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Case Wheel Loader - 821F (Tier 4B)
Case Wheel Loader - 821F (Tier 4B)
CASE
WHEEL LOADER
721F, 821F,921F (Tier 4B)
Circuit
Return To Table Return to Table of Contents
Breaker
Fuse
Componen t
Componen t
Name M67GA 18-OR
Pressure Sensor (00 9)
1 Diode
N67DA 18-GN
Componen t 2
Number Color
Circuit Gauge
Componen t
Number
Twisted Pair
Connection
Connector
Name Ground
Trip Master
(5927)
Pin Label
+ Power
+12V Battery A
Ignition B
ABBREVIATION COLOR
J1708(-) C
Pin Con nection Reference RD RED
WH WHITE
J1708(+) D A (SXN1_07) OR ORANGE
YL/YE YELLOW
Reference PK PINK
Destination
BK BLACK
(Reference Destination will be linked to destination page) GY GRAY
PU/VT PURPLE
BR/BN BROWN
GN GREEN
BU/BL BLUE
SXN3 LIGHTING 1
SXN4 LIGHTING 2
SXN1_1 Alternator
Cracking Motor
ENG CAB E
FL Filter HTR
Starting Relay
ACC Power
GH Fuse
Ignition Power
Power Converter
75 Ω Resistor
SXN1_3 AIC 1
AIC 2
Table of Contents
Crank Request
Ignition Switch
Indicator Light
Neutral Start
DNOX Controller
NOX Sensor
Terminator
SXN2_2 Diagnostic
NOX Controller
NOX Controller
On Cooling Box
On Rear Grill
Driving Lights
Position RT ECB-F8
Brake LTS/FLSHR
Cabe 2
CAB B BTM
Flasher Module
ENG H
ENG2
Flasher Module
Hazard
Table of Contents
SXN3_3 HD N
LH Rear Combo LT
RH Rear Combo LT
Camera ECA-F19
Diode OR
SPL BCK LT GD
Work Lights
SXN4_2 CAB F
Dome Light
Right Console
Roof
SPL ROOF
TECM
YDL 1 YDL
Tech Trans
Trans Shifter
CAB T TRANS
JOYSTICK ONLY
Tech Trans
CAB B BTM C
CAB T TRANS
Lockup Solenoid
Tech Trans
Air Filter
Battery
ENG CAB_E
Fuel
Radiator
Table of Contents
SW PAD
Brake
ENG CAB E
Hyd Filter
Hydraulic
Key Switch B+
Power
SW Pad
Brake
Chassis
ENG CAB E
Table of Contents
Park Brake
Parking Brake K5
Power
Sensor
CAB E ENG
SPL PED BL GD
SPL PIN
SW PD Light High
SXN7_2 CAB F
Electromagnetic Detents
Ride Control K4
SPL PIN
Pilot Pressure Available when relay closes (Pilot Control Switch Open) Pilot Press Control K3
Front
Horn
Horn K
YPE2
YRC J
CAB T
Diode Module
Table of Contents
PSS
TRANS
ENG
Hood Motor
Hood Switch
Hood Up K1 (Option)
SPL PED BL
Table of Contents
SXN8_3 CAB E
Diode Module
Front Wiper HS K1
Front Wiper LS K1
A/C High Pressure Switch Closes w/ Press above 27.6±0.7 bar opens with press below 20.7±0.7 bar (option)
A/C Low Pressure Switch Closes w/ Press above 1.4±0.2 bar closes with press below 0.3±0.1 bar (option)
AIC 2 AC High
Air Cond K5
BTM E ENG B
Table of Contents
SXN9_1 Diagnostic
Diagnostic ECC-F9
ENG CAB E
HVAC1
HVAC2
JSS CAB
RAD J1 RAD
RAD J2 SPK
Right Console
Roof CAB RF
SECTION 10 : JOYSTICK STEERING (FOR PL18 AND PL23 ONLY) Return To Overview
CAN MOD 2 B+
SECTION 10 : JOYSTICK STEERING (FOR PL18 AND PL23 ONLY) Return To Overview
JSS Relay
JSS ECA-F2
JSS Valve
FRN Relay
FWD Diode
KD Diode
Table of Contents
SECTION 10 : JOYSTICK STEERING (FOR PL18 AND PL23 ONLY) Return To Overview
RVS Diode
To 197 F SXN8
To 197 M SXN8
DNS Actuator
DNS Driver
DNS HVAC1 S
DNS Resistor
DNS Thermostat 2
Return To Table
R PRM D in Rear PRM D1
14 1-GN PWR REL MOD 18J F 3-OR
