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PB-08788 v00 PB170 Compact OP
PB-08788 v00 PB170 Compact OP
PB-08788 v00 PB170 Compact OP
System Manual
English
PureBallast 3.2 Compact
BRITISH ENGLISH
Published by
Alfa Laval Tumba AB
Hans Stahles väg 7
SE-147 80 Tumba, Sweden
+46 8 530 650 00
This document and its contents are subject to copyrights and other intellectual property rights owned by Alfa Laval Corporate AB. No part of this document may be copied, re-produced or
transmitted in any form or by any means, or for any purpose, without Alfa Laval Corporate AB’s prior express written permission. Information and services provided in this document are
made as a benefit and service to the user, and no representations or warranties are made about the accuracy or suitability of this information and these services for any purpose. All rights
are reserved.
EN
200000922-3-EN-GB 5
EN 1 PureBallast 3.2 System manual
CIP cleaning
T320 Alfa Laval Alpacon Descalant Offshore
liquid
6 200000922-3-EN-GB
PureBallast 3.2 System manual 1 EN
200000922-3-EN-GB 7
PureBallast 3.2 170 Compact
BRITISH ENGLISH
Published by
Alfa Laval Tumba AB
Hans Stahles väg 7
SE-147 80 Tumba, Sweden
+46 8 530 650 00
This document and its contents are subject to copyrights and other intellectual property rights owned by Alfa Laval Corporate AB. No part of this document may be copied, re-produced or
transmitted in any form or by any means, or for any purpose, without Alfa Laval Corporate AB’s prior express written permission. Information and services provided in this document are
made as a benefit and service to the user, and no representations or warranties are made about the accuracy or suitability of this information and these services for any purpose. All rights
are reserved.
Contents
1 Safety............................................................................................................................... 9
1.1 Introduction..............................................................................................................10
1.2 Safety information....................................................................................................10
1.2.1 General safety information.........................................................................10
1.2.2 Specific safety information ........................................................................ 10
1.2.3 Personnel requirements.............................................................................13
1.2.4 Warning signs used in the manual............................................................. 13
1.3 Environmental issues ............................................................................................. 14
1.3.1 Unpacking.................................................................................................. 14
1.3.2 Other materials.......................................................................................... 14
2 System description................................................................................................ 15
2.1 Introduction..............................................................................................................16
2.1.1 Components overview............................................................................... 17
2.1.2 Item numbers............................................................................................. 18
2.1.3 Abbreviations............................................................................................. 18
2.2 Process overview.................................................................................................... 18
2.2.1 IMO and USCG mode................................................................................19
2.2.2 Flow control and power optimization..........................................................19
2.2.3 Start-up...................................................................................................... 21
2.2.4 Ballasting................................................................................................... 22
2.2.5 Deballasting............................................................................................... 24
2.2.6 Tank stripping.............................................................................................25
2.2.7 Ballast water handling in the event of malfunction.....................................25
2.3 System components description..............................................................................26
2.3.1 UV reactor..................................................................................................26
2.3.2 Filter .......................................................................................................... 27
2.3.3 CIP components........................................................................................ 32
2.3.4 Cabinets and control system......................................................................33
2.3.5 Main valves................................................................................................ 37
2.3.6 Flow meter................................................................................................. 38
2.3.7 Pressure monitoring...................................................................................39
2.3.8 Sampling devices.......................................................................................39
2.3.9 Booster pumps (optional)...........................................................................39
2.3.10 Vacuum relief valves (optional).................................................................. 39
4 Parameters............................................................................................................... 137
4.1 Introduction............................................................................................................138
4.2 Control system parameters................................................................................... 138
4.2.1 Introduction to parameters and parameter settings................................. 138
4.2.2 Page 5.1 — Main parameters.................................................................. 140
4.2.3 Page 5.2 — UVR parameters.................................................................. 143
4.2.4 Page 5.3 — Filter parameters..................................................................144
4.2.5 Page 5.4 — CIP parameters....................................................................146
4.2.6 Page 5.5 — Remote parameters............................................................. 147
4.2.7 Page 5.6 — Installation parameters.........................................................148
4.3 Lamp power supply (LPS) parameters.................................................................. 150
4.3.1 DIP switch settings...................................................................................150
4.4 Fuse settings for filter motor and installed (optional) pump motors.......................151
4.5 Conductivity sensor parameters............................................................................151
4.6 Flow transmitter parameters..................................................................................151
5 Alarms and faultfinding..................................................................................... 153
5.1 Introduction............................................................................................................154
5.2 List of alarms and warnings...................................................................................154
5.2.1 Control system......................................................................................... 154
5.2.2 Lamp power supply (LPS)........................................................................175
5.2.3 Flow meter............................................................................................... 176
5.2.4 Level switch............................................................................................. 179
5.2.5 I/O system and X20 modules...................................................................179
5.3 List of problems and solutions...............................................................................183
5.3.1 General problems.................................................................................... 183
5.3.2 Filter......................................................................................................... 185
5.3.3 CIP........................................................................................................... 186
5.3.4 Valve V201–8...........................................................................................187
9 SPC............................................................................................................................... 363
EN
1 Safety
Safety
200000856-6-EN-GB 9
EN 1 Safety
1.1 Introduction
This chapter contains general safety and environmental information, personnel
requirements and explanations of symbols used for the PureBallast system.
Safety
page 41.
10 200000856-6-EN-GB
Safety 1 EN
Electrical cabinets
• Risk of electric shock! Exposed components carry dangerous voltages.
Always disconnect the power supply before disassembling. Note that
electrical components are live with main power switched off.
Safety
when correctly installed inside the reactor with end caps properly closed.
• UV lamps contain a small amount of mercury (less than 0.2 grams per
lamp) and must be handled and disposed of with care. Used UV lamps can
be handled and disposed of in the same way as fluorescent lamps. Please
refer to national regulations. If a UV lamp has accidentally been broken,
mercury could be spilt. Remove mercury with a special tool such as a
syringe (or use pure sulphur to bind the mercury for easy collection). A
mercury absorption kit can be ordered from Alfa Laval to clean spilled
mercury.
• Do not allow mercury to come in contact with your eyes or skin. Do not
inhale mercury fumes.
• Free mercury must be kept in an airtight bottle, and must be disposed of
according to national regulations
• In case of having inhaled mercury fumes, consult a doctor and follow
medical instructions.
• Operation and/or manual start of the UV lamps is only allowed when there
is water in the reactor (indicated by level switch LS201-29), and the water
temperature is below 60 °C.
Improper operation could seriously damage the equipment and injure
personnel.
200000856-6-EN-GB 11
EN 1 Safety
Safety
Booster pumps
• Always disconnect the power supply before disassembling, and secure it
from being switched on. Empty the pipe, and assure that nobody can open
valves etc.
12 200000856-6-EN-GB
Safety 1 EN
Protective earth
• Components e.g. UVR, filter, flow meter, cabinetsskid, cabinet and remote
control panel (optional) must be earthed. The earth nut is indicated as “791”
or “PE bolt” in the dimension drawings.
Safety
In some cases special skilled personnel may need to be appointed for the job,
e.g. electricians and others. In some of these cases the personnel has to be
certified according to local regulations with experience of similar types of work.
DANGER
WARNING
CAUTION
NOTE
Note: indicates a potentially hazardous situation which, if not avoided, may result
in property damage.
200000856-6-EN-GB 13
EN 1 Safety
1.3.1 Unpacking
• Packing material consists of wood, plastics, cardboard boxes and in some
cases metal straps.
• Wood and cardboard boxes can be reused, recycled or used for energy
recovery.
• Plastics should be recycled or burnt at a licensed waste incineration plant.
• Metal straps should be sent for material recycling.
Safety
• The operator panel contain the following components with substances that
might be hazardous to health and the environment: lithium battery,
electrolytic capacitor and display. They shall be recycled according to local
regulations.
• Used lithium batteries from the control unit are considered hazardous waste
and should be disposed of accordingly.
• Used UV lamps can be handled and disposed of in the same way as
fluorescent lamps. Please refer to national regulations.
• Used quarts sleeves should be disposed of as ordinary glass.
14 200000856-6-EN-GB
EN
2 System description
200000856-6-EN-GB 15
EN 2 System description
2.1 Introduction
This contains general information about the PureBallast system and its
components.
16 200000856-6-EN-GB
System description 2 EN
1. Control valve
2. Flow meterwith conductivity sensor
3. Sea water outlet
4. Backflush outlet
5. Control panel
6. Electrical cabinet
7. CIP liquid can
8. Filter
9. Sea water inlet
10. UV reactor
Not in illustration:
• System bypass valve
• Sampling devices (before and after treatment)
• Backflush pump (optional)
System overview
The PureBallast system is an integral part of the vessel’s ballast water system,
on the discharge side of the vessel’s ballast water pumps. During ballast
operation, the water is led through the filter, which removes larger particles
and organisms, and then to the UV reactor, where the water is treated with UV
light. During deballast, the water is led the same way, but the filter is
bypassed.
The UV lamps are powered by the EC (via LPSs, lamp power supplies).
Flow is monitored by the flow meter and regulated by the control valve. Note
that full treatment requires treatment both during ballast and deballast.
200000856-6-EN-GB 17
EN 2 System description
2.1.3 Abbreviations
The table below is a list of abbreviations used in this manual.
Abbreviation Explanation
Previous name for UV reactor. AOT stands for Advanced oxidation
AOT reactor technology.
CIP Cleaning in place
EC Electrical cabinet
Ex Explosion-proof
I/O Input/output (Describes a program or device handling data)
IACS International Association of Classification Societies
ISCS Integrated ship control system
IMO International Maritime Organization
LPS Lamp power supply
MCB Motor circuit breaker
PSU Practical Salinity Unit
PLC Programmable logical controller (PureBallast control system)
USCG United states coast guard
UV Ultra violet
UV reactor The main component, where the water is treated using UV light.
UVR UV reactor
18 200000856-6-EN-GB
System description 2 EN
IMO mode
Treating fresh water (salinity ≤1 PSU) requires a different power optimization
and flow control to be efficient. Therefore, the power optimization and flow
control differs when fresh water is treated compared to brackish and marine
water. When fresh water is treated, this is indicated by an “FW” in the
subprocess field in page Page 1.2 – Overview on page 61.
Salinity is calculated by the control system based on input from the
conductivity sensor (QIT201-51) and temperature transmitter (TT201-33).
The illustration below show flow control and power optimization depending on
the UV intensity and salinity, together with the compliant limit.
Fresh water
200000856-6-EN-GB 19
EN 2 System description
USCG mode
Compliant limit: When UVI falls below compliant limit, the operation
continues but does not fulfill the type approval certificate. A warning and a
common alarm is issued and a log is written to the event log. The operator
must take action according to the ballast water plan to stop the operation or to
continue operation and not comply with type approval certificate.
20 200000856-6-EN-GB
System description 2 EN
between 50 % and 100 % of full flow capacity. The higher UVI value (cleaner
water) the higher flow.
When treating brackish and marine water above complaint limit, the flow is
always 100 % of full flow capacity. But when UVI falls below the compliant
limit, the flow is decreased to maximum 50 %.
