DESIGN CALCULATION FOR MODULAR

FURNACE

XXXXXXX
Calculation Report

Project No. XXXXXXXX Revision A

Document No. XXX-CAL-XXXXX_101

CALCULATION REPORT
DESIGN CALCULATION FOR MODULAR FURNACE

PROJECT TITLE:
Design calculation for modular furnace

LOCATION:
SARJAH
A 11.04.23 ISSUED FOR DESIGN PK DU XXX XXX
CLIENT/OWNER:
PRPD. CHKD. APPR APPR
REV DATE REVISION DESCRIPTION
BY BY BY CLIENT
XXXX

PRINCIPAL CONSULTANT:
DOCUMENT ISSUE FOR

DOCUMENT NO.
Review Approval
XXX-CAL-XXXXX_101
PROJECT NO.
Design Construction
XXXXXXX
 DESIGN CALCULATION FOR MODULAR
FURNACE

XXXXXXX
Calculation Report

Project No. XXXXXXXX Revision A

Document No. XXX-CAL-XXXXX_101

Table of Contents

1.0 OBJECTIVE

2.0 SCOPE OF DOCUMENT

3.0 REFERENCE DOCUMENTS

4.0 INPUT

5.0 SOFTWARE

6.0 LOADS

7.0 RESULTS

APPENDIX-A INPUT DATA

 DESIGN CALCULATION FOR MODULAR
FURNACE

XXXXXXX
Calculation Report

Project No. XXXXXXXX Revision A

Document No. XXX-CAL-XXXXX_101

1.0 OBJECTIVE
The objective of this calculation report is to design the Temporary modular
furnace.

2.0 SCOPE OF DOCUMENT

This document covers design of Temporary modular furnace. Structural model
based on, data (REFER ANNEXURE A), is prepared in ETABS.

3.0 REFERENCE DOCUMENTS

AISC 360 Structural steel design

ASCE 7-10 Wind & Seismic load

4.0 INPUT
Refer Appendix A.

5.0 SOFTWARE
The analysis is performed using ETABS. Structural members are designed
using ETABS.

6.0 LOADS
DEAD LOAD
50 kg/m2 is considered for wall / roof sheeting.
Self Weight factor 1.1 is considersd.
WIND LOAD
WIND LOAD (WL)
Basic wind speed (Vb) = 45 m/s
Design wind speed (Vz) = Vbxk1xk2xk3
where,
k1 = probability factor (risk coefficient)
= 1.08 Terrain Category Class
k2 = terrain, height and structure size factor 1 A
= 1
k3 = topography factor
= 1
Vz = 48.6 m/s

Design wind pressure (pz) = 0.6xVz²

pz = 1.417 KN/m²
 DESIGN CALCULATION FOR MODULAR
FURNACE

XXXXXXX
Calculation Report

Project No. XXXXXXXX Revision A

Document No. XXX-CAL-XXXXX_101

ANALYSIS OF SUPERSTRUCTURE

This section of the report analyses the results of structural member.

Member size (Roof truss)

Member size (Vertical wall supporting pannel)

 DESIGN CALCULATION FOR MODULAR
FURNACE

XXXXXXX
Calculation Report

Project No. XXXXXXXX Revision A

Document No. XXX-CAL-XXXXX_101

7.0 RESULTS
Steel Utilization Ratio

Utilization Ratio (Roof truss) <1 Hence Safe

Utilization Ratio (Vertical wall supporting pannel) <1 Hence Safe

 DESIGN CALCULATION FOR MODULAR
FURNACE

XXXXXXX
Calculation Report

Project No. XXXXXXXX Revision A

Document No. XXX-CAL-XXXXX_101

Anchor bolt
TABLE: Joint Reactions
Joint Label Unique Name Load Case/Combo FX FY FZ Resultant
kN kN kN Shear
10 173 DStlS1 2.42 -0.38 21.07 2.4520
42 153 DStlS1 0.00 -0.41 28.67 0.4069
43 154 DStlS1 0.00 0.39 1.73 0.3884
52 164 DStlS1 -2.42 -0.38 21.07 2.4480
Max 28.67 2.45
Min 1.73 0.39
> 0, Hence No Tension
Use 2-No M12 Bolt
 DESIGN CALCULATION FOR MODULAR
FURNACE

