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Nonspherical Nanocapsules as Long-Circulating Drug Delivery


Systems
Yunxin Xiao, Angel Tan, Alexander W. Jackson, and Ben J. Boyd*

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ABSTRACT: Polymeric nanocapsules have been studied as drug


delivery carriers for a great variety of drugs for more than 30 years.
In particular, nonspherical polymeric nanoparticles with solid cores
are highlighted for their capability to influence cellular uptake and
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circulation time in the bloodstream. However, the promising


combination of nonspherical morphology and the existence of an
internal cavity to encapsulate a high dose of pharmaceutical actives
has not yet been fully achieved. This review systematically
addresses the development of nonspherical nanocapsules with a
cross-linked shell or self-assembled membrane (polymersomes).
Ellipsoidal, tetrahedral, cubic, protrusion-shaped, dumbbell-
shaped, and snowman-shaped nanocapsules are discussed. The
relationship between the formed morphologies and the use of different templates, monomers, or methods of polymerization are
elucidated for future design of more functional shapes.

1. INTRODUCTION approach can be effective for drugs with low stability in


Synthetic polymers are incredibly versatile materials and have aqueous solution, and when the polymer chain folds in to form
been widely adopted as building blocks to form drug delivery the solid particle, a portion of the drug molecules would be
vehicles, including polymeric micelles,1 dendrimers,2 bioconju- contained inside the particle and only released when the
gates,3 biodegradable platforms,4 or pH-responsive carriers.5 particle is degraded. Because of the lack of internal cavity, solid
This widespread interest is attributable to established methods polymeric nanoparticles are not in the scope of this review.
of synthesis, ease of surface functionalization, versatility in For the other two types of polymeric drug delivery systems
structure, and cost-effectiveness of raw materials. Polymeric in Figure 1, polymersomes and cross-linked nanocapsules, a
nanocapsules are defined as core−shell nanoparticles compris- large variety of substances, including pharmaceutical actives in
ing an internal cavity surrounded by a polymeric membrane.6,7 liquid or solid form, can be encapsulated within the cavity.8
Polymeric nanocapsules can be formed either by the self- Methods of encapsulation include synthetic attachment of
assembly (physical assembly) of amphiphilic multiblock drugs to the polymeric chain similar to the aforementioned
copolymers affording polymersomes or via templation example of solid polymeric nanoparticles, and passive or active
methods, which afford a covalently cross-linked polymeric loading into the internal cavity of polymersomes or the vesicle
shell, these two approaches are outlined in Figure 1. Three template for cross-linked nanocapsules. Passive loading of drug
types of polymeric materials are outlined in Figure 1: solid into the core of a membrane structure occurs simply by
polymeric nanoparticles/unimolecular micelles, self-assembled inclusion in the aqueous fluid encapsulated upon formation of
polymersomes, and cross-linked nanocapsules. A solid polymer the particle, analogous to passive loading of drugs into
nanoparticle can encapsulate drug molecules in the internal liposomes. Active loading occurs after particle formation,
matrix of the particle, or in the case of unimolecular micellar driven by controlling conditions such that the solubility of the
structures, a preference for the hydrophobic core is often seen drug in the internal compartment is greater than outside the
for poorly soluble drugs. This is the simplest form of polymeric
drug delivery vehicle out of the three and requires the least
engineering. The drawback is the lack of an internal aqueous Received: October 18, 2021
cavity making it difficult to encapsulate hydrophilic drugs and a Revised: January 15, 2022
limited capacity for drug encapsulation making these systems Published: March 1, 2022
inappropriate where high drug doses are required. Drug
loading is alternatively achieved by synthetically attaching the
drug molecule to the monomer units by covalent bonds. This

© 2022 American Chemical Society https://doi.org/10.1021/acs.chemmater.1c03573


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Figure 1. Schematic of three general types of polymeric architectures including solid polymeric nanoparticles, cross-linked nanocapsules usually
made by forming a layer of polymer on the surface of a template, and self-assembled nanocapsules, called polymersomes, made via physically driven
assembly of block copolymers.

Table 1. General Templation Methods Used to Prepare Nanocapsules, Where Sacrificial Templates Required Removal
Postpreparation but the Removal of Hollow Nonsacrificial Templates Is Not Required
Mechanism
Method Procedure of formation Template Refs
nanoprecipitation dissolution of polymer in the organic phase physical oil droplet 12
addition of the organic phase to the aqueous phase (sacrificial)
supersaturation of the polymer in the mixture leads to the formation of nanocapsules
emulsification dissolution of polymer in the organic phase physical oil droplet 13
organic phase is emulsified under vigorous agitation in the aqueous phase (sacrificial)
further addition of water leads to the formation of nanocapsules
polymer coating using a core such as solid nanoparticles, pigments, or nanoemulsions physical solid template 14
deposition of a layer of polymer onto the surface of the core (sacrificial)
layer-by-layer using a colloidal template with a charge on the surface (for example, positive charge) physical solid template 15, 18
deposition of the first layer driven by electrostatic interaction (negatively charged polymer on (sacrificial)
positively charge template)
deposition of the second layer (positive charge)
deposition of several layers of alternating positive and negative charge until obtaining a
satisfactory thickness
sacrificial templates templates include gold or silica rods chemical solid template 19−21
polymer is synthesized, often by free radical or RAFT polymerization, on the surface of the (sacrificial)
solid template, which is subsequently removed after formation of the polymer
nonsacrificial small molecule surfactant liposomes or vesicles chemical hollow template 16,
templates polymer is synthesized, often by free radical or RAFT polymerization, on the surface of the (nonsacrificial) 22−26
hollow template which does not have to be removed after formation of the polymer

membrane, often enabled by ion-pairing or a gradient in pH. Premature disassembly of polymersomes might occur before
For cross-linked nanocapsules, postloading of cargo after the particles reach the diseased site, which was similar to
formation is difficult because the diffusion through the cross- physically assembled small molecule vesicles. As such polymer
linked shell is intentionally extremely slow. Passive loading is, scientists have looked to prepare polymeric nanocapsules with
therefore, usually the method of choice but potential covalently cross-linked polymeric shells. A variety of
degradation of the cargo during the polymerization process templation methods are used to prepare polymeric nano-
needs to be considered and minimized. capsules depending on the properties of the polymeric material
In terms of drug release from the carriers, studies have utilized and the intended cargo.11 The most common form of
shown that encapsulated drugs were released at a slower rate template is an oil droplet suspended in an aqueous media. The
from polymeric nanocapsules9 compared to other types of diverse templation methodologies can be classified as either
small molecule surfactant vesicles because of the inertness of physical formation (i.e., preformed polymers assembly at the
surface of the template) or chemical formation (polymer
the cross-linked polymeric layer to enzymatic activity,
chains are prepared during the nanocapsule formation).
sensitivity to pH, and premature release of drug upon dilution
Further classification can characterize these methodologies as
by body fluid. The type and thickness of the polymeric shell either sacrificial templation (template does not possess a void
dictated different rates of release of drug,10 which can help to and must be removed after polymer shell formation) or
avoid side effects or tissue irritation by decreasing nonspecific nonsacrificial templation (template possess a void and does not
release of drug before reaching the target site. To achieve a need to be removed after polymer shell formation). These
controlled release of drug from polymersomes or cross-linked methods include nanoprecipitation,12 emulsification,13 poly-
nanocapsules, stimuli-responsive functional groups can be mer coating,14 layer-by-layer,15 and vesicle-templated meth-
incorporated into the polymer chain. Certain linkers, such as ods,16 as summarized in Table 1.
esters, can also be incorporated into the cross-linked shell and In the nanoprecipitation method, nanocapsules are formed
so the release of drug is controlled by the rate of hydrolysis of when an organic phase is added to an aqueous phase, where
the ester bond after administration. supersaturation of the polymer in the solvent mixture leads to
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Table 2. Nanocapsules Used as Drug Delivery Systems with Varying Functionalities


Function Example drugs Method and improvement References
encapsulate poorly xanthone solvent displacement method: optimize the solubility of hydrophobic drugs in the oily core by selecting 33, 34, 40
water-soluble drugs griseofulvin the best oil and water composition
triamcinolone the maximum concentration of xanthone reached 600 μg/mL in the nanocapsules which was
acetonide therapeutically effective
sustained-release drug photosensitizer, cross-linked polymeric shells are particularly effective in retaining active drug substances compared to 9, 41−44
carriers IR-780 self-assembled polymersomes or nanospheres because of their more compact structure
atovaquone the thickness of a lipid bilayer is approximately 3 nm while a cross-linked polymeric shell, depending on
the level of cross-linking, could reach 30−40 nm
nanocapsules made of polycaprolactone slowed down the release of 80% of the encapsulated
photosensitizer, IR-780, for 10 h compared to nanospheres
atovaquone-loaded nanocapsules made of poly(lactic acid) were able to retain approximately 75% of the
active compound within 4 months
tunable drug delivery 4-nitroanisole the thickness of the cross-linked shell could be modified to control the release rate of drug substances by 10, 11
systems using different polymeric materials, polymerization reactions or preparation methods
the drug needed to penetrate across a thicker polymer membrane leading to a slower release profile when
higher composition of polymer was used
stimuli-responsive doxorubicin responding to triggers including pH, magnetic field, light or temperature 45, 46
drug delivery under relevant triggers, polymeric shells undergo structural changes including degradation, pore
systems formation, and phase transitions to release the cargo at targeted sites
doxorubicin was loaded into poly(styrenesulfonate) (PSS)-doped calcium carbonate (CaCO3) particles
coated with metal-polyphenol coordination films at pH 8
almost 62% and 53% of DOX were released from the capsules within the first 48 h at pH 5 and pH 6
while less than 30% was released at pH 7.4