2.2.3 Start-up
Ballasting and deballasting begins with a start-up phase. During start-up, the
UV lamps are warmed up for 90 seconds.
The temperature transmitter and level switch secure that there is water in the
UV reactor and that the UV lamps are sufficiently cooled. If the temperature in
the UV reactor reach 45°C, cooling water (technical water / potable water) is
pumped through the UV reactor to secure that the UV lamps are not
overheated.
200000856-6-EN-GB 21
EN 2 System description
2.2.4 Ballasting
After the start-up, when the lamps are ready, the operator is requested to start
the ballast pump. The ballast water is pumped from the sea chest to the filter,
that removes larger particles and organisms. This also reduces the amount of
sediment build-up in the ballast water tanks. The organisms and sediments
caught in the filter are flushed overboard via regular filter backflush operations.
The water is finally led to the UV reactor, which produces radicals and UV light
that breaks down and neutralize the organisms.
Ballasting
2.2.4.1 Backflush
To keep the filter clean, it is automatically backflushed. The backflush is
performed during ongoing process without interrupting the ballasting process.
22 200000856-6-EN-GB
System description 2 EN
Filter backflush
200000856-6-EN-GB 23
EN 2 System description
2.2.5 Deballasting
Deballast use the same start-up process as during ballast. After the start-up,
when the lamps are ready, the operator is requested to start the ballast pump.
The water passes through the UV reactor, but the filter is bypassed since the
water has already been filtered during ballasting. The reason for treating the
water a second time during deballasting is to secure that the treatment is fully
effective. The minor part of the organisms, which were only injured during
ballast, will be rendered totally harmless during the deballast.
The flow control and power optimization functions in the same way as during
ballasting.
Deballasting
24 200000856-6-EN-GB
System description 2 EN
Stripping
200000856-6-EN-GB 25
EN 2 System description
Monitoring can be done via the Remote interface, Log box or be hardwired
directly to control cabinet. Refer to the respective installation guide for more
details.
If the PureBallast system malfunctions in connection to general cargo
operation, avoid ballasting and deballasting, if possible. The procedures
concerning emergency and malfunction of the ballast water treatment system
should be implemented in the Ballast water management plan.
2.3.1 UV reactor
The main part of PureBallast is the UV reactor.
Destruction of DNA
There are no chemical substances added to the process, and there are no
toxic residuals created. Since the water is not affected chemically, there are no
environmental impact and the process does not influence corrosion in any
way.
26 200000856-6-EN-GB
System description 2 EN
2.3.2 Filter
2.3.2.1 Filter working principle
The filter is a fully automatic self-rinsing component, equipped with a filter
element to remove particles and organisms from the ballast water flow. The
ballast water is lead through the filter, and filtered particles are trapped in the
filter.
200000856-6-EN-GB 27
EN 2 System description
1. Geared motor
2. Relief valve
3. Backflush outlet
4. Backflush pump
5. Drain plug
6. Ballast water inlet
7. Adaptor plate to change flange standard and/or diameter (in some systems)
8. Junction box (Not included in the skid version of PureBallast)
9. Ballast water outlet
To secure efficient filtration, the filter performs a self-rinsing backflush
operation at time set intervals or when triggered by indication of dirt in the
filter. Pressure drop over the filter is monitored by pressure transmitters on the
filter inlet and outlet. Dirt is detected by an increased differential pressure drop
caused by particles in the filter. When the differential pressure reaches a
parameter set value, an automatic backflush operation starts.
The backflushing does not interrupt the filtration process, since only a part of
the filter element area is cleaned. The areas that are not cleaned at a specific
time continues the filtration of the ballast water. It is also possible to start
backflush manually from the control system.
28 200000856-6-EN-GB
System description 2 EN
Step 1: Filtration
200000856-6-EN-GB 29
EN 2 System description
Step 2: Backflush
At backflush, the motor (2) starts to
drives the nozzle (3). At the same time,
the backflush valve (6) opens.
The nozzle rotates inside the filter ele-
ment. The dirt on the inside of the filter el-
ement (1) is cleaned by a high-efficacy
backflush flow in front of the nozzle. The
backflush flow uses filtered water from
the chamber (D) to clean the filter from
the outside to the inside. The water, to-
gether with the dirt, is lead via the nozzle
through the duct (5) and out via the back-
flush valve (6).
All areas of the filter element that is not in
front of the nozzle are filtering the water
as in step 1: The water flows from the in-
let (A) through the filter element and out
through the outlet (B).
When the backflush is done (after ap-
proximately 40 seconds), the motor stops
and the backflush valve is closed. The fil-
ter then goes back filtration with full flow
to the ballast tank (no flow used for back-
flushing.
If a new backflush is triggered within 2
minutes (parameter p302), the filter will
perform a continuous backflush for 20 mi-
nutes (parameter p303).
A. Inlet
B. Outlet
D. Chamber
1. Filter element
2. Motor
3. Nozzle seen from the side (rotating
during backflush)
6. Backflush valve
30 200000856-6-EN-GB
System description 2 EN
200000856-6-EN-GB 31
EN 2 System description
32 200000856-6-EN-GB
System description 2 EN
200000856-6-EN-GB 33
EN 2 System description
34 200000856-6-EN-GB
System description 2 EN
200000856-6-EN-GB 35
EN 2 System description
PureBallast control system´s main control panel integrated with the ISCS. The
interface is only an example.
36 200000856-6-EN-GB
System description 2 EN
200000856-6-EN-GB 37
EN 2 System description
Monitor flow
The flow meter monitor the flow within the PureBallast system, to secure that
certified flow is not exceeded. If so, a warning is issued. The flow meter send
valuable data to the PureBallast control system, where it is displayed.
Example of information: Current flow and data about total amount of treated
ballast water.
Monitor conductivity
The flow meter measure conductivity in the water. This information is used
together with temperature to calculate salinity in the water.
Treating fresh water (salinity ≤1 PSU) requires a different power optimization
and flow control to be efficient. Therefore, the power optimization and flow
control differs when fresh water is treated compared to brackish and marine
water.
38 200000856-6-EN-GB
System description 2 EN
200000856-6-EN-GB 39
EN 2 System description
To solve the problems with cavitation and vacuum, the system should be
equipped with vacuum relief valves:
In pipe 201. Float operated vacuum relief valve providing both air re-
VB201 lease upon startup of the system and vacuum relief during operation.
In pipe 309. Only vacuum relief, without air venting function. The valve
VB309 is spring loaded (normally closed) to avoid water spillage during initia-
tion of backflush.
40 200000856-6-EN-GB
EN
200000856-6-EN-GB 41
EN 3 Operating instructions and control system description
3.1 Introduction
The control system is used to operate and monitor the PureBallast system. It
also contains functions for setting parameters, saving log files etc.
This chapter describes the control system. It includes general description of
the control system pages, step-by-step instructions and a process description
with detailed information about the components (valves, motors, pumps etc)
involved in each step of respective process.
Disclaimer
The supplier has no responsibility for damage caused to the equipment by:
• Ordinary wear and tear.
• Unintended use, misuse, non-compliance with supplier’s system manual and/or
design and installation guideline, abuse, or improper storage, installation, mainte-
nance, operation or repairs by the customer or by persons not under the suppli-
er’s supervision.
USCG mode
USCG mode is used for:
• Ballast, when the destination port is within US waters, regardless of starting
point.
• Deballast, within US waters.
USCG hold-time
USCG mode can be run with a 3 days hold-time or 0 day hold-time. Hold time
is set in parameter p182 USCG hold-time.
42 200000856-6-EN-GB
Operating instructions and control system description 3 EN
Overboard valves
• The PureBallast control system requests that overboard valves are opened/
closed during process. This means the following:
• When a ballast, deballast or stripping process is started, all valves
leading the flow from the PureBallast via pipe 201 and 309 must be
opened.
• When a CIP process is started, valves leading water to pipe 310 and
from pipe 309 must be opened.
• The PureBallast control system needs feedback (opened/closed) since the
valves are outside the system control. This is done in a popup.
3.1.1.1 Stripping
Stripping can be performed to empty the ballast tanks. The first time a ballast
tank is stripped, PureBallast must be bypassed.
The stripping process is basically the same as a deballast process with the
following difference: A stripping eductor (or a stripping pump) should be used
to secure enough flow in the system.
We recommend that the driving water alone (without the ballast water flow
from the tank) fulfils the minimum flow requirement for deballast operation.
This will minimize the risk of shut down due to low flow when flow of ballast
water is uneven.
200000856-6-EN-GB 43
EN 3 Operating instructions and control system description
heeling mode is active. The user is notified via warnings when heeling is
started and stopped and an event is written to the event log.
It is not possible to start a new process while heeling mode is active. The user
is notified via warnings when heeling is started and stopped and an event is
written to the event log.
Heeling mode will inhibit any bypass warnings and events, which means that
bypass valves can be opened freely when this mode is active. To ensure legal
operation, it is the customers responsibility to connect and monitor the
applicable valves, so that heeling mode can only be activated when the valves
are in the correct position e.g. sea chests and overboard are closed. Any
bypass valves involved e.g. V212-31, must be opened last in order of all
valves included in the heeling operation, to ensure legal operation and to
avoid triggering bypass warnings. Please refer to the vessels BWMP for
correct valve positions.
Without integrated heeling signal
If no signal is integrated, ongoing process must be stopped manually. If a
bypass valve is opened for internal transfer, a bypass event is written to the
event log. Therefore it is necessary to write an explanation in the ballast water
record book to explain why the bypass valve was opened. After completed
heeling, the operator must restart the stopped process manually.
44 200000856-6-EN-GB
Operating instructions and control system description 3 EN
This section contains important information about issues and areas that must
be considered and defined in the vessel’s BWMP.
Note that all issues are not applicable for all vessels. Also note that this is a
general compilation. For each vessel it is also important to consider if there
are applicable requirements by the following listed below (or others):
• IMO
• USCG
• US EPA
• States in USA
• Flag state
• Classification society
Compliant operation
A ballast, deballast or stripping operation is compliant if it is performed using
the treatment system within stated limitations and in accordance with the
system manual. It is important to use correct operational mode based on
location and to observe stated holding times. The operation and/or storage of
the water must not be submitted to any non-compliant issues, such as these
described in section Non-compliant operation below.
Non-compliant operation
All ballast, deballast and stripping operations must be done using PureBallast
according to system manual. In some cases there is a risk that ballast water is
not treated according to requirements or becomes contaminated by untreated
water.
If water in a tank is not compliant due to any reason listed below, or other
reasons, it is not allowed to deballast that tank at port.
The BWMP must therefore be defined to avoid these cases and define
contingency measures to solve any arisen situation.
When the system goes out of compliance during operation, an event is written
in the event log. When the system is in compliance again, this is also written in
the event log.
A process is not compliant in the following cases:
200000856-6-EN-GB 45
EN 3 Operating instructions and control system description
Area Reason
PureBallast was bypassed during ballast/deballast/stripping, so the
water was not treated (warnings W33, W66, W67, W68, W69 and
Bypass W502).
Note that if heeling mode signal is implemented incorrectly, system
can be bypassed without any warning, which is not allowed.
Flow Operation with higher flow rate than certified (warning W12).
