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Buku II

BAB V. Syarat-Syarat Teknik dan Gambar


BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design

V. TABLE OF CONTENTS

TST.09B : LATTICE STEEL TOWER 150 kV OF NON-STANDARD DESIGN ...............V-1


1. WORK INCLUDED ....................................................................................................V-1
2. CODES AND STANDARDS .....................................................................................V-1
3. OPERATING AND DESIGN CONDITION ................................................................ V-2
4. GENERAL REQUIREMENTS ...................................................................................V-2
5. CLASSIFICATION OF TOWER ................................................................................V-2
5.1. Non Standard Type .................................................................................... V-2
5.2. Body and Leg Extensions towers .............................................................. V-3
6. USE OF NON STANDARD TOWERS ......................................................................V-3
7. NON-STANDARD TOWER.......................................................................................V-3
8. WORKING LOADS ...................................................................................................V-4
8.1. Normal Working Loads ............................................................................... V-4
8.2. Working Load at Broken Wire Condition ................................................... V-5
8.3. Combination of Loads ................................................................................ V-6
9. DESIGN OF TOWER AND GANTRY .......................................................................V-6
10. CONSTRUCTION OF TOWER AND LOW LEVEL GANTRY FOR CROSSING ....V-7
10.1. Construction Of Tower ............................................................................... V-7
10.2. Construction Of Low Level Gantry For Crossing ....................................... V-8
11. MATERIAL OF STEEL MEMBER AND PLATE .......................................................V-9
12. FABRICATION AND WORKMANSHIP ..................................................................V-10
13. ERECTION MARKS ................................................................................................V-10
14. BOLTS AND NUTS .................................................................................................V-11
15. GALVANIZING ........................................................................................................V-11
15.1. General ..................................................................................................... V-11
15.2. White Rust ................................................................................................ V-12
16. DANGER PLATE AND NUMBER PLATE ..............................................................V-12
17. ANTI CLIMBING DEVICES AND STEPS ...............................................................V-13
18. TOWER EARTHING ...............................................................................................V-13
19. SHOP ASSEMBLY AND TOWER TEST ................................................................V-13
19.1. Shop assembly test .................................................................................. V-13
19.2. Tower test ................................................................................................. V-13
20. INSPECTION ..........................................................................................................V-14

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Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design

TST.09B : LATTICE STEEL TOWER 150 kV OF NON-STANDARD DESIGN

1. WORK INCLUDED

The work shall cover, design, furnishing, fabricating, galvanizing, inspecting,


testing, shipping and delivery materials for their construction including
structural steel, connection bolts, anchor bolts, insulator and earth wire
connections, stub angles, leg extension, stub and chimney extension, tower
accessories and any other miscellaneous material required for a complete
installation of non standard tower design.

2. CODES AND STANDARDS

IEC 60826 Design Criteria of Overhead Transmission Line


IEC 60652 Loading Tests on Overhead Line Structures.
ASCE Standard 10 Design of Latticed Steel Transmission Structures
JIS G 3101 Rolled Steels for General Structure
JIS B 1051 Mechanical Properties of Fasteners made of Carbon
Steel and Alloy Steel – Part I : Bolts, Screws and Studs.
JIS B 1052 Mechanical Properties of Steel Nuts.
ASTM A123 Standard Specification for Zinc (Hot-Dip Galvanized)
Coatings on Iron and Steel Products
ASTM A143 Standard Practice for safeguarding Against
Embrittlement of Hot-Dip Galvanized Structural Steel
Products and Procedure for Detecting Embrittlement
ASTM A153 Standard Specification for Zinc Coating (Hot-Dip) on Iron
and Steel Hardware
ASTM A370 Standard Test Methods and Definitions for Mechanical
Testing of Steel Products
Permen ESDM
No. 13 Tahun 2021 Ruang Bebas dan Jarak Bebas Minimum Jaringan
Transmisi Tenaga Listrik dan Kompensasi Atas Tanah,
Bangunan dan/atau Tanaman yang Berada Dibawah
Jaringan Transmisi Tenaga Listrik

SNI 07-7033 Galvanisasi (hot dip galvanized) pada besi dan baja
fabrikasi – Spesifikasi dan metode pengujian
SPLN T5.014-1:2021 Kriteria Desain Saluran Udara Tegangan Tinggi dan
Saluran Udara Tegangan Ekstra Tinggi. Bagian 1 :
Tower Rangka Baja (Lattice Steel Tower)

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Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design

3. OPERATING AND DESIGN CONDITION

Tower shall be designed in a specified tropical climate according to Technical


Particular Guarantee (TPG) and Technical Specification.
Special attention shall be given to the condition expected at the site.

4. GENERAL REQUIREMENTS

Tower of non standard design is defined as tower with body extension


exceeding 15 meter subject to wind pressure of standard tower or tower
subject to wind pressures values exceeding the values for tower standard or
long span tower subject to wind pressure equal or greater than the standard
tower.

The wind pressure shall be calculated by the Bidder in accordance to standard


IEC 60826 with the authorized wind data for this project and it shall be
submitted to the Owner for approval.

Design and fabrication drawings shall be submitted by the Bidder for approval
by PLN during construction. The approved design shall be owned by PLN and
PLN has the right to use without any limitation.

The towers is designed to carry the line conductors with the necessary
insulator sets, earth conductors, and all fittings under the conditions specified.
The positions of the earth conductors with respect to the line conductors shall
be as stated in Technical Particular and Guarantee (TPG).

The methods of attachment of the earth conductors to the towers shall be by


means of suspension tower and by means of approved tension clamps at
tension towers. The grooves in the suspension clamps shall comply, where
applicable, with the requirements for grooves in conductor suspension clamps.
Provision shall be made on all tower types for the attachment of stringing and
maintenance equipment to the cross arms.

The dimensions, disposition and method of connection of all tower members


shall be approved.

All tower material shall be manufactured in the factory and entirely galvanized
by the hot-dip process.

5. CLASSIFICATION OF TOWER

5.1. Non Standard Type


The non standard towers shall be of the following types, and as
stated in Technical Particular and Guarantee (TPG).

Tower Angle of Type of


No.
Type Deviation Insulator

1 AA2 0 - 30 Suspension
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BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design

Tower Angle of Type of


No.
Type Deviation Insulator

2 BB2 3 - 200 Tension

3 CC2 20 - 400 Tension

4 DD2 40 - 600 Tension

5 EE2 60 - 900 Tension

6 DDR2 0 - 600 Dead End

5.2. Body and Leg Extensions towers

The basic height (±0) of each type of tower should be increased or


decreased by fixed steps of 3 m according to the layout of the routing by
means of appropriate body-extensions. The Contractors can choose
value below or another values more than stated below according to site
conditions:

- Body extension : - 3, ± 0 and + 3,


+ 6 and + 9,
+ 12 and + 15.
- Stub and chimney extension : + 0.50 m, + 1.0 m
- Leg extension : - 2 m, - 1 m, + 1 m,
+ 2 m, + 3 m, + 4 m.

