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Journal of Cleaner Production 194 (2018) 327e341

Contents lists available at ScienceDirect

Journal of Cleaner Production


journal homepage: www.elsevier.com/locate/jclepro

Comparative material-based life cycle analysis of structural


beam-floor systems
Charlotte Dossche, Veerle Boel*, Wouter De Corte
Research Group Schoonmeersen, Department of Structural Engineering, Faculty of Engineering and Architecture, Ghent University, Valentin Vaerwyckweg 1,
B-9000 Ghent, Belgium

a r t i c l e i n f o a b s t r a c t

Article history: In a residential building, various structural flooring systems are feasible. For moderate spans (4 me6 m)
Received 5 October 2017 and for a predetermined column grid, distinct combinations of wood, steel and concrete elements can be
Received in revised form implemented as beam-floor system. Besides comparing these beam-floor systems based on weight, cost,
1 May 2018
speed of installation etc., a comparison can also be based on their environmental impact. Indeed,
Accepted 7 May 2018
Available online 8 May 2018
whereas some materials appear to be environmentally friendly for many applications, this may not be
true for this particular case. For such a comparison, a life cycle assessment (LCA) according to ISO 14040/
44 has been implemented in this paper. In this study, the functional unit consists of a square meter of a
Keywords:
Life cycle analysis
structural beam-floor system of an arbitrary composition, i.e. three main beam materials (concrete, steel
LCA and wood) have been combined with appropriate structural floor systems. The paper presents the results
ISO 14040/44 of the LCAs for different impact categories, and both midpoint and endpoint assessment methods. This
Construction materials provides a broad idea of the environmental profile of the considered beam-floor systems representative
Beam floor system for current Belgian building practice for the defined functional unit. Furthermore, the influence of the
respective impact assessment methods (ReCiPe World versus Europe) was found to be important,
especially regarding wooden structural elements. Lastly, some sensitivity analyses (use of recycled ag-
gregates, use of aerated concrete waste, transport types and distances, ratio virgin-recycled steel) have
been performed in order to obtain a more nuanced view on the setup and results of this study. These
sensitivity analyses show that mainly the ratio virgin-recycled steel in a beam-floor system can result in
widely varying impacts on the environment and thus give some opportunities for improved environ-
mental impact.
© 2018 Elsevier Ltd. All rights reserved.

1. Introduction been widely used already to assess the environmental impact of the
building sector.
The building industry is responsible for about one third of the In (Sierra-Perez et al., 2016) an environmental assessment is
emitted greenhouse gasses worldwide and consumes more than performed of façade-building systems and thermal insulation ma-
40% of the world energy (UNEP, 2009; Sierra-Pe rez et al., 2016). terials for different climatic conditions in Spain. According to the
Moreover, every year, three billion tonnes of raw materials are climate conditions, specific façade systems and insulation materials
being mined for the construction sector (Eaton et al., 2000). are suitable. In (Purnell, 2012; Sierra-Pe rez et al., 2016) the
Consequently, it is important to consider ecology in the building importance of embodied CO2 emission (EC) regarding life cycle
sector and to consciously deal with raw materials. In order to assessment is explained. The embodied CO2 emission (EC) is
examine these topics, a frequently used tool is a life cycle analysis or emitted as a consequence of the manufacture of the component,
LCA. This tool can provide insight in processes and services focusing generated during mining, processing, and transport of raw mate-
on the environment (Rashid and Yusoff, 2015). As such LCA has rials, site operations, etc (fixed value). The sum of EC and the
operational CO2 (OC) is the total CO2 emitted during the lifetime of
the component. The operational CO2 emission is the CO2 produced
as a consequence of its ongoing operation, maintenance, and its
* Corresponding author. Valentin Vaerwyckweg 1, B-9000 Ghent, Belgium. eventual disposal (variable value). In the construction sector the EC
E-mail address: veerle.boel@ugent.be (V. Boel).

https://doi.org/10.1016/j.jclepro.2018.05.062
0959-6526/© 2018 Elsevier Ltd. All rights reserved.
328 C. Dossche et al. / Journal of Cleaner Production 194 (2018) 327e341

can be seen as the utmost important part of the total CO2 emission, “Wood and wood products” are associated with strong sensitivity
due to the millions of tonnes of materials used in construction to the choice of datasets while “Cement based products” and the
projects and the dominance of EC by emissions associated with other materials, such as sealings and coverings, show only minor
materials. Furthermore, the analysis of Purnell (2012) demonstrates sensitivity. The effect of different modelling choices, i.e. “Cradle-to-
that determining the environmental credentials of structural ma- Gate”, “Cradle-to-Grave”, and “Cradle-to-Cradle” is investigated in
terials on the basis of their EC per unit mass or volume is useless. their study as well. For the evaluation of the system boundary
Rather, the environmental impact should be based on the impact sensitivities, each material has a different material service life, but
per unit of structural performance, per unit component length the reference study period (RSP) for buildings is set at 60 respec-
(functional unit). In (Vilches et al., 2017) a review is conducted on tively 120 years. “Wood and wood products”, “Insulation materials”
research related to the environmental evaluation of building and “Windows and doors” show a strong sensitivity to most
refurbishment and renovation using the lifecycle assessment (LCA) modelling choices. “Cement based products” and “Masonry” on the
methodology. One of the most important overall conclusions was contrary are mainly affected by the building RSP. If a long RSP is
that system boundaries (end-of-use and expected service life) and chosen, insulation materials as well as doors and windows should
functional units (1 m2 or the entire building) have a decisive in- be focused on. If a reduced RSP is chosen, the buildings’ environ-
fluence on the LCA results. mental impact can be reduced by actions taken on concrete and
Oregi et al. (2017) indicate for building assessment a relatively masonry materials. For the other materials, such as sealings and
minor importance of the transport (A4) and end of life (C1e4) coverings, changes in the modelling choices do not affect the
stages in the large majority of cases, both in economic and envi- overall LCA results of the buildings in a significant way. This is
ronmental terms. It was found that the omission of those stages mainly due to the fact that their contribution to the total building
would not generally lead to deviations of more than 1% on the total impact is not significant (contribution less than 10%).
life-cycle economic or environmental impacts. In (Chastas et al., 2018) a range of embodied emissions for
In (Hoxha et al., 2017) reference is made to (Leung et al., 2015) in reinforced concrete is mentioned between 505.7 kg/m2 and
order to highlight the need for uncertainty quantification. Leung 1050 kg/m2. Based on the analysis of different building structures it
et al. (2015) performed a review of 134 journal articles dealing was found that reinforced concrete has a higher global warming
with the uncertainties associated with buildings’ environmental potential (GWP) impact in reference to all other analyzed structures
impacts. They discovered that the majority of the papers reviewed (wood, steel, concrete, masonry) and combinations with secondary
aimed to develop methods for better modelling and prediction of materials that have a high mass contribution to the building’s
uncertainties, but not to identify construction material un- overall weight. According to Buyle et al. (2018) concrete has the
certainties (impact coefficient, density, mass, and life time) at the largest environmental impact, mainly due to the production of
building scale. In order to increase the reliability of LCA results, cement. Cement can be manufactured from clinker (Portland
Hoxha et al. (2017) identified in their study the building materials cement) or from ground granulated blast-furnace slag (GGBFS), a
that have the largest relative contribution to buildings’ impacts and dependent and therefore constrained by-product of steel produc-
uncertainties by studying single-family houses and multi-family tion. Also according to (U.S. Environmental Protection Agency,
buildings. In order to do so they studied a functional unit of 1 m2 2007) mentioned in (Takano et al., 2014) the cement production
of net floor area (NFA) and a design life of 50 years. The largest process is dominant in terms of energy consumption. The most
contributor to the environmental impact of both building types was energy intensive unit process in the production is the firing of
found to be reinforced concrete. Insulation materials and non- clinker, which is a globally equal production process. Consequently,
structural wood on the other hand, were found to be the largest it is concluded by Takano et al. (2014) that not much variation in the
contributors to the uncertainties of the final results for respectively greenhouse gas (GHG) emissions arising from concrete production
single-family houses and multi-family buildings. Besides, it was can be expected because of the unified production system and
stated in (Hoxha et al., 2017) that, when considering uncertainties energy profile. In (Knoeri et al., 2013) the life impacts of 12 recycled
in the impacts of building materials, the uncertainty of the LCA concrete (RC) mixtures with two different cement types were
calculation itself could be only slightly smaller than the difference investigated and compared to corresponding conventional con-
between building projects. Further, it was shown that LCA will be cretes (CC) for three structural applications (i.e. lean, indoor and
able to distinguish significantly between two projects only if their outdoor structural concrete). The effect of cement content an
difference is higher than approximately 20%. transport distances are analyzed. For the RC mixtures, environ-
In (Monteiro and Freire, 2012) a comparison of three impact mental benefits from co-products of the recycling operation (steel
assessment methods (cumulative energy demand; CML 2001; Eco- scrap recovering) were considered as avoided impacts. The results
indicator’99) is made by means of the life-cycle assessment of a of this study show about 30% environmental benefits for all RC
Portuguese single-family house with seven alternative exterior wall options at endpoint level (Ecoindicator’99 and ecological scarcity)
solutions. It was found that the operational patterns associated mainly attributed to the avoided burdens associated with rein-
with reduced HVAC levels specific for Portuguese houses signifi- forcing steel recycling and avoided disposal of construction and
cantly influence the LCA results. Based on the comparison of the demolition waste. When the GWP is considered, the results are
three mentioned assessment methods, LCA studies of dwellings more balanced as they primarily depend on the additional amount
should include multiple environmental impacts, but should not of cement needed to produce the recycled concrete mixtures
address toxicity categories. Inconsistent results for the different compared to the conventional concrete mixtures. It was found that
methods, namely a different ranking of the alternative walls, were limiting the additional amount of cement to 10% keeps the impact
found regarding the toxicity categories. in a comparable range. It also should be kept in mind that addi-
Induced by the growing number of databases and methods in tional transport distances above 15 km concerning the RC mixtures
LCA, Ha €fliger et al. (2017) performed a study in which they assess result in higher environmental impacts. In (Ghisellini et al., 2018) a
the results’ sensitivity to the choice of EPD datasets between review is made on the reuse/recycling of construction and demo-
various construction materials of four buildings. They assumed that lition waste (C&DW) at the end-of-life of a building as well as on
a construction material is sensitive if it is associated with a vari- the production of recycled products. For instance the use of recy-
ability of more than 20% in between different datasets. As such it cled coarse aggregates (RCA) for concrete production is studied.
was found that “Windows & doors”, “Insulation materials” and Depending on the local situation (transport distances in relation to
C. Dossche et al. / Journal of Cleaner Production 194 (2018) 327e341 329

