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Jcat 1991
Jcat 1991
Using a combination of FTIR spectroscopy and GC kinetic methods, we have studied in detail
the adsorption and dehydration reaction of tert-butanol (t-BuOH) on H-ZSM-5. From FTIR studies
of the kinetics of t-BuOH adsorption, we estimate the diffusion coefficient of t-BuOH in the zeolite
channels as 5 x 10 -II cmZs -j at 23°C. The course of the dehydration reaction with time (in the
temperature interval 23-60°C) is followed by simultaneous growth of a peak for adsorbed water,
changes in the stretching and deformation vibrations for the adsorbed organic, and changes in the
nature of the H-bonded species. These changes show that dehydration is accompanied by rapid
isomerization and oligomerization of the butene product (the rates of isomerization and oligomeriza-
tion substantially exceed the rate of dehydration), making it impossible to identify the intermediate
for the dehydration reaction (be it carbonium ion or alkoxy species). Under reaction conditions the
oligomers (most likely linear Cs species) remain adsorbed on the active sites inside the zeolite
channels, resulting in rapid deactivation of the sites. When the sites within the zeolite pores are
completely deactivated, the dehydration reaction proceeds on sites located at the external surface
of the zeolite crystallites. The latter sites are deactivated much more slowly than the former ones
under our reaction conditions. © 1991AcademicPress, lnc.
377
0021-9517/91 $3.00
Copyright © 1991 by Academic Press, Inc.
All rights of reproduction in any form reserved.
378 WILLIAMS ET AL.
clusters (4-6 ~m diameter) which may be of aerosil). The sample was then cooled to
composed of aggregates of smaller crystal- the desired temperature and the IR spec-
lites (see Figure 1). An aerosil sample (A- trum of the dehydrated sample was recorded
300, USSR) with a surface area of 300 m2g- for reference purposes. The required
has also been used, as an inert sorbent for amount of alcohol was then injected into
comparison with the zeolite. Tert-butanol the cell and the kinetics of adsorption and
(AR grade) was distilled and stored over reaction were studied by following changes
molecular sieve to remove any remaining in the IR spectra with time. The amount of
traces of water. All gases were dried over alcohol added was such that [ROH]/[H ÷ ] =
molecular sieves prior to use; the residual 1.0. In these kinetic studies, spectra (of 10
water content was below 10 ppm. scans each) can be collected every 25 s or
so in the wavenumber interval 1200-4000
2.2 Apparatus cm-1. By plotting the difference between
2.2.1 Kinetic GC studies. The dehydra- these spectra and the spectrum of the purely
tion reaction was studied in a flow micro- dehydrated sample, one can see the spec-
catalytic reactor using a pelletized sample trum of the adsorbed species. For non-
(0.3-0.5 mm size fraction) and a sample kinetic work, a typical number of scans was
mass of typically 0.02 g; full details are given 200, with a resolution of 4 cm- 1.
in Ref. (•6). Briefly, the butanol was fed into 3. RESULTS AND DISCUSSION
the reactor as a gaseous mixture with helium
(alcohol concentration typically 1.1 mol%, 3.1 Interpretation o f lR Spectra
overall pressure 1 atm). The gas flow rate Typical IR spectra after exposure to alco-
was typically 30-40 cm3/min. The reaction hol at room temperature are shown in Fig.
was studied in the temperature range 2 both for the zeolite sample 2 (Fig. 2a) and
40-60°C, and conversion was kept to < 10%. for aerosil (Fig. 2b). Here and below, these
Water, butene, and unreacted alcohol were are difference spectra, subtracting the spec-
analyzed by on-line gas chromatography. trum for the pure dehydrated sample of the
The reaction rate (in terms of butene and same sorbent, which is used as a reference.
