Unsafe use of this machine may cause serious

injury or death. Operators and Maintenance

personnel must read this manual before operating
or maintaining this machine. This manual should be
kept near the machine for reference and
periodically reviewed by all personnel who will
come into contact with it.
CONTENTS

(1) INTRODUCTION ............................................................................................................. 1

(2) SAFETY INFORMATION................................................................................................. 1
(3) APPLICATIONS .............................................................................................................. 2
(4) OPERATION AND QUALIFICATIONS ............................................................................ 2
(5) GENERAL PRECAUTIONS FOR SAFETY..................................................................... 3
(6) SPECIFICATIONS ........................................................................................................... 6
 JTHB-08, 10, 20, 30, 40 ................................................................................................ 6
 JTHB-50, 60, 70, 120, 160 ............................................................................................ 7
 JTHB-210, 290, 350, 450, 650 ...................................................................................... 8
(7) PRINCIPLE OF OPERATION.......................................................................................... 9
 JTHB-08, 10, 20, 30, 40, 50 .......................................................................................... 9
 JTHB-60, 70, 120, 160, 210, 290, 350, 450, 650 ........................................................ 10
(8) STRUCTURE................................................................................................................. 11
 JTHB-08, 10, 20, 30, 40, 50 ........................................................................................ 11
 JTHB-60, 70, 120, 160, 210, 290, 350, 450, 650 ........................................................ 13
(9) PIPING FOR THE HYDRAULIC BREAKER ................................................................. 15
(10) INSTALLATION OF THE HYDRAULIC BREAKER ...................................................... 17
(11) INSTALLATION OF THE CHISEL ................................................................................. 19
(12) TEST RUN ..................................................................................................................... 20
(13) INSPECTION AND LUBRICATION PRIOR TO OPERATION ....................................... 22
(13-1) INSPECTION PRIOR TO OPERATION .............................................................. 22
(13-2) LUBRICATION OF CHISEL ................................................................................ 22
(14) OPERATION OF HYDRAULIC BREAKER ................................................................... 24
(14-1) OPERATION OF HYDRAULIC BREAKER .......................................................... 24
(14-2) PRECAUTIONS DURING OPERATION ............................................................. 26
(15) REPLACEMENT OF CHISEL ....................................................................................... 28
(15-1) REMOVING THE CHISEL................................................................................... 28
(15-2) INSERTING THE CHISEL ................................................................................... 30
(16) DISMANTLING THE BREAKER ................................................................................... 31
(17) STORING THE BREAKER............................................................................................ 34
(17-1) STORAGE FOR ONE MONTH ........................................................................... 34
(17-2) STORAGE FOR MORE THAN ONE MONTH ..................................................... 35
(18) MAINTENANCE AND INSPECTION ............................................................................. 37
(18-1) PERIODIC INSPECTION .................................................................................... 37
(18-2) TIGHTENING TORQUE SPECIFICATIONS ....................................................... 40
(18-3) INSPECTION OF CHISEL ABRASION ............................................................... 43
(18-4) INSPECTION OF CHISEL BUSHING ABRASION .............................................. 44
(18-5) INSPECTION OF RETAINER PINS .................................................................... 46
(18-6) OIL FILTER ......................................................................................................... 49
(18-7) NITROGEN GAS ................................................................................................. 50
(18-7-1) CHARGING PRESSURE IN CORRELATION WITH ATMOSPHERIC PRESSURE ........... 50

(18-7-2) CHECKING THE NITROGEN GAS PRESSURE ...................................................... 51

(18-7-1) REFILLING THE NITROGEN GAS ........................................................................ 52

(18-8) INSPECTION OF HYDRAULIC OIL .................................................................... 53

(18-9) INSPECTION OF CHISEL HOLDER BUSHING ABRASION .............................. 54
(19) UNDERWATER APPLICATION .................................................................................... 55
(19-1) PREPARATION BEFORE UNDERWATER USE ................................................. 55
(19-2) CAUTION FOR UNDERWATER APPLICATION ................................................. 58
(19-3) PRECAUTIONS AFTER UNDERWATER USE ................................................... 61
(19-4) PARTS LIST FOR UNDERWATER APPLICATION ............................................. 64
(20) TROUBLESHOOTING GUIDE ...................................................................................... 66
(20-1) OIL LEAKAGE ..................................................................................................... 66
 JTHB-08, 10, 20, 30, 40, 50 ................................................................................... 66
 JTHB-60, 70, 120, 160, 210, 290, 350, 450, 650 ................................................... 67
(20-2) GAS LEAKAGE ................................................................................................... 68
(20-3) POOR OPERATION OF BREAKER .................................................................... 69
(21) ACCESSORY TOOLS ................................................................................................... 70
 JTHB-08, 10, 20, 30, 40 .............................................................................................. 70
 JTHB-50, 60, 70, 120, 160 .......................................................................................... 71
 JTHB-210, 290, 350, 450, 650 .................................................................................... 72
(22) OPTIONAL TOOLS ....................................................................................................... 73
(23) AUTHORIZED DISTRIBUTORS RECORD ................................................................... 74
(23-1) LOCATION OF SERIAL NUMBER ON THE BREAKER...................................... 74
(23-2) DISTRIBUTORS RECORD ................................................................................. 74
(1) INTRODUCTION

This instruction manual is a guidebook to the Hensley Hydraulic Breaker. This manual gives instructions on how to
use the breaker safely and effectively.

Before operating the breaker, operators and maintenance personnel should read this manual carefully, making sure
they understand the contents.

Keep this manual readily available and ensure all personnel read it periodically.

The Hensley Hydraulic Breaker is installed on a hydraulic excavator as an attachment; therefore, this manual must
be kept together with your hydraulic excavator manual.

(2) SAFETY INFORMATION

Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of
machines. To avoid accidents, read, understand and follow all precautions and warnings in this manual and on the
machine before performing operation and maintenance. To identify safety messages in this manual and machine
labels, the following signal words are used:

This word is used on safety messages and safety labels where there is a potentially dangerous
WARNING
situation which could result in serious injury or death if the hazard is not avoided. These safety
messages or labels usually describe precautions that must be taken to avoid the hazard.
Failure to avoid this hazard may also result in serious damage to the machine.

This word is used on safety messages and safety labels for hazards, which could result in
CAUTION
minor or moderate injury if the hazard is not avoid. This word might also be used for hazards
where the only result could be damage to the machine.

NOTICE – This word is used for precautions that must be taken to avoid actions which could shorten the life of
the machine.

1
 WARNING
 Improper operation can be hazardous and could result in serious injury or death.
 Operators and maintenance personnel should read this manual periodically and always keep
it readily available.
 Do not operate the breaker unless you understand and comply with the contents of this
instruction manual.
 If this manual is lost or becomes dirty, ask for a replacement manual from your Hensley
Distributor.
 If you transfer the breaker to another user, make sure you give this manual to the new owner.

Hensley Attachments cannot predict every circumstance which might involve a potential hazard in operation and
maintenance. Therefore, the safety messages in this manual and on the machine may not include all possible safety
precautions. If any procedures or actions not specifically recommended or allowed in this manual are used, you
must be sure you and others can do such procedures and actions safely and without damaging the machine. If you
are unsure about the safety of some procedures, contact Hensley or a Hensley Distributor.

(3) APPLICATIONS

The Hensley Hydraulic Breaker is designed to be used primarily for the following work:

 Demolition of rock.
 Demolition of concrete and secondary breaking.
 Demolition of asphalt and secondary breaking.
 Secondary demolition of rock.
 Quarry applications.
 Demolition of buildings.
 Road construction.

Please consult Hensley or your Hensley Distributor in case of tunnel work, under water work, working in extreme heat,
cold or dusty environment or any other ”special application”.

(4) OPERATION AND QUALIFICATIONS

Operators must be trained before operating a hydraulic breaker and must obey all rules at the worksite and local
regulations, which affect the operator and equipment.

2
(5) GENERAL PRECAUTIONS FOR SAFETY

WARNING
When operating the hydraulic breaker, read the instruction manual for the hydraulic excavator and
obey the safety requirements.

SAFETY RULES AT THE WORK SITE

 Only trained and authorized personnel can operate and maintain the machine.
 Follow all safety rules, precautions and instructions when using the breaker.
 Follow the rules for group work when more than 2 people are working together.

PROTECTION AGAINST FALLING OR FLYING OBJECTS

 When operating a hydraulic breaker, install a front guard on the cab. Also place a laminate
coating sheet over the windshield.
 For work in mines, tunnel or other places where there is a danger of falling rocks, fit a FOPS
(falling object protective structure). Also place a laminate coating sheet over the upper window.
 When operating a breaker, make sure you close the front window.
 During operation, make sure all personnel are out of range of materials, which may fly up.

TOP GUARD
FOPS (FALLING OBJECTS
PROTECTION STRUCTURE)

FRONT GUARD

LAMINATE COATING SHEET

FOPS

3
CLOTHING AND PERSONAL PROTECTION ITEMS

 Depending on the type of job, do not forget to wear a hard hat, safety goggles, safety boots
mask and gloves. Especially when operating a mini-excavator where a cabin is not installed on
the machine, it is essential to wear a hard hat, protective goggles, safety boots, a mask and
gloves.

DO NOT DISASSEMBLE

 The hydraulic breaker contains a high volume of pressurized nitrogen gas. It can therefore be
dangerous if the breaker is not dismantled correctly. As a result, if the breaker needs service,
please contact Hensley or an authorized Hensley distributor/service depot.

UNAUTHORIZED MODIFICATION

 Non-approved modifications can cause injury and damage.

 Consult your Hensley distributor for advice before making any modifications. Hensley will not
accept responsibility for any injury or damage caused by any unauthorized modifications.

WARNING – HIGH TEMPERATURE OIL

Do not remove the hydraulic hose immediately after stopping the hydraulic breaker. The oil reaches
a very high temperature during operation and may possibly cause burns. Remove hose only when
the temperature has dropped.

4
WARNING – HIGH PRESSURE OIL

The oil pressure in the hydraulic circuit remains high immediately after the hydraulic breaker has
been stopped. The oil may spurt out from the hose cap when the hose is removed. Remove the
hose only after switching off the engine of the excavator and releasing the pressure in the hydraulic
hose/system.