its precipitation at the solvent−water interface producing solid nanoparticles can play a significant role in the efficiency
nanocapsules. In the emulsification method, the organic phase of drug delivery, cellular interactions, and presystemic
containing the polymer is emulsified under vigorous agitation excretion,27,28 the shape of polymeric nanocapsules has not
in the aqueous phase and the subsequent addition of water been extensively explored. There were a few reports showing
causes the formation of nanocapsules, again at the solvent− nanocapsules having different interactive behaviors with
water interface. These two methods are used to encapsulate a different cells, resulting in changes in systematic circulation
wide range of cargos but the harsh conditions needed to agitate time, amount of accumulation at the disease site, cellular
the formulation and remove all residual solvents limit their uptake and consequently therapeutic effects.29,30 In this review,
biological applications.17 Polymer coating involves deposition the preparation of nonspherical polymeric nanocapsules using
of a layer of polymer onto the surface of nanoparticles different methods is systematically presented. Despite the great
including solid nanoparticles, pigments, or nanoemulsions, variety of nonspherical solid nanoparticles in the literature,
these methods often require the removal of the template post- they are excluded from the definition of nanocapsules due to
nanocapsule formation. Layer-by-layer and other templation the lack of internal cavity for encapsulation, hence they are out
methods are similar to polymer coating in the sense of the of the scope of this review. In the biological context, research
deposition of preformed polymers but differ in the types of into the cellular interactions of nonspherical nanocapsules are
templates and the driving force used. In the layer-by-layer still in its infancy. Therefore, influence of morphology on
method, the polymer layers are adsorbed on the colloidal interactions including circulation time and therapeutic
template driven by electrostatic attraction and several layers efficiency of nonspherical particles are gained from the
could be deposited with alternating positive and negative investigations using nonspherical polymeric nanoparticles in
charges to obtain a thick polymeric shell.18 In other templation general.
methods, sacrificial templates, such as gold19,20 or silica rods,21
or nonsacrificial biologically compatible templates, such as 2. NANOCAPSULES AS DRUG DELIVERY SYSTEMS
liposomes22 or surfactant vesicles,23,24 are used. Typically, Spherical nanocapsules have been widely exploited as drug
polymers are synthesized (chemical formation) at the interface delivery systems because of their versatility in encapsulating
of the template and the dispersant using a wide range of poorly water-soluble (oily core) and water-soluble (aqueous
polymerization reactions including free radical polymer- core) drugs, protection of active drugs against degradation
ization25 and reversible addition−fragmentation chain transfer factors, such as light, pH, or temperature, and their capacity to
(RAFT) polymerization.26 Harsh processing conditions are act as sustained, controlled, and stimuli-responsive release
avoided by using water as the dispersant throughout the carriers (Table 2). As compared to other widely used particle-
formation of nanocapsules which enables wider biological based carriers, such as micelles or nanospheres, nanocapsules
applications. Using a nonsacrificial hollow template to form are more resistant to structural changes in physiological
nanocapsules allows pre-encapsulation of cargo to maximize conditions.31 Self-assembled structures, such as liposomes, are
the encapsulation efficiency. Nonsacrificial templates also more prone to disassembly upon administration, while the
negate the costly and laborious requirement of template cross-linked membrane of nanocapsules can be designed to
removal while the final morphology of nanocapsules are being only be digested by certain groups of enzymes (for example,
controlled. hydrolysis reaction for the ester linker) leading to a slow
Most research into nanocapsules has focused on modifica- disassembly. A thick membrane also provides better protection
tion of the composition of polymers and advances in synthetic for the cargo. Consequently, range of synthetic polymers,
routes and surface functionality. However, while the shape of including poly(acrylic acid),32 poly(lactic acid),33 poly(lactic-
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Figure 2. Examples of using nanocapsules as drug delivery systems for various purposes: (a) To encapsulate poorly water-soluble drug such as
xanthone (XAN) to reach a therapeutically effective concentration. Adapted with permission from ref 40. Copyright 2005 Elsevier. (b and c)
Tunable drug delivery system to decrease the rate of drug release by increasing the weight of poly(lactic acid) (PLA) from 1.5 to 2.5 g. Legends
represent different structures: I, with a liquid core containing the active ingredient; II, active ingredient is contained in the central of the continuous
polymeric matrix; III, active ingredient is evenly distributed in the polymeric matrix. Adapted with permission from ref 10. Copyright 2002 Elsevier.
(d) Act as a pH-triggered stimuli-responsive doxorubicin delivery system, where higher percentage of doxorubicin was released at lower pH which
is representative of the intracellular environment of cancer cells, instead of the high pH of the extracellular fluid. Adapted with permission from ref
45. Copyright 2015 John Wiley and Sons.

co-glycolic acid),9 poly-ε-caprolactone,34,35 and poly(ethylene been observed that most active drug substances showed an
glycol),36 have been used to deliver a wide range of initial release phase that could be attributed to the high
pharmaceutical actives including ciprofloxacin,37 tamoxifen,38 concentration gradient across the shell or release of drug
penicillin G,39 and DNA.36 located near the surface of nanocapsules,33 followed by a
In applications for poorly water-soluble drugs, nanocapsules second phase corresponding to the slow diffusion of drug from
have been shown to improve the bioavailability of the inner core or degradation of the polymer over time.36,47
pharmaceutical actives, such as xanthone,40 griseofulvin,34 Individual drug release profiles from different polymeric
and triamcinolone acetonide,33 to improve their bioavailability. nanocapsules depend on a variety of factors, such as the
The nanocapsules were prepared using the solvent displace- intrinsic physicochemical properties, concentration of the
ment method and the solubility of hydrophobic drugs in the drugs, the degradability, types, molecular weight of the
oily core was optimized through selection of the best oil and polymeric materials, the thickness, level of cross-linking, and
water composition.41 Taking xanthones as an example, they are size distribution of the final nanocapsules.11 Particularly, there
a group of heterocyclic compounds with dibenzo-γ-pyrone
has been a clear trend of reduced rate of drug release from
backbone, which present anti-inflammatory and immunomo-
nanocapsules with thicker polymeric shells. The thickness of a
dulatory activities. However, their poor aqueous solubility
lipid bilayer membrane is around 3 nm,42 while the thickness
limited their biological applications. In the study by Teixeira et
al., xanthone was first dissolved in Myritol 318 oil which was of a polymeric shell, which is highly dependent on the types of
then added to the acetone solution of poly(DL-lactide-co- material and level of cross-linking, of similar particle size
glycolide) (PLGA) and soybean lecithin. The solution was distribution, could be around 30−40 nm.43 In the study by
poured into aqueous solution of Pluronic F-68 under moderate Bazylińska et al., nanospheres and nanocapsules made of
stirring to form nanocapsules. The maximum concentration of polycaprolactone showed that nanocapsules slowed the release
xanthone reached 600 μg/mL in the nanocapsules, which was of 80% of the encapsulated photosensitizer, IR-780, for 10 h
therapeutically effective (Figure 2a).40 compared to nanospheres. This was due to the enclosure of
Nanocapsules are also used as sustained-release drug carriers hydrophobic IR-780 in the oily core of the nanocapsules
for prolonged release applications. In general, cross-linked compared to only in the polymeric matrix of nanospheres.44
polymeric shells are particularly effective in retaining active Cauchetier et al. also showed that atovaquone-loaded nano-
drug substances compared to self-assembled polymersomes or capsules made of poly(lactic acid) were able to retain
nanospheres because of their more compact structure.41 It has approximately 75% of the active compound within 4 months.9
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Nanocapsules are also used as tunable drug delivery systems into contact with the macrophage at the major axis, the uptake
to control the release rate of drugs. The thickness of the cross- was much slower compared to when they came into contact at
linked shell can be modified to control the release rate of drug the minor axis (Figure 3).51 The study demonstrated the
substances by using different polymeric materials, polymer-
ization reactions or preparation methods.11 When 1 g of extra
poly(lactic acid) material was used, 15% less 4-nitroanisole was
released from nanocapsules in the same duration (Figure 2b
and c). The drug needed to penetrate across a thicker polymer
membrane leading to a slower release profile when higher
composition of polymer was used.10
Polymeric nanocapsules are also used as stimuli-responsive
drug delivery systems to respond to triggers including pH,
magnetic field, light and temperature. With the presence of
certain triggers, polymeric shells undergo structural changes
including degradation, pore formation, and phase transitions to Figure 3. Example of the shape of nanoparticles influencing the
release the cargo at targeted sites. Ping et al. made use of the cellular internalization of macrophages observed via scanning electron
different pH environments between extracellular fluids (pH microscopy. Micrographs a−c of cells and particles were colored
7.4), tumor tissues (pH 5.7−6.8), and the acidic environment brown and purple, respectively. (a) The cell body can be seen at the
end of an opsonized elliptical disk, and the membrane has progressed
inside endosomal (pH 5.5−6.0) and lysosomal (pH 4.5−5.0)
down the length of the particle. (Scale bar: 10 μm.) (b) A cell has
compartments to control the ionization state of polymers to attached to the flat side of an opsonized elliptical disk and has spread
target doxorubicin (DOX) to HeLa and MB231 cells. on the particle. (Scale bar: 5 μm.) (c) An opsonized spherical particle
Doxorubicin was loaded into poly(styrenesulfonate) (PSS)- has attached to the top of a cell, and the membrane has progressed
doped calcium carbonate (CaCO3) particles to form PSS-DOX over approximately half the particle. (Scale bar: 5 μm.) Adapted with
complexes with electrostatic interaction, hydrogen bonding permission from ref 51. Copyright 2006 National Academy of
and hydrophobic interaction. The DOX-coated CaCO 3 Sciences, U.S.A.
templates were then coated with metal-polyphenol coordina-
tion films at pH 8. Almost 62% and 53% of DOX were released potential to modify cellular uptake by engineering the
from the capsules within the first 48 h at pH 5 and pH 6 while morphology of polymeric particles. The two types of
less than 30% was released at pH 7.4 (Figure 2d). The release nanocapsules addressed in this review, cross-linked nano-
was attributed to the reduced hydrogen bonding between capsules and self-assembled polymersomes, are formed via
DOX and PSS leading to easier diffusion of DOX through the different methods. Functionalized block copolymers are usually
permeable shells at low pH.45 Recently, polymersome preformed before the self-assembly step to form polymer-
nanoreactors were developed to be switched on by visible somes. Therefore, the morphology of polymersomes is
light and self-revert back to their inactive state in the darkness. dependent on the conditions introduced in the self-assembly
Donor−acceptor Stenhouse adducts (DASAs), photochromic process (such as solvent-switch method52 and osmotic pressure
compounds able to convert to cyclic zwitterionic form from method53). For cross-linked nanocapsules, polymerization
open form under light of a certain wavelength, was used to reaction with the formation of covalent bonds is the
increase the polarity of the polymersome membranes from a mechanism of formation and so the types and conditions of
nonpolar triene-enol form to a cyclopentenone. Release of polymerization, the interplay between the template and the
payload started in the presence of light and stopped when the polymerized material are all significant in the determination of
light was turned off, opening up opportunities for on-demand resulting morphology. In the context of drug delivery, both
drug delivery.46 types of nanocapsules are of importance for researchers
Functionalized nanocapsules used as stimuli-responsive drug because they can provide different rates of drug release, with
delivery systems, either with covalently cross-linked shell or self-assembled polymersomes that possess a noncovalently
self-assembled membranes, have been reviewed in- bound, leakier membrane usually having a faster release rates
depth.18,48,49 Most studies focused on increasing encapsulation compared to covalently cross-linked nanocapsules.
efficiency of cargo, improving the surface functionality and In the past, preparation of nonspherical nanocapsules usually
advancing synthetic routes to achieve targeted delivery of rely on the use of a nonspherical solid inorganic template, such
nanocapsules. However, the role of geometry of the nano- as silica,54 iron oxide,55 or gold nanoparticles.55 However, the
capsules was not addressed. Traditional preparation meth- core-removal step, which usually involves the use of organic
ods,11 such as solvent displacement and emulsion evaporation solvents or harsh processing methods, could compromise or
approaches, have limited the production of nonspherical completely damage the activity of the cargo or the polymer
nanocapsules. itself. Therefore, two alternative approaches were developed
for nanocapsule formation; for nonspherical polymersomes,
3. NONSPHERICAL POLYMERIC NANOCAPSULES block copolymers were preconstructed prior to the self-
The shape of nanoparticles has been suggested to play an assembly step and no template-removal was needed and so the
important role in effective drug delivery by influencing the activity of the pharmaceutical cargo was protected. A range of
cellular uptake by macrophages, biodistribution, eventually functional groups could be synthesized in the copolymer, and
cytotoxicity and therapeutic effects.28,50,51 In the study by so, a wide range of functionalities could be incorporated.
Champion et al., it was found that macrophages internalized Second, the development of the vesicle-templated method
spherical particles at a faster rate than elliptical polystyrene provided opportunities to use soft and biologically compatible
particles. For elliptical particles, the efficiency of uptake was nonspherical vesicles as templates to form nonspherical
also determined by the point of contact. If the particles came nanocapsules to prevent the need for template removal and
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Table 3. Summary of Nonspherical Nanocapsules of Different Morphologies via Various Polymerization Techniquesa

