Material yang akan dipakai dibuat daftar/list Material, dimana harus mendapat
persetujuan Direksi Pekerjaan sebelum dipasang.
Material sisa pekerjaaan harus diserahkan ke PLN dan dikirim ke gudang PLN.
Akibat kehilangan atau sesuatu yang menimbulkan berkurangnya material tower
yang menyebabkan Tower tidak dapat berdiri adalah menjadi tanggung jawab
Penyedia Barang/Jasa untuk melengkapinya.
5. STANDAR
Dalam ketentuan ini standar yang dipakai/dianggap sah (terkecuali ditentukan lain
oleh kontrak ini) adalah :
a. Standar PLN (SPLN)
b. ASCE Standard ANSI/ASCE 10-15, 2015, American Society of Civil Engineers :
Design of Latticed Steel Transmission Structure
c. Standar Nasional Indonesia (SNI)
d. Peraturan Umum Instalasi Listrik (PUIL)
e. Atau standar lain yang disetujui
6. RENCANA KERJA
Dalam waktu selambat-lambatnya 7 (tujuh) hari setelah Penandatanganan Kontrak,
Penyedia Barang/Jasa harus menyerahkan kepada Direksi/Pengawas pekerjaan
untuk mendapatkan persetujuan tentang program kerja secara detail yang meliputi :
a. Struktur Organisasi Lapangan pekerjaan erection tower, dilengkapi dengan nama
personal dan CV
b. Time Schedule / Critical Part Methhod ( C P M )
c. Grafik kebutuhan tenaga kerja dan material
d. Disbursement & S Curve
e. Metode pelaksanaan
f. Apabila dipandang perlu untuk merubah ukuran ditinjau dari segi konstruksi,
maka Penyedia Barang/Jasa harus melaporkan kepada Direksi Pekerjaan
terlebih dahulu untuk mendapatkan persetujuan secara tertulis sebelum
perubahan konstruksi dilaksanakan.
g. Segala perubahan yang dengan sengaja dilakukan oleh Penyedia Barang/Jasa
tanpa seizin Direksi Pekerjaan, maka Direksi Pekerjaan berhak membongkar
hasil-hasil pekerjaan tersebut dan resiko akibat pembongkaran ini serta
perbaikannya ditanggung oleh Penyedia Barang/Jasa.
9. KETENTUAN PEMASANGAN
a. Di dalam pengangkutan besi/member tower (menaikkan dan menurunkan)
supaya menggunakan peralatan yang cukup sehingga member tower tidak rusak
atau bengkok dan tidak diperkenankan dibanting yang akan mengakibatkan
member tower menjadi cacat, rusak atau putus.
b. Di dalam pendirian/erection supaya setting dari material tower agar tidak
mengalami tekukan maupun yang mengakibatkan pilinan terbuka atau rusak.
Acuan Dokumen Tender V-5
Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 12 : Pekerjaan Pemasangan Lattice Steel Tower 150 kV
10. LAIN-LAIN
a. Penyedia Barang/Jasa diwajibkan menjaga ketertiban selama pelaksanaan
pekerjaan terhadap lingkungan sekitarnya maupun terhadap pekerjaannya.
b. Pekerjaan harus diserahkan dalam keadaan lengkap dan baik serta selesai
sempurna, termasuk perbaikan-perbaikan yang timbul akibat pelaksanaan
pekerjaan.
c. Penyedia Barang/Jasa dianjurkan untuk melengkapi para pekerjanya dengan topi
helm, pengaman dan alat-alat keselamatan kerja lainnya.
d. Penyedia Barang/Jasa diwajibkan melengkapi para pekerjanya yang
bertugas di atas tower dengan sabuk pengaman/safety belt yang masih dalam
keadaan baik.
paket peti/ikatan, maka materiar tower tersebut harus dimasukan kedalam beberapa
paket peti/ikatan sesuai dengan panel-panel tower secara ber-urutan.
Siku baja dengan ukuran profil dan panjang yang sama diikat dengan pelat baja
setiap jarak 1.5 meter dengan jumlah ikatan, kedua ujung dan tengah batang Pelat
baja tower dengan ukuran yang sama diikat dengan kawat baja dengan jumlah
ikatan minimum 2 buah sedangkan ring harus dilapisi minyak gemuk (oil grease)
sebelum. dimasukan kedalam karung goni. pelat baja, baut dan mur yang teral diikat
tersebut harus dimasukan kedalam peti kayu yang pelat baja atau drum baja yang
tertutup. seluruh materiar tersebut harus diberi nomor sesuai dengan
marking/nomor material pada erection/arrangement drawing.
untuk kemudian dicat dengan cat yang mengandung minyak zinc sebagaimana
instruksi Pengguna Barang/Jasa atau Direksi Pekerjaan.
p. Tanda Bahaya dan Pelat Nomor.
Tanda bahaya dan pelat nomor dipasang pada masing-masing tower/tiang
menara sebanyak 2 buah, dimuka dan dibelakang. Semua pelat dari bahan anti
karat; dengan tebal 1,6 mm dan dilengkapi pelat untuk memasang mur dan baut
dengan lubang berdiameter 12 mm.
q. Climbing Step
Setiap kaki tower harus dilengkapi dengan perlengkapan penghalang panjat
yang dipasang pada bagian terendah dari palang pertama dengan ketinggian
tidak lebih dari 5 meter diatas tanah. Untuk tower 2 sirkit pada kedua kaki yang
berhadapan secara diagonal dipasang step bolt dengan diameter 16 mm dengan
dilengkapi dengan 2 mur, dimulai dari atas penghalang panjat dipasang sampai
kepada kawat tanah. Lubang untuk penempatan step bolt harus disediakan pada
kaki tower sehingga pemasangan step bolt dapat secara permanen.
r. Panjang step bolt tidak boleh kurang dari 120 mm. Jarak antara step bolt dibuat
sejauh 0,4 m.
s. Untuk setiap body extension juga harus dilengkapi dengan lubang dan step bolt.
t. Setelah unit tower tersebut selesai secara keseluruhan dan telah diperiksa serta
dinyatakan baik oleh Pengguna Barang/Jasa atau Direksi Pekerjaan, apabila
diperlukan maka langkah selanjutnya adalah mematikan drat baut konstruksi
dengan cara pemasangan anti thef nut pada setiap baut atau dilas antara mur
dengan baut setengah lingkaran untuk setiap baut mulai dari baut paling bawah
sambungan kaki sampai pada baut stop pertama setinggi 9 m dan bekas las
tersebut harus dicat kembali. Pelaksanaan pekerjaan ini harus menurut petunjuk
Pengguna Barang/Jasa atau Direksi Pekerjaan.