A CRANE SHOULD BE USED FOR HANDLING HEAVY MATERIAL

 Assembly and disassembly work should be performed in a flat area.

 A signal must be decided in advance for the work if more than two people are involved.
 Make sure that a crane is used for lifting if the material weight exceeds 50lbs.
 When dismantling heavy parts, support the part as it is removed.
 Do not work on materials that are being lifted by one means or another, put them on a
worktable.
 When assembling and disassembling the hydraulic breaker, make sure the breaker is well
balanced.
 Never remain under material, which is being lifted by crane.
 Keep away from material, which is being lifted.

USE SUITABLE TOOLS

It is very dangerous to use worn and broken tools and to misuse tools. Use the proper tools for
maintenance.

POSITION THE HYDRAULIC BREAKER

Position the hydraulic breaker in a stable and flat place to prevent it from over turning.

5
(6) SPECIFICATIONS

MODEL JTHB-08 JTHB-10 JTHB-20 JTHB-30 JTHB-40

1pc top mount Lb. 165 187 242 418 485

type kg 75 85 110 190 220
Working 2pc top mount Lb. 463 562
weight type kg 210 255
Lb. 198 264 364 562 705
Box bracket
kg 90 120 165 255 320
Gpm 4.7-6.6 5.3-7.9 5.3-8.2 6.6-11.9 7.9-14.4
Oil flow
L/min 18～25 20～30 20～35 25～45 30～55
PSI 870-1885 1015-2030 1160-2220 1450-2175 1450-2320
Operating pressure
MPa 6～13 7～14 8～15 10～15 10～16

Impact rate bpm 930～1300 700～1200 600～1150 550～1000 580～1060

In. 1.57 1.77 2.0 2.28 2.5

Tool diameter
Mm 40 45 50 58 64

Impact energy class Ft. Lb 100 150 250 350 550

Hose size Inch 3/8 1/2 1/2 1/2 1/2

PSI 118 118 118 118 118

Gas pressure
MPa 0.8 0.8 0.8 0.8 0.8

Base machine ton 0.7～1.5 1～2 1.5～2.5 2.4～4 3～4.5

6
SPECIFICATIONS

MODEL JTHB-50 JTHB-60 JTHB-70 JTHB-120 JTHB-160

1pc top mount Lb. 672 805

type kg 305 365
Working 2pc top mount Lb. 694 772 992
weight type kg 315 350 450
Lb. 849 904 1257 2425 2734
Box bracket
kg 385 410 570 1100 1240
Gpm 9.2-15.8 10.5-18.4 11.8-21 18.4-21 26-37
Oil flow
L/min 35～60 40～70 45～80 70～110 100～140
PSI 1450-2320 1450-2320 1450-2320 1740-2465 1740-2465
Operating pressure
MPa 10～16 10～16 10～16 12～17 12～17

Impact rate bpm 550～1000 600～1050 550～1000 450～700 430～600

In. 3.0 3.0 3.75 4.5 4.5

Tool diameter
mm 75 75 95 115 115

Impact energy class Ft. Lb. 825 1000 1500 2000 3000

Hose size inch 1/2 3/4 3/4 3/4 3/4

PSI 118 118 118 118 118

Gas pressure
MPa 0.8 0.8 0.8 0.8 0.8

Base machine ton 3.8～6 5.5～8 6～11 8～15 14～20

7
SPECIFICATIONS

MODEL JTHB-210 JTHB-290 JTHB-350 JTHB-450 JTHB-650

Working Lbs. 3968 4960 5952 7937 10031

Box bracket
weight kg 1800 2250 2700 3600 4550
Gpm 42.2-52.8 42.2-55.5 47.5-60.7 63.4-79.2 74-103
Oil flow
L/min 160～200 160～210 180～230 240～300 280～390
PSi 2030-2610 2030-2610 1885-2610 2030-2610 2030-2610
Operating pressure
MPa 14～18 14～18 13～18 14～18 14～18

Impact rate bpm 490～630 370～490 380～450 370～470 370～470

In. 5.3 5.5 5.75 6.3 7.0

Tool diameter
mm 135 140 146 160 178

Impact energy class Ft. Lb. 4500 5500 7500 10000 12000

Hose size Inch 1" 1" 1" 1"-1/4 1"-1/4

PSI 162 118 118 118 118

Gas pressure
MPa 1.1 0.8 0.8 0.8 0.8

Base machine ton 18～25 20～30 27～40 38～50 45～70

8
(7) PRINCIPLE OF OPERATION

JTHB-08, 10, 20, 30, 40, 50

(1) Upward movement (2) Reversing (3) Downward movement (4) Impact

(1) Upward movement

Oil flows into chambers 1 and 9: the control valve is pressed in the downward direction.
The piston moves in the upward direction toward the cushion chamber 5.
Oil in the opposite chamber 4 is discharged through chamber 6 and 7.

(2) Reversing direction

When the lower flange fills with oil, it reaches chamber 2. At this point both chamber 8 and 9 exert the same
pressure on the flange but the control valve moves in the upward direction due to the area difference between
the flanges.

(3) Downward movement

When the control valve rises and reaches chamber 9, the flow moves through chamber 6 then 4.
Due to the difference in area between the piston flange and the force from the cushion chamber pressure, the
piston accelerates downwards.

(4) Impact
The piston hits the chisel. At this point the mid-section of the piston reaches chamber 2 and as a result chamber
8 releases the pressure through chamber 2 and 3.
When chamber 8 is empty, as chamber 9 is constantly pressurized, the valve moves in the downward direction.

Repetition of the cycle mentioned above results in continuous blows.

9
JTHB-60, 70, 120, 160, 210, 290, 350, 450, 650

(1) Upward movement (2) Reversing (3) Downward movement (4) Impact

(1) Upward movement

Oil flows into chambers 1 and 8: the control valve is pressed in the downward direction.
The piston moves in the upward direction toward the cushion chamber 5.
Oil in the opposite chamber 4 is discharged through the control valve into chamber 7.

(2) Reversing direction

When the lower flange fills with oil, it reaches chamber 2. At this point both chamber 6 and 8 exert the same
pressure on the flange but the control valve moves in the upward direction due to the area difference between
the flanges.

(3) Downward movement

When the control valve rises and reaches chamber 8, the flow moves through control valve and reaches
chamber 4. Due to the difference in area between the piston flange and the force from the cushion chamber
pressure, the piston accelerates downwards.

(4) Impact
The piston hits the chisel. At this point the mid-section of the piston reaches chamber 2 and as a result chamber
6 releases the pressure through chamber 2 and 3.
When chamber 6 is empty, as chamber 8 is constantly pressurized, the valve moves in the downward direction.

Repetition of the cycle mentioned above results in continuous blows.

10
(8) STRUCTURE

JTHB-08, 10, 20, 30, 40, 50

01
03
02
04
09
05
10
06
11
07
12
13 08

14 16

15 17

21

18

19 20
22

23

(01) Tie Rod Nut (13) Piston

(02) Tie Rod (14) Oil Seal
(03) Gas Valve (15) Dust Seal
(04) Cylinder Cover (16) Air Port for Air Supply (JTHB-20, 30, 40, 50)
(05) Control Valve Cap (17) Chisel Holder
(06) Control Valve (18) Retainer Pin
(07) Hose Adapter (19) Retainer Pin Stopper Pin
(08) Cylinder (20) Grease Nipple
(09) Gas Seal (21) Chisel Holder Bushing
(10) Oil Seal (22) Chisel Bushing
(11) Slide Ring (23) Chisel
(12) Packing Bushing

11
JTHB-08, 10, 20, 30, 40, 50

01

04

02 03

05

06

07

(01) Gas Valve

(02) Hose Adapter IN
(03) Hose Adapter OUT
(04) Low Pressure Port (JTHB-40, 50)
(05) Auto Lubrication Port (JTHB-20, 30, 40, 50)
(06) Air Port for Air Supply (JTHB-20, 30, 40, 50)
(07) Grease Nipple

12
JTHB-60, 70, 120 JTHB-160, 210, 290, 350, 450, 650

01 02 02 03
10
03 01 04
11
04 10
12 05
05 11
13 06
06 12
14 07
07 13
15 08
08 14
16 09
09 15
18 17 17
16
22 19 18
19
21 20 22
20
23 21
23
24
24

(01) Tie Rod (13) Packing Bushing

(02) Tie Rod Nut (14) Piston
(03) Gas Valve (15) Oil Seal
(04) Cylinder Cover (16) Dust Seal
(05) Hose Adapter (17) Chisel Holder
(06) Control Valve Box (18) Air Cap (Over JTHB-120)
(07) Control Valve (19) Chisel Holder Bushing
JTHB-6M,
(08) Control Valve Cap 6E, 7E (20) Retainer Pin JTHB-100, 151LU, 190LU, 230LU,
(09) Cylinder 310LU,
(21) Retainer Pin Stopper Pin400LU
(10) Gas Seal (22) Grease Nipple
(11) Oil Seal (23) Chisel Bushing
(12) Slide Ring (24) Chisel

13
JTHB-60, 70, 120 JTHB-160, 210, 290, 350, 450, 650

01 01

02 03
02 03

04
60 - 120 04

05
06 05
06

06

07

07

(01) Gas Valve

(02) Hose Adapter IN
(03) Hose Adapter OUT
(04) Auto Lubrication Port
(05) Low Pressure Port
(06) Air Port for Air Supply
(07) Grease Nipple

14
(9) PIPING FOR THE HYDRAULIC BREAKER

In order to install the hydraulic breaker, piping for the hydraulic breaker is required as shown in the diagram below.
Check whether piping for the hydraulic breaker is installed.
If piping for the hydraulic breaker is not installed, consult with your Hensley Distributor.

04
02

01
03

05
08

09

10

12

13 06
07

11

(01) Hydraulic Breaker (08) Oil Tank

(02) Bracket (09) Oil Filter
(03) Bracket Bolt - Bracket Bolt Nut (10) Oil Cooler
(04) Stop Valve (11) Hydraulic Pump
(05) Hydraulic Pipe for Breaker (12) Pedal or Lever
(06) Control Valve (13) Hydraulic Excavator
(07) Relief Valve

15
In order to install the hydraulic breaker, piping for the hydraulic breaker is required as shown in the diagram below.
Check whether piping for the hydraulic breaker is installed.
If piping for the hydraulic breaker is not installed, consult with your Hensley Distributor.