System not CIP cleaned within time (warning W140). CIP cleaning
CIP cleaning is necessary to make sure the UV light is unhindered by dirty/scaled
quartz sleeves.
Broken UV Operation with one or more broken lamps (warnings W130, W131,
lamp W153).
Calibration not System not calibrated according to calibration schedule in the sys-
done tem manual.
46 200000856-6-EN-GB
Operating instructions and control system description 3 EN
200000856-6-EN-GB 47
EN 3 Operating instructions and control system description
Re-treatment on board
Some cases can be solved by treating the water on board, by moving the
water from one tank to another, for example:
• Water treated in IMO mode can be re-treated in USCG mode to be allowed
to discharge in US waters.
• Water treated in USCG 3 days holding time can be retreated in USCG
mode with 0 days holding time, to be allowed to discharge sooner than 3
days.
Note that the procedure for this must be written in the BWMP. The water must
be moved from one tank to another. It is not allowed to circulate water from
and to the same tank.
48 200000856-6-EN-GB
Operating instructions and control system description 3 EN
200000856-6-EN-GB 49
EN 3 Operating instructions and control system description
WARNING
Do not connect a laptop directly to the switch! If the laptop is infected with
malware or virus, it can affect the communication between HMI and PLC.
50 200000856-6-EN-GB
Operating instructions and control system description 3 EN
HMI security
For more detailed information about the different risk areas regarding HMI
security and how to avoid them, see the table below.
Area Rule How to avoid risks
Network inter- Risk of introducing malware or virus into the Do not connect the laptop directly to the HMI.
faces system affecting the communication between This is only allowed for Alfa Laval authorized
PLC and HMI. When this communication is personnel.
lost, the system can no longer be operated
from HMI.
USB/SD mo- Software updates must always be done by Do not connect unscanned and unsecured
bile interfaces using a virus-free device, e.g. USB, SD or CF mobile devices directly to the HMI.
card.
HMI user inter- Alfa Laval user handling policies allow users Make sure that only authorized personnel
face and user to operate the system based on predefined have access to PureBallast and that account
account user accounts. In order not to obstruct the OT policy is aligned internally. This is the respon-
availability, the users and passwords are lis- sibility of the asset manager.
ted in the manual.
Project transfer Project transfer to the HMI panel is allowed Make sure the software is virus- and malware
to HMI only from a secured, virus- and malware free free.
device, e.g. USB, SD or CF card.
Tag access via OPC UA is a vendor independent standard for Make sure OPC UA is always enabled. If
OPC UA interface communication that allows field devi- OPC UA authorization is not enabled, it is
ces to communicate with each other. very important to limit the physical access to
the HMI to protect OT security.
Backup and re- When executing a system backup or parame- Always scan your USB for malware and virus
store from HMI ter export, always use a a virus-free USB. before executing any operations on the HMI.
to and from a
USB Always store your backup USB in a secure lo-
cation and activate the write lock if possible.
Security matrix
All PureBallast systems, generation 2 and 3, have the following
characteristics:
System OPC/UA FTP HTTP NTP VNC remote
generation (DA)
PB1 Serial - No No No
1 Authorized and password protected. The
protocol is unprotected if nothing else is sta-
ted.
2 PB3.0 and PB2.0 systems that are upgraded
with the X2 panel use OPC/UA and are au-
thorised and password protected.
200000856-6-EN-GB 51
EN 3 Operating instructions and control system description
PLC security
For more detailed information about different risk areas regarding the PLC
security, see the table below.
Area Rule Note
Authorized PureBallast limits the communication only The level of OT security is defined by the sys-
OPC/UA com- through password protected authorized com- tem platform generation. New releases offer
munication munication between HMI and PLC. increased security features. See section Se-
curity matrix.
Application The application code in the PLC from Pure- There is no possibility to retrieve the code
software and Ballast is complied and in binary form. from the PLC. The software package cannot
code protec- be tampered with as it is also in binary form.
tion.
FTP (File The FTP is used for transferring a backup Make sure no other clients are connected to
transfer proto- from PLC to HMI and to route the parameter PLCs except from Alfa Laval devices.
col) export to the HMI USB interface of remote
panels. FTP services on the PLC are protec-
ted by username and password, but informa-
tion is not encrypted
HTTP (Hyper- The HTTP is standardized procedure for In PureBallast there is no information ex-
text transfer transferring data within a network. It is part of change between the HMI’s, only between
protocol) the family of internet protocols and primarily HMI’s and the PLC.
used for loading websites from a web server
to a web browser.
NTP (Network NTP is a standardized protocol for synchro- NTP is not used in PureBallast.
time protocol) nizing the time on several computers / com-
ponents across the network.
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PVI Native pro- PVI is native protocol from PLC supplier used Only Alfa Laval authorized personnel is al-
tocol to fail search the system for technical support. lowed to connect to PLC by using PVI proto-
The protocol requires special tool from PLC col and B&R tool.
supplier.
WARNING
The log files must be downloaded from the control system and directly opened in
VisuAlog for analysis or generation of a report, to avoid any manipulation of the
content. This is customer’s responsibility.
Security matrix
All PureBallast systems, generation 2 and 3, have the following
characteristics:
System OPC/UA FTP HTTP NTP SNMP PVI
genera- (DA)
tion
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• As Guest.
• Operate the system to perform daily routines, for example bal-
1 Operator aot last and acknowledge alarms. Toggle between IMO and USCG
mode.
• Download files and backup to a USB memory.
• As level Operator.
• Operate equipment in manual mode.
• Fill and drain the UV reactor and filter using the Fill and Drain
2 Advanced operator 2007 buttons.
• Access to set parameters, with exception from critical parame-
ters. See chapter 4. Parameters for information
• Full access to page 4.3 Timers.
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panel IP address. This information is visible in the upper right corner of the
system according to syntax: login level@control panel.
“Login level” can be: Guest, Operator, Advanced operator or AlfaLaval.
“Control panel” can be:
• 192.168.0.10 (Master) = Main control panel
• 192.168.0.11 = Remote control panel 1
• 192.168.0.12 = Remote control panel 2
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Status indication – Button light: After a function button is pressed, a frame is lit to
indicate status:
Green Command is active.
Green, blinking Command will be processed when possible in the data work flow.
Sets the control system in manual mode, which enables manual oper-
ation of the system and its components. When activated, the light
flashes yellow. Requires login level Advanced operator or higher. For
detailed information see .
Login: Expanding menu with login fields. See section Login levels in
Operating instructions and control system description on page 41.
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Button Description
Sets the control system in IMO mode, which activate operation in ac-
cordance with IMO requirements.
Active alarm.
Active warning.
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Status box
The status box display current status for the PureBallast system. The
information is updated continuously. To see accumulated operation runtime for
the components, see page 4.3 – Timers.
The following status information is displayed:
Status information Description
(unit)
Process: Ongoing process.
Process and sub-
process Subprocess: Sub steps of ongoing process, for example
Start-up during Ballast process.
Flow chart
The flow chart display a simplified schematic overview of the PureBallast
system.
Detailed information about the UV reactor, filter and CIP components can be
monitored in page 1.2 Overview.
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Status box
The status box display current status for the PureBallast system. The
information is updated continuously. To see accumulated operation runtime for
the components, see page 4.3 – Timers.
The following status information is displayed:
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Flow chart
The flow chart display a schematic overview of the PureBallast system and its
components.
Relevant information regarding ongoing process and component status can be
monitored directly in the flow chart. Flow in pipes is indicated by coloring of the
pipes and component status are displayed by color indications. Pressure, flow
and control valve opening percentage are displayed directly on component.
Detailed information about the UV reactor, filter and CIP components can be
monitored in their respective pages.
In manual mode (login level Advanced operator or higher) it is also possible to
operate components manually: If a component is pressed, a popup window is
displayed from which the component can be operated.
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Status indication
Pipes A pipe filled with colour indicates that there is flow in
the pipe.
Status indication
Green, blinking = Travelling / starting
Green = Open / running
Grey = Closed / not running.
Valves and pumps
Red, flashing = Valve opening/closing.
It is also possible to enter ship specific ID for a compo-
nent. The ID will be visible in page 1.2 Overview and
pop-ups for the components. See instruction Set ship
specific component ID.
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Status box
Elements Description
Displays if LPSs is active and powered on. UV lamps
LPS activation can only be lit if an LPS is active. When a critical
alarm (e.g. no water in the UV reactor) is issued, the
fail safe function inactivates the LPSs and cut the
power.
Status indication: Green = Active. Grey = Not active.
UVR information
The UV reactor icon displays current status from sensors:
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Elements Description
Status information from respective sensor:
LS201–29, TS201–60, TS201–33: Green = OK. Red =
Sensor information Alarm.
QT201–50: Current UV transmittance.
TT201–33: Current temperature in UVR.
Status indication:
Grey = Off.
UV lamps
Yellow = Starting.
Green = Started.
The UV intensity the system is aiming to attain by in-
Power optimization set- creasing or decreasing power effect to the LPS control-
point ling the dimming of the UV lamps.
Calculated power consumption for ongoing process.
The effect is adjusted to attain the setpoint for UV in-
Power output tensity based on measured water transmittance based
on input from UV sensor QT201–50. Effect can be 50–
100 %.
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Status box
Component Description
Process Ongoing process.
Sub steps of ongoing process, for exam-
Subprocess ple start-up during ballast process.
Remaining time for the ongoing subpro-
Remaining time cess.
Indicates differential pressure over the fil-
ter (PT201–16 minus PT201–72). When
Diff. pressure the pressure reach 0.5 bar, a backflush is
triggered.
Press the button to start a manual back-
flush. See instruction Backflush filter
manually on page 96.
Filter information
Status for the filter and relevant components are displayed in the illustration.
Elements Description
Current pressure:
Pressure transmitters PT201–16: Pressure before filter.
PT201–72: Pressure after filter.
Pipes, valves and motor. For status indications, see Status indica-
tion – Component color in section Page
Pump if installed 1.2 – Overview on page 61.
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Status box
The area displays status for the following pieces of information:
Row Content
Process Ongoing process.
Sub steps of ongoing process, for exam-
Subprocess ple start-up during ballast process.
Remaining time for the ongoing subpro-
Remaining time cess.
Status indication for UV reactor
CIP required (Yellow).
CIP status
CIP completed (Green).
CIP ongoing (Grey)
Status indication for filter preservation
Indication: As CIP.
Filter preservation During filter preservation, the filter is
drained from sea water and filled with
fresh water for preservation purpose.
Red square: Indicates that there is an ac-
tive alarm for the component. Check
CIP error alarms on page 2.1 – Alarm list. Red =
Alarm.
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Column Content
Status information from respective sen-
Sensor information sor: LS201–29 and LS320–3: Green =
OK. Red = Alarm.
For status indications, see Status indica-
Pipes, valves and pump. tion – Component color in section Page
1.2 – Overview on page 61.
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Column Content
Status for LPS circuit breaker.
MS132 (LPS fuse) Status indication: Green = OK. Grey =
Not active. Red = Alarm.
Status for 24 V DC fuse in electrical cabi-
net.
DC fuse
Status indication: Green = OK. Grey =
Not active. Red = Alarm.