modes of transport) limit distances for transport can be set in order could lead to different conclusions concerning the LCA results for a
to obtain a better environmental profile in case RCA is used. Values given product. In their study five LCA databases were compared by
of 30 km as well as 100 km are mentioned. Also an important calculating GHG emission values in the material production phase
parameter is the cement content used in the mix with RCA (cradle-to-gate) of three reference buildings. The outcomes indi-
compared to content used in the mix with NCA (normal coarse cated that for these five generic databases the results were of the
aggregates). same magnitude and showed similar trends, but “quite large” nu-
Additional important specific conclusions concerning structural merical variations were noticed. They also concluded that the
elements are made in the studies mentioned in (Purnell, 2012) and development of a national open database would be required to
(Purnell and Black, 2012) are (1) the variations induced by the provide adequate information. Even simple national open data
changes in section capacity or component length are at least as would be very helpful especially for practical users (e.g. architects
significant as the variations between the materials themselves; (2) or constructors) because of its user friendliness and locality. A
as load capacity (and thus size) of structural elements increases, the Flemish-Belgian database with this purpose was developed by the
EC per unit of structural performance decreases: ‘heavy’ compo- Public Waste Agency of Flanders (OVAM) in cooperation with
nents are more efficient than ‘light’ components; (3) concerning research institutes (BBRI, KUL, VITO), regional governments (Flan-
concrete the CO2 emissions associated with aggregates, recycled or ders, Brussels, Wallonia), the federal Belgian government, and ex-
virgin, are negligible, changing the aggregate type from uncrushed perts from the construction sector and various material producers,
to crushed, or the cement strength class from 42.5 MPa to 52.5 MPa, which all supplied manufacturers’ and sector specific information
both have a relatively small effect on EC (savings of 9 ± 1% and (Allacker et al., 2013). In order to possess sufficient generic envi-
7 ± 1% respectively), the EC of concrete is however overwhelmingly ronmental data, the extensive Swiss LCI database Ecoinvent was
dominated by that of cement (>95% in most cases); (4) the opti- harmonised to the Flemish-Belgian context and resulted in envi-
mum concrete grade for most applications with respect to mini- ronmental profiles of 115 variants of building components repre-
mizing EC is 50 MPa (RC 50/60), using the optimal strength sentative for the Flemish-Belgian building context, i.e.
concrete will result in EC reductions of up to 40% for any given “Environmental Profile of Building Elements: towards an integrated
concrete family; (5) use of a superplasticiser was found to reduce environmental assessment of the use of materials in buildings”
overall EC by ±26%, this can be attributed to a reduced water and (EPBE). This database is as such adapted to the Flemish-Belgian
binder content keeping the w/b ratio constant, the EC imparted by building context to a very high degree, with adequate scientific
the superplasticiser itself was found to be negligible, also background. The study ‘Environmental profile of building elements’
mentioned in (Black and Purnell, 2016); (6) use of steel for light (EPBE), published by the Public Waste Agency of Flanders, is an
duty columns should be avoided; (7) glulam timber is the most attributional study according to Buyle et al. (2018) and mainly
carbon-efficient solution for very light-duty columns and long, serves to assess the current practice. If, however, the aim is to assist
light-duty beams. decision makers at different levels at making choices affecting the
In (Vitale et al., 2017) the role of recycling of reinforcing steel is future situation, the authors suggest to complement the EPBE study
studied in depth and appears to play a paramount role (65% of the with a consequential model, as demonstrated in their publication.
total avoided impacts related to respiratory inorganics, 89% for The combination of two subjects, i.e. the building industry and
global warming and 73% for mineral extraction). It is interesting to LCAs, is the topic of this paper. More specifically, this study zooms
note that steel provides the largest contributions to avoided im- in on important structural elements in buildings, i.e. structural
pacts since it accounts according to their study for less than 3% on beam-floor systems. The aim is to derive insight in the environ-
mass basis of the total C&DW. It is concluded that the overall mental profile of these subsystems, as it will serve further insight in
environmental performance of the end-of-life phase of the studied the environmental impact of buildings later on. In order to be more
building is strongly improved by the increase of the quantity and complete in investigating this subject, several case studies with
quality of residues sent to recycling, but the dominant contribution practical beam-floor combinations, as custom in Belgian building
in all the impact categories is attributed to the steel recycling practice, have been used. As such, the functional unit considered
process. However, according to the authors it has to be emphasized consists of a square meter of the specified structural beam-floor
that the recovery of inert material is not negligible, and is high- system. This way more meaningful comparisons can be made be-
lighted in their study in terms of land occupation. tween the different systems. One should keep in mind that the type
In (Buyle et al., 2018) structural steel is considered as having the of floor will have an influence on the design of the beam(s) sup-
second most environmental impact, after concrete. Recycling rate porting it. Finally, this study shows which aspects of the different
(41%) vs. recycling potential (95%) turns out to be the main reason floor-beam combinations seem most important in an ecological
for the deviation in results between consequential LCA and attri- manner.
butional LCA. Besides some small losses, steel can be recycled In this paper the goal and scope of the study are first presented.
completely with minimal loss of quality and therefore reduces the Secondly, the basic design analysis of beams and floors is explained,
demand for virgin steel. On the other hand the demand for steel is after which the inventory of the life cycle assessment is presented
higher than the supply of iron scrap, resulting in a recycled content quite profoundly. Thirdly, the impact assessment, or the results of
in the attributional approach that is well below the recycling po- the LCA, are presented and discussed. Finally, sensitivity analyses
tential in a consequential LCA. have been performed in order to obtain a more nuanced view on
Lacovidou and Purnell (2016) state that the EC of new con- the results.
struction components is important in ensuring the long-term
sustainability of the construction sector. The design parameters 2. Scope and calculations
(dimensions, section choice, and load capacity), energy mix, ma-
terial design and recycled content have to be taken into account for 2.1. Scope of the study
determining the EC of a construction component.
Takano et al. (2014) point out that LCA is a data-intensive This paper will focus on the environmental impact of structural
method, and that it is not always easy for LCA practitioners to ac- beam-floor combinations, frequently used in Belgium, according to
cess all primary data due to confidentiality. For this reason inter- the specifications of ISO 14040/44 (ISO 14040/44, 2006). As such,
nationally several databases have been developed, but each of them the study concerns beams made of concrete, steel or wood,
330 C. Dossche et al. / Journal of Cleaner Production 194 (2018) 327e341

Table 1
Beam-floor combinations.