Mini Excavator

02 04

03
01 05

08

09

12

11
06

07

10

(01) Hydraulic Breaker (07) Relief Valve

(02) Bracket (08) Oil Tank
(03) Bracket Bolt - Bracket Bolt Nut (09) Oil Filter
(04) Stop Valve (10) Hydraulic Pump
(05) Hydraulic Pipe for Breaker (11) Pedal or Lever
(06) Change Valve (12) Mini Excavator

16
(10) INSTALLATION OF THE HYDRAULIC BREAKER

WARNING
 When hammering the pin, metal chips fly off and may enter your eye causing serious injury.
Always wear a hard hat, protective goggles, safety boots, mask, gloves and other protective
equipment during operation.

 Work should be performed in a stable and flat area.

 Read the manual for the hydraulic excavator carefully and remove the attachment, which is
installed on the excavator.

CAUTION
Make sure sand or dust do not get onto the pin or bushing. If this occurs wipe it clean.

CAUTION
When aligning the pin, do not put your finger or hand into the pin hole. The arm or hydraulic breaker
can move and this may lead to bodily injury.

1. Lay the hydraulic breaker in a stable and flat

area.

1
2. Fit the bracket bushing (1) to the inside of the
bracket.
2 a
b
3. Position the arm in the hole (a), then place
the link in the hole (b).
Apply grease to the bracket pins (2) and
insert them into the holes.

5
4. Fit the bracket rings (3), bracket ring bolts (4)
and bracket ring nuts (5) to hold the pins and
a 3
apply grease to the pin.

b 4

17
5. Extend the arm and boom and prepare for installation.

CAUTION
Make sure dirt or dust do not get in contact with
the end of the hose fittings and the arm (C). If dirt
or dust enters the hydraulic hoses this will C
contaminate the hydraulic oil and may damage
the hydraulic breaker or excavator.
6
6. Attach the hydraulic hose (6) to the piping on the arm
of the breaker.

CAUTION
After removing the hose plugs, make sure dirt or
dust do not get on the plugs and store them in the
toolbox.

7. Open the stop valve (D).

18
(11) INSTALLATION OF THE CHISEL
1. Lay the hydraulic breaker on the ground.

WARNING A

Use a crane (A) when installing the chisel for

sizes above JTHB-70.

2. Apply grease to the inside of the chisel bushing (1)

2 1
and the chisel (2), and insert the chisel into the
chisel holder.

3. Insert the retainer pins (3). 3

4. Insert the retainer pin stopper pin (4) and retainer pin
stopper plug (5) using the hammer and the chisel pin
detacher (B).
B

4
5

CAUTION
Make sure the retainer pin stopper plug (5) is
inserted deep into its position.
4 5 4 5

○ ×
19
(12) TEST RUN

WARNING
 When operating the hydraulic breaker, ensure to use the piping for the hydraulic breaker.
 If there is a ”Hydraulic Breaker Mode” on the excavator, change to that mode.
 If piping on the excavator is set up for the hydraulic crusher, 1) the excessive hydraulic oil
might be supplied to the hydraulic breaker. 2) Wrong pedaling creates high pressure to the
low pressure piping of the hydraulic breaker. In both cases, it could cause damage to the
hydraulic breaker.

Fig.1
CAUTION
 After installing the hydraulic breaker to the
hydraulic base machine, always perform a
test run.
 Especially when storing the breaker as shown
in Fig.1, a test run be performed to prevent
seizure and oil leakage.

Before Seal recovery After seal recovery

× ○

20
 If the hydraulic breaker hose is disconnected or connected, it is necessary to release all air from the hydraulic
breaker oil circuit. If the breaker is suddenly operated in this condition, the oil film will be lost and will lead to
seizure causing damage to the breaker.
 Control a foot pedal and slowly supply hydraulic oil to the hydraulic breaker until you feel the rise of a piston.
Slowly close the foot pedal before impact of piston.

NOTICE
Do not maintain impact of piston.

 Make sure the processes of air removal (2) to preparation time (5) are performed.
 The operating time from removing the air to the preparation time is shown in the chart below.

(1) Excavator (2) Air (3) Seal (4) Preparation (5) Preparation
removal recovery time time
time time
New unit Fig.2

After the hose 5 min. 10 min.

has been Less than 50% At 70% Throttle
removed Throttle 10min. 20 min.
After the
breaker has 10 min. 15 min.
been repaired

CAUTION

 Process (2) & (3) must be performed by lifting

the breaker off the ground in the vertical
position.
 When performing process (2) & (3) make
sure the breaker does not activate by
adjusting the operating pedal accordingly.

21
(13) INSPECTION AND LUBRICATION PRIOR TO OPERATION
The hydraulic breaker is an attachment to the hydraulic excavator. Read the instruction manual for the hydraulic
excavator carefully and carry out an inspection prior to operation. Also carry out the inspection and lubrication of
the hydraulic breaker as specified below.

13-1 INSPECTION PRIOR TO OPERATION

Check for loose bolts and nuts and oil leakage from the hydraulic breaker bracket as well as the piping of the
hydraulic breaker. Repair if required.

13-2 LUBRICATION OF CHISEL

WARNING
When greasing, make sure the chisel (1) is firmly pressed into the chisel holder and do not apply
the grease excessively. Otherwise, the grease will go into the top of the chisel, which could
damage the dust and oil seal installed at the lower cylinder due to its pressurization.
This could cause a malfunction of the breaker and also contaminate the hydraulic oil and
deteriorate the pump performance.

1 1

○ ×

Before greasing, firmly press the chisel into the chisel holder. Apply grease to the grease nipple on the chisel
holder by using a grease gun every three hours.

22
 Number of shots of
MODEL grease every two hours.
JTHB-08
JTHB-10 2～3
JTHB-20
JTHB-30
4～5
JTHB-40
JTHB-50
JTHB-60 5～6
JTHB-70
JTHB-120 6～7
JTHB-160
7～8
JTHB-210
JTHB-290
8～9
JTHB-350
JTHB-450 9～10
JTHB-650 10～11

NOTICE
 Make sure the chisel is completely in contact with the piston and in the deep back position before greasing,
otherwise, grease will stay between the chisel and the piston and it could cause damage to the hammer.

 Before greasing, place chisel of the hydraulic breaker on the ground, lower the boom of the excavator and
press the chisel into the chisel holder.

23
(14) OPERATION OF HYDRAULIC BREAKER

WARNING
 When operating the hydraulic breaker, ensure to use the piping for the hydraulic breaker.
 If there is a ”Hydraulic Breaker Mode” on the excavator, change to that mode.
 If piping on the excavator is set up for the hydraulic crusher, 1) the excessive hydraulic oil
might be supplied to the hydraulic breaker. 2) Wrong pedaling creates the high pressure to
the low pressure piping of the hydraulic breaker. In both cases, it could cause damage to the
hydraulic breaker.

 The hydraulic breaker is an attachment to the hydraulic excavator. Follow the instruction manual for the
hydraulic excavator when starting the machine.
 Set up the excavator to operate the hydraulic breaker. If there is a ”Hydraulic Breaker Mode” on the excavator,
change to that mode. Position the throttle of the excavator (engine RPM) at the mark for the hydraulic breaker.
Then, follow the excavator manual for operation.

14-1 OPERATION OF HYDRAULIC BREAKER

 Place the breaker against the object at a 90-degree

angle.

CAUTION
Ensure the front part of the excavator is not raised
too high.
After the material is broken, take caution since the
balance of the excavator will become unstable.

 When operating the breaker, raise the chisel against

the object and the front portion of the excavator
about 2-inches from the ground.

24
 When breaking an object which is large and hard,
start where the rock can be easily broken.

 After striking the same point continuously for 1

minute without the rock breaking, change to another
area of the rock.

 When the breaker is set to break an object, always

place the breaker 90 degrees to the object you are
demolishing.

 During impact, prevent blank blows by using the

breaker properly.

25
 As soon as the material is broken, immediately
remove your foot from the operating pedal to stop
striking the material.

14-2 PRECAUTIONS DURING OPERATION

Do not use the breaker in the following manner, as this will reduce the life of the breaker and may result in reduced
safety.

CAUTION
Do not operate the breaker when the cylinder on
the excavator is fully extended (stroke-end). It is
essential to have about 2-inches of stroke in the
cylinder.
Ignoring this instruction will lead to the hydraulic
cylinder being damage.

CAUTION
Do not pry the chisel after it has penetrated into
the material.
✕
This will lead to tie rod or chisel breakage. Also
premature wear of the chisel bushing may occur.

CAUTION
Make sure you do not hit the boom with the chisel
during operation.
✕
This will lead to damage to the hydraulic breaker
and excavator.

26
 CAUTION
Avoid hitting material abruptly with the chisel.
This can cause damage to the breaker, bracket,
✕
boom and swing parts on the excavator.

CAUTION
Do not use the breaker to move material.
This can cause damage to the breaker, breaker
bracket, excavator boom, arm and swing parts.
✕

CAUTION
Do not lift materials with the breaker.
This will cause damage to the breaker and
breaker bracket and is a dangerous maneuver.

CAUTION
Do not operate the breaker under water.
Do not put any part of the breaker into water ◯
except for the chisel.
This may cause damage to the hydraulic breaker
✕
and excavator.

When using the breaker under water, refer to the instructions for “UNDERWATER APPLICATION”

27
(15) REPLACEMENT OF CHISEL

WARNING
When hammering the pin, always wear protective goggles, hard hat, gloves, mask and safety
boots due to the possibility that metal chips will fly off and may enter your eye causing serious
injury.

WARNING
 Assembly and disassembly work should be performed in a flat area.
 A signal must be decided in advance for the work if more than two people are involved.
 Make sure a crane is used for lifting if the material weight exceeds 50lbs.
 When dismantling heavy parts, support the part as it is removed.
 Do not work on materials that are being lifted by one means or another: put them on a
worktable.
 When assembling and disassembling the hydraulic breaker, make sure the breaker is well
balanced.
 Never remain under the chisel, which is being lifted by a crane.
Keep away from the chisel, which is being lifted.

REMARK
A license is required to operate a crane. Do not operate a crane without a license.