6. USE OF NON STANDARD TOWERS

- Where a transmission line route is a straight line, suspension type of towers


with suspension insulator sets shall normally be used.

- Where a transmission line route makes any deviation not exceeding 3°,
suspension type of towers with suspension insulator sets shall normally be
used.

- Where the transmission line route makes a deviation exceeding 3°, tension
towers with tension insulator sets shall be used.

- Where the transmission line route reaches end point, dead end tower with
tension insulators shall be used.

7. NON-STANDARD TOWER

Tower is classified as non-standard tower if the following conditions are


fulfilled:
1. Tower with Body extension > +15 m
or
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BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design

2. Tower with Body extension ≤ +15 m has one or more conditions below:

• Weight span :
o Normal : > 700 m and/or
o Broken : > 400 m.
or
• Wind span :
o Normal : > 500 m and/or
o Broken : > 400 m.
or
• Wind pressure > wind pressure of tower standard.

8. WORKING LOADS

Two assumed working loads shall be taken into account for each type of
tower:

1. Normal working load

2. Working loads at broken wire conditions

In addition to these working loads the Bidder shall check steel profiles under
erection and stringing loads which depend upon his own method of
construction of the transmission lines.

The working loads with appropriate angles of deviation shall be determined in


such a way that it will give the worst condition for tower members.

8.1. Normal Working Loads


The following loads shall be deemed to work simultaneously. The wind
direction shall be classified into perpendicular to, parallel with and
diagonal with the line, and the larger of the load acting on the line shall
be taken as the design stress of the component material.

Vertical load:

Wt : Weight of steel tower


Wc : Weight of overhead wires, insulators fittings.

The weight of overhead wires to be applied are shown in Schedule of


Particulars.

Horizontal transverse load (Load perpendicular to line):

Ht : Wind pressure on steel tower due to wind perpendicular or


diagonal to lines.
Hc : Wind pressure on overhead lines and insulator strings due to
wind perpendicular or diagonal to line.
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BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design

Ha : Horizontal transverse direction component of maximum


tensions of overhead lines due to deviation angle of the
lines.

Horizontal longitudinal load (Load in the line direction)


Ht' : Wind pressure on steel tower parallel or diagonal to the line
direction.
P1 : Normal unbalanced tension.

8.2. Working Load at Broken Wire Condition


The unbalanced tension and torsional force in case of two of the
overhead wires on one side happens to break shall be added to normal
maximum load.

Broken conditions to be considered are as follows:

a. For double circuit tower


Breakage of two phases of conductors on the same side of tower or
breakage of one phase of conductors and one earth-wire on the
same side of tower.

b. For four circuit tower


Breakage of four phases of conductors on the same side of tower or
breakage of three phase of conductors and one earth-wire.

The maximum value of the design stress of the respective component


members shall be employed for broken wire loading.

The broken wire tension of conductor for suspension type of tower due to
transversal and diagonal or parallel wind shall be taken 60% and 45% of
the assumed maximum working tension respectively.

The broken wire tension of conductor for tension and dead end type of
tower due to transversal and diagonal or parallel wind shall be taken
100% and 75% of the assumed maximum working tension respectively.

As for overhead ground wire, 100% and 75% of maximum working


tension shall be applied respectively to all towers due to transversal and
diagonal or parallel wind direction.

Vertical load:

Wt, Wc : These value shall be the same as that for normal


maximum load.

Horizontal transverse load (Load perpendicular to line):

Ht, Hc, Ha : These values shall be the same as that for normal
maximum load.
q : Torsional force produce by the break of overhead line.

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BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design

Horizontal load (load in the direction of line):

Ht', P1 : The same value as that for firm maximum load shall be used.
P2 : Unbalanced tension produced by the break of overhead.
q : Torsional force produced by the break of overhead line

8.3. Combination of Loads

Horizontal Horizontal
Type of Condition Wind Load Vertical
Transverse Longitudinal
Tower Direction (against line) Load
Load Load
Wt Wc Ht Hc Ha q Ht’ P1 P2 q
AAs Normal Perpendicular x x x x x - - - - -
Parallel x x - - - - x x - -
Diagonal x x x x x - x - - -
Broken Wire Perpendicular x x x x x x - - x x
Parallel x x - - - x x x x x
Diagonal x x x x x x x - x x
BBs Normal Perpendicular x x x x x - - - x -
CCs Parallel x x - - - - x x x -
DDs Diagonal x x x x x - x - x -
EEs Broken Wire Perpendicular x x x x x x - - x x
DDRs Parallel x x - - - x x x x x
Diagonal x x x x x x x - x x

9. DESIGN OF TOWER AND GANTRY

1. The design of tower and gantry shall be complied to ASCE Standard 10-
15, 2015 otherwise specified differently as stated in this specification.

2. The construction of each tower will be as shown on drawings which will


be used as a general drawing for reference only.

3. The design stress of individual component members will be the largest


value of maximum stresses in the respective loading conditions.

4. The safety factors will be not less than 1.50 against normal loading
conditions and 1.10 against broken wire conditions.

Furthermore, the horizontal angles will be designed to support the


weight of a man with his equipment (120 kg) applied in the middle of the
bar with a safety factor of 1.2.

5. The ultimate stress, obtained from working loads multiplied by the factor
of safety, in tension member shall not exceed the yield point of
materials.

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BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design

The ultimate stress, obtained from working loads multiplied by the factor
of safety, in compression member shall not exceed a figure obtained
from formula as specified in ASCE Standard 10-15, 2015.

6. The Bidder shall establish any limiting pick-up angles and shall indicate
appropriate points on the tower for the attachment of slings to permit the
lifting. The Bidder shall show on the detail drawings the dimensions
required for setting foundations components in the field. Dimensions
shall be given in millimeters.

7. Limiting Requirements.
The maximum slenderness ratio (L/r) shall comply with ASCE Standard
10-15, 2015.

8. Wind Loading
Wind pressure shall be calculated according to IEC 60826 based on
wind data which obtain from the nearest meteorological station.
Value of design wind pressure shall be minimum as follows:
- steel tower and gantry 120 kg/m2
- conductor 40 kg/m2
- insulators 60 kg/m2,

10. Bidder shall submit outline and clearance diagram tower for approval.

10. CONSTRUCTION OF TOWER AND LOW LEVEL GANTRY FOR


CROSSING

10.1. Construction Of Tower

The towers shall be of approved design and construction. Unless


otherwise approved, tension members, such as cross-arm ties, which
are liable to be set in vibration, shall consist of rolled steel sections and
not flats.

All towers shall be of self-supporting construction.


The material used for the tower members shall be as specified in clause
9 Design of towers.

No bolt hole shall be more than 1.5 mm larger than corresponding bolt
diameter. As far as possible, bolt heads, rather than nuts, shall be on the
outer or upper faces of tower joints.

All members of the towers shall be connected by bolts. Connection of


members shall be designed to avoid eccentricity as much as possible.