D+ AD A A (SXN2_1 (SPL EDC2))
~
Alternator
(28 V 65A) 1 BA 13-RD 1 GA 3-RD SPL HTR 1 GB 2-RD
B+ AB+ 30 C A Fuel Filter Heater
0 BX 2-BK 1.9Ω ± 0.3Ω at 20 oC
PRM D2 B
31B 0.8-OR
85 B (SXN2_1 (SPL EDC4))
28F 0.8-WH 1 GC 2-RD
86 A (SXN2_2 (SPL EDC7)) B Water Separator
Heater
FL Filter HTR ENGINE ECM 0 BW 2-BK 1.9Ω ± 0.3Ω at 20 oC
30A
40A
F1 Fus e F2 Fus e
A
1 ND 62-RD 1 E 19-RD
B4 (SXN 8_1 ( 244F)) (SXN1_2 )
Cranking Motor
1 NA 6 2-RD BT3
M BT1
BT3 +
Right Battery
STTR GRN 0 NC 62-BK BT4
BT2
BT4 -
0 NB 62-BK
DC2
0 BBF 2-BK
DC2 A (SXN 2_1 (SPL DCUG))
ENG CAB E
9 9
193 1 BB 8-RD
30 SRC 1
85 0 GB 1-BK 0 GB 1-BK
87
85 2 GND ENG1
Starting Relay
21D 1-WH 0 BX 2-BK
86 30
86 1
1 Z 8-RD 0 BW 2-BK
195
87
COLD START, POWER DISTRIBUTION, IGNITION SWITCH SXN1_2
BT3 1 BE 19-RD
BT1
GH
Grid Heater A
110A ±8% at 22V BT4
BT2
GH1 GNF GH1
B
18U C 3-OR
On ENG Block near Grid Heater (SXN2_1 (CABE2))
18U A 3-OR
J11 BUSS-ECA
(SXN9_1 (ECA))
J1 BUSS-ECA
ECA L1 (SXN5_3 (ECA))
PRM A PRM A1 PRM B PRM C
PWR REL MOD 19S1 3-OR PWR REL MOD PWR REL MOD
(SXN8_1 (SPL 19 S)) PRMB L1
A A
PRMB L2
19L 3-OR
30 C (SXN9_3 (SPL CNV))
PRM B1 PRM C1
PRM A2 0 EB 0.8-BK
0 EC 0.8-BK
0 EU 0.8-BK 85 B 85 B
85 B 12ACC B 0.8-WH 13K C 1-OR
12ACC C 0.8-WH 86 A 86 A
86 A
Power Ignition
ACC Power DNOX Spare
20A
20A
40A
40A
20A
P A1 P A3
SPL ACC
1 C 8-RD 12ACC 0.8-WH
(SXN4_1 (L1 ECC))
CBPW CAB PW
(SXN1_3 ) (SXN1_3 )
1CB 1 9-RD 1CB A 19-RD 1CB A 19-RD
(SXN1_1 ) 1 1 SPL SD3
19R D 0.8-OR
0 EA 0.8-BK
(SXN8_1 (SPL 2)) 216F
120 Ω
75Ω Resistor
14 A 0.8-GN
215F
Return To Table
GND CAB SPL 2 H C F G E B A 21E 0.8-WH
30
GND CAB6 0 EQ 0.8-BK
Right Console 0 J 0.8-BK 85
85 87
Return To Table
0 BAT 1-BK
(SXN1_3 (ENG )) 35W 0.8-WH
1
GND ENG2 0 BP 1-BK Water In Fuel
On Eng Block near Starter 2 Sensor
35W 0.8-WH
23A A 0.8-BN 42 Water In Fuel Sen sor
1
SPL EDC1 0 BE 1-BK
23D D 0.8-BK 5 EDC7 Ground 3
2
0 BF 1-BK
NOX Sensor
CAN LU 0.8-GN 6 EDC7 Ground 4
3
0 BD 1-BK
CAN HU 0.8-YL 10 EDC7 Ground 1
4
0 BC 1-BK
11 EDC7 Ground 2
C
18J C 1-OR
CABE 2 ENG 2 2 EDC7 Fused Power 3
85 23B C 0.8-BK (SXN 9_2 (GND CAB SPL)) 18J F 3-OR 18J D 1-OR
87 85 (SXN1_1 (P RM_D1)) 8 EDC7 Fused Power 1
NOX Sensor
23B D 0.8-OR 23B F 1-OR SPL EDC4 31B 0.8-OR 18J E 1-OR
86 A A (SXN1_1 (P RM D2 )) 9 EDC7 Fused Power 2
30 86
23B B 0. 8-BN 23A A 0.8-BN 31 0.8-OR
87 C C 13 Switched B+ Output LSD
DNOX CNTRLR
ECA-F10 DNOX 2 N OX Controller
J10 BUSS-ECA 5A 18T 0.8-OR 18T A 1-OR 18T A 1-OR
(SXN1_2 (ECA)) A B H H 24 Switched Battery (+)
L1 10 _ _ A10
18U A 3-OR 18U B 3-OR 18U B 3-OR
E E 4 Battery Plus
(SXN1_2 (P RMB L2))
18U C 3-OR 18U D 3-OR 18U D 3-OR
B B 3 Battery Plus
Return To Table
20G A 0.8-WH
(SXN1_3 (ENG )) 89 ISO-K Interface
28G 1-WH
(SXN1_2 (GHC)) 12 Grid Heater Source DR
21H A 0.8-WH
17 Crank Control LSD
(SXN1_3 (ENG ))
21E A 0.8-WH
32 Key Switch Crank
28F 0.8-WH
DIA 2 Diagnostic (SXN1_1 (P RM D2 )) 36 Fuel Filter Heater Relay
21G A 0.8-WH
Ground A
0D C 0.8-BK
(SXN 9_2 (GN D CAB SPL))
(SXN1_3 (ENG )) 37 Crank Control Relay
13M A 0.8-OR
B
18K B 0.8-OR (SXN1_1 (ENG D)) 40 Key Switched Fuse Power