15-1 REMOVING THE CHISEL

1. Press the chisel into the hydraulic breaker using the

excavator.
During this process, make sure the area is flat
and safe.

2. Using the hammer and the chisel pin detacher (A),

remove the retainer pin stopper plug (1) and retainer
A
pin stopper pin (2).
◆ For models JTHB-08, 10, 20, 30 and 40, a spring pin
1
is used and they do not use a retainer pin stopper plug
2
(1) and retainer pin stopper pin.

28
3. Place the breaker in a horizontal position, and lay it
down on wooden blocks.
Stop the excavator engine.

4. Place the retainer pin (3) up from bottom using the

B
chisel pin detacher (A).
◆ The JTHB-160, 210, 290 and 350 have M8 tapped
3
holes and the JTHB-450 and 650 have M12 tapped
holes on their end faces. Using removal bolt (B) which
is included in the accessory tools, screw the bolt into
the retainer pin to pull it out.
A

WARNING C
5
Use a crane (C) when removing the chisel (4) for
sizes above JTHB-70. 4

5. Remove the chisel (4) from the chisel holder (5).

29
15-2 INSERTING THE CHISEL

1. Place the hydraulic breaker on the ground and stop

the engine of the excavator.

WARNING
A 3
Use a crane (A) when installing the chisel (1) for
sizes above JTHB-70.

2. Apply a sufficient amount of grease to the chisel (1)

2
and inside of the chisel bushing (2), and insert the
1
chisel into the chisel holder (3).

3. Fit the retainer pins (4).

4. Insert the retainer pin stopper pin (5) and retainer pin
stopper plug (6) using the hammer and the chisel pin
detacher (B).

B
◆ For models JTHB-08, 10, 20, 30 and 40, a spring pin
5
is used and they do not use a retainer pin stopper plug
6
and retainer pin stopper pin.

CAUTION
Make sure the retainer pin stopper plug (6) is
inserted deep into its position.

×
5 6 5 6

○
30
(16) DISMANTLING THE BREAKER

WARNING
When hitting a pin with a hammer, always wear safely goggles, hard hat, heavy-duty gloves,
mask and safety boots due to the possibility of bits of material flying off which could enter
your eye and cause serious injury.

WARNING
 Assembly and disassembly work should be performed in a flat area.
 A signal must be decided in advance for the work if more than two people are involved.
 Make sure that a crane is used for lifting if the material weight exceeds 50lbs.
 When dismantling heavy parts, support the part as it is removed.
 Do not work on materials that are being lifted by one means or another: put them on a
worktable.
 When assembling and disassembling the hydraulic breaker, make sure the breaker is well
balanced.
 Never remain under material, which is being lifted by a crane.
 Keep away from material, which is being lifted.

REMARK
A license is required to operate a crane. Do not operate a crane without a license.

CAUTION
Do not touch the chisel right after operating the hydraulic breaker.
The chisel becomes very hot during operation and you may get burned.

WARNING
When removing the hydraulic hose, do not remove it immediately after stopping the breaker. The
hydraulic oil will still be hot and may cause burns. Remove the hose after the hydraulic oil has
had time to cool.
Do not remove the hydraulic hose immediately after stopping the breaker as high-pressure oil
may squirt out. Stop the engine of the excavator and remove the excess pressure in the line
before removing the hose.

× 31
 WARNING
When greasing, make sure the chisel is firmly pressed into the chisel holder and do not apply the
grease excessively. Otherwise, the grease will go into the top of the chisel, which could damage
the dust and oil seal installed at the lower cylinder due to its pressurization.
This could cause a malfunction of the breaker and also contaminate the hydraulic oil and
deteriorate the pump performance.

1. After pushing the chisel into the chisel holder properly,

begin greasing this area as specified in this manual.

2. Place the breaker near the ground and locate the top
of the arm where the stop valve (A) can be reached.

3. Stop the excavator engine and remove the excess

A
pressure in the hose.

4. Turn the stop valve (A) to the off position.

A

5. Remove the hydraulic hose (1) from the stop valve.

2

2
6. Apply the plugs (2) to the hose adapters to that dirt
does not enter the hoses.
1

32
7. Start the excavator engine.

8. Operate the excavator and place the hydraulic

breaker in a flat and stable place.

9. Remove the bolt (3), nut (4) and bracket ring (5) from
the bracket pin (6).
B
6
WARNING
A crane should be used for handling heavy 4
material.
5

10. Remove the 2 bracket pins (6).

3

11. Lift the arm (B) and remove the hydraulic breaker
from the excavator.

33
(17) STORING THE BREAKER

When the hydraulic breaker is not being used for a long period of time, proceed as follows:

17-1 STORAGE FOR ONE MONTH

1. Place the breaker on 2 pieces of wood (A).

NOTE: Lay the breaker down so that the cylinder side

is higher than the chisel holder side.

A A

2. Remove the hex plug (1) from the chisel holder.

1
Spray anti-rust spray (B) into the piston area and
replace the hex plug (1) in the chisel holder.
B

3. Place a canvas cover (C) over the breaker for storage.

C

34
17-2 BREAKER STORAGE FOR MORE THAN ONE MONTH

1. Place the breaker on 2 pieces of wood (A).

Lay the breaker down so that the cylinder side is
higher than the chisel holder side.
B

WARNING
1
Use a crane (B) when removing the chisel (1) for
sizes above JTHB-70. A
A
2. Remove the chisel (1) from the breaker.

3. Remove the nitrogen gas from the cylinder cover

through the gas valve (2).

4. Loosen the hose plug (3) on the hose.

5. From the chisel holder end insert a rod (C) into the
piston and hit the rod lightly with a hammer to push it
up into the piston.
C
NOTE: During this procedure release any excess
nitrogen gas from the cushion chamber.

3
6. Mount the hose plug (3) to hose joint.

WARNING
B
Use a crane (B) when installing the chisel (1) for 5
sizes above JTHB-70.

7. Apply a sufficient amount of grease to the chisel (1)

and inside of the chisel bushing (4), and insert the
4
chisel into the chisel holder (5).
1

35
8. Apply grease to the retainer-pin holes.

6
9. Fit the retainer pins (6).

10. Insert the retainer pin stopper pin (7) and retainer pin
stopper plug (8) using the hammer and the chisel pin
detacher (C).

C
7
8

CAUTION
Make sure the retainer pin stopper plug (8) is
inserted deep into its position.

×
7 8 7 8

○
11. Assemble the retainer pin plugs (9) using the
hammer.

12. Use canvas sheet (D) to cover the breaker.

D
CAUTION
After a long period of storage, replace the gas
when using the breaker again.

36
(18) MAINTENANCE AND INSPECTION
WARNING
The Hensley hydraulic breaker is an attachment for a hydraulically operated excavator. All
maintenance and service personnel should carefully read the instruction manual for the
hydraulically operated excavator before carrying out maintenance and inspection of the
hydraulic breaker.

WARNING
The metal chips produced when hitting a pin into a hole using a hammer may fly off and enter
your eye resulting in serious injury. Always wear a hard hat, protective goggles, safety boots,
mask, gloves and other protective equipment during operation.

18-1 PERIODIC INSPECTION

Please inspect parts according to the interval specified below.
Periodic Inspection Table
Inspection
Inspection Items Problem Countermeasure
Period
(01) Tie rod nut Looseness Retightening Every day

(02) Control valve box bolt Looseness Retightening Every day

(03) Control valve cap bolt Looseness Retightening Every day

(04) Hose adapter Looseness Retightening Every day

(05) Hydraulic hose Looseness and damage Retightening, replacement Every day

(06) Gas valve body Looseness Retightening Every day

(07) Gas valve plug Looseness Retightening Every day

(08) H.T bolt / nut Looseness Retightening Every day

(09) Port joint bolt / nut Looseness Retightening Every day

(10) Bracket pin bolt / nut Looseness Retightening Every day

(11) Bracket bolt nut Looseness and damage Retightening, replacement Every day

(12) H.T bolt / nut Looseness Retightening Every day

(13) H.T bolt / nut Looseness Retightening Every day

(14) Guide bolt / nut Looseness Retightening Every day

(15) Retainer pin Wear and damage Repair, replacement Every day

(16) Stopper pin Wear and damage Repair, replacement Every day

37
(17) Chisel bushing Wear and damage Replacement Every day

(18) Chisel Wear and damage Repair, replacement Every day

(19) Bracket Wear and damage Repair, replacement Every day

Shortage, deterioration,
Hydraulic oil Refill, replacement Every day
contamination

05
10 05
04

02
08 11 10
03
07
15

11 16 08
01

17

19 18 19
06

09
10

05

02 05 09

03
04 11
15
17 16
06

18 19 07 01

38
 10 13 05 05

16

12
10

14 15

08

17

19
08
18

Periodic Inspection Table

Inspection
Inspection Items Problem Countermeasure
Period
N2 gas pressure N2 gas pressure Recharge 100hr
Oil filter element Clogging Replacement 100hr

Inspection
Inspection Items Substance Countermeasure
Period
Gas seal Wear, damage and harden Replacement 600hr

Oil seal Wear, damage and harden Replacement 600hr

Dust seal Wear, damage and harden Replacement 600hr

Buffer ring Wear, damage and harden Replacement 600hr

O Ring Wear, damage and harden Replacement 600hr

Chisel holder bushing Wear and damage Replacement 600hr

Seizure, pick up marks and
Piston Repair, replacement 600hr
wear
Control valve Seizure, pick up marks Repair, replacement 600hr

Packing bushing Seizure, pick up marks Repair 600hr

39
18-2 TIGHTENING TORQUE SPECIFICATIONS

Checking and retightening loose bolts and nuts.

Check for any loose bolts and nuts on the hydraulic breaker, bracket and piping.
Retighten again on the basis of the torque table shown below if any looseness is found.

