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SECTION - 02220

EXCAVATION, FILLING AND GRADING

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Excavation, filling, and grading for this Work includes, but is not necessarily limited to:

(a) Excavating for footings and foundations;


(b) Filling and backfilling to attain indicated grades;
(c) Trenching and trench backfilling;
(d) Rough and finish grading of the site.

1.1.2 Related Work Described Elsewhere:

Testing laboratory services

1.2 JOB CONDITIONS

1.2.1 Dust Control:

(a) Use all means necessary to control dust on and near the Work and on and near all off-site other
areas if such dust is caused by the Contractor's operations during performance of the Work or if
resulting from the condition in which the Contractor leaves the site.

(b) Thoroughly moisten all surfaces as required to prevent dust being a nuisance to the public,
neighbors and concurrent performance of other work on the site.

1.2.2 Protection:

(a) Use all means necessary to protect all materials of this Section before, during and after
installation and to protect all objects designated to remain.

(b) In the event of damage, immediately make all repairs and replacements necessary to the approval
of the A/E and at no additional cost to the Government.

PART TWO - PRODUCTS

2.1 FILL MATERIAL, GENERAL

2.1.1 Approval Required: All fill material shall be subject to the approval of the A/E.

2.2 FILL MATERIAL

All fill material shall have a plasticity index of 15 or less and shall be free from organicmatter and other
deleterious substance.

PART THREE - EXECUTION

3.1 GENERAL

3.1.1 Familiarization: Prior to all work of this Section, become thoroughly familiar with the site, the site
conditions, and all portions of the Work falling within this Section.

02220.DOC pg 5 of 6
3.1.2 Backfilling Prior to Approvals:

(a) Do not allow or cause any of the work performed or installed to be covered up or enclosed by work of this
Section prior to all required inspections, tests, and approvals.

(b) Should any of the work be so enclosed or covered up before it has been approved, uncover all such work
at no additional cost to the Government.

(c) After the work has been completely tested, inspected, and approved, make all repairs and replacements
necessary to restore the Work to the condition in which it was found at the time of uncovering, all at no
additional cost to the Government.

3.2 FINISH ELEVATIONS AND LINES

Accurately set all finish elevations and lines. Carefully preserve all data and monuments set and, if
displaced or lost, immediately replace to the approval of the A/E and at no additional cost to the Government.

3.3 EXCAVATING

3.3.1 Depressions: Where depressions result from, or have resulted from, the removal of surface or subsurface
obstructions, open the depression to equipment working width and remove all debris and soft material as directed
by the A/E.

3.3.2 Other Areas: Excavate to grades shown on the Drawings. Where excavation grades are not shown on the
Drawings, excavate as required to accommodate the installation.

3.3.3 Overexposing: Backfill and compact all over-excavated areas as specified for fill below, and at no
additional cost to the Government.

3.4 PREPARATION OF SUB-GRADE

3.4.1 Scarifying: After the site has been cleared, stripped, and excavated to within six inches of the specified
depths for re-compaction, scarify the exposed surface to a minimum depth of six inches, thoroughly moisture-
condition, and compact to the requirements specified for fill below.

3.4.2 Leveling: Remove all ruts, hummocks, and other uneven surfaces by surface grading prior to placement of
fill.

3.5 EXCESS WATER CONTROL

3.5.1 Unfavorable Weather: Do not place, spread, or roll fill material during unfavorable weather conditions.
Do not resume operations until moisture content and fill density are satisfactory to the A/E.

3.5.2 Flooding: Provide berms or channels to prevent flooding of subgrade. Promptly remove all water
collecting in depression.

3.5.3 Softened Subgrade: Where soil has been softened or eroded by flooding or placement during unfavorable
weather, remove all damaged areas and re-compact as specified for fill and compaction below.

3.5.4 Dewatering:

(a) Provide and maintain at all times during construction, ample means and devices with which to remove
promptly and dispose of all water from every source entering the excavations or other parts of the Work.

(b) Dewater by means which will ensure dry excavations and the preservation of the final lines and grades of
bottoms of excavations.

02220.DOC pg 5 of 6
3.6 FILL AND COMPACTION

3.6.1 Filling: After subgrade compaction has been approved by the A/E spread approved fill material in layers
not exceeding eight inches in un-compacted thickness.

3.6.2 Moisture-Conditioning: Water or aerate the fill material as necessary, and thoroughly mix to obtain a
moisture content at or within 3% of optimum which will permit proper compaction.

3.6.3 Compaction, General: Compact each soil layer to at least the specified minimum degree. Repeat
compaction process until plan grade is attained.

3.6.4 Degree of Compaction Requirements:

(a) Structural Fill: Densify all structural fill, including re-compacted existing fill and backfill, to a minimum
degree of compaction of 95%.

(b) Pavement Areas: Compact the upper six inches of fill in pavement areas to a minimum degree of
compaction of 95%.

3.6.5 Jetting: will not be permitted unless specifically authorized by the A/E for densification of cohesionless
material.

3.7 GRADING

3.7.1 General: Except as otherwise directed by the A/E, perform all rough and finish grading required to attain
the elevations shown on the Drawings.

3.7.2 Grading Tolerance:

(a) Rough Grade: Building and parking areas: Plus or minus 0.1 foot.

(b) Finish Grade:

(1) Parking areas: Plus or minus 0.05 foot.


(2) Landscaped areas: Plus or minus 0.05 foot.

3.7.3 Treatment After Completion of Grading:

(a) After grading is completed and the A/E has finished his inspection, permit no further excavating, filling,or
grading except with the approval of and inspection of the A/E.

(b) Use all means necessary to prevent erosion of freshly graded areas during construction and until such time
as permanent drainage and erosion control measures have been installed.

3.8 EXCAVATING FOR FOOTINGS

3.8.1 Preparation:

To minimize differential settlement, it is essential that earth surfaces upon which footings will be placed be
undisturbed natural earth or shall be compacted to the approval of the A/E and in accordance with the compaction
requirements established in this Section of these Specifications.

3.8.2 Excavating: Excavate to the established lines and grades. Cut off bottom of trenches level, and remove all
loose soil. Where soft spots are encountered, remove all defective material and replace with lean concrete at no
additional cost to the Government.

02220.DOC pg 5 of 6
3.9 PLACING OF GRANULAR CUSHION

Carefully place the specified granular cushion in areas to receive concrete slabs on grade, uniformly
attaining the thickness indicated on the Drawings, and providing all required transition planes.

3.10 TRENCHING

3.10.1 General: Perform all trenching required for the installation of items where the trenching is not specifically
described in other Sections of these Specifications. Make all trenches open vertical construction with sufficient
width to provide free working space at both sides of the trench and around the installed item as required for
caulking, joining, backfilling, and compacting.

3.10.2 Depth: Trench as required to provide the elevations shown on the Drawings. Where elevations are not
shown on the Drawings, trench to sufficient depth to give a minimum of 18 inches of fill above the top of the pipe,
measured from the adjacent finished grade, except provide a minimum of 30 inches cover on asbestos-cement pipe.

3.10.3 Correction of Faulty Grades: Where trench excavation is inadvertently carried below proper elevations,
backfill with material approved by the A/E, and then compact to provide a firm and unyielding subgrade and/or
foundation to the approval of the A/E and at no additional cost to the Government.

3.10.4 Trench Bracing:

(a) Properly support all trenches in strict accordance with all pertinent rules and regulations.

(b) Brace, sheet, and support trench walls in such a manner that they will be safe and that the ground
alongside the excavation will not slide or settle, and that all existing improvements of every kind, whether on public
or private property, will be fully protected from damage.

(c) In the event of damage to such improvements, immediately make all repairs and replacements necessary to
the approval of the A/E and at no additional cost to the Government.

(d) Arrange bracing, sheeting, and shoring so as to not place stress on any portion of the completed Work until
the general construction thereof has proceeded far enough to provide sufficient strength.

3.10.5 Removal of Trench Bracing: Exercise care in the drawing and removal of sheeting, shoring, bracing, and
timbering to prevent collapse and caving of the excavation faces being supported.

3.10.6 Grading and Stockpiling Trenched Material: Control the stockpiling of trenched material in a manner to
prevent water running into the excavations. Do not obstruct surface drainage, but provide means whereby storm
and waste waters maybe diverted into existing gutters, other surface drains, or temporary drains.

3.11 FOUNDATIONS FOR PIPES

3.11.1 General: Grade the trench bottoms to provide a smooth, firm, and stable foundation throughout the length
of the pipe.

3.11.2 Foundation Material: Place a minimum of six inches of the specified material in the bottom of the trench.

3.11.3 Sub-Surface Conditions:

(a) In areas where soft, unstable materials are encountered, remove the unstable materialand replace it with
material approved. Make sufficient depth to develop a firm foundation for the item being installed.

(b) If the need for such over-excavation has been occasioned by an act or failure to act on the part of the
Contractor, make the over-excavation and replacement at no additional cost to the Government.

02220.DOC pg 5 of 6
3.11.4 Shaping:

(a) At each joint in pipe, recess the bottom of the trench as required into the firm foundation in such a manner
as to relieve the bell of the pipe of all load and to ensure continuous bearing of the pipe barrel on the firm
foundation.

(b) Accurately shape all pipe subgrade and fit the bottom of the trench to the pipe shape. Use a drag template
shaped to conform to the outer surface of the pipe if other methods do not produce satisfactory results.

3.12 BEDDING FOR PIPES

3.12.1 General: Place the specified material in the trench, simultaneously on each side of the pipe for the full
width of the trench, to a maximum depth of three feet and a minimum of one foot above the outside diameter of the
pipe barrel.

3.12.2 Densification:

(a) Densify the bedding material after placing by thoroughly saturating with water and vibrating with jetting
equipment and a concrete vibrator stinger, at maximum intervals of two feet along both sides of the pipe.

(b) Take special care to provide firm bedding support on the underside of the pipe and fittings for the full
length of the pipe.

3.12.1 Alternate Bedding: Other bedding procedures and materials may be used if prior written approval has
been obtained.

3.13 BACKFILL FOR PIPES

3.13.1 Using On-Site Materials: After the pipe has been thoroughly bedded and covered, spread the on-site
material in uniform lifts of not more than eight inches in un-compacted thickness, and then compact as specified in
this Section. Repeat the spreading and compacting procedure until adjacent grade level is attained.

END OF SECTION

02220.DOC pg 5 of 6
SECTION 02250 - SITE CONCRETE WORK

PRT ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included:

(a) Concrete walks.

(b) Concrete curbs and gutters.

© Precast concrete parking bumpers.

1.1.2 Related Work Described Elsewhere:

(a) Concrete formwork.

(b) Concrete Reinforcing

© Structural concrete for buildings

1.2 QUALITY ASSURANCE

(a) Comply with standards as specified in this Section and as listed in Section 01085.

(b) In case of conflict between the referenced standards, the more sringent requirements shall govern.

1.3 MATERIALS, WORKMANSHIP, TESTS AND INSPECTION

(a) All concrete Work under this Section shall be in accordance with the requirements under section
“Structural Concrete”, unless otherwise specified herein.

(b) Concrete Strength: All concrete for the Work under this section shall be 2,500 p.s.i. for sidewalks
and curbs, and 3,000 p.s.i. for concrete gutters and trenches.

1.4 EXPANSION JOINTS

Provide expansion joints in curbs and walks spaced not more than 20’-0” on centers unless otherwise
indicated or specified. Joints shall be made using preformed expansion joint filler strip material as specified under
the section “Structural Concrete”.

2.1 PART TWO - PRODUCTS

2.1.1 CONCRETE PARKING BUMPERS

2.1.2 Parking bumpers shall be precast concrete, of length as indicated on the drawings and reinforced the
full length. Minimum compressive strength of concrete shall be 3,500 p.s.i. at 28 days. Bumper surfaces shall be
smooth and free of pits or rock pockets.

A new concete bumper strip shall be broken for testing by the Contractor in the presence of the Owner’s
Inspector.
2.2.1 See section “Structural Concrete” for information regarding “Products”.

3.1 PART THREE - EXECUTION

3.1.1 Placing and Finishing

3.1.2 Exterior Finish Slabs: Final troweling shall product hard, impervious, and nonslip surfaces, free from
defects and blemishes. The finished surface shall be free from low and high spots and shall contact a 10-foot
straight edge for its entire length. A maximum of 1/8” tolerance will be permitted. No dry cement, nor mixture of
dry cement and sand shall be sprinkled on the surface to absorb moisture or stiffen the mix. Burnishing which
produces a smooth, slick surface and be avoided.

(a) exterior paving and Cement Walks: Finish as specified above, except the surface shall be given a non-slip
broom finish. Monolithic stair treads shall be given a hair broom finish.

(b) Expansion Joints: Provide expansion joints where indicated in walks and exterior slabs. If joints are not
indicated, they shall be spaced approximately 20’-0” apart. Joints shall extend entirely through the slab with joint
filler in one piece for the width of the walk or slab. Joint filler shall be 3/8” thick unless otherwise indicated.

© markings: Slabs walks, and paving shall be marked into areas as indicated with markings made with a
“V”-grooving tool. Marks shall be round-edged, free from burrs or obstruction with clean cut angles and shall be
straight and true. Walks, if not indicated, shall be marked off into rectangles of not more than 12 square feet and
shall have a center marking where more than 5 feet wide.

END SECTION
SECTION - 03100
CONCRETE FORMWORK

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Provide formwork in accordance with the provisions of this Section for all cast-in-place
concrete shown on the Drawings or required by other Sections of these Specifications.

1.1.2 Related Work Described Elsewhere: Excavating for footings is described in Section 02220.

1.2 QUALITY ASSURANCE

1.2.1 Design of Formwork: Design of formwork is the Contractor's responsibility.

1.2.2 Standards: Comply with pertinent provisions of the ACI 347 as listed in Section 01085.

1.3 SUBMITTALS

1.3.1 General: Comply with pertinent provisions of Section 01300.

1.3.2 Manufacturer's Data: Within 30 calendar days after award of the Contract, submit manufacturers' data and
installation instructions for proprietary materials including form coatings, ties and accessories, and manufactured
form systems if used.

PART TWO - PRODUCTS

2.1 FORM MATERIALS

2.1.1 Forms:

(a) Construct formwork for exposed (painted or unpainted) concrete surfaces with smooth faced undamaged
plywood or other panel type materials acceptable to the A/E, to provide continuous, straight, smooth as-cast
surfaces. Furnish in largest practicable sizes to minimize number of joints.

(b) Construct formwork for concrete concealed from view or covered with cement plaster with rough sawn
boards of sound grade, as approved by the A/E, to provide a mechanical bond for subsequent application of plaster.

(c) Provide form material with sufficient thickness to withstand pressure of newly placed concrete without
excessive and objectionable bow or deflection.

2.1.2 Form Ties:

(a) Provide factory-fabricated, adjustable-length, removable or snap-off metal form ties, designed to prevent
form deflection and to prevent spalling concrete surfaces upon removal.

(b) Provide ties so that portion remaining within concrete after removal of exterior parts is at least 3.8 cm (1-
1/2") from the outer concrete surface. Provide form ties which will not leave a hole larger than 2.5 cm (1")
diameter in the concrete surface.

03100.DOC pg 1of 5
2.1.3 Form Coatings: Provide commercial formulation form-coating compounds that will not bond with, stain,
nor adversely affect concrete surfaces requiring bond or adhesion, nor impede the wetting of surfaces to be cured
with water or curing compounds.

2.2 DESIGN OF FORMWORK

2.2.1 General:

(a) Design, erect, support, brace, and maintain formwork so that it will safely support vertical and lateral loads
that might be applied, until such loads can be supported by the concrete structure.

(b) Carry vertical and lateral loads to ground by formwork system and in-place construction that has attained
adequate strength for that purpose.

(c) Construct formwork so that concrete members and structure are of correct size, shape, alignment,
elevation and position.

(d) Design forms and false-work to include assumed values of live load, dead load, weight of moving
equipment operated on formwork, concrete mix, height of concrete drop, vibrator frequency, ambient temperature,
foundation pressures, stresses, lateral stability and other factors pertinent to safety of structure during construction.

(e) Provide shores and struts with positive means of adjustment capable of taking up framework settlement
during concrete placing operations, using wedges or jacks or a combination thereof.

(f) Provide trussed supports when adequate foundations for shores and struts cannot be secured.

(g) Support form facing materials by structural members spaced sufficiently close to prevent objectionable
deflection.

(h) Fit forms placed in successive units for continuous surfaces to accurate alignment, free from irregularities,
and within-allowable tolerances.

(i) Provide camber in formwork as required for anticipated deflections due to weight and pressures of fresh
concrete and construction loads.

(j) Provide formwork sufficiently tight to prevent leakage of cement paste during concrete placement. Solidly
butt joints and provide backup material at joints as required to prevent leakage and fins.

2.2.2 Earth Forms:

Side forms of footings may be omitted and concrete placed directly against excavation only when
requested by the Contractor and accepted by the A/E. When omission of forms is accepted, provide additional
concrete 2.5 cm (1") on each side of the minimum design profiles and dimensions shown.

PART THREE - EXECUTION

3.1 SURFACE CONDITIONS

Examine the substrate and conditions under which work of the Section is to be performed, and correct
unsatisfactory conditions which would prevent proper and timely completion of the Work. Do not proceed until
unsatisfactory conditions have been corrected.

03100.DOC pg 2of 5
3.2 FORM CONSTRUCTION

3.2.1 General:

(a) Construct forms complying with ACI 347, to the exact sizes, shapes, lines, and dimensions shown and as
required to obtain accurate alignment, location, grades, level, and plumb work in finish structures.

(b) Provide for openings, offsets, linkage, keyways, recesses, moldings, reglets, chamfers, blocking, screeds,
bullheads, anchorages, inserts, and other features required. Use selected materials to obtain required finishes.

(c) Forms for openings and construction which accommodates installation by other trades whose materials and
products must be fabricated before the opportunity exists to verify the measurements of adjacent construction which
affects such installations, shall be accurately sized and located as dimensioned on the Drawings. In the event that
deviation from the Drawing dimensions results in problems in the field, the Contractor shall be responsible for
resolution of the conditions as approved by the A/E without additional expense to the Owner.

3.2.2 Fabrication:

(a) Fabricate forms for easy removal without hammering or prying against concrete surfaces. Provide crush
plates or wrecking plates where stripping may damage cast concrete surfaces. Provide top forms for inclined
surfaces where the slope is too steep to place concrete with bottom forms only. Kerf wood inserts for forming
keyways, reglets, recesses and the like to prevent swelling and assure ease of removal.

(b) Provide temporary openings where interior area of formwork is inaccessible for cleanout, for inspection
before concrete placement and for placement of concrete. Brace temporary closures and set tightly to temporary
openings on forms in as inconspicuous locations as possible, consistent with design requirements. Form
intersecting planes to provide true, clean out corners.

3.2.3 False-work:

(a) Erect false-work and support, brace and maintain it to safely support vertical, lateral and asymmetrical
loads applied until such loads can be supported by in-place construction. Construct false-work so that adjustments
can be made for take-up and settlement.

(b) Provide wedges jacks, or camber strips to facilitate vertical adjustments. Carefully inspect false-work and
formwork during and after concrete placement operations to determine abnormal deflection or signs of failure.
Make necessary adjustments to produce Works of required dimensions.

3.2.4 Forms for Exposed Concrete:

(a) Drill forms to suit ties used and to prevent leakage of concrete mortar around tie holes. Do not splinter
forms by driving ties through improperly prepared intersections.

(b) Provide sharp, clean corners at intersecting planes without visible edges or offsets. Back joints with extra
studs or girts to maintain true, square intersections.

(c) Use extra studs, walers, and bracing to prevent objectionable bowing of forms between studs and to avoid
bowed appearance in concrete. Do not use narrow strips of form material which will produce bow.

(d) Assemble forms so they may be readily removed without damage to exposed concrete surfaces.

03100.DOC pg 3of 5
3.2.5 Corner Treatment: Unless shown otherwise, form chamfers with 2 cm x 2 cm (3/4" x 3/4") strips,
accurately formed and surfaced to produce uniformly straight lines and tight edge joints on exposed concrete.
Extend terminal edges to required limit and miter chamfer strips at changes in direction.

3.2.6 Control Joints: Locate as indicated.

3.2.7 Provision for Other Trades: Provide openings in concrete formwork to accommodate work of other trades.
Verify size and location of openings, recesses and chases with the trade requiring such items. Accurately place and
securely support items to be built into forms.

3.2.8 Cleaning and Tightening: Thoroughly clean forms and adjacent surfaces to receive concrete. Remove
chips, wood, sawdust, dirt, and other debris just before concrete is placed. Re-tighten forms immediately after
concrete placement as required to eliminate mortar leaks.

3.3 FORM COATINGS

Coat form contact surfaces with form-coating compound before reinforcement is placed. Do not allow
excess form coating material to accumulate in the forms or to come into contact with surfaces which will be bonded
to fresh concrete. Apply in compliance with manufacturer's instruction.

3.4 INSTALLATION OF EMBEDDED ITEMS

3.4.1 General: Set and build into the work anchorage devices and other embedded items required for other work
that is attached to, or supported by, cast-in-place concrete. Use setting drawings, diagrams, instructions and
directions provided by suppliers of the items to be attached thereto.

3.4.2 Edge Forms and Screed Strips for Slabs: Set edge forms or bulkheads and intermediate screed strips for
slabs to obtain required elevations and contours in the finished slab surface. Provide and secure units to support
types of screeds required.

3.5 SHORING AND SUPPORTS

Comply with ACI 347 for shoring and withering in multistory construction, and as herein specified.
Submit a shore removal and re-shoring schedule and drawings for the A/E's review before proceeding with this
work. Do not proceed until schedule and drawings have been reviewed.

3.6 REMOVAL OF FORMS

3.6.1 General: Formwork not supporting concrete, such as sides of beams, walls, columns, and similar parts of
the Work, may be removed after cumulatively curing at not less than 10 degree C (50 degrees F) for 24 hours after
placing concrete, provided concrete is sufficiently hard to not be damaged by form removal operation, and provided
that curing and protection operations are maintained.

3.6.2 Formwork: Formwork supporting weight of concrete, such as beam soffits, joists, slabs and other
structural elements may not be removed in less than 14 days, and not until concrete has attained design minimum 28
day compressive strength. Determine potential compressive strength of in-place concrete by testing field cured
specimens representative of the concrete location or members, as specified in other Sections.

3.6.3 Form Facing Material: Form facing material may be removed four days after placement, only if shores and
other vertical supports have been arranged to permit removal of form facing material without loosening or
disturbing shores and supports.

03100.DOC pg 4of 5
3.7 RE-USE OF FORMS

Clean and repair surfaces of forms to be re-used in the Work. Split, frayed, delaminated or otherwise
damaged form facing material will not be acceptable. Apply new form coating compound material to concrete
contact surfaces as specified for new formwork. When forms are reused for successive concrete placement,
thoroughly clean surfaces, remove fins and latance, and tighten forms to close all joints. Align and secure joints to
avoid offsets.

END OF SECTION

03100.DOC pg 5of 5
SECTION - 03200
CONCRETE REINFORCEMENT

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Provide complete, in place, all steel required for reinforcement of cast-in-place concrete
as shown on the Drawings.

1.1.2 Related Work Described Elsewhere: Steel reinforcement is also required under Section 03310.

1.2 QUALITY ASSURANCE

Comply with pertinent provisions of following standards as listed in Section 01085, except as herein
modified.

(a) CRSI "Manual of Standard Practice";

(b) ACI 318

1.3 SUBMITTALS

1.3.1 General: Comply with pertinent provisions of Section 01300.

1.3.2 Shop Drawings: Within 35 calendar days after award of the Contract, submit complete Shop Drawings of
all material proposed to be furnished and installed under this Section. Show:

(a) Bar schedules, stirrup spacing, diagrams of bent bars, and arrangement and assemblies.

(b) Make Shop Drawings in accordance with ACI 315.

1.3.3 Mill Certificates: Accompanying the Shop Drawings, submit steel producer's certificates of mill analysis,
tensile, and bend tests for reinforcing steel.

1.4 PRODUCT HANDLING

1.4.1 Delivery: Deliver reinforcement to the job site bundled, tagged, and marked. Use metal tags indicating
bar size, lengths, and other information corresponding to markings shown on placement diagrams.

1.4.2 Storage: Store reinforcement at the job site in a manner to prevent damage and accumulation of dirt and
excessive rust.

PART TWO - PRODUCTS

2.1 MATERIALS

2.1.1 Reinforcing Bars: Comply with ASTM A 615, Grade 60 for #7 bars and larger; and grade 40 all other
bars, domestic manufacture.

2.1.2 Steel Wire: Comply with ASTM A 82.

2.1.3 Welded Wire Fabric: Comply with ASTM A 185.

03200.DOC pg 1of 3
2.1.4 Supports for Reinforcement: Bolsters, chairs, spacers, and other devices for spacing, supporting, and
fastening reinforcement in place:

(a) Use wire bar type supports complying with CRSI recommendations, unless otherwise indicated.
Do not use wood, brick, and other unacceptable materials.

(b) For slabs on grade, use supports with sand plates or horizontal runners where base material will
not support chair legs.

(c) For exposed-to-view concrete surfaces, where legs of supports are in contact with forms, provide
supports with either hot-dip galvanized or plastic protected legs.

2.2 FABRICATION

2.2.1 General: Fabricate reinforcing bars to conform to required shapes and dimensions, with fabrication
tolerances complying with CRSI Manual. In case of fabricating errors, do not re-bend or straighten reinforcement
in a manner that will injure or weaken the material.

2.2.2 Unacceptable Materials: Reinforcement with any of the following defects will not be permitted in the
Work:

(a) Bar lengths, depths and bends exceeding specified fabrication tolerances.

(b) Bends or kinks not indicated on Drawings or final Shop Drawings.

(c) Bars with reduced cross-section due to excessive rusting or other causes.

PART THREE - EXECUTION

3.1 INSPECTION

Examine the substrate, formwork and the conditions under which concrete reinforcement is to be placed,
and correct conditions which would prevent proper and timely completion of the work. Do not proceed with the
Work until unsatisfactory conditions have been corrected.

3.2 INSTALLATION

3.2.1 General:

(a) Comply with the specified standards for details and methods of reinforcement, placement and support, and
as herein specified.

(b) Clean reinforcement to remove loose rust and mill scale, earth, and other materials which reduce or
destroy bond with concrete.

(c) Position, support and secure reinforcement against displacement by formwork, construction or concrete
placement operations. Locate and support reinforcing by metal chairs, runners, bolsters, spacers and hangers as
required.

(d) Place reinforcement to obtain the minimum coverages for concrete protection. Arrange, space and
securely tie bars and bar supports together with 16 gage wire to hold reinforcement accurately in position during
concrete placement operations. Set wire ties so that twisted ends are directed away form exposed concrete surfaces.

03200.DOC pg 2of 3
(e) Install welded wire fabric in as long lengths as practicable. Lap adjoining pieces at least one full mesh.

(f) Provide sufficient numbers of supports and of strength sufficient to carry reinforcement. Do not place
reinforcing bars more that 5 cm (2") beyond the last leg of any continuous bar support. Do not use supports as
bases for runways for concrete conveying equipment and similar construction loads.

3.2.2 Splices: Provide standard reinforcement splices by lapping ends, placing bars in contact, and tightly tying
wire.

END OF SECTION

03200.DOC pg 3of 3
SECTION – 03310
STRUCTURAL CONCRETE

PART ONE – GENERAL

1.1 DESCRIPTION

1.1.l Work Included: Provide all cast-in-place concrete, complete, in place, as indicated on the
Drawings, specified herein, and needed for a complete and proper installation.

1.1.2 Related Work Described Elsewhere:

(a) Concrete formwork: Section 03100


(b) Concrete reinforcement Section 03200

1.2 QUALITY ASSURANCE

1.2.1 Standards:

(a) Comply with standards specified in this Section as listed in Section 01085.
(b) Incase of conflict between the referenced standards, the more stringent requirements shall
govern.

1.2.2 Qualifications of Installers:

(a) Throughout the progress of installation of the work of this Section provide at least one person
who shall be thoroughly familiar with the specified requirements, completely trained and experienced
in the necessary skills, and who shall be present at the site and shall direct all work performed under
this Section

(b) In actual installation of the work of this Section, use adequate numbers of skilled workmen to
ensure installation in strict accordance with the approved design.

© In accordance or rejection of work performed under this Section, the A/E will make no
allowance for lack of skill on the part of workmen.

1.2.3 Laboratory Tests and Control:

(a) Coordinate with testing laboratory through ASG Department of Public Works to obtain the
following.

(1) Tests on cement and aggregate.


(2) Design and control of mixes.
(3) Testing of concrete cylinders.
(4) Furnishing reports of all tests.

(b) Deliver test cylinders to Laboratory in sufficient time to permit testing at specified number of
days.

03310 – DOC pg 1 of 9
© The Contractor shall work with the testing laboratory personnel to assist with any field testing
which may be required.

(d) The required tests on cement and aggregate are covered by ASTM C-150 and C-33 respectively.

(e) Design mix shall be established to provide concrete of 10% higher strength than the specified job
strength, and proposed mix shall be submitted to the A/E for review and approval prior to use on
the job.
(f) Laboratory cylinders shall be made in accordance with ASTM G-192.
(g) Compression tests shall be made in accordance
(h) Control of mixes shall be maintained at the Ready-Mix plant and on the job. When the mix is
approved, no change shall be made without the written consent of the A/E.
(i) Cylinders shall be cast on the job in accordance with ASTM C-31 and laboratory compression
tests made in accordance with ASTM C-39. For each pour, two cylinders shall be cured in the
laboratory and two in the field. One cylinder from each location shall be tested at 7 days and the
other at 28 days. Results from field cylinders will determine compliance with specifications.
(j) Copies of all test reports shall be furnished as directed.

PART TWO – PRODUCTS

2.1 CEMENT
Portland cement, ASTM C-150, Type II. Use only one brand of cement for the entire work.

2.2 WATER

From designed Government or village supply.

2.3 AGGREGATE

ASTM C-33 with maximum size of ¾” Crushed rock, except for concrete block fill with 12”
cinders Aggregate must be free of lignite or any other deleterious materials (0.5% limit).

2.4 CURING MATERIAL

2.4.1 Liquid Curing and Sealing Compounds: Shall conform to ASTM G-309, Type 1.

2.4.2 Sheet Materials: Shall conform to ASTM C-171.

2.4.3 Burlap Cloth: Burlap cloth made from jute or kenaf and weighing approximately 305 grams per
sq. m. (9 oz per sq. yd.) for moist curing shall conform to AASHTO M 182 and shall use two
layers.

2.5 OTHER MATERIALS

2.5.1 Preformed expansion joint filler materials shall be bituminous fiber type conforming to ASTM
D1751.

2.5.2 Water-stops shall be extruded from new stock polyvinyl chloride, ribbed, and expanded center
bulb. The minimum width shall be 6 inch and minimum thickness shall be1/4 inch.

03310 DOC pg. 2 of 9


2.5.3 Vapor barriers shall be polyethylene sheets having a thickness of 0.2 mm (0.06 inch)
minimum.

2.5.4 Chemical floor hardener shall be colorless aqueous solution containing a blend of magnesium
fluorosilicate and zinc fluosilicate combined with a wetting agent, containing not less than 28 oz.
per gallon.

2.5.5 Non-shrink grout shall be a ready-to-use metallic aggregate product requiring only the addition of
water at the job site, and shall have the following attributes:

(a) Be capable of producing a flowable grouting material having no drying shrinkage or


settlement at any age;
(b) The compressive strength of grout (50 mm or 2” cubes) shall be not less than 360 kg per sq.
cm (500 psi) at age seven days, and 627 kg per sq. cm (7500 psi) at age 28 days. Store, mix,
and place the non-shrink grout in strict accordance with manufacturer’s recommendations as
approved by the A/E.

2.6 CONCRETE ADMIXTURES

2.6.1 General

(a) Admixtures: Admixtures shall conform to ASTM C-494, Type A for water-reducing and
Type D for water-reducing/set retarding.
(b) Acceptable Substitutes: The A/E will only consider those proposed admixture substitutions
which have been completely tested and reported upon by the testing laboratory in accordance
with the provisions of subparagraph 1.2.3.1 above.

2.7 BATCHING, MIXING AND DELIVERY EQUIPMENT

2.7.1 Use transit mixed concrete from approved batching and mixing equipment and methods. Batch,
mix and transport concrete to site in accordance with provisions of ASTM C 94.

2.8 CONCRETE MIXES

2.8.1 Mix: Uniformly and accurately control proportion of material weight. Control mixes for concrete
as follows 4000 psi -= at least 650 lbs of cement per cubic yard and not over 6.75 gallons of water
per sack.

2.8.2 Slumps: Concrete mixes shall be from 3” to 5”, except block fill which shall be 4” to 6”.

2.8.3 Calcium Chloride: Calcium chloride shall not be used.

2.8.4 Strength: 28-days strength for all concrete shall be 4000 psi.

PART THREE – EXECUTION

3.1 INSPECTION

Examine the areas and conditions under which work of this Section will be performed. Correct
conditions detrimental to the proper and timely completion of the Work. Do not proceed until
unsatisfactory conditions have been corrected.

03310 DOC pg 3 of 9
3.2 CONCRETE PLACEMENT

3.2.1 General: Place concrete in compliance with practices and recommendations of ACI 304, and as
herein specified.

3.2.2 Procedures:

(a) Deposit concrete continuously or in layers of such thickness that not concrete will be placed
on concrete which has hardened sufficient to cause the formation of seams or planes of weakness
within the section.

(b) If a section cannot be placed continuously, provide construction joints as herein specified.

(c) Perform concrete placing at such a rate that concrete which is being integrated with fresh
concrete is still plastic.

(d) Deposit concrete as nearly as practicable in its final location to avoid segregation due to
rehandling and flowing.

(e) Do not subject concrete to any procedure which will cause segregation.

(f) Screed concrete which is to receive other construction to the proper level to avoid excessive
skimming and grouting.

(g) Do not use concrete which become non-plastic and unworkable, or does not meet the required
quality limits, or which has been contaminately foreign materials.

(h) Remove rejected concrete from the site and dispose of it in a location approved by the A/E for
that purpose.

3.2.3 Placement Schedule: Place concrete in conformance with the placement schedule to ensure an
even distribution of loads throughout the entire structure.

3.2.4 Concrete Conveying:

(a) Handle concrete from the point of delivery and transfer to the concrete conveying equipment
and to the of final deposit, as rapidly as practicable and by methods which will prevent
segregation and loss of concrete mix materials.
(b) Provide runways for wheeled concrete conveying equipment from the concrete delivery point
to the locations of final deposit.
(c) Keep interior surfaces of conveying equipment, including chutes and tremies, free from
hardened concrete, debris, water and other deleterious materials.
(d) Pumps may be used only if they can pump the mix designed. Do not add fine aggregate or
water to the mix to satisfy needs of a pumping device.
(e) Use chutes or tremies for placing concrete where a drop of more than 2 in (72”) is required.
(f) Where free drop through tremies exceed 6 in (18’-0”), use flow checking devices.

3.2.5 Placing Concrete in Forms:

03310 DOC pg. 4 of 9


(a) Deposit concrete in forms in horizontal layers not deeper that 60 cm (24”), and to avoid
inclined construction joints.
(b) Where placement consists of several layers, place each layer while preceding layer is still
plastic and to avoid cold joints.
(c) Remove temporary spreaders in forms when concrete placing has reached the elevation of
such spreaders.
(d) Do not place concrete in supporting elements until the concrete previously placed in columns
and walls is n o longer plastic.

3.2.6 Placing Concrete Slabs:

(a) Deposit and consolidate concrete slabs in a continuous operation, within the limits
construction joints, until the placing of a panel or section is completed.
(b) Consolidate concrete during placement by use of the specified equipment, thoroughly
working concrete around the reinforcement and into corners.
(c) Consolidate concrete placed in beams and girders of supported slabs, and against bulkheads of
slabs on grade, as specified for formed concrete structures.
(d) Consolidate concrete in remainder of slabs by vibrating bridge screeds, roller pipe screeds, or
other methods acceptable to the A/E.
(e) Limit the time of vibrating consolidation to prevent bringing an excess of fine aggregate to the
surface.
(f) Bring slab surfaces to the correct level with a straight edge, and then strike off.
(g) Use bullfloats or derbies to smooth the surface, leaving it free from bumps and hollows.
(h) Do not sprinkle water on the plastic surface, do not disturb the slab surfaces prior to start of
finishing operations.

3.2.7 Hot Weather Placing:

(a) When hot weather conditions exist which would seriously impair the quality and strength of
concrete., place the concrete as follows:
(1) Maintain concrete temperature at time of placement below 32 degrees C (90 degrees
F). Use chilled mixing water or chopped ice to control concrete temperature,
provided the water equivalent of the ice is calculated to the total amount of water.
(2) Cover reinforcing steel with water-soaked burlap if the steel becomes too hot. Steel
temperature shall not exceed the ambient air temperature immediately prior to
placement of concrete.
(3) Wet forms thoroughly prior to placement of concrete.
(4) Use set-control admixtures in the mix.

03310 DOC pg 5 of 9
3.3 CONSOLIDATION

3.3.1 General

(a) Consolidate all concrete in accordance with provisions of ACI 309.


(b) Consolidate each layer of concrete immediately after placing, by use of internal concrete
vibrators supplemented by hand-spading, rodding or tamping.
(c) Do not use vibrators to transport concrete inside the forms.
(d) During all phrases of operation, maintain a frequency of not less than 10,000 vibration per
minute internal vibrator.
(e) Do not vibrate forms or reinforcement.

3.3.2 Equipment:

(a) Provide adequate number of units and power source at all times. Maintain spare units on hand to
ensure adequacy.
(b) If, in the opinion of the A/E the equipment being used is not adequate to accomplish proper
consolidation, the A/E may order delay in further placement of concrete until such equipment is
available for use at the location of placement of concrete.

3.3.3 Procedures:

(a) Limit duration of vibration to time necessary to produce satisfactory consolidation without causing
segregation of aggregates.
(b) Insert the vibrator so as to penetrate the lift immediately below the one being placed and
manipulate to blend the two lifts.
(c) Use the vibrator to melt down the concrete as it is being placed, and use the vibrator to consolidate
the mass of concrete.
(d) In the case of wall construction, assign at least one vibrator and vibrator-operator to melting down
the mix; and assign at least one other vibrator-operator to consolidating the mass of the concrete.
(e) Spacing between insertions of the vibrator which is used to consolidate shall not exceed twice the
radius of action as shown in tables 5.2.4 of ACI 309.
(f) Under no circumstances shall the point of insertion during the consolidation phase be more than
45 cm (18”) apart.

