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journal homepage: www.elsevier.com/locate/jmrt

Engineering properties of ultra-high strength


concrete containing sugarcane bagasse and corn
stalk ashes

Ahmed M. Maglad a, Mohamed Amin b, Abdullah M. Zeyad c,


Bassam A. Tayeh d,*, Ibrahim Saad Agwa b
a
Department of Civil Engineering, Najran University, Najran, Saudi Arabia
b
Civil and Architectural Constructions Department, Faculty of Technology and Education, Suez University, Egypt
c
Civil Engineering Department, College of Engineering, Jazan University, Jazan, Saudi Arabia
d
Civil Engineering Department, Faculty of Engineering, Islamic University of Gaza, P.O. Box 108, Gaza Strip,
Palestine

article info abstract

Article history: Agricultural countries suffer from growth problems of agricultural waste ash (AWA). This
Received 20 December 2022 research paper studies the use of AWA as a partial substitute for cement to produce ultra-
Accepted 27 January 2023 high-strength concrete (UHSC). This paper also investigates the effect of using sugarcane
Available online 2 February 2023 bagasse ash (SBA) and corn stalk ash (CSA) on the properties of UHSC. Residues from the
combustion process of agricultural wastes are utilized as a pozzolanic material inserted as
Keywords: a partial substitute for cement for UHSC production. The replacement rates of cement by
Ultra-high strength concrete the SBA were 10%, 20%, and 30% of the mass, whilst those of cement by the CSA were 2%,
Sugarcane bagasse ash corn stalk 4%, 6%, and 8% of the mass. The effects of SBA and CSA on workability, compressive
ash strength, splitting tensile strength, flexural strength, and modulus of elasticity on UHSC
Mechanical properties properties were investigated. In addition, the effects of SBA and CSA on resistance to
Transport properties chloride ion penetration and water sorptivity and permeability in UHSC were investigated.
The investigations showed impressive results. That is, producing UHSC with respective
compressive and flexural strengths of more than 205 and 27 MPa is possible when 24% of
cement mass replacement by AWA (SBA 20% þ CSA 4%) is conducted at the test age of 28
days. The lowest permeability is achieved with 38% of cement mass replacement by AWA
(SBA 30% þ CSA 8%) of 140 coulombs and 0.95 (cm/sec) for chloride and water permeability,
respectively.
© 2023 The Author(s). Published by Elsevier B.V. This is an open access article under the CC
BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

demand for concrete [1]. Concrete is the most used building


1. Introduction material, due to its low cost and mechanical, physical, and
chemical properties that make it the highest strength [2],
The rapid development of the construction industry over the environmental resistance [3], and durability [4]. Scientists
course of the past two decades has led to an increase in the were able to use concrete in the field of radiation protection

* Corresponding author.
E-mail address: btayeh@iugaza.edu.ps (B.A. Tayeh).
https://doi.org/10.1016/j.jmrt.2023.01.197
2238-7854/© 2023 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://
creativecommons.org/licenses/by-nc-nd/4.0/).
j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 3 ; 2 3 : 3 1 9 6 e3 2 1 8 3197

[5,6], shielding [7,8], heavy concrete [9,10], and fortifications 70% [39]. In addition, other oxides such as K2O, MgO, Na2O,
[11]. In addition to the ability to produce ultra-high strength P2O5 and SO3 are present as secondary components [40]. Some
concrete and adapt to complex shapes and dimensions, researchers reported that the process of burning sugarcane
cement is the main component in producing concrete and bagasse at a temperature between 600 and 800  C, produces
controlling its properties [12]. Therefore, cement production is SBA containing amorphous silica in high proportions, which
increasing annually by 2.5%, and its production increased in gives it high pozzolanic properties [41].
2020 to reach 3.5 GT [13], and it is expected to reach about The study by Ganesan et al. at [42] incorporation of 5e30%
3.7e4.4 Gt in 2050 [14]. Cement is the third most energy- SBA with concrete, which achieved better properties than
consuming industrial material in the world, after steel and reference concrete, the highest compressive strength was
aluminum [15]. In addition, a major problem during cement achieved when replacing 20% of cement mass by SBA at test
production is the emission of carbon dioxide (CO2) in huge ages of 28 and 90-days. In another study, it was shown that the
quantities into the atmosphere, and thus it is a major use of SBA works successfully as a filler and helps to achieve
contributor to global warming [16]. In 2006 the global cement high compaction ability in self-compaction concrete [43]. Ac-
industry caused the emission of about 5% of carbon dioxide cording to Abdullah et al., replacing 10% of the cement weight
and 18% of the greenhouse gases emitted, as follows: about with SBA resulted in high compressive strength when
50% of the direct activities of production processes (preparing compared to other replacement ratios ranging from 0 to 50%
clinker), about 40% of the combustion of fuel consumed for [44]. In addition to its role in improving the performance of the
energy production, and about 10% of indirect electrical energy slurry against water absorption and chlorine penetration, as a
consumption [17]. The emission of carbon dioxide during the result of increasing the density of CeSeH gel and its imper-
cement production process has three sources [18]. The pro- meable microstructure [45]. According to Praveenkumar et al.,
duction of one ton of cement results in the emission of cement paste samples containing 15% SBA have a high-
approximately 525 kg of carbonate from the removal of density CeSeH network with no visible pores [46]. Corn crop
limestone to produce one ton of clinker [19], 325 kg is emitted production is considered one of the main food crops in the
as a result of fuel combustion, and 50 kg from combustion of world, agricultural production is widely distributed around
fuel for production electricity [20]. In the past years, supple- the world, and statistics indicate that its production exceeded
mentary or alternative materials of cement (cementitious the production of both wheat and rice [47]. According to the
material) was used to minimize the consumption of cement Food and Agriculture Organization of the United Nations
thus reduce the carbon dioxide emissions [21]. The significant (FAOSTAT), corn crop production exceeded 883 million tons
increase in demand for agricultural products has resulted in per year in 2011, while wheat (704 million tons) and rice (723
huge amounts of agricultural waste [22], which often comes in million tons) were produced for the same year [48,49]. During
the form of ash after the burning process to produce energy the harvesting process, corn stalk residues are produced as an
[23]. agricultural by-product of harvesting corn, with a total global
Currently, a huge amount of agricultural waste is produced production of approximately 1.0 billion tons [50]. Corn stalk
such as palm oil fuel ash [24], cotton stalk [25], rice husk ash ash (CSA) is obtained by burning the corn stalk at calcination
[26], sugar cane ash [27], corn cob ash [28], olive ash [29], etc., temperature 600e800  C. Through the process of burning corn
and industrial waste products, such as fly ash, silica fume [30], crop residues to provide biofuels energy, large quantities of
and granular blast furnace slag [31]. Consequently, the ash are produced, which constitute an environmental burden,
disposal of agricultural and industrial waste in landfills poses which requires safe disposal. Jarabou et al. (2013) reported that
a great environmental risk due to the pollution of air [32], soil ash can be used as a partial or complementary substitute for
[33], and water (surface and groundwater) [34]. On the other concrete production [51]. Corn ash has a chemical composi-
hand, it can be used in the concrete industry as a partial tion of SiO2þAl2O3þFe2O3 between 49.1 and 77.1% and this
substitute for cement to reduce the consumption of cement or ensures its classification among the pozzolanic materials
as a supplementary material to improve the durability [35]and based on the specifications of ASTM [52]. A limited number of
strength properties of concrete [36]. researchers have studied the use of CSA as a partial substitute
Sugar cane bagasse is classified as a by-product of sugar for cement in concrete works, and these studies have rec-
industry as a result of extracting sugar from sugar cane. As a ommended the use of CSA within 10% of the mass of cement
result of sugar preparation processes, large quantities of [53,54]. Currently, research on developing bio-based CSA-
agricultural waste are available called sugarcane bagasse, based concrete is still very limited.
which turn out to sugarcane bagasse ash (SBA) after burning it Mineral admixtures from by-products of industrial or
to produce energy [37]. Global production of sugarcane agro-industrial processes are commonly employed in many
reached 1.9 billion tons in 2018. The ranking of the largest applications of high-performance concrete. In general, the
sugarcane producing countries is Brazil, which produces incorporation of these by-products from agricultural waste
about 746.8 million tons, or 39% of the global production, fol- into the concrete industry contributes to the improvement of
lowed by India with a global production rate of 20%, then their properties [55]. Several studies conducted by researchers
China with a global production of 6% and Thailand with a report the use of SBA in normal cement concrete [41]. How-
global production rate of 5% [38]. Many researches on SBA ever, research studies on incorporating SBA in high-strength
confirms that the main component is SiO2 of approximately concrete are available in very few, either for incorporation it
within the range of 59.2e87.7%, of the mass of SBA, which in ultra-high strength concrete are very rarely or almost none
makes it meet the minimum requirements of ASTM C618 to [56,57]. While the research studies on incorporating CSA in
classify as pozzolanic materials, which requires a total of normal concrete are available in a limited number [58].
3198 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 3 ; 2 3 : 3 1 9 6 e3 2 1 8