Diagn ostic Fus ed Power (SXN9_1 ( SPL PK 1))
ENG
CAN LX 0.8-GN SPL CAN GL CAN L 0.8-GN SPL CAN DL CAN LJ 0.8-GN
CAN LL 0.8-GN
CAN Low D 13 13 34 CAN L
SPL CAN GH SPL CAN DH CAN HK 0.8-YL
CAN HO 0.8-YL CAN HM 0 .8-YL CAN H 0.8-YL
CAN High C 14 14 35 CAN H
38H 0.8-WH
31 ISO-K Interface
ENGINE CONTROL SXN2_3
Return To Table
DNOX 2 N OX Controller
38C 0.8-BU
1 23 DEF Tank Heating
Tank Heater Control
Valve 38D 0.8-OR
2 1 Battery +VIA Main Relay
38 0.8-RD
1 12 Throttle Supply
Doser Metering
Valve 38A 0.8-BU
2 11 Throttle Signal
UTS
38F 0.8-YL
1 28 Catalyst Upstream Temp
Upstream Temp Sensor Signal
Sensor 0E A 0.8-BK
2 17 Catalyst Upstream Temp
Sensor Ground
DTS
38E 0.8-YL
Downstream Temp
1 26 Catalyst Downstream Temp
Sensor Signal
Sensor 0 U 0.8-BK
2 25 Catalyst Downstream Temp
Sensor Ground
0G 2-BK
41J 1-OR
56 56
41H A 1-OR
Driving Lights 56A 56a
(SXN3_2 )
41L A 1-OR
56B 56b
19Z C 1-OR
Light/ Horn 56D 56d
64C 0.8-OR
31B 31b (SXN7_4 )
Horn 0 EP 0.8-BK
31 31 (SXN9_2 (GN D CAB SPL))
J14 BUSS-ECA
(SXN8_3 (ECA))
35A F 0.8-YL
(SXN3_2 )
SW PD Return To Table
41H D 0.8-OR
1
LFT Low Beam ECB-F6
SPL LB
High 5A
B A 41L B 0. 8-OR 41L A 1-OR
L.H Front Combo Light LLF (SXN3_1 )
B6 _ _ A6
0 AJ 1-BK
1 1 (SXN7_4 (SPL A1)) Front CAB F
High
AIC_2
45R C 0.8-BN SPL PK3 45R E 0.8-BN
10 7 Right Turn Signal
45R B 0.8-BN
18F A 0.8-OR
45L B 0. 8-BN
GND CAB SPL2 (SXN3_1 )
0 EF 0.8-BK 35A F 0.8-YL
M
L 0 EG 0.8-BK K L S M N P R Cabe 2
(SXN3_3 (FLSHR))
0 EH 0.8-BK
K (SXN3_3 )
LIGHTING 1 SXN3_3
K L S M N P R ENG2
18G H 1-OR
44A D 1-BN
35A J 1-PK
LLR E L.H. Rear Como Light
LH Rear Combo LT LLR HD N ENG H
SPL J2 N SPL B8
44A FN 1-BN 44A EN 1-BN 44A DN-1-BN 44A E 1-BN
A 2 2 2 1 1 Stop
35A L 1-PK
SPL A1A
4 4 Reverse
SPL J1
0 BR N 1-BK 0 JA N 1-BK 0 BAG N 1-BK 0 BT 1-BK
D 1 1 1 5 5
RH Rear Combo LT LRR
0 BT N 1-BK GND ENG4
D 1 On ENG Block N ear Starter
44A GN 1-BN
A 2 LRR E R.H. Rear Como Light
SPL POS NA
18G CN 1-OR 18G JN 1-OR 18G HN 1-OR 44A F 1-BN
Stop/Tail B 3 5 5 1 1 Stop
35A K 1-PK
4 4 Reverse
HD E E HD 0BR 1-BK
18G E 1-OR 18G D 1-OR
5 5
A A A
License Plate Light
0 JC 1-BK
B
35A HN 1-YL
35A H 1-YL 35A G 1-YL
BU2 B B
Backup Alarm
0 JB 1-BK 0 JA 1-BK 0 BAG 1-BK
BU1 C C
Flasher Module
64M 64F
45N A 0.8-BN
1 1 2 Flasher Opposite Side Control
45N B 0.8-BN
12 Flasher Opposite Side Control
0 EH 0.8-BK
3 Flasher Module Ground
Hazard SHZ (SXN3_2 (GN D CAB SPL2))
0 EG 0.8-BK
0 B24 0.8-BK 4 Flasher Module Ground
7 7
(SXN7_1 (SPL P ED BL GD)) 45A A 0.8-BN
49 D 0.8-GY 9 Left Turn Switch P ower
8 8
(SXN3_1 (SRHSTLK ))
45B A 0.8-BN
10 Right Turn Switch Power
Return To Table
AIC 2
DS
43S B 0.8-WH 43S A 0.8-WH Door
Door Switch Closes B R R 2
with Door Open
19U F 0.8-OR 19U G 0.8-OR
A P P HIgh
Return To Table
SPL ROOF A B C D E
Roof CAB RF
GND CAB1
0 MK 1-BK 0 DS 1-BK
G G Right Conso le
0 MN 1-BK 0 DR 1-BK
F F
0 DD 2-BK
LBEPWR
46 D 1-PK
A
Rotating Beacon
(Option) 0 MC 1-BK 0 MA 1-BK
B LBEGRD
(SXN8_3 (RWMG))
43 B 0.8-BU 43 A 0.8-BU
Dome Light 2 C C 7
0 MB 0.8-BK
3 High
LRRW
42R G 1-BU SPL WRK R 42R F 2-BU 42R C 2-BU
A:1 S S
SPL WL1 (SXN4_1 )
