Module 9 - Siemens Portable HMI Hardware (PHMI)

Siemens Portable HMI Hardware (PHMI)
Module 9
Copyright 2008. General Motors Corporation. All Rights Reserved

Module Description
• This module provides participants with the necessary
information and practice to replace a Siemens Portable
HMI. Participants will get hands-on application training
using the training simulator ECS 4009.
• The Connection Box PN mentioned later in this module
is an interface box for wiring connections between the
PHMI and the cell. The “PN” refers to ProfiNet. The
term ProfiNet that Siemens uses is actually EtherNet.
Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 2

Module Objectives
At the completion of this module, the participant will be
able to:
• Locate and identify the HMI’s manual operator devices
• Replace a Siemens PHMI
• Replace a Siemens Connection Cable
• Replace a Siemens Connection Box PN

Module Performance Task List

The following table identifies specific performance tasks
and corresponding task numbers discussed in this
module based.
MPTL
Task Description
Number
41 Replace a Siemens Portable HMI
46 Replace a Siemens Connection Box PN

Siemens PHMI Overview

• The Siemens family of Human Machine Interfaces
(HMIs) are a series of HMIs used for numerous
applications.
– They can be used to replace manual-operator pushbuttons
and lights.
– They can be used for medium or high automation global
controls architecture.
– These units communicate with the cell PLC through the
EtherNet/IP network.

Siemens PHMI Overview

PHMI, PLC and Machine Block Diagram

Hardware
• Siemens WinCC uses Microsoft Windows CE that is
similar to the software that runs on a standard
Personal Digital Assistant, (PDA).
– Siemens WinCC does not require a sequenced power-off
shutdown.
• The maintenance workstation should have a sequenced shutdown.
– The software used to run the actual “HMI interface” is
Simatic Siemens WinCC flexible 2007
– The Siemens PHMI is configured through the EtherNet/IP
network.
• The Siemens Portable HMI is connected to the cell level Ethernet
switch.

Siemens selection of Human Machine Interfaces

Siemens HMI Basic Features

TP 177B Portable MP 277 MP 277 MP 370
6 Inch Panel 277 8 Inch 10 Inch 12 Inch
Display 5.7” 7.5” 7.5” 10.4” 12.1”
Size
Display STN LCD, TFT LCD, TFT LCD, TFT LCD, TFT LCD,
Type 256 Colors 64 K Colors 64 K 64 K 64 K
Colors Colors Colors
Resolution 320 x 240 640 x 480 640 x 480 640 x 480 800 x 600
User 2 MB 6 MB 6 MB 6 MB 6 MB
Memory

Siemens PHMI Hardware

• The PHMI is a touch screen with function keys
including manual operator devices for E-Stop
pushbutton, key switch, Do / Undo pushbuttons, and
rotary analog knob.
• The Siemens PHMI internal items are as follows:
– Memory Devices
– Input/Output

Siemens PHMI Hardware

• Memory Devices
– There is a slot in the unit to place an additional SD memory
card.
• Input/Output
– The main features integrated into the PHMI are:
– Profinet (10/100BaseT Ethernet Port)
– Profibus
– RS 485
– USB port
• The Ethernet interface is the selected method to
communicate with the HMI.
Siemens PHMI I/O Locations

Front View of PHMI

Cleaning the Screen

• Use a cloth dampened with a non-abrasive liquid soap
or a cleaning foam.
• Never spray the cleaning agent directly onto the
screen.
• Never use aggressive solvents or scouring powder.
CAUTION: Do not clean the unit while it

is turned on. This ensures that functions
are not inadvertently triggered on
touching the screen.
Enable Switch on PHMI

Position Status for Enable Switch Contacts

Position 1 Position 2
Input #1 Input #2 Input #1 Input #2
Switch Released Switch depressed to second position
Position 3 Position 4
Input #1 Input #2 Input #1 Input #2
Switch depressed to third position Switch depressed to forth position

Motion Enable Status for Enable Switch Positions

Position Description
1 No motion enabled
2 Motion enabled
3 No motion enabled
4 No motion enabled
Note: The PHMI is used when entering a cell

under MPS energy control. Follow plant MPS
cell entry procedures.

E-Stop Pushbutton on PHMI

• An E-Stop pushbutton is a
maintained dual channel
contacts mounted in the upper
left area of the PHMI.
– It is a twist to release spring
return pushbutton.
– Hardwired through the
Connection Box PN (discussed
later in this module) to the cell
PLC safety I/O.