Ultra-high strength Concrete (UHSC) has a compressive coefficient and water permeability. The experimental pro-
strength of 150e200 MPa, which is approximately 3e8 times cedures and results of numerous UHSC mixtures were pre-
that of conventional concrete [59,60]. UHSC strength depends sented in this paper. Finally, the obtained results were
on three main characteristics: cement paste microstructure, discussed, which led to the inclusion of a new type of local
aggregate size, and quality, and microstructure of interfacial agricultural waste as a partial substitute for cement and the
transition zone between aggregates and fibers with matrix production of UHSC.
[61]. Micro-structure of cement paste can be improved by
reducing the water-to-cement ratio as well as keeping the
diameter of the aggregate below 150 mm [62,63]. In addition to 2. Experimental work
the important elements of cementitious or supplementary
materials, whose role is not limited to reducing the cost of 2.1. Materials
concrete production, but also contributes to increasing the
strength [64]. Cementitious and supplementary materials 2.1.1. Cement
contribute to improving the properties of microstructure by: 1) The used cement was an ordinary Portland type (OPC I-52.5 N),
Filling of micropores; 2) pozzolanic interaction with Ca(OH)2, as presented in Table 1. Various tests on cement included
3) Improvement of the intermediate transition zone between initial and final setting time, specific gravity, fineness, and
aggregate and fibers with matrix [65]. Several researchers compressive strength. Physical properties and chemical
conducted tests on the properties of UHSC with some ultrafine composition tests were performed according to ASTM C-150-3
materials of mineral admixtures such as silica fume, such as [70].
limestone, fly ash, ground granulated blast furnace, slag and
metakaolin [66], and the results indicated that these supple- 2.1.2. Sugarcane bagasse and corn stalk ashes
mentary cementitious materials are promising for the pro- The sugarcane industry in Egypt goes back to the year 710 AD.
duction of UHSC [67]. On the other hand, the very fine ash Cane plantations are concentrated in Upper Egypt. The total
produced from agricultural waste can be used as a supple- amount of cane cultivated in Upper Egypt is approximately 16
mentary material for the production of UHSC [68]. Some re- million tons per year. Eight sugarcane-producing factories are
searchers reported adding ultra-fine rice straw ash to 20% of found in Egypt, most of which are close to the cultivation
the cement mass led an to increase the compressive strength (Elmina, Sohag, Qena, Luxor, and Aswan) [71]. The sugarcane
higher than 190 at test age of 90-days [69]. Additionally, re- bagasse used in this study was obtained from Qena, Egypt. This
searchers reported that incorporating palm oil fuel ash as a sugarcane bagasse is acquired as a by-product of the harvested
partial substitute for cement with up to 17% of the cement sugarcane, which requires burning, grinding, and sieving to
mass increased compressive strength in excess of 156 MPa in produce SBA for use in concrete as amorphous silica. The first
the 90-day test age [64]. Therefore, the possibility of stage of amorphous silica production from sugarcane bagasse
researching the use of partial substitutes for cementitious or
supplementary cement materials from agricultural wastes is
still in the interest of many researchers. Due to the in-
Table 1 e Physical properties and chemical compositions
efficiency of agricultural waste ash, researchers are reluctant of cement, sugarcane bagasse ash, and corn stalk ash.
to use it as a partial substitute for cement for UHSC produc-
Properties Cement Sugarcane bagasse Corn stalk
tion. In this research and to overcome this problem, the
ash ash
agricultural waste ash was ground to increase the surface area
Chemical composition (%)
and the thermal treatment to eliminate the remaining carbon.
SiO2 20 75 43
In addition to mixing two types of agricultural ash waste
Al2O3 6.25 3.9 5.1
containing different chemical compositions to ensure the Fe2O3 3.55 2.0 3.4
improvement of the initial and final properties. Chemical CaO 62.34 7.5 25.5
compositions of sugarcane bagasse ash (SiO2 of 75 wt%) and MgO 2.12 2.6 6.2
corn stalk ash (CaO of 25.5 wt%). This research aims to expand SO3 2.42 1.1 1.3
the list of agricultural wastes that can be used to produce K2O 0.75 3.1 9.5
Na2O 0.81 0.4 1.8
UHSC. In this research, ash residues of corn stalk were used,
LOI 1.76 3.4 2.1
whose effect on the properties of UHSC was not previously Cl e 1.0 0.8
studied. Thus, this material can be added to the list of agri- Cu e e 1.3
cultural waste that can be used as supplementary materials to Physical
produce UHSC. In addition, ash residues of sugarcane bagasse Specific 3.15 2.2 2.15
were used. This paper focuses on studying the effect of using gravity
Specific area 3350 20,835 23,673
CSA and SBA as a partial substitute for cement on the prop-
(cm2/gm)
erties of UHSC. The replacement rates for SBA were in pro-
Colour Grey Dark grey Light grey
portions of 10%, 20% and 15% of the cement mass, whilst Particle size 22.5e28 0.8e7 0.6e4.4
those for CSA were in proportions of 2%, 4%, 6% and 8%. The mm
effects of agricultural waste (CSA and SBA) on the UHSC Initial setting 80 e e
properties were evaluated by applying the following tests: time (min)
slum flow, compressive strength, splitting tensile strength, Final setting 310 e e
time (min)
modulus of elasticity, chloride permeability, sorptivity
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involves burning at a temperature of 600  C to prevent the as shown in Fig. 2. The chemical compositions of SBA and CSA
crystallisation of silica. However, burning for a sufficiently long are determined by energy-dispersive X-ray (EDX) spectros-
time is also necessary to burn away all the cellulose and retain copy analysis as shown in Table 1 and Fig. 3, respectively.
the black or grey coloured ash, which is known as SBA. The SBA
is placed in a 600  C furnace for 2 h following the recommen- 2.1.3. Quartz powder
dations found in the literature [72e74]. Quartz powder with a maximum particle size of 20 mm was
The corn stalk used in this study was obtained from the El- used to act as a filler material. The physical and chemical
Mansoura area, Egypt. Corn is abundantly produced in this properties of the quartz powder used are shown in Table 2.
region. The corn stalks are cut after their harvest and are used
as an additive in concrete production due to their high silica 2.1.4. Quartz sand
content. These stalks are stored for drying to zero moisture The particle size of quartz sand used is this study varied be-
after their appropriate collection and burned to obtain their tween 150 and 475 mm, as shown in Fig. 4, which provides
ash [75]. The CSA is placed in a 600  C furnace for 2 h following structure to the mixing matrix as in UHSC because no coarse
the recommendations found in the literature [72e74]. aggregates were introduced. The sand used for the experi-
The sugarcane bagasse and corn stalk are placed in a 600  C mental programme was locally procured with a specific gravity
furnace for 2 h following the recommendations found in the of 2.66, a bulk unit weight of 1680 kg/m3, fineness modulus of
literature [76,77]. After heating, the ashes are cooled in free 2.7 and water absorption of 0.78%. Testing on quartz sand was
space at room temperature for 30 min. Then, the ashes are conducted in accordance with ASTM C33/C33M [78].
ground and sieved using sieve analysis; the particles passed
from a 75-mm sieve. Fig. 1 illustrates the visual inspection of 2.1.5. Steel fibre
SBA and CSA. The physical properties, which are tested by Straight brass-coated steel fiber is used in this study. Previously
SEM analysis, reveal that SBA and CSA are micro and irregular [79e82], showed that the steel fiber helped in transforming the