3.3.4 Maintenance of Vibrators: Initiate a maintenance program for the vibrators to assure that they are
operating at peak efficiency at all times, and to facilitate effective consolidation of the concrete.

3.4 JOINTS

3.4.1 Construction Joints:

(a) Horizontal construction joints will not be permitted except as may be shown on the Drawings
(b) If construction joints necessary for the progress of the Work are not shown on the Drawings, show
them in complete detail on the Shop Drawings required under Paragraph 1.3.3.

03310 DOC pg 6 of 9
(c) For slabs grade, locate the un-indicated joints in a manner to divide the slab into areas not in
excess of 50 sq. m. (600 sq. ft.), with one dimension being not greater than 120% of the other
dimension.
(d) Provide keyways at least 38 mm (1”) deep in all construction joints in walls, slabs and between
footings and walls.
(e) Place construction joints perpendicular to the main reinforcement. Continue all reinforcement
across construction joints.
3.4.2 Isolation Joints in Slabs on Grade: Provide isolation joints in slabs on grade at joints of contact
between slabs on grade and vertical surfaces where indicated. Calk in accordance with provisions of
Section 07951.
3.4.3 Control Joints in Slabs on Grade.
(a) Provide control joints in slabs on grade to form panels or patterns as shown. Use inserts 6 mm
wide of the slab depth.
(b) Form control joints by inserting a pre-molded hardboard or fiberboard strip into the fresh
concrete until the top surface of the strip is flush with the slab surface.
(c) After the concrete has cured for at least seven days, remove inserts and clean loose debris from
the grooves.
(d) Caulk in accordance with provisions of Section 07951.
3.5 CONCRETE FINISHING
3.5.1 Finish of Formed Surfaces:
(a) Rough Form Finish:
(1) Provide as-cast rough form to formed concrete surfaces that are to be concealed in the finish work
or by any other construction.
(2) Standard rough form finish shall be the concrete surfaces having the texture imparted by the
form facing material used, with tie holes and defective areas repaired and patched, and all fins and
other projections exceeding 6 mm in height rubbed down or chipped off.
(b) Smooth Form Finish:
(1) Provide as-cast smooth form finish for formed concrete surfaces that are to be exposed to view, or
that are to be covered with a coating material other than cement plaster applied directly to the
concrete.
(2) Produce smooth form finish by selecting form material to impart a smooth, hard, uniform, texture
and arranging them orderly and symmetrically with a minimum of seams.
(3) Repair and patch defective areas with all fins and other projections completely removed and
smoothed.
(c) Related Unformed Surfaces: At tops of walls, horizontal offsets, and similar unformed surfaces
occurring adjacent to formed surfaces, strike off smooth and finish with a smooth toweled finish.

03310. Page 7 of 9
3.5.2 Monolithic Slab Finishes:
(a) Scratch Finish:
(1) Apply scratch finish to monolithic slab surfaces that are to receive concrete floor topping or mortar
setting beds for terrazzo tile and other bonded applied cementations-finish flooring material.
(2) After placing slabs, plane the surface to a tolerance not exceeding 6mm (1/4”) in 60 cm tested with
a straightedge.
(3) Slope uniformly to drains where required.
(4) After leveling, roughen the surface before its final set by using a stiff broom, a brush, or a rake. (24”)
when

(b) Float Finish:


(1) Apply float finish to monolithic slab surfaces that are to receive trowel finish and other finishes as
specified, and to slab surfaces which are to be covered with insulation and as otherwise shown on the
Drawings or in the schedules.
(2) After placing concrete slabs, do not work the surface further until ready for floating.
(3) Begin floating when the surface water has disappeared and when the concrete has stiffened
sufficiently to permit operation of a power driven float, or both.
(4) consolidate the surface with power-driven floats or by hand-floating if area is small or inaccessible to
power units.
(5) Check and level the surface plane to a tolerance not exceeding 6 mm in 3 m (10’-0”) when tested
with a 3 m (10’-0”) straightedge placed on the surface at not less than two different angles.
(6) Cut down high spots and fill low spots.
(7) Uniformly slope to drains where required.
(8) Immediately after leveling, re-float the surfaces to a smooth, uniform, granular texture.

(c) Trowel Finish:


(1) Apply trowel finish to monolithic slab surfaces that are to be exposed to view, unless otherwise
shown and to slab surfaces that are to be covered with resilient flooring, carpeting, paint or other thin-
film finish coating system.
(2) After floating, begin the first trowel finish operation using a power-driven trowel. Begin final
toweling when the surface produces a ringing sound as the trowel is moved over the surface.
(3) Consolidate the concrete surface by the final hand toweling operation, free from towel marks,
uniform in texture and appearance, and with a surface plane tolerance not exceeding 3 mm (1/8”) in 3
m (10’0”) when tested with a 3 m (10’-0”) straightedge.
(4) Grind smooth those surface defects which would telegraph through applied floor covering system.

03310 Pages 8 of 9
(d) Non-Slip Broom Finish:
(1) Apply nonslip broom finish to exterior concrete platforms, steps, and ramps and elsewhere as
shown on the Drawings or in the schedules.
(2) Immediately after trowel finishing, slightly roughen the concrete surface by brooming in the
directing perpendicular to the main traffic route. Use a fiber bristle broom.
(3) Coordinate the required finish with the A/E prior to application.

(e) Chemical Hardener Finish:


(1) Apply chemical hardener finish to exposed dry interior concrete floors where required by the
Drawings and the schedules.
(2) Apply liquid chemical hardener after complete curing and drying of the concrete surface.
(3) Dilute the liquid hardener with water and apply three coats.
i. First coat 1/3 strength
ii. Second coat 1/2 strength
iii. Third coat 2/3 strength

(4) Evenly apply all coats and allow 24 hours drying time between coats.

3.6 CURING
3.6.1 General: Keep all concrete moist for five days after placing. Cover with 4-mil polyethylene film,
or leave forms in place, or use curing compound which does not interfere with finish—all combined with
regular wetting as necessary.
3.7 REMEDIAL WORK
3.7.1 General: Reinforce or replace deficient work as directed by the A/E and at no additional cost to
the Government.
3.7.2 Patching: Repair defective areas and fill form-tie holes and similar defects in accordance with
Chapter 9 of ACI 301. Where in the opinion of the A/E, surface defects such as honeycomb occur, repair
the defective areas as directed by the A/E.

END OF SECTION
03310 Pages 9 of 9
SECTION - 04220
CONCRETE UNIT MASONRY

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work included: Concrete unit masonry required for this Work is indicated on the Drawings.

1.1.2 Related Work Described Elsewhere:

(a) Concrete for footings and foundations: Sec. 03310

(b) Painting: Sec. 09900

1.2 QUALITY ASSURANCE

1.2.1 Qualifications of Workmen:

(a) Use adequate numbers of skilled workmen who are thoroughly trained and experienced
in the necessary crafts and who are completely familiar with the specified requirements
and the methods needed for proper performance of the Work of this Section.

(b) Provide one skilled journeyman mason who shall be present at all times during
execution of this portion of the Work and who shall personally direct all Work
performed under this Section.

1.2.2 Codes and Standards: In addition to complying with all pertinent codes and regulations, comply
with the standards of masonry installation described in the "Concrete Masonry Manual" published by the
Portland Cement Association.

1.3 SUBMITTALS

1.3.1 General: Comply with the provisions of Section 01300.

1.3.2 Samples: Within 35 calendar days after award of the Contract, and before any concrete unit
masonry materials are delivered to the job site, submit three Samples of each proposed concrete masonry
unit to the A/E for approval.

1.3.3 Certification: Prior to delivery of concrete masonry materials to the job site, deliver to the A/E a
letter from the manufacturer of the proposed masonry units certifying that all such units to be delivered to
the job site are in strict conformance with the provisions of this Section.

1.3.4 Mock-ups:

(a) Prior to proceeding with the remainder of the Work of this Section, construct a portion
of each type of masonry wall to establish for the A/E's review and approval of the
general construction and appearance of the installed concrete masonry units.

(b) Upon the A/E's approval of the mock-ups, complete all required masonry construction in
strict accordance with the standards reviewed and approved by the A/E in the mock-ups.

04220 Concrete Unit Masonry pg 1of 5


1.4 PRODUCT HANDLING

1.4.1 Protection: Use all means necessary to protect the materials of this Section before, during and
after installation and to protect the Work and materials of all other trades.

1.4.2 Replacement: In the event of damage, immediately make all repairs and replacements necessary
to the approval of the A/E and at no additional cost to the Government.

PART TWO - PRODUCTS

2.1 CONCRETE BLOCKS

2.1.1 Standard blocks shall be the sized indicated on the Drawings, light gray or neutral color, and
shall conform to the requirements of ASTM C90, open end, grade N-I, light weight units.

2.1.2 Shrinkage of standard blocks shall not exceed the amount recommended in ASTM C426.

2.1.3 Water Content:

(a) At the time of delivery to the job site, concrete masonry units shall have a value, in
weight of contained water, of not more than 35% of the fully saturated content for the
unit tested.

(b) Ship all units from the factory and store at the job site with all necessary protection to
prevent increase of water content from rain and other sources.

2.1.4 Certification required by Paragraph 1.3.3 above shall show results for tests made not more than
12 months prior to delivery of concrete masonry units to the job site, and shall show compliance with the
specified values, shall certify that the mix design yield per batch, and curing procedures for the units
delivered to the job site will be equal to those submitted for the test.

2.2 MORTAR

All mortar for concrete block shall conform to ASTM C-476 and shall have a compressive
strength of 1800 psi in 28 days, color as selected by the A/E.

2.3 REINFORCEMENT STEEL

Provide reinforcement steel as indicated on the Drawings and in conformance with the
requirements of Section 08200.

2.4 JOINT REINFORCEMENT

Provide truss or ladder type joint reinforcing. "Durawall" standard or approved equal.

2.5 ANCHOR TIES

Provide column anchors, ties and other miscellaneous components in accordance with the
Drawings and as required to complete this Work. Items required, but not indicated, shall be subject to the
approval of the A/E.

04220 Concrete Unit Masonry pg 2of 5


2.6 GROUT

Provide grout complying with ASTM C-94, and consisting of one part portland cement, 2-1/2
parts sand, two parts 1/2" aggregate, and adequate water to produce a concrete of approximately five
inches slump.

2.7 ADMIXTURE

Provide "Suconem GA", or an equal approved by the A/E in all grout for high-lift, following
manufacturer's recommendations for amount and procedures.

2.8 OTHER MATERIALS

All other materials, not specifically described but required for a complete and proper installation
of the Work of this Section, shall be as selected by the Contractor, and subject to the approval of the A/E.

PART THREE - EXECUTION

3.1 INSPECTION

Examine the areas and conditions under which Work of this Section will be performed. Correct
conditions detrimental to the proper and timely completion of the Work. Do not proceed until
unsatisfactory conditions have been corrected.

3.2 COORDINATION

Carefully coordinate with all other trades to ensure proper and adequate interface of the Work of
other trades with the Work of this Section.

3.3 MIXING MORTAR

Use a mechanical mixer of one sack minimum capacity. Mix mortar for at least three minutes
after all materials have been added. Mix only as much mortar as can be used in one hour after water has
been first mixed into the batch. Do not re-temper mortar.

3.4 INSTALLATION

3.4.1 General: Lay up all walls in running bond, plumb, level and true to the lines and dimensions on
the Drawings. Do not use chipped or broken units. If any such units are discovered in the finished wall,
the A/E may require their removal and replacement with new units at no additional cost to the
Government.

3.4.2 Dampening:

(a) Store all masonry units on the job so that they are kept off the ground and are protected
from the rain.

04220 Concrete Unit Masonry pg 3of 5


(b) Wetting the units will not be permitted, except when hot and dry weather exists causing
the units to be warm to the touch, and then only the surface may be wetted with a light
fog spray.

3.4.3 Laying Up:


(a) Place all units in mortar with full shoved bed and head joints.

(b) Align all vertical cells to maintain a clear, unobstructed system of flues.

3.4.4 Joint Reinforcing:

(a) Install joint reinforcing in alternate horizontal courses, three consecutive courses top of
bearing walls, and over windows, and doors. Do not extend reinforcing through control
joints.

(b) Joint reinforcing 3/16 inch deformed side rods, #9 gauge galvanized cross rods crimped
to form drip for cavity walls. Corners and tees shall be prefabricated.

3.4.5 Reinforcement:

(a) Install all reinforcement as indicated on the Drawings. Fully embed reinforcement in
grout, not in mortar or mortar joints. Provide all required metal accessories to ensure
accurate alignment of steel during grout filling operations.

(b) Reinforce bond beams, as indicated, with bars lapped ad protected. Install a minimum
of one No. 5 bar in bond beam, unless otherwise indicated.

(c) Provide solid bearing under structural members at least 8 inches vertically and at least
16 inches horizontally. Bearing may be solid units, solid concrete or blocks with
concrete filled cores, unless otherwise indicated.

3.4.6 Embedded Items:

(a) Build in flashings, sleeves, clips, and accessories as Work progresses.

(b) Install loose lintels, as indicated, in full beds of mortar.

(c) Fill voids at metal frames with mortar.

(d) Install approved metal wall ties as required where block Work is to be faced. Space ties
not more than 24 inches on centers horizontally and in alternate courses vertically.

3.4.7 Tooling: Tool all joints to a dense, smooth surface.

3.4.8 Cleaning:

(a) Keep face of block Work free from excess mortar while laying block.

(b) Clean block Work that will remain exposed, promptly, with fiber brushes and clear
water or cleaning agent. Use cleaning agent according to the manufacturer's
recommendations. Use of wire brushes or acid permitted only with specific approval.

04220 Concrete Unit Masonry pg 4of 5


(c) Repair and re-point defective Work to match adjacent similar Work. Replace broken or
damaged blocks. Replace discolored blocks that will remain exposed.

END OF SECTION

04220 Concrete Unit Masonry pg 5of 5


SECTION - 05500
MISCELLANEOUS METAL

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: provide all miscellaneous metal and metal fabrication complete, in place, as shown on the
Drawings, specified herein, or needed for a complete and proper installation and not specifically called for under
other Sections of these Specifications.

1.1.2 Related Work Described Elsewhere:

Other metal items are specifically called for and described in other Sections.

1.2 QUALITY ASSURANCE

1.2.1 Standards: Comply with standards specified herein as listed in Section 01085.

1.2.2 Qualifications of Personnel: Use adequate numbers of skilled workmen who are thoroughly trained and
experienced in the necessary crafts and who are completely familiar with the specified requirements and the
methods needed for proper performance of the work of this Section.

1.2.3 Welding: Perform all shop and field welding required in connection with the work of this Section,
adhering strictly to the current pertinent recommendations of the American Welding Society.

1.3 SUBMITTALS

1.3.1 General: Comply with provisions of Section 01300.

1.3.2 Product Data: Within 30 calendar days after award of Contract.

(a) Complete materials list of all items proposed to be furnished and installed under this Section.

(b) Manufacturers' specifications and other data required to demonstrate compliance with specified
requirements.

(c) Shop Drawings of all items proposed to be furnished and installed under this Section. Include
plans, sections, elevations, and details as needed.

(d) Templates for anchor and bolt installation by other trades.

1.4 PRODUCT HANDLING

1.4.1 Protection: Use all means necessary to protect the materials of this Section before, during, and after
installation and to protect the work and materials of all other trades.

1.4.2 Replacement: In the event at damage, immediately make all repairs and replacements necessary to the
approval of the A/E and at no additional cost to the Owner.

05500.DOC pg 1of 6
PART TWO - PRODUCTS

2.1 MATERIALS AND COMPONENTS

2.1.1 Metal Surfaces, General: For fabrication of the work of the Section which will be exposed to view, use
only those materials which are smooth and free from surface blemishes including pitting, seam marks, roller marks,
rolled trade names, and roughness.

2.1.2 Standards: All materials shall comply with:

(a) Steel plates, shapes, and bars: ASTM A36.

(b) Steel plates to be bent or cold formed: ASTM A283, Grade C.

(c) Steel tubing, hot-formed, welded, or seamless: ASTM A501.

(d) Steel bars and bar-size shapes: ASTM A306, Grade 65, or ASTM A36.

(e) Cold-finished steel bars: ASTM A108, grade as selected by the fabricator.

(f) Cold-rolled carbon steel sheets: ASTM A336.

(g) Galvanized carbon steel sheets: ASTM A526, with ASMT A525, 390 zinc coating.

(h) Stainless steel sheets: Type 302/304 of American Iron and Steel Institute, 24 gage, with number
4 finish.

(i) Gray iron castings: ASTM A48, Class 30.

(j) Malleable iron castings: ASTM A47, grade as selected by the fabricator.

(k) Steel pipe: ASTM A53, type as selected, Grade A, black finish unless galvanizing is required,
standard weight (Schedule 40) unless otherwise indicated.

(l) Concrete inserts: Threaded or wedge type, galvanized ferrous castings, either malleable iron
ASTM A47 or cast steel ASTM A27. Provide bolts, washers, and shims as required, hot-dip
galvanized, ASTM A153.

(m) Non-shrink nonferrous grout, CE CRD C588.

2.2 FASTENERS

2.2.1 General: Provide zinc-coated fasteners for exterior use and where built into exterior walls. Select
fasteners for the type, grade, and class required.

2.2.2 Standards: All fasteners shall comply with:

(a) Bolts and nuts: Regular hexagon-head type, ASTM A307, Grade A.

(b) Lag bolts: Square-head type, Fed. Spec. FF-B-561.

(c) Machine screws: Cadmium plated steel, Fed. Spec. FF-S-92.

(d) Wood screws: Flat-head carbon steel, Fed. Spec. FF-S-11.

05500.DOC pg 2of 6
(e) Plain washers: Round, carbon steel, Fed. Spec. FF-W-92.

(f) Masonry anchorage devices: Expansion shields, Fed. Spec. FF-S-36.

(g) Toggle bolts: Tumble-wing type, Fed. Spec. FF-B-588, type, class, and style as required.

(h) Lock washers: Helical spring type carbon steel, Fed. Spec. FF-W-84.

2.3 PAINT

2.3.1 Metal Primer Paint:

(a) Use red lead mixed pigment, alkyd varnish, linseed oil paint complying with Fed. Spec.TT-P-86, Type
II; or red lead iron oxide, raw linseed oil, alkyd paint, complying with SSPC Paint 2-64; or basic
lead silicon chromate base iron oxide, linseed oil, alkyd paint complying with Fed. Spec.TT-P-
615, TypeII.

(b) Primer selected shall be compatible with finish coats of paint. Coordinate selection of metal primer
with actual finish paint provided under Section 09900 of these Specifications.

2.3.2 Galvanizing Repair Paint: Use a high zinc dust content paint for redefinition welds in galvanized steel,
complying with MIL SPEC MIL-P-21035.

2.4 FABRICATION

2.4.1 Workmanship:

(a) Use materials of size and thickness shown or, if not shown, of required size and thickness to
produce strength and durability in the finished product.

(b) Work to dimensions shown or accepted on the Shop Drawings, using proven details of
fabrication and support.

(c) Use type of materials shown or specified for the various components of the Work.

(d) Form exposed work true to line and level, with accurate angles and surfaces and with straight
sharp edges.

(e) Ease the exposed edges to a radius of approximately 0.8 mm (1/32") unless otherwise shown.

(f) Form bent-metal corners to smallest radius possible without causing grain separation or
otherwise impairing work.

(g) Weld corners and seams continuously, complying with AWS recommendations. At exposed
connections, grind exposed welds smooth and flush; match and blend with adjoining surfaces.

(h) Form exposed connections with hairline joints, flush and smooth, using concealed fasteners
wherever possible. Use exposed fasteners of type shown or, if not shown, use Phillips flat-head
(countersunk) screws or bolts.

(i) Provide for anchorage of the type shown. Coordinate with supporting structure. Fabricate and
space the anchoring devices to provide adequate support for intended use.

(j) Cut, reinforce, drill, and tap miscellaneous metal work as indicated to receive finish hardware
and similar items.

05500.DOC pg 3of 6
2.4.2 Galvanizing: Provide a zinc coating for those items shown or specified to be galvanized, as follows:

(a) ASTM A153 for galvanizing iron and steel hardware.

(b) ASTM A123 for galvanizing rolled, pressed, and forged steel shapes, plates, bars, and strip 3
mm (1/8") thick and heavier.

(c) ASTM A386 for galvanizing assembled steel products.

2.4.3 Shop Painting:

(a) Shop paint miscellaneous metal work, except members or portions of members to be embedded
in concrete or masonry, surfaces and edges to be field welded, and galvanized surfaces, unless
otherwise specified.

(b) Remove scale, rust, and other deleterious materials before applying shop coat.

(c) Clean off heavy rust and loose mill scale in accordance with SSPC SP-2 or SSPC-SP-3.

(d) Remove oil, grease, and similar contaminants in accordance with SSPC-SP-1.

(e) Immediately after surface preparation, brush or spray on primer in accordance with
manufacturer's recommendations, and at a rate to provide the recommended dry film thickness.

(f) Use painting methods which will result in full coverage of joints, corners, edges, and exposed
surfaces.

(g) Apply one shop coat to fabricated metal items; except, apply two shop coats to surfaces
inaccessible after assembly or erection. Change color of second coat to distinguish it from the
first coat.

2.5 MISCELLANEOUS METAL FABRICATION

2.5.1 Rough Hardware:

(a) Provide bent or otherwise custom fabricated bolts, plates, anchors, hangers, dowels, and other
miscellaneous steel and iron shapes as required for framing and supporting woodwork, and for
anchoring or securing woodwork to concrete and other structures.

(b) Manufacture or fabricate items of sizes, shapes, and dimensions required.

(c) Provide malleable iron washers for heads and nuts which bear on wood structural connections;
elsewhere furnish steel washers.

2.5.2 Ladders:

(a) Fabricate ladders for locations shown with dimensions, spacings, details and anchorages as
indicated.

(b) Comply with requirements of ANSI A14.3, except as otherwise indicated.

(c) Fit rungs in centerline of side rails, plug-weld, and grind smooth on outer rail faces.

05500.DOC pg 4of 6
(d) Support each ladder at top and bottom, and at intermediate points spaced not more than 1.5 m
(60") on centers. Use welded or bolted steel brackets designed for adequate support and
anchorage, and to hold the ladder clear of wall with minimum 18 cm (7") clearance from wall to
rung centurion.

(e) Extend rails 106 cm (42") above top rung, and return rails to wall or structure unless other secure
handholds are provided. If adjacent structure does not extend above top rung, goose-neck the
extended rails back to structure for ladder access.

(f) Provide nonslip surface on the top of each rung, either by coating the rung with aluminum oxide
granules set in epoxy resin adhesive, or by using a type of manufactured rung which is permeated
with aluminum oxide grout.

(g) Provide sloping ladders, where indicated, fabricated of open type construction with structural
steel channel or steel plate stringers, pipe handrails, and open steel grating treads, unless
otherwise indicated.

(h) Provide all necessary brackets and fittings for installation.

2.5.3 Loose, bearing and leveling Plates:

(a) Provide loose bearing and leveling plates for steel items, bearing on concrete construction, made
flat, free from warps or twists, and of required thickness and bearing area.

(b) Drill plates to receive anchor bolts and for grouting as required.

(c) Galvanize after fabrication.

2.5.4 Miscellaneous Framing and Supports:

(a) Provide miscellaneous steel framing and supports which are not part of structural steel
framework, as required to complete work.

(b) Fabricate miscellaneous units to sizes, shapes, and profiles shown or, if not shown, of required
dimensions, to receive adjacent other work to be retained by framing.

(c) Fabricate the miscellaneous units from structural steel shapes, plates, and steel bars of welded
construction with mitered joints for field connection, unless otherwise shown.

(d) Cut, drill, and tap units to receive hardware.

(e) Equip units with integrally welded anchors for casting into concrete or building into masonry, and
furnish inserts if units must be installed after concrete is placed.

(f) Except as otherwise shown, space anchors 60 cm (24") on centers, and provide minimum anchor
units of 3.2 cm x 0.6 cm x 20 cm (1-1/4" x 1/4" x 8") steel straps.

(g) Galvanize miscellaneous frames and supports where indicated.

2.5.5 Steel Framed Stairs:

(a) General:

(1) Use welding for joining pieces together, unless otherwise shown or specified. Fabricate
units so that bolts and other fastenings to not appear on finish surfaces. Make joints true

05500.DOC pg 5of 6
and tight, and make connections between parts light-proof tight. Provide continuous
welds, ground smooth where exposed.

(2) Construct stair units to conform to sizes and arrangements shown. Provide all
components for the support of stairs and platforms.

(b) Stair Framing:


(1) Fabricate stringers from structural steel channels, or plates, or a combination thereof as
shown. Provide closures for ends of stringers.

(2) Construct platforms of structural steel channels headers and miscellaneous framing
members in the arrangement shown. Bolt or weld stringers to stringers.

(c) Metal Pan Units: Form from structural steel sheet of the gage shown on the Drawings, and to the
configuration shown on the Drawings. Provide platforms of the same metal and gage as indicated
for pans, unless otherwise indicated.

PART THREE - EXECUTION

3.1 INSPECTION

Examine the areas and conditions under which miscellaneous metal items are to be installed, and correct
conditions detrimental to the proper and timely completion of the Work. Do not proceed until unsatisfactory
conditions have been corrected.

3.2 PREPARATION

Furnish setting drawings, diagrams, templates, instructions, and directions for installation of anchorages,
such as concrete inserts, anchor bolts, and miscellaneous items having integral anchors, which are to be embedded
in concrete construction. Coordinate delivery of such items to project site.

3.3 INSTALLATION

3.3.1 Setting Loose Plates:

(a) Clean concrete bearing surfaces free from bond-reducing materials, and roughen to improve bond
to surfaces. Clean the bottom surface of bearing plates.

(b) Set loose leveling and bearing plates on wedges, or other adjustable devices.

(c) After the bearing members have been positioned and plumbed, tighten the anchor bolts. Do not
remove wedges or shims; but if protruding, cut off flush with the edges of the bearing plate
before packing with grout.

(d) Pack grout solidly between bearing surfaces and plates to ensure that no voids remain.

3.3.2 Fastening to In-Place Construction: Provide anchorage devices and fasteners where necessary for securing
miscellaneous metal fabrications to in place construction including threaded fasteners for concrete inserts, toggle
bolts, through-bolts, lag bolts, wood screws and other connectors as required.

END OF SECTION

05500.DOC pg 6of 6
SECTION - 06010
LUMBER

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Provide all wood, nails, bolts, screws, framing anchors and other rough hardware and all
other items needed for rough and finished carpentry in this work but not specifically described in other Sections of
these Specifications.

1.1.2 Related Work Described Elsewhere:

(a) Form Lumber: Section 03100

1.2 QUALITY ASSURANCE

1.2.1 Standards: Comply with all pertinent codes and regulations and with the standards listed in this Section as
described in Section 01085.

1.2.2 Conflicting Requirements: In the event of conflict between pertinent codes and regulations and the
requirements of the referenced standards or these specifications, the provisions of the more stringent shall govern.

1.3 SUBMITTALS

Make all proposals for substitution in strict accordance with the provisions of Section 01300 of these
Specifications.

1.4 PRODUCT HANDLING

1.4.1 Protection:

(a) Use all means necessary to protect lumber materials before, during, and after delivery to the job
site and to protect the installed work and materials of all other trades.

(b) Deliver the materials to the job site and store, all in a safe area, out of the way of traffic and
shored up off the ground surface.

(c) Identify all framing lumber as to grades and store all grades separately from other grades.

(d) Protect all metal products with adequate waterproof outer wrappings.

(e) Use extreme care in the off-loading of lumber to prevent damage, splitting and breaking of
materials.

1.4.2 Replacement: In the event of damage, immediately make all repairs and replacements necessary to the
approval of the A/E and at no additional cost to the Owner.

06010.DOC pg 1 of 3
PART TWO - PRODUCTS

2.1 GRADE STAMPS

2.1.1 Framing Lumber: Identify all framing lumber by the grade stamp of the West Coast Lumber Inspection
Bureau.

2.1.2 Plywood: Identify all other materials of this Section by the appropriate stamp of the agency listed in the
reference standards or by such other means as are approved by the A/E.

2.2 MATERIALS

All materials, unless otherwise indicated or specifically approved in advance shall meet or exceed the
following:

Item: Description:
1. General: a. All materials shall be treated with appropriate inorganic arsenical
compounds in accordance with AWPA or AWPB and EPA standards
and regulations, and shall bear AWPA or AWPB stamp or be
accompanied with certification to that effect. Application shall be
pressure treatment. Treatment shall be compatible with required
finishes.
b. Concealed components may be same grade Douglas Fir No.2
incised and pressure treated in lieu of species listed below.
c. Exposed components shall be species listed below. Incised
material will not be accepted unless specifically called for in the
Contract Documents or by the A/E.

2. Sills: Red wood, foundation grade, Douglas Fir or Hemlock, or Lodge Pole
Pine, Construction grade, treated.

3. Studs, plates and blocking: Hemlock or Construction grade Douglas Fir No.2, treated.

4. Posts, beams, joists: Hemlock, Douglas Fir or L.P. Pine, select structural, treated.

5. Decking: Hemlock, Spruce, L.P. Pine, Selected decking, treated.

6. Plywood Structural I, CC Ext. - APA, treated, or higher appearance grades as


indicated.

7. Interior wood trim: W.R. Cedar, W.W.Pine or approved equal, Prime grade.

8. Steel hardware: ASTM A7 or A36, hot dipped galvanized unless specifically


otherwise allowed by A/E.

9. Machine bolts: ASTM A307, Galvanized

10. Lag bolts: Fed. Spec. FF-B-561, Galvanized

11. Nails: Common (except as noted), Fed. Spec. FF-N-1-1 hot dipped
galvanized.

06010.DOC pg 2 of 3
12 Joist hangers: Simpson or equal, hot dipped galvanized.

2.3 OTHER MATERIALS

All other materials, not specifically described but required for a complete and proper installation as
indicated on the Drawings, shall be new, suitable for intended use, and subject to the approval of the A/E.

PART THREE - EXECUTION

3.1 DELIVERIES

3.1.1 Stock Piling: Stockpile all materials sufficiently in advance of need to ensure their availability in a timely
manner for this Work.

3.1.2 Delivery Schedule: Make as many trips to the job site as are necessary to deliver all materials of this
Section in a timely manner to ensure orderly progress of the total Work.

3.2 COMPLIANCE

Do not permit materials not complying with the provisions of this Section of these Specifications to be
brought onto or to be stored at the job site. Immediately remove from the job site all non-complying materials and
replace them with materials meeting the requirements of this Section.

Contractor shall provide submittals to the A/E for approval on all items listed in this Section including
proposals for substitution.

END OF SECTION

06010.DOC pg 3 of 3
SECTION - 06100
ROUGH CARPENTRY

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Install all wood framing indicated on the Drawings or required for a complete and
operable facility.

1.1.2 Related Work Described Elsewhere:

(a) Concrete formwork Section 03100


(b) Lumber Section 06010

1.2 QUALITY ASSURANCE

1.2.1 Qualifications of Workmen: Provide sufficient workmen and supervisors who shall be present at all times
during execution of their portion of the work, and who shall be thoroughly familiar with the type of construction
involved and the materials and techniques specified.

1.2.2 Rejection: In the acceptance or rejection of rough carpentry, the A/E will make no allowance for lack of
skill on the part of workmen.

1.3 PRODUCT HANDLING

1.3.1 Protection:

(a) Store all materials in such a manner as to ensure proper ventilation and drainage, and to protect
against damage and the weather.

(b) Keep all materials clearly identified with all grade marks legible. Keep all damaged material
clearly identified as damaged, and store separately to prevent its inadvertent use.

(c) Do not allow installation of damaged or otherwise noncomplying material.

(d) Use all means necessary to protect the installed work and materials of all other trades.

1.3.2 Replacements: In the event of damage, immediately make all repairs and replacements necessary to the
approval of the A/E and at no additional cost to the Owner.

PART TWO - PRODUCTS (SEE RELATED SECTIONS)

PART THREE - EXECUTION

3.1 INSPECTIONS

Examine the areas and conditions under which work of this section will be performed. Correct conditions
detrimental to the proper and timely completion of the Work. Do not proceed until unsatisfactory conditions have
been corrected.

3.1.1 Workmanship:

06100.DOC pg 1of 6
General: All rough carpentry shall produce joints true, tight, and well nailed, with all members assembled
in accordance with the Drawings and with all pertinent codes and regulations.
3.1.2 Selection of Lumber Pieces:

(a) Carefully select all members. Select individual pieces so that knots and obvious defects will not
interfere with placing bolts or proper nailing or making connections.

(b) Cut out and discard all defects which will render a piece unable to serve its intended function.
Lumber may be rejected by the Architect, whether or not it has been installed, for excessive
warp, twist, bow, crook, mildew, fungus, or mold, as well as for improper cutting and fitting.

3.1.3 Shimming: Do not shim sills, joists, short studs, trimmers, headers, lintels, or other framing components.

3.2 TREATED LUMBER

3.2.1 General: Use only treated lumber for all wood bucks and nailing grounds (other than Foundation Grade
Redwood) in, or in contact with, concrete.

3.2.2 Treatment:

(a) Treat all wood, except Redwood, less than two feet above finished grade with preservative as
specified in Section 06010 of these Specifications, to a minimum distance of six inches from the
ends, or otherwise treat as approved in advance by the A/E.

(b) Perform all treatment in strict accordance with the published recommendations of the
manufacturer of the treatment preservative.

3.3 GENERAL FRAMING

3.3.1 General:

(a) In addition to all framing operations normal to fabrication and erection indicated on the
Drawings, install all backing required for work of other trades.

(b) Set all horizontal or sloped members with crown up.

(c) Do not notch, bore, or cut members for pipes, ducts, conduits, or other reasons except as shown
on the Drawings or as specifically approved in advance by the A/E.

3.3.2 Bearings:

(a) Make all bearings full unless otherwise indicated on the Drawings.

(b) Finish all bearing surfaces on which structural members are to rest so as to give sure and even
support. Where framing members slope, cut or notch the ends as required to give uniform
bearing surface.

3.4 BLOCKING AND BRIDGING

3.4.1 Blocking:

(a) Install all blocking required to support all items of finish and block all concealed draft openings,
both vertical and horizontal, between ceiling and floor areas.

(b) Fire-blocks, when of wood, shall be two inches (nominal) in thickness by the full width of the
opening being blocked.

06100.DOC pg 2of 6
(c) Fire-block in the following specific locations:
(1) In all stud walls at ceiling and floor levels;

(2) In all stud walls, including furred spaces, so that the maximum dimension of each
concealed space is not more than eight feet;

(3) All other locations where openings could afford passage for rodents or flames.

3.4.2 Bridging:

(a) Install wood cross bridging of not less than two inches by three inches nominal, metal cross
bridging of equal strength, or solid blocking between joists where the span exceeds eight feet.

(b) Cross bridging may be omitted for roof and ceiling joists eight inches nominal in depth where the
omission is permitted by Code, except where otherwise indicated on the Drawings.

(c) Install solid blocking between joists at all points of support and wherever sheathing or flooring is
discontinuous.

(d) Blocking may be omitted where joists rest on ribbon and are nailed to studs, and where joists are
supported on metal hangers.

3.5 BUILT-UP BEAMS

Use no less than two joists spiked together to support partitions running parallel to the joists, provided
however that where necessary to permit passage of pipes such joists may be separated by solid blocking spaced at
no more than four feet on centers.

3.6 STUD WALLS AND PARTITIONS

3.6.1 Studs: Make all studs single length, un-spliced, and platform framed.

3.6.2 Corners and Intersections: Unless otherwise indicated on the Drawings, frame all corners and
intersections with three or more studs and all required bearing for wall finish.

3.6.3 Plates and Sills: Plates and sills under wood stud walls and partitions resting on concrete walls or slabs
shall be bolted as indicated. Sills under bearing, exterior or shear walls shall be bolted to concrete with not smaller
than 5/8 by 12 inch bolts spaced not more than 4 feet on center. There shall be a bolt within 9 inches of each end of
each piece of sill. Where sills are bored or notched exceeding 1/3 of sill width, extra bolts shall be required as
specified for ends of sill pieces.

(a) Optional Method for Anchoring Non-Bearing, Interior Wood Plates: The following method for
anchoring sill plates of non-structural interior partitions to concrete may be used in lieu of anchor
bolts and washers indicated, provided that such anchoring method is consistent with the details:

(1) Plates shall be anchored with low velocity power driven fasteners equal to products of
Hilti, Inc., Omark Industries, Inc. or Ramset. Fasteners and fastening tools shall have
ICBO (International Conference of Building Officials) approval and fasteners shall be
installed in accordance with latest published ICBO Building Standard Reports for each
approved fastener manufacturer.

(2) Fasteners shall be of the smooth shank, pin type with shank diameter of not less than
0.145 inch and shall be approximately 3" long. Pins shall be driven with a steel washer
under the head.

06100.DOC pg 3of 6
(3) Sills shall be anchored at not more than 4 feet on center to resist a shear of not less than
50 pounds per lineal foot acting either parallel or normal to the partition. Fasteners
shall not be installed closer than 3" to the edge on any concrete and shall not be spaced
closer than 4" on center.

(4) Prior to any fastener installation, submit in duplicate, to the Structural Engineer, all data
necessary for checking proposed fasteners. No fasteners shall be installed until
Structural Engineer's approval is obtained in writing.

3.7 ALIGNMENT

On all framing members to receive a finished wall or ceiling, align the finish subsurface to vary not more
than 1/8 inch from the plane of surfaces of adjacent framing and furring members.

3.8 INSTALLATION OF PLYWOOD ROOF SHEATHING

3.8.1 Placement:

(a) Place all plywood roof sheathing with face grain perpendicular to supports and continuously over
at least two supports, except where otherwise specifically indicated on the Drawings.

(b) Center joints accurately over supports. Unless otherwise specifically shown on the Drawings,
stagger the end joints of plywood panels to achieve a minimum of continuity of joints.

3.8.2 Protection of Plywood: Protect all plywood from moisture by use of all required waterproof coverings
until the plywood has in turn been covered with the next succeeding component or finish.

