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Materials Today: Proceedings xxx (xxxx) xxx

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Materials Today: Proceedings


journal homepage: www.elsevier.com/locate/matpr

Effect of TiN addition on corrosion behavior of spark plasma sintered


304L austenitic stainless steel in chloride media
Samuel Olukayode Akinwamide a,⇑, Ojo Jeremiah Akinribide a, Marcia Mafafo a, Mjwana Phumlani a,
Babatunde Abiodun Obadele a, Bolanle Tolulope Abe b, Peter Apata Olubambi a
a
Centre for Nanoengineering and Tribocorrosion, School of Mining, Metallurgy and Chemical Engineering, University of Johannesburg, Johannesburg 2094, South Africa
b
Tshwane University of Technology, Pretoria 001, South Africa

a r t i c l e i n f o a b s t r a c t

Article history: The corrosion hazards emanating from industries where the use of stainless steel is inevitable has led to
Received 15 September 2019 the development of materials which are capable of withstanding corrosive environments. In addition to
Accepted 10 October 2019 specimen sectioned from a hot rolled austenitic stainless-steel plate, the effect of different weight per-
Available online xxxx
centages (2, 4 and 6%) of titanium nitride (TiN) reinforcement addition on the corrosion property of sin-
tered austenitic stainless steel were investigated in 3.5 wt% NaCl electrolyte. Chronopotentiometry and
Keywords: potentiodynamic polarization techniques were used in analysing the corrosion resistance of specimens
Corrosion
in the electrolyte. Optical micrographs from a high-resolution microscope showed the formation of more
Stainless steel
Titanium nitride
pits on the substrate surfaces of hot rolled and unreinforced sintered specimens, while fewer or no pits
Chronopotentiometry were observed on specimens with TiN addition. The corrosion potentials and current densities of speci-
Potentiodynamic polarization mens obtained from chronoamperometry and potentiodynamic polarization plots further confirmed an
improvement in the corrosion resistance of specimens with 2 and 4 wt% TiN reinforcement.
Ó 2019 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of ‘‘Peer-review under responsibility of the scientific
committee of the 2nd International Conference on Recent Advances in Materials & Manufacturing
Technologies.

1. Introduction improve the corrosion resistance of the resulting composite. Tita-


nium which is a highly reactive metal is known for its excellent
Austenitic stainless steel is famous for exhibiting a combination corrosion resistance properties as a result of its ability to form pas-
of improved mechanical properties and corrosion resistance. This sive films rapidly in corrosive media. Also, the incorporation of
has made them a choice material in chemical, nuclear, automobile nitrogen into the bulk of stainless-steel during fabrication has been
and food industries [1]. Powder metallurgy which is a suitable reported to improve the corrosion resistance of the resulting mod-
technique has been widely adopted for the fabrication of compo- ified stainless steel. Titanium nitride (TiN) exhibits excellent prop-
nents which requires a good surface finish and reduced porosities. erties which include high electrical conductivity, hardness,
In comparison to other conventional methods such as spray depo- chemical inertness and good adhesion. This has made it found
sition [2] and casting [3], powder metallurgy technique offers sev- extensive usage in applications where properties such as improved
eral advantages which include excellent dimensional precision, net wear and corrosion resistance are required [5,6]. From the ideas
shape abilities, provision of fabricated material with a refined and above, it is believed that the corrosion properties of austenitic
homogenous mixture [4]. stainless steel can be improved through the addition of TiN
The reinforcement of metals using nanoceramics to improve its nanoparticles into its matrix.
corrosion resistance has become a global area of interest which is Several investigations have been carried out by researchers to
currently been explored by researchers. The use of titanium nitride explain the mechanism of corrosion of sintered austenitic stainless
(TiN) as reinforcement in the metal matrix has been reported to steel [7,8]. Studies have also been conducted on corrosion resis-
tance of stainless steel which contains varying proportions of sec-
⇑ Corresponding author. ond phase nanoparticles [9]. The effect of titanium carbide (TiC)
E-mail address: akinwamidekayode@gmail.com (S. Olukayode Akinwamide). reinforcement addition to the matrix of 304 stainless steel was

https://doi.org/10.1016/j.matpr.2019.10.018
2214-7853/Ó 2019 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of ‘‘Peer-review under responsibility of the scientific committee of the 2nd International Conference on Recent Advances in
Materials & Manufacturing Technologies.