RH Rear Work Light SPL WR 0 MH 1-BK 0 DY 2-BK 0 B13 1-BK
0 MF 1-BK
B:2 B B
LLRW
42R H 1-BU
A:1 46 D 1-PK
LH Rear Work Light 46 C 1-PK
0 ME 1-BK E E
B:2
(SXN4_1 )
LRFR
LRFS LRFW
SPL WRK F
42R B 1-BU SPL WRK 1 42C F 2-BU 42C A 2-BU
42R A 1-BU 42C G 1-BU
A:1 1 1 H H
RH Front Work SPL WRK 2 SPL WK
Light 0 ML 1-BK 0 MG 1-BK 0 MJ 1-BK 0 MV 2-BK 0 DZ 2-BK
2 2 A A
B:2
LRFO
42R K 1-BU
Front Work Light
A:1
(Option) 0 MP1-BK
B:2
42C H 1-BU
A:1
LH Front Work Light
0 MU 1-BK
B:2
TRANSMISSION CONTROLS SXN5_1
Return To Table
YDL 1 YDL TRANS CAB T
34A E 1-OR 34A D 1-OR 34A C 0.8-WH TECM
Diff Lock Solenoid 1 1 1 2 2 (SXN5_4 (SPL D19))
TRC Trans Control Pin 1 and 2 Connections are unique for PL2 3
25L 9 0.8-BU
25K 0.8-BU 25K A 0.8-BU
Trans Solen oid Valve Y1 1 25K 9 0.8-BU 16 16 56 Trans So len oid Valve Y1
25L 0.8-BU 25L A 0.8-BU
Trans Solen oid Valve Y2 2 17 17 10 Trans So len oid Valve Y2
25M 0.8-BU 25M A 0.8-BU
Trans Solenoid Valve Y3 3 18 18 32 Trans Solen oid Valve Y3
36G A 0.8-VT
13 13 49 TCO Temp Send er
0 HH 0.8-BK
Turbine Speed A:2
Sensor 25C 0.8-BU 25C A 0.8-BU
B:1 8 8 41 Turbine Speed Signal
TRANSMISSION CONTROLS SXN5_2
PK 25R 0.8-BU
C C 64 Reverse Signal
GY 25T B 0.8-BU
D D (SXN1_3 (SPL N EU ))
19T B 0.8-OR
(SXN5_4 ) 68 Fused Battery Power
25T C 0.8-BU
(SXN1_3 (SPL NEU )) 67 Neutral Signal
25G A 0.8-BU
(SXN5_3 )
Declutch/ Lockup Switch SDC
0 B18 0.8-BK
7 7 (SXN4_1 (SPL BCK LT GD))
49 R 0.8-GY
8 8 (SXN4_1 (SPL BCK LGT))
21 Lockup Switch
34A B 0.8-OR
2:2 (SXN6_3 ( SPL PBS))
Diff Lock Switch
34D 0.8-BU
3:1 59 Diff Lock Manual
34B 0.8-BU
3 3 35 Diff Lock Switch
34A A 0.8-OR
2 2 (SXN6_3 ( SPL PBS))
26E A 0.8-BU
3 3 31 Trans Enable Signal
19A D 0.8-OR
2 2
TRANSMISSION CONTROLS SXN5_3
Return To Table
SINGLE AXIS CONTROLLER ONLY
197M 197F
19A C 0.8-OR
F
Trans ECM ECA-F1
J2 BUSS-ECA 7.5A 19A N 1-OR
(SXN10 _2 (ECA)) A B A
L1_1 _ _ A1
J1 BUSS-ECA 19A P 1-OR
(SXN1_2 (ECA L1)) (SXN3_1 (ECD)) G
19A F 0.8-OR 19A F 0.8-OR
(SXN5_2 (SPL D15)) B
TRANS CAB T
19A A 1-OR 19A T 0.8-OR 19A T 0.8-OR
Brake Declutch Pressure A 24 24 D
Switch N.C Opens at
350PSIG (2414 KP A) 25G 1-BU 25G A 0.8-BU 19A Q 0.8-OR
By Tred al B 14 14 (SXN5_2 ) C
19A R 0.8-OR
Transmission /Auto Switch STA (SXN5_2 ) H
0 B17 0.8-BK
7 7 (SXN4_1 (SPL BCK LT GD)) 19A M 0.8-OR
49 S 0.8-GY
(SXN5_1 ) K
8 8 (SXN4_1 (SPL BCK LGT))
19A H 0.8-OR
(SXN5_2 ) M
25H 0.8-BU Diagnostic Connector
3 3 108F
19A Q 0.8-OR
2 2 19A W 0 .8-OR
1 E
19A K 0.8-OR
J
0 DQ 0.8-BK 0 DAV 0.8-BK
3 45 CAB Switch ed Power
GND CAB 3D
(SXN5_4 (TECM))
0 DP 0.8-BK 37D A 0.8-VT
2 15 Diagnostic Signal
37E A 0.8-VT
4 18 Diagnostic Signal
TRANSMISSION CONTROLS SXN5_4
Return To Table
Tech Trans
0 DP 0.8-BK
(SXN5_3 (GN D CAB 3D))
25S A 0.8-BU SPL D12
25S B 0.8-BU
(SXN5_1 ) 1 Diagnostic TECM Ground
25S C 0.8-BU
Trans CAB T 13 Output Switch P ower VPS1
34A C 0.8-WH
(SXN5_1 (CAB T))
0 DQ 0.8-BK 0 DQ 0.8-BK
(SXN5_3 (GN D CAB 3D)) 2 Diagnostic TECM Ground
SPL D17
(SXN5_2 (ECC)) 19T B 0.8-OR 19T A 0.8-OR
Trans ECM ECC-F10
23 Fused Battery Power
Return To Table
SW PD
ENG CAB E
Sensor Ground On
Engine Block near