Fig. 1 e Ashes used.

Fig. 2 e SEM micrographs of ashes.


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Fig. 3 e EDX image.

Table 2 e Physical and chemical properties of the quartz


powder.
Properties Quartz powder
Physical properties
Specific gravity 2.56
Specific area (cm2/gm) 4985
Unit weight (kg/m3) 1200
Colour White
Chemical compositions (%)
SiO2 98.152
Al2O3 0.073
Fe2O3 0.065
CaO 0.054
SO3 1.914

brittle failure of UHSC into ductile failure. Thence, steel fibers


Fig. 4 e Grading curve of quartz sand used.
were used as 2% fraction of volume to prepare the UHSC in the
present as [83,84]. The detailed physical and mechanical
properties of the steel fibers were defined in Table 3 and Fig. 5. 2.2. Mix composition and sample preparation

2.1.6. Superplasticizer Sixteen mixtures were designed and created for this study as
Superplasticizer (SP), which is commercially available, is used presented in Table 4. The absolute volume method was used
to enhance the consistency and workability of fresh concrete. It to design concrete mixes. Portland cement was replaced at
meets the requirements for superplasticizer according to Refs. varying proportions by SBA and CSA as a binary cementi-
[85,86] with a specific gravity of 1.1 and a colour of clear liquid. tious material. SBA and CSA replaced cement by up to 30%
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Table 3 e Properties of steel fibre.


Length Diameter Aspect Tensile Modulus of Density
(mm) (mm) ratio strength elasticity (kg/m3)
(MPa) (GPa)
10 0.11 100 1750 195 7000

high workable mix. Firstly, dry raw constituents of UHSC,


namely cement, silica fume, quartz powder, quartz sand, SBA
and CSA if used in the mix, were combined for approximately
2 min at 200 rpm. Next, 50% of the water was added to the dry
mixture and mixed for approximately 5 min at the same
speed. The remaining 50% of the water with SP was added at a
constant rate to the mix, followed by a subsequent mixing for
5 min at a rate of 400 rpm. The steel fibre was incorporated
into the mix after thorough mixing, which was continued for
Fig. 5 e Fibre used in this study. another 3 min. The prepared mix was then placed in the steel
moulds in layers with compaction by using the vibrating table.
Lastly, the steel moulds were covered with a thick sheet to
and 8% by SBA and CSA, respectively. Cement was replaced prevent moisture loss. The prepared specimens were
with 0%, 10%, 20% and 30% of SBA and 0%, 2%, 4% 6% and 8% demoulded after 24 h and stored in a curing room at a
of CSA in the production of UHSC. The control mix was controlled temperature of 24 ± 2  C and a humidity of 95% ± 5%
prepared without replacing Portland cement with either SBA until the curing age according to ASTM C192 [89].
or CSA and three mixes were prepared by partially replacing
Portland cement with SBA without incorporating CSA into 2.3. Test procedure
the mixes. The mixture ID in Table 4 represents the per-
centage proportion of cement replacement with SBA and Fig. 6 illustrates the flow chart of the implemented experi-
CSA. For example, 10SBA-2CSA indicates mixtures in which mental work. Immediately after the mixing was concluded
the cement was replaced with 10% SBA and 2% CSA. The for each mixture, the slump flow test was evaluated in
water-to-binder ratio for all mixtures was fixed at 0.17, and accordance with the test procedures in ASTM C1437 [90] on
SP dosage in concrete was high at approximately 2.3% by the fresh concrete to measure the workability (see Fig. 7). The
weight of total binder content based on the previous work mechanical properties of the mixtures were evaluated
[82,87,88]. The usage of steel fibre in all mixtures was kept considering the compressive strength, splitting tensile
constant at 2% of the concrete mix volume. strength, flexural strength, and modulus of elasticity. The
A vertical vane type mixer of 25 L capacity with a variable compressive strength at the ages of 1, 7, 28 and 91 days was
operating speed was used in this study for mixing the con- conducted using cubic samples with a dimension of 100 mm
stituent materials in the preparation of UHSC specimens. A according to the test procedures in BS EN 12390-3 [91]. All
sequential mixing procedure was then adopted to obtain a specimens were tested in a hydraulic testing machine with a

Table 4 e Proportions of UHSC mixtures (Kg/m3).


