Professional Documents
Culture Documents
Gas Welding Report
Gas Welding Report
INTRODUCTION:
As we know gas welding use flame as source of heat. The flame is produced from
mixed of oxygen gas and fuel gas the flame melts the edges or surfaces of joining
metal. This allow the molten metal to flow together and form a solid continuous
joint upon cooling.
LEARNING OUTCOME:
At the end of the experiment, we should know
iii) Thickness of the metal that involved in joining and neutral process
THEORY:
Neutral welding is a process that didn’t melt the metal. But it is joined metal by
different type. Where the metal heated to become red and using same properties
metal filler rod to make the easy join the metal.
EQUIENT AND APPARATUS:
Oxygen and acetylene gas cylinder
Pressure of regulator to adjust
Gas hose to channel the gas from the cylinder to the torch
Spinder key to lock or unlock the cylinder valve
Spark light to ingnite the torch
Google
Glove
PROCEDURE:
BUTT JOIN
1. Setup the acetylene cylinder and oxygen cylinder using spinder key.
2. Setup the regulator to control pressure from the tanks to the required
pressure in the hose.
3. Setup the torch to produce the flame starting from acetylene valve and
than to the oxygen valve with ratio ( 1:1 ).
4. Weld the metal with same properties rod to start joining method.
CORNER JOIN:
1. Setup the acetylene cylinder and oxygen cylinder using spinder key.
2. Setup the regulator to control pressure from the tanks to the required
pressure in the hose.
3. Setup the torch to produce the flame starting from acetylene valve and
than to the oxygen valve with ratio (1:1).
4. Setup the metal with zigg.
5. Weld the metal with same properties metal rod and start joining method.
RESULT:
BUTT JOIN
CORNER JOIN
BUTT JOIN AND CORNER JOIN
1. ARC STRIKE:
A localized coalescence outside the weld zone.
Precaution – in difficult area , adjacent area can be protected using
fire blankets.
2. MISALIGNMENT:
Amount a join is out of alignment at the root.
Precaution- workmanship , transition angle not to exceed 2.5 to 1
3. DISTORTION:
Weld distortion is due to solidification shrinkage and thermal
contraction of the weld metal during welding.
Precaution- welding short length on a planned or random distortion
are used to controlled this problem.
DISCUSSION AND SUGGESTION:
1. What is function for regulator?
- Set the gas
- Reduce the high pressure to the working pressure
REFEERENCE:
1. www.scribd.com
2. MR . DINO SABASTIAN