Oil Filter
GND ENG7
017A 1-BK
B:2
Fan Speed Sensor
460 1-YL
A:1 16 16
0 BU 1-BK
Fuel Level Sender
G:1
33-240Ω 36F 1-VT
S:1 AIC 1
SW PD
+
(SXN10 _2 (JSS CAB)) 9 SW PAD
POS
AIC 1
17P B 0.8-OR
+
+24V FOR
25
POS
AIC 2
AIC POWER
ECC-F8
J9 ECC BUSS 10A 19S B 0.8-OR SPL DLY3 19S D 0.8-OR
(SXN9_1 (ECC)) A B 14 Battery
L1_8 _ _ A8
B+
AIC 2
19S C 0,8-OR
20 Battery
Power B+
INSTRUMENT CLUSTER SXN6_2
Return To Table
AIC2
PRB1 ENG CAB E
PRB2
Red undant Brake 33R B 1-YL
Pressure Switch N.O A
Closes at 900PSIG
(62 05KPA) 0 HL 1-BK
B
GND TRANS
Low
0 HW 1-BK AIC 1
Hydraulic Oil Temp B
Sender 3521Ω at
20 o C 36H 1-VT 36H A 0.8-VT Hydraulic
A 30 30 9
AIC 1
AIC POWER
ECA-F3
J3 BUSS -ECA 7.5 A SPL AP 19S E 0.8-OR Key Switch B+
(SXN10 _2 (ECA)) A B 1
L1_3 _ _ A3
J4 BUSS -ECA IGN
(SXN8_1 (ECA))
AIC 2
IGN
AIC 1
+
13
HIGH
35B 0.8-WH SW PD
1
AIC Buzz er SPL BUZ SW Pad
0_B27 0.8-BK 0 B28 0.8-BK
2 10
0 B26 0.8-BK GND
(SXN8_2 (GN D CAB2))
INSTRUMENT CLUSTER SXN6_3
Return To Table
Parking Brake Switch on Pedestal
0 B29 0.8-BK
7 7 (SXN7_1 (SPL P ED BL GD))
49 V 0.8-GY
8 8 (SXN7_1 (SPL P ED BL))
AIC 2
BTM C CAB B
52P 1-WH Near AIC within 4 inches
52P A 0 .8-WH AIC 2
1 M M
Parking Brake
Solenoid 0 AN 1-BK
0 DA 0.8-BK Chass is
2 22
Low
0 BAR 1-BK
(SXN1_3 (GN D WIF))
AIC 2
Above P edestral Pivot Below Pedestral Pivot Cab Floor ENG CAB E
0 BH 0.8-BK 0 DB 0.8-BK Power
+
20 20 15
0 BA 5-BK
GND_PDST GND_PDST2
Ground
AIC 1
+
19 19 12
Ground
AIC 1
0 BJ 0.8-BK 0 DX 0.8-BK
17 17 Sensor
6
Ground
MACHINE CONTROLS SXN7_1
AIC 1
30
85 52 0.8-WH
87 85 23
Fan RVSR K4
(Option)
86 CAB E ENG
Signal Low
30 86
52A A 1-WH 52A B 1-WH
87 22 22 1
Fan Reversing
Solenoid
0 BB 1-BK 39.3Ω at 20 o C
2
0 BS 1-BK
AIC 1 SPL FAN (SXN 8_2 (SPL ENG ))
56 0.8-WH 56 A 1-WH
26 23 23 A Fan PWM
Solenoid
0 BQ 1-BK 29.3Ω at 20 o C
High
B
SPL PED BL
49 W 0.8-GY
A (SXN 10_2 (SJS))
49 N 0.8-GY
B (SXN7_3 (SPC))
49 D 0.8-GY
C (SXN 3_3 (SHZ))
SW PD
49 X 0.8-GY
D 3
49 V 0.8-GY Light High
E (SXN6_3 (SPC))
49 S 0.8-GY
F (SXN7_2 (SPL BCK LGT2))
MACHINE CONTROLS SXN7_2
Return To Table
49 K 0.8-GY
8 8 58T 0.8-WH
55B 0.8-WH 30
5 5
0 29 0.8-BK 85
58L 0.8-BK 87
4 4 (SXN7_3 (SPL BCK LT GD2)) (SXN5_4 (TECM)) 85
54B C 0.8-WH Ride Control K4
6 6 (SXN5_4 (SPL D19)) 58H C 0.8-WH
86
55A B 0.8-WH 30 86
1 1 58E 0.8-WH
55A C 0.8-WH SPL RTT SPL D26 87
3 3
53P B 0.8-WH 58 D 0.8-WH 58 C 0.8-WH
2 2 (SXN7_4 )
(SXN8_3 (14 0M))
MACHINE CONTROLS SXN7_3
Return To Table
J6 BUSS-ECA
(SXN6_3 (ECA))
0 B2 0.8-BK
B (SXN7_2 (SFL))
0 B3 0.8-BK
C (SXN7_2 (SHC))
0 B4 0.8-BK
D (SXN7_2 (SRTD))
Rear Chassis Front Chassis
0 B5 0.8-BK Ground W eld Stud Ground W eld Stud
E (SXN7_4 (SPE))
0 B6 1-BK 0 AP 5-BK
F (SXN4_1 (SPL BCK LT GD)) GND S1 GND S2
H
0 B20 0.8-BK (SXN7_2 (SRC))
J
0 29 0.8-BK
K (SXN7_2 (SFL))
Return To Table
AIC 2
Pins Engage Switch (Option)
49 F 0.8-GY 57 C 0.8-WH
10 10 (SXN7_2 ) 16 Coupler
High
Horn ECC-F6 J6 ECC BUSS
(SXN1_3 (ECC))
57 B 0.8-WH
1 1 SPL Pine 19U 0.8-OR 7.5 A J7 ECC BUSS
B A (SXN 8_2 (ECC))
0 B5 0.8-BK A6 _ _ L1_6
9 9 (SXN7_3 )
19P A 0 .8-OR 19U A 0 .8-OR
2 2 (SXN7_1 ) Front SPL Horn 30