Mixture ID Cement Quartz sand Quartz powder SBA CSA Steel fiber SP Water
0S0C 1050 1070.0 157.5 0 0 140 24.15 178.5
10S0C 945 1024.1 157.5 105 0 140 24.70 178.5
20S0C 840 978.1 157.5 210 0 140 25.20 178.5
30S0C 735 932.1 157.5 315 0 140 26.25 178.5
10S2C 924 1019.8 157.5 105 21 140 25.30 178.5
20S2C 819 973.8 157.5 210 21 140 26.35 178.5
30S2C 714 927.9 157.5 315 21 140 27.30 178.5
10S4C 903 1015.5 157.5 105 42 140 26.20 178.5
20S4C 798 969.5 157.5 210 42 140 27.20 178.5
30S4C 693 923.6 157.5 315 42 140 28.00 178.5
10S6C 882 1011.2 157.5 105 63 140 27.10 178.5
20S6C 777 965.2 157.5 210 63 140 28.20 178.5
30S6C 672 919.3 157.5 315 63 140 29.10 178.5
10S8C 861 1006.9 157.5 105 84 140 28.10 178.5
20S8C 756 960.9 157.5 210 84 140 29.40 178.5
30S8C 651 915.0 157.5 315 84 140 31.50 178.5
3202 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 3 ; 2 3 : 3 1 9 6 e3 2 1 8

Fig. 6 e The flow chart of the implemented experimental work.

capacity of 200 tons and accuracy of 0.5 ton. The compressive


strength “fc” was calculated using formula (1). 2F
fsp ¼ (2)
pLD
Pc
fc ¼ (1) where: F is the maximum load in N. L is the length of the
A
specimen in mm. D is the diameter of the specimen in mm.
where: Pc is maximum load in compression. A is the cross-
The flexural strength test, which conforms to ASTM C 78
sectional area of the specimen.
[93], was performed on concrete beams with dimensions of
Cylindrical samples with a diameter of 150 mm and a
500  100  100 mm at 28 days. The beams were simply sup-
height of 300 mm were used for the evaluation of split tensile
ported with a clear span of 450 mm and was subjected to two-
strength according to the requirements of BS EN 12390-6 [92].
point loading. The distance between the two loads was
The tensile splitting test was carried out in a hydraulic testing
150 mm. A flexural machine with a capacity of 100 kN and
machine of 2000 kn capacity. The tensile splitting strength
accuracy of 0.1 kN was used. The flexural strength “fr” (in N/
“fsp” in (N/mm2) is given by formula (2).
mm2) is given by formula (3).

FL
fr ¼ (3)
bt2
where: F is the ultimate load in N. b is the breadth of the beam.
t is the depth of the beam cross section in mm. L is the dis-
tance between the two supports in mm.
The modulus of elasticity test was executed on a
150  300 mm cylinder at 28 days according to ASTM C 469 [94].
Three Loading/unloading cycles were applied up to stress
level of about one third of the ultimate compressive strength.
The average displacements were recorded at each load
increment. The stress-strain curves are plotted, and the slope
of the last loading cycle was taken as a measure for the
modulus of elasticity. The results for each age represent the
average of the three samples tested.
Resistance to chloride ion penetration was evaluated by
conducting tests according to the method described in ASTM
C 1202 [95]. This test helps in evaluating the electrical
Fig. 7 e Slump flow test. conductance of UHSC samples to demonstrate an indication
of the resistance offered by the samples to chloride ion
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penetration. One-disc specimens from each mix of size (cm2). T: Time in seconds. P: Rate of water pressure multiplied
100 mm diameter and 50 mm thick was tested. The specimens by the coefficient ¼ 1019.72 g/cm2.
were given pre-treatment as indicated in the code provision
(ASTM C 1202) [95]. The sides of the disc were coated with
epoxy. As the sample used in this study was 100 mm diameter, 3. Results and discussion
suitable corrections were made to obtain the charge passed
using the equation suggested in ASTM C 1202 [95]. 3.1. Slump flow
The sorptivity test, which indicates the rate of water absorp-
tion, was determined by conducting the test described in ASTM Fig. 8 shows the slump flow diameter for UHSC mixtures. The
C1585-13 [96]. A standard test specimen of size 100 mm diameter results show the relationship between the diameter of slump
and 50 mm length was used in this test. An increase in the flow and the effect of using SBA and CSA as partial cement
specimen mass was measured at required time intervals. The substitutes in UHSC. The inclusion of SBA and CSA slightly
noted increase in mass was used to determine the capillary ab- reduced the slump flow diameter. For the control mixture
sorption, which was plotted against time to provide the sorptiv- 0S0C, the slump flow diameter was 447 mm while the slump
ity. High resistance from the concrete indicates low sorptivity flow diameter was smaller than 370 mm for the mixture 30S8C
values, which can be used to assess the quality of concrete. when using the SBA and CSA as a partial replacement of the
The apparatus subjects the concrete specimens to a hy- cement mass by 30% and 8%, respectively. Moreover, the re-
drostatic water pressure of 30 bars for a 24-h period to eval- sults indicate that the diameter of the slump flow decreases
uate the water permeability of concrete. The water proportionally with the increasing rate of cement mass
permeation through the test specimens is directly collected replacement by SBA and/or CSA. Fig. 8 shows the decreasing
and measured in a graduated cylinder. Darcy coefficient can slump flow diameter with increasing replacement rates of SBA
be calculated for concrete by determining the hydrostatic for mixtures 0S0C, 10S0C, 20S0C and 30S0C of 447, 434, 434 and
pressure, duration, specimen dimensions and the water 428 mm, respectively. In addition, the diameter of the slump
permeation amount. The test was conducted on cylindrical flow decreased with increasing replacement rates of the CSA
specimens of diameter 150 mm and 150 mm height at 28 days and SBA mixture, reaching 434, 422, 408, 391, and 377 for the
according to BS EN 12390-8 [97]. Chloride ion penetration, 20S0C, 20S2C, 20S4C, 20S6C, and 20S8C mixtures, respectively.
sorptivity and water permeability tests, all were performed at The reason for the decrease in the slump flow diameter may
28 days of age. Three samples were tested and an average of be attributed to the effect of the surface area of the cement
these three samples is presented in the results. substitutes. In other words, the increased surface area of the
The permeability coefficient (K) was calculated using the binder resulting from the partial replacement of cement by
following formula (4). SBA or/and CSA in concrete content led to an increased water
demand, and the amount of free water in the paste decreased.
Q H
k¼ (4) Increasing the surface area requires more water consumption
ATP
for the surface-wetting process of very fine materials. Thus,
where, Q: Volume of the permeated water (cm3). H: Height of the stability of the water-to-binder ratio leads to part of the
the specimen (cm). A: Cross-sectional area of the specimen mixing water going to the surface-wetting process, thus