a
Abbreviations: AA, acrylic acid; BA, butyl acrylate; CdCO3, cadmium carbonate; DVB, divinylbenzene; HCl, hydrochloric acid; HF, hydrofluoric
acid; MMA, methyl methacrylate; MPS, 3-(trimethoxysilyl)propyl methacrylate; NIPAM, N-isopropylacrylamide; PDMI, perylene diester
monoimide; PS-co-PMPS, poly(styrene-co-3-(trimethoxysilyl)propyl methacrylate); PS, polystyrene; RAFT, reversible addition−fragmentation
chain-transfer; SiO2, silicon dioxide; SnS, tin sulfide; St, styrene; THF, tetrahydrofuran.
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Table 4. Advantages and Disadvantages of Different Methods to Prepare Nonspherical Nanocapsules
Methods Morphologies prepared Advantages Disadvantages Refs
hard inorganic ellipsoidal a great variety of shapes the removal of the template requires addition of highly corrosive agents 26, 54, 56
templates relatively stable throughout the polymerization reaction pharmaceutical actives might be deactivated
polymeric material is able to adopt the shape of the template upon coating the template does not have an internal cavity to preload cargo
soft vesicle parachute-shaped material itself is biocompatible so no template removal is needed harder to maintain the nonspherical shape due to their low rigidity 57−60
templates protrusion-shaped vesicular feature allows potential encapsulation of drugs variety of shape is limited because the final shape depends on the kinetics of
polymerization and properties of the formed polymer
Chemistry of Materials

better chance to maintain the bioactivity of the encapsulated cargo


core−shell dumbbell-shaped able to form dual- or multicompartment nanocapsules complex preparation procedure due to the multiple layers 64−67
templates snowman-shaped able to form Janus nanocapsules with materials of distinct properties on each optimization is time-consuming because both properties of the core and the shell
lobe layer need to be precisely designed
a great variety of shapes are available when different materials protrude at
different rates and form various sizes
the size ratio of various lobes can be adjusted by designing the core or shell
material and the kinetics of polymerization
RAFT oligomer ellipsoidal able to drive the polymerization on the surface of the template involves the design of at least two polymerization reactions−the formation of the 26, 59, 60
adsorption RAFT oligomer and the final chain extension/cross-linking reaction
parachute-shaped increase encapsulation of a variety of cargo such as dye by located adsorption need the presence of electrostatic interactions between the vesicle and the
protrusion-shaped separate the process of forming polymeric shell and encapsulating drugs (by the oligomer or attractive forces, otherwise efficiency of adsorption might be low
template) to provide better encapsulation and drug stability
free radical ellipsoidal relatively simple design of reaction lack of control over the molecular weight and distribution of chemical 54, 57, 58,
polymerization parachute-shaped great availability of raw materials composition of the formed polymers 60, 64−67
dumbbell-shaped instant growth of large polymers creating the second partially fused solid inability to form a homogeneous layer of shell

2509
snowman-shaped
RAFT protrusion-shaped able to form a homogeneous polymeric shell by controlling the kinetics of the establishment of the RAFT control requires in-depth understanding of the 26, 59, 60,
polymerization polymerization mechanism 68, 70, 71
homogeneous spherical able to form polymers or oligomers with the designed arrangement and chain type of materials are limited because the selection of monomer needs to be
hollow nanocapsules length matched with the selection of RAFT agent and initiator
layer-by-layer cubic deposited layers adopt the shape of the template need to use electrostatic interactions for each layer and so the selection of 15, 56
pubs.acs.org/cm

material is relatively limited


tetrahedral does not require the use of harsh procedure such as high temperature which aggregation might occur instead of deposition if the molar ratio is not adjusted
protects the activity of the cargo and optimized
able to deposit multiple layers the thickness of each layer is low and so if a thick shell is required, deposition of
electrostatic interactions are able to hold the multiple layers together with many layers is tedious
relatively high stability
self-assembly ellipsoidal no polymerization is needed further after obtaining the block copolymer careful design of functional groups and hydrophobicity of the polymer is needed 68−72
to successfully prepare nonspherical shapes
faceted large interior volume to encapsulate cargo the prepared nonspherical shape is less stable compared to a cross-linked and
covalently cross-linked shape
tubular self-assembly drives the formation of the structure providing better chance to sensitive to a change of conditions such as solvent, ion strength and introduction
stomatocyte-shaped maintain the bioactivity of drugs compared to polymerization reactions of other chemicals
Review

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Figure 4. (a) Schematic of the preparation of hematite/silica/polymer trilayer hybrids and the corresponding hollow polymer ellipsoidal seeds; (b)
TEM micrograph of hematite/silica/PDVB trilayer hybrids obtained with DVB feed for the polymerization; (c) TEM micrograph of hematite/
silica/PMBAAm trilayer hybrids; (d) TEM micrograph of PDVB hollow ellipsoids; (e) TEM micrograph of hollow PMBAAm ellipsoids with
movable hematite cores. Adapted with permission from ref 54. Copyright 2008 American Chemical Society.

maintain the activity of the encapsulated cargo. Vesicles made Ellipsoidal nanocapsules made of divinylbenzene (DVB) or
of natural phospholipids or surfactant molecules can also N,N′-methylenebis(acrylamide) (MBAAm) were prepared via
encapsulate pharmaceutical actives to achieve preloading of distillation precipitation polymerization (Figure 4a). The seeds
cargo into the nanocapsules. The drawbacks of using these soft were unmodified hematite/silica particles and analogues
templates are their limited capability to maintain the modified by 3-(methacryloxy)propyl trimethoxysilane (MPS)
nonspherical shape upon changes of conditions, such as pH, (hematite/MPS-modified SiO2), poly(ethylene glycol dime-
concentration of electrolytes, addition of amphiphilic additives, thacrylate), and poly(divinylbenzene-co-methacrylic acid).
or temperature, during the formation of the polymeric shell. Hematite (α-Fe2O3) is the most stable form of iron oxide
Therefore, in this section, nonspherical nanocapsules with under ambient conditions with semiconducting properties,
covalently cross-linked shell formed with inorganic hard which has been used to control particle shape, size and
templates (section 3.1), vesicular soft templates (section magnetic properties. Polymerization was performed in neat
3.2), multicompartmental nanocapsules including dumbbell- acetonitrile with 2,2′-azobisisobtyronitrile (AIBN) as the
shaped, snowman-shaped, Janus nanocapsules (section 3.3) initiator to coat the seeds to form hematite/silica polymer
with dual properties, and self-assembled polymersomes trilayer hybrids with PDVB (Figure 4b) or PMBAAm (Figure
(section 3.4) are discussed. A summary of various 4c). The driving force for polymer formation around the
morphologies are given in Table 3, and the advantages and template was the capture of DVB oligomer radicals with the aid
of a vinyl group on the surface of the hematite/MPS-modified
disadvantages of different methods of preparation are given in
silica core−shell particles, which limits the selection of both
Table 4, which are each elaborated on in the subsequent
monomer and template. However, other hematite/silica/
sections.
polymer trilayer hybrid particles with different polarity and
3.1. Ellipsoidal, Platelet-Shaped, Cubic and Tetrahe-
functionality such as the ones with poly(ethylene glycol
dral Nanocapsules Prepared with Inorganic Templates.
dimethacrylate) and poly(divinylbenzene-co-methacrylic acid)
In this section, using inorganic materials as the template to could also be prepared using this method.54
construct nonspherical morphologies is discussed, together Hollow PDVB ellipsoids were obtained by removal of the
with three main shell-forming approaches, namely distillation silica midlayer and hematite core with concentrated hydro-
precipitation polymerization, controlled RAFT polymerization fluoric acid solution (Figure 4d). If dilute hydrofluoric acid was
and layer-by-layer method. The three methods provided used instead, only the silica midlayer were removed and hollow
different driving forces for the polymeric layer to deposit PDVB and PMBAAm ellipsoids with movable hematite cores
onto the surface of the templates. In the first example, the were obtained (Figure 4e). The ellipsoidal shape was
driving force was the capture of monomer radical by a vinyl maintained after the removal of the template because of the
group on the surface of the core. In the second and third cross-linking of the polymeric shell. The thickness of the
examples, electrostatic attraction has been used, either between PDVB shell layer was controlled by altering the type or amount
the RAFT oligomer and the template, or the template and the of monomer feed during the polymerization, including the use
consecutively deposited layers with opposite charges. The of a cross-linker, ethylene glycol dimethacrylate (EGDMA), a
maintenance of the nonspherical shape after template removal, combination of DVB and MAA or MBAAm.54 The need to use
limitations on the selection of polymers and approaches to acetonitrile as the solvent for polymerization and to remove
control the thickness are addressed below. the hard templates with an acid limited its application in
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Figure 5. (a) Schematic representation of the synthesis of polymer/gibbsite nanocomposite latex particles by aqueous starved feed emulsion
polymerization with the use of RAFT copolymers as stabilizers. (b) Cryo-TEM micrograph of the gibbsite platelets. (c) Cryo-TEM micrographs of
the encapsulated gibbsite particles obtained by RAFT copolymer BA7.5-co-AA10. (d) Single polymer-encapsulated gibbsite platelet obtained by
using RAFT copolymer BA5-co-AA5 and a feed composition ratio of MMA:BA = 10:1 for encapsulation at a higher magnification (black dots in the
frame are 10 nm gold particles added for calibration). Adapted with permission from ref 26. Copyright 2009 American Chemical Society.

Figure 6. SEM images of (a) CdCO3 particles (inset scale bar is 2 μm) and (b) tetrahedral SnS crystals. (c) Confocal microscopy images of cubic
hollow capsules at pH 5 and (d) tetrahedral microcapsules (scale bar 1 μm). Adapted with permission from ref 56. Copyright 2010 John Wiley and
Sons.