The design shall be such as keep the number of different parts as small
as depressions likely to hold water shall be avoided and, if not
avoidable, shall be properly drained.

Steel work below ground and not protected by a minimum of 75 mm of


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BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design

concrete shall be designed with sacrificial corrosion allowance of 1 mm.

The holes necessary for accommodating the specified earthing


counterpoise connections shall be provided on each leg of every tower
and extension.

The ultimate design stress in tensile members shall not exceed the
elastic limit strength of the material. The ultimate stress in the
compression members shall not exceed a figure obtained from an
approved formula to be entered in the Schedule based on the elastic
limit strength.

The cross-arm tips of tension towers shall be so arranged that two holes
for the attachment of conductor erection and maintenance tackle are
provided adjacent to each hole for tension set shackles. It shall be
possible to apply full conductor tension safely to either additional
attachment point.

At locations with steeply sloping ground, one or more of the tower legs is
to be extended or reduced in lattice steel framework, in convenient
intervals (maximum 1.5 m intervals), in an approved manner to give
minimum interference with standard body design.

Tower bodies shall be provided with horizontal diaphragm bracing for the
tower stability or to hold the tower square during erection.

10.2. Construction Of Low Level Gantry For Crossing


150 kV low level gantry for crossing shall be provided under this contract
for supporting the insulators, overhead conductors, earthwire and other
equipment and fittings as shown on the drawings.

The structures shall include all necessary access ladders to give access
to the various levels of the high-level equipment and shall incorporate all
necessary screens to comply with the requirements of insulation levels
and clearances.

Structures shall be rigid and self bracing against all dead, wind, pull-off
and other plied loads. Wherever such an arrangement can be adopted,
structures shall be braced by horizontal beams at intermediate or high
level to provide with holding down bolts provide this Contract.

The whole of the rolled steel sections, tubes, flats, bolts, nuts and used
shall employ weld able structural steel of and approved quality
ISO/R630. The steel shall be free from blisters, scale and other defects.

Main member and bracings of lattice structures shall be not less than 6
mm and 5 mm thick respectively.

Bolt holes are not to be more than 1.5 mm larger in diameter than the
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BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design

corresponding bolt diameter. The design is to be such as to keep the


number of different parts as small as possible and is to facilities
transport, erection and inspection.

All structures shall be designed so that no failure or permanent distortion


shall occur when tested with applied forces equal to safety factor times
the maximum simultaneous working loadings.

In addition to dead and dynamic loads imposed by equipment, steel


work shall be designed to withstand simultaneously wind load.

Details and fastenings shall be designed to have factor of Safety against


failure not less than the main members of the structures.

Structure design calculation shall be submitted.

Pockets and depressions likely to hold water shall be avoided and all
parts of the structures shall be properly drained.

Steel section forming the framework shall be galvanized as specified


design of tower.

Bolts and nuts shall be galvanized and fitted with spring washers. Taper
washers are to be added where necessary. Threads of bolts shall be
spun galvanized and the threads not nuts shall be oiled. No bolts shall
be of less diameter than 16 mm.

All member shall be cut to jig and holes shall be drilled or punched to jig.
Parts shall be carefully cut and holes accurately located so that when
the members are in position the holes can be accurately aligned before
being bolted up. Drifting of holes will not be permitted.

11. MATERIAL OF STEEL MEMBER AND PLATE

Material for steel members and plates of towers shall be of the type and grade
most suitable for the application intended and shall conform to the latest
applicable standard, specifications and recommended practices of the
industry. The quality of steel to be used for the fabrication on the towers shall
at least correspond to Bj P 41 (SS41) and Bj P 55 (SS55) according to SNI 07-
2054-2006 or SS400 and SS540 according to JIS G 3101. The steel to be
used shall be of a quality that will not have its physical properties changed or
become embrittled by hot dip galvanizing.

All material shall be tested at the steel mill in accordance with applicable
specification and standards under which they are manufactured. The Bidder
shall apply all certified mill tests. Test shall be conducted in accordance with
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BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design

ASTM A 370. The test to be conducted shall include, but are not limited to
mechanical and chemical properties of all steel and additional embitterment
testing on high strength steel.

High tensile steel, when stores in the fabricators stockyard prior to fabrication
and galvanizing, shall be marked continuously throughout its length with a light
blue water paint line. In additions the grade number of the steel shall be
painted on and ringed round with paint.

12. FABRICATION AND WORKMANSHIP

All members shall be out to jig and all holes shall be drilled or punched to jig.
All parts shall be carefully cut and holes accurately located so that when the
members are in position the holes will be truly opposite to each before being
bolted up. Drifting of holes will not be allowed. Drilling, punching, cutting and
bending of all fabricated steel work shall be such as to prevent any possibility
of irregularity occurring which might introduce difficulty in the erection of the
towers on the Site.

All bends in high tensile steel shall be formed hot. All bends made by cutting
and welding shall be subjected to approval.

Approved steel gauges of the stud type shall be provided to enable the
Engineer to carry out such checking of members he may consider necessary.

Built members shall, when finished, be true and free from all kinks, twists and
open joints, and the material shall not be defective or strained in any way.

No bolt hole shall be more than 1.5 mm larger than the corresponding bolt
diameter. As far as possible, bolt heads, rather than nuts, shall be on the outer
or upper faces of tower joints.

In order to check the workmanship not less than 1 per cent of the members
corresponding to each type of tower shall be selected at random and
assembled to form complete towers in the presence of the Engineer at the
Manufacturer's Works.

If the towers are fabricated or galvanized by Sub-Bidders, the Bidder shall, if


required by the Engineer, provide a resident inspector at the works of each
Sub-Bidder during the time that the bulk of the steelwork is being fabricated or
galvanized. All cost associated with this inspection shall be included in the
contract price.

13. ERECTION MARKS

Before leaving the Manufacturer's Works all tower members shall be stamped
or marked in approved positions with distinguishing numbers and/or letters
corresponding to distinguishing numbers and/or letters on approved drawings
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BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design

or material lists to be submitted by the Bidder. The erection marks shall be


stamped before galvanizing or painting. Care shall be taken to distinguish
between various grades of steel.

14. BOLTS AND NUTS

All metal parts shall be secured by means of bolts and nuts and single
washers. The minimum diameter shall be 16 mm. All bolts shall at least
correspond to class 8.8 of JIS B 1051 and nuts shall at least correspond to
class 8 of JIS B 1052. Bolts and nuts shall be made of steel, with hexagonal
heads and the screw threads shall be metrical standard.

The nuts of all bolts for attaching to the tower, plates, brackets or angles
supporting insulator sets or each conductor fittings shall be locked by means
of lock nuts. Screw threads shall not form part of the shearing plane between
members. Bolts of any givens diameter shall be of one grade of steel and
marked for identification.

All bolts and screwed rods shall be galvanized, including the threaded
portions; all nuts shall be galvanized with the exception of the threads, which
shall be oiled. Galvanizing shall be in accordance with Clause 15.