3.9 FASTENING

3.9.1 Nailing:

(a) Use only hot dipped galvanized common wire nails or spikes of the dimension shown on the
Nailing Schedule, except where otherwise called for on the Drawings.

(b) For conditions not covered in the Nailing Schedule, provide penetration into the piece receiving
the point of not less than 1/2 the length of the nail or spike provided. 16d nails, however, may be
used to connect two pieces of two inch nominal thickness.

(c) Do all nailing without splitting wood. Pre-bore as required. Replace all split members.

3.9.2 Bolting: Drill holes 1/6 inch larger in diameter than the bolts being used. Drill straight and true from one
side only. Bolt threads shall not bear on wood. Use washers under head and nut where both bear on wood; use
washers under all nuts.

3.9.3 Screws: For lag screws and wood screws, pre-bore holes same diameter as root of thread; enlarge holes to
shank diameter for length of shank. Screw, do not drive, all lag screws and wood screws. All lag screws which bear
on wood shall be fitted with standard malleable iron or steel plate washers under the head. Washers shall be treated
for rust and corrosion in the same manner as the fastener to which they apply.

3.9.4 Framing Anchors: Framing anchors, joist hangers, ties and other mechanical fastenings shall be of the
type and manufacture indicated, and shall be galvanized or have a rust-inhibitive coating acceptable to the A/E.
Nails and fastenings shall be of the type recommended by the Manufacturer and shall be installed in all holes.

3.10 NAILING SCHEDULE

06100.DOC pg 4of 6
Unless otherwise indicated on the drawing or required by pertinent codes and regulations, provide at least
the following nailing:

Joist to sill or girder, toenail: 3 - 8d


Bridging to joist, toenail each end: 2 - 8d
1" x 6" joist, toenail each end: 2 - 8d
Wider than 1" x 6" subfloor to each joist, face nail: 3 - 8d
2" subfloor to joist or girder, blind and face nail: 2 - 16d
Sole plate to joist or blocking, face nail: 16d @ 16" o.c.
Top plate to stud, end nail: 2 - 16d
Stud to sole plate: 4 - 8d, toenail or
2 - 16d, end nail
Double studs, face nail: 16d at 24" o.c.
Doubled top plates, face nail: 16d at 16" o.c.
Top plates, laps and intersections, face nail: 2 - 16d
Continuous header, two pieces: 16d at 16" o.c.
along each edge
Ceiling joists to plate, toenail: 3 - 8d
Continuous header to stud, toenail: 4 - 8d
Ceiling joists, laps over partitions, face nail: 3 - 16d
Ceiling joists to parallel rafters, face nail: 3 -16d
Rafter to plate, toenail: 3 - 8d
1" brace to each stud and plate, face nail: 2 - 8d
1" x 8" sheathing or less to each bearing, face nail: 2 - 8d
Wider than 1" x 8" sheathing to each bearing, face nail: 3 - 8d
Built-up corner studs: 16d at 24" o.c.
Built-up girders and beams 20d at 32" 0.c.
at top & bottom
and staggered
2 - 20d at ends
and at each splice
2" planks: 2 - 16d at each
bearing
Plates, upper to lower: 16d at 12" o.c.
staggered
Plates, splices, face nail: 2 - 16d
Plates, lap at corners, face nail: 2 - 16d

3.11 INSTALLATION OF BUILDING PAPER

Install the specified building paper over all exterior framing members where plywood siding is indicated to
be installed, lapping all joints to prevent penetration of water into the stud spaces, and securely fastening the paper
in place in accordance with the manufacturer's recommendations as approved by the A/E.

3.12 CLEANING UP

3.12.1 General: Keep the premises in a neat, safe, and orderly condition at all times during execution of this
portion of the Work, free from accumulation of sawdust, cut ends, and debris.

3.12.2 Sweeping:

(a) At the end of each working day, and more often if necessary, thoroughly sweep all surfaces where
refuse from this portion of the Work has settled.

(b) Remove the refuse to the area of the job site set aside for its storage.

06100.DOC pg 5of 6
(c) Upon completion of this portion of the Work, thoroughly broom clean the premises.

END OF SECTION

06100.DOC pg 6of 6
SECTION - 06170 - GLUE LAMINATED CONSTRUCTION

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: All structural glued laminated timber as indicated on the drawings and specified
herein.

1.1.2 Related Work Described Elsewhere:

(a) Metal fabrications

(b) Rough carpentry

(c) Finish carpentry

(d) Painting

1.2 QUALITY ASSURANCE

1.2.1 Standards: Comply with standard specified herein as listed in Section 01085.

1.2.2 Manufacture: Materials, Manufacture and Quality Control shall be in conformance with
Voluntary Product Standard PS 56-73, "Structural Glue Laminated Timber".

1.2.3 Certificate: Submit AITC "Certificate of Conformance", stating that all items provided under
this Section conforms to requirements of PS 56-73, UBC and the Contract Documents. Stamp each
member with appropriate AITC "Quality Mark: in concealed location.

1.3 SUBMITTALS

1.3.1 General: Comply with the provisions of Section 01300.

1.3.2 Product Data: Within 30 calendar days after award of Contract, submit:

(a) Complete materials list and shop drawings.

(b) Manufacturer's data demonstrating compliance with specified requirements.

(c) Manufacturer's recommendations for handling, protection, storage and erection.

1.4 PRODUCT HANDLING

1.4.1 Delivery and Storage:

(a) Deliver all members to the job site in original wrappings.

(b) Handle and store in accordance with manufacturer's instructions.

1.4.2 Damage: Replace all members which are structurally damaged or surface damaged beyond
noticeable correction as directed.

06170 Glue Laminated Construction pg 1of 2


PART TWO - PRODUCTS
2.1 PRODUCTS

2.1.1 General: All members shall meet the requirements of Product Standards PS 56-73, "Structural
Glue Laminated Timber".

2.1.2 Laminating Combinations: Members shall be Hem-Fir pressure treated shall meet PS 56-73 and
provide the following allowable stress values for Wet condition of service:

(a) 1600 psi in bending (Fb)

(b) 1250 psi in tension parallel to grain (Ft)

(c) 1190 psi in compression parallel to grain (Fc)

2.1.3 Adhesives: Adhesive shall meet requirements for Wet condition of service.

2.1.4 Appearance: Members shall be Architectural Grade.

2.1.5 Protection:

(a) End sealer shall be manufacturer's standard transparent, colorless sealer for retarding moisture
transmission at cross-grain cuts.

(b) Penetrating sealer shall be manufacturer's standard translucent penetrating sealer which will not
interfere with application of wood stain and transparent finish, or paint finish, as indicated for the work.

(c) Wrap all members individually for weather protection.

2.1.6 Camber: Except as otherwise indicated, fabricate Horizontal loadbearing members (units of less
than 12 to 12 slope), which are shown as straight members, with a camber of approximately 1/180 of the
span, either circular or parabolic.
2.1.7 Preservative Treatment: Treat laminated members with approved inorganic arsenical compounds
in accordance with AITC, AWPA and EPA standards and regulations. Application methods which result
in cracking, splitting and or warping will not be accepted. After dressing and cutting, members shall
receive heavy brush applications of same treatment. For members receiving architectural finishes, provide
preservative treatment free of water repellents and other substances which might interfere with finish
indicated.

3.2 INSTALLATION

3.2.1 General: Comply with AITC 105, "Recommended Practices for the Erection of Structural
Timber Framing".

Install miscellaneous steel connectors, anchors, and accessories as indicated and as required.

3.2.2 Cutting: Avoid cutting GLT members during erection except for fastener drilling and similar
minor fitting, coating with end sealer.

3.2.3 Nailing: Provide supports to prevent damage. Do not remove wrapping until protection from
weather, soiling and damage from other work is not required.

END OF SECTION


06170 Glue Laminated Construction pg 2of 2


SECTION - 06200 - FINISH CARPENTRY

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Provide all finish carpentry needed for a complete and proper installation
including, but not necessarily limited to:

(a) All interior and exterior wood finish.

(b) All cabinetwork.

(c) All wood trim.

(d) Wood door and window frames.

(e) Fitting and installing all wood doors.

(f) Installing all finish hardware.

1.1.2 Related Work Described Elsewhere:

(a) Furnishing wood doors: Section 08210

(b) Furnishing finish hardware: Section 08710

1.2 QUALITY ASSURANCE

1.2.1 Standard: Comply with standards specified herein as listed in Section 01085.

(a) Throughout progress of the work of this Section, provide at least one person who shall
be thoroughly familiar with the specified requirements, completely trained and
experienced in the necessary skills, and who shall be present at the site and shall direct
all work performed under this Section.

(b) In actual construction and installation of the Work of this Section, use adequate numbers
of skilled workmen to ensure installation in strict accordance with the approved design
and the approved recommendations of the material manufacturers.

1.2.2 Qualifications of Finish Hardware Adjuster: Provide the services of an AHC member of the Door
and Window Institute, or an equally qualified individual approved in advance by the A/E who shall
inspect, adjust, and report to the A/E as described in Part Three of this Section.

1.3 PRODUCT HANDLING

1.3.1 Protection: Use all means necessary to protect the materials of this Section before, during, and
after installation, and to protect the work and materials of all other trades.

1.3.2 Replacements: In the event of damage, immediately make all repairs and replacements necessary
to the approval of the A/E and at no additional cost to the Owner.

06200 Finish Carpentry pg 1of 10


PART TWO PRODUCTS

2.1 MATERIALS

2.1.1 All lumber for the interior and exterior wood finish, finish carpentry and millwork, and wood
door and window frames shall meet the following requirements.

(a) Grading:

(1) Douglas Fir finish lumber shall be manufactured and graded in accordance
with "Standard Grading and Dressing Rules" No. 16 of the West Coast Lumber
Inspection Bureau, or in accordance with the "Grading Rules for Western
Lumber" of the Western Wood Products Association.

(2) Redwood finish lumber shall be manufactured and graded in accordance with
"Standard Specifications for Grades of California Redwood Lumber" of the
Redwood Inspection Service.

(3) Ponderosa Pine, Sugar Pine, and White Pine finish lumber shall be
manufactured and graded in accordance with "Grading Rules for Western
Lumber" of the Western Wood Products Association.

(4) Hardwood finish lumber shall be manufactured and graded in accordance with
the National Lumber Association "Rules for the Measurement and Inspection of
Hardwood and Cypress Lumber".

(5) Softwood Plywood: Plywood used for finish carpentry and millwork shall
comply with Product Standard Ps 1-74, issued by the U.S. National Bureau of
Standards. Plywood shall be grade marked by the American Plywood
Association or grade marked and stamped "Teco Tested Plywood" or Pittsburgh
Testing Laboratory Analysis Inspection", and shall be of the type and grade
specified. "Interior Type" plywood shall be used for interior work and
"Exterior Type" for exterior work.

(b) Use, Species and Grades: Finish lumber of the species and grades listed below shall be
used for all wood finish, trim, casework, cabinet work and millwork.

(1) Douglas Fir "C and Better": Interior trim, solid lumber shelves; exposed
members, webs, floors, bottoms, partitions, and interior division members of
casework and cabinet work; drawer sides and backs, and other concealed
members of interior finish.

(2) Douglas Fir Plywood: Casework and cabinet construction where indicated on
the drawings, Grade "A-A", except concealed backs of fixed cabinets shall be
Grade "A-D". Shelves more than 11-1/2" wide shall be of plywood, edge
banded on exposed edge if fixed and both edges if adjustable. All exposed
edges of plywood shall be edge-banded.

(3) Hardwood: Hardwood "First and Seconds" grade of species specified, where
indicated on the drawings or specified for items in sub-paragraph (1) above.
Unless otherwise specified, shelves for hardwood casework and cabinet work
shall be of Douglas Fir, edge-banded with 3/4" wide strips of the hardwood.

06200 Finish Carpentry pg 2of 10


(4) Concealed members herein specified are the items or members not visible after
they have been installed in the Work. In cabinet work, these shall include all
members or items not visible when doors, drawers, or other movable parts are
in place and closed.

(c) Wood Door and Window Frames:

(1) Douglas Fir "C and Better": Door and window frames, transom frames and
interior sash.

(2) Sugar Pine or Ponderosa Pine "C Select" or "No. 1 sash Cuttings": Stiles and
rails of exterior window frames and sash.

(3) Redwood "Clear": Sills, blindstops, casings, molds, and other exterior trim of
exterior sash and frames.

(4) Caulking Compound: Federal Specification TT-C-00598C, "Caulking


Compound, Oil and Resin Base Type (For Building Construction)". Caulking
grade for gun or knife application, as required.

2.2 SHOP DRAWINGS

2.2.1 The Contractor, before proceeding with the Work, shall submit to the Architect/Engineer
duplicate copies of complete shop drawings and full size details covering all finish carpentry and
millwork, wood windows, and wood door and window frames.

(a) After these shop drawings have been approved by the A/E, six (6) corrected copies of all
shop drawings shall be filed with the A/E.

(b) The Contractor shall also provide copies of the approved shop drawings to any of the
various trades, requiring same. No Work shall be executed at the shop nor at the site,
except from the approved drawings.

2.3 WOOD FINISH

2.3.1 Wood finish shall be Douglas Fir, unless otherwise specified. Douglas Fir finish lumber more
than 2" in thickness shall be "B and Better" Industrial Clear (para. 152-b), W.C.L.I.B.), kiln dried to an
average moisture content of 19%.

(a) Base Shoe: Birch.

(b) Softwood Plywood: Except where otherwise specified, Group 1, Interior Type, Grade
"A-A", except Grade "A-D" may be used for cabinet backing.

(c) Hardwood Plywood: U.S. Product Standard, PS 51-75, Type II, Grade I Veneer.

(d) Hardwood: Birch, Maple, Mahogany or Walnut. Where indicated, Walnut shall be
plain American Walnut.

(e) All exterior wood finish such as moldings, eave trim, running trim, wood grilles,
fascias, and other exterior members except framing lumber, shall be Clear Redwood or
C Select Sugar Pine.

06200 Finish Carpentry pg 3of 10


2.4 MILLWORK

2.4.1 All interior and exterior wood finish and millwork, including cabinet work, shall be
manufactured by skilled mechanics using standard methods of manufacture and workmanship. The
moldings shall be true to detail, clean, and sharply defined. Panels shall be set so at to allow for free
movement in case of swelling or shrinking. Wherever practicable, the means of fastening the various
parts together shall be concealed. All curved Work shall be made from the solid or if veneered, shall be
bent over suitable drums.

2.4.2 All interior wood finish and cabinet work shall be smoothly dressed, belt sanded at the mill, and
hand sanded at the building after erection until all machinery, sandpaper, or other defacing marks are
entirely removed.

2.5 FASTENERS

2.5.1 Provide fasteners properly selected for the material to be fastened and the substrate to which the
material will be fixed, designed to develop proper and adequate strength commensurate with the use.

PART THREE - EXECUTION

3.1 INSPECTION

Examine the areas and conditions under which work of this Section will be performed. Correct
conditions detrimental to the proper and timely completion of the Work. Do not proceed until
unsatisfactory conditions have been corrected.

3.2 INSTALLATION OF WOOD FINISH

3.2.1 Interior wood finish and cabinet work shall not be permitted in the building before the interior
wall and ceiling surfaces of the story or section for which it is intended for is reasonably dry and
completed.

3.2.2 All interior nd exterior wood finish, millwork, cabinet work, and other fixed wooden equipment
and finish shall be properly installed, level, plumb and true. Wherever required, the members shall be
neatly and accurately scribed in place, maintaining full widths of end members, wherever possible. All
trim shall be put on in full lengths, without piecing, except where the use of single lengths would be
impracticable or impossible. Butt joints, if necessary, shall be beveled. All exterior angles shall be
mitered, and the interior angles of the molded parts coped. All nails shall be set for putty, The surface,
grain and color of adjoining interior wood finish shall be selected to match and harmonize. In all
instances where Work is specified in this section adjoins other Work, a neat, tight joint shall be made.
Joints in long window trim shall center on mullions where grouped openings occur. Head rails and
aprons shall be full lengths without joints.

3.2.3 Any interior and exterior wood finish, cabinet work, and other fixed wooden equipment and
finish showing hammer marks or other damage caused by careless or faulty workmanship, will be
rejected.

3.2.4 Staff or concrete block molds or exterior wood door and window frames, shall be attached to the
frames after the frames have been set and caulked. The molds shall be mitered at the corners and coped to
the sills, accurately secured in place with finish nails, and the nails set.

06200 Finish Carpentry pg 4of 10


3.3 PRIMING AND BACKPAINTING

3.3.1 Within 24 hours after delivery to the building(s), all interior wood finish, cabinet work, plywood
lining and other fixed wooden equipment and finish shall be primed and backpainted, as specified in
section "Painting". Work shall be sanded, and all surfaces prepared and in proper condition, as approved
by the A/E, before proceeding with the priming Work.

3.4 INTERIOR WOOD FINISH

3.4.1 The interior finish schedules indicate the rooms and spaces where interior wood finish shall be
installed. Certain items of interior finish are indicated but not scheduled; these items shall be furnished
and installed and made of the same kind and grade of wood as the other wood finish in the room or space.

3.4.2 Wood base shoe shall be fitted and temporarily tacked in place until the floor covering is
installed. Provide and install corner fillets, same contour and material as base shoe, in all corners where
base shoe is installed.

3.4.3 All miscellaneous items of wood finish indicated, noted, and/or detailed shall be included.

3.5 PLYWOOD WALL LININGS

3.5.1 Interior walls indicated to be surfaced with plywood, which are not shear panels, shall be covered
with Group 1 plywood, "Exterior Type", Grade "A-C", of thickness indicated, in 4'-0" widths and in
lengths shown. Vertical joints shall occur only over studs. Provide 3" x 4" blocking at all horizontal
joints.

3.5.2 Plywood shall be nailed along all edges and at intermediate supports as indicated. All joints shall
be beveled to form a "V" as detailed. Nails shall be driven flush with plywood surface, and not set;
exercise care to prevent hammer marks. Wall lining indicated as shear panels shall be "Structural 1"
plywood, Exterior, Grade "A-C", installed as detailed with "A" face exposed.

3.6 CABINET WORK

3.6.1 All cabinets, cases, counters, and other fixed wooden equipment indicated shall be of Douglas
Fir, unless otherwise specified.

3.6.2 Plywood shall be used where indicated or specified, and all exposed plywood edges shall be
banded with solid wood strips to match exposed face veneers.

3.6.3 All cabinet work shall be assembled at the mill as for as practicable, and delivered to the building
ready to set in place. Material shall be worked in the best manner known to the trade, mortised and
tenoned, doweled, blocked, and glued together so as to avoid the use of nails as far as possible. Details
shall be closely followed, moldings cleanly cut and sharply defined, and miters accurately made. Butt
joints without an approved device for preventing the separation of the joint will not be accepted. All nails
shall be set, and where screws are used in exposed surfaces, they shall be concealed with wood plugs.

3.6.4 All cabinet backs shall be softwood plywood not less than 1/4" thick after sanding, unless
otherwise indicated.

3.6.5 Shelving shall be made of solid lumber glued up to the width shown, and where indicated to be
adjustable shall be supported on adjustable shelf standards and brackets. Vertical members supporting the
shelves shall be plowed vertically to receive the standards so that the shelving will fit snugly against

06200 Finish Carpentry pg 5of 10


vertical supporting members. Shelving over 11" wide may be made of plywood with long edges banded
with solid hardwood.

3.6.6 Shelf standards and brackets shall be equal to "Knape and Vogt" #255 x 256, or "Stanley" #798 x
799. Furnished and installed as part of the Work under this section.

3.6.7 Adjustable shelves 16" or more in width shall have the ends reinforced and fitted with 3/4"
extruded aluminum channels fitted into the ends, as detailed, and secured with counter-sunk, flat-head,
aluminum or stainless steel screws, size and spacing as shown.

3.6.8 Cabinet doors shall be flush type having overall thickness indicated, and made from 5-ply, Type
II, water resistant bond plywood, having solid "Clear" wood core, edges glued together and face veneer of
Grade 1, "Unselected Birch", "Poplar", or "Gum", 1/28" thick, belt sanded to a smooth finish. Plywood
shall conform to U.S. Product Standard PS 51-75. Grain shall run the length of doors. All edges of doors
shall be banded with same species of wood as face veneer.

3.6.9 All exposed drawers shall have fronts as detailed, 3-ply bottoms, sides dovetailed or lock-jointed
with fronts and backs housed into side, and bottoms housed into fronts and sides.

(a) All drawers except where otherwise detailed shall be fitted with Grant #328, or K.V. #1395 full
extension slides, accurately installed in accordance with the Manufacturer's printed instructions.

(b) Drawers, where indicated, shall be fitted with hardwood drawer guides, accurately installed for
smooth operation.

(c) Drawers indicated as "file drawers", shall be fitted with National Lock Co's "Filing Drawer
Hardware Set No. 61-081, as distributed by Hardware Specialties Sales Co., Ballsun Co., or E.B. Bradley
Co., all of Los Angeles, California.

3.9.10 Provide oak poles 1-1/4" in diameter, at all locations indicated, supported by brass plated, metal
pole sockets, with closed flanges, equal to No. 25 "Socket", distributed by Ballsun Co., Los Angeles,
California.

3.6.11 Furnish and install extruded aluminum angle and/or channel edging for shelves where indicated,
let in flush with shelf and secured with stainless steel screws.

3.6.12 Installation: Cabinet and case work shall be installed plumb, level and nailed to structural frame
or backing with finish nails of proper size and set. All damage to surfaces shall be scraped out, filled and
sanded ready for painting.

3.7 COUNTERS, TOPS AND BACKS

3.7.1 Wood Counters and Tops:

(a) Hardwood counters and tops, where indicated, shall be made of "Number One Clear"
Birch or Maple boards from 6" to 10" wide, of thickness shown, T & G, and glued
together with waterproof glue. Reinforce tops with cleats or other approved method to
prevent warping or opening of joints. Back, ends, and caps shall be 3/4" thick, with
wide sections constructed to same as the top without the reinforcing strips. Joints
between the top and back and the vertical corners of the back, where shown, shall be
made with tongue and groove cove members and glued.

06200 Finish Carpentry pg 6of 10


(b) Counters and tops, not indicated on the drawings as hardwood, shall be build up of T &
G, Douglas Fir boards of thickness shown. Boards shall be from 6" to 10" wide, glued
up with waterproof glue and held together with cleats. Back and end boards, where
indicated, shall be 3/4" thick and glued up for width where required.

(c) Metal covering for counters and tops and sheet metal linings, where indicated, are
specified under other sections of this specifications.

3.7.2 Tempered Hardboard Tops: Counter tops, backs and ends where indicated "hardboard" or
"Masonite" shall be covered with 1/4" thick tempered hardboard, SIS, applied over wood backing.
Material shall be applied under pressure using waterproof cement of type recommended by the
manufacturer. Hardboard shall finish flush with hardwood nosing at edge of counter.

3.8 PLASTIC LAMINATE COUNTERS, TOPS, AND BACKS

3.8.1 Plastic counters, tops and backs, where indicated, shall be fabricated with a plywood core and
veneered with "post forming" grade of plastic laminate .042 inch thick conforming to NEMA Publication
No. LD3-1975, from one of the following or an equal approved by the A/E.

"Formica", "Micarta", "Lamin-Art", "Textolite", or "Wilson Art".

3.8.2 Pattern and color shall be as selected by the A/E from manufacturer's standards including solid
colors, woodgrains and marbles. Finish shall be as selected from standard finishes unless otherwise
specified.

3.8.3 Metal sink molding shall be stainless steel "Hudee", "Kintrim T-Type", or "Chromedge Link-
Lok", complete with bolts and lugs. Metal trim shall have a thorough application of approved mastic in
all voids between metal and plywood and sink. Sink edge shall be waterproofed to prevent delamination
of plywood.

3.8.4 Counter tops and backs shall be constructed of plywood of size and thickness indicated. Plywood
shall be waterproof, exterior type, with the side to receive the plastic laminate, veneered with close-
grained wood such as Mahogany, Birch, Maple, Gum, or Vertical Grain Douglas Fir. Cove and edge
molds shall be solid, accurately milled to contour, tongue and grooved and glued to top and back.

3.8.5 The plastic laminate shall be secured to plywood with first grade urea or resin type adhesive as
recommended by the plastic laminate manufacturer's printed instructions.

3.8.6 Metal trim, where indicated, shall be applied over the finished plastic surfaces without kerfing,
routing or "letting-in" of moldings, unless otherwise noted.

3.8.7 Plastic laminate application, installation of moldings, and general construction methods shall be
in accordance with recommended practices and specifications published by the plastic laminate
manufacturer. Installation shall be by an authorized applicator in a shop properly equipped to produce
quality workmanship.

3.9 WOOD DOOR, SASH, AND WINDOW FRAMES

3.9.1 Door and Window Frames:

(a) Door, window and transom frames shall be of "C and Better" Douglas Fir, except that
sills, aprons, casings, and blind stops, and other exterior members shall be of Redwood.
Sizes and details shall be as shown.

06200 Finish Carpentry pg 7of 10


(b) The stiles, rails, and muntings shall be made from solid stock, molded to detail, and the
joints squarely and accurately fitted. The joints between the stiles, rails, and muntins
shall be mortised and tenoned, those between the stiles and rails shall be through
mortised and tenoned, and pinned with barbed dowel pins. Tenons and all contact
surfaces shall be glued with waterproof glue.

(c) Exterior sash shall be fabricated for glazing on the outside with glazier's points and
putty. Interior sash shall be fabricated for glazing with wood stops as indicated.

(d) Fixed transom sash, where indicated, shall have shaped bottom rails and shall be
provided with drip molds.

3.10 FITTING AND HANGING OF DOORS

3.10.1 Initial Inspection of Doors: Prior to start of installation of each door, carefully inspect the door
and verify:

(a) That the door furnished is the proper door for the opening, as described on the Door
Schedule in the Drawings.

(b) That the door is in sound condition, unblemished, without warp, twist, bow, or other
attribute causing it to be rejected upon installation.

3.10.2 Handling: Carry wood doors, do not drag them. Use extreme care in handling to prevent
damage.

3.10.3 Fitting: Trim all wood doors as necessary to provide a uniform clearance of between 3 mm (1/8")
and 5 mm (3/16") at jambs and head, and a uniform clearance at the threshold or floor to properly clear
the floor covering described on the Finish Schedule in the Drawings.

3.10.4 Installing: For each door, verify the hardware type as described on the Door Schedule in the
Drawings and verify that hardware actually supplied is the hardware specified. Using only the specified
hinges or butts, and the proper equipment for the purpose, install the door into the opening with the
following hinge or butt locations throughout the Work:

(a) Top Hinge or Butt: The center of the hinge or butt not more than 28 cm (11") below the
top of the door;

(b) Bottom Hinge or Butt: The center of the hinge or butt not more than 33 cm (13") above
the finish floor;

(c) Intermediate Hinge: Equidistant between the top hinge, butt, or pivot; and bottom
hinge, butt, or pivot.

(d) Each door shall be accurately cut, trimmed, and fitted to its frame and hardware with
due allowance for painter's finish and possible swelling a shrinking. The clearance at
the lock and hanging stiles and at the top shall be 1/8", and at bottom shall not exceed
1/4" except where otherwise shown. All arrises shall be rounded to a 1/16" radius, and
the lock rail edges shall be slightly beveled. The screws for hardware shall not be
driven, merely started by driving. and screwed home.

06200 Finish Carpentry pg 8of 10


(e) All doors shall operate freely, but not loosely, without sticking or binding, without hinge
bound conditions and with all hardware properly adjusted and functioning.

3.11 FINISH HARDWARE INSTALLATION

3.11.1 Install all finish hardware for the Work under this section. Finish hardware shall be as specified
in the Finish Hardware Schedule and shall be in accordance with the requirements of section "Finish
Hardware".

(a) Placement of Hardware: Finish hardware shall be placed as indicated by the


manufacturer's printed recommendations.

(b) Fitting: All hardware shall be accurately fitted, and with the exception of butts, all
surface applied hardware, such as escutcheons, door catches and the like, shall be
removed by the Contractor before the painter's finish is applied. Subsequent to
completion of painter's finish, the Contractor shall permanently replace all such
hardware.

(c) Anchorage of Hardware: Hardware fastened to masonry, concrete, or gunite


construction shall be secured with two-unit, threaded, standard cinch anchors, or
Phillips Shells. Proper tampin or expanding tools shall be used for the installation of all
fastenings.

3.12 INSTALLATION OF OTHER FINISH HARDWARE

3.12.1 Locations: Using only the specified finish hardware, and the proper equipment for the purpose,
install all other finish hardware in the following locations throughout the Work:

(a) Door pulls: Centered 102.4 cm (40-5/16") above the finish


floor;
(b) Other hardware items Install as directed
not described above:

3.12.2 Anchoring: Anchor all components firmly into position for long life under hard use. Use only
the anchoring devices furnished with the hardware item, unless otherwise specifically directed.

3.13 INSPECTION, ADJUSTMENT AND REPORTING

3.13.1 General: Using the personnel described in Paragraph 1.2.3 of this Section, inspect each item of
installed finish hardware. Verify that each such item has been installed in strict accordance with the
manufacturer's recommendations, is in proper condition, and functions in its intended manner.

3.13.2 Adjustment: On all finish hardware items designed to permit adjustment, submit a written report
stating.

(a) That all installed finish hardware has been inspected in accordance with this Article.

(b) That all installed finish hardware is in accordance with these Specifications as to
quality, type, appearance, operation, and all other specified attributes;

(c) A precise list, by door opening number and hardware item, of all items of finish
hardware which do not meet the specified requirements in furnishing, in installation, or
both.

06200 Finish Carpentry pg 9of 10


END OF SECTION


06200 Finish Carpentry pg 10of 10


SECTION - 06240
LAMINATED PLASTIC

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Provide all laminated plastic, complete, in place as shown on the Drawings,
specified herein, and needed for a complete and proper installation.

1.1.2 Related Work Described Elsewhere:

(a) Architectural woodwork: Section 06400

1.2 QUALITY ASSURANCE

1.2.1 Standards: Comply with the standards specified herein and as listed in Section 01085.

1.2.2 Qualifications of Manufacturers: Products used in the work of this Section shall be produced by
manufacturers regularly engaged in manufacture of similar items and with a history of successful
production acceptable to the Architect.

1.3 SUBMITTALS

1.3.1 Product Data: Within 60 calendar days after award of the Contract, submit:

(a) Complete materials list of all items proposed to be furnished and installed under this
Section.

(b) Manufacturer's specifications and other data required to demonstrate compliance with
the specified requirements.

(c) Samples of the full range of colors and patterns available in each of the specified grades
from the proposed manufacturer.

(d) Manufacturer's recommended installation procedures.

The manufacturer's recommended installation procedures, when approved by the


Architect, will become the basis for inspection and accepting or rejecting actual
installation procedures used on the Work.

1.4 PRODUCT HANDLING

1.4.1 Protection: Use all means necessary to protect materials of this Section before, during, and after
installation and to protect the work and materials of all other trades.

1.4.2 Replacements: In the event of damage, immediately make all repairs and replacements necessary
to the approval of the Architect and at no additional cost to the Owner.

06240 Laminated Plastic pg 1of 2


PART TWO - PRODUCTS

2.1 General: All plastic laminate shall be "general purpose", "post-forming", or "specific purpose"
type as recommended by the Contractor and approved by the A/E for use on the various surfaces, and shall
be "high wear" type finish in accordance with provisions of NEMA LD3.

2.1.2 Colors and Patterns: All colors shall be "solid colors" as selected by the A/E from the standard
colors and patterns of the approved manufacturer.

2.2 ADHESIVES

For installation of plastic laminates, use only "rigid set" (ureasin) or "semi-rigid set" (PVC
acetate) adhesives. Do not use so-called "contact" adhesives.

PART THREE - EXECUTION

Install the approved plastic laminates in strict accordance with the manufacturer's
recommendations as approved by the A/E.

END OF SECTION


06240 Laminated Plastic pg 2of 2


SECTION - 06300
WOOD PRESERVATIVE TREATMENT

PART ONE - GENERAL

1.1 DESCRIPTION

General: Treat all work designated in this Section, called for elsewhere, or noted on the
Drawings.

1.2 STANDARDS

Follow minimum standards of National Woodwork Manufacturers Association, Inc.

1.3 CERTIFICATION MARKINGS

Stamp and label all treated members inconspicuously.

PART TWO - PRODUCTS (Treatment and Products to be Treated)

2.1 PRESSURE TREATMENT

Inorganic arsenical compounds. Treat materials called for in Sections 06010 and 06100. Treat
materials in accordance with AWPA Specifications for the use intended. All framing lumber (2x3 and
larger and plywood 3/8" thick and thicker) shall individually bear on each piece the stamp of approval of
the AWPA.

2.2 CUTTING TREATED MATERIALS ON THE JOB

Provide additional gallon containers of same solution in adequate amounts for treating surfaces
cut in fitting. Dip cut ends in solution, up to six (6) inches, and set aside to dry for approximately 15
minutes before installing cut piece into framing.

PART THREE - EXECUTION

3.1 INSTALLATION OF TREATED WOOD

See Sections 06010 and 06100.

END OF SECTION


06300 Wood Preservative Treatment pg 1of 1


SECTION - 07220
FIBERGLASS FACED INSULATION

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Provide and install rigid insulation at roof and where shown on the Drawings and
elsewhere as required to provide a positive barrier against passage heat and moisture.

1.1.2 Related Work Described Elsewhere:

(a) Preformed Metal Roofing & Siding Section 07410

1.2 QUALITY ASSURANCE

1.2.1 Standards: Comply with standards specified in this Section as listed in Section 01085.

1.2.2 Qualifications of Manufacturer's: Products used in the work of this Section shall be produced by
manufacturers regularly engaged in manufacture of similar items and with a history of successful production
acceptable to the A/E.

1.2.3 Qualifications of Installers:

Proper installation of insulation requires that installers be thoroughly trained and experienced in the
necessary skills and thoroughly familiar with the specified requirements.

1.3 SUBMITTALS

1.3.1 General: Comply with provisions of Section 01300.

1.3.2 Manufacturer's Data: Within 30 calendar days after award of the Contract, submit:

(a) A complete materials list showing all items proposed to be furnished and installed under this
Section.

(b) Sufficient data to demonstrate that all such materials meet or exceed the specified requirements.

(c) Specifications, installation instructions, and general recommendations from the materials
manufacturers showing procedures under which it is proposed that the materials will be installed.
Upon approval by the A/E, the proposed installation procedures will become the basis for inspecting and
accepting or rejecting actual installation procedures used on the work.

1.3.3 Samples: Accompanying the submittal required in Paragraph 1.3.2 submit Samples of insulation board
with vapor barrier proposed to be used.

1.4 PRODUCT HANDLING

1.4.1 Delivery and Storage: Deliver all materials of this section to the job site in the original packages with all
labels intact and legible at time of use. Store only under conditions recommended by the manufacturers.

1.4.2 Protection: Use all means necessary to protect the materials of this Section before, during, and after
installation and to protect the work and materials of all other trades. It is essential that rigid insulation be kepy dry
before, during and after installation.

07220.DOC pg 1of 2
1.4.3 Replacements: In the event of damage, immediately make all repairs and replacements necessary to the
approval of the A/E and at no additional cost to the Owner.

PART TWO - PRODUCTS

2.1 FIBERGLASS FACED INSULATION

2.1.1 General: Except as specifically otherwise directed by the A/E, use only the type of insulation described in
this section.

2.1.2 Roof insulation shall be fiberglass blanket type insulation with a vinyl facing on one side which serve as a
vapor barrier. The product is equal to Owens Corning Certified R Pre- engineered Building System Insulation, R-
10, 3” thickness ( OCF Certified R NAIMA 202 Metal Building Insulation R-XX). Vinyl facing shall be
Polypropylene Scrim Kraft Facing, Standard Duty- Metallized.

2.2 ACCESORIES AND OTHER MATERIALS

All other materials - fasteners, joint materials, primers, substrates - required for complete and proper
installation of insulation, vapor barrier and roofing shall be as per insulation manufacturers recommendations
compatable with all materials which come in contact with them.

PART THREE - EXECUTION

3.1 INSPECTION

a) Prior to all work of this section, carefully inspect installed work of other trades and verify that all such
work is complete to the point where installation of roof insulation may properly commence.

b) Install insulation in accordance with the manufacturer’s recommendation.


c) Do not attempt to install roof insulation during high winds.

3.2 PREPARATION

3.2.1 Roof Framing shall meet insulation manufacturers requirements for substrate and be smooth and
free of surface variations. All structural elements such as knee braces, cross bracing, skylights, etc. shall be firmly
attached to substrate prior to installation of insulation

3.3 INSTALLATION OF INSULATION

3.6.1 Apply insulation in accordance with manufacturers instructions. For Owens Corning use ‘Owens Corning
Roof Insulation Catalog. Follow details shown on plan or submit alternative detail to Owners Representative prior
to installation. Sidelaps must be well sealed and there must be any holes or tears in the vapor barrier facing.

END OF SECTION

07220.DOC pg 2of 2
SECTION - 07610
METAL ROOFING

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Provide Metal Roofing accessories, flashing, gutters and downspouts and other
items necessary to complete the Work in accordance with the Contract Documents.

1.2 QUALITY ASSURANCE

1.2.1 Standards: Comply with metal roofing manufacture, finish and installation practices and
recommendations for salt and marine air environment and 140 miles per hour wind velocity
application.

1.2.2 Design: Spans are based upon test result with factors of safety of 2.0 on panel buckling and 1.65
clip strength. (Computed in accord with "Specifications for 'Light Gauge Cold-Formed Steel Design
Manual' by the American Iron and Steel Institute"; the uplift values include the allowable 1/3 increase for
wind loading on a pull out safety factor of 2.2).

1.3 SUBMITTALS

1.3.1 Manufacturer's Data: Within 35 days after award of the Contract, submit manufacturer's product
data, installation recommendations, finish selection charts and sample warranty.