encapsulating biological actives. However, the study presented encapsulate clay platelets but most of them resulted in the so-
a method to use the cost-effective iron oxide as an inorganic called armored latex particles, where platelets were located at
template to prepared well-defined ellipsoidal nanocapsules the surface of the particle instead of being encapsulated. In this
with controllable size and thickness of the shell. It also study, negatively charged RAFT oligomers of various length of
demonstrated the possibility to use different concentrations of about 10 to 20 units of monomers stabilized by carboxylic acid
hydrofluoric acid to selectively remove either only the silica groups were used to adsorb onto the surface of the cationic
layer of the shell or both the silica and the iron oxide layer for hexagonal gibbsite platelets. The adsorption was driven by the
different functionalities. electrostatic interaction between the anionic carboxyl groups of
In another study, a different polymerization technique, the RAFT oligomer and the cationic AlOH2+. The isoelectric
RAFT polymerization, was used, which provides a different point of the gibbsite platelets is around pH 9, which provides
driving force to attach the polymeric layer onto the surface of an ideal pH window for the encapsulation via the RAFT route.
the template. Dibenzyltrithiocarbonate (DBTTC) was used as The positive charge on the platelets originated from the
the RAFT agent and gibbsite platelets were the template ionization of the surface AlOH− groups into AlOH2+ at pH
(Figure 5a). In this example, gibbsite platelets (γ-Al(OH)3) values below the isoelectric point.
were used as a model substrate to evaluate the efficiency of the Then polymerization was performed with the addition of
method to encapsulate clays (Figure 5b) instead of forming monomers, methyl methacrylate (MMA). The best encapsu-
hollow nanocapsules. Therefore, the gibbsite platelet was not lation was obtained by using RAFT oligomer BA5-co-AA10 with
removed at the end. Emulsion polymerization has been used to a monomer feed composition of MMA:BA = 10:1. The
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resultant polymeric complex adopted the near-hexagonal shape size distribution and thickness. Performing an adsorption step
of the gibbsite demonstrating the growth of the polymer on the with RAFT short-chain oligomers made it possible to localize
the polymerization reaction through electrostatic interaction
on the surface of the template, which was the key to
successfully encapsulate the gibbsite and to ensure that the
final product adopted the shape of the template for a precise
control of morphology.
In another study, cubic and tetrahedral capsules using
cadmium carbonate (CdCO3) and tin sulfide (SnS) particles as
the template, and deposition of polymer via the layer-by-layer
method. The layer-by-layer method made use of the electro-
static attraction by opposite charges between the deposited
template and each layer.15 Cubic cadmium carbonate particles
(Figure 6a) were obtained by precipitation in solution of
cadmium nitrite containing urea; tetrahedral tin sulfide
Figure 7. (a) Chemical structure of DODAB and schematic of the particles (Figure 6b) were prepared by thermal decomposition
cationic DODAB vesicle. Adapted with permission from ref 59. of tin chloride and elemental sulfur in oleylamine. Then three
Copyright 2018 MDPI. (b) Cryo-TEM micrographs of vesicles
obtained after extrusion of 10 mM DODAB dispersion through triply
bilayers of tannic acid (TA) and poly(N-vinylpyrrolidone)
stacked 100 nm polycarbonate filters. Adapted with permission from (PVPON) were deposited on their surfaces. The inorganic
ref 24. Copyright 2010 American Chemical Society. cores were then dissolved by shaking the particle dispersion in
different concentrations of HCl yielding hollow capsules
surface of the template (Figure 5c and d). It is worth noticing (Figure 6c and d). Hollow capsules with sharp edges are
that in the micrographs, the appearance of ellipsoidal difficult to construct due to high residual stresses.73 The layer-
complexes were likely due to the orientation of the particles by-layer method has been applied to prepare hollow non-
in the sample. When the hexagonal platelets were visualized spherical capsules with various templates. It is believed that
from the side, the shape appeared to be ellipsoidal on a 2- hydrogen-bonded layer-by-layer shells have sufficient strength
dimensional micrograph. Two variables were used to control to maintain the original cubic shape after the removal of the
the thickness of the polymer, the amount of monomers fed core in multiple examples.74−76 In this study, to provide more
into the system and the ratio between butyl acrylate and acrylic insight into the mechanical stability of the cubic and
acid in the RAFT oligomer. Due to the greater hydrophobicity tetrahedral hollow structures, a stress/strain model was
of butyl acrylate compared to acrylic acid, when a RAFT applied. It was found that in contrast to spherical micro-
oligomer of BA7.5-co-AA10 was used, the higher overall capsules, cubic and tetrahedral hollow structures had improved
hydrophobicity promoted the formation of micelles in the stability over a wide range of pH, which was attributed to the
aqueous environment and hence less polymer was formed on built-in edges of the structure maintaining the capsule integrity
the surface of the gibbsite template, resulting in a thinner upon stress application. The study showed the possibility to
polymeric membrane.26 use layer-by-layer adsorption without a polymerization reaction
The main limitation of the method is that the reaction to produce nanocapsules of enhanced strength when
kinetics of selected monomers should be in the same order of responding to external pressure modulation.56
magnitude to effectively obtain RAFT control. However, the To summarize, the successful coating of a layer of polymeric
study demonstrated a different approach to use a controlled material onto the surface of some nonspherical inorganic
RAFT polymerization method in an aqueous medium to form particles first demonstrated the possibility to adopt the shape
polymer/gibbsite nanocomposite latex particles. The use of the of the template by the coated polymeric membranes. Inorganic
aqueous medium made the method possible to be adapted in templates are usually stable during the polymerization
pharmaceutics and demonstrated that RAFT polymerization reactions and the nonspherical morphologies are maintained
can serve as a mechanism to obtain products with controlled for the polymeric membrane to deposit. A driving force is

Figure 8. Cryo-TEM micrographs of (a) structures after polymerization of styrene with extruded DODAB vesicles. Phase separation occurred and
gave rise to parachute-shaped vesicle-polymer complex. Small polymeric spheres were linked to the vesicle bilayers. The scale bar corresponds to
100 nm. Adapted with permission from ref 57. Copyright 1997 American Chemical Society. (b) More spherical vesicles and polymeric particles
after polymerization of styrene with DODAB vesicles at 60 °C. Arrows point to the isolated polymer latex particles (x) fully separated from the
“parental” vesicle. The scale bar corresponds to 100 nm. (c) Duplicated parachute morphologies with the larger shell containing the smaller one
after thermally induced polymerization of styrene with DODAB vesicles at 60 °C using the water-soluble initiator V50. The scale bar corresponds
to 100 nm. Adapted with permission from ref 58. Copyright 2000 American Chemical Society.

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linking of the polymeric shell or the intermolecular interaction


(in the third example of layer-by-layer coating) prevented the
polymeric capsules from reverting to spherical morphologies.
The thickness of the shell can also be modified simply by
feeding various amount of monomers, cofeeding a cross-linker
or a monomer with similar structures to further help reduce
the reversion of shape after template removal. In the context of
drug delivery, using inorganic templates limits the application
of the final polymeric nanocapsules because in the template
removal step, to obtain an internal cavity, strong solvents acids
are used and the harsh conditions are likely to compromise the
Figure 9. Cryo-TEM micrograph of polymerization of DODAB activity of pharmaceutical actives.
vesicles with methyl methacrylate (MMA). Parachute-shaped vesicle- 3.2. Parachute-Shaped Vesicle-Polymer Complex,
polymer complex and protrusion-shaped nanocapsules were formed Protrusion-Shaped Nanocapsules, and Nanobottles.
without RAFT control. Arrows show the difference between the two To improve the applicability of nanocapsules in drug delivery,
types of structures with (protrusion-shaped) and without (parachute- soft vesicles made by surfactant molecules or phospholipids
shaped) a layer of polymeric shell on the surface of the vesicles. (liposomes) were used in preference to inorganic templates.
Adapted with permission from ref 59. Copyright 2018 MDPI.
Some amphiphilic molecules, such as dimethyldioctadecyl
ammonium bromide (DODAB),24,32 sodium dodecyl benze-
needed to attract the polymerization reaction onto the surface nesulfonate (SDBS),77 or phospholipid including egg phos-
of the inorganic template such as the capture of the monomer phatidylcholine (egg-PC),22 have been used to form nano-
radical by the vinyl functional group of the template in the first capsules via free radical or reversible-deactivation radical
example and the electrostatic attraction in the second and third polymerization. They were applied in the fields of drug
examples. A major challenge in producing nonspherical delivery, cosmetics, personal care, and coating.16,49,78 Com-
nanocapsules is that once the synthetic template is removed, pared to the inorganic hard templates summarized in the
the polymeric membrane can revert back to a spherical shape previous section, soft templates are much more biologically
which is believed to be more energetically favored in most applicable and do not require a template removal step. They
cases. Therefore, comprehensive engineering is required to are also referred to as nonsacrificial templates, which avoids the
optimize the system before obtaining stable nonspherical degradation of pharmaceutical actives during hard template
nanocapsules. After the removal of templates, either the cross- removal.

Figure 10. Percentage of protrusion-shaped nanocapsules varied when different amount of different cross-linkers with various hydrophilicity were
used, including ethylene glycol dimethacrylate (EGDMA), (EG)10DA, and ethylene glycol diacrylate (EGDA). Adapted with permission from ref
43. Copyright 2018 Elsevier.

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recent publication confirmed the influence of ion content in


water (NaCl, NaBr, and LiCl) used for DODAB vesicles. They
affected the size distribution and morphology of the vesicles,
which in turn affects the suitability of those vesicles to be used
for polymerization, the final size and morphology of resulting
nanocapsules. Therefore, in preparation of vesicle templates for
nanocapsules, the quality of water and control over ionic
strength is important.80
Figure 11. Schematic of the concept of a nanobottle. The active 3.2.2. Parachute Vesicle-Polymer Complex and Protru-
ingredient is retained by the highly impermeable “wall” part. The sion-Shaped Nanocapsules. A parachute-shaped vesicle-
small “lid” part can respond to an external trigger (light, temperature, polymer complex was first obtained prior to the preparation
pH, ionic strength etc.) to become more permeable and release the of protrusion-shaped nanocapsules via free radical photo-
cargo. The lid can be closed again reversibly. Adapted with permission polymerization of styrene with DODAB vesicles as the
from ref 61. Copyright 2016 Taylor & Francis Group. template. If polymerization occurs on the surface of the
vesicles, a layer of polymeric shell will form. If polymerization
In some examples of using a soft template such as the use of occurs in the reaction media or phase-separates from the
DODAB vesicles to form hollow spherical nanocapsules, the vesicles, solid polymeric balls will form to minimize the contact
DODAB template layer was too thin to be observed in the with the media. In this case, nearly all observed “parachute-
micrographs of the final nanocapsules. However, because of the shaped” complexes possessed one solid polymeric particle
soft nature of such a template, it could be challenging to attached to the side of the vesicle template (Figure 8a).
maintain the desired morphologies. In this section, the use of Further investigations found that the bilayer properties of the
soft templates to prepare parachute-shaped vesicle-polymer DODAB vesicle after polymerization were unchanged, mean-
ing that there was no polymeric material coated on the surface
of the vesicles and the polystyrene beads had completely
phase-separated from the DODAB vesicles. However, the
polymer beads were still attached to the parent vesicles. It was
concluded that when DODAB was used as the material for the
vesicle template, styrene as the monomers and radical
polymerization was performed, regardless of the type (photo-
or thermal-) of initiation, type of initiators, or temperature of
polymerization, parachute-shaped vesicle-polymer complex
could be formed.57 Further investigation has shown that
reaction temperature (increased from 25 to 60 °C) made both
the solid polymer particles and the vesicle bilayer more
spherical (Figure 8b). The use of a water-soluble initiator V50
produced duplicated parachute morphologies with the larger
shell containing the smaller one (Figure 8c).58 The studies
Figure 12. (a) Schematic illustration of the procedure used to seal the demonstrated the importance of understanding and applying
holes on the surfaces of hollow particles with corks made of a phase- more complete knowledge of the relationships between
change material (PCM), (b) SEM, and (c) TEM images showing the polymeric structures of desired shapes and the reaction
particles corked with 1-tetradecanol. Reprinted with permission from
conditions, which was governed by fundamental thermody-
ref 62. Copyright 2013 John Wiley and Sons.
namic control.
The formation of protrusion-shaped nanocapsules further
complex and protrusion-shaped nanocapsules are introduced. demonstrated the importance of the reaction kinetics and the
The application of using a soft template in drug delivery has balance between the hydrophobicity of the vesicle and the
not yet been researched in-depth, so based on currently formed polymer on the resultant morphology. Visually
available research in the literature, two future perspectives are protrusion-shaped nanocapsules and vesicle-polymer com-
introduced, namely, the nanobottles and encapsulation of drug plexes appear to be very similar in the fact that they both
nanocrystal to serve as an elongated drug-loaded template. have two compartments, a vesicle part and a solid polymeric
3.2.1. Vesicle Template Formed by DODAB. Dimethyl- part. However, around the vesicle part of a protrusion-shaped
dioctadecyl ammonium bromide (DODAB) (Figure 7a) is a nanocapsule, there appeared to be a layer of polymer wrapped
double-chain cationic surfactant. Because of its cost-effective- around the vesicle and connected to the solid polymeric part
ness and biological compatibility, it was used to form surfactant on the side (Figure 9). To form the parachute-shaped vesicle-
vesicles as the template to prepare protrusion-shape nano- polymer complex, polymerization occurred in the bilayer
capsules (Figure 7a). Unilamellar vesicles were obtained by leading to a complete phase separation. To form the
extruding DODAB dispersions through triply stacked 200 nm protrusion-shaped nanocapsules, polymerization was directed
polycarbonate membranes (Figure 7b). Liposomes made from onto the surface of the DODAB vesicle by using a short chain
natural phospholipids are typically spherical; however, the oligomer incorporating a RAFT agent. RAFT control was
DODAB vesicles contained sharp corners and edges, which introduced to form homogeneous spherical hollow nano-
was likely to be caused by the charged headgroup of DODAB capsules via the vesicle-templated method with the adsorption
molecules. The rigid bilayer created packing constraints and of short chain oligomer on the surface of the vesicles prior to
the charge repulsion results in the “pointy” edges. This is a the addition of initiators and monomers. However, when
common phenomenon of charged surfactant vesicles.24,79 A methyl methacrylate (MMA) was used as the monomer
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understanding of the mechanistic role of various reagents on