Thin solid Precast Pretensioned Aerated Beam and Light steel floor Light steel Steel I- Softwood þ OSB
slab þ in-situ reinforced hollow core concrete block floor joist þ dovetailed floor deck joist þ OSB (SWOSB)
concrete topping hollow core slab slab (PHCS) floor (AC) system (BB) sheet (FJDS) joist þ OSB (SD) (IJOSB)
(SS) (RHCS) (FJOSB)

Concrete beam (CB) x x x x x e e e e e


Steel beam (IPE) x x x x x x x x e e
Wooden beam e e e x e e e e x x
(Glulam)

x ¼ This beam-floor combination has been incorporated in the study.


- ¼ This beam-floor combination has not been incorporated in the study.

combined with ten types of floors. Technical websites of Belgian beam-floor system is subjected to a permanent load of 1.5 kN/m2
contractors and producers of structural building components are and an imposed load of 2.0 kN/m2 (normal use by persons
consulted to select the beams and floors relevant for the Belgian considered) according to the European design code EN 1991-1-1:
building practice (e.g. Paulibeton, Doubeton, Fingo, Vanthuyne-ide, Eurocode 1 - Actions on structures - Part 1-1: General actions -
Xella, Eurabo, Megaton, …). Only the beam-floor combinations Densities, self-weight, imposed loads for buildings (EN 1991-1-
which are regularly implemented in true practice have been 1:2002). Moreover, the beam span is set at 6 m, the floor span at
observed. Table 1 summarizes the types of beams and floors 4 m, and where feasible, a floor span of 6 m is considered as well.
considered in this study, and indicates which combinations have The beams are considered simply supported over columns or walls
been included. which are not included in this study. In this way the structural
Concerning the concrete elements it needs to be specified if performance of each alternative beam-floor system is the same. A
prefabricated or in situ concrete is used. In this study, the following functional unit of a square meter of the specified structural beam-
fabrication techniques are assumed based on current practice. all floor system can be considered for the LCA study. A such a repre-
reinforced concrete beams (CB) are prefabricated. The mentioned sentative structural subsystem is studied of residential buildings
concrete floors are also prefabricated. In the case of the thin solid (normal use by persons).
slab an in-situ concrete topping is supplied (SS). In the case of the Firstly, specific information regarding the floors has been
reinforced hollow core slab (RHCS), pretensioned hollow core slab extracted from technical documentation provided by several spe-
(PHCS), and the aerated concrete floor mortar is used to fill up the cific suppliers (e.g. Paulibeton, Doubeton, Fingo, Vanthuyne-ide,
joints in between the elements. In the case of the beam and block xella, Eurabo, Megaton, …). Herein, the weight is the guiding fac-
floor system (BB) and steel deck floor (SD) in situ concrete is needed tor in selecting out of this documentation a specific floor for each of
on top. An in-situ screed material is needed to ensure a plane the types mentioned in Table 1. The reason for this choice can be
surface on the floor type with dovetailed sheet (FJDS). Finally, all explained by the fact that both the glulam and IPE beam only
wooden en steel elements are prefabricated. contain one main load bearing material, i.e. respectively wood and
The system boundary of the life cycle analysis (LCA) corresponds steel. In this way, the lightest element will also contain the least
to a “cradle to grave” analysis. In fact, as mentioned in the CEN/TC material, which is in most cases beneficial in the context of ecology.
350 standard for the sustainability assessment of buildings (EN This in turn leads to the decision to implement weight as the
15978) (AFNOR, 2016), the life cycle of a building exists of five main guiding factor in selecting floors out of documentation. However,
stages which are subdivided into smaller modules. Very little this line of thought does not apply to the reinforced concrete beam,
studies incorporate all the stages of a full LCA, such studies are which can appeal to both the concrete and the steel to bear a
“cradle to cradle” studies. More often, studies only observe the life specific load. In order to draw conclusions in the same way for each
cycle stages that are important for that specific study. These studies type of floor, weight will remain the criterion in selecting a concrete
are called “cradle to gate”, “gate to gate” or “cradle to grave” studies. floor out of different possibilities with corresponding load
In this beam-floor study, the first stage (modules A1 to A3), resistance.
which is called the product stage, has been fully included. Secondly, the design of the reinforced concrete (rectangular
Furthermore, materials transport from the factory to the con- section), steel (IPE) and wooden (rectangular section) beams have
struction site (Module A4) has also been taken into account. been designed According the structural European design codes for
Conversely, the study does not cover the building activities at the reinforced concrete (Eurocode 2), prestressed concrete (Eurocode
construction site itself (Module A5), the use phase (Modules B1 to 2), steel (Eurocode 3) and timber (Eurocode 5) (EN 1992-1-1:2004;
B7), nor the demolition phase (Module C1), due to the absence of EN 1993-1-1:2005; EN 1995-1-1:2004). Due account is taken of the
data needed to model these phases accurately. However, the ultimate limite state (ULS) and the service limite state (SLS). The
transport to the waste processing site (Module C2), the waste concluding beam and floor dimensions are summarized in Table 2.
processing (Module C3) and the disposal (Module C4) have been
included in the study. The recycling potential of materials (Module
D) has been taken into account to a limited extent, by using the
principle of ‘avoided impact’. In agreement with (Purnell, 2012;
Sierra-Perez et al., 2016) it is assumed that the considered mod-
ules have the largest environmental impact.

2.2. Calculations

The structural design analysis of the different beams and floors


is based on the beam-floor construction as presented in Fig. 1. Each Fig. 1. Beam-floor situation.
C. Dossche et al. / Journal of Cleaner Production 194 (2018) 327e341 331

Table 2
Dimensions of the beams and floors.

Beam Floor S [m] Hfloor [m] Hbeam [m] Htot [m] Wbeam [m]

Concrete (dlim) Thin solid slab þ in-situ concrete topping 4 0.13 0.45 0.58 0.35
6 0.13 0.50 0.63 0.35
Reinforced hollow core slab 4 0.13 0.40 0.53 0.35
6 0.20 0.55 0.75 0.35
Pretensioned hollow core slab 4 0.13 0.40 0.53 0.35
6 0.16 0.50 0.66 0.35
Beam and block floor system 4 0.15 0.40 0.55 0.35
6 0.24 0.50 0.74 0.35
Aerated concrete floor 4 0.20 0.40 0.60 0.35
Concrete (decon) Thin solid slab þ in-situ concrete topping 4 0.13 0.45 0.58 0.35
6 0.13 0.55 0.68 0.35
Reinforced hollow core slab 4 0.13 0.40 0.53 0.35
6 0.20 0.55 0.75 0.35
Pretensioned hollow core slab 4 0.13 0.40 0.53 0.35
6 0.16 0.50 0.66 0.35
Beam and block floor system 4 0.15 0.40 0.55 0.35
6 0.24 0.50 0.74 0.35
Aerated concrete floor 4 0.20 0.40 0.60 0.35
Steel (IPE) Thin solid slab þ in-situ concrete topping 4 0.13 0.36 0.49 0.17
6 0.13 0.40 0.53 0.18
Reinforced hollow core slab 4 0.13 0.33 0.46 0.16
6 0.20 0.40 0.60 0.18
Pretensioned hollow core slab 4 0.12 0.33 0.45 0.16
6 0.16 0.40 0.56 0.16
Beam and block floor system 4 0.15 0.33 0.48 0.16
6 0.21 0.40 0.61 0.18
Aerated concrete floor 4 0.20 0.30 0.50 0.15
Steeldeck 4 0.12 0.33 0.45 0.16
6 0.18 0.40 0.58 0.18
Light steel floor joist þ dovetailed sheet 4 0.23 0.30 0.53 0.15
Light steel floor joist þ OSB 4 0.23 0.30 0.53 0.15
Wood (Glulam) Softwood þ OSB 4 0.24 0.50 0.50 0.25
I-joist þ OSB 4 0.26 0.50 0.50 0.25
6 0.38 0.60 0.60 0.25
Aerated concrete floor 4 0.20 0.50 0.50 0.25

S ¼ span of the floor. This can be 4 or 6 m. The length of the beam is in each case 6 m.
H ¼ height.
W ¼ width.
dlim ¼ dimensions of the beam are calculated in order to obtain a minimal height.
decon ¼ dimensions of the beam are calculated in order to obtain an economical height.

