Single Point Cutting Tool

What is Single Point Cutting Tool?

The concept of a single point cutting tool refers to a tool with a single cutting edge used
in the machining process to remove material from a workpiece. A single point cutting
tool is so named because it only has one edge, unlike a multi-point cutting tool, which
has multiple edges.

On lathes and milling machines, single-point cutting tools are frequently used for
turning, facing, and boring operations. Typically, the tool's body is made of a more
durable, more flexible material, such as steel. In contrast, the cutting edge is made of a
hard, wear-resistant material, such as tungsten carbide or ceramic.

Tool cutting edges are shaped and ground to produce the desired geometry, such as
sharp points for drilling and rounded noses for turning. Various factors affect the
cutting properties of tools, such as the surface finish and accuracy of machined surfaces,
including the angle and shape of the cutting edge.

Read Also: What are the different Types of Lathe Cutting Tools Used in Lathe?

Construction of Single Point Cutting Tool

This tool includes a shank and a point that has been sharpened for cutting. There are
four parts to this tool: the face (which slides the chips), the side flanks or major flanks,
the end flanks or minor flanks, and the base.

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The neck of the cutting tool connects the shank to the cutting edge. When machining
deep grooves or cavities, it provides clearance. The tool's cutting edge is the portion that
removes the material from the workpiece. Usually, it consists of a harder, stronger
material than the shank.

The portion of the cutting edge facing the cutting motion is the rake face. It is angled to
let the chip pass through and reduce cutting forces. The part of the cutting edge that
faces away from the cutting motion is known as the flank face. It helps in controlling
chip flow and supports the cutting edge.

The point or edge of the cutting tool that comes into contact with the workpiece is called
the tip. It is usually rounded or angled to reduce the possibility of chipping or breaking.

Read Also: 22 Different Types of Lathe Machine Operations [Complete Guide]

Types of Single Point Cutting Tools

Single point cutting tools are classified into two types:

#1 Single Point Cutting Tool

This tool has only one cutting point or tip. Lathe machines and planning machine tools
are two common examples of single point cutting tools.

#2 Multi-Point Cutting Tool

This tool has multiple cutting points or tips. Milling cutters, grinding wheels, drill tools,
and other multi-point cutting tools are common examples.

Single Point Cutting Tools Materials

To withstand the high temperatures and stresses produced during machining
operations, single point cutting tools are typically made from hard, wear-resistant
materials. Various elements, including the material being machined, the cutting
circumstances, and the desired tool life, will all affect the material choice.

Single point cutting tools are frequently made of the following materials:

#1 High-speed Steel (HSS)

HSS has been alloyed with tungsten, molybdenum, or cobalt to increase its toughness
and wear resistance. However, HSS tools are not as wear-resistant as other tool

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materials. They are still relatively affordable and capable of processing a wide variety of
materials.

#2 Carbides

The material tungsten carbide (WC) or a mixture of tungsten carbide and cobalt is used
to make carbide tools. Compared to HSS tools, carbide tools can machine harder
materials at higher speeds and are much harder and more wear-resistant.

#3 Ceramic Materials

Ceramic tools are extremely durable and resistant to wear because they are made of
silicon nitride (Si3N4) or aluminum oxide (Al2O3). They are used to machine hardened
steels, high-temperature alloys, and other challenging-to-machine materials. Though,
they are fragile and can chip or break easily.

#4 CBN (Cubic Boron Nitride) & Diamond

The hardest and most wear-resistant cutting tool materials are CBN and diamond. They
are used to machine extremely hard materials like hardened steels and superalloys.
However, due to their high cost, they are usually employed in high-precision or high-
production machining operations.

#5 Cemented Carbide

The material used to create these tools is cemented carbide, a hard and wear-resistant
substance. It is a composite material created by mixing tungsten carbide particles with a
metallic binder, usually cobalt. These tools are utilized in machining processes like
turning, milling, and drilling.

Read Also: Types of Metals: Their Properties and Applications [Full Guide]

Single Point Cutting Tool Nomenclature and Geometry

Nomenclature is the methodical naming of various components and angles of a single
point cutting tool. The full nomenclature of a single-point cutting tool is displayed in
the above image.

A list of the components of a typical single point cutting tool nomenclature is provided
below:

1. Shank
2. Face

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3. Base
4. Nose or cutting point
5. Nose radius
6. Heel
7. Flank
8. Cutting edge

#1 Shank

The tool holder on the machine recognizes the shank, which is the main body of the
single point cutting tool. In terms of volume, it makes up a bigger portion of the tool.

#2 Face

The face of the tool is where chips move upward and outward during the machining
process.

#3 Base

In single-point cutting tools, the bottom surface on which the tool stands is called the
base.

#4 Nose or Cutting Point

There is a point in front of the tool where the side and end cutting edges meet, known
as a tool nose. It is also referred to as the tool's cutting point.

#5 Nose Radius

The radius of the nose is known as the nose radius, and it contributes to better surface
finishing and longer tool life.

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#6 Heel

The heel of a single-point cutting tool is defined as the point at which the flank and base
surfaces meet.

#7 Flank

The major flank and minor flank are the two flank surfaces found on cutting tools. A
vertical surface next to the side cutting edge is the major flank.