When in position all bolts or screwed rods shall project through the
corresponding nuts, but projection shall not exceed 10 mm.

Where spring washers are used. these shall comply with JIS.

After completion the final tightening, all bolt head & nuts shall be tack welding
from the bottom up to anti climbing elevation.

15. GALVANIZING

15.1. General

Except where specified to the contrary, all iron and steel used in the
construction of the Contract Works shall be galvanized after all sawing,
shearing, drilling, punching, filing, bending and machining are
completed.

Galvanizing of all material, except core wires of line conductor and


earth- wire shall be in accordance with SNI 07-7033, ASTM A-123M, A-
143, A-384 and A-153M shall be applied by the hot dip process and shall
consist of a suitable thickness of zinc coating of not less than 600
grams/m2 (steel angle) and 350 grams/m2 (bolt and nut) of a zinc per
square meter of surface.

Galvanizing of steel core wires of line conductor and earth-wire shall be


in accordance with BS 443 shall be applied by either the hot dip or
electrolytic process. The zinc coating shall be smooth, clean, of uniform
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BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design

thickness and free from defects. If any galvanized part is found to be


imperfect, such part must be replaced.

The preparation for galvanizing and the galvanizing itself shall not
adversely affect the mechanical properties of the coated material. Test
shall be carried out in accordance with the requirement stated in TST 14.
Inspection Testing & Commissioning at site.

All expenses involved in the replacement of the imperfect part shall be


borne by the Bidder. If, in the opinion of the Owner, the extent of
damage found on site to a galvanized part appears capable of repair, the
Bidder may, after receiving such agreement, attempt to repair by
approved methods.

The agreement to attempt repair shall not bind the Owner to accept the
repaired part when such is offered for re-inspection.

15.2. White Rust


In order to avoid the formation of white rust on the galvanized surface of
iron and steel articles, the galvanized surface shall be treated with
chromate process or other approved processes.

In the event galvanized surfaces are found to be subject to the formation


of white rust in transit or storage on site, the Owner shall either:

(i) to approve a method of scrubbing and protective painting on the


Site or
(ii) to order replacing with new materials.

Either of the above measures shall not cause extra charge to the Owner
or extension of time for Completion.

16. DANGER PLATE AND NUMBER PLATE

Two danger plates shall be provided and fixed on each tower on front and
back faces of the tower, each on the left side of tower legs facing to the tower.
The details of danger plate are shown in the drawing. Two number plates shall
be provided and fixed on each tower on front and back faces of the tower. The
detail of number plate is shown in the drawings.

Phase indication of approved types colored red, yellow and black to indicate
the line phases. Prices are to be entered in the price schedule for the supply
of danger plates and number plates, complete with fixing bolts and nuts and
flats bars, if any.

All plates shall be of anticorrosive materials. If enameled iron plates are used,
the whole surface of each plate including the back and edges shall be properly
covered and resistant to corrosion. On all plates the colors shall be permanent
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TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design

and free from fading. Bolts and nuts for fixing danger or number plates shall
be 12 mm or 1/2 inch in diameter. Thickness of all plates shall be 1.6 mm.

17. ANTI CLIMBING DEVICES AND STEPS

Each tower leg shall be fitted with an anti-climbing device installed at the
lowest level of the first tie beam and height no more than 5 m above the
ground.
On each tower two diagonally opposite legs for double circuit tower with a
diameter of at least 16 mm and assembled with 2 nuts, starting immediately
above the anti climbing devices with 2 nuts and continuing up to the earth-
wire. Holes for removable step bolts below the anti-climbing devices, will be
provided on the leg to which the permanent step bolts are fitted.

The length of the step bolts should not less than 120 mm. Their spacing will be
about 400 mm. Step bolts and holes will be also provided on one leg of all
tower body extensions. As a measure against vandals, threads of all bolts
below the anti climbing guards shall be jagged.

18. TOWER EARTHING

All structures shall be earthed by means of earthing angles/driven rod/


counterpoise earthing/steel reinforcement of foundation according to SPLN
T5.012:2020 or newest edition.

19. SHOP ASSEMBLY AND TOWER TEST

19.1. Shop assembly test


One tower of each type including every combination of body extensions
shall be assembled to make sure a correct fitness of parts, adequate bolt
lengths and a proper field erection.

Shop assembled parts will be dismantled for shipment. The Bidder shall
notify the Engineer at least thirty (30) days in advance, in order that his
representative may visit Bidder's facilities and witness to shop assembly
test of each tower type before proceeding of fabrication.

19.2. Tower test


The loading test shall be carried out on one (1) full scale tower as
determined by the Engineer in accordance with IEC 60652. The
prototype tower to be tested shall comply in all respects with the
specifications except for galvanizing which will not be carried out on the
prototype tower, and shall be fabricated by the method equivalent to that
for the "production run: towers. The test procedure shall be subject to
approval of the Engineer.

The Engineer may change the order of the tests, request to conduct
further tests or substitute certain test. For the final 100% loading step,
Acuan Dokumen Tender V-13
Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 09B : Lattice Steel Tower 150 kV of Non-Standard Design

the load shall be maintained for five (5) minutes without any collapse. In
addition to the loading test, destruction test on the same tower shall be
carried out.

Upon satisfactory completion of the loading test, eight (8) members


chosen at random from the tested tower shall be under taken physical
tests at an approved testing laboratory to establish the yield points.

If any condition is not satisfied, the loading test shall be declared invalid
and the prototype shall be rejected.

Acceptance of the design and tower test shall only be taken as complete
when the design drawing and loading test report submitted by the Bidder
has been approved.

After completion of testing, the tested towers shall become the property
of the Bidder. No tested tower nor any part thereof shall be shipped to
the site or used in the construction for the Project.

20. INSPECTION

Works and materials covered by these specifications shall be subject to


inspection by the Engineer. The Bidder shall furnish facilities and equipment
for inspection and testing of materials and maintain good quality of
workmanship at the works where the materials are being manufactured. The
Bidder shall notify in advance the date of test and inspection at works to make
arrangements for the presence of Engineers representative.