Do / Undo Pushbuttons on PHMI

• Two pushbuttons are
mounted on the lower
area of the PHMI.
– These pushbuttons are
for the Do / Undo
functions.
– They are not hardwired
but have their digital
inputs transmitted over
the EtherNet/IP network
as a software tag to the
PLC.

Key Switch on PHMI

• The key switch is not
used at this time.

Analog Knob on PHMI

• The analog knob is not
used at this time.

Connection Box PN
• Shown in following slide is the Connection Box PN.
– It is an interface between the PLC and the PHMI.
Connections that are made between the cell and the
Connection Box PN include:
• 24VDC power (feed to the Connection Box PN’s input voltage)
• E-Stop pushbutton (signal from the PHMI to PLC safety I/O)
• Enable switch (enables cell motion)
• Ethernet cable (communication from the PHMI to PLC)
• A single cable is used to connect the Connection Box PN to the
PHMI.

Connection Box PN

Ethernet Wiring
Wire Slot Assignment Color Receptacle Pin
1 TD+ Orange 2
2 RD+ Blue 1
3 TD- Orange w/White 4
4 RD- Blue w/White 3

Ethernet Receptacle Wiring for Connection Box PN

24VDC Power Wiring

Pin Assignment
1 PE (Ground)
2 0VDC
3 24VDC

Electrical Schematic for Terminal Strip 1 Wiring

24VDC Power Wiring

Pin Assignment Wire Number
1 STOP13 F1081
2 STOP14 I20000
3 STOP23 F1121
4 STOP23 I20001
5 Not Used
6 Not Used
7 PRESENT31 I20009
8 PRESENT32 3071
9 ENABLE2+ 3071
10 ENABLE1- I20010
11 ENABLE1+ O200T0
12 ENABLE2- I20011
24VDC Power Wiring

Electrical Schematic for Terminal Strip 2 Wiring

10 Meter Connecting Cable

• A manufactured cabled is
used to connect the
Connection Box PN to the
Portable HMI.
– Connectors on each end
allow for quick replacement
of the cable.
– The approved standard
lengths are 2, 10, 20, and 25
meters

Replacing the Siemens PHMI

De-Commissioning the PHMI
• The IP address will need to be recorded for the PHMI
being replaced.
– Refer to Module 10, Siemens Software Management, for
details.
Removing the Siemens PHMI
CAUTION: To remove any Siemens PHMI,
first be certain that all power has been
removed from the cell/machine and that
the proper lockout procedures have been
strictly followed.

• Follow these steps to physically remove a Siemens
PHMI:
1. Remove ALL machine power and power to the unit
2. Remove the six screws that secure the terminal
compartment panel located on the back side of the PHMI.
3. Remove the terminal compartment cover.




4. Disconnect the ProfiNet (Ethernet) connector


5. Disconnect the 12-pole post connector


6. Carefully lift the Connecting Cable from the two cable posts
that secure it


Installing the Siemens PHMI
• Follow these steps:
– Push the connecting cable onto the two cable posts
– Install the ProfiNet (Ethernet) connector
– Install the 12-pole post connector
– Install the terminal compartment panel
– Install the six screws that secure the terminal compartment panel
Commissioning the Siemens PHMI

• The new PHMI unit installed needs to be configured for the
same communications settings and protocol as the unit that
was removed.
– Refer to Module 10, Siemens Software Management, for details.

Replacing the Connecting Cable

Removing the Connecting Cable
CAUTION: To remove any Siemens PHMI,
first be certain that all power has been
the proper lockout procedures have been
strictly followed.
• Follow these steps to remove Connecting Cable:

1. Remove ALL machine power and power to the unit
2. Follow all the steps noted in section 9.8.2, Removing the
Siemens PHMI

Removing the Connecting Cable
3. Disconnect the Connecting Cable plug from the Connection
Box PN by pulling on the outer sleeve. The outer sleeve is
closest to the receptacle and has one red dot and four
grooves.


Installing the Connecting Cable
• Follow these steps to:
1. Connect the Connecting Cable plug from the Connection
Box PN by pushing on the outer sleeve. The outer sleeve
has one red dot and four grooves. Align this dot with the
red dot on the receptacle
2. Push the Connecting Cable onto the two cable posts
3. Install the ProfiNet (Ethernet) connector
4. Install the 12-pole post connector
5. Install the terminal compartment panel
6. Install the six screws that secure the terminal compartment
panel
Replacing the Connection BOX PN

Removing the Connection Box PN
CAUTION: To remove the Connection Box

PN, first be certain that all power has been
proper lockout procedures have been
followed.


• Follow these steps to remove Connection Box PN:
1. Disconnect the Connecting Cable from the Connection Box
PN by pulling on the outer sleeve. The outer sleeve has
one red dot and four grooves.