53P G 1-WH (SXN7_2 ) 64C 0.8-OR 85
29 87
RTD Harness for XT Chass is Only
(SXN3_1 (SRHSTLK )) 85
Horn K
19U E 0.8-OR
86
57 A 0.8-WH
58 C 0.8-WH
53B A 1-WH 53B 1-WH 53B 1-WH 30 86
C A A A A 11 (SXN7_2 )
64 A 0.8-OR
Return to Dig XT N.C 87
0 AM 1-BK 0 AC 1-BK
ZBAR N.O - B B B B
(P oxim Switch) 54B 1-WH
53P I 1-WH 53P H 1-WH 1
C C C C SPL A3
+ 18 17 13
Front 18 17 13
54B 1-WH
C A A
Height Control/ 0 AA 1-BK 0 AB 1-BK GND FC 0 AG 2-BK
Return to Travel N .C - B B
SPL A2 64 1-OR
(P oxim Switch)
53P J 1-WH
+ C C Horn
Rear Chassis Below 0 AF 1-BK
CAB Ground
YPE2
57 D 1-WH 57 1-WH
Pin Engage
Solenoid (Option) A A A
28.8Ω at 20 oC 0 AW 1-BK 0 AE 1-BK SPL A1 0 AJ 1-BK
B B B (SXN3_2 (LLF))
YRC_J2 YRC J
58H 1-WH 58 G 1-WH 0 AH 1-BK
Ride Control 1 1 1 (SXN3_2 (LRF))
Solenoid (Option) 58 1-WH
22.7Ω at 20 oC 0 RD 1-BK 0 AD 1-BK
2 2 2
202M PRBF
Rep lace Jumper with Rollback Pressure Switch for XT Chass is with Ride Control Only Pres sure Switch not used on PL18
HOOD LIFT SXN8_1
Return To Table
0 CE 1-BK
TR SS SS TR GND SSMOD 4 SEC STR Chassis Ground
Return To Table
CABE2 EN G2
60D 1-WH
30 U U
0 B16 1-BK
85 85
87
59D 1-WH
Hood Down K1 (Option) 86 V V
19Y B 1-OR
30 86 Up Limit Switch
87
0 B12 1-BK
87A
Brown
SPL PED BL HDM
0 B12 1-BK 60D A 1-WH
A 2 2
0 B16 1-BK 60U A 1-WH
1 1
M Hood Motor
B
0 B22 1-BK
Blue
C
0 B25 1-BK
D
Down Limit Switch
0 B10 1-BK 0 B26 0.8-BK
E (SXN6_2 (SPL BUZ))
0 B8 0.8-BK
F (SXN8_3 )
60U 1-WH
30 W W HD
59D A 1-WH
0 B25 1-BK A A
87
85 85 1
59U 1-WH 59U A 1-WH
Hood U p K1 (Option)
86 X X C C 3 Hood Switch
Hood Control
ECC-F7 (Option)
J7 ECC BUSS 10A 19Y 1-OR
(SXN7_4 (ECC)) A B
L1_7 _ _ A7
ENG
68W A 1-WH
1 24
Rear Washer Motor M 0 BL 1-BK
2
(SXN8_3 )
63W A 1-WH
1 25
Front Washer Motor M 0 B 1-BK SPL ENG 0 BM 1-BK GND ENG3 0 BBR 1-BK
2 (SXN6_3 (SPL BUZ))
0 BS 1-BK 0 BY 1-BK
(SXN7_1 (SPL FAN)) (SXN6_1 (P AF))
Rear Wiper/Wash
Return To Table
J14 BUSS-ECA ECA-F13
(SXN3_1 (ECA))
CAB E Rear Wiper Switch
J13 BUSS-ECA 10A SRWP
AA Roof CAB RF A B
0 B23 0.8-BK
L2_3 _ _ C3 (SXN4_1 (SPL BCK LT GD)) 7 7
68L A 1-OR 68L B 1-OR
BB L L (SXN4_1 (SPL BCK LGT))
49 C 0.8-GY
8
8
19K D 1-OR 19K C 1-OR SPL RWW 19K B 0.8-OR
Rear Wiper Motor M CC J J 5 5
68C A 1-OR 68C 1-OR
DD K K
68W 0.8-WH 6
0 MA 1-BK 24 6
A1 (SNX4_2 (SPL ROOF)) (SXN8_2 ) 68C 1-OR
1 1
25
19K A 0.8-OR
CAB E 3 3
68L 1-OR
63C3 0.8-WH
SPL 3 2 2
30
63LC 0.8-WH Diode Module
85 85 68L C 1-OR
87a 87
19J F 0.8-OR F
Front Wiper LS K1 86
E
30 86 63C2 0.8-WH
87
58 D 0.8-WH
63C 0.8-WH (SXN7_2 (SPL D26)) D
87A 0 EE 0 .8-BK
(SXN9_2 (GN D CAB SPL)) C
63L C 0.8-WH
B
SPL WHS
63H A 0.8-WH 63H C 0.8-WH
AA A
63L A 0.8-WH
BB SPL WLS
63L B 0. 8-WH
19J A 0.8-OR 30
Front Wiper Motor M CC
SPL HC 63HC A 0.8-WH
DD
63C 0.8-WH 85 85
87a 87
19J G 0.8-OR Wiper Cut Out
A1
0 B8 0.8-BK
(SXN8_2 ) 86 Relay
30 86
87
63C3 0.8-WH
87A
19J E 0.8-OR
30 SFWW Front Wiper/Washer
63HC B 0.8-WH 19J C 0.8-OR 0 DT 0 .8-BK
85 85 (SXN9_2 (GND CAB SPL)) 2 SEC STR Chassis Ground
87a 87 SPL FW
63LC 0.8-WH
Front Wiper HS K1 86 19J D 0.8-OR 3 Low Speed Control
Return To Table
ENG CAB E