water evolution) is defined as Here there are peaks associated with the
adsorbed organic species (alcohol or prod-
W (C4H8) = F " [ c 4 n s ] / m
ucts of its reactions) and with the sorbent
and OH groups. The adsorbed organic species
gives rise to three sets of peaks, namely
W (H20) = F . [HaO]/m,
those in the range 2800-3000 cm -1 (C-H
where F is the helium-alcohol flow rate stretching vibrations), those at -1470 cm-
(cm3/s), [C4H8] and [H:O] are the butene and -1380 cm -1 (C-H deformation vibra-
and water concentrations, respectively tions), and a broader peak centered around
(molecules/cm3), and m is the sample mass 3500-3700 cm-1 (O-H vibrations of the al-
(g). cohol) (18). The peak at -1380 cm -1 has
2.2.2 Infrared (IR) studies. FTIR studies two components, viz. a very intense peak at
of the dehydration reaction were carried out 1375 cm-~ and a much weaker peak at 1394
in a thermostatted in situ IR cell on a Bruker cm- ~(these peaks being best resolved in the
FTIR spectrometer (IFS-113V). The con- spectrum in Fig. 2b). This is characteristic of
struction of the IR cell is described in more C - H deformations in a (CH3)3C- fragment
detail in Ref. (16). The zeolite samples were (18) such as the one in t-BuOH. A weak
pressed into self-supporting discs (mass typ- shoulder to the 1470 cm- ~peak is observed
ically 25 mg, p = 6-12 mg/cm2). The tablets at -1440 cm -~ for room temperature ad-
were calcined for 1 h in air and 2 h in vac- sorption on the zeolite, but this shoulder is
uum (10 -4 TOil') at 450°C (500°C in the case absent at higher temperatures (see later).
380 WILLIAMS ET AL.
FIG. 1. Scanning electron micrographs for the ZSM-5 samples: (a) sample 2, OS-4 pm crystallites,
which may be composed of aggregates of smaller crystallites; (b) sample 4, 15-20 pm crystallites; (c)
sample 5, 4-6 pm crystallites, which may be composed of aggregates of smaller crystallites.
t-BuOH DEHYDRATION ON NaH-ZSM-5 381
FIG. 1--Continued.
The peaks for the stretching vibrations of shows that even at room temperature, dehy-
OH groups of the sorbents are observed as dration takes place to some extent. How-
sharp "negative" peaks at 3740 cm -1 for ever, one should bear in mind that there may
terminal SiOH groups of aerosil (19) and at be sample heating in the initial few seconds
3610 c m - t for the acidic bridged OH groups after exposure to adsorbate (heat of adsorp-
in ZSM-5 (20). The negative peak shows the tion effect), giving an apparent higher de-
immediate decrease in the number of free gree of reaction than would otherwise be
OH groups in aerosil or zeolite on exposure
to alcohol. In the case of aerosil, the SiOH
groups weakly interact with t-BuOH, and
the perturbed OH groups of aerosil give rise
to a broad peak at -3300 c m - t (19). The
alcohol molecules interact more strongly
with the acidic OH groups of ZSM-5, giving "o
observed for a thermostatted sample at samples 4 and 5 (same Si/A1 ratio and differ-
room temperature. Note also that the extent ent crystallite sizes). Figure 3a shows the
of reaction at room temperature is low. results for the 1470 cm- 1 peak which, since
Therefore other peaks typical for the water/ it arises from deformation vibrations in both
ZSM-5 system, i.e., broad components at C H 3 and CH 2 groups, should be an indicator
-2450 cm-1 (OH-groups of zeolite bonding of the total amount of adsorbed organic spe-
to water) and 3690 cm-1 (OH-groups of wa- cies (alcohol or reaction products). The ex-
ter), are not observed in Fig. 2a because perimental data are displayed in terms of the
of their low intensity and overlap with the kinetic dependence of the relative optical
peaks at -2450 cm-~ (OH-groups of zeolite density
bonded to alcohol) and 3500-3700 cm -~
(OH-groups of alcohol). However, these ad- 11470 = D1470/(DI470)~,
ditional peaks involving water become
clearly visible at higher extent of reaction where (D1470)~is the optical density of the
(see later, Section 3.3.2, Fig. 4). difference peak after prolonged exposure,
Let us now consider in more detail the when adsorption is already complete.