the reaction kinetics and properties of the formed polymer is
needed.
A quantitative cryo-TEM study showed that increasing the
amount of cross-linker, ethylene glycol dimethacrylate
(EGDMA), increased the quantity of protrusion-shaped
nanocapsules. The use of more hydrophilic cross-linkers,
such as (EG)10DA and ethylene glycol diacrylate (EGDA)
produced less protrusion-shaped structures (Figure 10).43 The
example demonstrated that by altering the balance between the
kinetics of polymerization and the rate of phase separation, the
morphology of the final nanocapsules was controlled.
3.2.3. Future Perspective 1: The Concept of Nanobottles.
Morphologically, a protrusion-shaped nanocapsule with hollow
main body and an attached solid ball is similar to that of a
bottle with a lid. On the one hand, it inspired the idea of using
different materials for the “wall” and the “lid”, respectively, to
retain and deliver pharmaceutical actives of various phys-
icochemical properties in one carrier. On the other hand, a
bottle can be “open” or “closed” using a stimulus, similar to the
concept of on-demand drug delivery. For an on-demand drug
Figure 13. (a) Standard TEM image and (b) the enlarged image delivery carrier, drug permeability and release can be different
showing the ciprofloxacin nanocrystals. Scale bars represent 500 and upon various external stimulation through distinct materials
200 nm, respectively. (c) Cryo-TEM image showing the lipid bilayer
used. Nanobottles are morphologically similar to protrusion-
made of hydrogenated soy phosphatidylcholine (HSPC) and
cholesterol, which encapsulates the drug nanocrystal inside. Scale shaped nanocapsules, with a cross-linked impermeable “wall”
bar represents 200 nm. Adapted with permission from ref 85. as the main body and a small connected stimuli-responsive
Copyright 2019 American Chemical Society. (d) Cryo-TEM image of “lid” that can be opened and closed reversibly under stimuli
Doxil, which is ammonium sulfate loaded doxorubicin pegylated control (Figure 11).61 In this way, the nonspecific leakage of
liposomes; a linear rod-shaped doxorubicin sulfate nanocrystal is active ingredients through the body of the carrier is minimized
observed inside each liposome. Adapted with permission from ref 83. and the release of active ingredients can be controlled via
Copyright 2012 Elsevier. (e) Cryo-TEM image of doxorubicin HCl responsive mechanisms. One study of polymer nanobottles
loaded into liposomes using a citrate gradient showing circular and U- used polystyrene as the material for the “wall” and a
shaped nanocrystals. Adapted with permission from ref 88. Copyright temperature-responsive material as the phase-change material
1998 Elsevier.
(PCM), 1-tetradecanol, as the “lid”. The “wall” was 200 nm-
thick and very impermeable. The “lid” was capable of
instead of methyl acrylate (MA), a polymerization without reversible, solid−liquid transition in response to temperature.
RAFT control occurred resulting in the formation of the solid When heated above 38−39 °C, the encapsulated active
polymeric particles on the side.59,60 To be capable of designing ingredients were released (Figure 12).62 A recently published
nonspherical nanocapsules of desired morphologies, a deep review summarizes the fabrication, functionalization and

Figure 14. (a) Schematic of the formation of core−shell like and nonspherical seed particles by adding MMA/AIBN and St/AIBN. (b) TEM
micrograph of P(St/DVB/AA)@PS particles. (c) TEM images of final particles prepared from P(St/DVB/AA)@PS seeds with MMA:DVB = 1:2.
Adapted with permission from ref 64. Copyright 2017 Elsevier.

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application of nanobottles.63 Preparing nanobottles with


distinct materials to achieve impermeability of the wall and
reversible responsiveness of the lid is a challenge. However, the
existent development of nanobottles demonstrates the versatile
applications of nonspherical nanocapsules not only in cellular
interactions, which makes use of the physical morphology but
also in tuning the intrinsic properties of different parts of the
nanocapsules for a controlled and responsive release of active
ingredients.
3.2.4. Future Perspective 2: Elongated Vesicle Template
Containing Drug Nanocrystals. Another future perspective of
using a soft vesicle template was to use nonspherical liposome
or surfactant template to form nonspherical nanocapsules. Figure 15. (a) TEM images of anisotropic polymer particles with
Previously, nonspherical nanocapsules were prepared with silica particles made with MMA and St in the first and second
inorganic templates because of their ability to maintain the polymerizations and (b) TEM image of anisotropic hollow particles
elongated shape throughout the polymerization reaction. obtained by immersing anisotropic composite particles into hydro-
However, the template occupies the internal cavity of the fluoric acid for a week. Adapted with permission from ref 65.
formed nanocapsule and its removal limits the potential to Copyright 2008 John Wiley and Sons.
encapsulate pharmaceutical actives prior to polymerization.
Therefore, soft vesicle templates were preferred with the drugs, such as doxorubicin, formed nanocrystals inside
internal cavity to encapsulate drugs and the potential to bypass PEGylated liposomes without further processing,83 while
the removal of templates. To direct the polymerization some other drugs, such as ciprofloxacin, required an extra
reaction onto the surface of the vesicle template so that the step of freeze−thawing to crystallize inside liposomes.81 The
polymeric layer “wrap” around the template, Rusli et al. freeze−thawing process involves the freezing of the drug-
performed an adsorption step prior to polymerization. A loaded liposomes in the presence of a cryo-preserver, such as
vesicle prepared using a positively charged surfactant, DODAB, sucrose, usually in liquid nitrogen and then thawing them at
was used as the template, which was then added to a solution room temperature or some controlled temperature environ-
of RAFT oligomer, a type of short-chain oligomer made with ment. It was proved that when preparing liposomes using
an incorporated RAFT agent, acrylic acid, and butyl acrylate. ciprofloxacin HCl that ciprofloxacin base was formed in the
The ionization of the carboxyl group provided a negative thawing process84 with the formed ice crystal acting as the
charge, which drives the RAFT oligomer to attach onto the crystallization nuclei. Aspect ratio of the liposomes was
positively charged DODAB vesicle surface. Spherical hollow controlled by formulating the lipid bilayer with cholesterol to
nanocapsules were successfully prepared with a homogeneous modify the rigidity of the bilayer. In addition to ciprofloxacin
layer of polymer formed by RAFT polymerization. The (Figure 13a−c)85,86 and doxorubicin (Figure 13d−e), a range
example made it possible to attach a polymeric layer directly of therapeutic actives are able to form nanocrystals inside
onto the surface of soft vesicle templates instead of having the liposomes and elongated the liposomes. Different shapes and
polymerization in the bulk solution forming polymeric solids.59 aspect ratio of nanocrystals87 are also obtained, depending on
When it comes to soft vesicular templates, two types of the coupling of different salts in the case of doxorubicin sulfate
templates have been explored−surfactant vesicles and lip- (Figure 13d) and doxorubicin HCl (Figure 13e).82,83,88 For a
osomes. Liposomes are prepared by self-assembly of certain shape of nanocrystals, such as the elongated shape, the
phospholipids, which is a natural component of cell aspect ratio could also be adjusted by the addition of different
membranes containing a glycerophosphate group while concentrations of sucrose, amount of cholesterol, the drug to
surfactants are synthetic molecules. To compare vesicles lipid ratio, or by using different phospholipids with different
prepared using phospholipids and surfactants, there are two phase transition temperatures.87
benefits of using liposomes over surfactant vesicles. First, the Being able to preload drugs in nonspherical template
successful formation of stable DODAB vesicles relies on using combines the benefits of the low systematic excretion of the
a low concentration of NaCl solution, 0.5 mM, upon elongated morphology and the slower release of drugs from the
hydration,59 which limits its application in drug delivery thick polymeric membrane. DODAB vesicles made use of the
where biological fluids possess a much higher ionic strength. positive charge on the surface to drive adsorption of negatively
Second, liposomes have been widely used in encapsulating a charged RAFT oligomers. In the case of liposomes, surface
great variety of drugs of different physical states, including drug charge or functional groups could be used as the driving force.
nanocrystals.81 For example, elongated liposomes encapsulating ciprofloxacin
In the context of this review, liposomes containing drug nanocrystals have been successfully prepared with azide
nanocrystals are of great interest because the growth of the groups, which could potentially be used to drive RAFT
drug nanocrystals inside liposomes elongated the vesicles and oligomers with the complementary chemical groups onto the
created a nonspherical morphology. The drug was first surface.84
encapsulated in solution, usually by an active loading method In this section, the more biocompatible approach using soft
to achieve high encapsulation efficiency, and then the drug vesicular templates prepared from surfactants or phospholipids
nanocrystal was formed inside liposomes. Depending on the was presented. The vesicular feature of these templates allowed
method of encapsulation and the physiochemical properties potential encapsulation of drugs. Previous research in
and chemical structure of the drug, the encapsulated drug may encapsulating drugs in different physical state especially in
exist as a crystalline precipitate, amorphous precipitate, or in a the form of nanocrystals stretching the liposomes provided an
supersaturated or subsaturated solution.82 For example, some elongated template. The successful functionalization of these
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Figure 16. (a) Schematic of the preparation of the thermosensitive hollow Janus dumbbells. The template is prepared in steps I and II and
subsequently covered by a shell of PNIPAM. Dissolution of the template in step IV leads to hollow Janus dumbbells. (b) Cryo-TEM micrograph of
a PS dumbbell core particle showing one lobe with PS sphere only and the other lobe with MPS coated PS sphere indicating a core−shell structure.
(c) Cryo-TEM micrograph of thermosensitive hollow Janus dumbbell-shaped microgels at 20 °C in water. The image proves the Janus character of
the particles showing a hollow side of the microgel (light gray) and partially hollow part (dark gray) composed of PNIPAM shell and PS-co-PMPS
copolymer layer. Image provided courtesy of Matthias Ballauff.