3. The LCA model 2.2. For each of these materials, a corresponding market production
process in the Ecoinvent 3.1 (and USLCI) database has been used as
3.1. Background a basis.
These market processes have been adjusted to the Belgian/Eu-
All results mentioned further are based on the use of SimaPro 8 ropean context, which involves firstly changing the transport, and
software. Most processes are based on the Ecoinvent 3.1 database secondly updating the transformation process in the market pro-
(Ecoinvent Centre, 2016) using the “allocation, default-unit” pro- cess, both to a more Belgian/European context where possible. The
cesses. Furthermore, where possible, market processes have been database in (Allacker et al., 2013) of environmental profiles of 115
used as a starting point. However, the materials LVL and I-joist have variants of building components representative for the Flemish-
been based on processes in the USLCI database, since these were Belgian building context is used as a basis.
not available in the Ecoinvent database (National Renewable This first change, namely the transport in the market process,
Energy Laboratory, 2012). includes the substitution of each transport process by the same
In a nutshell, for each type of beam and floor in the SimaPro type of transport for a Belgian/European context. To elucidate this, a
model, a combination is made of the production phase and the specific exemplary application of these substitutions is shown in
transport to the building site. Furthermore, the beams and floors Table 3 for the transport in the “Concrete, normal {GLO}| market for
are combined according to Table 1, to which a waste scenario is | Alloc Def, U” process. Nevertheless, some remarks have to be
added in order to eventually obtain complete life cycles. As made. Firstly, some of the replacing processes are transformation
explained in section 2.2 the activities at the construction site, the processes, rather than market processes. This is a result of the
use phase, and the demolition phase are excluded. original market processes consisting of only a combination of such
transformation processes. Secondly, the tonne-kilometers of
different markets of the same type (this is in Table 3 the freight
3.2. Production
train transport) have been summed up and assigned to one Belgian/
European market. Thirdly, the “Transport, freight, train {Europe
The different structural beam-floor systems contain several
without Switzerland}| market for | Alloc Def, U” has been further
materials. For each individual beam and floor, proper quantities of
adjusted to suit the Belgian context better, by summation of the
the constituent materials are adopted in the SimaPro model. These
processing processes.
quantities are derived from the calculations mentioned in section
332 C. Dossche et al. / Journal of Cleaner Production 194 (2018) 327e341

Table 3
Specific example of changes to the transport processes.

Original process (es) Replaced by this process

Transport, freight, light commercial vehicle {GLO}| market for | Alloc Transport, freight, light commercial vehicle {Europe without Switzerland}| processing | Alloc Def, U
Def, U
Transport, freight, lorry, unspecified {GLO}| market for | Alloc Def, U Transport, freight, lorry, unspecified {RER}| size-specific lorry transport to generic market for lorry
transport | Alloc Def, U
Transport, freight, train {Europe without Switzerland}| market for | Transport, freight, train {Europe without Switzerland}| market for | Alloc Def, U/Belgium
Alloc Def, U [a tkm] [a þ b þ c þ d þ e tkm]
Transport, freight, train {CN}| market for | Alloc Def, U [b tkm]
Transport, freight, train {CH}| market for | Alloc Def, U [c tkm]
Transport, freight, train {US}| market for | Alloc Def, U [d tkm]
Transport, freight, train {RoW}| market for | Alloc Def, U [e tkm]

The second change to the market processes, i.e. the trans- modeled. Furthermore, these assemblies have been combined ac-
formation processes, are specific for each individual material. cording to Table 1, to obtain the different beam-floor assemblies.
Table 5 presents for each material the changes made. As a matter of
fact, since the market processes are frequently presenting a global 3.5. End of life
scale, the transformation processes herein are often subdivided in
Switzerland (CH) þ the rest of the world (RoW), or Europe The end of life (EOL) scenario consists of three subscenarios,
(RER) þ RoW. In this case, only the CH or RER process have been which are combined into a top scenario. The three subscenarios are
maintained, adding the quantities of the rest of the world (RoW). incineration, landfill and recycling, in which the transport of Table 7
Furthermore, the transport of wood from the production site to the is included. The top scenario combines the different subscenarios
factory has been adjusted according to information given by the according to Table 8. Tables 7 and 8 are based on the earlier
Public Waste Agency of Flanders (OVAM) (Allacker et al., 2013). This mentioned study of OVAM (Allacker et al., 2013).
agency summarized the average transport distances from the main
wood producing countries and their share on the Belgian market. 3.6. Life cycles
As a result, Table 4 presents these distances together with the
corresponding process in SimaPro 8. Each beam-floor assembly has been combined with the
In Table 5 the concrete grades are mentioned and one can mentioned EOL top scenario, in order to obtain a full life cycle for
observe that several concrete grades are used. The respective the beam-floor combinations.
concrete grades are chosen to be representative for the concrete
structural elements produced in practice. Strength class C30/37
4. Impact assessment
(‘30e32 MPa concrete’ Process in SimaPro) has been used for the
concrete beams, the prefabricated part of thin solid slabs, and the
As mentioned in (Purnell, 2012) the functional unit should
prefabricated part of the beam and block floor system. Strength
emerge from consideration of the purpose of fundamental struc-
class C35/45 (‘35 MPa concrete’ Process in SimaPro) has been used
tural elements: e.g. to support a load distributed over a span with
for reinforced hollow core slabs and strength class C50/60 (‘50 MPa
sufficient ground clearance. In this study a functional unit of a
concrete’ Process in SimaPro) for pretensioned hollow core slabs.
square meter of the specified structural beam-floor system is
The authors are aware that according to (Purnell, 2012; Purnell and
considered. In the following sections stepwise the assessment is
Black, 2012) the optimum concrete grade for most applications
built up starting from the beams (ReCiPe World or ReCiPe Europe
with respect to minimizing the embodied CO2 would be 50 MPa.
endpoint method), over the beam-floor combinations per square
However, for this study the current building practice is used as
meter (ReCiPe World or ReCiPe Europe endpoint method and
reference.
ReCiPe midpoint method), until the beam-floor combinations per
square meter and per life phase (ReCiPe Europe endpoint).
3.3. Transport to the building site
4.1. Beams
The transport scenarios for the transport of the prefabricated
beams and floors, poured concrete and loose structural products to Figs. 2 and 3 show the impacts (human health, ecosystems, re-
the building site, are based on the Flemish-Belgian study conducted sources) of the different beams, each bearing a specific floor (floor
by OVAM (Allacker et al., 2013). These scenarios are listed in Table 6. span 4 m or 6 m). These figures show the impact assessment
respectively calculated with the ReCiPe Europe endpoint method
3.4. Combinations and the ReCiPe World endpoint method. The different abbrevia-
tions in the figures are explained in Table 1.
Each beam production and floor production has been paired and Firstly, regardless the endpoint method used, the beams that
combined with its transport to the building site. In this way, have to bear a floor with a span of 6 m have a higher impact (14%e
different beam assemblies and floor assemblies have been 31%) than their variant that has to bear a floor of 4 m. This is due to

Table 4
Wood transport: production to factory (Allacker et al., 2013).

Transport, freight, lorry 16e32 metric ton, EURO5 {RER}| transport, freight, lorry 16e32 metric ton, EURO5 | Alloc Def, U 450 km
Transport, freight, sea, transoceanic ship {GLO}| market for | Alloc Def, U 830 km
Transport, freight train {Europe without Switzerland}| market for | Alloc Def, U 75 km
C. Dossche et al. / Journal of Cleaner Production 194 (2018) 327e341 333

Table 5
Changes to market and transformation processes.