PART TWO - PRODUCTS

2.1 Felt: 15 pound asphalt impregnated building felt.

2.2 Slip Sheet: Rosin impregnated craft paper, standard weight.

2.3 Metal Roofing System: Approved system shall be complete with all 24 gauge or .60 mm
whichever is greater hot dip 45% Zinc, 55% Aluminum Alloy coated steel manufactured to
ASTM - A 792 AZ55, factory formed steel panels, clips, flashing, hips, ridges, eave strips, closures,
fasteners, and other related items necessary to complete the work in accordance with manufacturer's
recommendations and the Contract Documents. Metal roofing system shall be an approved system equal
to Cascade Rib Panel Exposed Fastener Roof Panel- 24 gauge Galvalume Kynar 500 coated manufactured
by ECI Building Components, Inc.Stafford TX (713) 499 5611, fax (713) 499 0809. Other similar
approved products by other manufacturers may be proposed for use in this Work. Final authority for
acceptance and/or rejection lies solely with the ASG/DPW, A&E Division.

2.4 Metal Finish: All metal roofing system panels, flashing and other exposed items shall have a
factory applied Fluoroponic (Kynar 500) paint system or equal with a 20 year warranty under this
application. Color shall be as selected by the A/E from the manufacturer's standard range of colors.
Manufacturer shall furnish compatible touch-up paint to be applied by the Contractor to cover end cuts
and scratches.

07610 Metal Roofing pg 1 of 2


2.5 Sealant and Caulking:

For exposed conditions, use only good quality sealants that will cure to a rubber-like consistency.
Do not use oil base or asphalt type caulking or mastic. For concealed applications a non-hardening
sealant may be used.

Sealants must have good adhesion, retain their properties at temperature extremes, and resist
deterioration from water, heat and sunlight.

PART THREE - EXECUTION

3.1 Metal Roofing shall be installed only by a qualified Contractor, Contractor/Erectors must be
authorized by the seamed metal roofing manufacturer.

3.2 Attach metal roofing panels to supporting structure with cyclone assemblies with large diameter
washers and gaskets such as Bildex Cyclone grade screws or equal and as approved by the roofing
manufacturer.

3.3 Apply the nail fasteners of the appropriate type through pre-drilled holes in each rib or crest and
into the structure, spaced as required to meet the uplift load, 140MPH wind velocity. In no instance shall
spacing of nail fasteners not be less than 18" on centers along ridge or crest.

3.4 All exposed nail fasteners should be of a galvanized steel or stainless steel with a "EDPM" seal
(washer) for roofing specified. Lead seal (washers) will not be allowed in conjunction with "Trimdek Hi-
Ten". No penetration shall be made in seamed metal roofing by anchoring fasteners, except as specified
and required for fasteners, flashing, laps, closures or trim.

3.5 Pans may be formed on ridge panels and caulking should be applied at seam on low-slope roofs.

3.6 Roof penetrations shall be installed in accordance with A/E's recommendations allowing for
thermal movement of the roof panels. Any roof penetration made after the initial installation of the
roofing panels, or the later installation of any dead loads supported by the roof panels, shall be installed in
accordance with Manufacturer’s instructions.

3.7 Engineering recommendations on installations of panels shall be obtained from the required
metal roofing system manufacturer and shall be followed.

END OF SECTION


07610 Metal Roofing pg 2 of 2


SECTION - 07620
FLASHING AND SHEET METAL

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Provide all flashing and sheet metal not specifically described in the Roofing, Siding or
other Sections of these Specifications but required to prevent penetration of water through exterior of the building.

1.1.2 Related Work Described Elsewhere:

Metal Roofing Section 07610

1.2 QUALITY ASSURANCE

1.2.1 Standards: Comply with standards specified in this section as listed in Section 01085.

1.2.2 Qualifications of Manufacturer: Products used in the work of this Section shall be produced by
manufacturers regularly engaged in manufacture of similar items and with a history of successful production
acceptable to the A/E.

1.2.3 Qualifications of Installer: Use adequate numbers of skilled workman who are thoroughly trained and
experienced in the necessary crafts and who are completely familiar with the specified requirements and the
methods needed for proper performance of the work of this Section.

1.3 SUBMITTALS

1.3.1 General: Comply with provisions of Section 01300.

1.3.2 Manufacturer's Data: Within 30 calendar days after award of the Contract, submit:

(1) Complete materials list of all items proposed to be furnished and installed under this Section.

(2) Manufacturer's specifications and other data required to demonstrate compliance with the
specified requirements.

(3) Shop Drawings showing all proposed work of this Section.

(4) Manufacturer's recommended installation procedures.

The manufacturer's recommended installation procedures, when approved by the A/E will become the
basis for inspecting and accepting or rejecting actual installation procedures used on the work.

1.4 PRODUCT HANDLING

1.4.1 Protection: Use all means necessary to protect materials of this Section before, during and after
installation and to protect installed work and materials of all other trades.

1.4.2 Replacements: In the event of damage, immediately make all repairs and replacements necessary to the
approval of the A/E and at no additional cost to the Owner.

07620.DOC pg 1of 4
PART TWO - PRODUCTS

2.1 DESIGN

2.1.1 Standard commercial items may be used for flashing, trim, and reglets, provided all such items meet or
exceed the quality standards specified herein.

2.1.2 Quality Standards: In addition to complying with all pertinent codes and regulations, comply with all
pertinent recommendations contained in "Architectural Sheet Metal Manual", current edition, of the Sheet Metal
and Air Conditioning Contractors National Association.

2.2 MATERIALS AND GAUGES

Where sheet metal is required, and no material or gage is indicated on the Drawings, provide the highest
quality and gage commensurate with the referenced standards.

2.3 STAINLESS STEEL

2.3.1 General: Sheet metal or steel shall be a standard brand conforming to ASTM A 167, Type 302 or 304,
finish 2D, fully annealed, dead soft temper.

2.3.2 All stainless steel sheets shall be furnished in 8 to 10 ft. lengths, single pieces less than 8 ft. may be used
to connect at end runs.

2.4 NAILS, RIVETS AND FASTENERS

Use only soft iron rivets having rust-resistive coating, galvanized nails, and cadmium plated screws and
washers in connection with sheet flashings and gutters.

2.5 FLUX

All flux used for stainless steel shall conform to Fed. Spec. Q-F-506, Type I, Form A or B.

2.6 SOLDER

All solder used on stainless steel shall conform to Fed. Spec. QQ-S-571, Composition Sn. 60.

2.7 OTHER MATERIALS

All other materials, not specifically described but required for a complete and proper installation of the
work of this Section, shall be new, first quality of their respective kinds, and as selected by the Contractor subject to
the approval of the A/E.

PART THREE - EXECUTION

3.1 INSPECTION

Examine the areas and conditions under which work of this Section will be installed. Correct conditions
detrimental to the proper and timely completion of the Work. Do not proceed until unsatisfactory conditions have
been corrected.

07620.DOC pg 2of 4
3.2 WORKMANSHIP

3.2.1 General:

(1) Form all sheet metal accurately and to the dimensions and shapes required, finishing all molded
and broken surfaces with true, sharp, and straight lines and angles and, where intercepting other
members, coping to an accurate fit, soldering securely.

(2) Unless otherwise specifically permitted by the A/E, turn all exposed edges back 18 mm (1/2").

3.2.2 Expansion: Form, fabricate, and install all sheet metal so as to adequately provide for expansion and
contraction in the finished Work.

3.2.3 Weatherproofing:

(1) Finish watertight and weathertight where so required.

(2) Make all lock seam work flat and true to line, sweating full of solder.

(3) Make all lock seams and lap seams, when soldered, at least 13 mm (1/2") wide.

(4) Where lap seams are not soldered, lap according to pitch but in no case less than 3".

(5) Make all flat and lap seams in direction of flow.

3.2.4 Joints:

(1) Join parts with rivets or sheet metal screws where necessary for strength or stiffness.

(2) Provide suitable watertight expansion joints for all runs of more than 12.4 m (40'), except where
closer spacing is indicated on the Drawings or required for proper installation.

3.2.5 Nailing:

(1) Whenever possible, secure metal by means of clips or cleats without nailing through the metal.

(2) In general, space all nails, rivets, and screws not more than 20 cm (8") apart and, where exposed
to the weather, use lead washers.

(3) For nailing into wood, use barbed roofing nails 32 mm (1-1/4") long by 11 gage.

(4) For nailing into concrete, use drilled plug-holes and plugs.

3.3 EMBEDMENT

Embed all metal in connection with roofs in a solid bed of sealant, using materials and methods described
in Section 07951 of these Specifications or other materials and methods approved in advance by the A/E.

3.4 SOLDERING

3.4.1 General:

(1) Thoroughly clean and tin all joint materials prior to soldering.

07620.DOC pg 3of 4
(2) Perform all soldering slowly with a well heated copper in order to heat the seams thoroughly and
to completely fill them with solder.

(3) Perform all soldering with a heavy soldering copper of blunt design, properly tinned for use.

(4) Make all exposed soldering on finished surfaces neat, full flowing, and smooth.

3.4.2 Cleaning: After soldering, thoroughly wash acid flux with a soda solution.

3.5 TESTS

Upon request of the A/E, demonstrate by hose or standing water that all flashing and sheet metal is
completely watertight.

END OF SECTION

07620.DOC pg 4of 4
SECTION - 07951
SEALANTS AND CAULKING

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Throughout the Work, caulk and seal all joints where shown on the Drawings and
elsewhere as required to provide a positive barrier against passage of air and passage of moisture.

1.1.2 Related Work Described Elsewhere:

(a) Adhere strictly to the caulking and sealant details shown on the Drawings.

1.2 QUALITY ASSURANCE

1.2.1 Standards: Comply with standards specified in this Section as listed in Section 01085.

1.2.2 Qualifications of Manufacturer's: Products used in the work of this Section shall be produced by
manufacturers regularly engaged in manufacture of similar items and with a history of successful production
acceptable to the A/E.

1.2.3 Qualifications of Installers:

Proper caulking and proper installation of sealants require that installers be thoroughly trained and
experienced in the necessary skills and thoroughly familiar with the specified requirements.

1.3 SUBMITTALS

1.3.1 General: Comply with provisions of Section 01300.

1.3.2 Manufacturer's Data: Within 45 calendar days after award of the Contract, submit:

(a) A complete materials list showing all items proposed to be furnished and installed under this
Section.

(b) Sufficient data to demonstrate that all such materials meet or exceed the specified requirements.

(c) Specifications, installation instructions, and general recommendations from the materials
manufacturers showing procedures under which it is proposed that the materials will be installed.

Upon approval by the A/E, the proposed installation procedures will become the basis for inspecting and
accepting or rejecting actual installation procedures used on the work.

1.3.3 Samples: Accompanying the submittal required in Paragraph 1.3.2 submit Samples of each sealant, each
backing material, each primer, and each bond breaker proposed to be used.

1.4 PRODUCT HANDLING

1.4.1 Delivery and Storage: Deliver all materials of this section to the job site in the original unopened
containers with all labels intact and legible at time of use. Store only under conditions recommended by the
manufacturers. Do not retain on the job site any material which has exceeded the shelf life recommended by its
manufacturer.

07951.DOC pg 1of 5
1.4.2 Protection: Use all means necessary to protect the materials of this Section before, during, and after
installation and to protect the work and materials of all other trades.

1.4.3 Replacements: In the event of damage, immediately make all repairs and replacements necessary to the
approval of the A/E and at no additional cost to the Owner.

PART TWO - PRODUCTS

2.1 SEALANTS

2.1.1 General: Except as specifically otherwise directed by the A/E, use only the type of sealants described in
this section.

2.1.2 Sealant shall be a two-component, rubber-based compound conforming to Fed. Spec. TT-S-00227c. Each
color and each class of sealant shall be the product of a single manufacturer selected from the following, or shall be
equal products as approved in advance by the A/E.

(1) "Class A" (for non-traffic bearing horizontal surfaces):

a. "Novacaulk 200 Series" manufactured by Novagard Corp, 835 New York Avenue,
Trenton, New Jersey 08638;

b. "Paramastic" manufactured by Parr, Inc., 18400 Syracuse Avenue, Cleveland, Ohio


44110;

c. "Hornflex TG" or "Vertiseal" manufactured by W.R. Grace Co., 6051 W. 65th Street,
Chicago, Illinois 60638.

(2) "Class B" (for vertical surfaces):

a. "Churchill 3c-50" manufactured by Churchill Chemical Corp., 3137 E. 26th Street, Los
Angeles, California 90223;

b. "Ultratite 101 Series" manufactured by Essex Chemical Corp., 19451 Susana Road,
Compton, California 90221;

c. "Rubber Caulk 250 Sealant" manufactured by Products Research & Chemical Corp.,
5454 San Fernando Road, Glendale, California 91203.

2.1.3 Colors:

(1) Colors for each sealant installation will be selected by the A/E from standard colors normally
available from the specified manufacturers. Should such standard color not be available from the
approved manufacturer except at additional charge, provide all such colors at no additional cost
to the Owner.

(2) In concealed installations, and in partially or fully exposed installations where so approved by the
A/E, standard gray or black sealant may be used.

2.2 PRIMERS

Use only those primers which are nonstaining, have been tested for durability on the surfaces to be sealed,
and are specifically recommended for this installation by the manufacturer of the sealant used.

07951.DOC pg 2of 5
2.3 BACK-UP MATERIALS

2.3.1 General: Use only those backup materials which are specifically recommended for this installation by the
manufacturer of the sealant used, and which are nonabsorbent and nonstaining.

2.3.2 Acceptable Types Include:

(1) Closed-cell resilient urethane or polyvinyl-chloride foam;

(2) Closed-cell polyethylene foam;

(3) Closed-cell-sponge of vinyl or rubber;

(4) Polychloroprene tubes or beads;

(5) Polyisobutylene extrusions;

(6) Oil-less dry jute;

(7) Preformed support strips for ceramic tile control-joint and expansion-joint work shall be
polyisobutylene or polychloroprene rubber.

2.4 BOND PREVENTIVE MATERIALS

Use only one of the following as best suited for the application and as recommended by the manufacturer
of the sealant used:

(1) Polyethylene tape, pressure-sensitive adhesive, with the adhesive required only to hold tape to the
construction materials as indicated;

(2) Aluminum foil conforming to MIL-SPEC-MIL-A-148E;

(3) Wax paper conforming to Fed. Spec. UU-P-270.

2.5 MASKING TAPE

For masking around joints, provide masking tape conforming to Fed. Spec. UU-T-106c.

2.6 OTHER MATERIALS

All other materials, not specifically described but required for complete and proper caulking and
installation of sealants, shall be first quality of their respective kinds, new, and as selected by the Contractor subject
to the approval of the A/E.

PART THREE - EXECUTION

3.1 INSPECTION

Examine the areas and conditions under which work of this Section will be performed. Correct conditions
detrimental to the proper and timely completion of the Work. Do not proceed until unsatisfactory conditions have
been corrected.

3.2 PREPARATION

3.2.1 Concrete and Ceramic Tile Surfaces:

07951.DOC pg 3of 5
(1) All surfaces in contact with sealant shall be dry, sound, and well brushed and wiped free from
dust.

(2) Use solvent to remove oil and grease, wiping the surfaces with clean rags.

(3) Where surfaces have been treated, remove the surface treatment by use of sandblasting or wire
brushing.

(4) Remove all laitance and mortar from the joint cavity.

(5) Where backstop is required, insert the approved backup material in the joint cavity to the depth
required.

3.2.2 Steel Surfaces:

(1) Steel surfaces in contact with sealant shall be sandblasted or, if sandblasting would not be
practical or would damage adjacent finish, the metal shall be scraped or wire-brushed to remove
mill scale.

(2) Use solvent to remove oil and grease, wiping the surfaces with clean rags.

(3) Remove protective coatings on steel by sandblasting or by a solvent that leaves no residue.

3.2.3 Aluminum Surfaces:

(1) Aluminum surfaces in contact with sealant shall be cleaned of temporary protective coatings, dirt,
oil, and grease.

(2) When masking tape is used for a protective cover, remove the tape just prior to applying the
sealant.

(3) Use only such solvents to remove protective coatings as are recommended for that purpose by the
manufacturer of the aluminum work, and which are nonstaining.

3.3 INSTALLATION OF BACK-UP MATERIAL

Use only the backup material recommended by the manufacturer of the sealant and approved by the A/E
for the particular installation, compressing the backup material 25% to 50% to secure a positive and secure fit.
When using backup of tube or rod stock, avoid lengthwise stretching of the material. Do not twist or braid hose or
rod backup stock.

3.4 PRIMING

Use only the primer recommended by the manufacturer of the sealant and approved by the A/E for the
particular installation. Apply the primer in strict accordance with the manufacturer's recommendations as approved
by the A/E.

3.5 BOND BREAKER INSTALLATION

Install an approved bond-breaker where recommended by the manufacturer of the sealant and where
directed by the A/E, adhering strictly to the installation recommendations as approved by the A/E.

3.6 INSTALLATION OF SEALANTS

07951.DOC pg 4of 5
3.6.1 General: Prior to start of installation in each joint, verify the joint type according to the Details in the
Drawings, and verify that the required proportion of width of joint to depth of joint has been secured.

3.6.2 Equipment: Apply sealant under pressure with hand or power-actuated gun or other appropriate means.
Guns shall have nozzle of proper size and shall provide sufficient pressure to completely fill joints as designed.

3.6.3 Masking: Thoroughly and completely mask all joints where the appearance of sealant on adjacent surfaces
would be objectionable.

3.6.4 Installation of Sealant: Install the sealant in strict accordance with the manufacturer's recommendations as
approved by the A/E thoroughly filling all joints to the recommend depth.

3.6.5 Tooling: Tool all joints to the profile shown on the Details in the Drawings.

3.6.6 Cleaning up:

(1) Remove masking tape immediately after joints have been tooled.

(2) Clean adjacent surfaces free from sealant as the installation progresses. Use solvent or cleaning
as the installation progresses. Use solvent or cleaning agent as recommended by the sealant
manufacturer.

END OF SECTION

07951.DOC pg 5of 5
SECTION - 08209
WOOD FRAMES

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Provide the special wood door frames shown on the Drawings, complete, in
place.

1.1.2 Related Work Described Elsewhere:

(a) (Pertinent related Sections)

1.2 QUALITY ASSURANCE

1.2.1 Qualifications of Workmen: For fabrication and installation of the work of this Section, use
adequate numbers of skilled journeyman carpenters who are completely familiar with the specified
requirements and the methods needed for proper performance of this portion of the work.

1.2.2 Codes and Standards: In addition to complying with all pertinent codes and regulations, comply
with the pertinent portions of "Manual of Millwork" of the Woodwork Institute of California for the grade
specified.

1.3 SUBMITTALS

1.3.1 General: Comply with the provisions of Section 01300.

1.3.2 Product Data: Within 45 calendar days after award of the Contract, submit Shop Drawings of all
special wood door frames. Show all details of construction, fabrication, installation, and anchorage.
Attach Woodwork Institute of California label for the grade specified.

1.4 PRODUCT HANDLING

1.4.1 Protection: Use all means necessary to protect the materials of this Section before, during, and
after installation and to protect the work and materials of all other trades.

1.4.2 Replacements: In the event of damage, immediately make all repairs and replacements necessary
to the approval of the A/E and at no additional cost to the Owner.

PART TWO - PRODUCTS

2.1 WOOD DOOR FRAMES

Provide mill-made special wood door frames as shown on the Drawings, fabricated from clear
Douglas Fir for transparent finish, to "custom grade" as defined by the Woodwork Institute of California
with grade stamp. All frames shall be treated; see 06300.

08209 Wood Doors pg 1of 2


PART THREE - EXECUTION

3.1 FABRICATION

Fabricate strictly according to the approved Shop Drawings, and in accordance with the
referenced standards for the grade specified.

3.2 INSTALLATION

3.2.1 Inspection: Examine the areas and conditions under which work of this Section will be installed.
Correct conditions detrimental to timely and proper completion of the Work. Do not proceed until
unsatisfactory conditions have been corrected.

3.2.2 Installation: Install the work of this Section in strict accordance with the approved Shop
Drawings, anchoring all components firmly into position for long life under hard usage. Align plumb and
square.

3.2.3 Surfaces: Inspect all exposed surfaces of wood and remove all surface irregularities and
blemishes, leaving in condition to receive the specified finish.

END OF SECTION


08209 Wood Doors pg 2of 2


SECTION - 08210
SOLID CORE WOOD DOORS

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Furnish and deliver to the job site all wood doors indicated on the Drawings,
specified herein, or needed for a complete and proper installation.

1.1.2 Related Work Described Elsewhere:

(a) Installing wood doors: Section 06200

(b) Finish hardware: Section 08710

1.2 QUALITY ASSURANCE

1.2.1 Standards: Comply with standards specified herein as listed in Section 01085.

1.2.2 Qualifications of Manufacturer's: All wood doors shall bear the NWMA seal of approval and
I.S.1-73 stamp. Fire doors shall also bear the UL label for the designated rating.

1.3 SUBMITTALS

1.3.1 General: Comply with the provisions of Section 01300.

1.3.2 Product Data: Within 45 calendar days after award of Contract, submit:

(a) Complete materials list showing all items proposed to be furnished and delivered under
this Section.

(b) Sufficient data to demonstrate that all such items meet or exceed the specified
requirements.

(c) A copy of the guarantee proposed to be furnished.

1.4 GUARANTEE

Upon delivery of the doors of this Section to the job site, and as a condition of their acceptance,
deliver to the A/E two copies of an agreement written on the door manufacturer's standard form, signed by
the door manufacturer and the Contractor agreeing to replace or repair defective doors which have warped
(bow, cup, or twist) or which show photographing of construction below in wood veneer faces, as defined
in NWMA Standard Door Guarantees, except the NWMA provision for refunding the price received by
the door manufacturer for any defective door shall not apply. The guarantee shall also include refinishing
and reinstalling which may be required due to repair or replacement of defective doors. Guarantee shall
be in effect for a period of five years following date of acceptance.

08210 Solid Core Wood Doors pg 1of 2


1.5 PRODUCT HANDLING

1.5.1 Protection:

(a) Protect the materials of this Section during transit, storage, and handling to prevent
deterioration, damage and soiling.

(b) Package each door at the factory in a separate heavy paper-type carton. Mark each
carton for location to correspond with opening number on the Drawings.

1.5.2 Replacements: In the event of damage, immediately make all repairs and replacements necessary
to approval of the A/E and at no additional cost to the Owner.

PART TWO - PRODUCTS

2.1 WOOD DOORS

2.1.1 General: Wood doors shall be Solid Core institutional grade heavy duty wood doors of the sizes,
types, and designs shown on the Drawings. No residential grade hollow core doors will be accepted.

2.1.2 Adhesives and Bonds: Use only adhesives and bonds conforming to NWMA I.S-1 standards,
type II, for interior wood doors. Adhesive shall be non-staining.

2.1.3 Warp tolerances shall be in accordance with NWMA I.S-1.

2.1.4 Flush Doors:

(a) Except as otherwise directed, flush doors and transoms shall conform to the
requirements of CS171, stave lumber-core.

(b) Required louvers shall be hardwood slats not less than 6 mm (1/4") in thickness,
finished to match the door.

(c) Glazed Openings: Factory-glaze the doors where called for on the Drawings, providing
glass and glazing in accordance with the requirements specified in Section 08800.

(d) Face Skins:

(1) For doors specifying natural finish, provide premium grade selected natural
Red Oak, with matching veneers on all vertical stiles.

(2) For all other doors, provide sound grade Birch for opaque paint finish.

(e) Factory pre-finish all doors, providing manufacturer's standard clear varnish or lacquer
finish where "natural" finish is called for and manufacturer's standard opaque finishes in
the colors selected by the A/E where "opaque paint finish" is called for.

PART THREE - EXECUTION

3.1 DELIVERY

08210 Solid Core Wood Doors pg 2of 2


Deliver the work of this Section to the job site in a timely manner to permit orderly progress of
the total Work.

3.2 INSTALLATION

Installation of the work of this Section is described in Section 06200.

END OF SECTION


08210 Solid Core Wood Doors pg 3of 2


SECTION - 08500
ALUMINUM LOUVERED WINDOWS

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: The work under this section shall include all labor, materials and equipment required
to furnish and install the Aluminum Louvered Windows, operating equipment, insect and rodent screens,
including glass and glazing.

1.1.2 The following are included under this section.

(a) Aluminum Louvered Windows


(b) Aluminum Insect Screens
(c) Galvanized Metal Rodent Screens

1.2 QUALITY ASSURANCE

1.2.1 Product Standard: All windows shall conform to the requirements of the American National
Standards Institute (ANSI) A 134.1, "Specifications for Aluminum Prime Windows" current edition, and
sponsored by Architectural Aluminum Manufacturer's Association (AAMA).

1.2.2 Wind Load Qualifications: Entire assembly shall be certified by the Window Manufacturer to
withstand a wind load factor of 140 miles per hour utilizing a maximum glass blade length of 32 inches.

1.2.3 Qualification of Installers: Use adequate numbers of skilled workmen who are thoroughly trained and
experienced in the necessary crafts and who are completely familiar with the specified requirements and the
methods needed for a proper performance of the Work of this Section.

1.3 SUBMITTALS

1.3.1 Submit complete shop drawings, in duplicate, to the Architect for approval. Drawings shall show
scale, elevations, full size detail sections and methods of installation and anchoring of windows. Windows shall
not be manufactured until approval is received.

1.3.2 After approval, six corrected copies of the shop drawings shall be filed with the Architect. Provide
copies of approved shop drawings to all other trades requiring same.

PART TWO - PRODUCTS

2.1 LOUVERED WINDOWS

2.1.1 Aluminum frames and sections shall conform to Specification HS-A2-HP of the AAMA.

(a) Sections and surrounds shall be extruded aluminum sections, 6063-T5 alloy.

(b) Nominal wall thickness of all sections shall be not less than .062 inch, except that frame sill
members shall have a nominal wall thickness of not less than .078 inch. All extrusions shall
be selected for straightness and angularity. Meeting stiles, vent stiles and muntins shall be
one piece tubular sections.

(c) Frame members consisting of head, sill and jamb shall be assembled so as to provide a rigid
assembly with permanently weather-tight joints. The sill sections shall be sloped and offset

08500.DOC pg 1 of 3
and provided with weep holes for water drainage of the sloped lower sill section to the
exterior.

(d) Where windows call for more than one (1) operating section, the side frame assemblies shall
be fitted to ensure dimensional control of the lap and tightness of all fitted contacting
surfaces to meet air and water infiltration requirements.

(e) Blade holding clips shall be injection molded from Polypropylene and shall be suitably
stabilized to resist Ultra Violet degradation.

(f) Pantograph operating bars shall be manufactured from zinc coated steel conforming to AS-
1397.

(g) Pivot bearings shall be forged from aluminum alloys conforming to AS-H-54.

(h) Weatherstripping in top and bottom sections shall be an extruded P.V.C. seal , attached to
each channel leg, set in continuous lengths so that all weatherstripping is under equal
compression. Weatherstripping shall be continuous and replaceable without disassembly of
frame.

(i) Glass louvers shall be 6mm or 1/4" in thickness. Glass louvers shall be slightly bulbed on
one side to form a weather protective seal against the adjacent upper louver when in a closed
position.

2.1.2 Window Sizes: All windows shall be of the sizes indicated. In all cases, size indications shall be
followed; adjoining work cannot be changed to accommodate other sizes or types.

2.1.3 Attachment Screws: Attachment screws shall be non-magnetic stainless steel.

2.2 HARDWARE

2.2.1 Louvered window assemblies shall have locking hardware consisting of a hand operated lever.
Window shall be self locking when lever is in the closed position.

2.3 FINISH

2.3.1 All aluminum window sections shall be given an "Anodized" finish in conformance with Aluminum
Association Finish Designation AA-M10C22A41. (Alcoa 215RI). Finish shall be protected with a coating of
methacrylate-type lacquer.

2.4 PROTECTION

2.4.1 All exposed surfaces of windows shall be adequately protected from damage during fabrication,
handling, shipping and erection. Replace all damaged sash at no additional cost to the Owner.

3.1 INSTALLATION

3.1.1 All windows and hardware shall be installed by the manufacturer or his authorized representative, and
shall be set plumb, square, level, and true within their respective openings. Like units of each window or
battery of windows shall finish in the same plane and with rails, muntins, and like members accurately aligned.

3.1.2 Aluminum in contact with plaster, concrete or steel shall be separated from the dissimilar material
with self-adhering, plastic or synthetic rubber tape, 5 mils, minimum thickness. Screws, rivets, bolts and other
fastening devices shall be of aluminum, non-magnetic stainless steel or other non-corrosive materials
compatible with aluminum. Cadmium plated fasteners are not acceptable.

08500.DOC pg 2 of 3
3.2 CAULKING

3.2.1 The joints between frames, mullions and other fixed members, shall be caulked as required to make
all joints water and weather-tight.

3.2.2 The caulking material shall be a one-part polysulfide-base sealant conforming to Fed. Spec. TT-S-
0023c, Type II equal to DAP "Flexiseal" or Pecora "Synthacalk", in color as selected by the Architect from
manufacturer's standard color range of at least 6 colors.

3.3 FINAL ADJUSTMENT

3.3.1 Upon completion of all work including glazing, inspect all windows and operating devices for proper
installation and operation. Operate all vents and hardware and adjust to ensure proper fitting and function, and
leave in smoothly operating condition acceptable to the Architect.

3.4 INSECT AND RODENT SCREENS

3.4.1 Vented window sections, where indicated, shall have aluminum insect screens applied under
galvanized rodent screens, furnished and installed complete with frames as follows:

(a) Screen frames shall be of 3/8" x 1-1/2" wood, clear heart, one piece with mitered corners.
The finished screens and frames shall be square, flat, and in one plane and not distorted by
stretching of wire.

(b) Insect screen cloth shall be standard aluminum 18 x 16 mesh, .011 inch in diameter.

(c) Rodent screens shall be standard galvanized metal mesh with openings of 1/4" diameter
maximum.

(d) Screens shall be secured in place so that they may be removed for replacement, but shall be
so fitted as to make the installation insect and rodent proof.

END OF SECTION

08500.DOC pg 3 of 3
SECTION 08520
ALUMINUM WINDOWS

PART 1 - GENERAL

1.1 APPLICABLE PUBLICATIONS: The publications listed below form a part of this
specifications to the extent referenced. The publications are referred to in the text by the basic designation only.

1.1.1 Aluminum Association (AA) Publication:

6th Edition Designation System for Aluminum Finishes

1.1.2 American National Standards Institute (ANSI) Publications:

ANSI\AAMA Aluminum Prime Windows


302.9-1977

1.2 SUBMITTALS:

1.2.1 Catalog Data: Shall indicate elevations of windows, full-size sections, thicknesses and gauges of metal,
fastenings, proposed method of anchoring, size and spacing of anchors, details of construction, method of glazing,
details of operating hardware, mullion details, method and materials for weatherstripping, method of attachment of
screens, material and method of attachment of subframes, installation details, and other related items.

1.2.3 Samples: Submit one full sized corner showing construction, color, and finish. Include arrangement for
screens and weatherstripping.

1.2.4 Manufacturer's Certificates of Conformance: Submit certificates that identical windows have been
successfully tested and meet the requirements specified herein for air infiltration and water penetration.

1.2.5 Window Schedules: Submit schedule with erection drawings indicating location of each window unit.

1.3 DELIVERY AND STORAGE:

1.3.1 Deliver windows to project site in an undamaged condition. Use care in handling and hoisting windows
during transportation and at the job site. Store windows and components out of contact with the ground, under a
weathertight covering, so as to prevent bending, warping, or otherwise damaging the windows. Damaged windows
shall be repaired to an "as new" condition as approved. If windows can not be repaired, a new unit shall be
provided.

1.4 PROTECTION:

1.4.1 Finished surfaces shall be protected during shipping and handling using the manufacturer's standard
method, except that no coatings or lacquers shall be applied to surfaces to which calking and glazing compounds
must adhere.

1.5 CERTIFICATION:

1.5.1 Each prime window unit shall bear the AAMA 302.9 "QUALITY CERTIFIED" Label warranting that the
product complies with ANSI/AAMA 302.9 or window units without "QUALITY CERTIFIED" labels shall be
tested for conformance with ANSI/AAMA 302.9 and the test reports shall be furnished.

08520.DOC pg 1of 4
PART 2 - PRODUCTS

2.1 MATERIALS: Prime windows shall conform to the requirements of ANSI/AAMA 302.9 and the
specifications listed below. Provided windows of combinations, types and sizes indicated or specified. Each window
shall consist of a unit including frame, sash, hardware, mullions, trim, insect screen, and anchors, complete. Design
windows indicated to have screens to accommodate the items to be furnished. Window units shall be prime
windows of the types specified. Dimensions shown are minimum.

2.1.1 Awning Windows: Type A-A2-HP 56 psf

2.1.1.1 Operation: Control shall be by means of a rotary mechanical power unit manually operated by a bronze
removable crankhandle, providing positive adjustment and ;holding of vents in any position from fully open to fully
closed. The operator shall securely close the ventilators on both sides of the window without using additional
locking devices. Rotary operator shall be heavy-duty worm-gear type with machine-cut stainless steel gears, packed
and sealed in grease box, and in an aluminum housing, exposed surfaces of which shall be finished to match
window.

2.1.1.2 Metal Casing: Provide to enclose the operating mechanisms, or be self-contained in the frame member, and
formed of minimum 0.062-inch thick sheet. Casing frames, mullion, and sill box covers shall be not less than 0.062-
inch thick sheet.

2.1.1.3 Ventilators: Support ventilator on two hinges and two supporting arms, or on two slide arms pivoted to the
vent and to the principal frame member. Design ventilators to close and weather on each other, or on independent
meeting rails assembled as part of the window frame. Provide for positive adjustments of individual vents to insure
positive contact between sash and frame when closed. Bearing surfaces on operating parts shall be of stainless steel
or nylon.

2.1.1.4 Rabbet: Provide rabbet to receive screens and for access to working parts of operators.

2.2 FABRICATION: Window units shall conform to the requirements of Master Specification, Part A,
"Architectural," of ANSI/AAMA 302.9

2.2.1 Weathering Surfaces: Roll Integrally to provide two-point parallel surface contact with an overlap at both
inside and outside points of closure.

2.2.2 Drip and Weep Holes: Provide as required to return water to outside.

2.2.3 Glazing Thickness: Design glazed windows and rabbet suitable for glass thickness shown on drawings or
as specified.

2.2.4 Fasteners: Use flathead, cross-recessed type, exposed ;head screws and bolts with standard threads on
windows, trim and accessories. Screw heads shall finish flush with adjoining surfaces. Self-tapping sheet-metal
screws are not acceptable for material more than 1/16-inch in thickness.

2.2.5 Provisions for Glazing: Design sash for outside single glazing and for securing glass with metal beads and
glazing compound.

2.2.6 Mullions: Provide mullions between multiple window units designed to withstand the wind load
requirements specified. Secure mullions to adjoining construction and window units in such a manner as to permit
expansion and contraction and to form a weathertight joint. Provide mullion covers on the interior and exterior to
completely close exposed joints and recesses between window units and to present a neat appearance.

2.2.7 Accessories: Provide windows complete with necessary hardware, fastenings, clips, fins, anchors, glazing
beads, and other appurtenances necessary for complete installation and proper operation.

08520.DOC pg 2of 4
2.2.7.1 Anchors: Build onto, bolt to, or otherwise secure anchors and fastenings to the heads, jambs, and sills of
openings, and fasten securely to the windows or frames. Use concealed anchors of the type recommended by the
window manufacturer for the specific type of construction. Use fasteners compatible with the fastened materials.
Anchor each frame at jambs with a minimum of three adjustable anchors. Provide perforated anchor stems for
mortar keying with anchor flanges of sufficient width to provide a sliding friction fit inside frames. Extend
perforated stems not less than 4 inches into masonry. For anchorage at concrete walls and prepare openings, equip
frames with manufacturer's standard ben-clips located approximately 6 inches from each end and at midpoint.

2.2.7.2 Weatherstripping: Provide for ventilating sections of all windows to insure a weather-tight seal meeting the
infiltration tests specified herein. Use easily replaceable factory-applied weatherstripping of manufacturer's stock
type. Use molded vinyl, molded and molded-expanded neoprene for weatherstripping for compression contact
surfaces. Do not use neoprene or polyvinylchloride weatherstripping where they will be exposed to direct sunlight.

2.2.7.3 Hardware: Shall conform to the requirements of ANSI/AAMA 302.9. Equip all operable sash with a
locking or latching device which can be secured from the inside. The item, type, and function of hardware required
is specified under each individual window type. Provide hardware of suitable design and of sufficient strength to
perform the function for which it is used.

2.2.8 Finishes: Exposed aluminum surfaces shall be factory finished with anodic coating. All windows for each
building shall have the same finish.

2.2.8.1 Anodic Coating: Exposed aluminum surfaces shall be cleaned and given an anodized finish conforming to
AA "Designation System for Aluminum Finishes." Finish shall be clear natural anodized designation AA-M10-
C22-41, Architectural Class I (0.7 mil or thicker).

2.2.9 Drips: Provide continuous drips over heads of top ventilators.

2.2.10 Screens: Provide one insect screen unit for each operable exterior sash or ventilator. Locate screen units
either inside or outside, depending upon window type and method of operation. Provide full-length top-hung type
screens. Design screens to fit closely around entire perimeter of each ventilator or opening, to be rewirable, easily
removable from inside building, and interchangeable for same size ventilators of similar type windows, with a
minimum of exposed fasteners and latches. Provide all guides, stops, clips, bolts, and screws, as necessary, for a
secure and insect-tight attachment to window. Insofar as practicable, design screens without the necessity of
wickets for hardware access. Where wickets are necessary, use the sliding or hinged type, with friction catches,
framed and trimmed for durability and for tight fit. Provide wicket opening frames of similar material and cross-
section as the screen frames. Provide continuous framing bar between the two sides of the screen frames.

2.2.11.1 Frames: Provide same quality, material, and finish as the window unit. Frames shall have extruded
sections not less than 7/16-inch by 1-inch by 0.062-inch thick or cold-rolled sections with equivalent properties,
and shall have removable aluminum or vinyl splines. Hardware, attachment devices, and accessories shall be
manufacturer's standard type and of same quality, material, and finish as hardware on window unit.

2.2.11.2 Screening: Install screening with weave parallel to frame and stretch sufficiently tight to present a smooth
appearance. Conceal edges of screening in the spline channel.

2.2.12 Insulated Fixed Panels: Where shown, provide fixed insulated panels set into window frames. Panels shall
consist of a urethane foam core of 1.7 lb. minimum density, with 1/8-inch tempered hardboard substrate, and
aluminum sheets, 0.030 inch thick, laminated on each side into a composite sandwich panel. The entire panel shall
be bonded under pressure and heat with an elastic neoprene contact adhesive. Panel thickness shall be one inch with
a U-factor of 0.17 and an R-value of 5.9.