Please cite this article as: S. Olukayode Akinwamide, O. Jeremiah Akinribide, M. Mafafo et al., Effect of TiN addition on corrosion behavior of spark plasma
sintered 304L austenitic stainless steel in chloride media, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2019.10.018
2 S. Olukayode Akinwamide et al. / Materials Today: Proceedings xxx (xxxx) xxx

investigated by Qianlin et al. [8]. Assessment of corrosion resis- observed between the particles of TiN and 304L austenitic stainless
tance conducted using immersion and electrochemical techniques steel. The distribution of TiN in composite with 6 vol% is also
show that composite with a lower amount of TiC addition exhib- observed to be predominant. This can be ascribed to adequate mix-
ited the best corrosion resistance. Addition of more TiC reinforce- ing of the TiN and austenitic stainless-steel powders. The forma-
ment resulted in depletion of the chromium-rich layers as a tion of irregular pores which are visible over the micrographs is
result of carbide precipitation. Another investigation by Oke et al. as a result of settling of the TiN particles along the grain bound-
[10] examined the effect of TiN addition on corrosion properties aries of the austenitic stainless-steel matrix.
of sintered duplex stainless steel. Composites with TiN addition
were observed to record a better corrosion resistance as compared
3.2. Chronopotentiometry analysis
to the unreinforced sintered specimen.
Corrosion behavior of sintered stainless steel can be improved
Fig. 2 shows the chronoamperometric curves which are the
by various means and the investigation of each is a great task. In
measure of potential against time, is used for predicting the ther-
this present study, the corrosion behaviour of sintered 304 auste-
modynamic stability of specimen in the test electrolyte. The poten-
nitic stainless steel reinforced with titanium nitride will be
tials of the specimen with 0% TiN was observed to decline all
investigated.
through the test. This shows it was unstable in the test electrolyte,
which implies its susceptibility to rapid corrosion. The specimen
2. Experimental procedure with 4 and 6% TiN reinforcement are also observed to undergo
an initial decline in the test electrolyte. However, a slight potential
304L Austenitic stainless steel (average particle size 44 mm: Pur- increase was observed after a duration of 1500 s. Stability of spec-
ity 99%) supplied by TLS-Technik GmbH &Co in Germany and TiN imens was however observed after the duration of the first 3000 s.
powder (average particle size 20 nm: Purity 97%) supplied by The initial decrease observed in the first 1500 s can be attributed to
Nanostructured & Amophous Material Inc. Texas, USA were used rupture of the formed passive layer on the surface of the stainless-
as matrix and reinforcements respectively. Chemical composition steel matrix, due to adsorption of chloride ions present in the
of powders is presented in Table 1. Varying proportions of TiN sodium chloride electrolyte.
powders (2,4 and 6 vol%) were weighed and mixed with austenitic Further, the fluctuation of OCP values resulting in a sudden
stainless steel powders in a dry environment using a turbula mixer increase and decrease in potential values of sintered reinforced
at a speed of 60 rpm for a duration of 6 hrs. Mixing is done to composites can also be ascribed to nucleation of pits and occur-