characteristic deformation peaks at 1380 For sample 5, there is a gradual growth in
and 1470 cm -1. The peak at 1380 cm -~ cor- peak intensity during the first 2 min after
responds to the symmetric deformation vi- exposure to alcohol; i.e., adsorption is tak-
bration of - C H 3 fragments while that at ing place up to a saturation. Subsequently
1470 cm -~ is in the region for deformation the peak intensity remains constant at this
vibrations of both >CH2 and - C H 3 frag- value of saturated adsorption. The increase
m e n t s (18). For purely adsorbed t-BuOH, in the 1470 cm-1 peak is accompanied by a
there will, of course, be no contribution to simultaneous decrease in the intensity of the
the 1470 cm -1 peak from the deformation zeolite acid OH-peak at 3610 cm- 1(Fig. 3b),
in >CHz groups. However, if dehydration as more alcohol molecules diffuse into the
takes place, >CH~ groups may be formed, bulk of the zeolite crystallites and adsorb
and will contribute to the peak. Thus by onto the zeolite OH groups. For sample 4,
monitoring the change in intensity of these on the other hand, a much more gradual
two characteristic peaks, it should be possi- growth in the peak intensity is observed with
ble to follow the change in concentration of time. Thus the rate of adsorption is a func-
C H 3 and >CH2 fragments in the adsorbed tion of crystallite size, being much slower
species with time, i.e., one can follow the for the 20/xm crystallites than for the 4-6
course of adsorption and reaction. /xm aggregates. This shows the diffusion na-
ture of the adsorption kinetics.
3.2 IR Studies o f t-BuOH Diffusion At low sorbate concentrations, the uptake
In order to find out whether the dehydra- will be proportional to t 1/2 (3) and for our
tion reaction is controlled by the diffusion case of cubes of side, l, is described by
of t-BuOH in the zeolite channels, we have
followed, by means of IR spectroscopy, the Qt _ ( D 1470)t _ ~ ~ V ~ / ~ ,
uptake of t-BuOH on all three ZSM-5 sam-
ples at room temperature, 23°C (when the
degree of reaction is expected, and was where Qt and Q~ are the uptake at time t
found, to be considerably reduced). Sam- and at saturation, respectively, and 5~ is the
ples 4 and 5 have the same Si/AI ratio but diffusion coefficient.
different crystallite sizes, and sample 2 has A plot of/1470 versus N/t for sample 4 is
Na ÷ ions in addition to H + (Fig. 1, Table 1). shown in Fig. 3c. It is seen to be close to
The results in Fig. 3 show the change in linear. The fact that the straight line in Fig.
intensity of these two peaks with time for 3c does not go through the origin may be the
t-BuOH DEHYDRATION ON NaH-ZSM-5 383
Q 1.0 ,C '~, O-
0.8
0.6
<9
0.2
0 5 10 15 20 25 30
' . . . . .10 . . 2'0 - A00H xl02
Time/ rain, d 1.oTr
C 1.0
0.81 ~ o
e
0.8
f 11380. 6
0.6
0.t,
I1470 0.4
0.2 0.2
0.0 I i I I I I I I I I I i I
10 20 30 10 20
/ 1/2 Ti.me / min
FIG. 3. IR spectroscopic studies of diffusion and reaction of t-BuOH on H-ZSM-5 at 23°C. (a) Change
in intensity as a function of time after exposure to t-BuOH, for the 1470 cm -1 peak: (0) sample 4, (©)
sample 5. This peak corresponds to deformation vibrations in both CH3 and CH 2 organic fragments,
and hence show the course of adsorption as function of time. (b) Decrease in the optical density of the
zeolite OH-peak (3610 cm- 1) and the corresponding increase in the optical density of the CH 3 + CH 2
peak (1470 cm-i), as adsorption proceeds, for sample 5. Eventually the zeolite OH-peak decreases to
zero, showing that all the zeolite OH-groups are accessible to reactant. (c) Plot of I1470versus t 1/2for
H-ZSM-5 sample 4, The estimated diffusion coefficient is 5 x 10-Hcm2s -~. (d) Change in intensity as
a function of time after exposure to t-BuOH, for the 1380 cm -I peak. This peak corresponds to
deformation vibrations in CH 3 groups only. (0) sample 4, (©) sample 5. Peak intensities, rather than
peak areas are measured since there is no significant change in peak widths as a function of time. The
actual function plotted in 3a and 3d is the relative optical density D/D~, normalized with respect to the
optical density of the same peak after prolonged exposure, when adsorption is complete, and reaction
has not taken place (see text for more details).
Recently, Choudhary and Akolekar (24) sorbed on these different samples, peak area
referred to unpublished results for the diffu- rather than peak height is used. The average
sion coefficient of tert-butanol in H-ZSM-5, value for this ratio is 3.6 +-- 0.4. The error in
giving a value of 1 × 10-~2cm2s-1, which this ratio gives rise to a systematic error of
again is in reasonable agreement with the ca. 10% in the curves presented in Fig. 3d;
values determined in the current work. this leaves the general form of the curves
The results for the 1380 cm -1 peak are unchanged but means that the final peak in-
shown in Fig. 3d, using similar coordinates tensity (at t = 20 min) is accurate only to
to those used in Fig. 3a, namely, ca. 10%.