A minor flank is a vertical surface that lies close to the cutting edge at the end.

However, neither surface is actually vertical; rather, they both have a slight incline
toward the base. The cutting face is also referred to as the flank.

#8 Cutting Edge

Cutting edges are those that are used to remove material during the machining process.
Cutting Edges are produced by faces and cutting surfaces.

Single-point cutting tools have two cutting edges: a side cutting edge and an end
cutting edge.

1. Side cutting edge: Edge or line formed by the face and a minor flank or cutting
surface.
2. End cutting edge: The face and the major flank or major cutting surface forms
the end cutting edge, just like the side cutting edge.

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Single Point Cutting Tool Angels

1. Rake angle
o Back rake angle
o Side rake angle
2. Relief angle
o End relief angle
o Side relief angle
3. Cutting edge angle
o Side cutting edge angle
o End cutting edge angle
4. Clearance Angle

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#1 Rake Angle

An essential geometric component of a single point cutting tool is the rake angle. The
angle formed by the cutting edge and a line perpendicular to the surface of the
workpiece is known as the rake angle.

a) Back Rake Angle

The angle formed between a single-point cutting tool's face and a horizontal line
parallel to the tool's baseline is known as the back rake angle.

If the side cutting edge slopes away from the point and toward the shank, the back rack
angle is positive. If the slope is reversed, the back rack angle is negative.

b) Side Rake Angle

The side rake angle is measured in a plane perpendicular to the base and the side
cutting edge of the tool. It is the angle formed between the tool's face and a line parallel
to the tool's base.

If the slope is toward the cutting edge, the side rack angle is negative. Also, if the slope
is away from the cutting edge, the side rack angle is positive.

#2 Relief Angle

The flank and a perpendicular to the machined surface together make up the relief
angle. It makes sure that the tool does not make contact with the machined surface
while cutting.

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a) End Relief Angle

The angle that forms a right angle with a minor flank or minor cutting face and a
perpendicular line to the base is known as an end relief angle.

b) Side Relief Angle

The angle that forms a right angle with the side between the major flank or major
cutting face and the perpendicular plane to the base is known as the side relief angle.

#3 Cutting Edge Angle

The angle created by the cutting edge and a line perpendicular to the machined surface
is known as the cutting edge angle. It is the standard angle for turning operations is 90
degrees.

a) Side Cutting Edge Angle

It is the angle made by a perpendicular line to the machined surface and the side cutting
edge. It has an impact on the chip's width during cutting.

b) End Cutting Edge Angle

It is the angle made by a perpendicular line to the machined surface and the cutting
edge's end. It affects the chip's thickness when cutting.

#4 Clearance Angle

The clearance angle is the angle formed by a line tangent to the machined surface and
the flank. It enables the tool to move freely over the surface without bumping into it.

Read Also: Lathe Machine Formulas: Cutting speed, Feed, Depth of cut, Machining time

Advantages of Single Point Cutting Tools

1. Turning, facing, boring, and threading are the machining operations that can be
performed with single-point cutting tools.
2. Due to having only one cutting edge, single point cutting tool produce precise
cuts.
3. Compared to other types of cutting tools, like milling cutters, single point cutting
tools are quite affordable.
4. They are made from high-quality materials and designed to withstand high
temperatures and stresses.

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5. Because they are simple to sharpen, these tools can keep their cutting edge and
live longer.
6. They are an effective option because they can rapidly remove material from a
workpiece.
7. Multiple machining operations can be performed with a single point cutting tool.
This eliminates the need for additional tools and lowers inventory costs.

Disadvantages of Single Point Cutting Tools

1. Compared to milling cutters, single-point cutting tools have a limited cutting
speed, resulting in slower machining times.
2. Due to their limited geometry options, single point cutting tools may not be
suitable for all machining operations.
3. If single point cutting tools are not used properly, workpiece damage may result.
4. As opposed to other cutting tools, these tools require a higher level of skills to
use.
5. The use of single point cutting tools may be limited in some applications because
they may not be suitable for all materials, such as hard or brittle materials.

Read Also: What is Lathe Chuck? Types, Parts, Working with [Complete Guide]

Applications of Single Point Cutting Tools

Single-point cutting tools are employed in various processes, including turning, boring,
facing, and threading. In manufacturing processes, they are often used to remove
material from a workpiece and shape it into the desired shape.

Here are some examples of specific applications for single-point cutting tools:

#1 Turning

In turning operations, single point cutting tools are commonly used to remove material
from a rotating workpiece. To shape the workpiece into a cylinder, the tool is fed into
the workpiece while mounted on a tool holder.

#2 Boring

Boring is a technique used to enlarge an existing hole in a workpiece. During this

process, the material inside the hole is removed using a single point cutting tool.

#3 Facing

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Making a flat surface on the end of a workpiece is known as facing. In this process,
material from the workpiece's end is removed until the end is flat using single point
cutting tools.

#4 Threading

Cutting threads into a workpiece is the procedure known as threading. The threads are
produced by removing material from the workpiece using single point cutting tools.

Closing It Up
That’s it. Thanks for reading. I hope I have covered everything about the “Single Point
Cutting Tool.” It would be helpful if you could let me know if there was anything I
missed or if you have any doubts about anything I wrote.

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