A/C High P ress ure SPL AC
61A D 1-WH SPL ACP 61A 1-WH 61A B 0.8-WH 61A G 0.8-WH
Switch Closes w/ Press 30 30
above 27.6±0.7 bar
A 30
open s with press 61R D 1-WH SPL ACS 61R 1-WH 61R B 0.8-WH 0 DJ 0.8-BK
below 20.7±0.7 bar B 29 29 (SXN9_2 ) 85
87a 87 85
(option)
61R B 0.8-WH Air Cond K5
BTM E ENG B 86
A/C Low Pressure
Switch Closes w/ Press 61A E 1-WH 61A C 1-WH 30 86
A 8 8 87
above 1.4±0.2 bar
clos es with press 61R E 1-WH 61R C 1-WH 61C 0.8-OR
below 0.3±0.1 bar B 7 7 87a
(option)
SW PD CAB E ENG ACT
HVAC1
61C A 1-OR
CAN LF 0.8-GN 1
61A F 0.8-WH 2 2 A/C Compressor
SW Pad 8 Clutch (Option)
18N A 3-OR
2
CAN LO
SW PD 49A 0.8-GY AIC 2
3 (SXN4_1 (SPL BCK LGT))
CAN HF 0.8-YL
SW Pad 7 61B A 0.8-WH
4 12 AC
CAN HI
SW PD High
E 20G B 0.8-WH
CAN HL 0.8-YL
CAN LP 0.8-GN
S
CAN HR 0.8-YL
CAN HP 0.8-YL
JSS CAB 7 6 12 1 (Connect to CAB ARM FRM, See SXN 1 2, Zone 3D)
HVAC, AIR SEAT, RADIO/POWER CONVERTER SXN9_2
Return To Table
J18 BUSS-ECA
(SXN 8_1 (ECA))
15A
B A J19 BUSS-ECA (SXN4_1 (ECA)) GND CAB SPL
Cigar Lighter 24V 1 C8 _ _ L2_8
ECA-F18 (Op tion) 0 DH 0.8-BK
0 DV 3-BK (SXN9_1 ) M
2
0 DU 0.8-BK
(SXN7_3 (YPP )) L
0 DJ 0.8-BK
(SXN9_1 ) K
Seat Heater add
0 DK 1-BK 0 DK 1-BK
B J
19N 1-OR 15A J17 BUSS-ECA 0 DT 0 .8-BK
Seat Comp Motor Air B A
A (SXN 8_1 (ECA)) (SXN8_3 (SFWW)) G
Seat Option Only C6 _ _ L2_6
J15 BUSS-ECA 0 DG 1-BK
(SXN 3_1 (ECA)) GND CAB3 F
23B C 0.8-BK
(SXN2_1 ) E
Right Console 0D C 0.8-BK
(SXN2_2 (DIA 2)) D
(SXN3_1 (SRHSTLK )) 0 EP 0.8-BK
RAD J1 RAD Roof CAB RF C
0.8-BK /WH 0 EN 0.8-BK 0 EM 0.8-BK
5 8 8 M M B
SPL RAD
0.8-GN/WH 12V HA 0.8-OR 12V H 0.8-OR 12V B 1-OR 0 EE 0 .8-BK
12 7 7 N N (SXN9_3 ) (SXN8_3 (14 0M)) A
0.8-OR/WH 12V HB 0.8-OR
7 4 4
Top CAB
Ground RAD J2 SPK
Weld Stud 0.8-RD/BK 0 PA 0. 8-BK
3 8 8 B
Left Speaker
0.8-RD 65L 0.8-OR
10 7 7 A
12V ISO Radio 0.8-WH/BK
4 6 6
0.8-WH
11 5 5
0.8-WH/BK
2 4 4
0.8-BU
9 3 3
0.8-YL/BK 0 PB 0.8-BK
1 2 2 B
Right Speaker
0.8-YL 65R 0.8-OR
8 1 1 A
HVAC, AIR SEAT, RADIO/POWER CONVERTER SXN9_3
Return To Table
19L B 2-OR
2 ACC
Right Console
Remote 12 V
PO1 ECB-F1 (Option)
12V 1-OR 10A 12V D 1-OR
A B A
B1 _ _ A1
Power Outlet 1
(Option) B
0 EK 1-BK
C
Remote 12 V
PO2 ECB-F2 (Option)
12VA 1-OR 10A 12V E 1-OR
A B A
B2 _ _ A2
Power Outlet 2
(Option) B
0 EL 1-BK
C Right Console
GND CAB5
Two Way Radio (Option)
ECB-F10 (Option)
15A 12V G 1-OR
B A
B10 _ _A10
JOYSTICK STEERING (FOR PL18 AND PL23 ONLY) SXN10_1
Return To Table
51PW P 0.8-WH 30
CAN MOD 2
51D B 0.8-BK 85
JSS ARM CAB ARM (SXN10 _2) 85
87a 87
51B J 0.8-BK 51B H 0.8-WH SPL JSS 7
1 51B E 0.8-WH
JSS ACT Switch 6 6 86 JSS Relay
CANS HD 0.8-YL
CAN Low 1 CAN High
0 SG 0.8-BK 0 SM 0.8-BK
1 10 Ground
CAN MOD 2
0 SE 0.8-BK 0 SH 0.8-BK 0 SJ 0.8-BK SPL JSS 9 0 SU 0 .8-BK 0 SN 0.8-BK
Ground 10 2 2 11 Ground
SPL JSS 10 SPL JSS 20
0 ST 0.8-BK
(SXN10 _3)
51PW T 0.8-WH
PVRES JSS JOYSTICK
0 SC 0.8-BK 0 SD 0.8-BK
U- U+ Voltage Source Signal V 7 7 (SXN10 _2) CAN MOD 2
0 BBC 0.8-BK
JSS PIL Dump (SXN1_3 (GN D CAB SPL2))
0 AU 1-BK SPL JSS 17 0 AV 1-BK
GND JSS
Pilot Dump
2 Joys tick STR Switch (Option)
0 SK 0.8-BK 0 BBD 0.8-BK SPL JSS 1 0 BBE 0.8-BK