Acuan Dokumen Tender V-14


Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 12 : Pekerjaan Pemasangan Lattice Steel Tower 150 kV

V. DAFTAR ISI

TST.12: PEKERJAAN PEMASANGAN LATTICE STEEL TOWER 150 kV .................... V-1


1. UMUM.............................................................................................................. V-1
2. LINGKUP PEKERJAAN ................................................................................... V-1
3. PERALATAN DAN PERLENGKAPAN KERJA ................................................. V-2
4. MATERIAL ....................................................................................................... V-2
5. STANDAR ........................................................................................................ V-3
6. RENCANA KERJA ........................................................................................... V-3
7. GAMBAR DAN UKURAN ................................................................................. V-3
8. JALAN MASUK KE TEMPAT PEKERJAAN ..................................................... V-4
9. KETENTUAN PEMASANGAN ......................................................................... V-5
10. LAIN-LAIN ........................................................................................................ V-6
11. PENGECEKAN TOWER .................................................................................. V-7
12. PENGAMBILAN DAN PENGANGKUTAN TOWER .......................................... V-7
13. PERBAIKAN PROFIL BAJA (STRAIGHTENING)............................................. V-8
14. PEMASANGAN (ERECTION) .......................................................................... V-8
15. PENGUKURAN DAN PEMBAYARAN ............................................................ V-10

Acuan Dokumen Tender V-i


Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 12 : Pekerjaan Pemasangan Lattice Steel Tower 150 kV

TST.12: PEKERJAAN PEMASANGAN LATTICE STEEL TOWER 150 kV

1. UMUM
Persyaratan teknis untuk Pemasangan Tower Transmisi 150 kV ini merupakan
pedoman pelaksanaan pekerjaan sesuai standar atau ketentuan-ketentuan teknis
yang berlaku dalam kontrak ini atau persyaratan yang ditunjukkan oleh
Direksi/Pengawas Pekerjaan termasuk syarat penggunaan material Pengadaan
oleh PLN atau Pengadaan oleh Penyedia Barang/Jasa.
Ketentuan Pemasangan Tower harus berpedoman sebagai berikut :
a. Pelaksanaan Pekerjaan ini diselenggarakan secara lengkap termasuk
mengangkut dan mengerjakan semua bahan-bahan yang diperlukan,
menyediakan tenaga pekerja berikut pengawas dan hal-hal yang dianggap perlu
lainnya.
b. Penyedia barang/jasa diwajibkan menangani semua keperluan yang dibutuhkan
untuk menuju penyelesaian dan pelaksanaan secara cepat, baik dan sempurna.
c. Didalam melaksanakan pekerjaan ini, baik menurut perhitungan maupun
gambar-gambar konstruksi yang disediakan oleh Direksi atau tidak, jika diduga
terdapat kekurangan Penyedia barang/jasa diwajibkan mengadakan konsultasi
dengan Direksi Pekerjaan sebelum melaksanakan pekerjaan.
d. Pihak Penyedia barang/jasa dianggap telah mempertimbangkan semua resiko
yang mungkin terjadi akibat letak daerah pekerjaan, dan memperhitungkannya
didalam harga yang termuat pada Surat Penawaran Harga.
e. Penyedia barang/jasa harus menjaga ketertiban selama pekerjaan dilaksanakan,
sedemikian rupa sehingga lingkungan disekitarnya tertib. Misalnya pelaksanaan
pekerjaan pada malam hari atau pada saat hari-hari besar keagamaan, dan lain-
lain, Penyedia barang/jasa harus minta persetujuan Direksi Lapangan terlebih
dahulu.

2. LINGKUP PEKERJAAN
Lingkup pekerjaan ini adalah Pemasangan/Erection Latticed Steel Tower
Transmission Line 150 kV beserta accessoriesnya sesuai dengan type tower dan
formation level atau posisi Leg Extension dan Stub extension serta sesuai arah
aliran tenaga listrik dengan konduktor dan earth wire yang meliputi :
a. Pengangkutan semua material yang diperlukan, penyediaan tenaga dan
peralatan kerja, bahan-bahan penunjang lainnya dan penyiapan lahan kerja
Acuan Dokumen Tender V-1
Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 12 : Pekerjaan Pemasangan Lattice Steel Tower 150 kV

untuk sortir material tower, peralatan/material dan lain sebagainya, sehingga


pekerjaan Pemasangan/Erection Tower dapat berjalan lancar dengan hasil
sesuai persyaratan teknis.
b. Pemasangan Tower dan accessories seperti Name & Danger Plat, Anti Climbing,
Anti Theft Nut sesuai tipe tower yang direncanakan.
c. Pengukuran Tahanan Pentanahan
d. Pemasangan Counter Poise bila diperlukan.

3. PERALATAN DAN PERLENGKAPAN KERJA


a. Penyedia Barang/Jasa harus menyediakan sendiri semua peralatan kerja yang
dipergunakan seperti : Mesin pemotong besi (Steel Cutter), Winch, Mesin Lass,
Mesin pelubang (plong) press hydrolik pressure, hand winch, theodolith, Seling
Anti Twist, Swivel, Snatch block, screw anchor, dan lain sebagainya sesuai
kebutuhan pekerjaan.
b. Penyedia Barang/Jasa juga diwajibkan menyediakan perlengkapan kerja atau
pendukung lainnya seperti: tambang, kawat seling, kunci-kunci (kunci moments),
bambu, tali pengikat dan lain sebagainya sehingga pekerjaan dapat berjalan
lancar dan baik.
c. Penyediaan semua peralatan dan perlengkapan tersebut di atas di haruskan dan
menjadi tanggungjawab Penyedia Barang/Jasa.

4. MATERIAL
Material yang akan dipasang diambil sendiri oleh Penyedia Barang/Jasa di Gudang
site dengan biaya pengangkutan menjadi tanggung jawab Penyedia barang/jasa.
Material yang akan dipasang sebelum diangkut ke lapangan harus dilakukan
pengecekan oleh Pengawas Lapangan bersama Penyedia Barang/Jasa, apabila
material ada lecet atau karat maka Penyedia Barang/Jasa harus mengadakan
galvanize ulang.
Material yang akan dipakai dibuat daftar/list Material, dimana harus mendapat
persetujuan Direksi Pekerjaan sebelum dipasang.
Material sisa pekerjaaan harus diserahkan ke PLN dan dikirim ke gudang PLN.
Akibat kehilangan atau sesuatu yang menimbulkan berkurangnya material tower
yang menyebabkan Tower tidak dapat berdiri adalah menjadi tanggung jawab
Penyedia Barang/Jasa untuk melengkapinya.

Acuan Dokumen Tender V-2


Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 12 : Pekerjaan Pemasangan Lattice Steel Tower 150 kV

5. STANDAR
Dalam ketentuan ini standar yang dipakai/dianggap sah (terkecuali ditentukan lain
oleh kontrak ini) adalah :
a. Standar PLN (SPLN)
b. ASCE Standard ANSI/ASCE 10-15, 2015, American Society of Civil Engineers :
Design of Latticed Steel Transmission Structure
c. Standar Nasional Indonesia (SNI)
d. Peraturan Umum Instalasi Listrik (PUIL)
e. Atau standar lain yang disetujui

6. RENCANA KERJA
Dalam waktu selambat-lambatnya 7 (tujuh) hari setelah Penandatanganan Kontrak,
Penyedia Barang/Jasa harus menyerahkan kepada Direksi/Pengawas pekerjaan
untuk mendapatkan persetujuan tentang program kerja secara detail yang meliputi :
a. Struktur Organisasi Lapangan pekerjaan erection tower, dilengkapi dengan nama
personal dan CV
b. Time Schedule / Critical Part Methhod ( C P M )
c. Grafik kebutuhan tenaga kerja dan material
d. Disbursement & S Curve
e. Metode pelaksanaan