2.2.12.1 Finish: Aluminum sheet shall be clear natural anodized to match final finish of aluminum windows.

PART 3 - EXECUTION

08520.DOC pg 3of 4
3.1 INSTALLATION:

3.1.1 Method of Installation: Install in strict accordance with the window manufacturer's printed instructions and
details, except as specified otherwise herein. Build windows as the work progresses or install without forcing into
prepared window openings. Set windows at proper elevation, location, and reveal; plumb, square, level, and in
alignment; and brace, strut, and stay properly to prevent distortion and misalignment. Protect ventilators and
operating parts against accumulation of dirt, and building materials by keeping ventilators tightly closed and locked
to frame. Bed screws or bolts in sill members, joints at mullions, contacts of windows with sills, build-in fins, and
subframes in mastic sealant of a type recommended by the window manufacturer. Install windows in a manner that
will prevent entrance of water. Install insulated fixed panels into window frame openings and secure in place.

3.1.2 Anchors and Fastenings: Make ample provision for securing units to each other, to masonry, and to other
adjoining construction. Windows installed in direct contact with masonry wall shall have head and jamb members
designed to recess into masonry wall not less than 7/16 inch.

3.1.2 Adjustments After Installation: After installation of windows and completion of glazing and field painting,
adjust all ventilators and hardware to operate smoothly and to provide weathertight sealing when ventilators are
closed and locked. Lubricate hardware and operating parts as necessary.

3.1.4 Protection: Where aluminum surfaces are in contact with, or fastened to masonry, wood, or dissimilar
metals, except stainless steel or zinc, the aluminum surface shall be protected from dissimilar materials as
recommended in the Appendix to ANSI/AAMA 302.9. Surfaces in contact with sealants after installation shall not
be coated with any type of protective material.

3.2 CLEANING: Clean interior and exterior surfaces of window units of mortar, plaster, paint spattering
spots, and other foreign matter to present a neat appearance and to prevent fouling of weathering surfaces and
weatherstripping, and to prevent interference with the operation of hardware. Replace with new windows all
stained, discolored, or abraded windows that cannot be restored to their original condition.

END OF SECTION

08520.DOC pg 4of 4
SECTION – 08710 ( follow the Hardware Schedule on sht. A-12 & A-13)
FINISH HARDWARE

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Provide finish hardware items as indicated on the drawings and/or in the specifications.
Finish hardware is hereby defined to include all items known commercially as builder's hardware, as required for
swinging doors and cabinets.

1.1.2 Type of Finish Hardware Required:

Hinges (Butts), Drips


Lock cylinder and keys
Lock and latch sets
Door closures
Door stops
Thresholds Sweeps

1.2 Work not Included: The furnishing and installation of the finish hardware for Modular Cabinets and
Plastic Laminate Cabinets will be done under other sections of the specifications by the cabinet manufacturer.

1.3 Quality Assurance:

1.3.1 Manufacturer: Obtain each type of hardware from only one manufacturer, although several may be
indicated as offering products complying with requirements. Hardware schedule: Submit final hardware schedule to
coordinate hardware with doors, frames and related work to ensure proper size, thickness, hand, function and finish
of hardware.

1.3.2 Substitutions: Requests for substitutions shall be in accordance to the requirements of the General
Conditions. In addition to the Architect's approval, finish hardware substitutions will not be accepted without
written approval of the ASG Department of Public Works, Architectural and Engineering Division. Any hardware
substituted without approval, shall, at the direction of the Architect or the ASG Inspector, be removed and replaced
with the proper hardware specified, at no additional cost to the Owner.

1.3.3 Samples: When directed by the Owner, a physical sample of any item of finish hardware proposed for use
shall be submitted to the ASG Department of Public Works, Architectural and Engineering Division for written
approval. Such items shall not be used in the Work until approval is obtained.

1.3.4 Keying:

(a) Locks for doors to separate rooms shall be keyed separately.

(b) All doors shall be master keyed, furnish four (4) keys for each lock and four (4) master keys.

1.3.5 Numbering of Keys, Lock Cylinders and Cabinet Locks:

(a) Keys: Keys shall be stamped with only the set number listed in the Keying Schedule. Master
Keys shall be stamped with only the letter listed in the Keying Schedule; do not include the word
"MASTER".

(b) Lock Cylinders: All door lock cylinders shall have stamped on the cylinder face the set number
of the change key only.

08710.DOC. pg 1 of 4
1.3.6 Packaging and Marking: Package each item of hardware and each lock set individually, complete with
necessary installation instructions, screws and fastenings, and installation templates, and marked with item number
corresponding to number on the approved Finish Hardware Material List.

PART TWO - PRODUCTS

2.1 GENERAL

2.1.2 Finish of Hardware:

(a) Unless otherwise specified, the finish of all hardware shall be dull chromium plate US 26D,
except kick plates, knobs, escutcheons, push plates, door pulls, pull plates, piano hinges, lock
strike plates and panic devise cross bars which shall be stainless steel, dull finish - US 32D.

2.1.3 Door Lock Cylinders: Cylinders shall be institutional grade and of a standard key-way, and shall be from
one of the following manufactures:

CORBIN RUSSWIN SCHLAGE SARGENT YALE

2.1.4 Lock Strikes: Strikes shall have curved lines with rounded edges and corners, of sufficient length to
protect jamb trim, and shall not extend more than 1/8" beyond trim, jambs or face of doors in pairs. Box strikes
shall be provided for all door locks.

2.1.5 Butts-Hinges: Unless otherwise specified, butts for all doors shall be non-rising, loose pin buttontop
button. All exterior doors swinging out shall have set screw in hinge barrel to make pin non-removable or security,
non-removable type pin. Provide offset for 180 degree swing. Unless otherwise specified, the number of butts for
doors shall be as follows:

Door Height No. of Butts

Under 5'-0" 2
5'-0" to 7'-6" 3
Over 7'-7" 4
Dutch Doors 4

2.1.6 Template Hardware: All hardware attached to metal shall be template hardware. Hardware templates or
physical samples of hardware for metal doors and frames shall be delivered to the door and frame manufacturer
prior to fabrication of doors and frames.

2.1.7 Requirements of Exit Doors and Frames:

(a) Exit doors, including each leaf of pairs of doors, shall always be openable from the inside by the
simple turn of a knob or pushing a panic bar, without the use of a key or and special knowledge
of effort.

(b) Hardware for fire doors shall conform to the requirements of Underwriters' Laboratories, Inc.,
"Fire Protection Equipment List" and shall require written approval of ASG Department of
Public Works, Architectural and Engineering Division.

2.1.8 Fastening for Hardware:

(a) Provide all necessary screws, bolts, anchors and fastenings, of required size and type for the
proper installation of all hardware. All exposed screws shall have Phillips heads, and all wood
screws shall be full thread.

08710.DOC. pg 2 of 4
(b) Hardware to be fastened to concrete, masonry or gunite construction, shall be provided with self-
drill expansion anchors such as "Phillips Shells" or "Star Self-Drill Shields", except that
thresholds less than 2-1/2" in width and interior door stops may be furnished with expanding
anchors such as "Star Tampins" or "National Lead Drive Shields". Furnish proper caulking
and/or expanding tools for the installation of the fastenings.

(c) All fastenings, unless otherwise specified, shall be of the following materials and finishes:

Hardware Item Fastening Material Fastening Finish

Bronze Bronze or Brass To match Hardware Item

Stainless Steel, Bronze,


Brass or Chrome Stainless Steel To match Hardware Item

Aluminum Bronze, Brass or


Stainless Steel To match Hardware Item

Painted Ferrous Steel Painted to match


Hardware Item

Plated Ferrous Plated Steel To match Hardware Item

2.1.9 Locksets: Cylindrical type w/curved lip strikes and wrought boxes, non-ferrous & stainless steel
components equal to Schlage type D orbit, w/stain finish stainless steel or aluminum knobs.

Equal to Schlage Model No. C53PD entrance lock.

2.1.10 Stops: Equal to "IVES", aluminum, 407 wall mounted w/rubber door silencers.

2.1.11 Thresholds: Equal to "ZERO", aluminum, handicapped saddle type.

2.1.12 Drips: Extruded aluminum, face mounted. Provide a one year factory guarantee of satisfactory
performance.

2.1.13 Sweeps: Equal to "REMCO" No. 315CN

2.1.14 Closures: Non-handed, independent adjustable sweep speed, independent adjustable latch speed,
adjustable backcheck, hold open arm, corrosion resistant, adjustable delayed action closing, Series 1600, as
manufactured by Norton Door Controls, and distributed by Security Hardware, Inc., P.O. Box 930, North
Hollywood, California 91603, phone number (818) 506-8832.

2.1.15 Levers- All doors in public areas are required to be lever (down only) operated to meet the requirements
of the ADA.

PART THREE - EXECUTION

3.1 INSTALLATION

3.1.1 Hardware Attachment: Unless otherwise specified, attachment shall be as follows:

(a) Template hardware and hardware attached to metal shall be attached with machine screws or
bolts.

(b) Existing hardware which has been removed shall be reinstalled with new screws or bolts.

08710.DOC. pg 3 of 4
(c) Exposed heads of through bolts or machine screws for exterior door surface type hinges shall be
installed in such a manner as to prevent removal with a screw driver.

(d) Wood screws for all mortise door hinges, except cabinet doors, shall be full thread screws, 1-1/2"
long and of proper size for hinges specified.

(e) Screw for door escutcheons and push plates shall be stainless steel or plated bronze, oval,
Phillips head, full thread screws, not less than 3/4" No. 6.

(f) Door closers, door holders and surface bolts for wood doors shall be secured with through bolts
and grommet nuts. Lock escutcheons shall be secured with sex-type through bolts on mineral
core doors.

(g) Full surface and half surface hinges for wood core and mineral core doors shall be secured with
through bolts and grommet nuts.

(h) Provide drop brackets for parallel arm door closers, if required.

3.1.2 Install each hardware item in compliance with the manufacturer's instructions and recommendations.
Wherever cutting and fitting is required to install hardware onto or into surfaces which are later to be painted or
finished in another way, install each item completely and then remove and store in a secure place during the finish
application. After completion of the finishes, reinstall each item. Do not install surface-mounted items until
finishes have been completed.

3.2 ADJUSTMENT AND CLEANING

3.2.1 Adjust and check each operating item of hardware and each door to insure proper operation or function of
every unit. Lubricate moving parts with type lubrication recommended by manufacturer (graphite type if no other
recommended). Replace units which cannot be adjusted and lubricated to operate freely and smoothly as intended
for the application made.

3.3 FINAL ADJUSTMENT

3.3.1 When hardware has been installed more than one month prior to acceptance or occupancy of a space or
area, return to the work during the week prior to acceptance or occupancy, and make a final check and adjustment to
compensate for final operation of ventilation equipment.

3.2.2 Instruct Owner's personnel in proper adjustment and maintenance of hardware and hardware finishes,
during the final adjustment of hardware.

3.2.3 Guarantee: All finish hardware shall be guaranteed in accordance with the requirements of the contract
documents, except that the guarantee period shall be for two (2) years.

END OF SECTION

08710.DOC. pg 4 of 4
SECTION 08800

GLASS AND GLAZING

PART ONE-GENERAL

1.1 RELATED GENERAL


Drawings and general provisions of Contract, including General and Supplementary Conditions and
Division-1 Specification sections apply to work of this section.
1.2 SUMMARY
Extent of glass and glazing work is indicated on drawings and schedules and relates specifically to
Division-8 “Aluminum Windows and Doors”. It shall be responsibility of the contractor and the
aluminum window and door manufacturer to ensure that the requirements of this section are
adhered to.
Types of work in this section include glass and glazing for:
(i) Aluminum window units, specified as “glazed”.
(ii) Entrances and other doors, specified as “glazed”.
1.3 DESCRIPTION
Provide Glass and Glazing that has been produced, fabricated and installed to withstand normal
thermal movement, wind loading and impact loading (where applicable), without failure including
loss or breakage of glass, failure of sealants or gaskets to remain watertight and twilight,
deterioration of glass and glazing materials and other defects in the work.
1.4 SUBMITTALS
1.4.1 Product Data: Submit manufacturer’s technical data for each glazing material and fabrication
glass product required, including installation and maintenance instructions.
1.4.2 Samples: Submit for verification purposes, 12” square samples of each type of glass indicated
except for clear single pane units.
1.4.3 Certificate: Submit certificates from respective manufacturers at testing that glass and glazing
materials furnished for project comply with requirements.
1.5 QUALITY ASSURANCE
1.5.1 Glazing Standards: Comply with recommendations of Flat Glass Marketing Association (FGMA)
“Glazing Manual” and “Sealant Manual” except where more stringent requirements are
indicated. Refer to those publications for definitions of glass and glazing terms not otherwise
defined in this section or other referenced standards.
1.5.2 Safety Glazing Standard: Where safety glass is indicated or required by authorities having
jurisdiction, provide type of products indicated which comply with ANSI 97.1 and testing
requirements of 16 CFR Part 1201 for category 11 materials.
1.5.3 Single Source Responsibility for Glass: To ensure consistent quality of appearance and
performance, provide materials produced by a single manufacturer of fabricator for each kind
and

SECTION 08800 Pages 1 of 1


Condition of glass indicated and composed of primary glass obtained from a single source for each type
of glass and glazing product indicated.
1.5.4 Extra Materials: After completion of work, deliver to owner glazing materials, equal to that
installed, that may be required for emergency maintenance. Provide a minimum of 200 sq. ft.
for each type and color of glass in size determine by aluminum door manufacturer and approved
by Architect.
PART TWO-PRODUCTS
2.1 MANUFACTURERS
Available Manufacturers: Subject to compliance with requirements, manufacturers offering products
which may be incorporated in the work include but are not limited to the following
Manufacturers of Heat-Treated Glass or approved equal By-America.
WASAU WINDOW & WALL SYSTEM
2.2 GLASS PRODUCTS, GENERAL
Color types: Unless noted otherwise, color of glazing shall be as follows:
Exterior: Tinted. (Samples to submit) (Refer to drawings for obscure glass)
Interior: Clear. (Refer to drawings for obscure and wired glass)
2.3 HEAT-TREATED GLASS STANDARD
Provide heat-treated glass which complies with ASTM C 1036 requirements, including those indicated by
reference to kind, condition, type class, quality , and, if applicable form finish.
2.4 SIZES
Fabricate glass to sizes required for glazing openings indicated, with edge clearances and tolerances
complying with recommendations of glass manufacturer. Provide thickness indicated or if not otherwise
indicated as recommended by glass manufacturer for application indicated.
2.5 PRIMARY GLASS PRODUCTS
2.5.1 Clear Float Glass: Type 1 (transparent glass flat) Class 1 (clear) Quality q3 (glazing select).
2.5.2 Tinted Float Glass: Type 1 (transparent glass, flat) Class 2 (tinted heat absorbing and light
reducing), Quality q3 (glazing select) and as follows:
Gray: Manufacturer’s standard tit with visible light transmittance of 41-43 percent and shading
coefficient of 0.67-0.69. Samples to be submitted to the A/E for approval.
2.6 HEAT-TREATED GLASS PRODUCTS
2.6.1 Manufacturing Process: Manufacture heat-treated glass as follows:
By horizontal (roller hearth) process with roll move distortion parallel with bottom edge of glass as
installed, unless otherwise indicated.

SECTION 08800 Pages 2 of 2


2.6.2 Tempered Glass:
Glazing quality, clear float glass, heat strengthened, 1/4 inches thickness, complying with ASTM C1048
requirements. Visible long marks will not be acceptable in installed glass.
2.6.3 Clear wired glass, ¼” thick polished “Georgian Wired Glass”, cut to provide a uniform spacing
between wire stops. For use in labeled fire doors.
2.6.4 Glazing quality clear float glass of thickness complying with the requirements of ASTM E330 for
inward pressure of 50lbs per sq. ft and outward pressure of 25lbs pr sq. ft.
2.7 ACCESSORIES
(a) Primers: As recommended by sealant manufacturer
(b) Splints: Vinyl
(c) Glazing sealant: Mono manufactured by Tremor.
PART THREE
3.1 PREPARATION
3.1.1 Field Measurements: Compute glass size required for each opening, allowing for edge clearance
and required grip. All tempered and wired glass to be pre-cut.
3.1.2 Preparation of Surfaces. Remove protective coatings from surfaces to be glazed. Clean glass and
glazing surfaces. Remove dust, oil and contaminants and wipe dry.
3.2 GLAZING
3.2.1 Follow recommendations contained in FGMA Glazing Manual and glass manufacturer’s
recommendations. Be especially careful handling and cutting glass. Set glass in rebates, using
manufacturer’s standard glazing accessories.
3.2.2 Remove labels from glass surface as soon as installed. Wash and polish both faces of glass.
Replace glass which is broken, chipped, cracked, abraded, or damaged during construction period.

END OF SECTION 08800 Page 3 of 3


SECTION - 09260
GYPSUM WALLBOARD SYSTEM

PART ONE GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Provide all gypsum drywall and accessories complete in place as shown on the Drawings,
specified herein, and needed for a complete and proper installation.

1.1.2 Hazardous Storage Areas: Fire rated walls and cieling.

1.2 QUALITY ASSURANCE

1.2.1 Standards: Comply with standards specified in this Section as listed in Section 01085.

1.2.2 Qualifications of Manufacturer: Products used in the work of this section shall be produced by
manufacturers regularly engaged in manufacture of similar items and with a history of successful production
acceptable to the A/E.

1.2.3 Qualifications of Installers: Use adequate numbers of skilled workmen who are thoroughly trained and
experienced in the necessary crafts and who are completely familiar with the specified requirements and the
methods needed for proper performance of the work of this section.

1.3 SUBMITTALS

1.3.1 General: Comply with provisions of Section 01300.

1.3.2 Manufacturer's Data: Within 45 calendar days after award of the Contract, submit:

(a) Complete list of all items proposed to be furnished and installed under this Section.

(b) Manufacturers' specifications and other data required to demonstrate compliance with the
specified requirements.

(c) Manufacturers' recommended installation procedures. The manufacturer's recommended


installation procedures, when approved by the A/E, will become the basis for inspecting and
accepting or rejecting actual installation procedures used on the Work.

1.4 PRODUCT HANDLING

1.4.1 Protection: Use all means necessary to protect materials of this Section before, during, and after
installation and to protect installed work and materials of all other trades.

1.4.2 Replacements: In the event of damage, immediately make all repairs and replacements necessary to the
approval of the A/E and at no additional cost to the Owner.

1.4.3 Delivery and Storage: Deliver all materials to the job site in their original unopened containers with all
labels intact and legible at time of use. Store in strict accordance with the manufacturers' recommendations as
approved by the A/E.

1.4.4 All materials shall be kept dry, preferably by being stored inside a building under a roof. Gypsum wall
board shall be neatly stacked flat, taking care to avoid undue sagging or damage to edges, ends and surfaces.

09260.DOC pg 1of 6
PART TWO - PRODUCTS

2.1 GYPSUM WALLBOARD

2.1.1 Exposed Surfaces: Wallboard for exposed finished wall surfaces, where indicated, 5/8 inch thick, 48
inches wide, up to 16 feet long, with long edges tapered, conforming to "Standard Specifications for Gypsum
Wallboard" A.S.T.M. Designation: C 36-75. Type "X" (Special Fire Retardant).

2.2.2 Concealed Surfaces: Board in enclosed mechanical and electrical rooms, attic spaces or as backing
material to be covered with acoustical tile or other facing materials, 5/8 inch thick, V-tongue and groove on long
edges, 24 or 48 inches wide, up to 12 feet long, conforming to "Standard Specifications for Gypsum Backing
Board" A.S.T.M. Designation: C 442-72, Type "X" (Special Fire Retardant).

2.1.3 Hazardous Storage Areas: Provide and install single layer of 5/8”thk. Sheetrock brand Firecode “C” Panels
screw attached to suspended USG metal furring channels at the cieling. Install double layer of ½” thk. Sheetrock
brand Firecode “C” Panels screw attached to 4 inch, 24 ga. Channel @ 24” o.c for wall partitions. Use USG
screws, trims, corner beads, joint treatment and caulking in accordance with manufacturers recommendation.
Sheetrock brand Firecode “C” is the product of United States Gypsum, address 101 South Wacker Drive, Chicago,
Illinois, 60606.

2.3 METAL FRAMING

2.3.1 Steel Studs: Standard steel drywall studs, non-bearing, channel-type, formed of galvanized steel sheet, 24
gauge minimum and designed for screw attachment of gypsum board. Studs shall be in standard widths of 1-5/8",
2-1/2". 3-5/8", 4" and 6"

2.3.2 Runners for Studs: Floor and ceiling runners, galvanized steel, same material and gauge as studs, in
widths to accommodate each size of stud used.

2.3.3 Steel Channels: 3/4 inch and 1-1/2 inch CRS, weighing 300 and 475 pounds minimum per 1000 lin. ft.,
rust-inhibitive primer.

2.3.4 Furring Channels: 7/8 inch deep by 2-5/8 inches wide, hat-shaped, screw type, steel channels, 25 gauge
minimum, galvanized.

2.4 FASTENINGS

2.4.1 Wood Framing: 6d cement coated box nails or collar type flat head, cement coated nails, 1-7/8 inches
long.

2.4.2 Metal Framing: Self-drilling, elf-tapping, No. 6, Type S, bugle head drywall screws, 1 inch long. Screws
shall have No. 2 Phillips head and be given a corrosion-resistant treatment.

2.4.3 Miscellaneous: Size and type indicated and/or specified and as required for a complete installation.

2.5 WIRE

2.5.1 General: Galvanized and annealed, carbon steel wire.

2.5.2 Tie Wire: No. 18 SWG for securing metal framing together.

2.5.3 Hanger Wire: No. 8 SWG.

2.6 METAL TRIM

09260.DOC pg 2of 6
2.6.1 Fabricated from 26 gauge minimum, electro-galvanized, zinc coated steel, treated for adhesion of joint
compound and paint and with slotted, drilled or punched perforations in flanges. Trim units shall be of size and
type to fit gypsum board construction and shall include corner bead, casings, edge trim and all shapes indicated and
required.

2.7 FINISHING MATERIALS

2.7.1 The jointing system shall include reinforcing tape and compound designed as a system to be used together
and shall be only as recommended by the manufacturer of the gypsum wallboard used. Jointing compound may be
used for finishing if so recommended by the manufacturer.

2.8 FASTENING DEVISES

2.8.1 For fastening the gypsum wallboard in place, use flathead screws, shouldered, specially designed for use
with power-driven tools, not less than 25 mm (1") long, with self-tapping threads and self-drilling points.

2.9 WATER FOR COMPOUND

2.9.1 If the approved jointing system requires job-addition of water, use only clean and potable water for that
purpose.

2.10 OTHER MATERIALS

2.10.1 All other materials, not specifically described but required for a complete and operable installation of the
work of this Section shall be new, first quality of their respective kinds, and subject to the approval of the A/E.

PART THREE - EXECUTION

3.1 SURFACE CONDITIONS

3.1.1 Inspection: Prior to installation of the work of this Section, carefully inspect the installed work of all other
trades and verify that all such work is complete to the point where this installation may properly commence. Verify
that gypsum drywall may be installed in strict accordance with all pertinent codes and regulations, the
manufacturers' recommendations as approved by the A/E and the original design.

3.1.2 Discrepancies: Do not install gypsum drywall until all unsatisfactory conditions have been corrected.

3.2 INSTALLATION

3.2.1 General:

(a) Gypsum wallboard shall be cut by scoring and breaking or by sawing, working from the face
side. Where wallboard meets projecting surfaces, it shall be scribed and neatly cut. Unless
conditions require otherwise, wallboard shall be applied first to ceiling, then to walls.

(b) Wallboard shall be erected with long dimension (edges) parallel or at right angles to framing
members as specified, all end joints occurring over a support. Use boards of maximum practical
length so that a minimum number end joints occur. Boards shall be brought into contact but not
forced into place.

(c) End joints shall be staggered, and joints on opposite sides of a partition shall be arranged to occur
on different studs. Joint layout at openings shall be made so that no end joint will align with
edges of opening.

09260.DOC pg 3of 6
(d) Fasteners shall be spaced not less than 3/8 inch from edges and ends of wallboard. While
fasteners are being driven, hold wallboard in firm contact with underlaying supports. Preferable,
application of fasteners should proceed from the center of the wallboard to the ends and edges.
3.2.2 Wood Framing: Boards shall be applied with long dimension either parallel or at right angles to supports
and nailed at all bearings with nails spaced not exceed 7 inches on centers. Drive the nails so that heads are slightly
below the surface of the board and a slight "dimple" is formed around the nail head. Do not use a nail set or
otherwise break the surface paper. Do not stagger nails at adjoining edges or ends. Space nails at 7 inches on
centers along top and bottom members of walls.

3.2.3 Metal Framing:

(a) Studs:

(1) Securely anchor floor runners to concrete slab with powder-driven fasteners of type
shown and to wood floors with wood screws, size and spacing as indicated. Attachment
at tops of stud walls shall be provided as detailed. Provide a top runner at tops of all
stud partitions.

(2) Position studs vertically between top and bottom runners, spaced 16' on centers
maximum. Studs shall be attached at top and bottom to runners by welding or approved
fasteners. Provide 3/4" stiffener channels inside the web of the studs running
horizontally, spaced not to exceed 5'-0" on centers. Wire stiffeners to each stud with 3
full twists of 16 gauge wire.

(3) Openings in partitions shall have double, back-to-back or nested studs, from floor to
ceiling. Install 1-1/2" channel horizontal reinforcement in the web openings of studs 6"
maximum above door openings. Extend the horizontal reinforcement continuously past
the studs along side the frame and past the next two studs on each side of the opening.
Saddle tie the channel to each vertical stud it crosses. Screw attach weld or wire-tie
studs to jamb anchors of metal frames.

(4) Wallboard: Apply gypsum wallboard vertically with all ends and end joints occurring
over supports. Attach Gypsum board with dry wall screws spaced not to exceed 8
inches on centers along top and bottom runners. Screws shall be driven be a special
mechanical tool with a special head to provide screwhead penetration just below
wallboard surface without breaking surface paper of the wallboard. Where electrical
outlet boxes are indicated, provide adjustable attachment brackets between studs.
Coordinate with Work under section "General Requirements for Electrical Work".

(b) Suspended Gypsum Wallboard Ceilings:

(1) Place 1-1/2 inch runner channels at right angles to joist spaced at 4'-0" on centers and
suspend from supporting members with hanger wire spaced at 48 inches on centers
along the channels. Runner channels shall clear perimeter walls by not less than one
inch. Attach wire hangers to framing as detailed.

(2) Hat-shaped furring channels shall be placed at right angles to runner channels, spaced
12 inches on centers and wire tied at each intersection with double strand of tie wire.
Splice furring channels by lapping 5-1/2 inches. Wire tie each end of lap. Furring
channels shall clear perimeter walls by 3/8 inch.

(3) Gypsum Wallboard: Install wallboard with long dimension at right angle to furring
channels and attach with drywall screws spaced 7 to 7 inches on centers across the
board. Screws shall be not less than 1/2 inches from side joints and 3/8 inch from butt
end joints. All abutting end joints shall occur over furring channels and end joints of

09260.DOC pg 4of 6
boards shall be staggered. Support all cut-outs or openings in ceilings with furring
channels.

3.2.4 Metal Trim: Provide corner beads at all outside corners and angles, metal casing where gypsum board
terminates at uncased openings, metal edge trim where board edges abut horizontal and vertical surfaces of other
construction.

(a) Install trim in accordance with manufacturer's directions and secure to framing with proper
fasteners through flange perforations. Apply trim in full length pieces.

(b) At trim flanges, apply joint cement in three coats, full thick at bead nose and feather out at least
10 inches.

3.2.5 Other Trim:

(a) General: The Drawings do not purport to show all locations and all requirements for metal trim
in connection with the work of this Section. Carefully study the Drawings and the installation:
provide in place all metal trim normally recommended by the manufacturer of the gypsum
wallboard used.

(b) Installation: Install the metal trim in strict accordance with the manufacturer's recommended
methods of installation, providing not less embedment and finishing than specified above for
corner treatment.

3.2.6 Joint Treatment:

(a) Exposed Surfaces: All internal and external corners and angles, and joints between sheets shall
be reinforced with perforated tape and cement and finished as follows:

(1) Taping: Fill all corners and the recess between wall board panels with a sufficient
thickness of cement to completely hide the board at all joints. Center tape on joint and
press tightly to the two panels using a suitable tool. Lay the excess cement squeezed
from beneath the tape smoothly on top of the tape.

(2) Special Coat: When the first coat is dry, spread a second application of cement evenly
over the entire joint to beyond the shoulder of the recess or the tape.

(3) Third Coat: When the second coat is dry, apply sufficient cement to even up all surfaces
of the joint.

(4) Nail and Screw Depressions: Apply at least two coats of cement to fill depressions
even and flush with the surface of the board.

(5) Sanding: Between applications of cement, rough spots or areas shall be sanded smooth
wherever necessary. When dry, the finish coat shall be sanded as required to leave
joints and screw spots flush and smooth, and ready for painting or finishing. Care shall
be taken while sanding not to rough-up or sand over the paper of the finish side of the
wallboard.

(b) Concealed Surfaces: All nail and screw heads shall be cemented and all joints shall be reinforced
with tape and cement.

(1) Taping: Fill all corners and the recess between boards with a sufficient thickness of cement to
completely hide the board at all joints. Center the tape on joint and press tightly to the two panels
using a suitable tool. Lay the excess cement squeezed from beneath the tape smoothly on top of
the tape.

09260.DOC pg 5of 6
(2) Nail and Screw Depressions: Fill with cement and finish flush with surface of the board.

(3) Finishing: Wherever the board is to be covered with facing materials other than acoustical tile,
all taping compound shall be sanded smooth and flush.

3.3 TEXTURE COAT

3.3.1 Spray apply texture coat to all interior gypsum board surfaces which are scheduled to receive a painted
finish, except in food preparation areas.

3.3.2 Texture finish material shall be manufactured by U.S. Gypsum, Hamilton or Highland Stucco and Lime
Products, Inc.

3.3.3 Provide the ASG/DEpartment of Public Works, A&E Division with two 18" x 18" samples of the texture
coat of gypsum board panels with all edges taped. After A&E Divisions acceptance of the finish, one sample will
be retained by the Division.

3.3.4 The texture coat shall create a uniform splatter pattern finish with an 80% minimum coverage of the
surface.

3.3.5 Interior surfaces of all electrical boxes and wiring therein shall be protected from the spray.

3.4 CLEANING UP

In addition to the requirements of Section 01710 of these Specifications, use all necessary care during
execution of this portion of the Work to prevent scattering of gypsum wallboard scraps and dust and to prevent
tracking of joint and finishing compound onto floor surfaces. At completion of each segment of installation in a
room or space, promptly pick up and remove from the working area all scraps, debris and surplus material of this
Section.

END OF SECTION

09260.DOC pg 6of 6
Armstrong Commercial Ceilings

Armstrong World Industries, Inc.


Ceiling & Suspension System Specification

Please understand that you are responsible for the accuracy of all project specifications, including any Armstrong
guide specifications that you use.

ARMSTRONG SHALL NOT BE LIABLE FOR ANY DAMAGES ARISING OUT OF THE USE OF ANY OF ITS GUIDE
SPECIFICATIONS.

SECTION 09 51 13 (09510)

ACOUSTICAL CEILINGS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

Drawings and general conditions of Contract, including General and Supplementary Conditions and Divisions-1 Specification sections
apply to work of this section.

1.2 SUMMARY

A. Section Includes:
1. Acoustical ceiling panels.
2. Exposed grid suspension system.
3. Wire hangers, fasteners, main runners, cross tees, and wall angle moldings.
B. Related Sections:
1. Section 09250 - Gypsum Board
2. Section 09120 - Suspension System Framing and Furring for Plaster and Gypsum Board Assemblies
3. Division 15 Sections - Mechanical Work
4. Division 16 Sections - Electrical Work
C. Alternates
1. Prior Approval: Unless otherwise provided for in the Contract documents, proposed product substitutions may be submitted no
later than TEN (10) working days prior to the date established for receipt of bids. Acceptability of a proposed substitution is
contingent upon the Architect's review of the proposal for acceptability and approved products will be set forth by the
Addenda. If included in a Bid are substitute products which have not been approved by Addenda, the specified products shall
be provided without additional compensation.
2. Submittals which do not provide adequate data for the product evaluation will not be considered. The proposed substitution
must meet all requirements of this section, including but not necessarily limited to, the following: Single source materials
suppliers (if specified in Section 1.5); Underwriters' Laboratories Classified Acoustical performance; Panel design, size,
composition, color, and finish; Suspension system component profiles and sizes; Compliance with the referenced standards.

1.3 REFERENCES

A. American Society for Testing and Materials (ASTM):


1. ASTM A 1008 Standard Specification for Steel, Sheet, Cold Rolled, Carbon, Structural, High-Strength Low-Alloy and High-
Strength Low-Alloy with Improved Formability.
2. ASTM A 641 Standard Specification for Zinc-Coated (Galvanized) Carbon Steel Wire.
3. ASTM A 653 Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) by the Hot-Dip Process.
4. ASTM C 423 Sound Absorption and Sound Absorption Coefficients by the Reverberation Room Method.
5. ASTM C 635 Standard Specification for Metal Suspension Systems for Acoustical Tile and Lay-in Panel Ceilings.
6. ASTM C 636 Recommended Practice for Installation of Metal Ceiling Suspension Systems for Acoustical Tile and Lay-in
Panels.
7. ASTM E 84 Standard Test Method for Surface Burning Characteristics of Building Materials.
8. ASTM E 1414 Standard Test Method for Airborne Sound Attenuation Between Rooms Sharing a Common Ceiling Plenum.
9. ASTM E 1111 Standard Test Method for Measuring the Interzone Attenuation of Ceilings Systems.
10. ASTM E 1264 Classification for Acoustical Ceiling Products.
11. ASTM E 1477 Standard Test Method for Luminous Reflectance Factor of Acoustical Materials by Use of Integrating-Sphere
Reflectometers.
12. ASTM D 3273 Standard Test Method for Resistance to Growth of Mold on the Surface of Interior Coatings in an Environmental
Chamber.

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Armstrong Commercial Ceilings

13. ASTM E 119 Standard Test Methods for Fire Tests of Building Construction and Material.

1.4 SUBMITTALS

A. Product Data: Submit manufacturer's technical data for each type of acoustical ceiling unit and suspension system required.
B. Samples: Minimum 6 inch x 6 inch samples of specified acoustical panel; 8 inch long samples of exposed wall molding and suspension
system, including main runner and 4 foot cross tees.
C. Shop Drawings: Layout and details of acoustical ceilings. Show locations of items which are to be coordinated with, or supported by the
ceilings.
D. Certifications: Manufacturer's certifications that products comply with specified requirements, including laboratory reports showing
compliance with specified tests and standards. For acoustical performance, each carton of material must carry an approved
independent laboratory classification of NRC, CAC, and AC.
E. If the material supplied by the acoustical subcontractor does not have an Underwriter's Laboratory classification of acoustical
performance on every carton, subcontractor shall be required to send material from every production run appearing on the job to an
independent or NVLAP approved laboratory for testing, at the architect's or owner's discretion. All products not conforming to
manufacturer's current published values must be removed, disposed of and replaced with complying product at the expense of the
Contractor performing the work.

1.5 QUALITY ASSURANCE

A. Single-Source Responsibility: Provide acoustical panel units and grid components by a single manufacturer.
B. Fire Performance Characteristics: Identify acoustical ceiling components with appropriate markings of applicable testing and inspecting
organization.
1. Surface Burning Characteristics: As follows, tested per ASTM E 84 and complying with ASTM E 1264 for Class A products.
a. Flame Spread: 25 or less
b. Smoke Developed: 50 or less
C. Coordination of Work: Coordinate acoustical ceiling work with installers of related work including, but not limited to building insulation,
gypsum board, light fixtures, mechanical systems, electrical systems, and sprinklers.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Deliver acoustical ceiling units to project site in original, unopened packages and store them in a fully enclosed space where they will
be protected against damage from moisture, direct sunlight, surface contamination, and other causes.
B. Before installing acoustical ceiling units, permit them to reach room temperature and a stabilized moisture content.
C. Handle acoustical ceiling units carefully to avoid chipping edges or damaged units in any way.

1.7 PROJECT CONDITIONS

A. Space Enclosure:
Standard Ceilings: Do not install interior ceilings until space is enclosed and weatherproof; wet work in place is completed and
nominally dry; work above ceilings is complete; and ambient conditions of temperature and humidity are continuously maintained at
values near those intended for final occupancy. Building areas to receive ceilings shall be free of construction dust and debris.
HumiGuard Plus Ceilings: Building areas to receive ceilings shall be free of construction dust and debris. Products with HumiGuard
Plus performance and hot dipped galvanized steel, aluminum or stainless steel suspension systems can be installed up to 120°F
(49°C) and in spaces before the building is enclosed, where HVAC systems are cycled or not operating. Cannot be used in exterior
applications where standing water is present or where moisture will come in direct contact with the ceiling.
HumiGuard Max Ceilings: Building areas to receive ceilings shall be free of construction dust and debris. Ceilings with HumiGuard Max
performance can be installed in conditions up to 120°F (49°C) and maximum humidity exposure including outdoor applications, and
other standing water applications, so long as they are installed with either SS Prelude Plus, AL Prelude Plus, or Prelude Plus XL Fire
Guard suspension systems. Products with HumiGuard Max performance can be installed in exterior applications, where standing water
is present, or where moisture will come in direct contact with the ceiling. Only Ceramaguard with AL Prelude Plus suspension system
can be installed over swimming pools.

1.8 WARRANTY

A. Acoustical Panel: Submit a written warranty executed by the manufacturer, agreeing to repair or replace acoustical panels that fail within
the warranty period. Failures include, but are not limited to:
1. Acoustical Panels: Sagging and warping
2. Grid System: Rusting and manufacturer's defects
B. Warranty Period Standard:
1. Acoustical panels: One (1) year from date of substantial completion.
2. Cirrus Acoustical panels: Ten (10) year from date of substantial completion.Note Space Enclosure requirements
3. Grid: Ten years from date of substantial completion.