Torque Chart Torque: Ft. Lbs. (kg·m)

Model JTHB 08 10 20 30 40
(01) Tie rod nut 159 (22) 217 (30) 325 (45) 325 (45) 398 (55)
(04) Hose adapter 180 (25) 325 (45) 325 (45) 325 (45) 325 (45)
(05) Hydraulic hose 36 (5) 43 (6) 43 (6) 43 (6) 43 (6)
(06) Gas valve body 61 (8.5) 61 (8.5) 61 (8.5) 61 (8.5) 61 (8.5)
(07) Gas valve plug 9 (1.2) 9 (1.2) 9 (1.2) 9 (1.2) 9 (1.2)
(08) H.T bolt / nut 144 (20) 144 (20) 144 (20) 144 (20) 144 (20)

(11) Bracket bolt nut 130 (18) 188 (26) 253 (35) 253 (35) 303 (42)
(12) H.T bolt / nut 34 (4.5) 34 (4.5) 56 (7.7) 56 (7.7) 56 (7.7)
(14) Guide bolt / nut 144 (20) 144 (20) 144 (20) 144 (20) 144 (20)

Torque Chart Torque: Ft. Lbs. (kg·m)

Model JTHB 50 60 70 120 160

(01) Tie rod nut 470 (65) 723 (100) 723 (100) 1446 (200) 1446 (200)
(02) Control valve box bolt - 202 (28) 325 (45) 325 (45) 542 (75)
(03) Control valve cap bolt - 202 (28) 325 (45) 325 (45) 542 (75)
(04) Hose adapter 325 (45) 325 (45) 397 (55) 397 (55) 397 (55)
(05) Hydraulic hose 43 (6) 118 (12) 118 (12) 118 (12) 118 (12)
(06) Gas valve body 61 (8.5) 61 (8.5) 61 (8.5) 61 (8.5) 61 (8.5)
(07) Gas valve plug 9 (1.2) 9 (1.2) 9 (1.2) 9 (1.2) 9 (1.2)
(08) H.T bolt / nut 144 (20) 275 (38) 275 (38) 275 (38) 275 (38)

(09) Port joint bolt nut - - 80 (11) 80 (11) 80 (11)

(10) Bracket pin bolt / nut - - - 58 (8) 58 (8)
(11) Bracket bolt nut 434 (60) 651 (90) 723 (100) 1012 (140) 1012 (140)

(12) H.T bolt / nut 58 (8) 58 (8) 144 (20) 144 (20) 144 (20)
(13) H.T bolt / nut - - 44 (4.5) 58 (8) 58 (8)
(14) Guide bolt / nut 144 (20) 144 (20) 275 (38) 275 (38) 275 (38)

Model JTHB 210 290 350 450 650

(01) Tie rod nut 1663 (230) 2100 (290) 2604 (360) 2604 (360) 4200 (580)
40
(02) Control valve box bolt 542 (75) 650 (90) 650 (90) 940 (130) 940 (130)

(03) Control valve cap bolt 542 (75) 650 (90) 650 (90) 940 (130) 940 (130)

(04) Hose adapter 434 (60) 434 (60) 434 (60) 470 (65) 470 (65)

(05) Hydraulic hose 101 (14) 101 (14) 101 (14) 123 (17) 123 (17)

(06) Gas valve body 61 (8.5) 61 (8.5) 61 (8.5) 61 (8.5) 61 (8.5)

(07) Gas valve plug 9 (1.2) 9 (1.2) 9 (1.2) 9 (1.2) 9 (1.2)

(08) H.T bolt / nut 477 (66) 925 (128) 925 (128) 2134 (295) 2134 (295)

(09) Port joint bolt nut 180 (25) 180 (25) 361 (25) 361 (50) 361 (50)

(10) Bracket pin bolt / nut 130 (18) 130 (18) 253 (35) 434 (60) 434 (60)

(11) Bracket bolt nut 1193 (165) 1446 (200) 2025 (280) 2025 (280) 3616 (500)

(12) H.T bolt / nut 144 (20) 144 (20) 275 (38) 275 (38) 275 (38)

(13) H.T bolt / nut 58 (8) 58 (8) 58 (8) 58 (8) 58 (8)

(14) Guide bolt / nut 484 (67) 925 (128) 925 (128) 925 (128) 925 (128)

05
05
04
10
02
11
03
07 10

08

01
11 08

06

41
 09 10

05

02 05 09

03
04 11

07
11
06 01

10 13 05 05

12
10

14

08

08

42
18-3 INSPECTION OF CHISEL ABRASION

 Inspect the wear of the chisel every day.

1. Press the chisel into the chisel holder before measuring.

 1 PC Top Mount Type Bracket

 2 PC Top Mount Type Bracket

Model 08 10 20 30 40 50 60 70
Brand-New In. 11.2 11 11.4 13.2 14.1 15.75 15.75 18.3
length A mm 285 280 290 336 360 400 400 465
Serviceability In. 7 7 7.8 8.6 9.45 9.8 9.8 12
limit length B mm 180 180 200 220 240 250 250 300

Model 120 160 210 290 350 450 650

Brand-New length In. 19.7 19.7 24.2 24.6 25.8 27.9 32
A) mm 502 502 615 625 657 710 816
Serviceability limit In. 13.7 13.7 15.7 15.7 15.7 17.7 19.6
length B mm 350 350 400 400 400 450 500

 Box Type Bracket

Model 08 10 20 30 40 50 60 70
Brand-New length 10.2 9.8 9.9 11.7 12.3 13.7 13.7 16
A 261 249 251 297 313 350 350 407
Serviceability limit 7 7 7.8 8.6 9.45 9.8 9.8 12
length B 180 180 200 220 240 250 250 300

Model JTHB 120 160 210 290 350 450 650

Brand-New length A In. 17.3 17.3 21.4 21.8 22.8 24.8 28.8
(inch/mm) mm 440 440 544 554 579 630 731
Serviceability limit In. 13.7 13.7 15.7 15.7 15.7 17.7 19.6
length B mm 350 350 400 400 400 450 500

43
18-4 INSPECTION OF CHISEL BUSHING ABRASION

 Inspect the wear of the chisel bushing every day.

1. Lay the hydraulic breaker on the ground horizontally.

2. Insert brand new chisel (1).

3. Measure the clearance (C) between the chisel

bushing (2) and chisel (1); Check whether the
C
clearance is within the permitted values shown in the
table below.

4. It is essential to change the chisel bushing if the

clearance is not within the permitted values shown in
1 2
the table below.
As regards to changing the chisel bushing, please
contact Hensley Distributor.

Model JTHB 08 10 20 30 40 50 60 70
Clearance (C)
.157/4 .157/4 .157/4 .157/4 .157/4 .157/4 .157/4 .236/6
(inch/mm)

Model JTHB 120 160 210 290 350 450 650

Clearance (C)
.275/7 .275/7 .314/8 .314/8 .400/10 .400/10 .472/12
(inch/mm)

44
5. It is essential to change the chisel bushing if the I.D is
beyond the permitted values shown in the table below.

φA

10 mm

NOTE: Measure I.D at 10mm depth from the edge.

Model JTHB 08 10 20 30 40 50 60 70
Brand-new I.D
1.57/40 1.77/45 1.98/50.3 2.28/58 2.5/64 3.0/75 3.0/75 3.7/95
A (inch/mm)
Serviceability
limit I.D 1.73/44 1.9/49 2.13/54.3 2.44/62 2.67/68 3.11/79 3.11/79 3.97/101
(inch/mm)

Model JTHB 120 160 210 290 350 450 650

Brand-new I.D
4.5/115 4.5/115 5.3/135 5.5/140 5.7/146 6.3/160 7.0/178
A (inch/mm)
Serviceability
limit I.D 4.8/122 4.8/122 5.6/143 5.8/148 6.1/156 6.7/170 7.5/190
(inch/mm)

45
18-5 INSPECTION OF RETAINER PINS
 Inspect the retainer pins every day.

WARNING
When hammering the pin or retainer pin using a grinder, metal chips may fly off and may enter
your eye causing serious injury. Always wear a hard hat, protective goggles, safety boots,
mask, gloves and other protective equipment during operation.

1. Press the chisel into the hydraulic breaker using the

excavator.
During this process, make sure the area is flat and safe.

2. Using the hammer and chisel pin detacher (A),

remove the retainer pin stopper plug (1) and retainer
A
pin stopper pin (2).
 For models JTHB-08, 10, 20, 30 and 40, a spring pin
1
is used and they do not use a retainer pin stopper
2
plug and retainer pin stopper pin.

3. Although the retainer pin (3) possibly comes out at

this moment, put it back into the chisel holder to
3
prevent the chisel from falling out.

4. Place the breaker in a horizontal position, and lay it

down on wooden blocks.
Stop the excavator engine.

46
5. Place the retainer pin (3) up from bottom using the
chisel pin detacher (A). 4
 The JTHB-160, 210, 290 and 350 have M8
tapped holes and the JTHB-450 and 650 have 3

M12 tapped holes on their end faces. Using

removal bolt (4), which is included in the
accessory tools, screw the bolt into the
A
retainer pin to pull it out.

6. Repair the excess bulge build-up from around the

3
retainer pin (3) by using a grinder (B).

B
3

7. Insert the retainer pin into the retainer-pin holes.

“O” Series
The retainer pins have 4 surfaces that can be used
so the wear is equally distributed.

8. Insert the retainer pin stopper pin (2) and retainer

pin stopper plug (1) using the hammer and the
chisel pin detacher (A).

2
1

CAUTION
Make sure the retainer pin stopper plug (1) is
inserted deep into its position.

×
2 1 2 1

47
○
 CAUTION
It is essential to change the Retainer Pin if the values are less than the serviceability limit shown
in the table below.
If a Retainer Pin breaks, this will lead to damage of the hydraulic breaker and is dangerous.

 JTHB-08, 10, 20, 30, 40 ΦA

NOTE: Measure at contact area with chisel.

Model JTHB 08 10 20 30 40
Brand New O.D A
.63/16 .70/18 .78/20 .94/24 1.0/26
(inch/mm)
Serviceability limit
.57/14.5 .65/16.5 .7018 .86/22 .94/24
O.D A (inch/mm)

 JTHB-50, 60, 70, 120 ΦA ΦA

NOTE: Measure at contact area (Middle Diameter.) with

chisel.

Model JTHB 50 60 70 120

Brand New O.D A
1.16/29.5 1.16/29.5 1.24/31.5 1.74/44.3
(inch/mm)
Serviceability limit
1.08/27.5 1.08/27.5 1.16/29.5 1.62/41.3
O.D A (inch/mm)

 JTHB-160, 210, 290, 350, 450, 650

B
NOTE: Measure at contact area with chisel.