Cabinet information
Column Content
Status indication as on the cabinet:
Reset: Blue = Cabinet must be reset. Grey = OK.
Status lamps Power: White = Power on. Grey = Power off.
Lamp: Green = On. Grey. Off
Alarm: Red = Active alarm. Grey = No alarm.
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The main areas of the page are the Alarm list and the Function buttons:
Alarm list
The following information is displayed for each alarm (row):
Column Content
Descriptive alarm text written as: Area-Alarm type Alar-
Text mID Alarm text.
Example: A29 Valve error (V201–8).
Active time The time alarm was activated.
The time the alarm/warning was acknowledged. The
alarm/warning remains in the alarm list until the causing
Acknow-ledged time condition is resolved. For example a high temperature
alarm will remain visible, until the temperature is below
the limit value for the alarm/warning.
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Function buttons
The following function buttons are available:
Button Function
Acknowledge selected alarm (row). Press
Ack selected a row to indicate it, and press the button
to acknowledge it.
Ack all Acknowledge all active alarms.
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The Clear button is used to clear the screen. The alarm history is saved in the
log files.
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For each activity, the following information is displayed in the different column:
• Event
• Before: Value before change, if a value, parameter etc has been changed.
• After: New value, if a value, parameter etc has been changed.
• Time stamp: Time for the action.
• User name: Login level, who performed the action.
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Diagram area
In the diagram area, trend curves are displayed for one or more components.
Components available for plotting is displayed at the bottom of the screen.
Trend curves can be activated or inactivated for respective component.
The scale of the diagram:
X axis: The time interval is 40 minutes.
Y axis: The scale and unit used for the Y axis is set in the Settings popup for
respective component. For details, see the Component area section below.
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Component area
The following fields and buttons are available for each component in the
component area:
Column Content / Function
Press the button to make settings for the component’s
curve. Settings are done in a popup.
Settings button
1. Press (not slide) the top right button to display or
hide trend curve in the diagram. A green I indicate
displayed, and a grey O indicates not displayed.
2. Press the entry field to change start and stop value
for the components Y axis scale (when this compo-
nent’s scale setting is used).
3. Press this button to use this component’s scale set-
ting in the diagram.
4. Press the entry field to enter number of decimals in
the component area, or use the -- or
++ buttons to increase or decrease.
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Column Content
Signal settings
Signal input Number of the input signals (1 – 32).
Indication of the current status for signal 1 –
32.
Status Green light = Active signal.
No light = No signal.
Marked checkboxes inverts the signal chosen
in the configuration row. In that way you can
Signal invert chose to have the active signal as 0 V. If the
signal invert checkbox is not marked, the ac-
tive signal is 24 V.
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Column Content
Signal settings
This is the definition of which signal that
should be active to constitute a bypass/heel-
ing. Tap the checkbox to select or unselect it.
Configuration Selected = All selected signals, must be active
for the modes bypass or heeling to occur.
Not selected = Not part of configuration for By-
pass or Heeling.
If a bypass or heeling configuration is active,
Active configuration numbers the numbers of the active configuration is indi-
cated here.
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Section Description
on page
Backup Settings to/from USB panel: Export and import information to the USB
and re- panel port on the cabinet door.
store
Backup button: The following information is saved in a folder named
“PureBallast Backup”:
• Parameter settings. File: Parameters.csv.
• Operating timers for UVR, UV lamps etc. File: operatingtimers.csv.
• Folder CrashTrend: Crash trends are a detailed log file with an extreme
level of details. For more information, see instruction Download crash
trends.
Restore button: Restore all information from a USB backup to the control
system. See Backup above. This shall not be used to restore parameter
settings after software update. Requires login level Advanced operator.
Parameters: Parameter restore.
Set default button: Set all parameter values to the default values. Re-
quires login level Advanced operator.
Crash logging:
Trig log button: Saves a crash log, that can be down-loaded in section
Backup and restore. It’s for Alfa Laval’s internal analyzes and fault find-
ing of the control system. For more information, see instruction Download
crash trends.
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Column Content
LPS number Each row indicate status for each LPS.
Measured power output for UV lamp
Power (kW) powered by the LPS.
Lamp on Status: Green = On. Grey = Off.
Ignition Status: Red = Failure to ignite UV lamp.
Status: Green = OK. Red = LPS in fault
LPS OK state.
Status: Green = UV lamp lit and LPS is
Lamp OK OK. Red = LPS in fault state.
Short circuit Status: Red = Short circuit alarm.
Lamp open Status: Red = No lamp, circuit open.
Status: Red = Temperature in LPS is too
Air temp fault high.
Heatsink fault LPS internal heat protection tripped.
Fan fault LPS fan broken.
If a sum alarm is issued for an LPS, an
alarm icon is shown for the last LPS with
an alarm. The icon disappears when the
alarm is acknowledged.
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3.5.1 Log in
Follow the steps below
1. Press the Login function button.
Result: A login popup is displayed.
2. Press the dropdown menu at the top of the popup. Press desired user.
Result: A keyboard is displayed.
3. Enter password and press Enter. (See section Login levels on page 53.)
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Preparations
Before ballast operation, do the following:
• Select IMO or USCG mode by using IMO or USCG function buttons, based
on which legislation that must be followed.
• For USCG: Select 3days or 0 day hold-time in parameter p182. If ballast
water is stored in tank shorter than 72 hours, the water must be treated
using 0 days mode at ballast.
• Make sure that all valves that lead the flow to and from PureBallast are
opened. They are not operated by PureBallast.
• Check the Alarm list (page 2.1) to verify that no alarms need attention.
• Select the flow before starting a process, either manually or automatically.
See Page 1.2 – Overview on page 61.
• Power for the system must be available. This is handled automatically if
power management is integrated. If power management is not integrated,
confirm the availability of the power manually.
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• Use the upper sea chest water to avoid picking up mud and particles from
the bottom.
• Start ballast with reduced flow and monitor if the filter differential pressure
increases too fast.
• Gradually increase flow while monitoring filter differential pressure.
• Reduce flow if backflush is triggered too often.
After operation:
Do backflush in open water several times to clean the filter completely. Clean
the filter manually if needed
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NOTE
A CIP cleaning process must be finished within the time stated in the popup (30
hours from the first operation after the previous CIP process). Therefore consider
the time for CIP process. A CIP process takes about 6 hours. Operations after the
warning does not fulfill the type approval certificate.
Note that it is possible to run operations during the 30 hours. Complete status
information regarding CIP is displayed in page 1.5 CIP. A CIP process is started
manually according to instruction CIP clean UV reactor after ballast / deballast on
page 97.
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NOTE
A CIP cleaning process must be finished within the time stated in the popup (30
hours from the first operation after the previous CIP process). Therefore consider
the time for CIP process. A CIP process takes about 6 hours. Operations after the
warning does not fulfill the type approval certificate.
Note that it is possible to run operations during the 30 hours. Complete status
information regarding CIP is displayed in page 1.5 CIP. A CIP process is started
manually according to instruction CIP clean UV reactor after ballast / deballast on
page 97.
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5. Wait for the message “Stop stripping water pump” and act accordingly.
6. Wait for the message “Close valves ...” and act accordingly.
7. Wait for the ”Start CIP” popup.
Yes: A CIP process will be started after the UV lamp cooling time (5
minutes ).
If No: is chosen, CIP must be started within time indicated in the popup. A
ballast/deballast process can be started after the UV lamp cooling time (5
minutes ).
NOTE
A CIP cleaning process must be finished within the time stated in the popup (30
hours from the first operation after the previous CIP process). Therefore consider
the time for CIP process. A CIP process takes about 6 hours. Operations after the
warning does not fulfill the type approval certificate.
Note that it is possible to run operations during the 30 hours. Complete status
information regarding CIP is displayed in page 1.5 CIP. A CIP process is started
manually according to instruction CIP clean UV reactor after ballast / deballast on
page 97.
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To fill the UV reactor and filter, press the function button Fill.
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• Alarms will shut down ongoing process and disable start of process.
• Warnings are information to the operator and will not shut down ongoing or
disable start of process.
• An alarm or warning will activate the alarm buzzer (sound and light) on the
cabinet. The sound is silenced by touching the buzzer, but note that the
alarm is not acknowledged by this.
WARNING
Never reset an alarm without first finding and attending to the problem.
Requires login level Operator or higher.
For color indication of alarms. See Page 2.1 – Alarm list on page 70.
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Action Method
Stop ongoing process Press the Stop button in the control pan-
el.
Result: Ongoing process is stopped in a
controlled way. Valves are returned to
starting position.
Press the Emergency stop button (1) on
the electrical cabinet.
Result: Ongoing process is stopped im-
mediately, without controlled closing of
Emergency stop any valves, UV lamps etc.
Reset the system by turning and pulling
the Emergency stop button (1) and
pressing the blue Reset button (2).
Complete deactivation is performed in
two steps:
1. Turn off the main breaker (3) on the
electrical cabinet door. Result: The
skid is then completely powered off/
isolated and the electrical cabinet is
Deactivate PureBallast to make it com- powered off/isolated on the PureBal-
pletely deactivated (powered off/isola- last side of the main breaker.
ted).
2. To make the complete system totally
powered off/isolated, power to Pure-
Ballast must be switched off using the
ship’s switch board.
Reset the system by pressing the blue
Reset button (2).
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5. Operate the component using the open/run (left) and closed/not running
(right) buttons in the popup.
6. Press Hand button to stop manual mode for the component and the X
button to close the popup.
or
Press the X button to close the popup and let the component remain in
manually set status. The popup is closed, and a hand icon is displayed by
the component to indicate it is manually operated.
7. Press the Manual function button to exit manual mode.
Result: All manually operated components are restored to their default
status.
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DANGER
Manual start of the UV lamps is only allowed (and possible) when there is water
in the UV reactor (indicated by level switch LS201-29 ), and the water
temperature is below 60 °C. All necessary items – cooling water flow, water
temperature, and power management – must be supervised and verified by the
authorized trained personnel operating the system. Improper operation of this
function could seriously damage the equipment and injure personnel.
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For specific information about logged events, see section List of logged
information on page 117.
Preparations and conditions
• Events are only copied, hence they will remain in the control system.
• The log and alarm files are stamped with the system name and serial
number entered in page 5.6 Installation parameters.
• The easiest way of reading the log file is to use the program Visualog, a
tool designed to present and analyze the information from the PureBallast
log files. Log files may also be read in Excel.
Follow the steps below:
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Note: The Update export button is only used when updating softwares.
3. Wait for message: Insert USB in PLC. Insert a USB memory in USB PLC
port on the cabinet door.
4. Chose one of the following alternatives to decide time interval for the
information to be copied:
• Recommended: Accept suggested default time interval in the Start and
End filelds. Default start date is the oldest file in the system, and default
end date is today's date.
• Optional: Press the Specify time interval box, and enter desired
interval in the Start and End filelds.
5. Press the function buttons Events.
Result: The information is copied to the USB memory indicated by a green
checkmark on the button during copying.
6. Wait for the message "Export OK" to appear. Press the function buttons
Alarms.
7. Wait for the message "Export OK" to appear.
Result: A folder named PureBallast has been downloaded. It contains two
sub folders: Alarm and Event. The folder corresponding to your export
choice contains a CSV file.