In this case of purely adsorbed alcohol
I1380 = D1380/(DI380)~, (and no reaction), the functions 11470 and
11380, obtained in this manner, should be
where again (D1380)~ is the optical density identical and should asymptotically ap-
of the difference peak when adsorption is proach 1.0. If we inspect the results in Fig.
complete, and no reaction has taken place. 3d, then for sample 5 we see that the peak
If the dehydration reaction were to take intensity grows to 1.0 in the first minute after
place, then taking the most simplistic view exposure to alcohol; this accompanies the
(ignoring for the time being complicating ef- increase in the 1470 cm-~ peak and shows
fects of isomerization and oligomerization), increasing adsorption of alcohol onto the
we have sample. Subsequently, the intensity of the
1380 cm -1 peak falls with time. Note that
CH 3 CI-[ 3 the peak at 1380 cm -1 from CH3 groups is
I \ anomalously intense for C H 3 groups belong-
C H 3 - - C - - O H --~ C~CH2,
I / ing to (CH3)3C-fragments. For example, the
CH3 CH 3 decrease in the intensity of this peak on go-
i.e., 3(CH3)--~ 2(CH3) + (CH2) ing from t-BuOH or/-butane to, say, i-buta-
nol, is considerably more than expected
Thus we see that on reaction, the number of simply from the decrease in the number of
CH 3 groups may decrease. This would give C H 3 groups in the molecule (18). Thus the
rise to a superposition of an increase in the fall in intensity of the 1380 cm-~ peak in our
number of C H 3 groups owing to adsorption, case may result from the decrease both in
and a decrease in their number owing to the number of (CH3)3C-fragments and in the
reaction. In such a case, it is not possible total number of C H 3 groups in the sample.
to observe (D1380)~ experimentally, and we The total number of C H 3 + C H 2 groups
must calculate it from the expression (1470 cm-l), however, remains constant as
suggested by Fig. 3a. Thus the decrease in
the CH 3 peak is not caused by desorption of
(D1380)~ : (D1470)~" 81380 ,
~1470 adsorbed species but rather from the dehy-
dration reaction, resulting in a decrease in
where e1380/e1470is the ratio of the intensities the amount of (CH3)3C-groups and the for-
of the respective peaks when no dehydra- mation of water, as shown by the appear-
tion has taken place. Estimates for this ratio ance and growth of the peak at 1640 cm -1
are obtained both for alcohol adsorbed on characteristic of adsorbed water (see Fig.
aerosil at room temperature (where no dehy- 2a).
dration takes place, see Fig. 2b) and for the For sample 4, a much more gradual in-
three ZSM-5 samples, taking peak intensi- crease is observed in the intensity of the
ties at t = 25 s (first point, and hence mini- 1380 cm- J peak, which accompanies the in-
mum degree of dehydration). Owing to the crease in the intensity of the 1470 cm -1
difference in peak widths for alcohol ad- peak, and shows the slow adsorption of t-
t-BuOH DEHYDRATION ON NaH-ZSM-5 385
a b 0.4
OA ...~
0.3t
~ 0.3
f
" 0.2
0,2
1).I 0.1
= z L L I i i , , [
10
h , . , , , , , , I
20
,, ~, ,, L i ~ [
3O
0
10
Time/rain
Z0 ]0
"time / rain
c
0.2
o
- &O C H 3
0,1
O ••
0 0.1
I I
0,2
"t'AOH2 0
FIG. 5. Changes in intensities of the peaks at 1460 cm -j ((3), 1375 c m -1 ( O ) , and 1640 cm -t (D) as a
function of time, in the course of reaction in the temperature range 23-60°C, for sample 2: (a) reaction
at 40°C; (b) reaction at 60°C; (c) --ADcH3versus +ADH:o from IR spectra of reaction at all three
temperatures 23°C (E3), 40°C (O), 60°C (O). AD = Dr - Dto, where to is the time at which adsorption
is complete, as determined from the intensity of the peak at 1460 cm -x. to has values of 50, 75, and
180 s for reaction at 60, 40, and 23°C, respectively.
