COMPRESSORS STATUS REPORT ( WEEKLY BASIS )

Report Date: September 8, 2018

RUNNING HOURS
SECTION COMPRESSOR DETAILS SERIAL No. MACHINE CODE LAST ACTUAL SERVICE DATE OF STATUS / ACTIVITY REMARKS
MAINTENANCE DONE MAINTENANCE ACTUAL NEXT SCHEDULE

INGERSOLL RAND ( R160 I-A10 ) 6016035 CCIU-3635-01 23394 ( 8000hrs ) 27532(4000hrs) May 21,2018 29352 hrs 31532( 8000hrs ) OPERATIONAL

CCI INGERSOLL RAND (IR160 I-W10 ) UCV1002790 CCIU-3635-02 5421 ( 2000hrs ) 6843 hrs 9421 ( 4000hrs ) OPERATIONAL

COMP AIR ( L75G ) 349029 CDI-3635-02 72171 ( 2000hrs ) 74228(8000hrs) June 27 2018 75819 hrs 78228 ( 4000hrs ) OPERATIONAL

INGERSOLL RAND ( IR160 I-10 ) UCV1002072 TMP-3635-01 29868 ( 2000hrs ) 31014 (8000hrs) July 07 2018 32362hrs 35014 ( 4000hrs ) OPERATIONAL
TMP Compressor serviced and test run completed by AF
AF ( CE46XS ) 20FX1341/IM-400902 TMP-3640-04 151502 ( 4000hrs ) 17305( 4000hrs ) July 17-18,2018 18205 hrs 21305 (8000hrs ) OPERATIONAL
technician

CEOF INGERSOLL RAND ( R551-WC-10 ) UCV1011687 New 2821 hrs 4000(4000hrs) OPERATIONAL
Compressor serviced and test run completed by AF
Al - Riyami AF ( CE46X5 ) 20FX1575/IM401188 New 7815(4000hrs) Aug. 5-6, 2018 8354 hrs 11815(8000 hrs) OPERATIONAL
technician

CECCATO ( CSC75/10 ) WCF200236 HBF-3635-01 33396(4000hrs) May 03 2018 33492 hrs 37396(8000hrs) OPERATIONAL

Compressor serviced and test run completed by N &

HBF COMP AIR ( L55-10A ) CDI0003297002 HBF-3635-03 41161 ( 8000hrs ) 45062(8000hrs) Aug. 13,2018 45684 hrs 49062(4000hrs) OPERATIONAL
A Technician

ATLAS COPCO ( GA 55AWFF ) PNA-823558 HBF-3635-04 23509 ( 4000hrs ) 23548 hrs 27509 (8000hrs ) OPERATIONAL

Compressor serviced and test run completed by N &

COMP AIR ( L160-10A ) CDI0007857001 CDI-3635-01 23316 (8000hrs) Aug.12,2018 23778 hrs 27316(4000hrs) OPERATIONAL
A Technician
CDI
Compressor serviced and test run completed by AF
AF ( OPC200-8 ) 20FJ1605/IM-401126 15168 ( 8000hrs ) 21065 (4000hrs) July 30-31, 2018 21925hrs 25065 ( 8000hrs ) OPERATIONAL
technician

PASTALINI COMP AIR ( L75G-10A ) CDI10003604001 PAS-3635-01 40126 ( 4000hrs ) 42865 (8000hrs) June 27 2018 44361 hrs 46450 (4000hrs ) OPERATIONAL

HFI COMP AIR ( L22-10 ) 349015/0751 HFI-3635-02 26850 (2000hrs) April 4 2017 27295 hrs 28850(4000hrs) OPERATIONAL Replace V-belts XPZ1287 on 26 Aug. 2018

Replace defective controller on May 25 2018 that’s

HYDROVANE ( V37ACE10-4035S250 ) 11177(2000hrs) May 25 2018 1090 hrs 2000(4000hrs) OPERATIONAL
V370003301105 GPP-3634-01 why running hours is reset.
GPP & CPP
INGERSOLL RAND ( MH-75-10A ) 2342615 GPP-3635-01 42800 ( 2000hrs ) 42800 ( 2000hrs ) May 01 2018 45976 hrs 46800 ( 4000hrs) OPERATIONAL

CFI ATLAS COPCO ( GA 37 ) AII-318310 CFI-3635-01 83423 ( 2000hrs ) 84109 hrs 85423 (4000hrs ) OPERATIONAL

Bldg.#14 INGERSOLL RAND ( MH-75 ) 2342630 CCIU-3635-03 44052 ( 4000hrs ) 46192 (2000 hrs) June 24 2018 47736 hrs 48192 ( 4000hrs ) OPERATIONAL

De-Tool DIP 2 HYDROVANE ( V37ACE10-4035S250 ) V37-000364-1108 CFI-3634-01 13859 ( 8000hrs ) 17457 ( 4000hrs ) June 19 2018 18945 hrs 21457(8000hrs ) OPERATIONAL

DeFab-Workshop DIP Scheduled for electrical connection and air pipeline

INGERSOLL RAND ( UP-5-22-10A ) 2231878 HFI-3635-01 32960 ( 8000hrs ) 32960(8000hrs) Nov. 29 2018 36960 ( 4000hrs ) STANDBY
2 mounting on its new location in De-Fab