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Armstrong Commercial Ceilings

C. Warranty Period HumiGuard:


1. Acoustical panels: Ten (10) years from date of substantial completion.
2. Grid: Ten (10) years from date of substantial completion.
3. Acoustical panels and grid systems with HumiGuard Plus or HumiGuard Max performance supplied by one source
manufacturer is fifteen (15) years from date of substantial completion.
D. The Warranty shall not deprive the Owner of other rights the Owner may have under other provisions of the Contract Documents and
will be in addition to and run concurrent with other warranties made by the Contractor under the requirements of the Contract
Documents.

1.9 MAINTENANCE

A. Extra Materials: Deliver extra materials to Owner. Furnish extra materials described below that match products installed. Packaged with
protective covering for storage and identified with appropriate labels.
1. Acoustical Ceiling Units: Furnish quality of full-size units equal to 5.0 percent of amount installed.
2. Exposed Suspension System Components: Furnish quantity of each exposed suspension component equal to 2.0 percent of
amount installed.

Part 2-PRODUCTS

2.1 MANUFACTURERS

A. Ceiling Panels:

1. Armstrong World Industries, Inc.

2.2.1 SUSPENSION SYSTEMS

A. Components: All main beams and cross tees shall be commercial quality hot-dipped galvanized (galvanized steel, aluminum, or
stainless steel) as per ASTM A 653. Main beams and cross tees are double-web steel construction with type exposed flange design.
Exposed surfaces chemically cleansed, capping pre-finished galvanized steel (aluminum or stainless steel) in baked polyester paint.
Main beams and cross tees shall have rotary stitching (exception: extruded aluminum or stainless steel).
1. Structural Classification: ASTM C 635 ID.
2. Color: White and match the actual color of the selected ceiling tile, unless noted otherwise.
3. Acceptable Product: Interlude XL 9/16" Dimensional Tee as manufactured by Armstrong World Industries, Inc.
B. Attachment Devices: Size for five times design load indicated in ASTM C 635, Table 1, Direct Hung unless otherwise indicated.
C. Wire for Hangers and Ties: ASTM A 641, Class 1 zinc coating, soft temper, pre-stretched, with a yield stress load of at least time three
design load, but not less than 12 gauge.
D. Edge Moldings and Trim: Metal or extruded aluminum of types and profiles indicated or, if not indicated, manufacturer's standard
moldings for edges and penetrations, including light fixtures, that fit type of edge detail and suspension system indicated. Provide
moldings with exposed flange of the same width as exposed runner.
E. Accessories

PART 3 - EXECUTION

3.1 EXAMINATION

A. Do not proceed with installation until all wet work such as concrete, terrazzo, plastering and painting has been completed and
thoroughly dried out, unless expressly permitted by manufacturer's printed recommendations. (Exception: HumiGuard Max Ceilings)

3.2 PREPARATION

A. Measure each ceiling area and establish layout of acoustical units to balance border widths at opposite edges of each ceiling. Avoid
use of less than half width units at borders, and comply with reflected ceiling plans. Coordinate panel layout with mechanical and
electrical fixtures.
B. Coordination: Furnish layouts for preset inserts, clips, and other ceiling anchors whose installation is specified in other sections.
1. Furnish concrete inserts and similar devices to other trades for installation well in advance of time needed for coordination of
other work.

3.3 INSTALLATION

A. Install suspension system and panels in accordance with the manufacturer's instructions, and in compliance with ASTM C 636 and with
the authorities having jurisdiction.
B. Suspend main beam from overhead construction with hanger wires spaced 4-0 on center along the length of the main runner. Install
hanger wires plumb and straight.

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Armstrong Commercial Ceilings

C. Install wall moldings at intersection of suspended ceiling and vertical surfaces. Miter corners where wall moldings intersect or install
corner caps.
D. For reveal edge panels: Cut and reveal or rabbet edges of ceiling panels at border areas and vertical surfaces.
E. Install acoustical panels in coordination with suspended system, with edges resting on flanges of main runner and cross tees. Cut and
fit panels neatly against abutting surfaces. Support edges by wall moldings.

3.4 ADJUSTING AND CLEANING

A. Replace damaged and broken panels.


B. Clean exposed surfaces of acoustical ceilings, including trim, edge moldings, and suspension members. Comply with manufacturer's
instructions for cleaning and touch up of minor finish damage. Remove and replace work that cannot be successfully cleaned and
repaired to permanently eliminate evidence of damage.

END OF SECTION

file:///C|/Users/Joe/Desktop/FAGASA-SPECS/02230-28311Technical/09511%20Accoustical%20Ceilings.htm[12/5/2012 4:24:43 PM]


SECTION - 09660
RESILIENT FLOORING

PART ONE - GENERAL

1.1 GENERAL

1.1.1 Work Included: Provide all resilient flooring, complete in place, as indicated on the Drawings,
specified herein, or otherwise needed for a complete and proper installation of the work of this section.

1.1.2 Related Work Described Elsewhere:

(SEE RELATED SECTIONS)

1.2 QUALITY ASSURANCE

Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the
necessary crafts and who are completely familiar with the specified requirements and the methods needed for
proper performance of the work of this section.

1.3 SUBMITTALS

1.3.1 General: Comply with pertinent provisions of Section 01300.

1.3.2 Manufacturer's: Within 45 calendar days after award of contract, submit:

(a) Complete materials list of all items proposed to be furnished and installed under this section.

(b) Manufacturer's specifications and other data required to demonstrate compliance with the
specified requirements.

(c) Three samples of each type of resilient flooring and rubber cove base shall be submitted to
the Architect/Engineer for approval of materials and selection of colors and patterns.

(d) Manufacturer's recommended methods of installation.

The manufacturer's recommended methods of installation, when approved by the A/E, will become
the basis for inspecting and accepting or rejecting actual installation methods used on the Work.

1.4 PRODUCT HANDLING

1.4.1 Delivery and Storage: Deliver materials to buildings in original packages or containers with seals
unbroken and with manufacturer's brand marked thereon. Materials shall be stored in the building at least 24
hours prior to installation. Run or batch numbers shall be clearly stamped on each carton or container.

1.4.2 Protection: Use all means necessary to protect materials of this section before, during and after
installation and to protect installed work and materials of all other trades.

1.4.3 Replacements: In the event of damage, immediately make all repairs and replacements necessary to
the approval of the A/E and at no additional cost to the Owner.

09660.DOC pg 1 of 4
PART TWO - PRODUCTS

2.1 VINYL COMPOSITION RESILIENT FLOORING MATERIALS, GENERAL

2.1.1 Colors and patterns shall be as selected by the A/E from standard colors and patterns available from
the approved manufacturer in the specified types. Borders in contrasting colors will be required as directed.

2.1.2 Adhesives shall be a waterproof and stabilized type as recommended by the manufacturer of the
approved resilient material. Asphalt emulsions and other non-waterproof types will not be acceptable.

2.1.3 Concrete slab primer shall be a non-staining type as recommended by the manufacturer of the
resilient material to be applied over it.

2.1.4 Edging strips shall be 3 mm (1/8") thick, 4” high, homogeneous vinyl or rubber composition, tapered
or bullnose type, as approved by the Architect.

2.1.5 Vinyl composition tile shall be 30 cm x 30 cm (12" x 12") square 3.175 mm (1/8") thick Armstrong
Excelon, Imperial or an equal approved in advance by the A/E, in colors selected by the A/E from standard
colors of the approved manufacturer.

2.1.6 Rubber Top Set Base: Height indicated, top set type, 1/8" wall thickness, with preformed external
corner pieces. Color as selected by the Architect\Engineer. Adhesive and installation shall be in accordance
with the manufacturer's recommendations.

PART THREE - EXECUTION

3.1 INSPECTION

3.1.1 Do not begin installation of resilient flooring until work of all other trades, including painting, has
been completed. No material shall be applied when the temperature of the rooms or spaces in which work is to
e done is lower than 70 degrees F. Heat shall be provided as required.

3.1.2 Concrete floors shall be dry, and cleaned of all grease, oil, dirt and foreign material and swept clean.
Grinding of high spots and filling of low spots is specified under section "Concrete".

3.1.3 Wood floors constructed of tongue and groove flooring, and the joints of plywood flooring shall be
sanded smooth and all cracks 1/8" and wider shall be filled with plastic wood or "Fixall" as manufactured by
Dowman Products, Inc., Long Beach, CA., and sanded smooth. All areas shall be free from dirt, dust and
foreign material at time floor covering is applied. Remove sanding dust by vacuuming.

3.1.4 Surface shall be smooth, level, at the required finish elevation, without more than 3 mm (1/8") in 3 m
(10'-0') variation from level or slopes shown.

3.2 PREPARATION

3.2.1 Sub-floors: Prior to start of laying tile units, broom clean or vacuum all surfaces to be covered and
inspect the subfloors. Start of laying tile will indicate acceptance of subfloor conditions.

3.2.2 Concrete floor slabs to receive resilient floor covering shall be primed unless otherwise specified.
Primer shall be well brushed into the slab and allowed to dry for 24 hours before adhesive is applied.

09660.DOC pg 2 of 4
3.2.3 Where manufacturer of the material to e laid does not recommend primer with the use of their
adhesive, or where cement floors have been cured with a bituminous solution (black curing compound), the
primer may be omitted, except that all slabs on ground shall be primed.
3.2.4 Adhesive shall be applied and spread with a trowel of the type recommended by the manufacturer of
the resilient floor covering to be installed. Follow manufacturer's printed installation instructions for each type
of flooring.

3.3 INSTALLATION

3.3.1 General:

(a) Install tile or sheet flooring only after all finishing operations, including painting, have been
completed. Moisture content of concrete slabs, building air temperature and relative
humidity must be within limits recommended by tile manufacturer. Contractor must have on
site and follow precisely all manufacturer’s recommendations and installation procedures.
Any work install against manufacturer’s instructions will be removed and replaced at
contractors expense.

(b) Place tile units or sheet flooring with adhesive cement in strict compliance with the
manufacturer's recommendation. Butt tile units tightly to vertical surfaces, thresholds,
nosings, and edgings. Scribe as necessary around obstructions and to produce neat joints,
laid tight, even and in straight, parallel lines.

(c) Extend tile units or sheet flooring into toe spaces, door reveals and in closets and similar
openings.

(d) Maintain reference markers, holes, or openings that are in place or plainly marked for future
cutting by repeating on the finish tile as marked in the subfloor. Use chalk or other non-
permanent marking device.

(e) Lay tile symmetrically about the center lines of the rooms or spaces, working toward walls.
Width of border tile shall be adjusted as may be required by run of tile. Border tile shall be
as nearly equal as possible (not less than 4 inches), scribed to wall, cut and fitted in place
after field tile has been laid. Lines between the tiles shall be straight and joints close. Tiles
shall be cut to fit snugly around pipes and shall extend under removable metal thresholds.

3.3.2 Matching:

(a) Match tiles for color and pattern by using tile from cartons in the same sequence as
manufactured and packaged. Cut tile neatly to and around all fixtures. Broken, cracked,
chipped or deformed tile are not acceptable.

(b) Tightly cement tile to sub-base without open cracks, voids, raising and puckering at joints,
telegraphing of adhesive spreader marks through tile, or other surface imperfections.

(c) Lay tile in ashlar pattern with grain direction alternating. Unless otherwise indicated on the
Contract Drawings or otherwise specified by the A/E.

3.3.3 Edge-strips: Place the resilient edge-strips tightly butted to tile and secure with adhesive. Provide
edge-strips at all unprotected edges of tile, unless otherwise shown.

3.4 CLEANING AND PROTECTION

09660.DOC pg 3 of 4
3.4.1 Upon completion of resilient flooring application, allow sufficient time for flooring to thoroughly seat
itself before attempting to clean and finish. Follow flooring manufacturer's printed recommendations.

3.4.2 After flooring has thoroughly seated, clean with an approved neutral cleaner. If flooring is
excessively dirty, a scrubbing machine shall be used and, in obstinate areas, shall be used with a No. 8 steel-
wool pad.

3.4.3 In cleaning the floor, the minimum possible amount of water shall be used. The water shall be
immediately picked up, using either a dry mop or a vacuum. Finish flooring after it is clean and thoroughly
dry.

3.4.4 Finish vinyl composition tile and linoleum with two coats of Floor Finish applied in accordance with
the manufacturer's printed directions. Floors shall be thoroughly clean and dry. First coat shall dry for the
period of time the manufacturer recommends and shall be inspected and approved before the next coat is
applied.

3.4.5 After installation is complete and after all flooring material has been cleaned and finished as
specified, the damaged or defective portions shall be taken up, replaced or repaired and refinished to the
satisfaction of the Architect/Engineer.

3.5 CLEANUP

3.5.1 Upon completion, clean exposed surfaces soiled by the work, repair damage caused by the work, and
remove debris and surplus materials of the work from the job site. Leave the installation in condition ready for
use.

3.6 GUARANTEE

3.6.1 The Contractor shall deliver to the Owner a written guarantee in approved form, which in addition to
the guarantee requirements of the Contract Documents, shall include the removal, replacement and finishing
of all resilient flooring which becomes loose, cracked or otherwise defective within the one year guarantee
period.

END OF SECTION


09660.DOC pg 4 of 4
SECTION - 09900
PAINTING

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Paint and finish all exterior and interior exposed surfaces in accordance with the
types of finish specified herein.

1.1.2 Related Work Described Elsewhere:

(a) Priming or priming and finishing of certain surfaces are specified to be factory performed or
installer performed under pertinent other Sections.

1.1.3 Work not Included:

(a) Do not include painting which is specified under other Sections.

(b) Unless otherwise indicated, painting is not required on surfaces in concealed areas and
inaccessible areas such as furred spaces, foundation spaces, utility tunnels, pipe spaces, and
duct shafts.

(c) Metal surfaces of anodized aluminum, stainless steel, chromium plate, MZ 80, copper,
bronze, and similar finished materials will not require painting under this Section except as
may be specified herein.

(d) Do not paint over any required labels or equipment identification, performance rating, name,
or nomenclature plates.

1.1.4 Definitions: The term "paint" as used herein, means all coating systems materials including primers,
emulsions, epoxy, enamels, sealers, filler and other applied materials whether used as prime, intermediate or
finish coats.

1.2 QUALITY ASSURANCE

1.2.1 Standards: Comply with standards specified in this Section and as listed in Section 01805.

1.2.2 Qualifications of Manufacturer: Products used in the work of this Section shall be produced by
manufacturers regularly engaged in manufacture of similar items and with a history of successful production
acceptable to the A/E.

1.2.3 Qualifications of Workmen:

(a) Provide at least one person who shall be present at all times during execution of the
work of this Section, who shall be thoroughly familiar with the specified requirements
and the materials and methods needed for their execution and who shall direct all work
performed under this Section.

(b) Provide adequate numbers of workmen skilled in the necessary crafts and properly
informed of the methods and materials to be used.

09900.Doc pg 1 of 16
(c) In acceptance or rejection of the work of this Section, the A/E will make no allowance
for lack of skill on the part of workmen.

1.2.4 Paint Coordination:

(a) Provide finish coats which are compatible with the prime coats used.

(b) Review other Sections of these Specifications as required, verifying the prime coats to be
used and assuring compatibility of the total coating system for the various substrata.

(c) Upon request, furnish information on the characteristics of the specific finish materials
to ensure that compatible prime coats are used.

(d) Provide barrier coats over non-compatible primers, or remove the primer and re-prime
as required.

(e) Notify the A/E in writing of anticipated problems in using the specified coating systems
over prime coating supplied under other Sections.

1.3 SUBMITTALS

1.3.1 General: Comply with provisions of Section 01300.

1.3.2 Manufacturer's Data: Within 30 calendar days after award of the Contract submit.

(a) Complete materials list of all items proposed to be furnished and installed under this
Section.

(b) Manufacturer's specifications and other data required to demonstrate compliance with
the specified requirements.

(c) For information only, submit two copies of manufacturer's specifications, including
paint analysis and application instructions for each material. Indicate by transmittal
that a copy of each manufacturer's instructions has been distributed to the applicator.

Upon receipt of review comments, make all revisions and corrections and re-submit if so
required.

1.3.3 Samples:

(a) Following the selection of colors and glosses by the A/E as described in Paragraph 2.1.4
below, submit Samples for the A/E's review:

(1) Provide two Samples of each color and each gloss for each material on which
the finish is specified to be applied.

(2) Except as otherwise directed by the A/E, Samples shall be approximately 30 cm


(12") square.

(3) If so directed by the A/E, submit Samples during progress of the work of the
Section in the form of actual application of the approved materials on actual
surfaces to be painted.

09900.Doc pg 2 of 16
(b) Revise and resubmit each Sample as required until the A/E's approval of gloss, color and
texture is achieved.

1.4 PRODUCT HANDLING

1.4.1 Delivery of Materials: deliver all materials to the job site in original, new and unopened
containers bearing the manufacturer's name and label showing at least the following information:

(a) Name of title of the material;


(b) Fed. Spec, number, if applicable;

(c) Manufacturer's stock number'

(d) Manufacturer's name;

(e) Contents by volume for major constituents;

(f) Thinning instructions;

(g) Application instructions;

1.4.2 Storage of Materials: Provide proper storage to prevent damage to and deterioration of, paint
materials.

1.4.3 Protection: Use all means necessary to protect the materials of this Section before, during and
after installation and to protect the work and materials of all other trades.

1.4.4 Replacement: In the event of damage, immediately make all repairs and replacements necessary
to the approval of the A/E and at no additional cost to the Government.

1.5 JOB CONDITIONS

1.5.1 Surface Temperatures: Do not apply solvent-thinned paints when the temperature of surfaces to
be painted exceeds the temperatures recommended by the manufacturer.

1.5.2 Weather Conditions: Do not apply paint in rain, or mist, or when the relative humidity exceeds
86% or to damp or wet surfaces;unless otherwise permitted by the manufacturer's printed instructions as
approved by the A/E. Applications may be continued during inclement weather within the temperature
limits specified by the paint manufacturer during application and drying periods.

1.6 PROTECTION OF ADJACENT SURFACES

1.6.1 The Contractor is responsible for the protection and correction of the Work of all trades from
smears, splashes, stains or damages that occur during the progress of the Work under this section.

1.6.2 Exercise care so as not to injure or spatter painting materials on adjacent Work. Should any
painting materials be spattered or found where not called for, the defaced surface shall be cleaned and the
original finish restored.

PART TWO - PRODUCTS

2.1 PAINT MATERIALS

09900.Doc pg 3 of 16
2.1.1 General: Provide the best quality grade of the various types of coatings as regularly
manufactured by paint materials manufacturers approved by the A/E. Materials not displaying the
manufacturer's identification as a standard best-grade product will not be acceptable.

2.1.2 Durability: Provide paints of durable and washable quality. Do not use paint materials which
will not withstand normal washing as required to remove pencil marks, ink, ordinary soil, and similar
material without showing discoloration, loss of gloss, staining, or other damage.

2.1.3 Colors and Glosses: The A/E will select colors to be used in the various type of paint specified
and will be the sole judge of acceptability of the various glosses obtained from the materials proposed to be
used in the work.

2.1.4 Undercoats and Thinners: Provide undercoat paint produced by the same manufacturer as the
finish coat. Use only the thinners recommended by the paint manufacturer, and use only to the
recommended limits. Insofar as practicable, use undercoat, finish coat, and thinner material as parts of a
unified system of paint finish.

2.1.5 Standards: Provide paint materials which meet or exceed the standards listed for each
application in the Painting Schedule in Part Three of this Section.

2.2 APPLICATION EQUIPMENT

2.2.1 General: For application of the approved paint, use only such equipment as is recommended for
application of the particular paint by the manufacturer of the particular paint and as approved by the A/E.

2.2.2 Compatibility: Prior to actual use of application equipment, use all means necessary to verify
that the proposed equipment is actually compatible with the material to be applied and that the integrity of
the finish will not be jeopardized by use of the proposed application equipment.

2.3 OTHER MATERIALS

All other materials, not specifically described but required for a complete and proper installation
of the work of this Section, shall be new, first-quality of their respective kinds, and as selected by the
Contractor subject to the approval of the A/E.

PART THREE - EXECUTION

3.1 SURFACE CONDITIONS

3.1.1 Inspection: Prior to installation of the work of this Section, carefully inspect the installed work
of all other trades and verify that all such work is complete to the point where this installation may
properly commence. Verify that painting may be completed in strict accordance with the original design
and with the manufacturers' recommendations as approved by the A/E.

3.1.2 Discrepancies: Do not proceed in areas of discrepancy until all such discrepancies have been
fully resolved.

3.2 PREPARATION OF SURFACES

3.2.1 All surfaces of every kind shall be in proper condition to receive the finish specified.

3.2.2 Finish surfaces which are not properly prepared, sandpapered and cleaned or which are not in
proper condition to receive the finish specified, shall be corrected before painting is done. No priming
shall be done until surfaces are approved.

09900.Doc pg 4 of 16
3.2.3 All woodwork shall be thoroughly cleaned, hand sandpapered, and dusted off. All nail holes,
cracks or defects in all Work shall be carefully puttied. On stained woodwork the putty shall be colored to
match the stain. Puttying shall be done after the first coat of paint, shellac or varnish has been applied.

3.2.4 Voids between wall and ceiling surfaces and wood or metal trim or scribed edges shall be
thoroughly filled with putty or patching plaster and finished smooth.

3.2.5 All plaster surfaces except veneer plaster shall be allowed to dry at least 3 weeks before painting.
Veneer plaster shall be allowed to dry sufficiently to receive paint as determined by moisture meter tests.

3.2.6 Metal surfaces to be painted shall be thoroughly cleaned of all rust, corrosion, oil, and foreign
materials, and all blisters or loose paint removed.

3.2.7 Exterior trim paints shall be those approved by the Architect. Primer for use with these paints
shall be as recommended by the manufacturer of the trim paint used. Exterior paint application shall
consist of three coats. First Coat of Primer and Second and Third Finish Coats.

3.3 BACKPAINTING AND PRIMING

3.3.1 Backpainting: Immediately upon deliver to the building, all exterior and interior finish lumber
and millwork, including door and window frames, trim, cabinet work, and plywood wall lining, shall be
thoroughly backpainted on all surfaces that will be concealed after installation. Items to be painted or
enameled shall be backpainted with priming coat hereinbefore specified under "Exterior Paint", ant items
to receive a stained finish shall be backpainted with one coat of linseed oil.

3.3.2 Priming: Wood and metal surfaces specified to receive a painter's finish shall be primed as
hereinafter specified. Surfaces of miscellaneous metal and steel not embedded in concrete, and all
surfaces of un-primed plain sheet metal work (not galvanized) shall be primed immediately upon delivery
to the project. Galvanized metal work, and interior and exterior woodwork shall be primed immediately
upon delivery to the project. Galvanized metal work, and interior and exterior woodwork shall be primed
immediately after erection. Priming of surfaces and priming coat shall be as follows:

(a) Knots, Pitch and Sap Pockets: In all surfaces to be painted or enameled, shellac before
priming.

(b) Exterior Woodwork (Except Exterior Doors): Prime with priming coat as specified
under "Exterior Paint".

(c) Exterior Doors: Prime all surfaces of exterior doors as specified for "Exterior
Woodwork", paragraph 3.7.3.

(d) Interior Woodwork: When specified to be painted or enameled, prime with one coat of
enamel undercoater.

(e) Stain: When specified to be painted or enameled, prime with one coat of enamel
undercoater.

(f) Sliding Wood Sash and Frames: Edges of wood sliding sash in contact with window
runs, including rabbits for sash balances, and the head and jambs of frames shall be
primed with one coat of linseed oil thinned 25% with turpentine.

(g) Galvanized Metal Work: Wash with undiluted Turco "Redi-Paint" and when metal is
thoroughly etched, rinse with clean water and allow to dry at least 12 hours. Prime with
one coat of metal primer hereinbefore specified under "Materials".

09900.Doc pg 5 of 16
(h) Iron, Steel, and Other Undercoated Metals: Where specified to be painted, prime with
one coat of metal primer hereinbefore specified under "Materials".

(i) Shop Primed Metal Items: Touch up bare and abraded areas with metal primer.

3.4 MATERIALS PREPARATION

3.4.1 General:

(a) Mix and prepare painting materials in strict accordance with the manufacturer's
recommendations as approved by the A/E.

(b) Store materials not in actual use in tightly covered containers.

(c) Maintain containers used in storage, mixing and application of paint in a clean
condition, free from foreign materials and residue.

3.4.2 Stirring: Stir all materials before application to produce a mixture of uniform density, and as
required during the application of materials. Do not stir into the material any film which may form on the
surface. Remove the film and if necessary strain the material before using.
3.5 APPLICATION

3.5.1 Do not apply painting materials to wet, damp, dusty, dirty, finger-marked, rough, unfinished, or
defective surfaces.

2.5.2 Except as hereinafter specified, all surfaces to be finished shall have the painter's finish applied
with brushes of proper size and consistent with good workmanship.

(a) Air brush work will be permitted only where specified for some special work.

(b) Where stipple finish is specified, the stipple roller shall be of a texture approved by the
Architect.

(c) Paint roller may be used in accordance with the following requirements:

(1) Rollers may be used on interior gypsum drywall, interior and exterior plywood,
interior and exterior faces of flush wood (painted) and metal doors, hardboard,
interior and exterior plaster, concrete and masonry surfaces for all coats.

(2) Approved Roller Equipment: Rollers may be either lambs wool or synthetic
material. Length of roller nap shall not exceed 3/4" for interior sand finish
plaster, masonry and similar surfaces and shall not exceed 3/8" for smooth
plaster, gypsum drywall, plywood, and other similar surfaces. Length of roller
nap shall not exceed 1-1/4" for exterior dash finish plaster, masonry and other
similar surfaces. Extension roller handles shall not be longer than 5'-0" for
interior work and 8'-0" for exterior work.

(3) Limitations: Roller shall not be used on the following surfaces:

(i) Wood surfaces except plywood and doors as above specified.

(ii) Wood doors to receive stain and varnish.

(iii) Acoustical tile or other acoustical materials.

09900.Doc pg 6 of 16
2.5.3 Allow at least two days between coats for interior work, and three days between coats for exterior
work. All surfaces of both interior and exterior work shall be free from dust, dirt, or imperfections before
proceeding with succeeding coats.

3.6 INTERIOR WOODWORK

3.6.1 Interior woodwork to be finished shall include all wood finish members and trim, built-in and
movable cabinets, cases and shelves, doors and cabinet doors, wood sash, screens, exposed plywood
surfaces, hardboard surfaces and the tops and bottoms of all doors and cabinet doors.

3.6.2 Doors opening into rooms or spaces having different finishes shall have the edges finished as
directed. Finish Closet or Storage Room doors on both sides and all edges of cabinet doors to match the
adjacent room finish when in an open position.

3.6.3 The interior surfaces of all cabinets including top, edges and underside of shelving, oak poles, all
surfaces of drawers except fronts, and the interior surfaces of map rack and or mail box pigeon holes shall
be finished with one coat of a pigmented stain, one coat of approved sanding sealer, and steel-wooled
when dry. Finish particle-board with one coat of approved pigmented sanding sealer and two coats of
lacquer.

3.6.4 Exposed roof sheathing and framing in rooms where painting of exposed construction is
scheduled shall be finished with three coats of exterior-type paint as specified under "Exterior Paint".

3.6.5 The following items shall not be painted:

(a) Hardboard covering on tops and backs of counters and benches.

(b) Backs of counters and benches.

(c) Modular cabinets will be specified to be finished at the mill.

(d) Plastic Laminate.

3.6.6 Stain and Varnish Woodwork:

(a) Unless otherwise specified, all interior woodwork in rooms or spaces where stain or
stain and varnish is indicated shall be finished with a total of four coats as follows:

First Coat: Primer as specified under "Priming"


Second Coat: One part shellac to one part alcohol.
Third Coat: Interior Gloss Varnish.
Fourth Coat: Interior Satin Finish Varnish.

3.7 EXTERIOR WOODWORK

3.7.1 Unless otherwise specified, finish all exterior woodwork with three coats of paint, a primer and
two finish coats, as specified under "Exterior Paint".

3.7.2 Both faces, all edges and the top and bottom of exterior wood doors and exterior surfaces of
frames, molds, trims, panels, and transoms in connection with same shall be finished with a total of three
coats as follows:

First Coat: Exterior enamel undercoater.

09900.Doc pg 7 of 16
Second Coat: One part Synthetic Gloss Enamel, Exterior
Type, to one part exterior enamel undercoater.
Third Coat: Synthetic Gloss Enamel, Exterior Type.

3.7.3 Before wood sash and frames are painted with the last coat of paint, and in addition to priming
coat, apply one coat of linseed oil to wood window runs of sliding sash including head and sill. After
linseed oil application, rub with paraffin wax.

3.7.4 Paint sash putty with the second and third coats as specified for interior woodwork. Do not paint
putty until it has sufficiently set.

3.8 INTERIOR DRYWALL

3.8.1 Unless otherwise indicated or specified, all drywall surfaces shall be painted.

3.8.2 Where ceilings are specified or indicated to be painted, include all beams, cornices, coves and
ornamental features.

3.8.3 Where walls are specified or indicated to be painted, include all columns, risers, returns, reveals,
soffits, reveals of windows, and the wall surfaces behind chalkboards, tackboards and modular cabinets.

3.8.4 All coats shall be evenly applied, and, upon completion, shall be free from defects, burrs, or other
imperfections. Stippling paint shall be roller stippled. Should any dead coats appear, they shall be
touched up before the next coat is applied. The last coat shall be of a uniform surface. Should any coats
or cracks burn through after final coat is applied, as many more coats as necessary to remedy the defect
shall be applied to the entire surface containing such defects.

3.8.5 Enamel:

(a) Drywall surfaces, where indicated, shall be finished with a total of three coats as
follows:

First Coat: White latex primer.


Second Coat: Three parts Undercoater to one part
Exterior Synthetic Gloss Enamel.
Third Coat: Synthetic Enamel Eggshell.

(b) Stippled Enamel: Drywall surfaces, where indicated, shall be


finished with a total of three coats as follows:

First Coat: White latex primer.


Second Coat: Semi-Gloss Stipple Enamel applied with a
stippling roller.
Third Coat: Synthetic Enamel Eggshell.

(c) Epoxy-Enamel: Drywall surfaces, where indicated, shall be


finished with a total of three coats applied as
follows:

First Coat: White latex primer.


Second Coat: Undercoater.
Third Coat: Epoxy Enamel, Semi-Gloss or Gloss as indicated.

09900.Doc pg 8 of 16
(d) Stippled - Epoxy - Enamel: Drywall surfaces, where indicated, shall be
finished with a total of three coats as follows:

First Coat: White latex primer.


Second Coat: Semi-Gloss Stipple Enamel applied with a
stippling roller.
Third Coat: Epoxy Enamel, Semi-Gloss or Gloss as indicated.

3.8.6 Split Coat: Drywall surfaces, where indicated, shall be


finished with a total of three coats as follows:

First Coat: White latex primer.


Second Coat: 3 parts Wall paint to one part wall primer.
Third Coat: 3 parts Wall Paint to one part Eggshell Enamel.

3.9 EXPOSED PLASTER FINISH

3.9.1 Exposed plaster surfaces shall be finished with a total of three coats as specified for drywall
except that first coat shall be White Wall Primer.

3.9 INTERIOR EXPOSED CONCRETE

3.9.1 Stippled Enamel: Concrete surfaces, where indicated, shall be


finished with a total of three coats as
follows:

First Coat: White wall primer.


Second Coat: Semi-Gloss Stipple Enamel applied with a
stippling roller.
Third Coat: Synthetic Enamel Eggshell.

3.9.2 Stippled - Epoxy - Enamel: Concrete surfaces, where indicated, shall be finished
with a total of three coats applied as follows:

First Coat: White wall primer.


Second Coat: Semi-Gloss Stipple Enamel applied with a
stippling roller.
Third Coat: Epoxy Enamel, Semi-Gloss or Gloss as indicated.

3.10 INTERIOR EXPOSED CONCRETE BLOCK

3.10.1 Concrete block surfaces where indicated to be painted shall receive a block filler pre-treatment nd
two coats of enamel.

(a) The block filler shall be a prepared product of the manufacturer of the paint to be used.
Apply the filler by brushing well into surfaces of the blocks and mortar joints so that all
voids, pits and cracks ore filled. Follow manufacturers' printed directions.

(b) The two coats of enamel shall be the second and third coats as herein specified for
interior plaster surfaces.

3.11 STRUCTURAL STEEL

09900.Doc pg 9 of 16
3.11.1 General:

(a) This specification establishes the minimum requirements for surface preparation and
painting of structural steel.

(b) The following applications are covered in this specification:

(1) Shop and/or field surface preparation requirements.

(2) Shop and/or field prime and finish paint requirements.

(3) Field touch-up requirements for shop applied prime and finish paints.

(4) Shop and/or field finish painting requirements.

3.11.2 Painting Application:

(a) All shop fabricated structural steel shall be shop primed and finish painted to a
maximum extend.

(b) For required shop prime and finish painting systems, see paragraphs 3.11.5 of this
specification.

(c) Shop applied prime and finish coats shall be held back for at least one inch ( 25 mm.)
from all beveled edges for field welding.

(d) All field weld connections shall be prime and/or finish painted. Surface preparation and
painting shall be as per paragraphs 11.0 and 12.0 of this specification. Field surface
preparation shall be as per SSPC-SP3.

(e) Field blast cleaning and painting shall be avoided in process areas or where machinery
has been installed. When field blast cleaning and painting is required, it shall be done in
an unrestricted area of the jobsite before installation.

3.11.3 Surface Preparation:

(a) Painting surface preparation as called for in this specification shall conform to one or
more of the below reference methods:

(b) SSPC-SP1 - Solvent Cleaning

Removal of oil, grease. dirt, soil, salts and contaminants by cleaning with solvent, vapor,
alkali, emulsion or steam.

(c) SSPC-SP2 - Hand Tool Cleaning

Removal of loose rust, loose mill scale and loose paint to degree specified, by hand
chipping, scraping, sanding or wire brushing.

(d) SSPC-SP3 - Power Tool Cleaning

09900.Doc pg 10 of 16
Removal of loose rust, loose mill scale and loose paint to degree specified, by power tool
chipping, de-scaling, sanding, wire brushing or grinding.

(e) SSPC-SP5 - (NACE No. 1) - White Metal Blast Cleaning

Removal of all visible rust, mill scale, paint and foreign matter by blast cleaning by
wheel or nozzle (dry or wet) using sand or grit. The cleaned surface to have a very
uniform gray appearance.

(f) SSPC-SP6 - (NACE No. 3) - Commercial Blasting Cleaning

Blast cleaning until at least two thirds of each element surface area is free of all visible
residues. Cleaned surface to have a streaked gray appearance with some dark shadows.

(g) SSPC-SP7 - (NACE No. 4) - Brush- off Blast Cleaning

Blast cleaning of all except tightly adhering residues of mill scale, rust and coating,
exposing numerous evenly distributed flecks of underlying metal.

(h) SSPC-SP8 - Pickling

Complete removal of rust and mill scale by acid pickling, duplex pickling or electrolic
pickling. No harmful acid or alkali residue shall remain on the surface.`

(i) SSPC-SP10 - (NACE No. 2) - Near White Blast Cleaning

Blast cleaning to nearly white metal cleanliness, until at least 95% of each element of
surface area is free of all visible residue. The surface shall have a frosted gray
appearance, and shall have very light shadows. The surface shall not have a “streaky”
appearance.

(1) All surfaces to be blast cleaned shall be dry and free from all deposits of oil,
grease, or other contaminants which blasting will not remove.

(2) All welded areas and appurtenances shall be given special attention for removal
of welding flux in crevices. Welding spatter, slivers and laminations shall be
remove by the best mechanical means, and edges shall be smoothed or rendered
flush.

(3) The compressed air supply used for sandblasting and spray painting shall be
free of all water and oil. Adequate separators and traps shall be provided and
these shall be kept emptied of water and oil.
(4) Sandblasting will be permitted only during daylight hours, and on surfaces
which are greater than five degree farenheit above ambient air dew point.

(5) Sandblasting operations shall be scheduled so they will not be in progress while
there is wet paint within the sandblasting contamination area.

(6) Sandblasting is required on all existing and new Rigid Frames, Round
Columns, roof girts, Base Plates and all other structural steel members.

3.11.3 Surface Preparation and Priming Conditions

09900.Doc pg 11 of 16
(a) All surfaces to be primed shall be dry and free from dust, oil, grease, salts, weld flux and
spatter, mill scale, rust cleaning residues or other contaminants when paint is applied.
Dirty or salty water shall not be used for washing surfaces to be painted.

(b) Surfaces shall be primed within six hours after completion of surface preparation and
before rusting or contamination occurs.

(c) Should any rust develop prior to priming, the surface shall be reblasted regardless of the
length of time since the initial preparation.

(d) The sandblasted or cleaned surface shall be rendered dust-free prior to the application of
the primer.

(e) All galvanized bolts, welds, bolted-up contact surfaces, sharp edges and areas to which
access is difficult shall receive a brush coat of primer prior to the first spray application
of primer. If contact surfaces are to be seal welded, priming of these surfaces is not
required.

(f) Touch-up of the shop prime coat in the field can be accomplished without blast cleaning
provided the edges of the damaged area have been closely feathered and the damaged
area is free of moisture and has been cleaned of any rust, loosened paint, film, dirt,
grease or any other foreign matter. Such surface preparation for damaged primed
surfaces and field welds shall be accomplished by wire brushes, chipping tools, abrasive
paper, etc., either manually or power (pneumatic) operated, and organic or inorganic
solvents, detergents, etc., as may be required to produce a satisfactory surface.

3.11.4 Repair of Painting Defects

(a) Prior to the next application of any coating, all defects of previous applied coatings shall
be repaired when required. Repair paint overlap shall be at least 1” ( 25 mm) over the
adjacent coating. This include welded areas where existing coatings are damaged.

(b) Surfaces where an inadequate coating thickness is provided shall receive additional
coating until the thickness as required is met. These additional coatings shall overlap
the adjacent coatings by at least 1” (25mm).

3.11.5 Primed and Finish Paint System

Surface Preparation: SP- 10


First Coat: Inorganic Zinc Dimetcote 6 or 9, Carbozinc
11, Valspar 13-F-12 or approved equal.
Second Coat: Epoxy Primer Amercoat 182, Carboline 190
HB, Valspar 13-R-56 or approved equal.
Third Coat: Epoxy Prime: Amercoat 182, Carboline 190
HB, Valspar13-R-56 or approved equal.
Fourth Coat: Acrylic Polyurethane Amercoat 450GL, Carboline
3.11.6 Surface Profile Inspection 134, Valspar 40-W-9 or approved equal.