Fig. 8 e Effect of SBA with CSA replacement of cement on slump flow diameter.
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declining the fresh properties of UHSC This is consistent with calcium hydroxide and reactive silica in SBA in the alkaline
several previous studies linking the effect of increasing the environment, as reported by previous works [104e106]. In this
surface area of cement substitute materials on the fresh study, the compressive strength at 28 days was higher than
properties of concrete [98e101]. In addition to the surface that of the control mixture by approximately 10.4%, 14.10%,
area, the change in the chemical compositions of the binder as and 9% for 10S0C, 20S0C, and 30S0C, respectively, when using
a result of the use of cement substitutes affects the fresh mono-substitution of SBA. The diversity of the properties of
properties of UHSC. agricultural waste ash (AWA) is an important tributary to
The tests showed that the specific area was 3350, 20,835, improving the properties of concrete by mixing more than one
and 23,673 cm2/gm for OPC, SBA, and CSA, respectively. In type of AWA. Therefore, in addition to cement, the ashes of
addition, the chemical composition of CSA contains 25% of cotton wastes can be used to produce a ternary binder of SBA
CaO, which plays an important role in the early reaction, and CSA to help highly efficient supplementary cementitious
which may negatively affect the fresh properties. This is material (SCMs) to produce UHSC [107e111]. In addition to
consistent with many previous studies that link the effect of other oxides of varying proportions present in both the ashes,
increasing the chemical compositions of cement substitutes the chemical analysis shows that SBA and CSA comprised 75%
on the fresh properties of concrete [102,103]. and 43% SiO2 respectively. Accordingly, the results showed
that incorporation of SBA (10%, 20%, and 30%) and CSA (2%,
3.2. Mechanical properties 4%, 6%, and 8%) in mixes as a partial replacement of cement
mass led to the improvement of mechanical properties. The
3.2.1. Compressive strength mixture having CSA as a partial replacement by 4% and SBA
The results in Fig. 9 generally show that SBA and CSA can be (10%, 20%, and 30%) of cement mass outperformed all the
used as a substitute for 30% of the cement to achieve higher other mixes including control mix and achieved the highest
compressive strength than that of the control mixture at 1, 7, compressive strength. At 90 days, the results were 194.9, 205.1,
28, and 90 days. All evaluated UHSC presented an increase in and 196.6 MPa for 10S4C, 20S4C, and 30S4C mixes, respec-
compressive strength with the increased in curing time, tively. The increase in the rates of using the SBA as a partial
characteristic behaviours of composite materials due to the replacement to cement by 30% of cement mass led to a slight
development of OPC hydration and in the case of the UHSC decrease in the compressive strength for all ages (1, 7, 28, and
containing SBA and CSA and the interaction of this residue 90 days) compared with a partial replacement of 10% and 20%
with the OPC in the presence of water. The early compressive SBA. This decrease in compressive strength may be attributed
strength development of SBA and CSA concretes and the in- to a decreased cement content and decreased workability.
crease in compressive strength up to 30% cement replacement Compared to control mix with higher workability, the decline
of SBA and CSA may be due to the following: silica content, in workability with 30% replacement of cement by SBA
fineness, amorphous phase, specific surface area, degree of resulted in formation of additional voids that negatively re-
reactivity of SBA and CSA and pozzolanic reaction between flected on the compressive strength. This is consistent with

Fig. 9 e Effect of SBA with CSA replacement of cement on compressive strength.


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previous research, Wu et al. report that using SBA as a partial SBA is the optimum limit. The high content of Portland
replacement of 20% of the cement weight resulted in a higher cement combined with 20% SBA concrete induces more hy-
compressive strength 119.6 MPa than the reference mixture dration reaction than that combined with 30 SBA concrete.
114.9 MPa at 28 days [112]. Nevertheless, the replacement of 30% of SBA still improves the
The compressive strength of UHSC samples varied based high strength of concrete compared with the reference con-
on the type of AWA and the substitution ratios at all ages. At crete. Moreover, the incorporation of SBA produces relatively
later ages of UHSC, the pozzolanic reaction of AWA kicked-in, high-strength concrete due to its fine particle size, high sur-
therefore, additional reaction products such as CeSeH and face area, high silica content (SiO2 ¼ 75%), high degree of
CeAeH are generated in the cement matrix, which makes its reactivity and high pozzolanic reaction between calcium hy-
structure denser, and increases the compressive strength droxide and reactive silica in SBA [116,117]. The use of 10%,
[113]. In pozzolanic reaction, Ca (OH)2 resulting from primary 20%, and 30% SBA increased the split tensile strength of UHSC
hydration of cement reacts with a pozzolanic substance and by 6.3%, 8.15%, and 1.5%, respectively, compared with the
results in additional cement hydrates such as CeSeH. These reference mixture. In addition, incorporation of the two types
products make concrete matrix denser and improve the of agricultural residue ash is an important factor in improving
strength and durability of the concrete. The interior of the the properties of UHSC. Therefore, SBA and CSA can be used in
concrete is highly alkaline; therefore, fly ash components addition to cement to produce a ternary binder to generate
such as SiO2 and Al2O3 are dissolved in it. These dissolved high-efficiency cementitious materials for UHSC production.
components react with the calcium in the cement and lead to The incorporation of 4% CSA and 20% SBA as a partial cement
pozzolanic reactions. The pozzolanic reaction is greatly substitute improved the cement hydration reaction, the use of
influenced by the chemical properties and the total glass composite residues of SBA (10%, 20%, and 30%) with 4% CSA
phases content of the ash [114]. It can be seen in the chemical increased the split tensile strength (16.78%, 19.58%, and 12%,
composition that the CaO content of the CSA is more than 25% respectively), compared with the reference mixture [118]. The
of the total mass, thus explains the positive effect on the increase in the rates of using the CSA as a partial replacement
compressive strength when it is used as a partial substitute for to cement by 6% and 8% of cement mass led to a slight
cement. In addition, the alkaline oxides such as (K2O and decrease in the split tensile strength compared with a partial
Na2O) play a crucial role in activating the pozzolanic reaction replacement of 2% and 4% CSA.
[115]. It can be seen that the alkaline oxides in CSA account for
more than 11% of the mass which had a positive impact on 3.2.3. Flexural strength
activation of pozzolanic reaction. The flexural strength of the UHSC specimens at 28 days versus
different SBA with CSA replacement ratios of cement is shown
3.2.2. Splitting tensile strength in Fig. 11. The flexural strength development in SBA and
Splitting tensile strength is one of the significant mechanical control concrete was similar to the developments of
properties of concrete necessary for the design of concrete compressive and splitting tensile strengths. Replacing 20%
structural elements. The splitting tensile strength of the UHSC cement content by SBA and 2%, 4%, 6% and 8% by CSA leads to
mixture at 28 days versus different SBA and CSA replacement more hydration reaction, thus achieving higher flexural
ratios are shown in Fig. 10. The results indicate that 20% of strength compared to other replacement ratios. However,

Fig. 10 e Effect of SBA with CSA replacement of cement on splitting tensile strength.
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there is slight decrease in flexural strength when 30% of optimum limit. The flexural strength was 22.82, 26.63, 27.39,
cement content is replacement SBA compared to flexural and 25.80 MPa for 0S0C, 10S4C, 20S4C, and 30S4C, respectively.
strength achieved with substitution of 20% cement content
with SBA, still the flexural strength is higher compared to 3.2.4. Modulus of elasticity
reference mix [119]. The replacement of 10%, 20%, and 30% Fig. 12 shows the results of the modulus of elasticity test of
SBA with 0% of CSA (10S0C, 20S0C and 30S0C) results the in- UHSC samples when using SBA with CSA as a partial
crease in flexural strength to 7.27%, 9.72%, and 3.41%, replacement for cement. The results reveal that the modulus
respectively. By contrast, the results in Fig. 11 showed that the of elasticity increases with the replacement of cement mass
process of combining the SBA (10%, 20%, and 30%) with CSA by SBA up to 20%. However, in case of UHSC prepared
(2%, 4%, 6%, and 8%) of cement mass led to the improvement replacing 30% cement content by SBA the elasticity modulus
of the mechanical properties. These results indicate that 20% of was observed to be less than elasticity modulus of UHSC
SBA with 4% CSA replacement ratios of cement is the prepared with 20% cement content substituted by SBA. Still

Fig. 11 e Effect of SBA with CSA replacement of cement on flexural strength.