Valve 51PW K 1-WH 8 8 9 9
1 51PW M 0.8-WH 51PW N 0.8-WH 51PW N 0.8-WH
9 9
0 AS 1-BK
10 10
51C B 0.8-YL 51C A 0.8-YL 51C A 0.8-YL
(SXN10 _1) 10 10 5 5
0 BBA 0.8-BK
4 4
51B D 0.8-WH 51B C 0.8-WH SPL JSS 2 51B B 0. 8-WH
5 5 6 6
1 1
51B A 0.8-WH
3 3
2 0.8-BK 51F A 1-GN SPL JSS 3
Load Sense A B 18S D 0.8-OR
11 11
18S C 0.8-OR 18S B 0.8-OR
2 2
Pressure
1 0.8-WH 51PW J 1-WH SPL JSS 16 0 BBB 0.8-BK
Sensor C A 7 7
17P D 0.8-OR SPL JSS 18
17P G 0.8-OR 17P C 0.8-OR 49 W 0.8-GY
2 2 8 8
51PW H 1-WH
51C B 0.8-YL
13 JSS Act Button
51J A 0.8-VT
51 L A 0.8-YL
7 PVG Signal 1
51S F 0.8-WH
51PW T 0.8-WH (SXN10 _1)
51J B 0.8-VT
SPL JSS 11 12 Valve Alarm
51J D 0.8-VT
0 SF 0.8-BK
B R1 A
820 Ohms 2W 5%
51F B 0.8-GN
16 LS Press
51K B 0.8-GN
8 Pilot Pres s Switch
JOYSTICK STEERING (FOR PL18 AND PL23 ONLY) SXN10_3
Return To Table
19B D 0.8-OR
Trans Kick-Down 1 ARM FNR CAB FN R
Switch 25Y G 0.8-BU 25Y G 0.8-BU 25Y E 0.8-BU 19B A 0.8-WH
2 6 6 30
0 ST 0.8-BK
SAJ
85 85
F-N-R Switch (Option) (SXN10 _1) 87a 87
32J J 0.8-YL 32J J 0.8-YL 32J H 0.8-YL 51B K 0.8-WH
7 7 5 5 86 FRN Relay
Return To Table
DNS49 0.5-PK
6 4
DNS Actuator
DNS48 0.5-RD
5 5
DNS50 0.5-OR
2
DNS51 0.5-OR wh
11
DNS52 0.5-BK
DNS64 1.5-BU rd 3
4
DNS53 0.5-BN DNS Driver
DNS63 1.5-BU bk 12
3
120 Ω
DNS59 0.5-WH bk
6
DNS HVAC1 S DNS58 0.5-WH rd
DNS67 0.5-GN
5
1 DNS57 0.5-WH bu DNS Elect Water
DNS76 0.5-OR S2 S 4 Valve S
2 DNS56 0.5-WH gn
DNS69 0.5-YL bk 3
3 DNS60 0.5-OR
DNS77 0.5-YL 1
4
175942200: BRIGLIA COLL. STEPPER MOTOR
DNS HVAC2 S
(C4) DNS67 0.5-GN
1 DNS Th ermostat 2
DNS75 2.5-BK S1 S Closed abo ve 5±1C
2 DNS78 0.5-YL Open b elow 0±1C
S4 S 1
DNS74 2.5-BU
1
DNS51 0.5-OR wh
DNS62 1.5-GN bk
DNS63 1.5-BU bk
DNS73 2.5-BU rd
DNS69 0.5-YL bk
DNS72 0.5-OR
DNS53 0.5-BN
DNS74 2.5-BU
DNS55 0.5-BU
DNS54 0.5-GY
DNS71 0.5-BK
DNS70 0.5-BK
DNS68 0.5-YL
DNS61 1-GY
1 2 3 4 5 1 2 3 4 2 1
DNS AC Switch
DNS Speed Selector Not Used on Heater Only Units
DNS Control Pane Light DNS Water Valve P ot DNS Recirculating Switch
HVAC CONTROL PANEL
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In the interest of continuing product development, Diesel Laptops reserves the right to change specifications within this document at any time without prior notice.
If you require additional reference materials or information, please contact Diesel Laptops.
WARNING: Diesel Laptops will not be held liable for any consequential or incidental damages including, but not limited to: Engine/vehicle downtime; loss of income or profits; damage potentially caused
to other engines, vehicles, or property and any attorney fees. Diesel Laptops will not be responsible for any liability you may have in respect to yourself, another person, or entity. Diesel Laptops urges
users to carefully follow all proper safety procedures before and during the application of this manual as a reference. Improper safety precautions can result in severe injury or death.
Diesel Laptops will not be held accountable for any inappropriate safety measures or faults made by the user while performing diagnostics.