Figure 17. (a) Schematic of the preparations of elephant trunk-like and acorn-like hollow Janus particles. (b) TEM micrographs of the solid Janus
particles, (c) elephant-trunk-like hollow Janus particles at low (×5k) and (c′) high (×15k) magnifications, and (d) acorn-like hollow Janus particles
at low (×5k) and (d′) high (×15k) magnifications. Adapted with permission from ref 67. Copyright 2014 American Chemical Society.

liposomes with “click” chemistry groups provided a promising application of nonspherical nanocapsules from a simple
driving force to locate the formation of polymers onto the asymmetrical system to a multifunctional stimuli-responsive
surface of the template. Their biocompatibility allowed the drug delivery system.
templates to be embedded in the final nanocapsules, which 3.3. Dumbbell-Shaped and Snowman-Shaped Poly-
omits the template removal step and provides a much better meric Nanocapsules. Polymeric nanocapsules with more
opportunity to maintain the bioactivity of drugs. However, than one internal cavity attracted a lot of interest in research
maintaining the nonspherical shape was more challenging than because of the potential to incorporate multiple properties and
that of inorganic templates and therefore, kinetics of functionalities in one nanocapsule. Dumbbell-shaped and
polymerization reactions with different monomers and the snowman-shaped polymeric nanocapsules are the most
use of cross-linker were investigated. This was reflected on the investigated nanocapsules with two partially fused internal
formation of polymer-vesicle complex and protrusion-shaped cavities. Some of them were made with a homogeneous layer
structure where different polymerization kinetics, combined of polymer while others were made of two or more materials in
with the hydrophobicity of the formed polymer, played a different parts. One important class of dumbbell- and
crucial role in the separation of the “protruded” part and the snowman-shaped nanocapsules are the hollow Janus nano-
thickness of the shell. This morphology led to the idea of particles. Janus nanoparticles are anisotropic particles with two
nanobottles where the “wall” part is made of inert materials to or more lobes with distinct physical, chemical, optical, or
ensure encapsulation of actives at all times and the “lid” part is surface properties.89,90 In this section, the formation of
made of stimuli-responsive materials, which becomes leaky to dumbbell-shaped and snowman-shaped polymeric nanocap-
release the cargo upon stimulation. Although challenges still sules including Janus-type particles will be discussed.
remain to ensure the inertness of the “wall” material and the 3.3.1. Dumbbell- and Snowman-Shaped Nanocapsules.
ability of the “lid” to “open” and “close” reversibly, the use of Dumbbell-shaped latex particles with a void on one side were
soft templates and development of nanobottles expanded the prepared via seeded emulsion polymerization. To prepare the
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Figure 18. (a) Structures of the block copolymers PEG43-b-P(NIPAM21-co-PDMI9) with and without the targeting peptide. (b) Schematic of
polymersomes prepared using a solvent-switch method. Copolymer without any peptide ligand and copolymer with high or low peptide densities
were dissolved in THF (in red). Addition of water (in blue) induces self-assembly of the polymer. Different ratios of polymers with and without
peptide ligands in “step 1” are key in tuning the ligand density of the polymersomes, while the increasing volume of THF corresponds to an
increased sizes of polymersomes. (c) TEM images of the large and (d) small low-ligand density polymersomes of varying peptide ligand-density
(expressed in percentage). Scale bars: 200 nm. Adapted with permission from ref 68. Copyright 2020 John Wiley and Sons.

nonspherical seed, styrene (St), or methyl methacrylate useful in coating applications with specific optical properties
(MMA) mixed with azobis(isobutyronitrile) (AIBN) into a and sufficient mechanical durability.64 The study not only
cross-linked spherical poly(styrene/divinylbenzene/acrylic provided a good example of dumbbell-shaped particles with a
acid) P(St/DVB/AA) particle was swelled and polymerized void only in one of the two lobes, but also presented a method
(Figure 14a). One lobe was made of cross-linked P(St/DVB/ to create an interior cavity without the need to remove the
AA) and the other lobe was made of PS (Figure 14b). To original template.
prepare the nonspherical hollow latex particle with a void on In another study, snowman-shaped nanocapsules with one
the PS side, polymerization was performed with MMA/DVB/ void was prepared with the presence of a silica particle which
AA monomers at a different ratio. The seed removal step was was then dissolved with hydrofluoric acid to obtain the interior
not needed because polymerization happened on the surface of cavity. They were prepared with a two-step emulsion
the seed, followed by a phase separation between the PS seed polymerization. In the first step, seed polymer particles (Figure
and the double-layered shell. As polymerization proceeded, the 15a) were prepared in the presence of the reactive silane
non-cross-linked PS and DVB moved from the inner part coupling agent 3-methacryloxypropyltrimethoxysilane
where the polymerization occurred to compensate for the (MPTMS) in water. In the second step, polymerization was
consumed monomer. Consequently, the void was expanded performed in induced anisotropic protrusion of polymer from
(Figure 14c). The double-layered shell composed of PS inner the seed particles. The study presented the possibility to apply
shell and P(DVB/MMA/AA) outer shell prevented the anisotropic polymer particles containing silica particles to
collapse of the hollow void. The one-sided hollow feature of prepare anisotropic hollow nanocapsules with one void (Figure
the dumbbell-shaped particle and the rigid shell made them 15b). It also provided an option to adjust the size ratio of the
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Figure 19. TEM (left) and cryo-TEM (right) images of faceted polymersomes prepared using the solvent-switch method at (a and b) 65% and (c
and d) 70% THF/water. Higher magnification images are shown inset for clarity. Adapted with permission from ref 70. Copyright 2019 Royal
Society of Chemistry.

two lobes to make snowman-shaped nanocapsules. The optical tration of the surfactant, outlet tube diameter, and UV
anisotropic scattering properties of the particles enabled their intensity, were controlled to obtain different particle shapes
use as photonic materials.65 ranging from core−shell to bicompartmental particles. Both
3.3.2. Janus Nanocapsules. Janus nanoparticles of various drugs were released following a diffusion type mechanism.96 In
shapes including snowman,91 disk,92 dumbbell,93 and cylin- the case of Janus capsules made by Wu et al. for a light-
der94 have been prepared using different types of materials, triggered release of doxorubicin (DOX), DOX was encapsu-
such as lipids, dendrimers, inorganic material, and polymers. lated using an organic solvent after the formation of the Janus
Because of the spatial discrimination of two or more properties capsules. The method is based on the organic solvent partially
in one particle, Janus nanoparticles have a wide range of breaking the electrostatic attraction between the two polymeric
applications in pharmaceutics, coating, and colloidal chem- materials of the capsule, poly(styrenesulfonate) sodium salt
istry.95 Polymers have been used extensively to prepare Janus (PSS) and poly(allylamine hydrochloride) (PAH), which
nanoparticles due to the availability of easily modifiable largely increased the permeability to allow DOX to be
polymeric groups and the possibility to incorporate stimuli- encapsulated upon mixing.100 The alcohol was then removed
responsive properties. Janus nanoparticles can be mainly by centrifugation. The successful encapsulation of DOX was
divided into solid nanoparticles and hollow nanocapsules. confirmed by UV−visible spectroscopy.97 In the case of
Only hollow nanocapsules will be presented due to the delivering proteins, four different types of proteins were
presence of the internal cavity, which is within the scope of this conjugated to the two sides of Janus nanoparticles selectively
review. Seeded emulsion polymerization has been the most by a gold deposition method. In brief, the shell on either side
practical method to prepare nonspherical hollow Janus of the Janus nanoparticles was selectively modified via an
nanocapsules not only as dumbbell66 and snowman shaped amino-alkanethiol reagent or thiol-PEG-biotin to cross-link
but also with an “elephant trunk” shape.67 proteins.98 The silica particles were functionalized with (3-
The encapsulation of a wide range of drugs into Janus aminopropyl)triethoxysilane (APTES) or bovine serum
nanoparticles, such as ketoprofen,96 doxorubicin,97 and some albumin (BSA), followed by functionalization of the gold
macromolecules, such as proteins98 or DNA,99 has been hemisphere with amino-alkanethiol solution and attachment of
achieved by using different encapsulation methods including natural human fibronectin (FN).98 Drug entrapment is
microfluidics, solvent incorporation and chemical cross-linking. possible with Janus nanoparticles and methods need to be
In the study by Khan et al., two model drugs with distinct selected according to the size, property, location of entrapment
physicochemical properties, ketoprofen and sodium fluores- of the drug and the types of the material used. However, the
cein, were first incorporated with two different types of below presented examples of nonspherical Janus nanocapsules
monomer, acrylamide and methyl acrylate, followed by rapid focus more on the morphology and dual chemical functionality
synthesis via a side-by-side microfluidic device. Janus particles of the Janus nanocapsules instead of drug entrapment.
were formed by UV-assisted free radical polymerization. Thermosensitive hollow Janus nanocapsules with a dumb-
Factors, such as flow rates of the microfluidic device, monomer bell-shape were successfully prepared using dumbbell-shaped
composition of the two compartments, nature and concen- microgels as templates.66 They consist of two partially fused
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Figure 20. TEM images and proposed self-assembly pathways for the different morphologies observed. (a−e) TEM images. The insets in panels a−
c are higher magnification TEM images. (f−j) Cryo-TEM images. The insets in panels g−j are higher magnification cryo-TEM images and intensity
plot profiles used to estimate membrane thickness of individual polymersome morphology. (k−o) Schematic representations of the micelle/
polymersome structures formed. The black arrows in panels l−o indicate the direction of membrane tension. Scale bars in a−j are 100, 200, 500,
2000, 2000, 50, 100, 100, 300, and 1000 nm, respectively. Scale bars inset in a−c are 50, 100, and 100 nm, respectively. Adapted with permission
from ref 71. Copyright 2017 Springer Nature.