Material Process in SimaPro 8 Changes

In-situ concrete Concrete, normal {CH}| production | Alloc Def, U  100% cement subdivided into 35% Portlandcement þ 55% blast furnace slag cement type
A þ 10% blast furnace slag cement type B (Allacker et al., 2013)
 Every {CH} process has been changed to the equivalent {BE} process or {Europe without
Switzerland}
Prefabricated concrete Concrete, 30e32 MPa {RoW}| concrete The tap water processes have been summed up and combined into one tap water process for
a
production 30e32 MPa, RNA only | Alloc Def, U Europe without Switzerland. The same has been done for cement
Mortar Cement mortar {CH}| production | Alloc Def, U Every {CH} process has been changed to the equivalent {BE} process or {Europe without
Switzerland}
Screed Cement cast plaster floor {CH}| production | Every {CH} process has been changed to the equivalent {BE} process or {Europe without
Alloc Def, U Switzerland}
Aerated concrete Autoclaved aerated concrete block {CH}|  Deleted: “Packing, clay product {GLO}| market for | Alloc Def, U00
production | Alloc Def, U  Avoided product sand because of recycling: only 85% of the “Sand {GLO}| market for | Alloc
Def, U” has been taken into account (Vrijders et al., 2011)
 Every {CH} process has been changed to the equivalent {BE} process or {Europe without
Switzerland}
Brick Brick {RER}| production | Alloc Def, U No changes made.
Hot rolled steel Steel, low-alloyed, hot rolled {RER}| production  “Steel, low-alloyed {GLO}| market for | Alloc Def, U”:
| Alloc Def, U - 67,6% OBC (virgin steel) þ 32,4% EF (recycled steel) (Worldsteel Association, 2015)
- Transport in the market process adjusted similar to Table 3
 “Hot rolling steel {GLO}| market for | Alloc Def, U”:
The transformation processes are combined into only one RER transformation process
Cold-formed steel Steel, low-alloyed, hot rolled {RER}| production  “Steel, low-alloyed {GLO}| market for | Alloc Def, U”:
| Alloc Def, U - 67,6% OBC (virgin steel) þ 32,4% EF (recycled steel) (Worldsteel Association, 2015)
- Transport in the market process adjusted similar to Table 3
 Deleted: “Hot rolling steel {GLO}| market for | Alloc Def, U00
Replaced by: “Sheet rolling, steel {GLO}| market for | Alloc Def, U00
 “Sheet rolling, steel {GLO}| market for | Alloc Def, U”:
The transformation processes are combined into only one RER transformation process
Reinforcement steel Reinforcing steel {RER}| production | Alloc Def,  “Steel, unalloyed {GLO}| market for | Alloc Def, U”:
U - The transformation processes are combined into only one RER transformation process
- Transport in the market process adjusted similar to Table 3
 “Steel, low-alloyed {GLO}| market for | Alloc Def, U”:
- The OBC transformation processes are combined into only one RER transformation process,
and the quantity is set to be 12,4% b
- The EF transformation processes are combined into only one RER transformation process, and
the quantity is set to be 87,6% b
- Transport in the market process adjusted similar to Table 3
 “Hot rolling steel {GLO}| market for | Alloc Def, U”:
The transformation processes are combined into only one RER transformation process
Glulam Glued laminated timber, for indoor use {GLO}| The transport by light commercial vehicle has been maintained, but the other transport has been
market for | Alloc Def, U changed according to Table 4, taking into account the mass density of glulam.
OSB Oriented strand board {GLO}| market for | Alloc The transport by light commercial vehicle has been maintained, but the other transport has been
Def, U changed according to Table 4, taking into account the mass density of OSB.
Softwood Sawnwood, softwood, kiln dried, planed {RER}| The transport by light commercial vehicle has been maintained, but the other transport has been
market for | Alloc Def, U changed according to Table 4, taking into account the mass density of softwood.
LVL Laminated veneer lumber, at plant, US SE/kg/US  The transport has been changed according to Table 4, taking into account the mass density of
LVL.
 The exploitation of timber has been roughly taken into account by changing the process “Dry
veneer, at plywood plant, US SE/US”, i.e. “Green veneer, at plywood plant, US SE/kg/US” was
replaced by “Sawnwood, softwood, raw, air dried {RER}| production | Alloc Def, U00
I-joist Composite wood I-joist, at plant, US SE/kg/US  The processes of OSB and LVL have been changed by the adjusted processes mentioned above.
 There are two types of I-joists, one for each floor span of 4 m and 6 m. For each type, the
quantities of OSB and LVL have been calculated taking into account losses of sawdust.

OBC ¼ Oxygen-blown converter.


EF ¼ Electric furnace.
a
The 30e32 MPa concrete (C30/37) has been used for the concrete beams, the prefabricated part of thin solid slabs, and the prefabricated part of the beam and block floor
system. The same changes as in this exemplary process have been made for 35 MPa concrete (C35/45) (reinforced hollow core slab) and for 50 MPa concrete (C50/60)
(pretensioned hollow core slab).
b
The ratio between unalloyed (63%) and low-alloyed (37%) steel provided by Ecoinvent in the Reinforcing Steel process has been maintained. The ratios with a * result in a
final ratio of respectively 67% and 33% (Worldsteel Association, 2015).

the fact that these beams contain more material and have a higher Thirdly, the glulam beams have a noticeable higher impact on
impact due to transport due to the higher weight, also associated ecosystems compared to the IPE and reinforced concrete beams.
with a larger cross section (Table 2). This larger impact might This is due to the large impact on agricultural land occupation of
however be countered by the fact that a larger span induces less pine and spruce in the production of glulam. Furthermore, the
walls and/or columns. impact on ecosystems appear to be a lot more important in the
Secondly, the figures indicate that the IPE beams have generally assessment method for Europe than in the assessment method for
the largest environmental impact, at least twice as high compared the World. The reason for this lies in the normalization factors used
to the concrete beams for corresponding floor spans. This large in ReCiPe. The normalization factors used for ecosystems in the
impact is due to the production phase where steel is obtained out of ReCiPe endpoint hierarchist method are 1.81E-04 and 9.17E-04 for
pig iron. European and global scale respectively. In this way, when dividing
334 C. Dossche et al. / Journal of Cleaner Production 194 (2018) 327e341

Table 6
Transport to the building site.

Product group Poured Prefabricated products for structural Loose structural


concrete work products

Arrangement of transportation % directly from factory to site 100% 100% 40%


% via an inter-mediary supplier 0% 0% 60%
Means of transportation form Factory to site  Heavy truck (>16 100% 100% 100%
tonnes)
 Light truck (3.5e16 0% 0% 0%
tonnes)
 Delivery van (<3.5 0% 0% 0%
tonnes)
Factory to  Heavy truck (>16 N.A. N.A. 100%
supplier tonnes)
Supplier to site  Heavy truck (>16 N.A. N.A. 85%
tonnes)
 Light truck (3.5e16 N.A. N.A. 15%
tonnes)
 Delivery van (<3.5 N.A. N.A. 0%
tonnes)
Average transport distance of transportation Factory to site [km] 35 100 100
form Factory to [km] N.A. N.A. 100
supplier
Supplier to site [km] N.A. N.A. 35

N.A. ¼ Not Applicable.

Table 7
EOL transport.