7. GAMBAR DAN UKURAN


a. Gambar-gambar yang dilampirkan dalam syarat-syarat ini merupakan sebagian
dari spesifikasi umum persyaratan teknis dari Kontrak. Gambar-gambar
tambahan, dapat diberikan sebagai pelengkap, tetapi gambar-gambar pelengkap
tersebut tidak dapat dipakai sebagai dasar claim atau tambahan harga.
b. Gambar-gambar yang berlaku untuk pelaksanaan pekerjaan ini ialah gambar-
gambar kontrak, yang telah disahkan oleh Pengguna Barang/Jasa.
c. Gambar-gambar lain dan gambar-gambar detail untuk pelaksanaan harus
disiapkan Penyedia Barang/Jasa dan baru dapat dipakai sebagai dasar
pelaksanaan setelah mendapat persetujuan dari Direksi Pekerjaan.
d. Penyedia Barang/Jasa harus mentaati ukuran-ukuran yang tercantum dalam
gambar-gambar kontrak serta penjelasannya disertai Standar.
e. Jika dalam gambar-gambar tersebut terdapat perbedaan ukuran maka Penyedia
Barang/Jasa diwajibkan untuk mempertanyakan pada Direksi Pekerjaan guna
mendapat keterangan yang benar.
Acuan Dokumen Tender V-3
Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 12 : Pekerjaan Pemasangan Lattice Steel Tower 150 kV

f. Apabila dipandang perlu untuk merubah ukuran ditinjau dari segi konstruksi,
maka Penyedia Barang/Jasa harus melaporkan kepada Direksi Pekerjaan
terlebih dahulu untuk mendapatkan persetujuan secara tertulis sebelum
perubahan konstruksi dilaksanakan.
g. Segala perubahan yang dengan sengaja dilakukan oleh Penyedia Barang/Jasa
tanpa seizin Direksi Pekerjaan, maka Direksi Pekerjaan berhak membongkar
hasil-hasil pekerjaan tersebut dan resiko akibat pembongkaran ini serta
perbaikannya ditanggung oleh Penyedia Barang/Jasa.

8. JALAN MASUK KE TEMPAT PEKERJAAN


a. Penyedia Barang/Jasa harus mengusahakan sendiri pengangkutan dan jalan
masuk ke tempat pekerjaan, mendistribusikan material Tower dan peralatan kerja
beserta segala sesuatu yang wajib disediakan sendiri oleh Penyedia
Barang/Jasa untuk keperluan pekerjaan. Demikian juga menjadi tanggung
jawabnya untuk mendapatkan informasi mengenai batas kemampuan jalan-jalan
dan jembatan/gorong-gorong.
b. Penyedia Barang/Jasa harus membuat / memasang tanda-tanda / petunjuk-
petunjuk sedemikian rupa sehingga orang mudah sampai ke lokasi pekerjaan.
c. Penyedia Barang/Jasa harus membuat jalan-jalan darurat untuk mengangkut
material dan peralatan berat lainnya, sehingga pelaksanaan pekerjaan dapat
berjalan dengan lancar.
d. Adanya klaim maupun perselisihan, tidak akan dilayani atas kesulitan-kesulitan
mengenai jalan masuk, batas kemampuan jalan dan jembatan/urung-urung atau
atas alasan lain yang berhubungan dengan pengangkutan material/peralatan ke
lokasi pekerjaan.
e. Pengangkutan dan penempatan sementara dari material tower yang akan
dipasang dan peralatan yang digunakan harus dilaksanakan sebaik-baiknya
sedemikian rupa sehingga tidak mengganggu lalu lintas umum.
f. Pelaksanaan Pekerjaan ini diselenggarakan secara lengkap termasuk
mengangkut dan mengerjakan semua bahan-bahan yang diperlukan,
menyediakan tenaga pekerja berikut pengawas dan hal-hal yang dianggap perlu
lainnya.
g. Penyedia Barang/Jasa diwajibkan menangani semua keperluan yang dibutuhkan
untuk menuju penyelesaian dan pelaksanaan secara cepat, baik dan sempurna.
h. Didalam melaksanakan pekerjaan ini, baik menurut perhitungan maupun
gambar-gambar konstruksi yang disediakan oleh Direksi Pekerjaan atau tidak,
Acuan Dokumen Tender V-4
Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 12 : Pekerjaan Pemasangan Lattice Steel Tower 150 kV

jika diduga terdapat kekurangan Penyedia Barang/Jasa diwajibkan mengadakan


konsultasi dengan Direksi Pekerjaan sebelum melaksanakan pekerjaan.
i. Pihak Penyedia Barang/Jasa dianggap telah mempertimbangkan semua resiko
yang mungkin terjadi akibat letak daerah pekerjaan, dan memperhitungkannya
didalam harga yang termuat pada Surat Penawaran Harga.
j. Penyedia Barang/Jasa harus menjaga ketertiban selama pekerjaan
dilaksanakan, sedemikian rupa sehingga lingkungan disekitarnya tertib. Misalnya
pelaksanaan pekerjaan pada malam hari atau pada saat hari-hari besar
keagamaan, dan lain-lain, Penyedia Barang/Jasa harus minta persetujuan
Direksi Pekerjaan terlebih dahulu.
k. Apabila pekerjaan dilaksanakan berdekatan dengan instalasi listrik, baik
tegangan tinggi, menengah maupun rendah ataupun instalasi lainnya maka
Penyedia Barang/Jasa harus memperhatikan petunjuk-petunjuk tentang
keselamatan dan mengatur pelaksanaan pekerjaan tersebut sedemikian rupa
sehingga tidak menimbulkan bahaya kecelakaan karena listrik atau kecelakaan
lainnya.
l. Penyedia barang/jasa bertanggung jawab sepenuhnya atas segala bentuk
kecelakaan yang terjadi dalam melaksanakan pekerjaan tersebut.
m. Selama pekerjaan dilaksanakan pada tempat-tempat penyeberangan jalan dan
tempat-tempat yang ramai atau lalu lintas kendaraan. Penyedia Barang/Jasa
harus memasang tanda/papan pengumuman/perhatian sehingga pekerjaan
dapat dilaksanakan dengan tertib, aman dan lancar.
n. Pada setiap penyeberangan jalan juga harus dipasang andang-andang
pengaman atau jala-jala/tali-tali agar tidak membahayakan keselamatan umum
dan lalu lintas bilamana pekerjaan penarikan kawat sedang dilaksanakan
o. Kerusakan yang timbul pada barang-barang milik PLN dan/atau milik pihak lain
akibat kelalaian Penyedia Barang/Jasa diwaktu melaksanakan pekerjaan
tersebut harus diganti/diperbaiki oleh Penyedia Barang/Jasa.