8. Press Close and remove the USB memory.
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3. Let the USB memory stay in the PLC for desired period required by Alfa
Laval. The USB memory can be left in the PLC for over a month.
4. Before removing the USB memory, press Flush to USB to save the latest
information since last download, regardless of the ten-minute interval.
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NOTE
Only the IP address shall be changed.
5. Press OK.
6. Reboot the panel to update communication with the new IP address. Make
sure that the new IP address is displayed on page 4.1 System 1.
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7. Repeat this instruction for all installed control panels, both main and
remote control panels, if installed.
8. Follow the instruction Set remote control panel communication to activate
remote control panel.
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1. Go to page 4.4 Remote 1 . Make sure that the system is not in test mode
(no checkmark on the button). If not, press the Test mode button to
deactivate it. Make sure that Local operation is activated. If not, press the
Local function button.
2. Check that the heartbeat signal is updated in both systems (06 and 77).
Also check that values are read from the PureBallast system, for example
temperature (address 116 and 117).
This will confirm that the systems communicate.
Test values sent from PureBallast to ISCS
Values are entered and displayed in the control system as actual values, but
are sent to ISCS using the binary numeral system. This information is found in
group Data to ISCS and Cmd/status to ISCS on page 4.4 Remote 1 , and is
indicated by a unit (m3, hour, second, kW etc).
Addresses with special conditions
The following addresses does not display correct values in page 4.5:
• 50 Process volume
• 52 System pressure
• 63 Differential pressure over filter
• 64 Temperature in electric cabinet (TT401)
• 65 Filter outlet pressure V201–72
• 66 Power consumption
• 57/58 Current time
• 114 UV reactor temperature (TT201–33)
For detailed information, see the directory of addresses.
Follow the steps below:
1. Press the Remote function button.
Result: Test mode is activated enabling that communication is sent
between the systems without actually affecting the control system (start
processes etc). This also result in alarm A93 Heartbeat signal missing.
This alarm shall be ignored during this test.
2. Enter actual values in the in the entry field for the address to send
simulated information to the ISCS. Information in decimal form, for
example processed volume, is written as actual values. Information in
binary form, for example command status, is written as a bit pattern. The
key for the bit pattern is found in chapter 6. Installation description and
drawings, section
System interfaces.
3. Make sure that values and status information is displayed correspondingly
in the ISCS.
4. Repeat the simulation for the information you which to test.
NOTE
Only implemented signals needs to be tested.
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Slow valve travelling speed enables laminar flow and avoids pressure waves
in the pipes. This is especially important in systems with large flow but is
applicable for all system sizes.
Also, the valves must be trimmed to avoid too much closing, creating
problems with valves stuck in the rubber lining of the valve. A stuck valve can
also release fast, resulting in a fast travelling speed from close to open.
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1. Internal flow and pressure control. This is done via the Control valve
V201-8. It will regulate the pressure during backflush and fine tune the flow
according to the different processes.
2. External flow and pressure control. The incoming flow and pressure to the
system has to be regulated to ensure that the system design limitations are
not exceeded. For more information, see Flow requirements on page 190.
The flow regulation shall be smooth, and it shall allow for soft start and stop to
avoid pressure waves in the system. It is recommended that incoming flow is
controlled via a VFD. A VFD makes it possible to ramp up the flow and
thereby avoid large changes in the water velocity and pressure through the
piping.
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3.7.1 Fuse settings for filter motor and installed (optional) pump motors
Follow this instruction to change the fuse settings for filter motor M709–43
(F2) and installed (optional) pump motors P401-1 (F3) (included in Closed
cooling unit, if installed), P309-1 (F4) and P403-1 (F5) in the electrical cabinet.
Follow the steps below
1. On the filter motor and installed (optional) pump motors: Find area on the
mark plate where information is displayed for the frequency used for the
system (50 or 60 Hz).
2. Look at voltage (V), stated as an interval.
3. Look at interval for Imax amp setting (A), also stated as an interval.
4. Make an estimation for Imax amp setting, so that it “match” the voltage in
the range from min to max.
5. On the fuse: Press Reset button until LEDs flash (6 seconds).
6. Turn the potentiometer to estimated amp setting according to mark plate.
7. Check that the setting is correct according to the LEDs. Compare to the
table below.
200000856-6-EN-GB 119
EN 3 Operating instructions and control system description
120 200000856-6-EN-GB
Operating instructions and control system description 3 EN
2 Component activities:
• V201–19 and control valve (V201-8) are
opened to 50 %.
• 5 seconds of delay to ensure wet
condition.
• If UV reactor is empty (indicated by level
switch LS201–29): V310–1 is opened until
UV reactor is filled. 10 seconds of delay to
ensure wet condition.
3 Power management
Automatic power request from PureBallast to
vessel’s power management system (if
integrated).
4 UV lamp warming
Component activities:
• UV reactor cooling is activated: If UV
reactor temperature is above 45 °C
(p225), V310–1 is opened to cool the UV
lamps. Valve is closed when temperature
is below 45 °C.
• UV lamps (100 %) are started.
• Counter: UV lamp runtime, is started.
200000856-6-EN-GB 121
EN 3 Operating instructions and control system description
1 Component activities:
• Counter: Accumulated water and CIP
required, is started.
• Automatic control of control valve V201-8
is started based on input from the flow
meter, and input from UV sensor (QT201–
50) and salinity (conductivity sensor
QT201–1 and temperature sensor TT201–
33).
USCG mode: Flow control is started based
on input from UV sensor (QT201–50).
• After 2 minutes in full ballast: Power
optimization is started based on input from
UV sensor (QT201–50).
122 200000856-6-EN-GB
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EN 3 Operating instructions and control system description
124 200000856-6-EN-GB
Operating instructions and control system description 3 EN
2 Component activities:
• Control valve (V201-8) is opened to 50 % .
• Delay of 5 seconds to ensure wet
condition.
• If UV reactor is empty (indicated by level
switch LS201–29): V310–1 is opened until
UV reactor is filled. Delay of 10 seconds to
ensure wet condition.
3 Power management
Automatic power request from PureBallast to
vessel’s power management system (if
integrated).
4 UV lamp warming
Component activities:
• Activation of UV reactor cooling: If UV
reactor temperature is above 45 °C
(p225), V310–1 is opened to cool the UV
lamps. Valve is closed when temperature
is below 45 °C.
• UV lamps (100 %) are started.
• Counter: UV lamp runtime is started.
200000856-6-EN-GB 125
EN 3 Operating instructions and control system description
1 Component activities:
• Counter: Accumulated water and CIP
required, is started.
• Automatic control of control valve V201-8
is started based on input from the flow
meter, and input from UV sensor (QT201–
50) and salinity (conductivity sensor
QT201–1 and temperature sensor TT201–
33).
USCG mode: Flow control is started based
on input from UV sensor (QT201–50).
• After 2 minutes in full deballast: Power
optimization is started based on input from
UV sensor (QT201–50).
126 200000856-6-EN-GB
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200000856-6-EN-GB 127
EN 3 Operating instructions and control system description
3.7.5 Stripping
Purpose: To treat stripping water.
The stripping process works as a deballast operation, but the power
optimization is deactivated, which means that the lamps are lit to 100 %.
128 200000856-6-EN-GB
Operating instructions and control system description 3 EN
3.7.6.2 Drain ballast water (if ballast operation after previous CIP)
3.7.6.3 Drain ballast water (if only deballast operation after previous CIP)
200000856-6-EN-GB 129
EN 3 Operating instructions and control system description
3.7.6.4 Fill filter and UV reactor with fresh water and CIP liquid (if ballast operation after previous
CIP)
Purpose: to fill UV reactor with technical water / potable water and CIP liquid.
1 Component activities:
• V310-1 is opened until LS201–29 indicate
wet condition.
• V310–1 and V201–19 are closed
• Pump P320-1 is started.
• When p403 set volume of CIP liquid is
injected into the UV reactor pump
P320-1 is stopped.
• V320-2 and V571-1 are closed.
3.7.6.5 Fill UV reactor with fresh water and CIP liquid (if only deballast operation after previous CIP)
Purpose: to fill UV reactor with technical water / potable water and CIP liquid.
1 Component activities:
• V460-1 (CIP valve) is opened and V460–2
(CIP circulation valve) is opened.
130 200000856-6-EN-GB
Operating instructions and control system description 3 EN
4 V460-2 is closed.
3.7.6.7 Drain CIP liquid and fill UV reactor with fresh water
Purpose: to drain CIP liquid and fill UV reactor with technical water/ potable water.
1 Component activities:
• V460-1 (CIP valve) and V460-3 (Drain
valve) are opened.
• Pump P460 is started.
• V571-1 (deaeration valve) is opened.
1 Component activities:
• V310-1 (technical water / potable water
valve) is opened.
200000856-6-EN-GB 131
EN 3 Operating instructions and control system description
2 Component activities:
• Valve V571-1 is opened.
• Valve V201–19 is opened.
• Pump V460-3 is opened.
• Pump P460–4 is started.
1 Component activities:
• V310-1 is opened until LS201–29 indicate
wet condition.
• V310–1 and V201–19 are closed
132 200000856-6-EN-GB
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EN 3 Operating instructions and control system description
134 200000856-6-EN-GB
Operating instructions and control system description 3 EN
200000856-6-EN-GB 135
EN 3 Operating instructions and control system description
136 200000856-6-EN-GB
EN
4 Parameters
200000856-6-EN-GB 137
EN 4 Parameters
4.1 Introduction
This chapter contains information about parameters in the control system and
parameter controlled components. It covers:
• Parameter page descriptions.
• Parameter lists including information about setting range, default values
etc.
138 200000856-6-EN-GB
Parameters 4 EN
200000856-6-EN-GB 139
EN 4 Parameters
140 200000856-6-EN-GB
Parameters 4 EN
Timeout: Start-up Time the control system will wait for accepted
p144 process flow estab- 60 30–180 sec minimum flow (10 % of full capacity) to be es-
lished tablished before automatic stop.
200000856-6-EN-GB 141
EN 4 Parameters
142 200000856-6-EN-GB
Parameters 4 EN
p210
UV lamp warm-up Warm-up time for UV lamps before full ballast,
90 0–130 sec
time deballast or stripping starts.
p211
Cooling time for UV lamps after ballast or de-
UV lamp cooling time 300 180–600 sec ballast.
200000856-6-EN-GB 143
EN 4 Parameters
144 200000856-6-EN-GB
Parameters 4 EN
200000856-6-EN-GB 145
EN 4 Parameters
146 200000856-6-EN-GB
Parameters 4 EN
Parameters for the ISCS modbus RTU server data shall be set according to
the information below.
ID Parameter Default Min-Max Unit Description
value
Defines communication (cable) type used for
communication between the ISCS and Pure-
p700 Interface type RS485 N/A Drop list Ballast.
Alternatives: RS485 and RS422.
Defines baud rate in bits per second.
The parameter can be changed, but it is not
recommended. Note, that the information
p701 Baud rate 9600 N/A Drop list must be the same in ISCS and PureBallast
control system.
Alternatives: 300, 600, 1200, 2400, 4800,
9600, 19200, 38400, 57600, 115200.