Model 160 210 290 350 450 650

Brand New In. 1.37 x 2.75 1.57 x 3.15 1.8 x 3.6 2.0 x 4.0 2.16 x 4.32 2.36 x 4.72
length AxB mm 35ｘ70 40ｘ80 46ｘ92 50ｘ100 55ｘ110 60ｘ120
Serviceability In. 1.25 x 2.63 1.45 x 3.03 1.69 x 3.50 1.85 x 3.81 2.0 x 4.17 2.2 x 4.56
limit length AxB mm 32 x 67 37 x 77 43 x 89 47ｘ97 51ｘ106 56ｘ116

48
18-6 OIL FILTER

WARNING
Various parts of the hydraulic system will be very hot after operation. Do not change the filter
element immediately. Change the element after the hydraulic oil and various parts have
cooled off.

 Change the element of the oil filter in or near the hydraulic oil tank of the excavator after every 100 hours
operation.

REMARK: For details on replacing the oil filter, see the Operation and Maintenance Manual of the applicable
Hydraulic Excavator.

49
18-7 NITROGEN GAS

WARNING
Do not use any other gas except nitrogen gas.
If other gases are used, it may explode and is dangerous.

WARNING
When filling nitrogen gas, the chisel may suddenly come out. Therefore, keep away from the
chisel when refilling with nitrogen gas.

 Nitrogen gas is contained inside the cylinder cover of the hydraulic breaker. The impact force will decrease
if the gas pressure reduces.
 Check the gas pressure after every 100 hours of operation. If the gas pressure low, fill the cushion chamber
with nitrogen gas according to the following procedures.

18-7-1 NITROGEN GAS CHARGING PRESSURE IN A CORRELATION WITH

ATMOSPHERIC TEMPERATURE

Y=Nitrogen gas pressure (MPa） a

X=Atmospheric temperature
a=JTHB-210
b=JTHB-60
c=Other JTHB Breakers
b
Y

(℃)
X

50
18-7-2 CHECKING THE NITROGEN GAS PRESSURE

CAUTION
When checking the nitrogen gas pressure, make sure the hydraulic breaker is cooled off.

1. Place the hydraulic breaker about 20-inches from the

ground in a horizontal position for easy access.
Stop the excavator engine.

2. Remove the gas valve plug (1) from the cylinder cover.

A
1
2

3. Insert a pressure gauge (A) into the gas valve (2) and
measure the nitrogen gas pressure.
A

Insert nitrogen gas at Normal Temp (20℃)

◆If the ambient temperature is exceedingly high or low,
use the other graph for reference.

NITROGEN GAS PRESSURE CHART PRESSURE: MPa (kg/cm2)

Model JTHB 08 10 20 30 40
NITROGEN GAS
116 (8) 116(8) 116 (8) 116 (8) 116 (8)
PRESSURE psi(bar)

Model JTHB 50 60 70 120 160

NITROGEN GAS
116 (8) 145(10) 116 (8) 116 (8) 116 (8)
PRESSURE psi/bar

Model JTHB 210 290 350 450 650

NITROGEN GAS
160(11) 116 (8) 116 (8) 116 (8) 116 (8)
PRESSURE psi(bar)

51
18-7-3 REFILLING THE NITROGEN GAS

WARNING
Do not use any other gas except nitrogen gas.
If other gases are used, it may explode and is dangerous.

CAUTION
When refilling the nitrogen gas, make sure the hydraulic breaker is cooled off.

CAUTION
Make sure the pressure regulator handle (A) is loosened.

2 1
1. Fit a pressure regulator (1) and hose (2) onto the
nitrogen gas cylinder (3).

4
2. Fit a filling adapter (4) to the end of the hose and
3
insert the adapter into the gas valve.

3. Open the regulator valve (B) of the nitrogen gas

B
cylinder.

4. Turn the handle (A) of the pressure regulator while

reading the pressure gauge of the regulator. Fill with
A
nitrogen gas up to the pressure shown in the table.

5. Stop turning the handle (A) after the gas pressure

reaches the correct value shown in the table and
keep it there for about 10 seconds.

52
6. Close the regulator valve (B) of the nitrogen gas
cylinder.

4
7. Remove the adapter (4) inserted in the gas valve.
B

8. Insert a pressure gauge (5) into the gas valve and

5
check the gas pressure.

9. Adjust the gas pressure down to the correct value

using the nitrogen gas pressure gauge if the gas
pressure value is higher than the correct value
shown in the table.

10. Fit the plug (6) onto the gas value and tighten it to the
prescribed torque value.
6

11. Remove the hose and the pressure regulator

attached to the nitrogen gas cylinder and store them
in the toolbox.

Parts for measuring the nitrogen gas pressure and for gas filling are available from your Hensley Distributor in
accordance with the parts numbers listed on page 76.

18-8 INSPECTION OF HYDRAULIC OIL

WARNING
After operating the hydraulic excavator many parts are still hot. Do not change the hydraulic oil
until the hydraulic oil and parts have cooled.

 Read the Instruction Manual for the hydraulic excavator fully and change the oil as indicated.

53
18-9 INSPECTION OF CHISEL HOLDER BUSHING ABRASION
 Inspect the wear of the chisel holder bushing every 600 hours.
NOTE: Measure I.D at the back of center.
Model
08 10 20 30 40
JTHB
Brand New
1.57/40
I.D A (*)
1.77/45 1.98/50.3 2.28/58
2.52/64
(in/mm)
Serviceability
1.63/41.5
limit I.D (*)
1.83/46.5 2.03/51.8 2.34/59.5 2.60/66
(in/mm)

(*) As for the JTHB-08M, this number would be the

measurement of the CHISEL HOLDER. ΦA

Model
50 60 70 120 160
JTHB
Brand New
I.D A 3.0/75 3.0/75 3.74/95 4.52/115 4.52/115
(in/mm)
Serviceability
limit I.D 3.03/77 3.03/77 3.83/97.5 4.66/118.5 4.66/118.5
(in/mm)

Model
210 290 350 450 650
JTHB
Brand New
I.D A 5.31/135 5.51/140 5.75/146 6.29/160 7.0/178
(in/mm)
Serviceability
limit I.D 5.47/139 5.66/144 5.94/151 6.49/165 7.24/184
(in/mm)

NOTICE
In below case, make sure to change the chisel holder bushing, even if the value of I.D is within the serviceability limit.
WEAR OF THE SHOULDER PART OF THE CHISEL HOLDER BUSHING

Model 08 10 20 30 40
Brand-New In. 5.31 6.29 6.88 8.58 9.37
length A mm 135(*) 160 175 218 238
Serviceability 5.43 6.4 7.0 8.7 9.48
In.
limit length B 138(*) 163 178 221 241
mm

(*) As for the JTHB-08, this number would be the

measurement of the CHISEL HOLDER. A
B

Model 50 60 70 120 160

Brand-New In. 9.84 9.84 11.0 14.17 14.17
length A mm 250 250 280 360 360
Serviceability In. 9.96 9.96 11.1 14.3 14.3
limit length B mm 253 253 283 363 363

54
 Model 210 290 350 450 650
Brand-New In. 18.0 17.9 18.4 21.0 23.6
length A mm 457 455 468 535 600
Serviceability In. 18.1 18.03 18.54 21.18 23.74
limit length B mm 460 458 471 538 603

(19) UNDERWATER APPLICATION

19-1 PREPARATION BEFORE UNDERWATER USAGE

WARNING
A standard specification JTHB hydraulic breaker cannot be operated underwater.
Before operating the hydraulic breaker underwater, make sure the hydraulic breaker is set
up for underwater usage.

CAUTION
For Models JTHB-08, -10, underwater application is not available as option.

1. When using the hydraulic breaker underwater, use the underwater specifications.
2. Prepare for the air compressor (1) over 15 PS.
3. Arrange the following piping as shown in the diagram below.

CAUTION
Make sure the air hose is not damaged and all connections are tight.

(1) Air Compressor

(2) Air Hose
(3) Air Regulator
(4) Air Hose

4
4 3

55
 Regarding the air supply piping, please consult your Hensley Distributor.

 Method of Assembly
a) When connecting the air hose a
(4) to the chisel holder 4 8 5

6
・ Remove the air cap CP ((5), (6),
(7)), then apply seal tape to the 45-
7
degree elbow (8) and assemble.
・ Connect Air Hose (4).

b) When connecting the air hose b

(4) to the cylinder 4 8 5
9
6
・ Remove plug (9) from the cylinder
“A” port.
7
・ Apply seal tape to the 45-degree
9
elbow (8) and fasten into the “A”
port of the cylinder.
・ Fasten plug (9) with seal tape into
the air cap ((5)(6)(7)) port.
・ Connect Air hose (4) to the 45-
degree elbow.

CAUTION
After removing parts (5), (6) & (7) wash them and store them in the tool box so they do not
get lost.

4. Before operating the compressor (1), read the instruction manual for the compressor carefully.

5. Supply the air in the chisel holder by the air pressure of 0.35MPa at the pressure regulator (3).

6. Check lines (1) – (4) for any air leaks.

7. Insert the nitrogen gas into the underwater specification hydraulic breaker in accordance to the gas chart
below.

56
  With reference to the method inserting nitrogen gas into the hydraulic breaker refer to
section “18-7-3 REFILLING THE NITROGEN GAS”
Nitrogen gas insertion for Underwater specification hydraulic breaker at Normal Temp (20℃)
◆When the ambient temp is excessively high or low, use the separate graph for proper values.
Model JTHB 20 30 40 50 60
NITROGEN GAS
120～122 120～122 120～122 120～122 149～151
PRESSURE
PSI (bar) (8.3～8.4) (8.3～8.4) (8.3～8.4) (8.3～8.4) (10.3～10.4)

Model JTHB 70 120 160 210

NITROGEN GAS
120～122 120～122 120～122 164～165
PRESSURE MPa
PSI (bar) (8.3～8.4) (8.3～8.4) (8.3～8.4) (11.3～11.4)

Model JTHB 290 350 450 650

NITROGEN GAS
120～122 120～122 120～122 120～122
PRESSURE MPa
PSI (kg/cm2) (8.3～8.4) (8.3～8.4) (8.3～8.4) (8.3～8.4)

Graph for Ambient temp and insertion values

JTHB-210 Underwater
specification unit

N2 Gas
Pressure
JTHB-60 Underwater
（MPa）
specification unit

JTHB-20, 30, 40, 50, 70,

120, 160, 290, 350, 450,
650 Underwater
specification unit

Ambient Temp （℃）

57
8. Press the chisel (B) in before lubricating.
Press in Not pressed in
WARNING
When greasing, make sure the chisel is firmly
pressed into the chisel holder and do not apply the
grease excessively. Otherwise, the grease will go
into the top of the chisel, which could damage the
dust and oil seal installed at the lower cylinder due B
to its pressurization. B
This could cause a malfunction of the breaker and
also contaminate the hydraulic oil and deteriorate

○ ×
the pump performance.