9. KETENTUAN PEMASANGAN
a. Di dalam pengangkutan besi/member tower (menaikkan dan menurunkan)
supaya menggunakan peralatan yang cukup sehingga member tower tidak rusak
atau bengkok dan tidak diperkenankan dibanting yang akan mengakibatkan
member tower menjadi cacat, rusak atau putus.
b. Di dalam pendirian/erection supaya setting dari material tower agar tidak
mengalami tekukan maupun yang mengakibatkan pilinan terbuka atau rusak.
Acuan Dokumen Tender V-5
Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 12 : Pekerjaan Pemasangan Lattice Steel Tower 150 kV

c. Material tower tidak diperkenankan mengalami gesekan terhadap tanah maupun


besi, ataupun barang-barang keras lainnya, agar tidak mengalami cacat dan
memerlukan perawatan dengan cat secara baik oleh Penyedia Barang/Jasa.
d. Pada saat pendirian/erection tower semua baut harus cukup dan dikunci dengan
kuat sesuai tarikan kunci momen dan semua lubang harus tetutup dengan baut
dan mur atau cara lain yang ditunjukan oleh Direksi Pekerjaan.
e. Untuk pekerjaan di daerah bertegangan yang memerlukan pemadaman maka
Penyedia Barang/Jasa harus menyampaikan program pelaksanaan kepada
Direksi Pekerjaan, selambat-lambatnya 7 (tujuh) hari sebelum pelaksanaan
pekerjaan.
f. Setiap perubahan mengenai urutan pekerjaan yang mengakibatkan
perpanjangan waktu pemadaman harus mendapatkan persetujuan Direksi
Pekerjaan.
g. Bila pelaksanaan pekerjaan di daerah bertegangan, maka tegangan tersebut
harus di matikan dan dipasang "Apparatus Short Circuit Grounding" sesuai
petunjuk Direksi Pekerjaan.
h. Setiap pekerja yang bekerja di daerah yang bertegangan harus dilengkapi
dengan:
1) Sepatu khusus untuk tegangan tinggi
2) Topi / Helm khusus untuk tegangan tinggi
3) Apabila memanjat harus dilengkapi dengan sabuk pengaman.

10. LAIN-LAIN
a. Penyedia Barang/Jasa diwajibkan menjaga ketertiban selama pelaksanaan
pekerjaan terhadap lingkungan sekitarnya maupun terhadap pekerjaannya.
b. Pekerjaan harus diserahkan dalam keadaan lengkap dan baik serta selesai
sempurna, termasuk perbaikan-perbaikan yang timbul akibat pelaksanaan
pekerjaan.
c. Penyedia Barang/Jasa dianjurkan untuk melengkapi para pekerjanya dengan topi
helm, pengaman dan alat-alat keselamatan kerja lainnya.
d. Penyedia Barang/Jasa diwajibkan melengkapi para pekerjanya yang
bertugas di atas tower dengan sabuk pengaman/safety belt yang masih dalam
keadaan baik.

Acuan Dokumen Tender V-6


Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 12 : Pekerjaan Pemasangan Lattice Steel Tower 150 kV

11. PENGECEKAN TOWER


a. Penyedia Barang/Jasa harus melakukan pengecekan terhadap seluruh
pengencangan baut-baut sesuai standar.
b. Penyedia Barang/Jasa harus melakukan Pengukuran Tahanan Pentanahan dan
harus melakukan pemasangan Counter Poise bila hasil pengukuran tahanan
pentanahan mencapai > 10 Ohm dan semua biaya menjadi tanggung jawab
Penyedia Barang/Jasa. Detil pekerjaan pentanahan/pembumian mengacu pada
SPLN T5.012 : 2020
c. Pelaksanaan pekerjaan ini diselenggarakan secara lengkap termasuk
mengangkut dan mengerjakan semua bahan-bahan yang diperlukan,
menyediakan tenaga kerja berikut pengawas dan hal-hal yang dianggap perlu
lainnya.

12. PENGAMBILAN DAN PENGANGKUTAN TOWER


Sesuai lingkup pekerjaan pada butir 8, Penyedia Barang/Jasa berkewajiban untuk
mengangkut dan memasang Tower serta melakukan penarikan konduktor yang
disediakan oleh PLN.
Penyerahan tower dan konduktor dari Pabrikan kepada PLN UIP dilakukan di lokasi
penyimpanan milik Pabrikan dan dihadiri oleh Penyedia Jasa Pemasangan yang
telah ditunjuk untuk melaksanakan pemasangan tower transmisi. Pemeriksaan dan
penyerahan material tower transmisi dari Pengguna Barang/Jasa kepada Penyedia
Barang/Jasa dituangkan dalam Berita Acara Serah Terima (BAST) barang dan TUG
9. Kelengkapan dokumen yang disediakan Pengguna Barang/Jasa yang
disampaikan oleh Pabrikan Tower adalah sebagai berikut :
1) Material List
2) Surat Pernyataan Jaminan Mutu dan Kualitas Barang
3) Surat Jaminan Garansi Barang
4) Laporan Hasil Uji Contoh Barang

Penyedia Barang/Jasa mengangkut material tower dan konduktor ke lokasi


pekerjaan.
Material Tower Pengepakan (packing) materiar tower harus dirakukan secara
sistematis sehingga, pada saat pemasangannya di lapangan menjadi mudah.
Apabila material lengkap (siku, Pelat, baut, mur, dan perlengkapan tower seperti
stub, penghalang panjat, stepbolt) jenis tower tidak dapat dimasukan dalam 1 (satu)

Acuan Dokumen Tender V-7


Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 12 : Pekerjaan Pemasangan Lattice Steel Tower 150 kV

paket peti/ikatan, maka materiar tower tersebut harus dimasukan kedalam beberapa
paket peti/ikatan sesuai dengan panel-panel tower secara ber-urutan.
Siku baja dengan ukuran profil dan panjang yang sama diikat dengan pelat baja
setiap jarak 1.5 meter dengan jumlah ikatan, kedua ujung dan tengah batang Pelat
baja tower dengan ukuran yang sama diikat dengan kawat baja dengan jumlah
ikatan minimum 2 buah sedangkan ring harus dilapisi minyak gemuk (oil grease)
sebelum. dimasukan kedalam karung goni. pelat baja, baut dan mur yang teral diikat
tersebut harus dimasukan kedalam peti kayu yang pelat baja atau drum baja yang
tertutup. seluruh materiar tersebut harus diberi nomor sesuai dengan
marking/nomor material pada erection/arrangement drawing.

13. PERBAIKAN PROFIL BAJA (STRAIGHTENING)


Bilamana batang-batang profil baja untuk tower tiba dilokasi mengalami perubahan
bentuk dari yang seharusnya, ataupun terjadi kerusakan pada lapisan galvanisnya
yang terjadi pada proses pengangkutannya, maka terhadap batang-batang baja tadi
harus dilakukan penggantian dan bila lapisan galvanisnya rusak harus di-cat
kembali oleh Penyedia Barang/ Jasa (Kontraktor). Penggantian member/batang-
batang profil tower dan metode perbaikan yang diusulkan oleh penyedia barang dan
jasa harus mendapat persutujuan dari Direksi Pekerjaan.