Defines parity.
The parameter can be changed, but it is not
p702 Parity No parity N/A Drop list recommended. Note, that the information
must be the same in ISCS and PureBallast
control system.
200000856-6-EN-GB 147
EN 4 Parameters
148 200000856-6-EN-GB
Parameters 4 EN
p500 Defines if the logbox (optional) is installed to monitor and log exter-
nal valves and pumps, that are not part of Alfa Laval’s scope of
Log box Not used supply.
Alternatives: Activated or Not used.
200000856-6-EN-GB 149
EN 4 Parameters
SW SW SW SW SW
SW SW SW 4 5 6 7 8
1 2 3
(16) (8) (4) (2) (1)
LPS 1 ON
LPS 2 ON
LPS 3 ON ON
Example
In the illustration, the DIP switches is set for LPS no. 5.
150 200000856-6-EN-GB
Parameters 4 EN
200000856-6-EN-GB 151
EN 4 Parameters
152 200000856-6-EN-GB
EN
200000856-6-EN-GB 153
EN 5 Alarms and faultfinding
5.1 Introduction
This chapter covers information about alarms and warnings, together with
information about how to solve the problems causing the alarms to trip. The
chapter also contains a list of solutions for problems that may occur, but that is
not indicated by any system. The chapter contains lists of alarms indicated by:
• Control system.
• Lamp power supply (LPS).
• Flow meter (with fault finding instruction).
• I/O system and X20 modules.
See chapter Operating instructions and control system description on page 41
to find information about the alarm pages and how to attend to alarms.
Alarm Indication
An alarm or warning will activate the alarm buzzer (sound and light) on the
cabinet. The sound is silenced by touching the buzzer, but note that the alarm
is not acknowledged by this. Alarms will shut down ongoing process and
disable the start of the process.
Warnings are information to the operator and will not shut down ongoing or
disable start of process.
Alarms and warnings are indicated in the following ways in the control panel.
Alarms
• The icon in the alarm tab starts to blink.
• The icon is also displayed by the faulty component in the screen.
• A red light in the exclamation mark on the alarm panel frame is lit.
• A sound is issued.
• A blinking light indicates a new alarm
• An acknowledged alarm is indicated by a steady light.
Warnings
Warnings is indicated in the same way as alarms, but with the yellow sym-
bol to the left. No sound is issued for warnings, except for, for example
W11, W12, W151, W152 and W154.
All alarms are displayed in the control panel's page 2.1 Alarm list and are
sorted in order of occurrence; most recent alarm at the top of the list.
154 200000856-6-EN-GB
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200000856-6-EN-GB 155
EN 5 Alarms and faultfinding
A05 The inlet and/or outlet air filter is Clean the filters.
dirty.
EC air temp high (TT401). Trigger:
TT401 in electrical cabinet. Mechanical obstacles. Check that mechanical parts in the
fan can rotate freely.
Delay: 15 sec.
Ambient temperature is too hot. Wait until cooler.
Comment: Temperature in electri-
cal cabinet over 60 °C. Electrical problem. Check that all electrical connec-
tions are OK and that the electrical
wiring is not damaged. See Electri-
cal cabinet / Circuit diagram on
page 245.
Obstructions have entered the fan. Turn off the power and remove the
obstruction.
156 200000856-6-EN-GB
Alarms and faultfinding 5 EN
W12 Flow rate higher than selected cer- Reduce the incoming ballast water
tified flow. See field certified flow in flow to the PureBallast system.
Process flow higher than certified. Page 1.2 – Overview on page 61.
Process not compliant. Reduce
flow! Wrong setting in FT201-1 See chapter Parameters on page
137.
Trigger: FT201-1.
Delay: 30 sec. Flow sensor malfunctions. See section Flow meter in List of
alarms and warnings on page 154.
Note: Operation continues but is
not compliant and does not fullfil re-
quirements for treatment of ballast
water. Act according to ballast wa-
ter management plan.
200000856-6-EN-GB 157
EN 5 Alarms and faultfinding
Ballast water pump stopped or mal- Attend to. Note: This component is
functions. outside the PureBallast system
control.
A14 See possible cause for A13.
Insufficient flow during startup Control valve V201–8 malfunctions. See A29.
(FT201–1).
Trigger: FT201-1.
Delay: Flow must be established
within the time set in parameter
p144.
Comment: If flow is less than min
flow the system is shut down.
158 200000856-6-EN-GB
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Pilot valve on actuator malfunction. • The red LED on pilot valve con-
tact lights if opening signal
or comes to the pilot. If the LED
Valve cannot open/close due to ob- lights although the valve mal-
struction. functions, the pilot valve is faul-
ty: Replace pilot valve.
• Clean. If required dismount
valve. See Service manual on
page 295 for instructions.
200000856-6-EN-GB 159
EN 5 Alarms and faultfinding
W52
External stop requested.
Trigger: External stop button.
Parameter: p135. Check that all electrical connection
If this alarm is visible in the alarm
Delay: 15 sec. list, the button is still pressed, inten- is OK.
tionally or unintentionally. Make sure that the button is OK.
Comment: The alarm is visible af-
ter the button has been pressed for
15 seconds. When the button is re-
leased, the alarm is automatically
acknowledged and moved to 2.2
Alarm list.
160 200000856-6-EN-GB
Alarms and faultfinding 5 EN
W69
Remote interface: External bypass
is open. Bypass valve opened by ISCS via If not opened intentionally, close
remote interface. opened bypass valve.
Trigger: External bypass valve.
Delay: 10 sec.
Check that all electrical connec-
A71 tions are OK. Check that the signal
wiring is according to information in
Ballast water pump is not running. Faulty connection of signal cable. Electrical cabinet / Interconnection
Trigger: Control system timer. diagram, in section Electrical draw-
ings on page 238.
Parameter: p141.
If remote interface (optional) is Test relevant addresses. See Test
Delay: Set in parameter p141. used: Communication between remote interface communication on
PureBallast and ISCS is wrong. page 109.
Comment: Feed back signal “BW
pump is running” is not activated af-
Time set in parameter is lower than Check/change parameter in control
ter request. system page 5.1 – Main parame-
needed. ters 1.
A72
Stripping pump is not running
Trigger: Control system timer.
Parameter: p141. See possible cause for A71.
Delay: Set in parameter p141.
Comment: Feed back signal “BW
pump is running” is not activated af-
ter request.
Power management master system Investigate if the reasons for not
A79 not granting power to UV reac- granting power is outside the Pure-
tor(s). Ballast system.
Power is not granted.
Trigger: Control system timer. See A71.
200000856-6-EN-GB 161
EN 5 Alarms and faultfinding
W84
Heeling mode requested from ves-
sel’s ISCS.
Trigger: ISCS.
Delay: 10 sec. If heeling mode has not been re-
quested: See first two possible cau-
Comment: Ongoing process (bal- ses for A71.
last, deballast and stripping) is
stopped. If in standby, system re- See possible cause for W82.
mains in standby, but it is not possi-
ble to start a process as long as the
system is in heeling mode (except
CIP). This warning is automatically
acknowledged when the heeling
mode is redrawn from ISCS..
162 200000856-6-EN-GB
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EN 5 Alarms and faultfinding
164 200000856-6-EN-GB
Alarms and faultfinding 5 EN
W96
GPS signal not valid.
Trigger: Control system PLC. Faulty electrical connection.
Parameter: p160.
Delay: 5 sec.
Check the LED error indication for
the electronic modules in the cabi-
Error in module. net. See I/O system and X20 mod-
ules on page 179.
A97
PLC error in EC. 1. Check that the signal wiring is
according to electrical drawings
Trigger: Control system PLC in in Technical data and drawings
electrical cabinet (EC). on page 189.
Faulty electrical connection.
Delay: 2 sec. 2. Check that all electrical connec-
tions are OK on bus modules
and that the electrical wiring is
not damaged.
200000856-6-EN-GB 165
EN 5 Alarms and faultfinding
166 200000856-6-EN-GB
Alarms and faultfinding 5 EN
A104
Reactor temp high (TS201-60).
Trigger: UV reactor temperature
switch TS201-60.
See possible cause for A100.
Delay: 5 sec.
Comment: Temperature in UV re-
actor over 65 °C.
The system is shut down.
W117
UVR [x]: UVR fluid level signal
missing (LS201-29) in manual
mode. See W116.
Trigger: Level sensor LS201-29.
Delay: 5 sec.
200000856-6-EN-GB 167
EN 5 Alarms and faultfinding
168 200000856-6-EN-GB
Alarms and faultfinding 5 EN
W132
Estimated UV lamp lifetime excee-
ded.
Trigger: UV reactor lap time. Estimated lifetime for UV lamps Change according to instruction in
(3000 hours) is exceeded. Service manual on page 295.
Delay: 1 sec.
Comment: Recommended to
change all lamps after 3000 hours
of operation.
W140
CIP required. Start CIP! Risk for not
compliant operation.
Trigger: Control system timer.
Comment: CIP process must be
started within 30 hours counted CIP not performed after operation. Start CIP process.
from when a ballast or deballast
process was started.
Note: Operation continues but is
not compliant and does not fullfil
the requirements for treatment of
ballast water. Act according to bal-
last water management plan.
200000856-6-EN-GB 169
EN 5 Alarms and faultfinding
170 200000856-6-EN-GB
Alarms and faultfinding 5 EN
Dirty UV sensor or not installed cor- Check UV sensor and install ac-
cording to instructionReplace UV
rectly. sensor on page 322.
W153
UV lamp broken. System flow re-
duced. Process not compliant.
Trigger: UV reactor.
Parameter: p213
Comment: Process is allowed to
finish. Note: Operation continues, but
If a UV lamp fails during ongoing does not fulfill the type approval
operation, the flow is set to 65 % is certificate. Act according to ballast
set 65 % in IMO mode and 50 % in water plan.
USCG mode of max flow. See Operation with broken UV
The UV lamps are lit to 100 % . lamp on page 21
200000856-6-EN-GB 171
EN 5 Alarms and faultfinding
172 200000856-6-EN-GB
Alarms and faultfinding 5 EN
W301
Backflush pump tripped (P309-1)/
M709–43. Motor circuit breaker (MCB)K-FM2
in electrical cabinet has tripped or
Trigger: K-FM2 Check cableing.
has been switched off.
. See W300.
Delay: 1 sec.
Comment: The pump is optional.
200000856-6-EN-GB 173
EN 5 Alarms and faultfinding
W400
If not stopped by operator, check
CIP cycle stopped before comple- CIP process stopped manually by page 2.1 Alarm list.
ted. operator or automatically for some Check CIP required time in page
Trigger: CIP. reason. 1.3 CIP and make sure to run the
CIP process within stated time.
Delay: 5 sec.
W401 CIP liquid running out. Change CIP liquid can T320
CIP liquid low level (LS320–3).
Trigger: Level switch LS320–3. CIP liquid can T320 placed too far Place the can closer to the level
from level switch LS320–3. switch.
Delay: 600 sec.
174 200000856-6-EN-GB
Alarms and faultfinding 5 EN
Fuse in the log box has tripped or Check fuse F02 and F03 in the log
A501 has been switched off. box.