ensure homogeneous dispersion of TiN reinforcement in the matrix rence of re-passivation. A similar observation was recorded in a
of the steel powder. Admixed powders were sintered in a spark recent study by Aghuy et al. [11]. The low potential values
plasma sintering machine model HHPD 25, produced by FCT Ger- recorded by the unreinforced sintered stainless steel depicts its
many. A sintering temperature of 1100 °C, holding time of poor resistance in corrosive media, while the high stabilising
10 min and heating rate of 100 deg/min were all maintained all potentials recorded by specimen with 4% TiN signifies its improved
through the experiment. Microstructural analysis of powders and corrosion resistance in the test electrolyte.
sintered images were analysed using a Zeiss scanning electron
microscope (SEM). Corrosion test of sintered 304L austenitic stain-
3.3. Potentiodynamic polarization
less steel was studied using chronopotentiometry and potentiody-
namic polarization techniques in a corrosive medium containing
Fig. 3 shows the polarization curves obtained for test specimens
3.5 wt% NaCl solution. A Versa studio Potentiostat equipped with
in sodium chloride electrolyte. The polarization curves for TiN rein-
a saturated silver/silver chloride reference electrode, graphite
forced sintered specimens were observed to show an initial pseu-
counter electrode and a working electrode probe was used. Prepa-
dopassivity within the potential range of 0 and 500 mV, before
ration of the working electrode was performed by attaching an
showing full passivation between the potential range of 500 and
insulated copper wire to the other end of the sample prior to cold
1500 mV. However, specimens with 0% reinforcement are observed
mounting in resin. Potentiodynamic polarization curve was
to passivate at a much lower potential between the range of 500
obtained by scanning between an initial and final potentials of
and 500 mV. This passivation was noticeably accompanied by a
1.2 and 1.5 V respectively at a scan rate of 1 mV/s. Tests were
decreased current density. Moreover, the small passive currents
repeated thrice for reproducibility purpose.
observed during the anodic scan is an indication of good corrosion
resistance of the specimens, not only in the passive potential
3. Results and discussion region but also in the corrosion potential domain. Several reports
have been given on the formation of passive oxide layers on the
3.1. Microstructural studies surface of austenitic stainless-steel alloy in chloride environments.
One of the researchers assumes that the oxide layer consists of iron
Fig. 1 shows the SEM morphologies of the starting powders and chromium oxides [12]. A study by Paola et al. [13] however
(austenitic stainless steel and titanium nitride) and sintered com- suggested that other alloying elements of austenitic stainless steel
posites respectively. pure sintered 304L austenitic stainless steel apart from chromium and iron are regarded as dopant rather than
and reinforced composite. From Fig. 1a and b, the shapes of TiN phase forming alloying elements. The passive regions for the spec-
and austenitic stainless-steel powders are observed to be spherical imens extend to the pitting potential where there is rapid increase
in shape. The SEM morphologies of the sintered specimen with 4 in the current density without the evolution of oxygen. This is a
and 6 vol% TiN is shown in Fig. 1c and 1d. A loose bonding was clear indication the occurrence of pitting corrosion. The specimen