(a) Surface profile shall be verified visually by using one of the following devices:

(1) The Keane- Tator Surface Profile Comparator


(2) The Clemtex Profile Comparator

Note: The Clemtex Profile Comparators are a set of six (6) stainless steel plates
preblasted and measured for profile depth in the laboratory. The profile depths
09900.Doc pg 12 of 16
range from ½ to 3 mils. These may be used as an alternate to the Keane- Tator
Surface Profile Comparator, which is a device using concentrated light on a
magnified surface of approximately preblasted and certified set of comparator
plates ranging from ½ to 4 mils in profile depth.

(b) All prepared surfaces shall be inspected and approved by the C/M before the primer is
applied. The intermediate coat and/or the finish coat shall not be applied until the
previously painted surfaces have been inspected and approved by the C/M
representative.

(c) Measurement of paint dry film thickness shall be made with a Mikro-test or Positector
gage.

(d) Work will be rejected in cases of poor workmanship. Poor workmanship is defined as
inadequate drying or curing, dirt and dust inclusions, overspray, pinholes, runs, sags or
inadequate film thickness.

(e) Acceptable finish work must be free of abrasion and must be uniform in color and
appearance.

(f) In the event the dry film thickness is less than that specified, additional applications
shall be made until requirements are met. It should be noted that some coatings,
additional surface preparation may be required depending on length of time between
coats.

3.11.7 Finish Paint Application Conditions

(a) As soon as any coated surface is dry, “ready for service” or “re-coating”, the dry film
shall be examined for compliance with these specifications, One of the following
instruments shall be used:

(1) Mikro-test dry film thickness gauge as supplied by Nordson Company or equal.

(2) Elcometer dry film thickness gauge as supplied by Kenneth Tator Associates or
equal.

(3) Clemtex Inspector Thickness Gauge as supplied by Clemtex Ltd.

(b) All gauges used to measure coating thickness shall be correlated to agree, using a
common test block, prior to start of painting.

(c) Where the dry film thickness does not met this specification, either additional material
shall be applied or the surface shall be returned to its original conditions and the coating
re-applied. The decision shall be that of the Construction Manager.

3.12 EXTERIOR EXPOSED CONCRETE

3.12.1 Exposed exterior concrete surfaces of building not indicated to receive "Stucco Dash Coat" shall
be painted with one coat of Primer and one coat of Latex Base Paint. Materials shall be from one of the
following manufacturer's:

09900.Doc pg 13 of 16
Manufacturer Product

Dunn-Edwards Corporation Vinyl-Tex


National Paint and Varnish Co. Vinyl-Crete
Sinclair Paint Company Stuc-O-Life or Plast-O-Life
Ameritone Bari Kaid

3.12.2 Preparation of Surfaces and Approval:

(a) Preparation: Surfaces shall be dry, cleaned of all dirt and foreign materials and in
proper condition to receive paint. Neutralize all spots showing effects of alkali.

(b) Approval: Do not apply any material before receiving the approval of the
Architect/Engineer and the manufacturer of the material to be used.

3.12.3 Application:

(a) The first coat shall be a primer formulated and applied in strict conformity with the
Manufacturer's printed recommendations. The second coat shall be a Latex Base Paint
applied in strict conformity to the Manufacturer's printed directions.

(b) The first coat shall be prepared so as to stop all suction, and should any dead spots
appear, they shall be touched up before the next coat is applied. The last coat shall be a
uniform surface as to texture and color.

3.12.4 Guarantee: Materials and workmanship guarantee shall be in accordance with the requirements
of the Contract Documents, except that the guarantee shall be furnished jointly by the Contractor and the
materials manufacturer.

3.13 EXTERIOR EXPOSED CONCRETE BLOCK

3.13.1 Exterior exposed concrete block, where indicated to be painted, shall be painted in conformance
with all requirements hereinbefore specified for "Exterior Exposed Concrete".

3.14 MECHANICAL AND ELECTRICAL WORK

3.14.1 General:

(a) All exposed exterior and interior mechanical and electrical work shall be painted except
items listed "Mechanical and Electrical Work Not be Receive Paint".

(b) Mechanical and Electrical Work Not to Receive Paint: The following items shall not be
painted:

(1) Brass valves, chromium or nickel-plated piping and fittings.

(2) Fabric connections to fans.

(3) Flexible conduit connections to equipment, miscellaneous name plates,


stamping and instruction labels and manufacturer's data.

(4) Mechanical and Electrical utility lines, piping. ventilation and air-conditioning
ductwork in tunnels, under-floor excavated areas or crawl spaces, attic spaces
and enclosed utility spaces, except where otherwise specified.

09900.Doc pg 14 of 16
(5) All equipment having a complete factory finish.

(6) Free standing flood light poles, parking lot light poles and speaker poles
furnished with a galvanized finish.

(c) Except where interior mechanical and electrical work to be painted is specified to
receive another paint finish, any such work occurring in finished rooms or spaces shall
be prepared and primed, and then be given the second and third coats of paint or enamel
to match the adjoining wall or ceiling surfaces.

(d) Preparation and Priming: Unless otherwise specified, mechanical and electrical work to
be painted shall have surfaces prepared and primed as hereinbefore specified under
"Preparation or Surfaces" and "Backpainting and Priming".

3.14.2 Except where another paint finish is specified, all mechanical and electrical work to be painted
shall be prepared and primed and then finished with the second and third coats as hereinbefore specified
under "Exterior Paint".

(a) Mechanical and electrical work to be painted include equipment, apparatus, steel and
copper piping, pipes, vents, roof ventilators, fittings, ducts, plenums, miscellaneous
supports and hangers, electrical conduit, fittings, pull boxes, outlet boxes, unfinished
surfaces of plumbing fixtures, miscellaneous metal cabinets, panels and access doors and
panels.

3.14.3 Mechanical and Electrical work not specifically listed herein to be painted shall be painted as
specified for the work listed which is of the same kind of character.

3.15 MISCELLANEOUS PAINTING

3.15.1 Cement Base: Interior cement base shall not be painted but shall be protected against soiling and
damage resulting from the painting work.

3.15.2 Acoustical Tile:

(a) Unless otherwise indicated or scheduled, do not paint acoustical tile on ceilings. Protect
from soiling and damage resulting from the painting work.

(b) Where indicated or scheduled to be painted, finish acoustical tile on walls with two coats
of Fire Retardant Paint applied in accordance with the manufacturers's printed
directions.

3.15.3 Lettering: Where lettering and signs are indicated to be painted and posted, lettering shall be
done by an experienced sign painter. Unless otherwise indicated, characters shall be 4" high, 3/4" wide
stroke, black.

3.16 CLEANING

3.16.1 Remove all rubbish, waste, and surplus material from time to time, and clean all woodwork,
hardware, floors, and other adjacent work when so directed.

3.16.2 Remove paint, varnish and brush marks from all glazing throughout the buildings, and upon
completion of the painting work, wash and polish the glazing both sides. All glazing which is scratched
or damaged by the painting work or while cleaning shall be removed and replaced with new glazing in
accordance with the requirements of section "Glazing". The cost of removal and replacement shall be
borne by the Contractor.

09900.Doc pg 15 of 16
3.16.3 Clean hardware and other unpainted metal surfaces with lacquer thinner or paint remover. Do
not use abrasives or edged tools.

3.16.4 After the work under this section is complete, free sliding panels and all movable parts and leave
in easily operating condition.

END OF SECTION

09900.Doc pg 16 of 16
SECTION - 10100
CHALKBOARDS AND TACKBOARDS

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Provide all Chalkboards, Tackboards and Bulletin Boards, trim and accessories
complete and in place, as indicated on the drawings, specified herein, and needed for a complete and
proper installation.

1.2 QUALITY ASSURANCE

1.2.1 Standards: Comply with standards specified in this Section and as listed in Section 01085.

1.2.2 Qualification of Installers: Use adequate numbers of skilled workmen who are thoroughly
trained and experienced in the necessary crafts and who are completely familiar with the specified
requirements and the methods needed for a proper performance of the Work of this Section.

1.3 SUBMITTALS

1.3.1 Shop Drawings: Show full size trim details, mounting methods, and other pertinent items.
Submit in accordance with "General Conditions".

1.3.2 Samples: Submit three (3) sets of 3" x 5" samples of boards in manufacturer's entire line of
standard colors, for approval. After approval of boards, Government will furnish list of colors selected for
the various rooms and spaces. Do not proceed until boards are approved and colors are selected.

1.3.3 Chalkboard Testing Laboratory Report: In addition to requirements specified above, chalkboards
shall meet gloss and ghost testing as follows:

(a) The reflectance value, as determined by gloss tests, shall not exceed 5.0.

(b) The surface, as determined by the test using a 2500 gram weight applied on chalk, shall
be free from visible ghost lines.

(c) A test report showing compliance with all of the above requirements shall be filed with
the ASG/Department of Public Works, A&E Division, prior to ordering of chalkboard
material.

PART TWO - PRODUCTS

2.1 CHALKBOARDS AND TACKBOARDS

2.1.1 Chalkboards and Tackboards: Prefabricated panels, consisting of chalkboards and tackboards on
wood or compressed wood fiber backing with aluminum channel frames, chalk rails, map rails and map
hooks.

10100 Chalkboards and Tack boards pg 1of 4


2.1.2 Lengths: All members of each panel, including plywood backing, chalkboards, tackboards and
metal trim, shall be in single lengths without joints.
2.1.3 Chalkboard: Approximately 1/4" uniform thickness, with the body manufactured from plywood.
Both face and back shall be protected by dependable sealer coatings. Chalkboard shall be Claridge
Factory-Built Chalkboards, Series 4, Type "D", 24 gauge "Vitracite" face, plywood core, and a rust-
resistive steel backing; or an approved equivalent by a manufacturer with a standard product which has
been successfully manufactured for not less than three years.

Finish Surfaces: The board shall have a writing surface that will not crack, check, or wear
smooth and glossy even after extensive use. The writing surface shall contain enough abrasive
material to take chalk properly and to erase easily, and shall be perfectly true and smooth, free
from defects, depressions or projecting particles and must show an absolute minimum of glare.
The surface shall not chip with minor indentions from a blunt instrument, shall produce a full
and even mark with the standard chalk used by the ASG/Department of Education, and shall
erase easily and quickly with standard chalkboard eraser. Unless otherwise specified, color shall
be medium green.

2.1.4 Tackboard: 1/4" thick, burlap-backed bulletin board cork, Claridge "Fabricork Vinyl Bulletin
Boards", as manufactured by Claridge Products and Equipment, Inc., San Leandro, California, or an
approved equivalent. Color of vinyl finish shall be as selected by the Architect from manufacturer's
standard colors.

2.1.5 Backing for chalkboards and tackboards shall be softwood plywood, Exterior Type, Grade C-C
(Plywood), of thickness indicated, with the chalkboard or tackboard applied to the plugged face. Before
chalkboard or tackboard is applied to the backing, both faces and all edges of the plywood shall be sealed
with one coat of enamel undercoater.

2.1.6 Adhesive for cementing chalkboards and tackboards to the backing shall be one of the following,
applied as specified.

(a) Chalkboard Adhesive: Waterproof adhesive meeting requirements of ASTM


Designation: C 557, such as; "Bestile 142", Henry No 117" or "Naco 500".

(b) Tackboard Adhesive: A standard brand of Linoleum Adhesive, conforming to Federal


Specification No. MMM-A-137C.

(c) Application: Apply adhesive to the backing with a notched trowel, to a uniform
thickness over the entire surface of the backing. Boards and backings shall be firmly
pressed together. Tackboard shall be "rolled-in" to remove all bubbles and air pockets.

2.1.7 Metal Trim: Extruded 6063T5 aluminum alloy. Chalkrail shall be not less than .125" thick,
channels and map rails not less than .062" thick. Extrusions shall be as detailed, and/or manufactured by
Claridge Products and Equipment, Inc., San Leandro, California, or an approved equivalent.

(a) Chalk Rail: Continuous extruded aluminum, applied to bottom of each chalkboard and
tackboard combination unit. Exposed ends of chalk rails shall be rounded to a smooth
radius, and ground smooth. Secure chalk rail through plywood backing and into wood
blocking with 2-1/2" - #10 Phillips head, dull chrome plated R.H. wood screws spaced at
1'-0" on centers, maximum, staggered, and 3" from ends. At metal stud walls, provide
3/16" toggle bolts or hollow wall screw anchors (Molly Bolt Type) at the same spacing.
At concrete or masonry walls provide #10 braided fiber screw anchors with cores set 1-
1/2" into wall at same spacing.

10100 Chalkboards and Tack boards pg 2of 4


(b) Map Rail: Provide manufacturer's standard map rail of extruded aluminum over
extruded aluminum channel trim and secured as specified for chalk rail. Provide cork
insert in map rail of same material and color as the tackboard. Map rails shall be
applied over all chalkboard and tackboard panels.

(c) Combination Map Hooks: Aluminum or cadmium plated steel, with spring clips to fit
and slide on map rail. Provide 4 hooks for each panel up to 6 feet long, and 8 hooks for
each panel over 6 feet long. After installation of map hooks, install a round-headed,
stainless steel screw near each end of map rail to form a stop to prevent removal of
hooks from rail.

(d) Channel Frame: Extruded aluminum, 5/8" perimeter trim installed on all four sides and
with extruded aluminum "H" section between chalkboard and tackboard. Corners shall
be reinforced, neatly mitered and fitted together.

(e) Finish: Chalk rails, map rails, "H" section and channel frames shall have a dull satin
anodized finish in accordance with aluminum Association Specification No. AA-
C12C22A31, Alcoa 204-R1. Screws and toggle bolts shall have a heavy double
cadmium-plated finish.

2.2 BULLETIN BOARDS AND TACKBOARDS

2.2.1 Bulletin boards and tackboards indicated to be applied directly to the wall surfaces, cabinet doors
and in display cases shall be provided as follows:

(a) Bulletin board and tackboard material shall be as hereinbefore specified for
"Tackboards", color as selected by the Architect from manufacturer's standard colors.

(b) Sizes and Lengths: The total horizontal dimension of tackboards shall be as indicated
on the drawings. All sections of tackboards up to 5 feet in length shall be in one piece.
Sections of longer lengths, may have vertical joints secured with the manufacturer's
standard extruded aluminum "H" section, finish to match trim. No filler section shall be
less than 3 feet in width.

(c) Setting: Bulletin boards and tackboards shall be set after the final paint finish has been
applied and thoroughly dried. Adhesive and application shall be as hereinbefore
specified under "Chalkboards and Tackboards".

2.3 EXTRA MATERIAL

2.3.1 The Contractor shall order and turn over to the ASG/Department of Public Works, A&E Division
Architect, in a continuous roll, 10% of the same run and color of fabric used as the finish vinyl fabric used
as face material of all bulletin boards and tackboards. Minimum quantity, 2 lineal yards of each color and
run of finish vinyl fabric.

PART THREE - EXECUTION

3.1 INSTALLATION

3.1.1 Panels shall be installed after finish painting of wall surfaces have been completed and the paint
is thoroughly dry. Accurately set all panels level, plumb and neatly assembled. All joints shall be neatly

10100 Chalkboards and Tack boards pg 3of 4


fitted, smooth and free from tool marks, burrs or sharp edges. At the completion of the Work, all
chalkboards, tackboards and trim shall be completely cleaned of dirt, finger marks, or other foreign
material.
3.2 CLEAN UP

3.2.1 Upon completion, clean exposed surfaces soiled by the Work including all dirty finger marks,
repair damage caused by the Work, and remove debris and surplus materials of the Work from the job site.
Leave the installation in condition ready for use.

END OF SECTION


10100 Chalkboards and Tack boards pg 4of 4


SECTION - 10162
TOILET PARTITIONS

PART ONE - GENERAL

1.1 DESCRIPTION

1.1.1 Work Included: Provide all toilet room partitions and related accessories, complete, in place, as
shown on the Drawings, specified herein, and needed for a complete and proper installation.

1.1.2 Related Work Described Elsewhere:

Toilet accessories Section 10800

1.2 QUALITY ASSURANCE

1.2.1 Standards: Comply with standards specified herein as listed in Section 01085.

1.2.2 Qualifications of Manufacturer: Products used in the work of this Section shall be produced by
manufacturers regularly engaged in manufacture of similar items and with a history of successful
production acceptable to the A/E.

1.2.3 Qualifications of Installers: Use adequate numbers of skilled workmen who are thoroughly
trained and experienced in the necessary crafts and who are completely familiar with the specified
requirements and the methods needed for proper performance of the work of this Section.

1.2.4 Toilet partitions shall be flush type, floor-mounted, overhead braced, water resistant, solid
phenolic core partitions as manufactured by Boberick Washroom Equipment, Inc., 11611 Hart Street,
North Hollywood, California 90605-5882, Tel. (818) 982-9600, Fax. (213) 875-1104 or an approved
equivalent.

1.3 SUBMITTALS

1.3.1 General: Comply with the provisions of Section 01300.

1.3.2 Product Data: Within 35 calendar days after award of Contract, submit:

(a) Complete materials list of all items proposed to be furnished and installed under this
Section.

(b) Manufacturer's specifications and other data required to demonstrate compliance with
specified requirements.

(c) Shop drawings and sufficient dimensional data to enable proper coordination of
installation of concealed items of support.

(d) Manufacturer's recommended installation procedures. The manufacturer's recommended


methods of installation, when approved by the A/E will become the basis for inspecting
and accepting or rejecting actual installation methods used in the Work.

10162 Toilet Partitions pg 1 of 3


(e) Samples: Submit duplicate samples of actual materials chips to the A/E for approval
and color selection. Chips shall be not less than 2 inches by 3 inches and shall be from
the toilet partition manufacturer's standard range of colors and patterns including wood
grains and marbles in standard finishes.

(f) Partition Samples: When directed by the A/E, submit a representative operating sample
of the toilet partition proposed for use. Sample shall be approximately 18 inches wide
by 24 inches high and shall include door hardware, brackets, headrail, pedestal feet and
all fastenings. A/E's approval, in writing, shall be obtained prior to any fabrication or
installation.

1.4 PRODUCT HANDLING

1.4.1 Protection: Use all means necessary to protect materials of this Section before, during, and after
installation and to protect work and materials of all other trades.

1.4.2 Replacements: In the event of damage, immediately make all repairs and replacements necessary
to the approval of the A/E and at no additional cost to the Owner.

PART TWO - PRODUCTS

2.1 MATERIALS AND FABRICATION

2.1.1 Stiles, Panels, Doors and Screens: Shall be of solid phenolic core material and high pressure
matte finish melamine surfaces fused to core. Edges shall be black in color. Stiles, panels, doors and
screens shall have a finished thickness of 3/4" (19mm).

2.1.2 All door hardware and mounting brackets shall be type 304 satin finish stainless steel. Headrails
and headrail returns of Overhead Braced Toilet Compartments, Dressing Compartments and/or Shower
Dividers shall be anodized aluminum with satin finish. No door hardware or mounting brackets shall be
exposed on exterior of Toilet Compartments, Dressing Compartments and/or Shower Dividers except on
compartments with out-swinging door. Threaded steel inserts shall be factory installed for mounting
Hinges and Door Latch. Stainless steel one way machine screws shall be furnished for installing Hinges.
Stainless steel one way sheet metal screws furnished for Coat Hook and Door Keeper. Stainless steel
Phillips head screws furnished for Mounting Brackets. Hinges shall hold door of unoccupied
compartment partially open. Locked compartment may be opened from outside by lifting door.

2.1.3 Stiles shall have a chromate treated, double zinc plated steel leveling device concealed by a one
piece 4" (102mm) high, type 304 satin finish stainless steel shoe.

2.1.4 Floor to Ceiling Posts shall be 1-1/4" (32mm) square, type 304 stainless steel with satin finish.

PART THREE - EXECUTION

3.1 PREPARATION FOR INSTALLATION

3.1.1 Coordination: Properly coordinate with all other trades as required to ensure adequate provision
for anchorage of the work of this Section and for proper interface with the work of all other trades.

10162 Toilet Partitions pg 2 of 3


3.1.2 Inspection: Examine the areas and conditions under which work of this Section will be installed.
Correct conditions detrimental to the proper and timely completion of the Work. Do not proceed until
unsatisfactory conditions have been corrected.
3.2 INSTALLATION

3.2.1 Install the work of this Section straight and plumb within a tolerance of one in 200 horizontally
and one in 500 vertically, rigidly anchoring into position for long life under hard use. Perform all drilling
and cutting for installation of anchors only at locations which will be concealed in the finished work.
Provide a uniform vertical edge clearance for doors of approximately 5 mm (3/16"), resting open at
approximately 30 degrees when the latch is not engaged.

3.2.2 Install partitions in strict accordance with approved shop drawings and as herein specified.

3.2.3 Partition panels shall be attached to building construction and to pilasters with mounting
brackets. Pedestal legs shall be through-bolted to bottom of pilaster and secured to floor with lead shield
and screw.

3.2.4 Aluminum headrail shall be through-bolted at pilasters and shall be secured to building
construction with mounting brackets. Wherever the number of toilet stalls are of an overall width which
prevents the use of a continuous aluminum headrail, splices shall be made within the width of the pilaster
cap.

3.2.5 Where both end toilet stalls of a group of stalls do not adjoin a building wall, there shall be an
aluminum post provided at junction of pilaster and end panel. Post shall extend from finish floor to
ceiling and be secured top and bottom into a flanged cast shoe not less than 1-1/2 inches high. Pilasters,
and panels and headrail shall attach to vertical post with mounting brackets.

3.2.6 Hardware shall be secured to toilet partitions with vandal-proof sleeve bolts, stainless steel.

3.2.7 Vision Screens: Vision and urinal screens shall be provided in locations indicated and shall be
wall hung or "floor-to-ceiling" post type as detailed.

(a) Wall Mounted Screens: Attach to wall with 3 mounting brackets.

(b) "Floor-to-Ceiling" post Type: Attach to walls and to post with mounting brackets as
detailed.

3.3 CLEAN UP

At completion of the Work of this section, the entire installation and building surfaces shall be
left clean and free from damage and defects.

END OF SECTION


10162 Toilet Partitions pg 3 of 3


SECTION - 10800
TOILET ROOM ACCESSORIES

PART ONE - GENERAL

1.1 GENERAL

1.1.1 Work Included: Provide all toilet room accessories, complete, in place, as shown on the
Drawings, specified herein, and needed for a complete and proper installation.

1.1.2 Related Work Described Elsewhere:

Installing, or furnishing and installing, concealed support devices for the work of this Section, is
specified in pertinent other Sections.

1.2 QUALITY ASSURANCE

1.2.1 Standards: Comply with standards specified herein as listed in Section 01085.

1.2.2 Qualifications of Manufacturer: Products used in the work of this Section shall be produced by
manufacturers regularly engaged in manufacture of similar items and with a history of successful
production acceptable to the owner.

1.3 SUBMITTALS

1.3.1 General: Comply with the provisions of Section 01300.

1.3.2 Product Data: Within 35 calendar days after award of Contract, submit:

(a) Complete materials list showing all items proposed to be furnished and installed under
this Section.

(b) Manufacturer's specifications and other data required to demonstrate compliance with
specified requirements.

(c) Manufacturer's recommended methods of installation.

(d) Complete descriptive data on fasteners proposed for each type of wall construction,
recommended mounting locations, and mounting instructions.

The manufacturer's recommended methods of installation, when approved by the A/E will
become the basis for inspecting and accepting or rejecting actual installation methods used on the Work.

1.3.3 Samples:

1.3.4 Accompanying the above submittal, submit Samples of each toilet room accessory proposed to be
furnished and installed under this Section.

Samples will be returned to the Contractor at the site of the Work upon completion of the
installation of the work of this Section or, if so requested by the Contractor at time of submittal of

10800 Toilet Room Accessories pg 1of 3


Samples, the approved Samples may be incorporated into the finished Work provided they are identified
and their locations noted.
1.4 PRODUCT HANDLING

1.4.1 Protection: Use all means necessary to protect materials of this Section before, during, and after
installation and to protect work and materials of all other trades.

1.4.2 Replacements: In the event of damage, immediately make all repairs and replacements necessary
to the approval of the A/E and at no additional cost to the Owner.

PART TWO - PRODUCTS

2.1 General:

2.1.1 Anchors and Fasteners: Provide anchors and fasteners capable of developing a retaining force
commensurate with the strength of the accessory to be mounted, and well suited for use with the
supporting construction. Where exposed fasteners are permitted, provide oval head fasteners with finish
matching the accessory.

2.1.2 Finish: All accessory items shall be stainless steel with satin finish.

2.1.3 Design is based on use of products manufactured by the Bobrick Company, and catalog numbers
of that manufacturer are given as an indication of the quality and style required. Equal products by Parker
or other manufacturers approved by the A/E will be acceptable in accordance with the General Conditions.

2.2 ACCESSORY ITEMS

Provide the following in the numbers and locations shown on the Drawings.

Toilet tissue dispenser: B-686.60 (w/theft resistant spindles) Alternate - 2 ea. B-685.60

Mirror without shelf: B-165

Towel dispenser: B-263

Grab bar: B-6206

PART THREE - EXECUTION

3.1 FABRICATION

Fabricate in strict accordance with the manufacturer's product data as approved by the A/E.

3.2 PREPARATION

3.2.1 Coordination: Properly coordinate with all other trades as required to ensure adequate provision
for anchorage of the work of this Section and for proper interface with the work of all other trades.

10800 Toilet Room Accessories pg 2of 3


3.2.2 Inspection: Examine the areas and conditions under which work of this Section will be installed.
Correct conditions detrimental to the proper and timely completion of the Work. Do not proceed until
unsatisfactory conditions have been corrected.

3.3 INSTALLATION

Install the work of this Section straight and plumb within a tolerance of one in 200 horizontally
and one in 500 vertically, rigidly anchoring into position for long life under hard use. Perform all drilling
and cutting for installation of anchors only at locations which will be concealed in the finished work.
Provide a uniform vertical edge clearance for doors of approximately 5 mm (3/16"), resting open at
approximately 30 degrees when the latch is not engaged.

END OF SECTION


10800 Toilet Room Accessories pg 3of 3


SECTION - 15200
MECHANICAL

MECHANICAL SPECIFICATION INDEX

PLUMBING

A. GENERAL NOTES FOR PLUMBING CONTRACTOR

B. PLUMBING CONTRACTORS RESPONSIBILITY

1.1 SCOPE OF WORK

1.2 APPROVALS

1.3 WATER SERVICE PIPE

1.4 PIPING DOMESTIC COLD AND HOT WATER

1.5 INSULATION

1.6 SOIL WASTE AND VENT PIPE

1.7 SANITARY SEWER PIPING

1.8 CLEAN OUTS

1.9 FLOOR DRAINS

1.10 TESTING

1.11 SHOCK ABSORBERS

1.12 DISINFECTING

1.13 TRENCHING & BACKFILLING

15200 Mechanical- Plumbing pg 1 of 7


A GENERAL NOTES FOR PLUMBING CONTRACTOR

1. The Plumbing Contractor, hereinafter referred to as the "Contractor" shall examine carefully
these specifications and the accompanying plans, and the, job site, before turning in his bid. Any reported
to the Architect as soon as they have become apparent.
2. The drawings are diagrammatic, but as accurate as possible, and shall be followed as closely as
possible. Any changes made in location of equipment or in routing of piping, shall be done only with the
permission of the Architect and at the Contractor's expense.

3. The plans and specifications are complementary, and any work required by one and not the other
shall be provided as though required by both.

4. All materials shall be new and of best quality, and shall be the product of a reputable American
manufacturer. No foreign made equipment, component parts, or material will be acceptable.

5. The Contractor shall read carefully the General Conditions and the Modifications, which are
considered a part of the specifications applying to the Mechanical Contractor's work, and all Bid Forms.

6. All plumbing will be installed in accordance with:

a. The National Plumbing Code.


b. ASPA Water & Waste Water Regulations.

B. PLUMBING CONTRACTOR'S RESPONSIBILITY:

1. The Plumbing Contractor shall be responsible for payment of all fees, permits royalties, service
charges, insurance, etc., which are required by or related to the installation of the building plumbing, site
water and sewer work, and whatever other work that may be included in his contract.

2. The Contractor shall visit, the job site prior to submitting his bid, and shall carefully inspect the
premises and shall include in his bid such necessary contingencies as might be required by conditions at
the site.

3. Conflicts, discrepancies and any errors of omission or commission discovered by the Contractor
during preparation of his bid shall be promptly reported to the Architect in order that all bidders may be
notified.

4. Failure of Contractor to visit the job site and include contingencies or failure to report conflicts or
discrepancies, shall not relieve the Contractor from complete and correct installation of the building
plumbing, air conditioning gas piping, site water and sewer Work, and whatever other Work that may be
included in his contract.
5. The Contractor shall carefully coordinate his work with that of others and shall cooperate in
every way with others to prevent delays in construction and avoid conflicts in work. Work schedules shall
be prepared for the Architect if requested.

6. The Contractor shall furnish and install all labor and materials, scaffolding, tools, equipment,
hoists, accessories, etc., required for proper, complete and correct installation of the complete building
plumbing, sewers, water and gas piping and supplies.

7. The Plumbing Contractor shall bear the cost of electricity, water and fuel required for the testing
and protection of his work during construction and prior to final acceptance. After final acceptance, the
cost of electricity water and fuel will be borne by the Owner.

15200 Mechanical- Plumbing pg 2 of 7


8. The Plumbing Contractor shall guarantee all work installed by him against all defects of material
and/or workmanship for a period of one year after final acceptance. Upon notification by the Architect of
the existence of such defect, the Contractor shall remedy the defect promptly, and without cost to the
Owner.

9. The Plumbing Contractor shall be responsible for all of his fixtures and material, both installed
and stored on the job. He will replace chipped fixtures and other damaged trim and materials, etc. His
responsibility shall end when the Owner approves and accepts the building.

10. Clean-Up and Final Inspection:

a. Throughout the progress of the job, the Contractor shall keep the premises cleared of all
scrap and debris resulting from his work. When work is completed, the job shall be
cleared of all tools, equipment, etc. Any cost for clean-up by the owner will be deducted
from the retainage.

b. Prior to final inspection, the Contractor shall adjust all plumbing equipment.

1.1 SCOPE OF WORK

The intent of these specifications and the accompanying plans is that the Contractor shall install a
complete plumbing system which is to be complete in all details and ready for operation. All labor,
materials, equipment, tools, etc., for a complete installation shall be furnished by the Contractor for work
to include the following items, not to the exclusion of others:

1.1.1 A complete system of plumbing fixtures, trim accessories, etc.

1.1.2 Hot and cold water service to all fixtures requiring such.

1.1.3 Plumbing fixtures and accessories, drains, as specified and shown on plans.

1.1.4 Connection of hot and cold water and drain lines to all equipment requiring these services.
all equipment requiring these services.

1.1.5 A complete system of soil waste and vent piping from plumbing fixtures, drains and equipment to
the sewage disposal system.

1.2 APPROVALS

1.2.1 Prior to obtaining materials, and within seven (7) days after award of contract, the Contractor
shall submit for the Engineers approval the following items of equipment.

a. All plumbing fixtures and trim.

b. Floor drains and clean-outs.

c. Water heater.

d. Water service pipe, valves, etc.

e. Water shock stop units.

15200 Mechanical- Plumbing pg 3 of 7


1.2.2 Submittal data consisting of a page for each item with a complete description, or shop drawings
including dimensions, trim catalog data, etc., shall be submitted in a bound copy with all items included.
The name of the job, the Architect and date shall be printed or typed on the cover.

Provide six (6) copies.

1.3 WATER SERVICE PIPE

1.3.1 The water service pipe from the point of delivery to the building meter and corporation cock shall
conform to UBC section 1001 thru 1009 and be of one of the following materials.

a. Type "K" copper.

b. Schedule 80 PVC.

1.3.2 Where water service pipe is installed under roadways or driveways on which heavy traffic occurs
the pipe must be encased in either schedule 40 steel pipe or 2000 psi concrete eight inches thick,
surrounding the pipe.

1.4 PIPING, DOMESTIC COLD AND HOT WATER

1.4.1 All piping shall be run plumb and level on graded as necessary, and shall be installed in a
workman like manner.

1.4.2 Pipe runs to be made with the shortest routing and where possible shall be tight against walls and
ceilings.

1.4.3 All necessary valves, unions, etc., have not been shown on specified; they will be included
wherever necessary for good pipe fitting practice. Valve stems shall be vertically up or horizontal and
never below horizontals.

1.4.4 All water piping above ground, and wherever outside of building not covered or within concrete
shall be Schedule 40 PVC pipe with PVC fittings or type "K" copper pipe with brazed joints and wrought
copper fittings.

PVC fittings shall be joined with an approved solvent weld material.

1.4.5 All water piping in or below a concrete slab shall be type "K" copper pipe with brazed "Silfos"
joints and wrought copper fittings, or schedule 80 PVC.

1.4.6 Each fixture group water supply shall be installed with a mechanical shock stop device at the
ends of the piping runs.

1.5 INSULATION

1.5.1 All indoor cold water supply and hot water supply, recirculating piping, concealed or exposed,
shall be insulated with 1" thick fiberglass jacketed insulation, Johns-Manville "Micro-Lok" or approved
equal with 2 ply white creped kraft or foil jacket. Seams shall be sealed with "Fibrocel" lap adhesive and
banded 18" c.c. Butt joints shall be sealed with strips of jacket cemented on. Fittings shall be insulated
with Johns-Manville "Zeston" or equal premoulded fiberglass covers with snap-on PVC covers.

1.5.2 All water supply pipes shall conform to UBC section 2127 Article 8 regarding insulation.

15200 Mechanical- Plumbing pg 4 of 7


1.6 SOIL, WASTE AND VENT PIPE

1.6.1 All soil, waste and vent piping shall be standard weight Cast Iron soil pipe and fittings, PVC
with PVC, DWV fittings or ABS with ABS, DWV fittings may be used at Contractor's option.
1.6.2 all soil waste and vent piping shall conform to the UPC chapter 4, section 401 - 410 and chapter 5
section 501-510

1.6.3 All joints in cast iron shall be made with "TYLER" pressure fit gaskets, PVC and ABS will be
joined with an approved solvent weld material as recommended by the pipe manufacturer.

1.6.4 All cast iron PVC or ABS soil piping above grade shall be securely supported from building
walls, partitions, ceiling, and roof construction. Hangers shall be provided at not more than 10 ft.,
intervals on risers, and at not more than 10 ft., in horizontal piping. Hangers in piping shall be installed
adjacent to hubs.

1.6.5 Unless otherwise shown on drawings, all soil lines shall be run at not less than 1 graded evenly
from point of origin to the termination. All vent lines shall be back-pitched to waste or soil lines for
drainage of condensate.

1.6.6 All connections of horizontal lines into vertical risers shall be made with a wye and 1/8 bend, or
combination fittings. All connections of vertical risers with horizontal lines shall be made with wye and
1/8 bend, or combination fittings. All connections to horizontal lines must be made with wye and 1/8
bend.

1.6.7 Vents shall be extended to 12" above roof and shall be provided with 4 lb. lead, or 16 oz. soft
copper, flashing extended along roof at least 6" on all sides of vents and upward around vent and rolled
into top of vent.

1.6.8 Molded PVC vent flashing is also acceptable.

1.6.9 All fittings, pipe and material shall be of an American manufacturer.

1.7 SANITARY SEWER PIPING

1.7.1 From five (5') feet outside building the sanitary sewer piping shall be equal to Armco ABS solid
wall pipe for 4" and 6" sizes. Eight inches and above shall be ABS truss type pipe. All saddles and
fittings, etc., shall be installed in accordance with the manufacturers instructions using primer and weld
cement. Primer and cement shall be furnished by the pipe manufacturer. Where straps are required, they
shall be the stainless steel aviation type.

1.7.2 Installation: All sewer pipe shall be installed in a prepared ditch which shall be sloped as
required. In no case will the slope be less than 1 ditch shall be clear of track, stones, debris and hard
lumps of soil.

1.7.3 Backfilling: Trenches (See pertinent sections on trenching and backfill).

1.7.4 All new plumbing work shall be opened for inspection and testing per UPC section 318

1.8 CLEANOUTS ON BUILDING DRAINS

1.8.1 Furnish and install cleanouts where indicated on plans and as required for access to soil and
waste lines and sewer piping for cleaning of stoppages.

15200 Mechanical- Plumbing pg 5 of 7


1.8.2 In general, cleanouts shall be installed at beginning of each straight run of main, at each major
change in directions, and at intervals of not more than 50' in straight runs of pipe 8" diameter and
smaller. On pipe 10" and larger without manholes, cleanouts shall be 100' apart. Where manholes are
installed 300' apart or less.

1.8.3 All cleanouts shall be the full size of the line in which they are installed and comply with UPC
sections 207, 406, 808, and 1107.

1.8.4 Cleanouts shall be as shown on plumbing fixture schedule.

1.9 FLOOR DRAINS

Floor drains shall be provided where indicated on the drawings and shall be accurately set with
particular care in relation to plane of floor. Floor drains shall be as shown on plumbing fixture schedule.

1.10 TESTING

1.10.1 Supply Water Pipe: All supply water piping will be tested for leaks with a hydrostatic test of 125
psi gauge. Pressure must be applied for one hour before checking for leaks.

1.10.2 Building Drains and Sewers: All building drains and sewers shall be tested for leaks by a water
static test. All solid and water pipes shall be plugged from the end of the building drain to each drain
opening with at least one vent stack of a minimum of eight feet (8') high. Water will be retained for one
hour, then the system will be checked for leaks.

1.10.3 All replacement and repairs to leaks shall be followed by another test until all leaks have been
repaired.

1.10.4 All tests shall be made in the presence of a representative of the Engineer. Failure to do so will
be cause for the Contractor to excavate and expose pipe for a test at his own expense.

1.10.5 All tests shall meet UPC sections 318 and 1008.

1.11 SHOCK ABSORBERS

Unless otherwise shown on the plans, a shock absorber shall be installed on the water supply pipe
to each group of fixtures and to each fixture isolated from a group. The shock absorbers shall be equal to
the J. R. Smith Company "Hydrotrols", or the Josam Company "Absorbatrons".