Log box error • 1. Check that parameter p500
Trigger: Log box (optional). is activated in the control
system.
Delay: sec.
Faulty setting. 2. Acknowledge the alarm in
Comment: Only valid if Log box the control system, to be
have been activated. able to see when it disap-
pears.
W502
Log box: External bypass is open
See W33.
Trigger: Log box (optional).
Delay: 10
W503
Heeling mode requested by log
box. See W82 and W33.
Trigger: ISCS.
Delay: 10 sec.
200000856-6-EN-GB 175
EN 5 Alarms and faultfinding
Possible causes:
All
LEDs • Voltage for the fail-safe signal (24V) is missing. It can be caused, for ex-
on. ample, by various alarms, wrong DIP switch settings on one ore several
LPS, safety relay tripped.
Possible causes:
All
LEDs • No power to the LPS.
off. • Power to the LPS, but the LPS is broken (needs to be replaced).
This section explains faults and alarms triggered by and displayed in the flow
transmitter, mounted on the flow meter (FT201-1).
The display mounted on the flow transmitter is not supplied for all system
types. It is possible to connect a loose display to the flow meter, and use it
temporarily to troubleshoot the unit.
During normal conditions, relevant alarms are displayed in the PureBallast
control panel. See Control system on page 154.
1. Supply voltage
2. Device status
3. Not used
4. Communication
5. Service interface (CDI) active
176 200000856-6-EN-GB
Alarms and faultfinding 5 EN
Always start troubleshooting with the checklist below if faults occur after start-up or during operation.
Note: Step 1–3 are only valid if the unit has a display.
200000856-6-EN-GB 177
EN 5 Alarms and faultfinding
178 200000856-6-EN-GB
Alarms and faultfinding 5 EN
200000856-6-EN-GB 179
EN 5 Alarms and faultfinding
NOTE
180 200000856-6-EN-GB
Alarms and faultfinding 5 EN
Module CP1382
Light Color State Description
Green On Application is running.
R/E
Red On Service mode.
Yellow On Service or boot mode.
RD/F
Red On Over-temperature.
Green on, red off Powerlink OK.
Fatal and irreparable system error. See control system for alarm
Green off, red on or warning. This status can only be changed by resetting the
module.
The powerlink managing node failed. This error code can only oc-
Blinking alter-
S/E Green/Red nately cur in controlled node operation. This means that the set station
number lies within the range $01 - $FD.
System failure according to blinking pattern:
Green off, red ●●● ▬ Pause ●●● ▬ Pause: RAM error.
blinking
▬ ●● ▬ Pause ▬ ●● ▬ Pause: Hardware error.
On Link to powerlink remote station is established.
EPL Green
Blinking On and Ethernet activity present on the bus.
On Link to Ethernet remote station is established.
ETH Green
Blinking On and Ethernet activity present on the bus.
Yellow On Flash card OK.
CF
Green On Flash card active.
DC Yellow On CPU power supply OK.
OK Red On Backup battery is empty.
Module DM9324
Light Color State Description
Off 24 V DC supply not connected, check fuse.
Single flashes Reset mode.
r Green
Blinking Preoperational mode.
On RUN mode.
200000856-6-EN-GB 181
EN 5 Alarms and faultfinding
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Alarms and faultfinding 5 EN
200000856-6-EN-GB 183
EN 5 Alarms and faultfinding
184 200000856-6-EN-GB
Alarms and faultfinding 5 EN
These messages can appear alone or in combination. The message does not appear in remote control
panels (option).
5.3.2 Filter
Problem Description Possible cause What to do?
ID
Pressure transmitter PT201–72 Dismantle the component and
may be faulty. inspect/rinse.
Backflush sequence starting er- Error with the pressure gauge Dismantle the component and
5A ror (general). electric switches. inspect/attend to.
Valves for air pressure to valve Open the valve (ball cock) con-
V309-1 are closed. nected to V309-1.
200000856-6-EN-GB 185
EN 5 Alarms and faultfinding
5.3.3 CIP
Problem Description Possible cause What to do?
ID
6A Insufficient pump capacity (gen- Leakage in air hoses or seal- Locate leakage and attend to.
eral). ings.
Air pressure too low due to in- Adjust setting with the manual
correct setting on valve block. valve under the valve block.
Examine the pump and attend
Pump is clogged. to problem. See Test pumps on
page 335.
6B Too high consumption of CIP Leakage in the CIP tank, CIP Locate leakage and attend to.
liquid. pump, pipes or UV reactor.
6C CIP pump does not run. • The air pressure is to low. Examine the pump and attend
to problem. See Test pumps on
• The air connection is page 335.
blocked.
• Muffler is blocked.
• Air valve is defect.
• Dirt in the pump chamber.
• Diaphragm breakdown.
6D CIP pump runs irregularly. • Valve balls are blocked. Examine the pump and attend
to problem.
• Sealings are defect in air
valve or center block.
• Diaphragm breakdown.
6E Insufficient CIP pump suction. • Suction connection blocked Examine the pump and attend
or not tight. to problem.
• Muffler is blocked.
• Valve balls are blocked or
damaged.
186 200000856-6-EN-GB
Alarms and faultfinding 5 EN
6G CIP pump leakage. Screws on the housing not Tighten the screws.
properly fastened
6H CIP pump muffler leakage. Diaphragm breakdown Change diaphragm.
8B Signal change results in actua- Connection or signal problem. • Check coupling between
tor running to end positions. proportional valve and actua-
tor.
• Check input signal.
8C Signal and positioning prob- • Inaccurate positioning. Adjust position sensor. See Cal-
lems. ibrate positioner on V201-8 on
• Input signal fluctuates. page 345.
Check electric connection.
200000856-6-EN-GB 187
EN 5 Alarms and faultfinding
188 200000856-6-EN-GB
EN
200000856-6-EN-GB 189
EN 6 Technical data and drawings
6.1 Introduction
This chapter contains technical information about PureBallast together with
mechanical and electrical drawings.
Location:
Remote control panel 1: _____________
Remote operation (optional) Remote control panel 2: _____________
Remote interface integration (yes/no):
_____________
190 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 191
EN 6 Technical data and drawings
192 200000856-6-EN-GB
Technical data and drawings 6 EN
6.4 Drawings
This section contains drawings for the PureBallast system. It is divided into
three main parts:
• General drawings – overall and principle information for system layout
(pipes, components, electricity, air and water).
• Dimension drawing – detailed component information (dimensions, sizes
etc).
• Electrical drawings – detailed electric information (circuit diagrams, cable
lists etc).
See the Contents section at the table of contents to get an overview of
included drawings.
200000856-6-EN-GB 193
EN 6 Technical data and drawings
194 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 195
EN 6 Technical data and drawings
Note: If vacuum relief valve, VB201 and VB309 (optional) is used see
additional flow chart.
196 200000856-6-EN-GB
Technical data and drawings 6 EN
6.4.2.2 Flow chart — Vacuum relief valve, VB201 and VB309 (optional)
200000856-6-EN-GB 197
EN 6 Technical data and drawings
198 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 199
EN 6 Technical data and drawings
200 200000856-6-EN-GB
Technical data and drawings 6 EN
A
B
E
F
Skid
-W117
+EC
++SHIPSYSTEM
Vessel control system
-PE2
-PE1
+Ship -W14
+Ship
0
Date
-W118
-M709-43
3~
M
3+PE
Name
-W110.1
-V212-31 V212-31
1
-W15
Original
Appr
Ed.
Date
1
-M703-1
P309-1
Option
3~
M
3+PE
SETURWAA
SETUGNH
2021-04-16
+RCP.1
-W501.1
-XW10 Sensor block
Remote Control
24VDC±3V(2A)
-W501.1F
-W10
(Option)
-W502.1
Panel
2
-PE3
+Ship
Replacement of
PureBallast
+RCP.2
-W501.2
Alt.2 to EC
Alt.1 to RCP.1
Remote Control
-W501.2
-XW11 Sensor block
24VDC±3V(2A)
(Option)
-W11
-W502.2
Panel
-PE4
+Ship
3
Replaced by
-W12
Interface
(Option)
Remote
-W602
4
Interface
(Option)
-W601
GPS
-XW13 Valve block
-W13
distribution central
Electrical power
50/60Hz, 3 phase
400-440VAC,
5
Electrical system layout
(20-36kW)
-W1
-W212.31
V212-31
++SHIPSYSTEM
(option)
Bypass Valve
1
-V212-31
6
9037672_ver3
Document No.
+Skid
-W20A
7
Customer description
6A
1A
8
6A
1A
+UVR.1
UV Reactor
Page
+
= PB3
9
1/2
200000856-6-EN-GB 201
200000856-6-EN-GB
0 1 2 3 4 5 6 7 8 9
Cable list
A Conductors Cables used should be shipboard cables
part of Alfa Laval AB only to the extent expressly agreed upon.
This document may constitute a contractual obligation on the
Cable no Source (from) Target (to) Cable type Min cross-section Function text Remark
[mm] designed according to IEC 60092
Flame retardent: IEC 60332-1-2
PE1 +Ship +EC Single core earth conductor 1x16 Earth connection x
Flame retardent: IEC 60332-3-22
PE2 +Ship +Skid Alfa Laval 1x16 Earth connection Halogen free: IEC 60754-1 & IEC 60754-2
Flexible insulating sleeving: IEC 60684-2
PE3 +Ship +RCP.1 Single core earth conductor 1x6 Earth connection x
PE4 +Ship +RCP.2 Single core earth conductor 1x6 Earth connection x Other equivalent and approved cables
may be used.
B W1 ++SHIPSYSTEM +EC Power cable 3x16-25 (20-36kW) Power Supply x5
Cable areas are calculated with
W10 +EC +Skid-XW10 Alfa Laval 12x0,14 XW10 Sensor block 10m correction factor 0,8
Code designations for cables obtainable
W11 +EC +Skid-XW11 Alfa Laval 12x0,14 XW11 Sensor block 10m
through cable producers Nexans, Sweden
W12 +EC +Skid-XW12 Alfa Laval 12x0,14 XW12 Sensor block 10m
Recommendation of voltage class
W13 +EC +Skid-XW13 Alfa Laval 17x0,14 XW13 Valve block 10m Rated voltage
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution.
C W15 +EC -M703-1 Alfa Laval 4G2,5 Pump motor (Option) 15m
W20A +EC +Skid-X20.B Alfa Laval 10x1,5 ALFA LAVAL supply, Lamp cable
x Cable not included in Alfa Laval delivery
W110.1 ++SHIPSYSTEM -V212-31 Signal cable shielded 5x0,75 Customer Supply (option) x
W117 ++SHIPSYSTEM +EC Signal cable shielded 12x0,75 ISCS interface connection x3
W118 ++SHIPSYSTEM +EC Signal cable shielded 12x0,75 ISCS Interface connection x3
W212.31 +EC -V212-31 Signal cable shielded 2x0,75 Customer Supply (option) x
D
W501.1 +EC +RCP.1 LAN CAT5e Shielded or better Max:100m x4
W501.1F +EC +RCP.1 Multimode fiber 62.5/125um If more than 100m use fiber cable x4
W501.2 +RCP.1 +RCP.2 LAN CAT5e Shielded or better Alternative 1: to RCP.1, Max:100m x4
W501.2 +EC +RCP.2 LAN CAT5e Shielded or better Alternative 2: to EC, Max:100m x4
W502.1 ++SHIPSYSTEM +RCP.1 Power Supply 2x 24VDC±3V(2Amp) x5
W502.2 ++SHIPSYSTEM +RCP.2 Power Supply 2x 24VDC±3V(2Amp) x5
E
EN 6 Technical data and drawings
W601 +EC ++SHIPSYSTEM+GPS Signal cable shielded 2x2x0,75 GPS Interface connection x6
W602 +EC ++SHIPSYSTEM+RI Signal cable shielded 2x2x0,75 Remote Interface connection x6
REMARK
x1 Feedback & open/close signal for bypass valve. x1, x2, x3 can be integrated in same cable.
x2 System size dependant (min 5x0,75 max 16x0,75) x1, x2, x3 can be integrated in same cable.