stretch), but in all experimental spectra, a groups. Since the water p e a k shows that
third p e a k in b e t w e e n these two is also ob- 50% reaction has already taken place, it
served and is usually assigned to an over- seems very likely that the growth of the cen-
tone (18). H o w e v e r , C H z groups also give tral c o m p o n e n t arises from C H 2 groups in
rise to two p e a k s in this region, slightly the reaction products and the shift in p e a k
shifted to lower w a v e n u m b e r , typically a positions with time merely reflects the fur-
m o d e r a t e l y intense p e a k at 2930-2900 c m - J ther course of reaction. A similar increase
( a s y m m e t r i c C - H stretch) and a w e a k e r in C H 2 concentration (as determined f r o m
peak at - 2 8 5 0 cm -1 (symmetric C - H analysis of the v ( C - H ) region) has recently
stretch) (18). Thus the v ( C - H ) region in the been reported (25) for the reaction of pro-
first s p e c t r u m could either be due to C H s pan-2-ol on H-ZSM-5.
groups only, with an o v e r t o n e c o m p o n e n t As time goes on, the central c o m p o n e n t
at 2950 c m - =(as for t - B u O H on aerosil, Fig. increases relative to the 2980/2960 c m - 1
2b), or the central c o m p o n e n t could arise peak paralleling the decrease of the 1375
f r o m a s y m m e t r i c C - H vibrations in C H 2 cm-= p e a k in the C - H deformation region.
groups, the w e a k e r p e a k f r o m s y m m e t r i c This shows the increase in concentration
C - H vibrations being obscured by the of C H 2 groups at the expense of (CH3)3C-
stronger p e a k from C - H vibrations in CHa groups during reaction. We thus differ f r o m
388 WILLIAMS ET AL.
Aronson et al. who interpret their spectro- ciated with alcohol molecules to ones asso-
scopic data as evidence for the presence of ciated with water molecules.
tert-butyl carbonium ions (8) or silyl tert- Thus during the course of reaction, at
butyl ether (10) as prevailing intermediates least some of the zeolite OH groups have
in the dehydration of tert-butanol. been freed of adsorbed butyl. The only pos-
While the change in [CH3]/[CHz] accom- sibility (since no desorption of organic prod-
panying dehydration makes it unlikely that uct takes place) seems to be that the butyl
t-butyl species are present to any great ex- intermediate desorbs and reacts with a
tent, it does not allow one to distinguish neighboring adsorbed butyl, forming an ad-
immediately between other adsorbed butyl sorbed oligomer on that active site; mean-
isomers and adsorbed oligomers. However, while, the thus vacated ZOH-group is able
we introduce the equivalent of 1 alcohol to interact with a water molecule, giving rise
molecule for every zeolite OH group, i.e., to the observed spectrum. The possibility
[ROH] : [ZOH] = I. Thus if all the organic that a substantial fraction of the butyl inter-
species are present as simple ZO-butyl mediate becomes adsorbed on Lewis acid
groups, then there will be no free zeolite OH sites, thus liberating zeolite OH groups, can
groups. If adsorbed oligomers are formed, be excluded because the concentration of
then some of these zeolite OH groups will Lewis acid sites in sample 2 was shown in
become vacant. Let us consider further the Ref. (16) to be much smaller than that of
spectral regions involving the OH-groups. OH-groups.
As described in Section 3.1, at room temper- Thus in the spectra in Fig. 4, we are able
ature when we have mostly adsorbed alco- to follow the alcohol dehydration reaction
hol (and only a small degree of reaction), by the growth of the water deformation
we observe two broad component peaks at peak, but the so-formed butene oligomer-
-2450 and -1500 cm-1 arising from zeolite izes and remains adsorbed on the active cen-
OH-groups interacting with alcohol. The ters. Various isomeric oligomers can in prin-
changes in these regions at 60°C, where re- ciple be formed. However, on the basis of
action takes place rapidly, are shown in Fig. the changes in the C - H stretching and defor-
4. As time increases, the broad component mation vibration regions as reaction pro-
at -1500 cm -~ disappears, while the broad ceeds, it seems very likely that the adsorbed
peak at -2450 cm-1 shifts to the left to a oligomer is a linear C8 species of the type
new sharper maximum. There is an accom- -O-(CH2)7-CH 3. This conclusion is sup-
panying change in the 3500-3700 cm-1 re- ported by the following observations. As
gion, with the growth of a peak at -3690 reaction proceeds:
cm- 1. These final peak positions correspond (1) [(CH3)3C-] $ (since I1375 ~ )
to those observed for water adsorbed on (2) [CH2] 1' (since 129401' ).