Means of transport Average transport distance

Site to sorting plant or collection Sorting plant or collection point to final Site to sorting plant or collection Sorting plant or collection point to final
point processing point processing

Heavy truck (>16 tonnes) Heavy truck (>16 tonnes) [km] [km]

Landfill 100% 100% 30 50


Incineration 100% 100% 30 100

the characterization numbers by the normalization factors, a m2 of beam-floor combination in Fig. 4, Fig. 5 (endpoint method)
greater value is obtained on European scale than on global scale. and Fig. 6 (midpoint method). These first two figures show the
This is also the reason why the glulam beams have a relatively low impacts of all beam-floor combinations, calculated with the ReCiPe
impact when considering the world method, but an increased endpoint method for respectively European and Global normali-
impact when calculating this with the European method. Never- zation. Both figures show that the conclusions drawn for the
theless, the final summed values of the human health, ecosystems various beams in the previous section cannot be fully adopted for
and resources are higher for the global method. the beam-floor combinations per m2. In some cases the beams that
Lastly, the figures show that, relative to the IPE and glulam have to bear a floor with a span of 6 m also have a higher impact
beams, the differences between the concrete beams with a single than their variant that has to bear a floor of 4 m, but this is certainly
reinforced section calculated in order to obtain an economical not always the case. According to the impact assessment with the
height or a minimal height do not differ too much in impact on the Europe ReCiPe endpoint method (Fig. 4) the lowest impact can be
environment. Nevertheless, the beams with a height in accordance found for the concrete beams combined with pretensioned hollow
with an economical effective depth generally have a lower impact core slabs. Also, reduced impacts can be achieved with concrete
because of a reduced amount of reinforcement. beams combined with precast reinforced hollow core slabs and,
Glulam beams with I-joist þ OSB, and steel beams (IPE) combined
with pretensioned hollow core slabs. According to the impact
4.2. Beam-floor combinations per m2
assessment with the World ReCiPe endpoint method (Fig. 5) the
same conclusions are valid. In addition, however, it should be
In order to be able to compare each beam-floor combination
noticed that the Glulam beams combined with any floor become
mutually, the different beam-floor combinations are visualized per
the most ecological solution. Also the steel beam combined with a
light steel floor joist þ OSB becomes a much more ecological so-
Table 8 lution. These findings are in agreement with the difference be-
Waste scenarios. tween ReCiPe Europe and World method noticed in section 4.1
Product Landfill Incineration Recycling
(agricultural land occupation of pine and spruce). The ecologically
worst beam-floor solution is the steel beam combined with steel
[%] [%] [%]
deck for a floor span of 6 m. In addition, Fig. 6 summarizes the
Inert waste 5 0 95 impacts calculated with the ReCiPe midpoint method for five
Aerated concrete 70 0 30
different midpoint impact categories (climate change, ozone
Metals 5 0 95
Chemically treated wood 5 95 0 depletion, human toxicity, photochemical oxidant formation, agri-
Composite wood products 5 75 20 cultural land occupation). This figure clearly demonstrates that the
C. Dossche et al. / Journal of Cleaner Production 194 (2018) 327e341 335

200
180
160
140
120
[Pt]

100
80
60
40
20
0

IPE BB 4 m
Glulam IJOSB 4 m
Glulam IJOSB 6 m

IPE AC 4 m
Glulam SWOSB 4 m

IPE RHCS 6 m
IPE SS 4 m

IPE RHCS 4 m
CBmin BB 4 m
CBmin BB 6 m

IPE SS 6 m
CBecon SS 4 m
CBecon SS 6 m

CBecon RHCS 4 m
CBecon RHCS 6 m

CBecon PHCS 4 m

CBmin PHCS 4 m
CBecon PHCS 6 m

CBmin AC 4 m

CBmin PHCS 6 m
Glulam AC 4 m
CBmin RHCS 6 m

IPE BB 6 m
IPE SD 4 m
IPE SD 6 m
Cbecon BB 4 m

CBmin SS 6 m

CBmin RHCS 4 m

IPE FJDS 4 m
IPE PHCS 4 m
IPE PHCS 6 m
CBecon AC 4 m

CBecon BB 6 m

CBmin SS 4 m

IPE FJOSB 4 m
Human Health Ecosystems Resources

Fig. 2. Impact assessment for the beams, each bearing a specific floor, Europe ReCiPe Endpoint H/A.

200

180

160

140

120
[Pt]

100

80

60

40

20

0
IPE AC 4 m

IPE BB 4 m
Glulam IJOSB 4 m
Glulam IJOSB 6 m

IPE RHCS 6 m
Glulam SWOSB 4 m

IPE RHCS 4 m
CBmin BB 6 m

IPE SS 4 m
IPE SS 6 m
CBmin BB 4 m

CBmin PHCS 6 m
CBmin AC 4 m

CBmin PHCS 4 m

Glulam AC 4 m
CBecon SS 4 m
CBecon SS 6 m

CBecon RHCS 4 m
CBecon RHCS 6 m

CBecon PHCS 4 m
CBecon PHCS 6 m

CBmin RHCS 6 m

IPE BB 6 m
IPE SD 4 m
IPE SD 6 m
Cbecon BB 4 m

CBmin SS 6 m

CBmin RHCS 4 m

IPE PHCS 6 m
CBecon AC 4 m

CBmin SS 4 m
CBecon BB 6 m

IPE FJDS 4 m
IPE PHCS 4 m
IPE FJOSB 4 m

Human Health Ecosystems Resources

Fig. 3. Impact assessment for the beams, each bearing a specific floor, World ReCiPe Endpoint H/A.

beam-floor combinations with wood, especially those with Glulam effect of a choice in materials. The importance of the production of
beams, have a high impact on agricultural land occupation, which is the building materials on the environmental impact is also
responsible for the large impact on ecosystems. For the other cat- mentioned in (Purnell, 2012; Sierra-Pe rez et al., 2016). Keeping
egories, the glulam beams with an OSB floor have the lowest Figs. 2 and 3 in mind, reinforced concrete and wood emerge out of
impact. this study as the most ecological materials for the beams in the
studied beam-floor systems frequently used in the Belgian building
4.3. Beam-floor combinations per m2 and per life phase practice. Also in this case the beams combined with pretensioned
hollow core slabs show the lowest impact. Further optimization of
When evaluating the results with the Europe ReCiPe Endpoint the concrete mixes of the structural elements according to the
method, and focusing on the different life phases, it becomes clear findings of (Knoeri et al., 2013; Purnell, 2012; Purnell and Black,
that the production phases have the largest impact on the envi- 2012) could even further decrease the environmental impact (us-
ronment. This is demonstrated in Fig. 7. Moreover, the production ing optimum concrete strength class, use of superplasticizer in
of the floors is in most cases more important than the production of order to maintain sufficient workability without the need to in-
the beams with which the floors are combined, especially the crease the water and cement content, restriction of the extra
combinations with concrete beams. Furthermore, the transport and cement content in case recycled aggregates are used, use of sup-
end of life scenario are of lesser importance, which accentuates the plementary cementitious materials).
336 C. Dossche et al. / Journal of Cleaner Production 194 (2018) 327e341

18
16
14
12
10
[Pt]

8
6
4
2
0

Glulam + IJOIOSB 4m
Glulam + IJOIOSB 6m
Glulam + AC 4m

IPE + AC 4m
Glulam + SWOSB 4m
IPE + SS 4m
IPE + SS 6m

IPE + RHCS 4m
CBmin + BB 6m
CBecon + BB 4m
CBecon + BB 6m

CBmin + BB 4m

CBmin + PHCS 6m
CBmin + PHCS 4m
CBmin + AC 4m

CBmin + RHCS 6m

IPE + FJOSB 4m
CBecon + PHCS 4m
CBecon + PHCS 6m

CBmin + RHCS 4m
CBecon + SS 4m
CBecon + SS 6m

CBecon + RHCS 4m
CBecon + RHCS 6m

CBmin + SS 4m

IPE + BB 4m
IPE +BB 6m
IPE + SD 4m
IPE + SD 6m
CBmin + SS 6m

IPE + PHCS 4m
IPE + PHCS 6m
CBecon + AC 4m

IPE + RHCS 6m

IPE + FJDS 4m
Human Health Ecosystems Resources

Fig. 4. Impact assessment for the beam-floor combinations per m2, Europe ReCiPe Endpoint H/A.

18

16

14

12

10
[Pt]

0
Glulam + IJOIOSB 4m
Glulam + IJOIOSB 6m
Glulam + AC 4m

IPE + AC 4m
Glulam + SWOSB 4m

IPE + RHCS 4m
IPE + SS 4m
IPE + SS 6m
CBmin + BB 6m
CBmin + BB 4m

CBmin + PHCS 6m
CBmin + PHCS 4m
CBecon + BB 6m

CBmin + AC 4m
CBecon + BB 4m

CBecon + PHCS 4m
CBecon + PHCS 6m

CBmin + RHCS 4m
CBmin + RHCS 6m

IPE + FJOSB 4m
CBecon + RHCS 4m
CBecon + RHCS 6m
CBecon + SS 4m
CBecon + SS 6m

CBmin + SS 4m
CBmin + SS 6m

IPE + BB 4m
IPE +BB 6m
IPE + SD 4m
IPE + SD 6m

IPE + PHCS 6m
IPE +PHCS 4m
CBecon + AC 4m

IPE + RHCS 6m

IPE + FJDS 4m

Human Health Ecosystems Resources

Fig. 5. Impact assessment for the beam-floor combinations per m2, World ReCiPe Endpoint H/A.