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Calculation Report

Project No. XXXXXXXX Revision A

Document No. XXX-CAL-XXXXX_101

APPENDIX-A INPUT DATA

101 - SHT.1

TOP COVER
PANELS

TRUSS

560
0

112
00 560
0
TOP COVER 0
300
TRUSS ASSEMBLY

0
600
0
300
0 VERTICAL SIDE
300
TOP PANEL

STIFFENER
00
480

4500
112 E
00 SID
0 0 OUT NEL
480 LTO PA
E
PAN

9000
11 VERTICAL SIDE
PA 000 O
NE
L T UTSID BOTTOM PANEL

4500
OP E
AN
EL SUPPORT
BRACKET

0
300
0
300
0
300
0
300
0
300
0
300
0
300
0
300
0
300 FURNACE SIZE 48000 LENGTH x 12000 WIDE x 9000 HEIGHT
0
300 VERTICAL SIDE
0 PANEL
300 300
0
300 300
0 XXXXXXXXXXXXXX
0
0 300
300 0 CLIENT : XXXXXXXXXXXXXXXXXXX SCALE 1 : 45 (A3) MATL. IS 2062 GrB
0 300
200
0 3000 DRN. DG TITLE :
0
300 CHK. DS
VERTICAL FRONT
& BACK PANEL DATE 20/03/2023 DRG. NO. : 101 - SHT.1 REV. 0
 101 - SHT.2
152 250
200
TYP TRUSS TRUSS
C 5 C 35 130 35
A
UPN 120 - 230 LG.
B

UPN 120 - REF

UB 152 x89 x 16
CONNECTOR BEAM
4Nos. M16 x 50 Lg.
7

160
BOLT WITH NUT

==

==
60
2 Nos.- 10 THK PL.

500
B UPN 120 - REF

INSULATED PANEL
PANEL FRAME BEAM

200
UPN 120 75 55 70 L 50 x 50
L 50 x 50 L 50 x 50
CONNECTOR BEAM REF.

4500
DETAIL - 1
TYP. AT INSULATED PANEL CONNECTION
SECTION B-B

3500
DETAIL-1
943 890 TYP. AT 6 LOCATIONS

3000
200
N.T.S.

N.T.S.
1475

1475
N.T.S.
1500

500
L 50 x 50 L 50 x 50 L 50 x 50

INSULATED PANEL

3000
1750

9000
2185
UPN 120
TYPICAL

4500
N.T.S.

1000
1525

UB 152 x 89 x 16 UPN 120

1750
UPN 120 - REF

INSULATED PANEL
3
PANEL FRAME

2315
3 L 50 x 50 L 50 x 50 L 50 x 50

500 500

4500
SECTION C-C 3
TYP. SUPPORT BRACKET & PANEL CONNECTION

INSULATED PANEL
1

3500
1750
2

UPN 120 X
120

4500
UPN 120
UPN

35
3 L 50 x 50 L 50 x 50 L 50 x 50

1750
D TYP

500
DETAIL- 4 EL. 0.00 5
FGL

500
1
136
25

X TYP
E E 3400 DETAIL-3 1000 3000 3000 3000 1500

100 80 89 80 DETAIL-2 3500 250 2000 3000 3000 3000

D REF.
SECTION `A-A'
11000 (INSIDE)
DETAIL - 2 SECTION D-D TYPICAL PANEL SUPPORT DETAIL
160
A INSULATED PANEL FIXING ARRANGEMENT
X
40 ALL DIMENSIONS IN THIS VIEW IS NOT TO SCALE
TYP
D
81 27
80

REF
111

7.7
137

E E
89

TYP
40

1 CLIENT : ISGEC - HRRL BARMER SITE SCALE 1 : 45 (A3) MATL. IS 2062 GrB
123 250
80

GAP
25

DRN. DG TITLE :
D
CHK. DS
SECTION E-E ITEM - X DETAIL DETAIL - 3 DETAIL - 4
DATE 04/11/2020 DRG. NO. : 101 - SHT.2 REV. 0

SIZE A3 297 x 420