Fig. 12 e Effect of SBA with CSA replacement of cement on the modulus of elasticity.
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the elasticity modulus is within acceptable range and higher from the inclusion of agricultural waste as a partial substitute
than that of the reference mix. for cement to reduce the passage of chloride ions. Papadakis
The results presented in Fig. 12 showed that elastic (2000) reported that the chloride penetration resistance of
modulus of the UHSC was increased by 5%, 7%, and 4.53% concrete is mainly governed by the following two reasons: (1)
compared to reference mix when substituting cement content the porosity and permeability of concrete matrices or the
by SBA by 10%, 20%, and 30%, respectively. The initial increase interface between the aggregate and the matrix, which are
in the modulus of elasticity was mostly due to the significantly functions of the size distribution of cracks and pores; (2) the
high degree of SBA reactivity and higher pozzolanic reactivity capability of chloride ion binding in the cement matrix, which
between calcium hydroxide and reactive silica in SBA is affected by the development of hydrate gel CeSeH and C3A
[116,120]. In addition, the process of combining SBA (10%, 20%, content (or C4AF in the absence of C3A phase) [123]. The
and 30%) with CSA (2%, 4%, 6%, and 8%) as partial substitution incorporation of SBA and CSA as a partial cement substitute
of cement mass had a positive effect on improving the elas- resulted in refining the microstructure and filling the micro-
ticity modulus of UHSC. The maximum value of the elasticity pores and capillaries, thus positively contributing to the
modulus in all mixtures was 58.01 GPa pertaining to a concrete reduction of porosity and microcracks in UHSC mixtures. This
mix containing partial replacement of cement content with phenomenon is attributed to the reduction in chloride pene-
SBA and CSA, in ratios of 20% and 4% respectively. tration into the UHSC samples due to the incorporation of SBA
In general, the addition of two types of AWA (SBA and CSA) and CSA. Accordingly, the results presented in Fig. 13 revealed
resulted in improvements in the pressure-resisting properties that the total charge passing through the UHSC samples de-
of UHSC, which may be attributed to the best synergistic ef- creases with the increase in the overall replacement rate. The
fects of the triple mixtures OPC þ SBA þ CSA. The integrative maximum drop in a reduction in chloride ion penetration was
chemical compositions between the different compositions to reached at the highest cement replacement rate by 30% and
add a high content of SiO2 and CaO improve the mechanical 8% of SBA and CSA, respectively. Moreover, the total charge
properties. In addition to the role of microparticles in refining passed by all samples regardless of cement replacement ratios
micropores or closing their path, their ability to reach the by SBA and CSA was less than 350 coulombs, which indicates
microporous in the cement matrix [121,122]. This description the high packing density of the UHSC samples. Therefore, the
is based on the results obtained in this study, which demon- chloride permeability reduced by 30%, 38%, and 47% when the
strated that using two types of ash with the highest substi- cement content was replaced with SBA by 10%, 20%, and 30%
tution level improves all transport properties of the 30S8C in the UHSC samples, respectively, compared with the refer-
mixture. ence mixture (0S0C). Moreover, it was observed that the
permeability of chloride in UHSC samples was reduced by
3.3. Physical properties 45%, 53%, and 60%, when 8% of cement mass was replaced
with CSA along with inclusion of SBCA partially substituting
3.3.1. Chloride penetration resistance cement mass by 10%, 20%, and 30%, respectively. The test
Fig. 13 shows the total charge of the chloride ion penetration results represented the effective role of agricultural waste
through the UHSC samples for all the mixtures applied in this utilisation as a partial substitute for cement in the production
study. This test expresses the efficiency of the UHSC produced of UHSC. Compared with the compressive strength of 150 MPa

Fig. 13 e Chloride permeability results for UHSC at 28 days.


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for the reference concrete (0S0C), the addition of replacement Therefore, the inclusion of very fine pozzolanic materials
rates of up to 38% of the cement mass achieved a decrease in in the production of concrete is crucial in reducing the
the passage of the chloride charge to 60%, with properties of permeability of concrete. These substances contribute to
compressive strength up to 166 MPa. When used as a partial filling the pores in the cement paste or at the interfaces
substitute for cement, ultra-fine pozzolanic materials can between the aggregate and the cement paste, thus closing or
generally improve pore microstructures in two ways. Firstly, is reducing the size of the capillary pores. Therefore, in addi-
the filler effect, in which ultra-fine particles fill the spaces tion to increasing strength, the SBA and CSA play a benefi-
between cement grains and those between cement grains and cial role by reducing the capillary absorption of concrete. A
aggregates. Secondly is the pozzolanic effect, in which the SBA decrease in the sorptivity coefficient of 18%, 29%, and 35%
and CSA react with Ca(OH)2 to produce additional CeSeH gel, was observed in the UHSC sample when the rate of cement
which leads to a reduction in pore size and capillary porosity replacements by SBA was by 10%, 20%, and 30%, respec-
during hydration [124]. Thus, by these two ways the ultra-fine tively, compared with the control mixture. In addition, the
pozzolanic materials increase the density of the cement paste incorporation of CSA as a partial replacement at 2%, 4%, 6%,
and a high-density microstructure and decrease the pores, and 8% with the 10%, 20%, and 30% of SBA contributed to a
leading to low permeability of chloride in the UHSC samples. higher decrease sorptivity coefficient compared with the
This finding is consistent with the report of previous re- single replacement by SBA. Moreover, the sorptivity coeffi-
searchers, in which the pozzolanic and very-fine materials are cient significantly decreased when binary replacement is
crucial to the reduction of chloride ion penetration into con- used by SBA and CSA. A decrease in the coefficient by 22%,
crete [61,125]. 34%, and 40% for each of 10S2C, 20S2C, and 30S2C, respec-
It is noted that the behaviour of UHSC samples to resist the tively, is realised by using CSA as a partial substitute of 2%
penetration of ions depends mainly on the density of the of the cement mass compared with the reference mixture.
cement matrix, which increases with the increase in the rates Meanwhile, using CSA as a partial substitute of 4% of the
of partial replacement of cement content with finer materials cement mass achieved a coefficient reduction of 29%, 39%,
such as SBA and CSA. SBA and CSA (Being Finer than cement and 45% for each of 10S4C, 20S4C, and 30S4C, respectively,
particles) play an important role by closing the pores and compared with the reference mixture. In addition, using
reducing the permeability of the ions. The higher the substi- CSA as a partial substitute of 6% of the cement mass ach-
tution rate, the lower the chloride permeability results [2,126]. ieved a decrease in the coefficient by 35%, 45%, and 50% for
each of 10S6C, 20S6C, and 30S6C, respectively, compared
3.3.2. Sorptivity with the reference mixture. Meanwhile, the highest
Fig. 14 exhibits the initial sorptivity coefficient results of UHSC decrease is observed when CSA is used as a partial substi-
samples, which include SBA and CSA as a partial substitute for tute of 8% of the cement mass by 42%, 51%, and 56% for each
cement. The presented results revealed the positive effect of of 10S8C, 20S8C, and 30S8C, respectively, compared with the
including these types of ash from agricultural residues, which reference mixture. The sorptivity coefficient markedly
led to a decrease in the sorptivity coefficient. decreased with the increase in the replacement rates of CSA