H-ZSM-5, as reported elsewhere (16, 25), Furthermore, the v(C-H) peak for CH z
where with a water to zeolite OH-group ra- groups at 2940 cm- 1 is intense at the end of
tio [H20]/[ZOH] of < 1 : 1 , peaks are ob- reaction (see Fig. 4, 60°C), being slightly
served at -3690 cm- ~corresponding to OH higher than the v(C-H) peak for CH 3 groups
vibrations in water molecules, two broad at 2960 cm-1. In contrast, for n-BuOH ad-
peaks at -2890 and -2450 cm-1 for zeolite sorbed on aerosil (with no reaction), the
OH-groups interacting with adsorbed water, v(CH2) peak is significantly less intense than
and a water deformation peak at 1640 cm- 1. the p(CH3) peak, and this in the case where
In our spectra, the 2890 cm-1 region is ob- the molecule has 1CH3 : 3CH2 (26). The na-
scured by the much stronger v(C-H) bands, ture of the C - H stretching region in an oligo-
but the remaining peaks are observed. Thus mer bound to the zeolite as ~ - O - R , would
in the course of reaction, we see a change not be expected to differ much from those
from a zeolite with its acid OH-groups asso- in the OR-fragment of alcohol since while
t-BuOH DEHYDRATION ON NaH-ZSM-5 389
the possible different electronegativity of more or less complete, as judged by the in-
the oxygen atom in the two cases might be tensity of the peak at 1460 cm-1), we find
expected to influence the first CH z group, that at a given reaction temperature, the rate
its influence should progressively decrease constants for the decay of (CH3)3C-groups
for groups further a w a y . Indeed, for OH and water formation have the same value.
vibrations in X3C-OH and X3C-CO-OH, it These data can be explained if we assume
is found (27) that on substituting X = H by that in the sequence of reactions--dehydra-
X = CI, a small shift is observed in the tion, isomerization (oligomerization)--the
frequency of the OH vibration; however, rate-determining step is dehydration. From
substitution in X 3 C - C H 2 - O H c a u s e s no the rate constants determined at 40 and
change. Thus, comparing the spectra of the 60°C, we can obtain an estimate for the acti-
observed oligomer with that of n-butanol, it vation energy for dehydration of 19 --- 3 kcal/
seems likely that the oligomer may have mol. Thus the processes taking place are
three or more CH2 groups per CH3. If the slow dehydration of alcohol, accompanied
oligomer is a dimer (C8 oligomer), this is by fast isomerization and oligomerization
only possible in the case of a linear to linear adsorbed C8 species (and possibly
- O - ( C H 2 ) 7 - C H 3 species. One cannot ex- higher oligomers):
clude unambiguously further oligomeriza-
tion of butene inside the ZSM-5 channels, kisomerization, koligomerization >~ kdehydration
giving C12 and higher oligomers. However, Rapid oligomerization is consistent with the
note that according to GC-MS studies it is recent results of Haw et al. (14) who observe
mainly C 8 species that desorb into the gas that for the propene/H-Y system, oligomer-
phase on heating a H-ZSM-5 sample (on ization is considerably faster than desorp-
which previously butanol dehydration was tion ofpropene from the active centers. Sim-
carried out) at elevated temperatures. The ilarly literature data, e.g., Ref (30), suggest
suggested, preferred formation of linear that butene oligomerizes on H-ZSM-5 under
rather than branched Ca oligomers is under- mild conditions. The decrease in C H 3
standable within the narrow confines of the groups with time, as follows from the above
ZSM-5 pores (-5.5,~ diameter (28)) and discussion of the data (Figs. 4 and 5a, 5b),
agrees with ~3C NMR results reported in arise from isomerization, but since both
Ref. (29) for the study of olefin reactions in isomerization and oligomerization are fast,