hollow spheres. One sphere has a shell completely made of THF. The hollow nature of the hybrid shell (darker gray color
poly(N-isopropylacrylamide) (PNIPAM) and the other one in Figure 16c) was hard to visualize in the cryo-TEM
has a hybrid shell made of a poly(styrene-co-3- micrograph. However, the gray scale profile along the center
(trimethoxysilyl)propyl methacrylate) (PS-co-PMPS) layer of the particle indicated clearly a decrease in contrast toward
covered by PNIPAM. To prepare these hollow Janus the center, which proved both lobes to be hollow. The
dumbbells, polystyrene (PS) spheres were prepared as seeds thermosensitivity of the Janus hollow dumbbells was studied
and then coated by a copolymer layer of styrene and 3- using dynamic light scattering (DLS) and depolarized dynamic
(trimethoxysilyl) propyl methacrylate (MPS). Then the light scattering (DDLS), which showed that the shell thickness
resultant core−shell particles were swollen with free styrene decreased from 140 nm at 10 °C to 50 nm at 45 °C. As a
and polymerized, which provided the dumbbell-shaped core. result, the aspect ratio of the particles was also tunable through
Cross-linked PNIPAM was attached onto the surface of the the control of temperature. The asymmetry in thermosensi-
dumbbell-shaped core via seeded emulsion polymerization. tivity of the two different lobes of the Janus dumbbell-shaped
Lastly, the PS core was dissolved in tetrahydrofuran (THF) for nanocapsules, therefore, extended the applications of non-
core removal leaving the Janus dumbbells hollow (Figure 16a). spherical nanocapsules using more modifiable materials as
Cryo-TEM micrographs of the dumbbell-shaped seed demon- carriers for drugs, nanoreactors, or catalysts.
strated that it consists of two partially fused spheres−one side Hollow Janus particles with the so-called elephant trunk-like
with a homogeneous PS sphere and the other side with a PS- and acorn-like shapes (variations on the dumbbell-shape),
co-PMPS core−shell structure (Figure 16b). After dissolving were prepared by seeded emulsion polymerization. In this case,
the PS core, the Janus character was obvious in the cryo-TEM the hollow structure was obtained directly during the
micrograph (Figure 16c) with one lobe having a visually lighter preparation by a one-step swelling method in the presence of
hollow interior because the original template for that side was toluene (Figure 17a). The seeds were made of a polystyrene
made of PS alone. The other lobe was partially hollow due to core with SiO2 shell (PS@SiO2) or 3-(trimethoxysilyl)propyl
the insolubility of the PS-co-PMPS core−shell template in methacrylate-SiO2 (PS@MPS-SiO2) core−shell particles (Fig-
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ure 17b) for the elephant trunk-like shape (Figure 17c) and that of a covalently cross-linked or cross-linked polymeric
the acorn-like shape (Figure 17d), respectively. In the aqueous membrane. For covalently cross-linked nanocapsules, the
phase of the emulsion, PS@SiO2 and PS@MPS-SiO2 cores construction of the nonspherical shape relied either on the
were mixed with sodium dodecyl sulfate (SDS). In the
nonaqueous phase of the emulsion, the monomers, the
swelling agents and the initiator were added at a specific
ratio to carry out the polymerizations. Using toluene as the
swelling agent was important for the formation of the hollow
structures. When PS@MPS-SiO2 was used instead of PS@
SiO2, the hydrophobicity of the seed particles was enhanced,
the spreading coefficient of the monomer was increased, and
thus the formed polymer layer tend to “spread” on the surface
of seed particles. As a result, the elephant trunk-like shape was
changed to an acorn-like shape. Factors influencing the
morphology control were investigated including the amount
of surfactant and the concentrations of cross-linker. It was
found that the balance between hydrophilicity and hydro-
phobicity and the efficiency of phase separation were crucial
for the preparation with tailored shapes. These amphiphilic
particles were used to stabilize emulsions.67
The study provided the opportunity to form hollow
asymmetrical Janus particles without the need to remove the
core by using strong solvents, which made it applicable to be
used to encapsulate solvent-sensitive cargo such as most
pharmaceutical, biological active, personal-care compounds.
However, the presence of the internal cavity was not clear in
the shown TEM images and the differences between the so-
Figure 21. Cryo-TEM images following the shape transformation of
called elephant trunk and acorn-like structure were not clearly PEG22-PDLLA45 from (a) spherical polymersomes into elongated
apparent. Comparing the aforementioned examples, a nanotubes under the influence of osmotic pressure by dialysis, as a
template-removal step is still essential to successfully prepare function of [NaCl]; (b) 5, (c) 10, and (d) 50 mM. All scale bars =
the hollow voids. It is also recommended that cryo-TEM can 500 nm. Adapted with permission from ref 69. Copyright 2016
be used instead of TEM to avoid structural change of the American Chemical Society.
nanocapsules upon dehydration, such as polymeric wall
squashing together destroying the internal cavity in the images. shape of the template (inorganic or surfactant vesicles), or the
Dual- or multicompartmental nanocapsules in dumbbell-, different kinetics of polymerization on different parts of the
snowman-, or other shapes, including Janus nanocapsules nanocapsules (such as in the case of the formation of
further widen the application and versatility of nonspherical dumbbell-shaped nanocapsules via the swelling of polystyrene
nanocapsules. To obtain the partially fused multicompartmen- in64). For self-assembled polymersomes, the formation of
tal nanocapsules, templates, such as silica particles, are usually nonspherical morphology relies on the molecular interactions
first modified with a layer of polymer to form a core−shell within the structure responding to an environmental change,
structure. Then making use of different kinetics of swelling and such as the strength of the solvent or osmotic pressure, as will
polymerization for the core and the shell, protrusion of the be introduced in this section.
second compartment was formed. By adjusting the rates of 3.4.1. Polymersomes Formed via the Solvent-Switch
polymerization and the use of various materials, the volume Method. The formation of ellipsoidal polymersomes via a
ratio between the two compartments can be adjusted. The solvent-switch method using the block copolymer, PEG43-b-
original templates can then be fully or partially removed P(NIPAM21-co-PDMI9) (Figure 18a) has been reported.68 The
leaving the nanocapsules with one or two voids. Because of the perylene moiety in the polymer provided the hydrophobicity
use of the modified core−shell template, the final materials and liquid crystallinity for the polymer to self-assemble into the
forming the two shells are usually different (Janus nano- ellipsoidal shape (Figure 18a).102 The ellipsoidal shape was
capsules) providing dual functionality. Dual- or multicompart- formed through a solvent-switch method with tetrahydrofuran
mental nanocapsules serve as an example of not only making (THF) as the good solvent and water as the antisolvent. After
use of the nonspherical feature in morphology but also in the obtaining a homogeneous solution of polymer in THF, water
distinct intrinsic functionalities. was added to the solution triggering aggregation and self-
3.4. Nonspherical Self-Assembled Polymersomes. As assembly. The THF was then evaporated for 16−20 h yielding
defined earlier, nonspherical polymeric nanoparticles consist of ellipsoidal polymersomes in water (Figure 18b). Mechanisti-
an interior compartment, including polymeric membrane cally, the formation of an ellipsoidal shape instead of a
bound by covalent bonds (sections 3.1−3.3) and polymer- spherical shape relied on the aromatic perylene interactions.
somes formed by self-assembly (section 3.4), are within the Depending on the remaining volume of their preferred solvent,
scope of this review. Nonspherical polymersomes have been THF, the tightness of the stacking between the aromatic
reviewed previously,101 and therefore, this is not an extensive perylene groups varied which provided different strain in the
review for nonspherical polymersomes. However, it is structure. Making use of the aromatic stacking mechanism, the
significant to present the formation of nonspherical polymer- sizes of the polymersomes were tuned by adjusting the volume
somes because the mechanism of formation is different from of THF during formation to yield polymersomes with
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Table 5. Nonspherical Nanoparticles and Their Corresponding Cellular Uptake or Circulation Time upon Application in
Different Diseases

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Figure 22. Time-lapse video microscopy clips spanning 39 min of macrophages interacting with identical elliptical disk (ED) particles (major axis
14 μm, minor axis 3 μm) from two different orientations. (A) ED particle attaches to the cell along the major axis of the particle, and it is
internalized completely in 3 min. (B) ED attaches to the cell on its flat side and the cell spreads but does not internalize the particle. Continued
observation indicated that this particle was not internalized for >110 min. (Scale bars: 10 μm.) At least three cells were observed for each
orientation of each particle type and size. Similar results were observed in all repetitions. Adapted with permission from ref 51. Copyright 2006
National Academy of Sciences, U.S.A.

hydrodynamic diameters of approximately 80 (Figure 18c) and and f) became larger in size but with a smaller aspect ratio
200 nm (Figure 18d) when measured using dynamic light (more round). This was due to the decreased aromatic
scattering (DLS). The study demonstrated the possibility to stacking with the presence of higher amounts of good solvent
design ellipsoidal polymersomes with a functional peptide resulting in the transition from a tightly packed interdigitated
moiety on the surface and tune the size of the final state for medium ellipsoidal polymersomes (Figure 20b and g)
polymersomes without losing the ellipsoidal morphology via to a loosely packed interdigitated state for large ellipsoidal
the solvent-switch method. polymersomes (Figure 20c and h), then to a quasi-
Varying shapes were then formed upon investigation of the interdigitated state for giant ellipsoidal polymersomes (Figure
mechanism of formation by varying the THF:water ratio. 20d and i). At a higher amount of THF, tubular-shaped
Faceted polymersomes were obtained with a similar block polymersomes (Figure 20e and j) were observed because the
copolymer, PEG43-b-P(NIPAM21-co-PDMI19), when the THF single layer of copolymers reached the limit of being able to
content in water was between 65% and 70%. With a THF bend or curve. Schematic representations of the monolayer or
content in water of 65%, most polymersomes appeared as a bilayer structures of the micelle/polymersome demonstrated
hexagon-like shape with six edges and vertices (Figure 19a and the different molecular organization (Figure 20k−o). The
b). With a THF content of 70%, polymersomes were more membrane thickness was doubled in tubular polymersomes
polydisperse with shapes, such as tetragons, pentagons, and compared to ellipsoidal polymersomes confirming the
some irregular polyhedrons (Figure 19c and d). To investigate rearrangement of a bilayer in tubular polymersomes.71 In
the role of THF on the aromatic stacking of the polymer Summary, the solvent-switch method was exploited to form
molecules, samples were taken at different time points during ellipsoidal, tubular, and faceted polymersomes of various sizes
the evaporation process of THF and THF was doped in a in the nanoparticle range in a controlled manner. The aromatic
series of aqueous polymersome dispersion. It was found that, interactions built into the polymer backbone played a
when the doped amount of THF exceeded 5 vol%, the mechanistic role to direct the spatial arrangement within
intermolecular aromatic stacking interactions between individ- membranes and hence the formation of various morphologies
ual perylene-bearing polymers within the polymersome and sizes.
membrane was reduced, resulting in the loss of well-defined 3.4.2. Polymersomes Formed via the Osmotic Pressure
faceted shapes yielding spherical polymersomes. The study Method. As an alternative to the solvent-switch method, an
demonstrated that not only can polyhedral polymersomes be out-of-equilibrium process selecting osmotic pressure and
prepared via the solvent-switch method by carefully controlling permeability has been used to form stomatocytes and bowl-
the amount of THF and the duration of THF evaporation, but shaped vesicles. Spherical polymersomes were first prepared in
could also be separated for purification at different time points an organic solvent/water mixture, followed by dialysis against
of the self-assembly process.70 water to introduce osmotic deformation. Upon dialysis,
The mechanistic role of the aromatic interactions on plasticizing solvents, THF, and 1,4-dioxane within the inner
directing the spatial arrangement within membranes to form compartment of the polymersomes diffused across the
various morphologies and sizes was further demonstrated in membrane into the dialysis aqueous medium to maintain
another study. Making use of the aromatic perylene osmotic equilibrium. The rapid loss of plasticizing solvent
interactions, medium, large, giant ellipsoidal polymersomes causes the hydrophobic polystyrene domain to lose its fluidity
and tubular polymersomes were obtained with block and recover the rigid state. Consequently, the reverse transport
copolymer PEG43-b-P(NIPAM21-co-PDMI9) by using various of water from the dialysis medium into the polymersomes
amounts of THF and water. As the amount of good solvent generates an osmotic pressure difference, which folds the
THF was increased, the ellipsoidal polymersomes (Figure 20a polymersome membrane inward, leading to the formation of
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and ion strength of the environment, as explained in detail in


the extensive review of nonspherical polymersomes.101
3.4.3. Polymersomes Formed via the Chemical Addition
or the Liquid-Crystalline Lattice Confinement Method.
Inspired by the interplay between the molecular arrangement
and environmental factors, an approach of chemical addition to
induce shape transformation was attempted. Azide handles
were added to the hydrophobic domain of the polymersome
membrane and a cross-linker containing the complementary
functional group, bicyclononyne (BCN), was added in excess.
Polymersomes were elongated to various extents as the molar
ratio between BCN to azide was varied, as a result from the
chemical kinetics of the strain-promoted alkyne−azide cyclo-
addition (SPAAC) leading to various levels of cross-linking.72
Addition of non-cross-linking chemicals such as cholesterol,
was also used to prepare tubular polymersomes.30 Some other
Figure 23. Average number of spherical and worm-like IgG-adsorbed methods include the liquid-crystalline lattice confinement
particles internalized in 22 h as determined by fluorescence
microscopy. Patterned bars indicate particle volumes equivalent to 3
strategy,106 which has also been used to induce shape
μm spheres (p < 0.0000031) and solid bars indicate particle volumes transformation of such a nontemplated self-assembled system.
equivalent to 1 μm spheres (p < 0.000024). At least 50 cells were Despite the variety of methods in the literature, which has been
counted for each sample. Adapted with permission from ref 108. reviewed extensively previously,101 the intrinsic mechanism of
Copyright 2009 Springer Nature. formation for nonspherical self-assembled structures is the
molecular arrangement (such as stacking) and strain created in
stomatocytes. Osmotic pressure and permeability initiated response to environmental factors.
controlled deflation, followed by reinflation of the polymer- In this section, the formation of nonspherical polymersomes
somes, leading to different shapes. The mechanism has been in various shapes were presented. In previous examples of
fully understood by the bending energy which allowed future covalently cross-linked nanocapsules, properties of various
design of polymersomes with various shapes with high templates, monomers, and kinetics of polymerization reaction
controllability and predictability.103−105 According to the played an important role on the formation of nonspherical
mechanism, one can extrapolate that the applicability of morphologies. For self-assembled nonspherical morphologies,
osmotic pressure is dependent on the composition, perme- the formation relied on the interaction between built-in
ability of the polymersome membrane and the interaction chemical groups in the polymeric backbone in response to
between the material and the plasticizing solvents. change of environmental conditions such as solvent strength
In another study, it was found that not only the solvent and osmotic pressure. The two types of polymeric shells have
strength but also the ionic strength in water played a significant different permeability and capability of encapsulation for
role on the final morphologies of polymersomes (Figure 21).69 pharmaceutical actives as a result of the mechanism of
The phenomena was similar to that of the aforementioned formation. Hence, the versatility allows a relevant method to
DODAB vesicles80 driven by the molecular arrangement in be chosen according to the specific need of each drug delivery
response to a change of ion strength in water. The mechanism case.
of such a method in the formation of various morphologies can In Summary, polymeric nanocapsules have been prepared in
be explained by the interplay between osmotic energy and a wide variety of morphologies and presented systematically
bending energy, which is determined by the chemical (Table 3). Understanding the mechanism, advantages and
composition, length of the polymer, temperature, solvent, disadvantages of the various preparation methods (Table 4) is

Figure 24. (a) Filomicelles with increasing lengths (L0) circulate longer after injection to rats up to a limiting length. The error bars show the
standard deviation for four or more rats. (b) Tumor size decreases for the longest filomicelles at the highest paclitaxel (TAX) dose. All data show
the average from four mice. The error bars show the standard deviation. Adapted with permission from ref 27. Copyright 2007 Springer Nature.