5. Sensitivity analysis of these varying numbers, the LCA has been performed with
different values for the virgin-recycled steel ratio. These different
To eventually obtain the different lifecycles mentioned in 3.6, values are listed in Table 9.
several assumptions have been made. In order to look into some of When analyzing the results of this sensitivity analysis,
these assumptions and their respective influence on the life cycle depicted in Figs. 8 and 9, the following conclusions can be drawn.
impact assessment, different sensitivity analyses have been made Firstly, varying the amount of recycled steel in a product has a
in this study. relatively high impact on the results. Secondly, the magnitude of
this impact is dependent on the type of beam-floor combination
5.1. Composition of steel it is applied on. This is very clear in Figs. 8 and 9, where the
results of the combinations with an IPE beam differ more than
According to the Steel Statistical Yearbook 2015 (Worldsteel those with concrete beams, of which the latter contain less
Association, 2015), steel production in Belgium exists of 67.6% structural steel than IPE beams. Thirdly, the results show that the
newly produced steel and 32.4% recycled steel. This is similar to basic scenario and scenario 4 and 5 have a relatively more similar
values mentioned for UK construction practice, i.e. a recycled impact on the environment than compared to scenarios 1, 2 and
fraction of ±60% (Purnell, 2012). However, these average numbers 3 (100% till 50% recycled). This is particularly apparent in the
differ from one producer to another. In order to analyze the impact combinations with a concrete beam. The more steel can be
E D C B A
[Pt]
[m2a] [kg NMVOC] [kg 1.4-DBeq] [kg CFC-11eq] [kg CO2 eq]

0
2
4
6
8
10
12
14

floor solutions.
0
150
300
0E+0
1E-5
0
50
100

0
40
80

0
0.2
0.4
CBecon + SS 4m
CBecon + SS 4m
CBecon + SS 6m
CBecon + SS 6m
CBecon + AC 4m
CBecon + AC 4m
CBecon + RHCS 4m
CBecon + RHCS 4m
CBecon + RHCS 6m
CBecon + RHCS 6m

formation, E: Agricultural land occupation.


CBecon + BB 4m
CBecon + BB 4m
CBecon + BB 6m
CBecon + BB 6m
CBecon + PHCS 4m
CBecon + PHCS 4m
CBecon + PHCS 6m
CBecon + PHCS 6m
CBmin + SS 4m

ProducƟon beam
CBmin + SS 4m
CBmin + SS 6m
CBmin + SS 6m
CBmin + AC 4m
CBmin + AC 4m
CBmin + RHCS 4m
CBmin + RHCS 4m
CBmin + RHCS 6m
CBmin + RHCS 6m
CBmin + BB 4m
CBmin + BB 4m

Transport beam

recycled the better. When the nowadays recycled percentage of

combinations could be able to compete with the other beam-


steel could be increased from ±68%e80% the steel beam-floor
CBmin + BB 6m
CBmin + BB 6m
CBmin + PHCS 4m
CBmin + PHCS 4m
CBmin + PHCS 6m
CBmin + PHCS 6m
Glulam + AC 4m
Glulam + AC 4m
Glulam + IJOIOSB 4m
Glulam + IJOIOSB 4m

ProducƟon floor
Glulam + IJOIOSB 6m
Glulam + IJOIOSB 6m
Glulam + SWOSB 4m
Glulam + SWOSB 4m
IPE + SS 4m
IPE + SS 4m
IPE + SS 6m
IPE + SS 6m
C. Dossche et al. / Journal of Cleaner Production 194 (2018) 327e341

IPE + AC 4m
IPE + AC 4m

Transport floor
IPE + RHCS 4m
IPE + RHCS 4m
IPE + RHCS 6m
IPE + RHCS 6m

Fig. 7. Beam-floor combinations per m2 and per life phase, Europe ReCiPe Endpoint H/A.
EOL
IPE + BB 4m IPE + BB 4m
IPE +BB 6m IPE +BB 6m
IPE + SD 4m IPE + SD 4m
IPE + SD 6m IPE + SD 6m
IPE + FJOSB 4m IPE + FJOSB 4m
IPE + FJDS 4m IPE + FJDS 4m
IPE + PHCS 4m IPE +PHCS 4m

5.2. Use of recycled aggregates in ready-mixed concrete


IPE + PHCS 6m IPE + PHCS 6m
Fig. 6. Impact assessment for the beam-floor combinations per m2, ReCiPe Midpoint H/A, A: Climate change, B: Ozone depletion, C: Human toxicity, D: Photochemical oxidant

According to the Belgian Standard NBN B15-001, the application


337

of recycled aggregates is only permitted when applied in concrete


338 C. Dossche et al. / Journal of Cleaner Production 194 (2018) 327e341

Table 9 is important to notice that the results of the different scenarios


Scenarios for the sensitivity analysis of the composition of steel. vary only to a relatively small extent with respect to the total
Basic scenario 32.4% recycled steel þ 67.6% virgin steel impacts of each scenario.
Scenario 1 100% recycled steel þ 0% virgin steel
Scenario 2 80% recycled steel þ 20% virgin steel 5.3. Use of aerated concrete waste in new aerated concrete
Scenario 3 50% recycled steel þ 50% virgin steel
Scenario 4 20% recycled steel þ 80% virgin steel
Scenario 5 0% recycled steel þ 100% virgin steel In the basic scenario of aerated concrete, 15% of the sand has
been assumed as avoided impact to take into account the recycling
of aerated concrete. This amount is based on a document about
valuable applications of recycled aerated concrete (Vrijders et al.,
with a strength up to C25/30. These recycled aggregates however
2011). However, in Belgium, the largest producer of aerated con-
can also be used in other concrete types, when it is proven that the
crete has a market share of 90% and uses up to a maximum amount
concrete mixes possess the adequate performance. This possibility
of 25% of aerated concrete to replace sand. This secondary aerated
is taken into account in this sensitivity analysis.
concrete originates from production, construction and demolition
In the basic scenario, no recycled aggregates are used. According
waste. Furthermore, since only small amounts of recyclable aerated
to NBN B15-001, a maximum of 20% of recycled aggregates can be
concrete are available, new aerated concrete can not always be
used. Therefore, in this sensitivity analysis a replacement of 20% is
produced with recycled substances.
analyzed, together with an intermediate scenario in which 10% of
Based on these findings, a sensitivity analysis is performed with
the aggregates will be replaced by recycled ones. These percentages
a scenario of an avoided impact of 25% of the sand, and another
are taken into account by means of an avoided impact, it is
scenario without any avoided impact. It is important to notice here,
important to notice here that the recycling of aggregates has only
analogous to 5.2., that the recycling of aerated concrete has only
been taken into account by using this method of avoided impact.
been taken into account by using the method of avoided impact. In
This is a simplified way of modelling recycling, not taking into ac-
the same way, this is a simplified way of modelling recycling, not
count various other allocation possibilities.
taking into account various other allocation possibilities.
When analyzing the results of the sensitivity analysis by
Varying this avoided impact has no significant impact on the
Figs. 10 and 11, it is clear that the scenarios in which a certain
final life cycle results, which can be derived from Figs. 12 and 13. It
amount of the aggregates is recycled result in slightly lower im-
is clear that the scenarios in which an amount of the aerated con-
pacts on the environment. The impacts vary only with 0.1e0.22
crete is recycled result in 0.1e0.14 percent lower impacts on the
percent. The fact that the impacts of scenarios with recycled ag-
environment. This is a logic result since only an avoided impact is
gregates are lower, is a logic result since only an avoided impact is
taken into account to model the recycled aerated concrete. How-
taken into account to model the recycled aggregates. However, it
ever, it is important to notice that the results of the different

22

20

18

16

14

12
[Pt]