ZSM-5. we cannot determine whether they take
3.3.3 Dehydration as the rate-determin- place in a specific order.
ing step. Thus dehydration of t-BuOH is
accompanied by both isomerization and 3.4 GC Kinetic Studies
oligomerization of the so-formed butene In Section 3.3, we reported on the reac-
fragments. The identical proportionality of tion in a static IR cell, where all the products
-- ADcH3 and + ADH20 for all three tempera- remain adsorbed on the zeolite. We have
tures (Fig. 5c) shows that a similar process also studied the reaction at the same temper-
of dehydration accompanied by isomeriza- ature of 60°C in a flow reactor, where prod-
tion and oligomerization to linear C8 ad- ucts may desorb owing to the continuous
sorbed species, takes place in all these flow of alcohol reagent, and are registered
cases. by on-line GC. Thus in the GC kinetic stud-
From the data in Fig. 5a and 5b, it is possi- ies, we analyze the products that desorb;
ble to estimate the rate constants for dehy- this is complementary to our IR studies,
dration and isomerization at 40 and 60°C. where we monitor adsorbed species. Typi-
Thus, treating the data for the C H 3 and wa- cal results for GC kinetic studies of dehydra-
ter curves as first-order exponentials (taken tion are shown in Fig. 6. The rate of evolu-
from the point at t o , where adsorption is tion of water gradually grows to a steady-
390 WILLIAMS ET AL.
"7
l°II
| He.t-BuO. I I iI He.t-BuOH
t l
Note also that the amount of alcohol ad-
sorbed on the catalyst in 1 min in GC experi-
'vi
'I/ ments is indeed sufficient to block the OH-
groups of the catalyst with oligomers formed
'I/ upon alcohol dehydration. After this rapid
deactivation to a steady-state level, only ac-
x
tive sites located at the external surface of
the ZSM-5 crystallites continue to work in
t-BuOH dehydration. These active sites are
deactivated more slowly than those located
in the zeolite channels and they provide the
Time / rain
same steady-state rates of butene and water
evolution from t-BuOH both before and
FIG. 6. Results of GC kinetic studies for t-BuOH after purging. This very much resembles the
dehydration on Na-H-ZSM-5, sample 2 at 60°C (flow results for i-BuOH dehydration on a more
reactor, [t-BuOH] = 1.1 mol%, m = 0.126 g, flow rate
= 34.5 ml/min). At t = 40 min, the helium-alcohol
open system, namely amorphous alumino-
mixture is replaced by pure helium, and reactant and silicate, where the absence of pore con-
products desorb (purging). After 15 min of purging, finement reduced the probability of bimolec-
reactant mixture is again introduced and the kinetics of ular butene collisions to such an extent that
dehydration studied further. (@) butene, (O) water. no deactivation from oligomerization was
observed during reaction, and the steady-
state activity before and after purging are
state value while the rate of evolution of identical (15).
butene is initially very high and then rapidly Thus we conclude that the steady-state
decreases to the steady-state rate. After 40 rate that we finally observe for t-BuOH de-
mirt on stream, the helium-alcohol mixture hydration arises from reaction occurring at
is replaced by pure helium, and unreacted the external surfaces of the zeolite crystal-
alcohol together with butene and water, is lites, rather than in the internal volume. Un-
desorbed. When the helium-alcohol reac- der these conditions, the determination of
tion mixture is again passed through the reaction rate constants from kinetic data be-
sample, the rate of evolution of butene is comes a complicated problem involving the
initially identical to the steady-state rate ob- determination of the zeolite external surface
served prior to desorption with very slow area and the depth of the working layer.
deactivation with time; i.e., the initial high In addition, the reaction rate will strongly
activity followed by rapid deactivation is depend on crystallite size and crystallite size
no longer observed. This means that rapid distribution, resulting in problems of repro-
deactivation is complete before purging. ducibility from sample to sample. As a re-
From our IR studies at the same tempera- sult, we have not pursued these kinetic
ture, we see rapid formation of oligomers studies.
which remain adsorbed on the zeolite active
centers. Thus it is the poisoning of the active 4. CONCLUSIONS
sites inside the zeolite channels by adsorbed From IR studies, it has been possible to
oligomers that can explain the rapid deacti- follow all the processes taking place in the
vation observed in the GC kinetic studies. t-BuOH/H-ZSM-5 system, namely, adsorp-
The latter statement agrees with the fact that tion, dehydration, isomerization, and oligo-
the characteristic time for catalyst deactiva- merization. The IR studies of adsorption ki-
tion in GC experiments (Fig. 6) is close to netics allow us to estimate the diffusion
t-BuOH DEHYDRATION ON NaH-ZSM-5 391
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