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Figure 25. (a) HeLa cell uptake of transferrin-coated rod-shaped gold nanoparticles smaller than 100 nm is lower than their spherical counterpart.
Adapted with permission from ref 115. Copyright 2006 American Chemical Society. (b) Uptake of STO, HeLa, SNB19 cells of gold nanoparticles
of different aspect ratios were different. Adapted with permission from ref 116. Copyright 2007 American Chemical Society.

The shape of nanoparticles is reported to impact on cellular


interactions, resulting in different circulation times when
injected into the bloodstream.111 The shape of the nano-
particles also influences accumulation in tumor tissues and
consequently their therapeutic effect. Using the interactions of
nanoparticles with macrophages as an example, nonspherical
polymeric particles were taken up at a slower rate than their
spherical counterparts.28,50 Polystyrene particles with spherical,
ellipsoidal, elliptical-disk shape, rectangular disks, and “UFO-
shape” were prepared to study the impact of shape on
interactions with alveolar macrophages. It was found that
macrophages were more efficient in internalizing spherical
particles than ellipsoidal particles. When the size of the cells
was close to the size of the ellipsoidal particles, whether or not
the cells were able to complete the phagocytosis process was
dependent on the orientation of the particles when they came
into contact (Figure 22). If the particles came into contact at
the major axis, cells were not able to complete phagocytosis.51
In another study, worm-like polystyrene particles with very
Figure 26. Probing the mechanisms of cellular internalization by high aspect ratio (>20) were fabricated by stretching spherical
using inhibitors of endocytosis. HeLa cells were incubated with the
indicated inhibitors as outlined in the graph. Percent internalization
particles embedded in a polymer film. Those worms have a
was normalized to particle internalization in the absence of inhibitors. volume ∼125 fold smaller than the average alveolar macro-
Adapted with permission from ref 118. Copyright 2008 National phage, but the length of the particles was approximately twice
Academy of Sciences, U.S.A. the diameter of the cells. It was shown that worms exhibited
very little internalization compared to spheres (Figure 23) and
negligible phagocytosis by an alveolar macrophage cell line was
crucial to the successful construction of the nonspherical observed. The studies demonstrated that shape-induced
morphology with an interior compartment. The deployment of inhibition of phagocytosis of drug delivery particles is possible
the nonspherical particles toward applications, such as and could be used to modify the plasma circulation time of
intracellular delivery, is discussed in the next section. drug delivery carriers.108,109 Decuzzi et al. investigated
spherical, hemispherical, discoidal, and cylindrical shapes of
4. INTERACTIONS OF CELLS WITH NONSPHERICAL silica particles in mice and found that discoidal particles
POLYMERIC NANOPARTICLES showed lower liver accumulation.110 Nanoparticles with
The major driving force for the study of nonspherical irregular shapes, especially elongated shapes, are less prone
nanoparticles as drug delivery systems is for the nonspherical to phagocytosis, so longer circulation time and less
shape to control interactions with cells and tissues. The aim of accumulation at nontumor organs were achieved. With the
this section, therefore, is to introduce nonspherical polymeric great variety of literature on this topic performed by different
nanocapsules and their current and potential applications in research groups, it is crucial to report adequate and quality
the drug delivery field. However, methods to prepare characterization of the materials to enable comparison across
nonspherical nanocapsules are still being fully established studies, a point of recent intense discussion in the literature.112
and establishing the research into the encapsulation and Due to the asymmetrical shape slowing down the uptake of
retention of activity of drugs is in its early stages. Therefore, to particles by macrophages, an increased circulation time was
discuss the role of nonspherical morphology on cellular achieved.107,113 Filomicelles were self-assembled from diblock
interactions, examples from the literature on nonspherical copolymers and used to interact with phagocytes. In rodents,
polymeric nanoparticles are mostly discussed here (Table 5). they were found to persist in the circulation for up to 1 week
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after intravenous injection, which was about ten times longer To conclude, cellular interactions between nonspherical
than their spherical counterparts. In a flow chamber with polymeric particles with different cells, such as macrophages or
immobilized phagocytes, long filomicelles flowed past the cells cancer cells, have been investigated and reviewed in the
but smaller micelles and vesicles were captured. Clinical studies literature.28,50,107,119 For drug delivery, the target is usually to
showed that circulation times of spherical carriers can be decrease the internalization by macrophages to minimize
extended 3-fold in humans over rats, which means the systemic excretion so the drug-loaded nanoparticles are able to
circulation time for filomicelles in this study could reach one circulate in the system for a longer duration, providing greater
month in human. It was also shown that the longer the length chance to reach the diseased site. With diseased cells such as
of the filomicelles, the longer the circulation time they had cancer cells, the target is to increase accumulation and cell
(Figure 24a). To test filomicelles directly as drug delivery killing so more internalization is preferred. Depending on the
vehicles for cancer therapy, injections of either free drug or different mechanisms of internalization by various cell types,
drug-loaded filomicelles were given to tumor-bearing nude modifying the shape of polymeric nanoparticles is a powerful
mice. It was found that with increasing length of filomicelles targeting strategy for drug delivery. The studies overall
and increasing paclitaxel dose, cell death increases and tumor highlight the need for adequate and quality characterization
shrinks, while little effect of free drug was shown (Figure of the materials to enable comparison across studies, a point of
24b).27,114 It is worth mentioning that when the delivery of recent intense discussion in the literature.112
nonspherical polymeric particles is investigated, the size of the
particles also needs to be considered because the process of 5. CONCLUSIONS AND FUTURE APPLICATIONS OF
phagocytosis is a result of complex interplay between size and NONSPHERICAL NANOCAPSULES
shape.51 This review has systematically communicated the current
The internalization of nonspherical polymeric nanoparticles approaches to the preparation of nonspherical nanocapsules
by other nonphagocytic cells is also critical for the efficiency of using templates, polymerization reactions and chemical
drug delivery. Nonphagocytic cells are likely to internalize interactions (Table 3). In conducting this review, it has been
particles via endocytosis or pinocytosis pathways. Chithrani et apparent that the preparation of nanocapsules has been driven
al. showed that the HeLa cell uptake of transferrin-coated rod- largely from the materials chemistry standpoint and less so
shaped gold nanoparticles smaller than 100 nm is lower from the constraints of the ultimate application. Inorganic
through a citric acid ligand−receptor binding mechanism than templates (section 3.1) were first used to prepare nonspherical
their spherical counterpart (Figure 25a). It was speculated that nanocapsules because they were stable throughout the
this was due to the different curvature of spherical and rod- polymerization reaction and presented a ready way to maintain
shaped nanoparticles resulting in larger contact area between the elongated shape. However, the field has largely moved on
the cell membrane and the longitudinal axis of the rods, and from the use of solid templates that require the use of harsh
thereby, reducing the exposure and available receptor sites.115 chemical processes to remove the underlying particle to
A further study also showed that the uptake of gold liberate a hollow capsule structure, toward templating using
nanoparticles of different aspect ratios by STO, HeLa, and soft materials due to the risk of damaging capsule components
SNB19 cells were different, which could be explained by the or cargo. The development of nonsacrificial vesicles prepared
using surfactants or phospholipids (section 3.2) has provided a
different membrane wrapping time (Figure 25b).116 Mem-
more biologically compatible and chemically facile route to
brane wrapping time was believed to be balanced by the
form the polymeric shell on the surface without the need to
tension and curvature energies of the particles under the
extract the template at the end. This aspect is extremely
constraint of volume, which was influenced by the size and
important as the rigorous toxicological evaluation of new
shape of nanoparticles.117
technologies for use in drug delivery applications necessitates
In another study, micro- and nanoparticles with cubic and the use of biologically inert components. While shape alone is
cylindrical shapes of various sizes were prepared with particle an important and useful feature described in detail, further
replication in nonwetting templates (PRINT) method with functionality can be coincidentally achieved through the
cross-linked poly(ethylene glycol) hydrogels. It was found that preparation of chemically heterogeneous particles such as
HeLa cells internalized nanoparticles with higher aspect ratio “Janus” nanocapsules (section 3.3). The ability to differentially
more rapidly than their more symmetrical counterparts with functionalize these materials leads to high versatility but,
the same volume. To delineate the role of specific endocytotic conversely, complexity, which has consequences not only for
pathways, HeLa cells were treated with biochemical inhibitors product translation but also in large scale manufacturing
of energy-dependent processes, clathrin-mediated, caveolae- contexts.
mediated endocytosis, and micropinocytosis. It was found the Despite the fast developments in the preparation of
internalization pathways for particles differing in shape and size nonspherical nanocapsules, three main challenges are currently
were biased for different particles (Figure 26). Clathrin- limiting advance of the field. First, only limited shapes have
mediated and caveolae-mediated endocytosis and micro- been prepared and so more methods need to be developed to
pinocytosis played a more significant role in internalizing enable libraries of particles changing systematically in shape
smaller nanoparticles while caveolae only endocytosed nano- while retaining underlying chemistry and surface properties to
particles in the range of 50−100 nm. Interestingly, the rapid be prepared. In the context of drug delivery, only by creating
internalization of 150 nm nanoparticles with an aspect ratio of various shapes and understanding the complexity of their
3 might be due to the use of all internalization pathways. The interactions with different cells in the bloodstream and target
study not only demonstrated the varying efficiency of cellular tissues, can the advantages of nonspherical nanocapsules be
uptake for nonspherical polymeric particles with various shapes utilized to a greater extent. Methods that enable the
and size, but also showed the internalization pathways of HeLa preparation of a specific nonspherical morphology at higher
cells.118 purity and consistency also need to be discovered to facilitate
2526 https://doi.org/10.1021/acs.chemmater.1c03573
Chem. Mater. 2022, 34, 2503−2530
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pubs.acs.org/cm Review

translation into products in the healthcare space. Second, the ACKNOWLEDGMENTS


reliance on polymerization reactions at high temperature also The authors acknowledge the Australian Research Council
needs to be overcome to ensure the retention and stability of Centre of Excellence in Convergent Bio-Nano Science and
pharmaceutical actives. Research has mostly focused on Technology for support of this work and the salary of A.T.


preparing different shaped nanocapsules without drug being
present, but the potential influence on the encapsulation and
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