Table 1
Elemental composition of starting powders.

Elements Fe C Cr Ni Mo Si Mn S P N Ti
304L SS Bal 0.03 19 10 – 1 2 0.03 0.045 – –
TiN <0.001 0.03 – <0.001 – <0.003 – – – 21.91 77.83

Please cite this article as: S. Olukayode Akinwamide, O. Jeremiah Akinribide, M. Mafafo et al., Effect of TiN addition on corrosion behavior of spark plasma
sintered 304L austenitic stainless steel in chloride media, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2019.10.018
S. Olukayode Akinwamide et al. / Materials Today: Proceedings xxx (xxxx) xxx 3

Fig. 1. Optical micrographs of (a) TiN powder (b) 304 Stainless steel powder (c) sintered 304 + 2%TiN (d) Sintered 304 + 6% TiN.

Fig. 2. Chronopotentiometry plot for sintered specimens with varying TiN


reinforcement.
Fig. 3. Potentiodynamic polarization curves for specimens.

with 0% TiN, however, shows the highest current density in the


anodic region, while the least current density is observed in the covered with corrosion products, thereby preventing an in-depth
specimen with 4% TiN reinforcement. Therefore, potentiodynamic penetration of formed pits. The mechanism of pit formation in test
polarization plots further validate the observation recorded in electrolyte containing chloride ions is often initiated by any or a
the chronopotentiometry plot. combination of several factors which includes second phase parti-
cles, casting defect and interaction between the matrix and rein-
3.4. Microstructural analysis of corroded surface forcement [14]. Evidence of protruding TiN particles which are
seen over the micrograph of TiN reinforced composite is an indica-
Fig. 4 shows the scanning electron micrographs of the rein- tion that the stainless-steel matrix has undergone dissolution with
forced and unreinforced alloys in chloride media, with the forma- the TiN phase unaffected. The protruding TiN particles can, how-
tion of pits, were evident in the unreinforced specimen. However, ever, be ascribed to the preferential dissolution of the austenitic
the surface of specimens with reinforcements was observed to be stainless-steel matrix phase surrounding the TiN particles.

Please cite this article as: S. Olukayode Akinwamide, O. Jeremiah Akinribide, M. Mafafo et al., Effect of TiN addition on corrosion behavior of spark plasma
sintered 304L austenitic stainless steel in chloride media, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2019.10.018
4 S. Olukayode Akinwamide et al. / Materials Today: Proceedings xxx (xxxx) xxx

Fig. 4. SEM micrographs of corroded specimens for (a) sintered 304 + 0% TiN (b) sintered 304 + 4% TiN (c) sintered 304 + 6% TiN.

4. Conclusion References

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steel composite which contains varying proportions of TiN rein- [3] S.O. Akinwamide, S.M. Lemika, B.A. Obadele, O.J. Akinribide, B.T. Abe, P.A.
forcement was investigated. The SEM micrographs confirmed an Olubambi, J. Compos. Mater. (2019), 0021998319851198.
even dispersion of TiN reinforcements within the matrix of the sin- [4] M. Patel, R.M. Vaidyanathan, N. Sivaraman, Int. J. Mech. Eng. Technol. 5 (2014)
121–128.
tered austenitic stainless steel. Electrochemical behaviour of spec- [5] R. Babinova, V. Smirnov, A. Useenov, K. Kravchuk, E. Gladkikh, V. Shapovalov, I.
imens in 3.5 wt% NaCl electrolyte was assessed using Mylnikov, J. Phys. Confer. ser. 872 (2017) 012035.
chronopotentiometry and potentiodynamic polarization tech- [6] S.O. Akinwamide, Fluid Dyn. Mater. Process 15 (2019) 15–26.
[7] R. Loto, O. Joseph, O. Akanji, J. Mater. Environ. Sci. 6 (2015) 2409–2417.
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rosion properties of 304L austenitic stainless steel was further [9] C. Padmavathi, A. Upadhyaya, D. Agrawal, Corrosion behavior of microwave-
confirmed. However, sintered specimen with 4% TiN reinforcement sintered austenitic stainless steel composites, Scr. Mater. 57 (2007) 651–654.
[10] S.R. Oke, O.O. Ige, O.E. Falodun, B.A. Obadele, M.R. Mphahlele, P.A. Olubambi,
exhibited better corrosion resistance to chloride attack in the cor-
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Acknowledgements
[13] A. Di Paola, D. Shukla, U. Stimming, Electrochim. Acta 36 (1991) 345–352.
[14] A. Raman, G. Nnaike, A. Choudhury, C. Das, Corros. sci. 25 (1985) 107–115.
The authors of this manuscript will like to appreciate Global
Excellence Stature (GES) of University of Johannesburg, South Afr-
tica for funding Akinwamide Samuel Olukayode.

Please cite this article as: S. Olukayode Akinwamide, O. Jeremiah Akinribide, M. Mafafo et al., Effect of TiN addition on corrosion behavior of spark plasma
sintered 304L austenitic stainless steel in chloride media, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2019.10.018

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