Fig. 14 e Sorptivity coefficient for UHSC at 28 days.


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up to 8%. The lowest sorptivity coefficient of 1.35  104 3.3.3. Water permeability
(mm/s0.5) was achieved at a binary replacement rate by the Fig. 15 shows the water permeability test results of UHSC
SBA and the CSA of 30% and 8% of the cement mass, samples containing SBA and CSA as a partial substitute for
respectively. By contrast, the decrease in compressive cement. The results demonstrate the positive effect of
strength cannot be neglected when the replacement rates including agricultural residue ash (SBA and CSA) as a partial
are raised to 38% of the cement mass in the 30S8C mixture. substitute in different proportions, which led to a decrease in
The compressive strength was 169.3, 174.3, 179.9, and water permeability of all samples prepared with partial sub-
166.9 MPa for the mixtures 30S2C, 30S4C, 30S6C, and 30S8C, stitution of cement with SBA and CSA when compared with
whilst the compressive strength was 150.3 of 0S0C. The low the reference mixture. In addition, the effective influence of
compressive strength, which was mentioned earlier, maybe using CSA and SBA as a partial substitute for cement had the
due to the dilution effect of cement content caused by high largest effect by reducing water permeability compared with
replacement rates. the mono-substituted samples of SBA. Inclusion of SBA as a
Many researchers have shown in their studies that a partial substitute of 30% of cement mass for the 30S0C
decrease in compressive strength is not necessarily accom- mixture without incorporation of CSA achieved a water
panied by an increase in permeability. A decrease in the permeability of 1.39  1011 (cm/sec) compared to the refer-
compressive strength of concrete may occur directly due to ence mixture with 1.58  1011 (cm/sec). By contrast, the in-
the high replacement of the cement content with supple- clusion of CSA of 2%, 4%, 6%, and 8% with SBA of 30% as a
mentary cementitious materials. This high replacement does partial cement replacement yielded results of 1.28, 1.17, 1.05,
not leave enough cementitious material at the later stages to and 0.9  1011 (cm/sec) for a mixture of 30S2C, 30S4C, 30S6C,
drive secondary hydration reaction with pozzolanic materials. and 30S8C, respectively. These results highlighted the role of
In addition, most often such supplementary pozzolanic ma- AWA as a pozzolanic material in improving the concrete
terials are finer than cement particles and play part in permeability. In addition to their pozzolanic reaction and the
reducing workability of mix which indirectly is one of the formation of an additional gel, these ultra-fine materials
major causes of reduced compressive strength. On the other played a role in reducing the water permeability inside the
hand, high-quality supplementary cementitious materials UHSC samples by filling the fine pores. The process of filling
play an important role in improving the impermeable prop- the micro-pores and forming the additional gel led to
erties of concrete by acting as fillers and filling the voids and increased density of cement paste of the UHSC, providing
reducing the porosity, without improving the mechanical increased resistance to water permeability. Similar results
properties [127,128]. have also been reported when very fine pozzolanic materials
Notably, the presence of SBA and CSA as a partial substi- were used to replace Portland cement, and concrete demon-
tute for cement contributed to the highly impermeable con- strated increased resistance to water permeability [129].
crete, and the sorptivity coefficient generally decreased
compared with the reference mixture. In addition to the 3.3.3.1. Relations between sorptivity coefficient and water
pozzolanic effect of SBA and CSA, this finding may be due to permeability. Fig. 16 illustrates the relations between sorptiv-
the filling effect of very fine materials [56]. ity coefficient and chloride permeability of UHSC samples

Fig. 15 e Water permeability results of UHSC at 28 days.


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Fig. 16 e Relations between sorptivity coefficient and chloride permeability.

prepared with various percentage substitution of cement high correlation coefficients of R2 ¼ 0.93 indicated a significant
content SCA and CSA. The relationship between the sorptivity linear relationship between sorptivity coefficient and chloride
coefficient and chloride permeability is observed. The permeability.
decrease in the absorption coefficient corresponds to a
reduction in the surface water absorption of the same con- 3.3.3.2. Relations between sorptivity coefficient and water
crete mixture. As previously mentioned, sorptivity coefficient permeability. Fig. 17 illustrates the relations between sorptiv-
and chloride permeability are affected by capillary pores and ity coefficient and water permeability of UHSC samples pre-
pores in the cement paste microstructure and the interfacial pared with various percentage substitution of cement content
transition zone (ITZ) between aggregates and cement paste. SCA and CSA. The relationship between the sorptivity coeffi-
Thus, any improvement in the cement paste microstructure cient and water permeability reveals the relationship between
contributes to reducing the transfer of liquids and chlorine permeability properties. Therefore, any improvement in the
ions through the cement paste to the inside. In addition, the cement paste microstructure contributes to reducing the

Fig. 17 e Relations between sorptivity coefficient and water permeability.