MAINTENANCE HISTORY
DATE MACHINE DETAILS SERIAL NO. MACHINE CODE SECTION ISSUE ACTION TAKEN RESPONSIBLE Type of Work REMARKS
28-Aug-18 INGERSOLL RAND ( R551-WC-10 ) UCV1011687 CEOF Activate auto drain in air receiver tank install new and wired Abbas&electrician Preventive Done

28-Aug-18 PORTABLE AIR COMPRESSOR Bldg. #6 Need additional portable air compressor Activate standby unit Jomar Preventive Done
Replace ball bearing
29-Aug-18 EXHAUST FAN No. 1 CCI To much noise on the motor
NSK6205VVCM (2pcs) Jomar & Abbas Corrective Done
Replace ball bearing
30-Aug-18 EXHAUST FAN No. 2 CCI To much noise on the motor
NSK6205VVCM (2pcs) Jomar & Abbas Corrective Done

Temporary installed
3-Sep-18 INGERSOLL RAND AIR DRYER 01 CCIU-3642-01 CCI Auto condensate drain not working
manual condensate drain Jomar Corrective Done

Temporary installed
4-Sep-18 HANKISON AIR DRYER CDI Auto condensate drain not working
manual condensate drain Jomar Corrective Done

Install auto drain in

5-Sep-18 PORTABLE AIR COMPRESSOR Bldg. #6 Too much water in the air supply
compressor tank Jomar Corrective Done

Check scale formation and

6-Sep-18 AF ( OPC200-8 ) 20FJ1605/IM-401126 CDI Check condition of coil pipe of the cooling tower
possible leakage Jomar Preventive Done

Dusty cooling tower basin and water drift eliminator and Drain water and clean
7-Sep-18 INGERSOLL RAND (IR160 I-W10 ) UCV1002790 CCIU-3635-02 CCI inside chilled water tank thoroughly Jomar /Abbas Preventive Done

PREPARED BY : NOTED BY : APPROVED BY :

RITCHE l. BRAGAIS JOEL DIBDIB GERINO AGUILAR
UTILITY HEAD TECHNICIAN TMI MANAGER
 BOILER STATUS WEEKLY REPORT

Report Date: 8-Sep-18

DATE OF SAFETY
DATE OF NEXT DATE OF GAS DIESEL FUEL CONSUMPTION,
SECTION BOILER DETAILS SERIAL No. MACHINE CODE VALVE CONDITION REMARKS
CALIBRATION EMISSION TEST gal (01 - 07 SEPT)
CALIBRATION

THERMAX 107111 CEOF-3608-01 New Standby

CEOF
EUROBOILER/GARIONI 254.14 CEOF-3609-01 New Standby

LOOS WEISHAUPT-1 5259827 CDI-3608-01 22-Mar-15 21-Mar-16 March 31,2018 Operational

LOOS WEISHAUPT-2 5259826 CDI-3608-03 22-Mar-15 21-Mar-16 March 31,2018 Operational

CDI 5930 gal
THERMAX-3 92101 CDI-3608-02 15-Feb-18 14-Feb-19 March 31,2018 Operational

THERMAX-4 104101 CDI-3608-04 15-Feb-18 14-Feb-19 March 31,2018 Operational Replace servo motor on 19 Aug. 2018

THERMAX-1 90101 CFI-3608-01 4-Feb-18 3-Feb-19 March 31,2018 Operational

ignition cable expected delivery this week,and solenoid valve
CFI 3550 gal is expected to be delivered on 15 Sept.2018
THERMAX-2 186110 CFI-3608-02 4-Feb-18 3-Feb-19 March 31,2018 Under repair

INDCON-1 2437000078 CPP-3608-01 3-Feb-18 2-Feb-19 March 31,2018 Operational

CPP 4440 gal
INDCON-2 2437000079 CPP-3608-02 3-Feb-18 2-Feb-19 March 31,2018 Operational

GPP THERMOTECH 101722 Operational 118 gal

MAINTENANCE HISTORY

DATE BOILER NAME SERIAL No. MACHINE CODE SECTION ISSUE ACTION TAKEN TYPE OF WORK REMARKS

Burn out ignition cable and defective photocell

1-Aug-18 THERMAX-2 186110 CFI-3608-01-02 CFI and solenoid valve for diesel supply Replace photocell only Corrective Awaits ignition cable and solenoid valve

8-Aug-18 LOOS WEISHAUPT-1 5259827 CDI-3608-01 CDI Flame failure Clean photocell Corrective DONE

Not enough steam pressure as per advised Raised the working pressure
9-Aug-18 THERMAX 107111 CEOF-3608-01 CEOF
by Ashok to 8.5-9.5 bars
Corrective DONE

19-Aug-18 THERMAX-4 104101 CDI-3608-01-04 CDI Defective servo motor Replace new servo motor Corrective DONE

25-Aug-18 EUROBOILER/GARIONI 254.14 CEOF-3609-01 CEOF Fault alarm not working traced the wrong wire tapping Corrective DONE

1-Sep-18 PRESSURE CONTROL VALVE CDI Defective steam contol valve pull out diaphgram assembly Corrective awaits the repair of defective shaft seal in De-Tool

install temporary diaphgram

2-Sep-18 PRESSURE CONTROL VALVE CDI Defective steam contol valve assembly from other control Corrective DONE
valve

PREPARED BY : NOTED BY : APPROVED BY :

RITCHE l. BRAGAIS JOEL DIBDIB GERINO AGUILAR
UTILITY HEAD TECHNICIAN TMI MANAGER