19-2 CAUTION FOR UNDERWATER APPLICATION

CAUTION
Underwater application is operated under very tough working conditions compared with working
on land.
When the supply of air is stopped, the water infiltrates in not only the hydraulic breaker, but also
the hydraulic equipment of the excavator and can cause fatal issues.

1. Before warming up the hydraulic excavator, always inspect the hydraulic oil tank to determine if emulsification
has occurred by water entering the system.

CAUTION
Make sure air is being supplied to the hydraulic breaker before it is put into the water and
continue until it is removed from the water.

2. Supply air to the hydraulic breaker as you put the breaker into the water and perform the application.

CAUTION
During operation of the breaker, make sure the air is going into the breaker. If the air stops or
you see oil floating to the surface, stop the operation immediately and lift the breaker out of the
water.

58
 CAUTION
Never use the breaker in the horizontal or curled

×
position during underwater operation.

 If the breaker is used in these positions, water will

enter the breaker and will become the cause of
trouble to the breaker or will contaminate the
hydraulic oil in the hydraulic excavator, in this case
the performance of the hydraulic pump will

×
deteriorate very quickly.

Fig.1
 When operating the hydraulic breaker underwater
always operate within the limits of diagram 1.

3. Remove debris as soon as possible and operate the

as efficiently as possible.

 If the chisel holder (A) or bracket (C) is in contact with

the work, the chisel (B) will not be in positive contact
D
with the material and may blank blow or will not
C
transfer the energy to the material properly.
A
 When blows per minute, air pressure or the value of
pressure control gauge are down, the breaker might
be in blank blow operation. In this case change the
impact point.

59
 CAUTION
During operation, if the air pressure gets down and the blow speed does not change, there is a
possibility the air hose (D) has been damaged. In this case, stop operation of the breaker and
bring the breaker out of the water to check the air hose (D).

4. Every 5 min. of operation, lift the breaker in the air and

drain the water.

CAUTION E

Check the air hose (D) and hydraulic hose (E) for
damage, also check the connection areas for D
loosening.

Press the chisel The chisel is not

5. During operation, grease every 2 hours. in firmly pressed in
 Grease the chisel with the chisel pressed into
the breaker.

○ ×
WARNING
When greasing, make sure the chisel is firmly pressed into the chisel holder and do not apply the
grease excessively. Otherwise, the grease will go into the top of the chisel, which could damage
the dust and oil seal installed at the lower cylinder due to its pressurization.
This could cause a malfunction of the breaker and also contaminate the hydraulic oil and
deteriorate the pump performance.

60
19-3 PRECAUTIONS AFTER UNDERWATER USAGE

CAUTION
During the use of the breaker in ocean water, rust will develop much quicker, as a result wash
the bracket, hydraulic breaker body and the inside of the chisel holder with pure water thoroughly.

1. After using the hydraulic breaker under water set

the N2 gas pressure at 0.4～0.5Mpa (4～5kg/cm2)
Then operate the breaker on land at low to middle
speed for about 10 min until the water is completely
1
removed from the inside of the breaker (1).

2. Remove the hydraulic breaker from the excavator.

3. Assemble the plugs to the air hose connectors (2).

4. Remove the gas valve plug (3), and then insert a tool like a screwdriver into the gas valve (4) to remove the
nitrogen gas.

5. Remove the chisel from the chisel holder.

6. Remove the Hex O-ring plug (5) and from area “A” apply the anti-rust spray.

3 5
4 2
A

61
 CAUTION
When the piston (6) is pressed up, oil may leak out from the hose adapter (C). In this case clean
the spilled oil using a rag.

7. Press the piston (6) up into the breaker. If any gas pressure remains in gas chamber (B), discharge the
nitrogen gas completely from the gas chamber.

8. Assemble the gas valve plug (3).

9. Assemble the plug to the hose adapter (C). At this time make sure foreign particles do not enter the hose.

3 C
6 A D

CAUTION
If the hydraulic oil has changed to a whitish color or shows deterioration, water may have entered
the equipment. At this time it is necessary to disassemble and inspect the hydraulic breaker and
the excavator.

10. Using a cloth, clean the inside area of the chisel holder for moisture and foreign particles. Apply an anti-rust
spray to sections (A) and (D) to prevent rust.

11. Assemble the Hex O-ring plug to section (A).

 For the areas where paint is removed, use the following specification paint.
Rust prevention primer; Polyurethane resin primer
Surface paint; Polyurethane resin paint

62
 CAUTION
After using the breaker underwater and the breaker is not used for more than 3 days, it is
necessary to disassemble, wash and remove rusted areas in the hydraulic breaker.

 During disassembly or assembly, all seals must be replaced. Contact Hensley or your Hensley
Distributor.

CAUTION
When using a breaker on land and the breaker has been set up for underwater use, remove the
45-degree elbow (2) from the breaker and assemble the air cap (7), (8), (9).

CAUTION
Clean the parts after removing them and put them into the toolbox for storage.

7
2
8

63
19-4 PARTS LIST FOR UNDERWATER APPLICATION

64
Under Water Application List for Piping Material

30, 40, 50, 60, 70,

Model JTHB 20 120, 160, 210, 450, 650
290, 350
Sym Description Part Code Q’ty Part Code Q’ty Part Code Q’ty

1 45°Elbow TH182013309HA 1 TH182013412HA 1 TH182013412HA 1

2 Hose Nipple TH135009009HA 2 TH135009012HA 2 TH135009012HA 2

3 Air Hose TH137202013HA 1 TH137202150HA 1 TH137202016HA 1

4 ABA Hose Clip TH137506115HA 2 TH137506115HA 2 TH137506115HA 2

5 Hose Adapter TH182004309HA 1 TH182004412HA 1 TH182004412HA 1

6 Deduction Valve TH135506001HA 1 TH135506005HA 1 TH135506005HA 1

7 Nipple TH182126310HA 1 TH182126415HA 1 TH182126415HA 1

8 ABA Hose Clip TH137506144HA 7 TH137506144HA 7 TH137506144HA 7

10 Deduction Valve Gauge TH137506030HA 1 TH137506030HA 1 TH137506030HA 1

11 Wall Bracket TH137506021HA 1 TH137506033HA 1 TH137506033HA 1

12 Deduction Valve Bracket TH415147B40HA 1 TH415147B40HA 1 TH415147B40HA 1

Deduction Valve Bracket

13 TH415147B50HA 1 TH415147B50HA 1 TH415147B50HA 1
Base

14 Hex Bolt TH131608020HA 2 TH131608020HA 2 TH131608020HA 2

15 Hex Nut TH134401008HA 2 TH134401008HA 2 TH134401008HA 2

16 Spring Washer TH131301008HA 2 TH131301008HA 2 TH131301008HA 2

17 High Tension Bolt TH131660020HA 2 TH131660020HA 2 TH131660020HA 2

18 Spring Washer TH131301010HA 2 TH131301010HA 2 TH131301010HA 2

65
(20) TROUBLE SHOOTING GUIDE

20-1 OIL LEAKAGE

By referring to the following chart, when oil leakage occurs, investigate the cause and repair accordingly. After
fitting the hydraulic breaker on the excavator, sometimes you may see oil ooze from the breaker. This is grease,
which is used in assembly and may continue for up to 5 hours, but will stop eventually. Please note, oil coming
from section A (See sketch) between the chisel and chisel bushing, this oil is for lubrication purposes and is
normal.

JTHB-08, 10, 20, 30, 40, 50

D C

Sym Oil leakage from CAUSE COUNTERMEASURE

Wear or damage of oil seal. (*) Replace oil seal.

Opening between the
A
chisel and chisel bushing.
Seizure of piston & cylinder. (*) Repair or replace

Wear or damage of O-ring or (*) Replace O-ring and back

Between the cylinder
B
cover and cylinder.
Between the cylinder
C
and the choke plug.
Between the cylinder
D
and hose adapter.
back up ring.
Loosening of the tie rod nut.
Wear or damage of the O-
ring
Loosening of the choke plug.
Wear or damage of the O-
ring
Loosening of the hose
adapter.
up ring.
Retighten the tie rod nut to the
specified torque.
(*) Replace O-ring.
Retighten the choke plug to the
specified torque.
(*) Replace O-ring.
Retighten the hose adapter to
the specified torque.

NOTE: (*) It is necessary to disassemble the hydraulic breaker in order to repair.

Please contact a Hensley Distributor.

66
JTHB-60, 70, 120, 160, 210, 290, 350, 450, 650
Sym Oil leakage from
Opening between the
A
chisel and chisel bushing.
Between the cylinder
B
cover and cylinder.
Between the cylinder
C and the control valve
box.
Between the control
D valve box and the control
valve cap.
Between the cylinder
E
and hose adapter.
NOTE: (*) It is necessary to disassemble the hydraulic breaker in order to repair.
Please contact a Hensley Distributor.
D C
CAUSE
Wear or damage of oil seal.
Seizure of piston & cylinder.
Wear or damage of O-ring or
back up ring.
Loosening of the tie rod nut.
Wear or damage of O-ring or
back up ring.
Loosening of the bolts on the
control valve box.
Wear or damage of O-ring or
back up ring.
Loosening of the bolts on the
control valve cap.
Wear or damage of the O-
ring
Loosening of the hose
adapter.
67
E
COUNTERMEASURE
(*) Replace oil seal.
(*) Repair or replace
(*) Replace O-ring and back
up ring.
Retighten the tie rod nut to the
specified torque.
(*) Replace O-ring and back
up ring.
Retighten the bolts for the
control valve box to the
specified torque.
(*) Replace O-ring and back up
ring.
Retighten the bolts for the
control valve cap to the
specified torque.
(*) Replace O-ring.
Retighten the hose adapter to
the specified torque.
20-2 GAS LEAKAGE

It is abnormal for the nitrogen gas to leak more than 0.3MPa per 100 hours. Check the areas as shown in the
chart for repairs.