14. PEMASANGAN (ERECTION)


a. Kecuali ditentukan lain dan disetujui oleh Direksi Pekerjaan, kontruksi baja dapat
dipasang setelah 28 (dua puluh delapan) hari sejak beton pondasi selesai dicor
dan setelah pengurugan kembali bekas galian pondasi dan pemadatannya
selesai dilakukan.
Sebelum pemasangan dimulai, kontraktor harus menyampaikan hasil test beton
minimum umur 7 dan 14 hari kepada Direksi Pekerjaan.
b. Pada perangkaian sementara, semua baut harus dikencangkan seperlunya,
tahan terhadap gaya-gaya akibat beban mati, beban angin dan beban erection,
namun tidak boleh terlalu kencang untuk kemungkinan proses penyetelan dan
pemasangan bagian atau batang yang berhubungan dengan batang-batang tadi.
c. Bagian bawah (legs) dan bracing dari semua bagian harus dipasang dengan
lengkap berikut baut-bautnya, sebelum semua batang dari bagian diatasnya
membebani.
d. Batang-batang dari konstruksi baja tidak diperkenankan ditarik atau
dibengkokkan selama proses pemasangan. Alat-alat bantu pada pelaksanaan
Acuan Dokumen Tender V-8
Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 12 : Pekerjaan Pemasangan Lattice Steel Tower 150 kV

pemasangan (erection) terutama kawat-kawat dan lain-lain, tidak diperkenankan


mengenai permukaan batang konstruksi baja tanpa menggunakan perlindungan
yang baik dengan goni atau lainnya.
e. Bidang pertemuan dari sambungan harus benar-benar bersih, bebas dari kotoran
dan material lain, sebelum penyetelan dilakukan.
f. Semua alat-alat seperti kunci pas dan lainnya harus dalam keadaan baik,
terutama bentuknya dan harus “dead tipe” yang disetujui oleh Pengguna
Barang/Jasa atau Direksi Pekerjaan dan pas dengan ukuran segi enam yang
seharusnya untuk mencegah kerusakan pada kepala baut dan mur.
g. Pengeboran atau pembesaran lobang baut yang dilaksanakan dilapangan untuk
memudahkan pemasangan tidak diperkenankan tanpa persetujuan Pengguna
Barang/Jasa atau Direksi Pekerjaan.
h. Setiap tindakan pengeboran atau pembesaran lobang tersebut diatas harus
diikuti dengan langkah pengecetan kembali dengan cat yang mengandung
minyak zinc sebagaimana diinstruksikan Pengguna Barang/Jasa atau Direksi
Pekerjaan.
i. Baut-baut yang dipasang diberi minyak yang jenisnya disetujui Pengguna
Barang/Jasa atau Direksi Pekerjaan dan kepala bautnya harus berada pada
posisi "Down and in" sejauh memungkinkan.
j. Kontraktor harus mengukur dengan teliti kekencangan baut yang dipasangnya
dengan menggunakan kunci torsi yang dikalibrasi dengan baik dan dengan
disaksikan Pengguna Barang/Jasa atau Direksi Pekerjaan.
k. Kontraktor harus menyediakan kunci torsi yang sudah dikalibrasi untuk
digunakan oleh Pengguna Barang/Jasa atau Direksi Pekerjaan dalam memeriksa
kekencangan pemasangan baut.
l. Kontraktor harus memperhatikan standar maximum torsi yang harus digunakan
untuk jenis baut yang akan dikerjakannya, dengan sebelumnya meminta
persetujuan Pengguna Barang/Jasa atau Direksi Pekerjaan akan hal ini.
m. Tiap kaki (leg) dari menara harus dilengkapi dengan magnetic link pada posisi
yang diinstruksikan Pengguna Barang/Jasa atau Direksi Pekerjaan sebelum
mengalihkan garisnya.
n. Setelah pemasangan selesai, semua tower harus dibersihkan dari segala kotoran
atau benda asing lainnya.
o. Kerusakan yang timbul pada permukaan baja yang digalvanis bila dikehendaki
Pengguna Barang/Jasa atau Direksi Pekerjaan harus disikat bersih dan dicuci,

Acuan Dokumen Tender V-9


Pembangunan Transmisi dan Gardu Induk
Buku II
BAB V. Syarat-Syarat Teknik dan Gambar
BAB V.3: Technical Specification
TST 12 : Pekerjaan Pemasangan Lattice Steel Tower 150 kV

untuk kemudian dicat dengan cat yang mengandung minyak zinc sebagaimana
instruksi Pengguna Barang/Jasa atau Direksi Pekerjaan.
p. Tanda Bahaya dan Pelat Nomor.
Tanda bahaya dan pelat nomor dipasang pada masing-masing tower/tiang
menara sebanyak 2 buah, dimuka dan dibelakang. Semua pelat dari bahan anti
karat; dengan tebal 1,6 mm dan dilengkapi pelat untuk memasang mur dan baut
dengan lubang berdiameter 12 mm.
q. Climbing Step
Setiap kaki tower harus dilengkapi dengan perlengkapan penghalang panjat
yang dipasang pada bagian terendah dari palang pertama dengan ketinggian
tidak lebih dari 5 meter diatas tanah. Untuk tower 2 sirkit pada kedua kaki yang
berhadapan secara diagonal dipasang step bolt dengan diameter 16 mm dengan
dilengkapi dengan 2 mur, dimulai dari atas penghalang panjat dipasang sampai
kepada kawat tanah. Lubang untuk penempatan step bolt harus disediakan pada
kaki tower sehingga pemasangan step bolt dapat secara permanen.
r. Panjang step bolt tidak boleh kurang dari 120 mm. Jarak antara step bolt dibuat
sejauh 0,4 m.
s. Untuk setiap body extension juga harus dilengkapi dengan lubang dan step bolt.
t. Setelah unit tower tersebut selesai secara keseluruhan dan telah diperiksa serta
dinyatakan baik oleh Pengguna Barang/Jasa atau Direksi Pekerjaan, apabila
diperlukan maka langkah selanjutnya adalah mematikan drat baut konstruksi
dengan cara pemasangan anti thef nut pada setiap baut atau dilas antara mur
dengan baut setengah lingkaran untuk setiap baut mulai dari baut paling bawah
sambungan kaki sampai pada baut stop pertama setinggi 9 m dan bekas las
tersebut harus dicat kembali. Pelaksanaan pekerjaan ini harus menurut petunjuk
Pengguna Barang/Jasa atau Direksi Pekerjaan.

15. PENGUKURAN DAN PEMBAYARAN


Penentuan volume pekerjaan pemasangan konstruksi baja tower dan pembayaran
didasarkan pada Daftar Kuantitas dan Harga (BoQ).

Acuan Dokumen Tender V-10


Pembangunan Transmisi dan Gardu Induk

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