10

0
Glulam + IJOIOSB 6m
Glulam + AC 4m
Glulam + IJOIOSB 4m

IPE + AC 4m
Glulam + SWOSB 4m

IPE + RHCS 4m
IPE + SS 4m
IPE + SS 6m
CBmin + BB 6m
CBmin + BB 4m

CBmin + PHCS 6m
CBecon + BB 4m
CBecon + BB 6m

CBmin + PHCS 4m
CBmin + AC 4m

IPE + FJOSB 4m
CBecon + PHCS 6m
CBecon + RHCS 4m
CBecon + RHCS 6m

CBecon + PHCS 4m

CBmin + RHCS 4m
CBmin + RHCS 6m

IPE + PHCS 6m
CBecon + SS 4m

IPE + BB 4m
CBecon + SS 6m

CBmin + SS 6m

IPE +BB 6m
IPE + SD 4m
IPE + SD 6m

IPE + PHCS 4m
CBmin + SS 4m
CBecon + AC 4m

IPE + RHCS 6m

IPE + FJDS 4m

Scenario 1 Scenario 2 Scenario 3 Basic scenario Scenario 4 Scenario 5


2
Fig. 8. Sensitivity analysis on steel composition (beam-floor per m ), Europe ReCiPe Endpoint H/A.
C. Dossche et al. / Journal of Cleaner Production 194 (2018) 327e341 339

22

20

18

16

14

12
[Pt]

10

Glulam + IJOIOSB 4m
Glulam + AC 4m

Glulam + IJOIOSB 6m

IPE + AC 4m
Glulam + SWOSB 4m
IPE + SS 4m
IPE + SS 6m

IPE + RHCS 4m
CBmin + BB 6m
CBmin + BB 4m

CBmin + PHCS 4m
CBmin + PHCS 6m
CBmin + AC 4m
CBecon + BB 4m
CBecon + BB 6m

CBmin + RHCS 6m
CBecon + PHCS 4m
CBecon + PHCS 6m

CBmin + RHCS 4m

IPE + FJOSB 4m
CBecon + SS 4m
CBecon + SS 6m

CBecon + RHCS 4m
CBecon + RHCS 6m

IPE + BB 4m
CBmin + SS 4m
CBmin + SS 6m

IPE +BB 6m
IPE + SD 4m
IPE + SD 6m
IPE + RHCS 6m

IPE + PHCS 4m
CBecon + AC 4m

IPE + FJDS 4m

IPE + PHCS 6m
Scenario 1 Scenario 2 Scenario 3 Basic scenario Scenario 4 Scenario 5

2
Fig. 9. Sensitivity analysis on steel composition (beam-floor per m ), World ReCiPe Endpoint H/A.

18 18
16 16
14 14
12 12
10 10
[Pt]

[Pt]

8 8
6 6
4 4
2 2
0 0
IPE + SS 4m
IPE + SS 6m
IPE + RHCS 6m
CBmin + SS 4m
CBmin + SS 6m
CBmin + RHCS 6m

CBmin + BB 6m

IPE + BB 4m
CBecon + SS 4m
CBecon + SS 6m
CBecon + RHCS 6m
CBecon + BB 4m
CBecon + BB 6m

CBmin + BB 4m

IPE +BB 6m
IPE + SD 4m
IPE + SD 6m

CBmin + SS 6m

IPE + SS 4m
IPE + SS 6m
IPE + RHCS 6m

IPE +BB 6m
CBmin + RHCS 6m

CBmin + BB 6m

IPE + BB 4m
CBmin + BB 4m

IPE + SD 4m
CBecon + SS 4m
CBecon + SS 6m
CBecon + RHCS 6m
CBecon + BB 4m
CBecon + BB 6m
CBmin + SS 4m

IPE + SD 6m
Basic scenario Scenario 10 Scenario 20 Basic scenario Scenario 10 Scenario 20
Fig. 10. a) Sensitivity analysis on recycled aggregates (beam-floor per m2), Europe
Fig. 11. Sensitivity analysis on recycled aggregates (beam-floor per m2), World ReCiPe
ReCiPe Endpoint H/A.
Endpoint H/A.

scenarios vary only to a relatively small extent with respect to the 6. Conclusions
total impacts of each scenario.
This paper presents the results of a ‘cradle to grave’ LCA for
different structural beam-floor combinations, for various
5.4. Transport types and distances impact categories and both midpoint and endpoint assessment
methods.
In the earlier mentioned Flemish-Belgian study of OVAM Based on the impact assessment of the different beams, each
(Allacker et al., 2013), sensitivity analyses have been performed bearing a specific floor (floor span 4 m or 6 m), the following main
about the transport types and distances of wood to the factory, of conclusions can be made:
beams and floors to the construction site, and of demolition waste
to the waste treatment plant. These sensitivity analyses show that a (1) Regardless the endpoint method used, the beams that have
best and worst case scenario of the different transport processes to bear a floor with a span of 6 m have a higher impact than
each only result in small changes of the aggregated life cycle impact their variant that has to bear a floor of 4 m. This larger impact
assessments. Since the transport processes of the current study are might however be countered by the fact that a larger span
based on the study of OVAM, these sensitivity analyses are not induces less walls and/or columns.
remodeled in the current study.
340 C. Dossche et al. / Journal of Cleaner Production 194 (2018) 327e341

14 (3) According to the impact assessment with the World ReCiPe


endpoint method the same conclusions are valid. In addition,
12
however, it should be noticed that the Glulam beams com-
10 bined with any floor become the most ecological solution.
Also the steel beam combined with a light steel floor
8 joist þ OSB becomes a much more ecological solution. The
[Pt]

6 ecologically worst beam-floor solution is the steel beam


combined with steel deck for a floor span of 6 m.
4 (4) Considering the ReCiPe midpoint method for five different
midpoint impact categories it is demonstrated that the
2
beam-floor combinations with wood, especially those with
0 Glulam beams, have a high impact on agricultural land
CBecon + AC 4m CBmin + AC 4m Glulam + AC 4m IPE + AC 4m occupation, which is responsible for the large impact on
Scenario 0 Basic scenario 0.15 Scenario 0.25 ecosystems. For the other categories, the glulam beams with
an OSB floor have the lowest impact.
Fig. 12. Sensitivity analysis on aerated concrete (beam-floor per m2), Europe ReCiPe (5) When focusing on the different life phases, it becomes clear
Endpoint H/A.
that the production phases have the largest impact on the
environment. Moreover, the production of the floors is in
14 most cases more important than the production of the beams
with which the floors are combined, especially the combi-
12 nations with concrete beams. Reinforced concrete and wood
emerge out of this study as the most ecological materials for
10
the beams in the studied beam-floor systems current in the
8 Belgian building practice. Also in this case the beams com-
[Pt]

bined with pretensioned hollow core slabs show the lowest


6 impact.
4
Lastly, several sensitivity analyses show that most of the pa-
2 rameters used to model this LCA, have no significant impact when
their values are changed (use of recycled aggregates in ready-mixed
0 concrete, use of aerated concrete waste in new aerated concrete,
CBecon + AC 4m CBmin + AC 4m Glulam + AC 4m IPE + AC 4m transport types and distances according the Belgian concrete
Scenario 0 Basic scenario 0.15 Scenario 0.25 practice). However, varying the ratio virgin-recycled steel can result
Fig. 13. Sensitivity analysis on aerated concrete (beam-floor per m2), World ReCiPe
in quite different scores on environmental impact. When the
Endpoint H/A. nowadays recycled percentage of steel could be increased from
±68%e80% the steel beam-floor combinations could be able to
compete with the other beam-floor solutions.
(2) The IPE beams have generally the largest environmental
impact, at least twice as high compared to the concrete Acknowledgements
beams for corresponding floor spans.
(3) The glulam beams have a noticeable higher impact on eco- This research was supported by Ghent University. The authors
systems compared to the steel and reinforced concrete wish to express their gratitude for the support. Also the authors
beams. Furthermore, the impact on ecosystems appear to be thank Jens Baetens and Cedric Vennens for the delivered work
a lot more important in the assessment method for Europe during their master thesis, which contributed to the research re-
than in the assessment method for the World. ported in this paper.
(4) Relative to the steel and glulam beams, the differences be-
tween the concrete beams with a single reinforced section
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