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transfer of liquids and chlorine ions through the cement paste microstructure and the ITZ between aggregates and cement
to the inside. In addition, the high correlation coefficients of paste.
R2 ¼ 0.89 indicated a significant linear relationship between The drawn relationships show that the improvement of
coefficient and water. The decrease in the sorptivity coeffi- one of the previous characteristics was reflected in other
cient corresponds to a reduction in the surface water perme- remaining permeability characteristics. Therefore, the strong
ability of the same concrete mixture. As previously relationship between the permeability properties was due to
mentioned, sorptivity coefficient and water permeability are the small filler effect caused by the finer particle size of the ash
affected by capillary pores and pores in the cement paste compared with cement. This effect results in a dense and
3212 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 3 ; 2 3 : 3 1 9 6 e3 2 1 8

Fig. 18 e SEM of UHSC samples.

compact microstructure and thus prevents chloride perme- chloride permeability, absorption coefficient, etc. This may be
ation and water absorption. Moreover, the enhanced potential attributed to the best synergistic effects of the three-
pozzolanic reactions increase the homogeneity of the mortar component cement of OPC þ SBA þ CSA, also the role of ul-
matrix, which leads to the efficiency improvement of the trafine particles to micropores refine or close its path [121,122].
concrete permeability resistance [130]. This opinion is based on the obtained results, which proved
In general, the addition of two types of AWA (SBA and CSA) that using two types of ash with the highest substitution level
led to improvements in UHSC transport properties, such as improved all the transport properties of the 30S8C mixture.
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Fig. 19 e Cost analysis of concrete mixes.

packing efficiency was due to the fineness of the SBA caused


4. Microstructure analysis by its lesser average particle size diameter than that of
cement, thus helping to reach additional narrow areas (micro-
Fig. 18(aei) display the morphology by SEM images on the pore) and fill them. 2) The pozzolanic reaction, which, in turn,
microstructures of the UHSC samples of 0S0C, 20S0C, 20S2C, increases the density of the gel (CeSeH) through its interac-
20C4C, 20S6C, and 20S8C. tion with the products of the hydration process (Ca(OH)2). In
Fig. 18(a) and (b) show a difference between the addition to the improvement of the transport properties by
morphology of the 0S0C mix sample and that involving the reducing the permeability of water and ions, the improvement
replacement of 20% of the cement with SBA (20S0S). The re- of the microstructure was directly reflected in the enhance-
sults indicate that the microstructure of the 0S0C mixture is ment of the mechanical properties compared with the refer-
more porous and less dense compared with 20S0C mixture. ence mixture (0S0C). This finding enhances the understanding
Moreover, the SEM imaging shows a longer ITZ range between of the improvement achieved in the properties of UHSC pro-
aggregate and non-contact cement paste compared with that duced in this study. Previous researchers have mentioned the
of mixture 20S0C. The improvement of the concrete micro- role of supplementary materials (pozzolanic materials) in
structure may be attributed to two main reasons: 1) the building an effective microstructure during addition to con-
crete mixtures [131,132].
The SEM imaging in Fig. 18(eei) shows a clear improvement
in the microstructure of the CSA-containing UHSC samples
Table 5 e Compressive strength after 28 days, Cost (m3)
compared with the 0S0C and 20S0C mixtures. The gradual
US $ and Cost/MPa (US $).
upward replacement of CSA by 2%e8% of the cement mass
Mixture compressive Cost Cost/MPa Reduction in
resulted in an incremental improvement in the microstruc-
ID strength at (m3) US (US $) cost (%)
28 days (MPa) $ ture. Mixtures containing replacement ratios of 20% SBA and
6%, and 8% cement mass of CSA were denser and less porous
0S0C 150.3 345.02 2.30 0.00
than mixtures with replacement ratios of CSA 2%, and 4%
10S0C 165.4 341.03 2.06 10.18
20S0C 171.5 336.88 1.96 14.43
mass of cement. Small cracks were observed between the
30S0C 163.9 334.38 2.04 11.13 cement paste and aggregate particles considering the ITZ for
10S2C 170.8 342.19 2.00 12.72 UHSC mixtures due to water film effects. By contrast, the
20S2C 177.6 339.69 1.91 16.68 cracks between the aggregate and cement paste in 20S4C and
30S2C 169.3 336.90 1.99 13.31 20S6C mixtures were markedly reduced and disappeared in
10S4C 175.2 344.25 1.96 14.40
20S8C mixture compared with 20S0C and 20S2C. Furthermore,
20S4C 182.6 341.60 1.87 18.50
the inclusion of CSA as a partial cement substitution led to a
30S4C 174.3 338.36 1.94 15.43
10S6C 172.4 346.31 2.01 12.49 compact and dense ITZ due to the dense and evenly distrib-
20S6C 178.8 343.96 1.92 16.20 uted CeSeH gel. This phenomenon could be attributed to the
30S6C 170.9 341.02 2.00 13.07 pozzolanic interaction of SBA and CSA that consumed Ca
10S8C 168.6 348.67 2.07 9.91 (OH)2, forming additional hydration products of CeSeH gel.
20S8C 175.2 346.92 1.98 13.74 The pore structure was refined by a hydration process
30S8C 166.9 347.58 2.08 9.28
involving SCMs. The inclusion of very fine pozzolanic
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materials of SBA and CSA that led to pore size refinement was  The chloride ion penetration resistance, water absorption,
related to the formation of additional CeSeH, which filled the and water permeability of UHSC were improved when 38%
large detrimental pores and thus enhanced the strength and of the cement weight was substituted with SBA and CSA of
impermeability of the UHSC mixtures [125,133]. According to high fineness.
Shilaret al., the inclusion of nano-pozzolanic materials  In comparison to the reference mixture, replacing 38% of
improved the microstructure of the concrete by gradually the cement weight with SBA and CSA reduced chloride
filling the nano-voids, and the pozzolanic reaction resulted in penetration, water sorptivity, and water permeability by
the formation of additional CeSeH gel [134]. 60%, 56%, and 40%, respectively.
 SEM images of microstructure demonstrate that the
improvement in microstructure increases as the cement
5. Cost analysis of concrete incorporating replacement rate rises. the addition of SBA and CSA As a
agriculture wastes partial replacement for cement improved the microstruc-
ture by densifying the cement matrix, decreasing the
Despite the advantages of using agriculture wastes as SCMs in porosity, and enhancing the transition zone between the
concrete, the cost of the resulting product is always a key aggregate and the cement matrix.
factor. The cost analysis of concrete mixes was conducted and  Considering the cost/MPa, the results show that the use of
cost for per m3 concrete and per MPa of compressive strength 20% SBA and 4% CSA had a higher lower cost per m3
at 28 days was calculated, as shown in Fig. 19 and Table 5. comparison with all concrete mixture, the reduction in
Considering the cost/MPa, the cost per m3 of the replacement concrete cost was 18.50%, compared to control mix 0S0C.
levels, was less than that of the reference cement. The results
show that the use of 20% SBA and 4% CSA had a higher lower
cost per m3 comparison with all concrete mixture. For
instance, the reduction in concrete cost was 14.43%, 16.68%, Declaration of competing interest
18.50%, 16.20% and 13.74% for 20S0C, 20S2C, 20S4C, 20S6C and
20S8C respectively, compared to control mix 0S0C. The cost The authors declare that they have no known competing
for the SBA or CSA, was 50 USD/ton (including grinding, financial interests or personal relationships that could have
incineration, and collection). appeared to influence the work reported in this paper.

6. Conclusions Acknowledgments
 The experimental results presented in this study demon-
The authors are thankful to the Deanship of Scientific
strated the possibility of effectively producing UHSC using
Research at Najran University for funding this work under the
ash from agricultural residues of sugarcane crops and corn
National Research Priorities funding program, grant code (NU/
stalks as a partial substitute for cement. The general con-
NRP/SERC/11/6).
clusions obtained based on the empirical investigation re-
sults are presented in this study.
 The use of SBA and CSA as partial replacements for cement
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