2. Disconnect the Ethernet cable.


3. Remove the four screws that secure the front cover.


4. Remove the cover.


5. Loosen the two screws that hold the cover down for the
Ethernet wiring.
6. Record the wiring for
the Ethernet
connector. For
example, Wire Slot 1
is Orange
7. Remove the Ethernet
receptacle


8. Record the wiring for terminal strip 1.
9. Remove the wires from the terminal strip 1.


10. Loosen the cord grip and slide the wires out of the box


11. Record the wiring for terminal strip 2.
12. Remove the wires from the terminal strip 2.


13. Loosen the cord grip and slide the wires out of the box


14. Remove the
Connection Box PN
by removing the four
mounting screws,
two on each side of
the box.


Installing the Connection Box PN
1. Mount the new Connection Box PN by securing the four
mounting screws
2. Route the three cables through the cord grips and tighten
3. Attach the wires to terminal strip 2, (reference list of
recorded wires)
4. Attach the wires to terminal strip 1, (reference list of
recorded wires)
5. Strip the Ethernet receptacle cable
6. Install the new Ethernet receptacle
7. Insert the four Ethernet wires into the correct wire slots

Installing the Connection Box PN
8. Insert the four Ethernet wires into the correct wire slots
9. Close hinged door and tighten the two screws
10. Remove the protective cover from the Connection Cable
receptacle
11. Connect the Connecting Cable to the Connection Box PN
by pushing on the outer plug sleeve. The outer sleeve has
one red dot and four grooves
12. Connect the Ethernet cable
13. Secure the cover with the four screws

MODULE PROGRESS CHECK

• Take 10 minutes to complete the Module Progress
check.
• We’ll review and discuss the answers.


1. The main features integrated into the Siemens HMI are:
a. 10/100BaseT Ethernet Port
b. Serial Ports
c. USB Ports
d. All of the above
2. What size touch screen is used for the PHMI?
a. 5.7”
b. 7.5”
c. 10.4”
d. 12.1”
3. What operating system is used for the HMI?
a. Windows 2000
b. Windows XP
c. Windows CE
d. Windows 98


4. What is the term that Siemens uses to describe Ethernet
a. ProfiBus
b. Ethernet
c. ProfiNet
d. Serial
5. Connections that are made between the cell and the Connection Box PN does
not include which of the following
a. 120VAC power (feed to the Connection Box PN’s input voltage)
b. E-Stop pushbutton (signal from the PHMI to PLC safety I/O)
c. Enable switch (enables cell motion)
d. Ethernet cable (communication from the PHMI to PLC)
6. Of the cable connections to the Connection Box PN, which of the follow does
not belong
a. Ethernet
b. Cell interconnection
c. 120VAC connection
d. PHMI connection cable

Lab Exercise
• Time to take out the trash!
• Do laboratory exercise
• You have 20 minutes

Module 9 - Siemens Portable HMI Hardware (PHMI)

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Siemens Portable HMI Hardware (PHMI)

Siemens Portable HMI Hardware (PHMI)

Copyright 2008. General Motors Corporation. All Rights Reserved

Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 2

Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 3

Module Performance Task List

Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 4

Siemens PHMI Overview

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Siemens PHMI Overview

Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 6

Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 7

Siemens selection of Human Machine Interfaces

Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 8

Siemens HMI Basic Features

Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 9

Siemens PHMI Hardware

Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 10

Siemens PHMI Hardware

Siemens PHMI I/O Locations

Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 12

Front View of PHMI

Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 13

Cleaning the Screen

CAUTION: Do not clean the unit while it

Enable Switch on PHMI

Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 15

Position Status for Enable Switch Contacts

Switch Released Switch depressed to second position

Switch depressed to third position Switch depressed to forth position

Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 16

Motion Enable Status for Enable Switch Positions

Note: The PHMI is used when entering a cell

Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 17

E-Stop Pushbutton on PHMI

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Do / Undo Pushbuttons on PHMI

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Key Switch on PHMI

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Analog Knob on PHMI

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Ethernet Receptacle Wiring for Connection Box PN

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24VDC Power Wiring

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Electrical Schematic for Terminal Strip 1 Wiring

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24VDC Power Wiring

24VDC Power Wiring

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Electrical Schematic for Terminal Strip 2 Wiring

Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 30

10 Meter Connecting Cable

Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 31

Replacing the Siemens PHMI

Replacing the Siemens PHMI

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Replacing the Siemens PHMI

Copyright 2008. General Motors Corporation. All Rights Reserved Mod 9 - 34

Replacing the Siemens PHMI