NOTE: In this case, it is necessary to disassemble the hydraulic breaker in order to perform repairs. Please
contact a Hensley Distributor.
JTHB-08, 10, 20, 30, 40, 50

G
H

JTHB-60, 70, 120, 160, 210, 290, 350, 450, 650

Sym Area of gas leakage CAUSE COUNTERMEASURE

Wear or damage of O-ring. Replace O-ring.

Gas leakage from Gas
F
valve plug.
Gas leakage from Gas
G Wear or damage of O-ring.
valve body.
Gas leakage from between
H the cylinder and the
cylinder cover.
If gas leakage cannot be
I found from the above
areas.
Damage of the gas valve
Replace gas valve.
piston.
Replace O-ring.
Wear or damage of the O-
Replace O-ring.
ring
Wear or damage of the gas
Replace gas seal.
seal.
Wear or damage of the O-
Replace O-ring.
ring.
Seizure of piston and
Replace or repair.
packing bushing.

68
20-3 POOR OPERATION OF BREAKER
CONDITION CAUSE COUNTERMEASURE
Temperature of the
Warm up the hydraulic excavator.
hydraulic oil is too low.
The nitrogen gas
pressure in the cushion Adjust the nitrogen gas to the correct pressure.
chamber is too high.

Does not Impact. Stop valve is closed. Open the stop valve.

Pressure setting for the (*) Set the relief valve to the correct pressure
relief valve is too low. setting.
Poor performance of the (*) Have the hydraulic excavator manufacturer to
hydraulic pump on the check the pump performance. If the
excavator. performance is poor, repair or replace.

Seizure of control valve. (*) Repair or replace control valve.

Seizure of piston and

(*) Repair or replace piston and cylinder.
cylinder.

Erratic Blows.
(At the beginning breaker
operates normally but later
blows are erratic.)
Lack of Power.
Relief valve for the (*) Set the relief valve to the correct pressure
excavator is set too low. setting.
Poor performance of the (*) Have the hydraulic excavator manufacturer to
hydraulic pump on the check the pump performance. If the
excavator. performance is poor, repair or replace.
Lack of down pressure Operate the arm and bucket so that pressure is
onto the chisel. applied to the chisel.
Nitrogen gas pressure in
the cylinder cover is too Adjust the nitrogen gas to the correct pressure.
high.
Nitrogen gas pressure in
the cylinder cover is too Adjust the nitrogen gas to the correct pressure.
low.
Nitrogen gas pressure in
the cylinder cover is too Adjust the nitrogen gas to the correct pressure.
high.
Lack of down pressure Operate the arm and bucket so that pressure is
onto the chisel. applied to the chisel.

Pressure setting for the (*) Set the relief valve to the correct pressure
relief valve is too low. setting.
Lack of Blows.

Poor performance of the (*) Have the hydraulic excavator manufacturer to

hydraulic pump on the check the pump performance. If the
excavator. performance is poor, repair or replace.

Backpressure
(*) Investigate the blocked area of the piping and
developing due to
repair or replace the piping.
blocked hydraulic piping.

NOTE: (*) It is necessary to disassemble the hydraulic breaker in order to repair. Please contact a Hensley
Distributor.

69
(21) ACCESSORY TOOLS

MODEL JTHB-08 JTHB-10 JTHB-20 JTHB-30 JTHB-40

No. Description Size Qt Size Qt Size Qt Size Qt Size Qt

1 Spanner 22mm 1 27mm 1 27mm 1 27mm 1 27mm 1

2 Spanner 24mm 1 32mm 1 30mm 1 30mm 1 32mm 1

3 Spanner 27mm 1 - 32mm 1 32mm 1 -

Monkey
4 200mm 1 200mm 1 200mm 1 200mm 1 200mm 1
Wrench

5 Hammer #1 1 #1 1 #1 1 #1 1 #1 1

Hexagon
6 8mm 1 8mm 1 8mm 1 8mm 1 8mm 1
Wrench

7 Eyebolt M8 2 M8 2 M8 2 M12 2 M12 2

8 Eyebolt - - - M8 1 M8 1

Chisel pin
9 7mm 1 7mm 1 9.5mm 1 9.5mm 1 9.5mm 1
remover

10 Hose plug PF3/8 2 PF1/2 2 PF1/2 2 PF1/2 2 PF1/2 2

11 Adapter plug PF3/8 2 PF1/2 2 PF1/2 2 PF1/2 2 PF1/2 2

12 Seal Tape ○ 1 ○ 1 ○ 1 ○ 1 ○ 1

13 Tool Box ○ 1 ○ 1 ○ 1 ○ 1 ○ 1

70
ACCESSORY TOOLS

MODEL JTHB-50 JTHB-60 JTHB-70 JTHB-120 JTHB-160

No. Description Size Qt Size Qt Size Qt Size Qt Size Qt

1 Spanner 27mm 1 32mm 1 36mm 1 19mm 1 19mm 1

2 Spanner 32mm 1 36mm 1 41mm 1 36mm 1 36mm 1

3 Spanner 36mm 1 - - 41mm 1 41mm 1

Impact
4 - 41mm 1 41mm 1 55mm 1 55mm 1
Spanner
Impact
5 - - 46mm 1 - -
Spanner

6 Ring Spanner - 22mm 1 27mm 1 27mm 1 32mm 1

Monkey
7 200mm 1 200mm 1 200mm 1 250mm 1 250mm 1
Wrench

8 Hammer #1 1 #1 1 #1 1 #2 1 #2 1

Hexagon
9 10mm 1 - - - -
Wrench

10 Eyebolt M12 2 M12 2 M12 2 M20 2 M20 2

11 Hex Bolt - M8 2 M8 2 M8 2 M10 2

Chisel pin
12 9.5mm 1 9.5mm 1 9.5mm 1 15.8mm 1 12.8mm 1
remover

13 Hose plug PF1/2 2 PF3/4 2 PF3/4 2 PF3/4 2 PF3/4 2

14 Adapter plug PF1/2 2 PF3/4 2 PF3/4 2 PF3/4 2 PF3/4 2

Retainer pin
15 ○ 1 ○ 1 ○ 1 ○ 1 ○ 1
stopper plug

16 Seal Tape ○ 1 ○ 1 ○ 1 ○ 1 ○ 1

Foundation
17 - - - - M8-150 1
Bolt

18 Tool Box ○ 1 ○ 1 ○ 1 ○ 1 ○ 1

71
ACCESSORY TOOLS

MODEL JTHB-210 JTHB-290 JTHB-350 JTHB-450 JTHB-650

No. Description Size Qt Size Qt Size Qt Size Qt Size Qt

1 Spanner 24mm 1 24mm 1 30mm 1 36mm 1 36mm 1

2 Spanner 41mm 1 41mm 1 41mm 1 50mm 1 50mm 1

3 Spanner 50mm 1 50mm 1 50mm 1 60mm 1 60mm 1

Impact
4 60mm 1 65mm 1 75mm 1 75mm 1 90mm 1
Spanner
Impact
5 70mm 1 75mm 1 80mm 1 80mm 1 -
Spanner

6 Ring Spanner 32mm 1 - - 46mm 1 46mm 1

7 Socket - 41mm 1 41mm 1 - -

Monkey
8 250mm 1 300mm 1 300mm 1 300mm 1 300mm 1
Wrench

9 Hammer #2 1 #2 1 #2 1 #2 1 #2 1

10 Eyebolt M20 2 M24 2 M24 2 M30 2 M30 2

11 Hex Bolt M10 2 M12 2 M12 2 M16 2 M16 2

Chisel pin
12 15.8mm 1 15.8mm 1 15.8mm 1 15.8mm 1 15.8mm 1
remover

13 Hose plug PF1” 2 PF1” 2 PF1” 2 PF1-1/4 2 PF1-1/4 2

14 Adapter plug PF1” 2 PF1” 2 PF1” 2 PF1-1/4 2 PF1-1/4 2

Retainer pin
15 ○ 1 ○ 1 ○ 1 ○ 1 ○ 1
stopper plug

16 Seal Tape ○ 1 ○ 1 ○ 1 ○ 1 ○ 1

Foundation
17 M8-150 1 M8-150 1 M8-150 1 M12-150 1 M12-150 1
Bolt

18 Tool Box ○ 1 ○ 1 ○ 1 ○ 1 ○ 1

72
(22) OPTIONAL TOOLS

Description Part Code Qt Remark

1 Gas Pressure Gauge 2MPa TH41518691AHA 1
2 Add. Socket TH182127208HA 1
3 Add. Hose TH1817V2050HA 1
4 Filling Adapter TH41514192AHA 1
5 Nitrogen Gas Hose TH137206020HA 1
6 Pressure Regulator TH135506006HA 1
7 Nitrogen Gas Cylinder TH137506010HA 1
8 Tool Box TH137507360HA 1
9 Oil Flow Meter TH137506031HA 1
10 Pressure Gauge 35MPa TH137506032HA 1

73
(23) AUTHORIZED DISTRIBUTORS RECORD

23-1 LOCATION OF SERIAL NUMBER ON THE HYDRAULIC BREAKER

The serial number is located at the upper point of the cylinder, near the hose adapter.

Serial Number

Serial Number

23-2 AUTHORIZED DISTRIBUTORS RECORD

Model JTHB- Distributor

Address

Serial Number

Delivery Date

Tel;

74
 Hensley Industries, Inc. has been manufacturing and marketing ground engaging tools,
buckets and specialized attachments since 1947. We are committed to providing the
best service and highest quality products in the world. Our dedication to excellence
allows us to help those who use it in the field every day.

hensley industries, inc.

2108 Joe Field Road
Dallas, Texas 75229, USA
Customer Service
G.E.T & Cutting edges
USA/Canada – (888) 406-6262
All other locations – +1 (972) 406-6262
buckets & attachments
usa/canada - (800) 433-3144
all other locations - +1 (817) 477-3167
www.hensleyind.com

Safety First! Hensley Industries recommends that you use appropriate personal protective equipment and follow proper safety procedures when using our products.
©2013 Hensley Industries, Inc. This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
HX Breaker Op Man 0214