1.12 DISINFECTING

1.12.1 All pipe to be used on domestic or portable water supplies shall be stored in a clean place free
from contamination. If dirt or contamination enters the pipe, the pipe shall be swabbed and flushed with a
5% solution of Hypochloride.

1.12.2 Before the system is put into use, the entire water pipe system shall be filled with a 10% solution
of Chlorinated water and let to stand 24 hours. The system shall then be thoroughly flushed with fresh
water.

1.13 TRENCHING AND BACKFILLING

15200 Mechanical- Plumbing pg 6 of 7


1.13.1 See section 02220 of this set of specifications)

1.13.2 All trenching excavation and backfilling shall conform to UBC sections 317, 1106, and 1108.

END OF SECTION


15200 Mechanical- Plumbing pg 7 of 7


SECTION 15600 AIR CONDITIONING AND VENTILATION
PART 1 GENERAL
1.1 AIR CONDITIONING
Included are the complete Design and Build pricing to provide full Air-Conditioning and Ventilation Services to the
proposed Tafuna Healing Center, located as shown on the site of existing facility in Tafuna, American Samoa.
The general scope will be the provision of these specialized services into the two Levels of planned new building as
detailed within the drawings scheduled within the following Section:
The specific services covered within this Design Brief and Specifications are:
(1) Air Conditioning : Comfort Cooling
(2) Ventilation Systems : Fresh Air Make up
: Toilet Extract System
: General Exhaust Zones
: Kitchen Exhaust
The following specifications and Design Criteria must be fully complied with, but alternative Air Conditioning
Systems concepts will be considered as an Alternative bid to the VRF Systems nominated.
1.1.1 Air-conditioning and ventilating required for this Work is indicated on the Drawings and includes, but is
not necessarily limited to:
Split System air conditioning units-VRF.
Condensate drainage system (insulated and sealed)
Indoor unit disconnect means
Concrete plinths for condensing units
Fresh air supply
Design and build system
One year guarantee on installations
Five year warranties on equipment
1.12 Electrical supply including disconnects to condensing units, fan coils units, outlet boxes and conduits for
thermostats and controls and air supply diffusers in certain light fixtures are described elsewhere.
1.1.3 Design Criteria are:
Summer
External 910 DB
820 WB
Internal 750 DB
50% + 10% RH (Humidity not controlled)
Condenser Entering Air Temperature 950F DB
Maximum Noise Level
In private offices NC30
In open space offices NC35
Ventilation
Make up Air 20%
• Ambient Conditions :35˚c DB: 28˚c WB
• Air on to Condenser :38 ˚c DB
• Comfort Conditions :23 ˚c± (No humidity Control)
• People Load (Max) :86
• Noise Criteria : 35 to 40 dba all zones.
• Fresh Air :5 l/s per person
Page 1 of 1
• Toilet Exhaust :8 to 12 Changes/ hr
• Cooling: Toilets :Included
• Refrigerant : ( CFC free) R-410A
1.1.4 The proposed air-conditioning system is a split system.
1.1.5 Available electricity supply is 60Htz, 208/120V/3Ph-4 wire connection, and the air-conditioning equipment
shall be rated for this supply.
1.1.6 Air conditioning for patient rooms shall be have temperature sensors concealed in the units and controlled
individually by a panel to be located at the nurses’ station. The panel shall show the room temperature and allow
unit control.
1.2 QUALITY ASSUARNCE
1.2.1 For the actual fabrication, installation, and testing of work under this Section, use only thoroughly trained
and experienced workmen completely familiar with the items required and the manufacturer’s current
recommended methods of installation.
1.2.2 In acceptance or rejection of installed work, the Architect will make no allowance for lack of skill on the part
of workmen.
1.3 SUBMITTALS
1.3.1 Within 15 calendar days after award of the Contract, submit: Complete materials list of all items proposed
installation, and the interface of equipment with all other items: Manufacturer’s recommended installation
procedures which, when approved by the Architect, will become the basis for inspecting and accepting or rejecting
actual installation procedures used on the work.
1.3.2 During progress of the Work, maintain an accurate record of all changes made in the ventilating and air-
conditioning system from the layout and materials shown on the approved submittals.
1.3.3 Upon completion of this portion of the Work, and as a condition of its acceptance, deliver to the Owner and
the Architect each one copy of an Operating and Maintenance Manual including description of all equipment,
maintenance, procedures, spare parts, a copy of the test documents, and related items.
1.4 PRODUCT HANDLING
1.4.1 Use all means necessary to protect the materials of this Section before, during, and after installation and to
protect the work and materials of all other trades.
1.4.2 Equipment shall be stored and handled in accordance with the manufacturer’s recommendations. Electrical
controls shall be capable of withstanding 150 F storage temperature in the control compartment for an indefinite
period of time.
1.4.3 Heavy and bulky equipment shall be provided with adequate lifting and/or hauling fixtures to facilitate
ready handling.
1.4.4 Instruments and fragile items shall be packed separately. Electrical equipment and all items which include
delicate equipment shall be sealed in polythene sheeting, and silica gel desiccant or vapor corrosion preventative
shall be inserted with the polythene packing.
1.4.5 In the event of damage immediately make all repairs and replacement necessary to the approval of the
Architect and at no additional cost to the Owner.
PART 2 PRODUCTS
2.1 AIR-CONDITIONINGS
2.1 General
2.1.1.1 General: All equipment shall be the capacity and types shown on the Approved Drawings, and shall be the
listed manufacturer and model number or shall be an approved in advance by the Architect.

Page 2 of 2
All Air Conditioning systems will consist of every high quality Cassette type split systems, either conventional type
models but in most instances VRV/VRF multi systems, again as described under the next section of this proposal.

The equipment selected would consist of multi cassette indoor units connected to a selection of outdoor air cooled
VRF condensing units or DX inverter models.

All external units would have treated tropicalized condensers fins and unit housings.
Indoor cassette units would be mounted into the respective ceilings, coordinated with lighting and heat detector
(smoke detector) layouts and other communication services.

The outdoor units would be located at suitable positions within the final Architectural design.
All ventilation system (either fresh air or toilet exhaust) would consist of either inline or roof mounted centrifugal
fans, these being connected to spiral galvanized ducting along with associated exhaust or supply grilles and
registers.

For the smaller Bathrooms compact exhaust ventilation units such as Broan or Aeroflo systems should be installed.
Door grilles should be installed to M+F Toilets at levels (1) and (2) with makeup air being drawn from the
respective air conditioned corridors.
All refrigerant copper pipes to meet the high pressure standards required with the usage of R.410a refrigerant.
2.1.1.2 Single source: For ease f maintenance and parts replacement, to the maximum extent possible use
equipment of a single manufacturer.
2.1.1.3 The Architect reserves the right to reject any materials list which contains equipment from various
manufacturers if suitable materials can be secured from fewer manufacturers, and to require source of materials
to be unified to the maximum extent possible.
2.1.2 All external panel and frame surfaces shall be coated with highly durable factory applied, heat hardened
polyester or approved equal based paint.
2.1.3 The condensate drain pan shall be non-ferrous and shall be drained to locations as required by Architect.
2.1.4 Condenser shall be:
Air cooled with copper fins bonded to seamless copper tubes, which are cleaned, dehydrated, and
sealed.
Leak tested at 150 psig and pressure tested at 450 psig.
2.1.5 Fan motors shall be totally enclosed.
2.1.6 Disconnect switch is described elsewhere.
2.1.7 The pipe shall be insulated with a minimum of 1” thick fiberglass faced with aluminum foil insulated with
one inch propriety performed fiberglass factory covered with aluminum insulation. All joints shall be butted
together and aluminum foil facing at lapping at least 2”. In addition, all joints shall be taped with 3” wide vapor
impervious tape.
2.1.8 Acceptable Manufacturer & Model is “Foam glass”, or equal approved by Architect.
2.1.9 Valves shall be all bronze, screwed, 150lb class.
PART 3 EXECUTIONS
3.1 AIR-CONDITIONING
3.1.1 All piping shall be adequately and appropriately restrained by hangers, brackets, pedestals, clips, rollers, and
expansion joints and bellows and anchors designed to suit the requirement of the piping system.
3.1.2 Support fixtures securely from building framing or structural members. Ensure supports are sufficient to
resist seismic shocks.
Page 3 of 3
3.1.3 Install and make all necessary connections required for the complete supply, recirculation, and exhaust
system indicated on the approved Shop Drawings.
3.1.4 Cleaning the System
3.1.4.1 After the piping system have been tested and proved tight, thoroughly flush out and clean the various
piping systems to remove all dirt, scale, oil, grease, and other foreign substances which may have accumulated
during the installation process.
3.1.4.2 After the equipment has been started and proved operational, carefully clean all accessible parts of each
piece of equipment, thoroughly removing all traces of dirt, oil, grease, and other foreign substance.
3.1.5 Closing-In of Uninspected Work.
3.1.5.1 Do not allow or cause any of the work of the Section to be covered up or enclosed before it has been
completely inspected, tested, and approved by the Architect and by all other authorities having jurisdiction. Should
any of the work of this Section be covered up or enclosed before it has been completely inspected, tested, and
approved, do all things necessary to uncover all such work. After the work has been completely inspected, tested,
and approved, provide all materials and labor necessary and make all repairs necessary to restore the work to its
original and proper condition at no additional cost to the Owner.
3.1.6 Cooperation with Other Trades
3.1.6.1 Do all things necessary to cooperate with other trades in order that all systems in the Work may be
installed in the best arrangement. Coordinate as required with all other trades to share space in common areas
and to provide the maximum of access to each system.
3.1.7 Testing and Adjusting
3.1.7.1 Provide all necessary personnel, equipment, and services and perform all tests necessary to demonstrate
the integrity of the completed installation to the approval of the Architect and all other authorities having
jurisdiction. Make all adjustments necessary to balance the completed system in accordance with the data shown
on the Drawings.
3.1.7.2 The operation of all electrics and automatic controls shall be proved under all operating conditions and
the appropriate adjustments to settings and timings carried out and recorded.
3.1.7.3 If any excessive noise is evident, noise level measurements shall be taken by the contractor with details of
sound pressure levels in each octave band mid frequency from 125 Hz to 4,000Hz inclusive in all strategic locations.
The locations shall be selected and reviewed by the Architect prior to measurement.
3.1.8 Tropic Proofing
3.1.8.1 American Samoa experiences torrential rainfall, high humidity, salt air and high temperatures. These
conditions encourage the rapid growth of fungi and corrosion. All electrical equipment must be tropic proofed.
3.1.9 Commissioning
With this Section of Work it is important that all Pre-testing and final Commissioning of the HVAC Air Conditioning
Systems is carried out by Technical Staff suitably qualified to do so, or in the case of the VRF System by the factory
trained Manufacturers personnel.
Prior to final Commissioning, steps of Pre-testing are required to be completed.
(i) Correct Identification of all equipment being complaint with the approved Design Drawings and equipment
capacities.
(ii) Confirmation that all equipment power supplies as per Factory Identification match that provided by the
Electrical Services.
(iii) All refrigerant systems have pipe work triple evacuation after flushing with high pressure dry nitrogen.
(iv) All systems are operated for a full 24 hour cycle and temperature/ pressure recordings are logged every hour
(minimum) as operation continues.
(a) Suction and Discharge Pressures
(b) Operating Amps all Equipment
Page 4 of 4
(c) Power Supply Voltage
(v) Condensate drains are cleaned and tested for integrity prior to unit start up.
(vi) Factory / Manufacturers representative completes relevant Commissioning Data forms and signs off
as completed.
(vii) All fans (supply and exhaust) have air capacity measured to ensure compliance with duty nominated.
Logging of Equipment Performance to be verified by the Clients representative and sign off accordingly.
All approved Commissioning Reports to be included within Section (7) of the O+M Manuals.
3.1.10 operators and Maintenance Manuals
The O+M Manuals for this trade need to be supplied as a combined O+M HVAC Air Conditioning and Ventilation
Manual, providing all necessary information under the following format.
Hard copies combined (four copies) and include the following Sections.
(1) Index : Contents and Introduction
(2) Description of System
(3) Operation Instructions
(4) Maintenance
(5) Organizations: Suppliers Directory
(6) Manufacturers and Suppliers Technical Data
(7) Testing and Commissioning Data
(8) As Built Drawings
A draft copy of the complete O+M Manual is to be handed over within Seven (7) days prior to final testing and
inspection.

Final O+M Manuals to be handed over within 14 days of Project Completion.

3.1.11 Defects Liability and Maintenance


Twelve months Maintenance and Warranty is to be provided against any defective Equipment, Materials or Labor.
This will include no less than monthly visits correctly and separately logged after each visit.

Any defective materials or defective workmanship during the twelve month period are to be replaced and
attended to promptly without cost to the Client.

Special Attendance Due to the critical importance of the HVAC Air Conditioning Services to this facility the
successful tenderer must prove their capabilities of having the technical skill level, resources and track record in
American Samoa at this time.

Service provision would be 24 hours/ seven days per week attendance.

END OF SECTION 15600

Page 5 of 5
SECTION 16050 ELECTRICAL
PART 1 GENERAL
1.1 GENERAL: 1.1.1. All work shall be performed by qualified, licensed electricians.
1.1.2 Electricity supply is 240/120v/3-Phase, 4 wire connection, and the installation shall be suitably rated for this
supply.
1.1.3 The drawings are diagrammatic, but as accurate as scale permits, and shall be followed as closely as
possible. The electrician shall be responsible for selection of equipment or in routing of raceways, chases, conduit,
or bus duct shown as having a defined location on the plans, shall be done only with the approval of the CM.
1.1.4 The specification and accompanying plans include an electrical floor plan or plans which show the location
of outlets and switches, etc.; while items included in the specifications may not be shown on the plans, or vice
versa, that which is included in one shall be understood as included in the other and shall be as binding as if shown
in both plans and specifications.
1.1.5 Reference to a specific manufacturer’s product shall be in no way be construed as favoring any one
manufacturer over another, but is made only to establish a design, standard of quality and general description of
the type required.
1.1.6 The selection and specification of equipment and materials are with the intention of setting a standard of
capacities and qualities and unless otherwise noted on schedules or specifications, products, deemed by the CM to
be equal to those specified will be accepted upon approval of submitted data, or by comparison of samples.
Acceptance of substitutions will not, however, relieve the Contractor of the responsibility that such material and
equipment will fit into allotted spaces, meet code requirements, are equal or better in capacities, etc.
1.1.7 The Contractor shall carefully coordinate his work with that of others, and shall cooperate in every way with
others to prevent delays in construction and avoid conflicts in work. Work schedules shall be prepared for CM, as
required.
1.1.8 The electrician shall furnish and install all labor and materials, scaffolding, tools, equipment, hoists,
accessories, etc. required for proper, complete and correct installation of all electrical work.
1.1.9 The electrician shall perform all cutting and chasing necessary to install his material with prior approval of
the CM.
1.1.10 The electrician shall participate in pre-installation meeting as required by other trades or the CM.
1.2 SCOPE OF WORK: 1.2.1 The scope of work, which is further described in the Contract Documents, including
the Drawings, includes, but is not limited to the furnishing and installation of:
a. A complete system or wiring for lighting and power, including connection to all equipment shown on the
drawings, so as to secure a completely coordinated system, including connection from the American Samoa Power
Authority’s (ASPA) secondary power supply to panels, outlets, and apparatus;
b. Service and associated raceway as required by ASPA, including meeting the complete cost of service and
disconnects;
c. Main switch, meter bank and panels.
d. Grounding for the electrical installation.
e. Raceway and conduit or power, and for telephone and data, (see relevant note on Drawing E1);
f. Excavate and backfill work, as required for the electrical installation.
g. Outlet boxes including boxes for power, telephone and data outlets, (see relevant note on Drawings E1);
h. Wiring devices complete with plates;
i. Disconnects.
j. Lighting system, complete with lamps;
1.3 SUBMITTALS:
Page 1 of 1
1.3.1 Submit with bid the following product data for approval prior to purchasing:
a. Wiring devices;
b. Disconnects;
c. Panel boards;
d. Lighting fixtures and associated control equipment;
e. Lamps.
1.3.2 Submittals for each item of equipment shall include:
a. Catalog sheets;
b. Assembly details or dimensioned drawings;
c. Installation instructions;
d. Manufacturer’s name and catalog number;
e. Name of local supplier.
1.3.3 Shop drawings: provide shop drawings for panel boards for approval prior to purchase.
1.3.2 Items to be furnished as per plans and specifications shall first be approved by the CM in the above manner
before installation. Current shop drawings, ratings, and criteria to be furnished by manufacturer.
1.3.3 Prior to close out, provide operating and maintenance instructions for each item of equipment submitted
under Product Data, including copy of approved shop drawings, and three (3) copies of As Built drawings.
1.4 QUALITY ASSURANCE:
1.4.1 The Regulatory Authorities for electrical installations are the ASG Department of Public Works and ASPA.
1.4.2 NEC and local ordinances and regulations shall apply unless more stringent requirements are specified.
1.4.3 Material and equipment provided shall meet standards of NEMA or by the Underwriter’s Laboratories, Inc.,
and bear their label wherever standards have been established and label service is available.
1.4.4 All conduit, fittings, wire, equipment and component parts shall of a reputable United States manufacturer.
No foreign made materials will be allowed unless specifically approved.
1.4.5 Items to be furnished as per plans and specifications shall first be approved by the CM before installation.
Current shop drawings, ratings, and criteria to be furnished by manufacturer.
1.4.6 All work shall be executed in a workmanlike manner, and shall present a neat and mechanical appearance
when completed.
1.4.7 The CM shall full authority to reject and material or equipment of an inferior grade, or showing defects of
manufacturer or workmanship.
1.5 EXECUTION:
1.5.1 Confirm dimensions, ratings, and specifications of equipment to be installed and coordinate these with site
dimensions and with other Sections.
1.6 INSTALLATION:
1.6.1 Unless otherwise indicated, mount center of outlets or boxes at following heights above finish floor.
a. Distribution panels-72 inches to top;
b. Receptacles-12 inches;
c. Outdoor receptacles-24 inches;
d. Switches-48 inches;
e. Telephone outlets-12 inches;
f. Data outlets-12 inches.
1.6.2 Refer special conditions to CM before rough-in and locate outlet under his direction.

Page 2 of 2
1.7 FIELD QUALITY CONTROL:
1.7.1 Periodically test system and demonstrate equipment as working and operating properly. Notify CM prior to
test.
1.7.2 Rectify defects at no additional cost to Owner.
PART 2 COMPONENTS
2.1 CONDUCTORS:
2.1.1 All conductors shall be copper of not less than ninety-eight percent (98%) conductivity and National
Electrical Code (NEC) 600Volts Type THWN. Higher temperature insulation shall be used as required by NEC or
local codes.
2.1.2 Conductors No.8 and smaller shall be solid and No.6 and larger shall be stranded. No conductors shall be
smaller than No.12
2.1.3 Conductor size and type insulation shall be stamped on conductors at intervals of 2’-0”. Feeder conductors
shall be tagged to show size and type insulation at all switches, panels, etc. Specified gauge sizes refer to American
Wire Gauge.
2.1.4 Approved Manufacturers and Models (unless otherwise indicated on drawings):
a. General Electric Company.
b. Habersham.
2.2 RACEWAY & CONDUIT:
2.2.1 Minimum size: 3/4” unless otherwise indicated.
2.2.2 Galvanized rigid steel or galvanized intermediate metal conduit (IMC) or rigid PVC, Schedule 40 is allowed
for use in all areas.
2.2.3 Galvanized Electrical Metallic Tubing (EMT) is allowed for use only in indoor dry locations where it is:
a. Not subject to damage;
b. Not in contact with earth;
c. Not in concrete slabs on grade.
2.2.4 Schedule 80 Polyvinyl Chloride (PVC) conduit will be allowed for use only underground or below concrete
with galvanized rigid steel or IMC elbows and risers.
2.2.7 Prewired 3/8 Inch Flexible Fixture Whips are allowed only for connection to lighting fixtures, lengths not
exceed 72 inches.
2.2.8 Prohibited Raceway Materials include:
a. Aluminum conduit.
b. Electrical Nonmetallic Tubing (ENT) conduit;
c. Armored cable type AC (BX) cable;
d. Metal-clad cable type MC cable.
2.3 RACEWAY & CONDUIT FITTINGS:
2.3.1. Rigid Steel Conduit & IMC fittings must be threaded and designed for conduit use.
2.3.2 EMT fittings must be either compression type or steel set screw housing type.
2.3.3. PVC Conduit Use PVC adapters at all boxes. PVC components, (conduit, fittings, cement) shall be from same
Manufacturer.
2.3.4 Flexible Steel Conduit. Fittings shall be screw-in type.
2.3.5 Liquid Tight Flexible Metal Conduit- Steatite type fittings are to be used.
2.3.6 Prohibited fitting and materials include:

Page 3 of 3
a. Crimp-on, tap on, indenter type fittings;
b. Cast set screw fittings for EMT;
c. Spray (aerosol) PVC cement;
2.4 OUTLET BOXES:
2.4.1 Outlet boxes shall be galvanized steel of correct size and shape. Metal and other accessories shall be
provided for secure installation of each box in concrete masonry and wood framing; see drawings.
2.4.2 Equip ceiling and bracket fixture boxes with fixture studs where required.
2.4.3 Equip boxes with extensions as required to bring box flush with finish surface.
2.5 DISCONNECTS:
2.5.1 Disconnects shall be heavy duty quick-make, quick-type, non-fused unless indicated.
2.5.2 For disconnects provide interlock to prevent opening of door when switch is ON position, and provide
means to lock switch in OFF position with padlock.
2.5.3 Disconnects for motor circuits shall be horsepower rated.
2.5.4 Unless otherwise shown on the drawings, enclosures for disconnects shall be:
a. Interior- NEMA Type 1
b. Exterior -NEMA Type 3R
2.5.8 Approved disconnect manufacturers to be the same as manufacturers of the installation’s main panel board.
2.6 LIGHTING & DISTRIBUTION
2.6.1 Minimum integrated equipment short circuit rating of 22,000 amperes unless a larger ampere rating is
required for specific rating at the site as determined by ASPA; see notes on E1.
2.6.2 Plug-on or bolt on breakers. Multi-pole breakers shall be common trip.
2.6.3 Cabinets shall be locking type with no exposed latches or screws when door is closed. Key panels alike and
provide minimum of three keys.
2.6.4 Minimum dimensions of 20 inches wide by 5-3/4 inches deep.
2.6.5 Use equipment from same manufacturer as office main panel board.
2.6.6 Approved Models & Manufacturers:
a. Type PM1 by Challenger.
b. Westinghouse Paw-R-Line 1 by Cutler Hammer
c. Type AL or AQ by General Electric
d. Type S1 by Siemens
e. NQOD by Square D
2.7 GROUNDING:
2.7.1 Size materials as shown on Drawings and in accordance with applicable codes.
2.7.2 Grounding Conductors: Copper with green insulation or bare.
2.7.3 Make grounding conductor connections to ground rods and water pipes using approved bolted clamps of
bronze or brass designed for such use.
2.8 WIRING CONNECTORS:
2.8.1 Steel spring wire connectors shall be used for conductors No.8 & smaller.
2.8.2 Pressure type terminal lugs shall be used for conductors larger Than No.8

Page 4 of 4
2.8.3 Terminal blocks for tapping conductors shall be suitable for use with 75 deg C copper conductors.
2.8.4 Acceptable Manufacturers & Models:
a. Square D LBA363106
b. Busman 16323
2.9 WIRING DEVICES: 2.9.1 Faces shall be nylon where available.
2.9.2 Devices of single type shall be from same Manufacturer.
2.9.3 Devices are listed as White.
2.9.4 Where possible devices are to be Rectangular Designer Face Designer Style to approval of the CM.
2.9.5 Receptacles and GFCI’s are to be 15amp, heavy duty specification grade, back and side wired, self
grounding.
2.9.6 Standard Cover Plates are stainless steel. Ganged switches shall have gang plates.
2.9.7 Weatherproof receptacle covers shall be complete with corrosion resistant metal plate, spring lid cover,
and weatherproof mats, and shall be compatible with GFCI receptacles.
2.9.8 Acceptable Manufacturers & Models.
2.9.8.1 Switches, 20amp:
a. Single pole
1. Arrow Hart- DEC120W
2. Eagle- 6621V White
3. Hubbell- 2121W
4. Levittown- 5621W
5. Pass and Seymour- 2621W
b. Three Way Switches
c. Four Way Switches
2.9.8.2 Receptacles:
a. Arrow Hart- DECB15W
b. Eagle- 6262V White
c. Hubbell- 2152W
d. Levittown- 16252W
e. Pass & Seymour – 26252W
2.9.8.3 Ground Fault Circuit Interrupter (GFCI)
a. Arrow Hart- GF5242W
b. Eagle- 646-2V White
c. Hubbell- GF5252W
d. Levittown-6599W
e. Pass & Seymour-1591W
2.9.8.4 Standard Cover Plates
a. Arrow Hart
b. Eagle
c. Hubbell
d. Levittown
e. Pass & Seymour
2.9.8.5 Weatherproof Receptacle Covers:
a. Arrow Hart -4502, horizontal; 966,vertical
b. Eagle-1966, horizontal; 966, vertical
c. Hubbell- CWP 26H, Horizontal; WP26,vertical
Page 5 of 5
d. Levittown-4990, horizontal; 4992, vertical
e. Pass & Seymour- WPH26, horizontal; WP26, vertical
2.10 LINEAR FLUORESCENT BODIES: see fixture schedule
2.11 LINEAR FLUORESCENT BALLASTS:
2.11.1 Ballasts are to be electronic solid state suitable for 265Ma, T8 or other specific lamps ( see fixture
schedule) with the following requirements:
2.11.1.1 UL listed and labeled.
2.11.1.2 Minimum power factor of 95 percent
2.11.1.3 Maximum total harmonic distortion of less than 10 percent.
2.11.1.4 Operation of lamps at normal light output and in compliance with Lamp Manufacturers
recommendations.
2.11.1.5 Audible noise level lower than quietest CBM certified ballast for same application
2.11.1.6 Transient protection in accordance with ANSI 62.41-1984
2.11.1.7 Comply with FCC Rules Part 18, 15J.
2.11.1.8 Maximum crest factor of 1.7
2.11.1.9 Five year full replacement warranty including labor allowance for replacement.
2.11.1.10 Ballast voltage to match system voltage.
2.11.2 Approved Manufacturers are:
a. Advance
b. Magnetic/Triad
c. Motorola
d. Orem Sylvania
2.12 INTERIOR LINEAR FLUORESCENT LAMPS:
2.12.1 All linear fluorescent tubes are to be T8, 32 Watt, 32 mm diameter, 35000 color rendering, high efficiency
triphosphor tubes with standard bi pin caps or other specified lamps ( see fixture schedule)
2.12.2 Approved Manufacturers are:
a. Orem Sylvania
b. General Electric
c. North American Phillips
PART 3 EXECUTIONS:
3.1 CONDUCTORS:
3.1.1 Install conductors in raceway except where specifically indicated otherwise. Run conductors of different
voltage systems in separate conduits.
3.1.2 Conductors shall be continuous from outlet to outlet.
3.1.3 Route circuits at own discretion, however, circuiting shall be as shown in Panel Schedules.
3.1.4 Group circuits homeruns to panel as shown on Drawings.
3.1.5 Where common neutral is run for two or three home run circuits, connect phase conductors to breakers in
panel which are attached to separate phase legs in order that neutral conductors will carry only unbalanced
current. Neutral conductors shall be of same size as phase conductors unless specifically noted otherwise.

Page 6 of 6
3.1.6 Do not pull conductors into conduit until raceway system is complete and cabinets and outlet boxes are free
of foreign matter moisture. Do not use heavy mechanical means for pulling conductors. Use only listed wire pulling
lubricants.
3.1.7 Use following conductor color codes:
Phase A: Red
Phase B: Black
Neutral: White
Ground: Green
Switch Legs: Yellow, orange, brown, etc.
3.1.8 Conductors size No. 10 and smaller shall be colored full length. Tagging or other methods for coding of
conductor’s size No. 10 and smaller not allowed.
3.2 RACEWAYS AND CONDUIT:
3.2.1 Coordinate for installation of exposed raceway in mechanical equipment areas.
3.2.2 Install pull wires in raceways installed under this Section where conductors or cables are to be installed by
other trades.
3.2.3 Conceal raceways within ceilings, walls, and floors. Keep raceway runs twelve inches (12”) to telephone
circuits, audio circuits, power mains and feeders.
3.2.4 Conduit installed in earth or below vapor barrier shall have a minimum of three inch (3”) concrete covering
or be painted with two (2) coats of asphalt paint. Leave exposed until after CM’s inspection and approval.
3.2.5 Securely attach all hangers, supports and devices to the building structure with approved concrete inserts
(whether applicable in concrete slabs) clamps, bolts and nuts, toggle bolts, expansion shields, “Ramset” or equal
power driven anchors (to steel and concrete only) or other approved anchors as applicable to the types of building
construction involved. Provide all necessary auxiliary supports for the electrical work.
3.2.6 Hangers or supports for conduits and raceway straps or other approved clamping devices. Perforated strap
iron hangers will not be permitted.
3.2.7 Maximum hanger or support spacing’s for all conduits shall be eight (8’) for 1” and smaller conduit, and ten
feet (10’) for 1-1/4 and larger conduit.
3.2.8 All boxes, gutters, panel boards, switches, starters, fixtures, and other devices. Perforated strap iron
hangers will not be permitted.
3.2.9 Provide all necessary sleeves for all conduits and other electrical items passing through concrete or
masonry construction. All sleeves through concrete walls, concrete columns, and concrete beams shall be I.P.S.
steel pipe or rigid steel conduit, flush with finished concrete surfaces. All other sleeves may be sheet metal.
3.2.10 Cap raceway ends during construction. Clean or replace raceway in which water or foreign matter have
accumulated.
3.2.11 Install insulated bushings on each end of raceway 1-1/4 inches in diameter and larger.
3.2.12 Bending of PVC shall be by hot box bender and, for PVC 2 inches in diameter and lager, expanding plugs.
Apply PVC adhesive by brush.
3.2.13 Do not bore holes in joists or beams outside center 1/3 of member depth or within 2 feet of bearing
points. Do not bore holes in vertical framing members outside center 1/3 of member width. Holes shall be one-
inch diameter maximum.
3.2.14 Bury underground raceway installed outside building 24 inches deep minimum. Wrap buried galvanized
rigid steel and galvanized IMC conduit and fittings with vinyl tape where in contact with earth or concrete.
3.2.15 Run two 3/4 inch spare conduits from each new panel board to ceiling access area and cap for future use.

Page 7 of 7
3.2.16 Connections to switchboards, panel boards, and boxes shall be provided with plastic insulating bushings for
rigid conduit and Appleton screwed connectors for EMT. Rigid conduit 1-1/4” shall have two locknuts. Where holes
other than Knockouts are required, they shall be made with Greenlee type broaching tool.
3.2.17 All portions of conduit system shall be bonded throughout to form a continuous circuit. Sharp edges and
burrs shall be removed from end cuts.
3.2.18 The following procedures are prohibited:
a. Use of wooden plugs inserted in concrete or masonry units for mounting raceway, supports, boxes, cabinets,
or other equipment.
b. Installation of raceway which has been crushed or deformed.
c. Use of torches for bending PVC.
d. Spray applied PVC cement.
e. Boring holes in truss members.
f. Notching of structural members.
g. Supporting raceway from ceiling system support wires.
h. Nail drive straps for supporting raceway.
3.3 OUTLET BOXES:
3.3.1 Coordinate location of outlets adjacent to or in millwork with other trades before rough-in. Refer conflicts to
CM and locate outlet under his direction.
3.3.2 Boxes shall be accessible and installed with approved cover.
3.3.3 Do not locate device boxes which are on opposite sides of framed walls in the same stud space. In other
wall construction, do not install boxes back to back.
3.3.4 Locate boxes so outlets are not obstructed by pipes, ducts, or other items.
3.3.5 Install outlets flush with finished surface and level and plumb.
3.3.6 Boxes for switches shall generally be located within 6 inches of door jamb.
3.3.7 Properly center single outlets in each room. Where two or more outlets occur, space them uniformly and in
straight lines with each other.
3.3.8 Support switches boxes larger than two-gang with side brackets and steel bar hangers in framed walls.
3.3.9 Mount remote temperature sensor outlet boxes with long dimension vertical.
3.3.10 Mount thermostat outlet boxes with long dimension vertical.
3.4 DISCONNECTS:
3.4.1 Label disconnects to indicate equipment served, such as Condensing Unit CU-1. Use 1/16 inch thick
laminated plastic composition material with contrasting color core. Engraved letter shall be 1/14 inch high. Attach
labels with screws.
3.5 PANELBOARDS:
3.5.1 Label panel boards and each breaker in main panel board with 1/16 inch thick laminated plastic composition
material with contrasting color core. Engraved letters shall be ¼ inch high. Attach labels with screws.
3.5.2 Provide typewritten circuit schedules in lighting and distribution panel boards to identify panel board and
each branch breaker.
3.5.3 Protect panel boards and interior components from paint, gypsum board compound, dirt, dust and other
foreign matter during construction.
3.6 GROUNDING:
3.6.1 Coordinate with other trades in installing grounding conductor and placing concrete. Do not allow
placement of concrete before CM’s inspection of grounding conductor installation.

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3.6.2 Provide grounding for following:
a. Electrical service, its equipment and enclosures.
b. Conduits and other conductor enclosures.
c. Neutral or identified conductor of interior wiring system.
d. Main panel board, power and lighting panel boards.
e. Non-current-carrying metal parts of fixed equipment such as motors, starter and controller cabinets,
instrument cases, and lighting fixtures.
3.6.3 Grounding connection to main water supply shall be accessible for inspection and made within 6 inches of
point of entrance of water line to building. Provide bonding jumpers across water meter and valves to assure
electrical continuity.
3.6.4 Provide concrete- encased electrode system by embedding 20 feet minimum of No. 2/0 bare copper
conductor in concrete footing, 2 inches minimum below concrete surface. Extend No.2/0 copper conductor to
main panel as shown on Drawings.
3.6.5 Ground identified grounded (neutral) conductor of electrical system on supply side of main service
disconnects.
3.6.6 Pull grounding conductors in non metallic raceways, in flexible steel conduit exceeding 72 inches in length,
and in flexible conduit connecting to mechanical equipment.
3.6.7 Notify CM for inspection two days minimum prior to placing concrete over grounding conductor.
3.7 WIRING DEVICES: 3.7.1 Install devices flush with walls, straight, and solid to box.
3.8 INTERIOR LUMINARIES: 3.8.1 Interface with Other Work, and in particular coordinate to obtain symmetrical
arrangement of fixtures in ceiling.
3.8.2 Ensure that light covers are properly painted before installation of light fixtures.
3.8.3 Securely mount fixtures securely to building structure.
3.9 TEMPORARY WIRING: 3.9.1 The specification requires the compliance with the National Electric Code in its
entirety. Paragraph number 305-6 of the National Electrical Code which reads as follows is brought to the
electrician’s attention for temporary wiring installation.305-6. Ground Fault Protection for personnel. Ground-
fault protection for personnel for all temporary wiring installations utilized to supply temporary power to
equipment used by personnel during construction, remodeling, maintenance, repair, or demolition of buildings,
structures, equipment or similar activities. Ground-Fault Circuit-Interrupters. All 125-volt, single-phase, 15-and 20-
ampere receptacle outlets that are not a part of the permanent wiring of the building or structure and that are in
use by personnel shall have ground-fault circuit-interrupter protection for personnel. If a receptacle or receptacles
are installed or exists as part of the permanent wiring of the building or structure and are used for temporary
electric power. GFCI protection for personnel shall be provided. For the purposes of this section, cord sets
incorporating listed ground-fault circuit-interrupter protection for personnel shall be permitted. Exception No.1
Receptacles on a 2-wire, single-phase portable or vehicle-mounted generator rated not more than 5 kW, where
the circuit conductors of the generator are insulated from the generator frame and all other grounded surfaces.
Exception No. 2: In industrial establishments only, where conditions of maintenance and supervision ensure that
only qualified personnel are involved, an assured equipment grounding conductor program as specified in 305-6(b)
shall be permitted be utilized. Assured Equipment Grounding Conductor Program. Other receptacles not covered
in (a) shall be permitted to have ground-fault circuit-interrupter protection for personnel or a written procedure
shall be continuously enforced at the site by one or more designated persons to ensure that equipment grounding
conductors for all cord sets, receptacles that are not a part of the permanent wiring of the building or structure,
and equipment connected by cord and plug are installed and maintained in accordance with the applicable
requirements of Sections 210-7(c), 25045, 250-59, and 305-4(d).

Page 9 of 9
The following tests shall be performed on all cord sets, receptacles that are not part of the permanent wiring of
the building or structure, and cord and plug-connected equipment required to be grounded.
a. All equipment grounding shall be tested for continuity and shall be electrically continuous.
b. Each receptacle and attachment plug shall be tested for correct attachment of the equipment grounding
conductor. The equipment grounding conductor shall be connected to its proper terminal.
c. All required tests shall be performed: Before first use on the construction site. When there is evidence of
damage. Before equipment is resumed to service following any repairs. At intervals not exceeding three
months. The tests required in (1) above shall be recorded and made available to the authority having
jurisdiction.
3.10 TESTING AND GUARANTEE:
3.10.1 At the completion of the work a thorough test shall be made in the presence of the CM or his
representative, and the entire system shall be as shown to be in perfect working condition as intended by the
plans and specifications.
3.10.2 This electrician shall properly phase out the entire system load and insulation test all circuits and
record resultant readings. Copies will be furnished to the Regulatory Authority.
3.10.3 The electrician shall leave the entire electrical system installed by him in proper working order and
shall replace all work or materials that may develop defects.
3.10.4 All lamps must be operating at the time of final inspection.
3.11 CLEANUP:
3.11.1 During the progress of the work, the debris and waste materials will be removed from the building at
the end of each working day.
3.11.2 Before final inspection all panels, fixtures, etc. shall be in completed, inspection condition.
4 COMMSISIONING, INSTRUCTING AND WARRANTY:
Upon completion of the installation the system shall be commissioned, adjusted, etc. as may be required; the
contractor shall provide operating manuals and instruction to appointed Tafuna Health Center staff, and shall
provide both manufacturer’s warranty and the contractor’s written one year warranty.

END SECTION 16050

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