F x3 System size dependant (min common alarm) x1, x2, x3 can be integrated in same cable.
x4 Shielded CAT5e or better, multimode fiber 62.5/125um RJ45 contact (W501.n) or fiber LC contact (W501.nF)
x5 Cable cross section depend on length and class society regulations.
x6 Shielded Bus Cable RS485 with impedance 100-120 ohm.
Date 2021-04-16 Document No. = PB3
Ed. SETUGNH PureBallast 9037672_ver3 +
Appr SETURWAA Customer description
Modification Date Name Original Replacement of Replaced by Cable list Page 2/2
202
Technical data and drawings 6 EN
200000856-6-EN-GB 203
EN 6 Technical data and drawings
A
B
E
F
Modification
0
+Log Box
++SHIPSYSTEM
400-440VAC, 50/60Hz, 3-phase
distribution central
Electrical power
Date
1
Original
Appr
Ed.
Date
-W201
-W202
-W203
-W204
2
-W205
-W206
-W207
-W208
Replacement of
PureBallast
-W209
-W210
-W211
-W212
-W213
-W214
3
-W215
-W216
-W217
-W218
Replaced by
-W219
-W220
-W221
-W222
-W223
4
-W224
Log Box Interface
-W225
-W226
-W227
-W228
-W229
-W230
-W231
-W232
5
Electrical system layout
-W321
-W322
-W323
-W324
-W325
-W326
-W327
-W328
-W329
-W330
6
-W331
-W332
9049242_ver1
Document No.
+CC/EC
7
Customer description
8
Page
+
= PB3.x
1/3
204 200000856-6-EN-GB
Technical data and drawings 6 EN
205
0 1 2 3 4 5 6 7 8 9
Cable overview AlfaWall_2018 (FEN)
A
Min cross-section
Cable no Source (from) Target (to) Cable type Conductors Function text
[mm]
-W10 ++SHIPSYSTEM +Log Box Power cable armoured 3 1,5 Mains Supply
-W104 +Log Box +CC/EC LAN CAT5e Shielded or better Max:100m
-W201 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W202 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
B -W203 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W204 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W205 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
This document constitutes a contractual obligation on our
-W206 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W207 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
part only to the extent expressly agreed upon.
-W208 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
C
-W209 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W210 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W211 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W212 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W213 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W214 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
D
-W215 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W216 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W217 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W218 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W219 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
and may not be copied, reproduced, transmitted or communicated to a third party,
E
-W220 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
This document and it's contents are the exclusive property of Alfa Laval AB,
-W221 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W222 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W223 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
nor used for any pupose without written permission.
-W224 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W225 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
F
200000856-6-EN-GB
Date 2020-03-13 Document No. = PB3.x
Ed. SETUGNH PureBallast 9049242_ver1 +
Appr SETURWAA Customer description
Modification Date Name Original Replacement of Replaced by Cable list Page 2/3
200000856-6-EN-GB
0 1 2 3 4 5 6 7 8 9
Cable overview AlfaWall_2018 (FEN)
A
Min cross-section
Cable no Source (from) Target (to) Cable type Conductors Function text
[mm]
-W226 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W227 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W228 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W229 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
B -W230 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W231 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
-W232 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Digital Input
This document constitutes a contractual obligation on our
-W321 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Analog Input
-W322 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Analog Input
part only to the extent expressly agreed upon.
-W323 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Analog Input
C
-W324 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Analog Input
-W325 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Analog Input
-W326 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Analog Input
-W327 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Analog Input
-W328 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Analog Input
-W329 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Analog Input
D
-W330 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Analog Input
-W331 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Analog Input
-W332 +Log Box ++SHIPSYSTEM Signal cable shielded 1x2 0,75 Analog Input
and may not be copied, reproduced, transmitted or communicated to a third party,
E
This document and it's contents are the exclusive property of Alfa Laval AB,
EN 6 Technical data and drawings
F
Date 2020-03-13 Document No. = PB3.x
Ed. SETUGNH PureBallast 9049242_ver1 +
Appr SETURWAA Customer description
Modification Date Name Original Replacement of Replaced by Cable list Page 3/3
206
Technical data and drawings 6 EN
207
0 1 2 3 4 5 6 7 8 9
++SHIPSYSTEM
Electrical power Vessel control system
distribution central
A
110-230VAC, 50/60Hz
-W11 -W10.LAN
B
This document constitutes a contractual obligation on our
+Connectivity
part only to the extent expressly agreed upon.
Connectivity Cabinet
C
6.4.2.6 Electrical system layout – Connectivity (optional)
D
-W1.LAN -W2.LAN -W3.LAN -W4.LAN -W5.LAN -W6.LAN -W7.LAN
and may not be copied, reproduced, transmitted or communicated to a third party,
E
This document and it's contents are the exclusive property of Alfa Laval AB,
200000856-6-EN-GB
Date 2020-03-13 Document No. = PB3.x
Ed. SETUGNH PureBallast 9049241_ver1 +
Appr SETURWAA Customer description
Modification Date Name Original Replacement of Replaced by Electrical system layout Page 1/2
200000856-6-EN-GB
0 1 2 3 4 5 6 7 8 9
Cable overview AlfaWall_2018 (FEN)
A
Min cross-section
Cable no Source (from) Target (to) Cable type Conductors Function text
[mm]
-W1.LAN +Connectivity +Machine 1 LAN CAT5e Shielded or better Max:100m
-W2.LAN +Connectivity +Machine 2 LAN CAT5e Shielded or better Max:100m
-W3.LAN +Connectivity +Machine 3 LAN CAT5e Shielded or better Max:100m
-W4.LAN +Connectivity +Machine 4 LAN CAT5e Shielded or better Max:100m
B -W5.LAN +Connectivity +Machine 5 LAN CAT5e Shielded or better Max:100m
-W6.LAN +Connectivity +Machine 6 LAN CAT5e Shielded or better Max:100m
-W7.LAN +Connectivity +Machine 7 LAN CAT5e Shielded or better Max:100m
This document constitutes a contractual obligation on our
C
D
and may not be copied, reproduced, transmitted or communicated to a third party,
E
This document and it's contents are the exclusive property of Alfa Laval AB,
EN 6 Technical data and drawings
F
Date 2020-03-13 Document No. = PB3.x
Ed. SETUGNH PureBallast 9049241_ver1 +
Appr SETURWAA Customer description
Modification Date Name Original Replacement of Replaced by Cable list Page 2/2
208
Technical data and drawings 6 EN
200000856-6-EN-GB 209
EN 6 Technical data and drawings
210 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 211
EN 6 Technical data and drawings
212 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 213
EN 6 Technical data and drawings
214 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 215
EN 6 Technical data and drawings
216 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 217
EN 6 Technical data and drawings
218 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 219
EN 6 Technical data and drawings
220 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 221
EN 6 Technical data and drawings
222 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 223
EN 6 Technical data and drawings
224 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 225
EN 6 Technical data and drawings
226 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 227
EN 6 Technical data and drawings
228 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 229
EN 6 Technical data and drawings
230 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 231
EN 6 Technical data and drawings
232 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 233
EN 6 Technical data and drawings
234 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 235
200000856-6-EN-GB 236
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without This document may constitute a
limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, contractual obligation on the
mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights part of Alfa Laval AB only
related to this document to the fullest extent of the law, including the seeking of criminal prosecution to the extent expressly agreed upon.
600 50
0
Revision No.
701
Date
799 -Signals
2019-11-14
701 -Power supply
Revised
RNE
380
Approved
Legend: (ref. to electrical system layout)
JoEn
799
29
4x n10,2
54
A
27
15
A
Specification:
Tolerances, `5mm
Enclosure, min IP44
Weight approx, 15kg
410
ISO E
Method
542
projection
First angle
Creator
RNE
BALLAST
Responsible Department
Date
NB Review Article Data report for additional demands
Approved
Connectivity cabinet dim. dwg.
JoEn
Aerial view
507
2019-11-14
No.
110°
Sheet
1
Document No.
No. of
sheets
127
1 No.
9046270
Revision
0
584
A2
6.4.3.12 Connectivity cabinet (optional)
EN 6 Technical data and drawings
Technical data and drawings 6 EN
200000856-6-EN-GB 237
EN 6 Technical data and drawings
238 200000856-6-EN-GB
Technical data and drawings 6 EN
A
B
E
F
Target (to) Source (from)
0
Date
+EC / 1 +SHIPSYSTEM / 1
L1(R) L1(R)
1 3x16-25 L1
Name
Power cable
L2(S) L2(S)
Q1 3 -W1 L2
L3(T) L3(T)
5
x5
L3 X1
+EC / 1
Original
Appr
Ed.
Date
1
PE PE
PE PE
SETUJAD
SETUGNH
2021-01-25
+Skid / 19 +EC / 19
BN BN
1/1 1
2
BU BU
1/2 2
WH WH
1/3 3
Replacement of
PureBallast Compact
GN GN
1/4 4
PK PK
2/1 12x0,14 5
YE YE
2/2 -W10 6
Splitbox
BK BK
XW10 3/3
10m
7 X10
3
GY GY
2/4 8
RD RD
3/1 9
VT VT
3/3 10
Replaced by
GYPK GYPK
4/1 11
RDBU RDBU
4/2 12
SH SH
Isolated SH
4
+Skid / 20 +EC / 20
BN BN
1/1 1
BU BU
1/2 2
5
Interconnection diagram
WH WH
1/3 3
GN GN
EC
1/4 4
PK PK
2/1 12x0,14 5
YE YE
2/2 -W11 6
Splitbox
BK BK
XW11 2/3
10m
7 X11
GY GY
2/4 8
6
RD RD
3/1 9
VT VT
3/3 10
GYPK GYPK
9037671_ver7
Document No.
4/1 11
RDBU RDBU
4/2 12
SH SH
Isolated SH
7
Customer description
8
Page 23 / 29
+ EC
= PB3.2
200000856-6-EN-GB 239
EN 6 Technical data and drawings
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
Target (to) Source (from)
0
Date
+Skid / 21 +EC / 21
BN BN
UN1 1
Name
BU BU
1/2 2
WH WH
0V1 3
GN GN
1/4 4
Original
Appr
Ed.
Date
1
PK PK
12x0,14 5
YE YE
2/2 -W12 6
SETUJAD
SETUGNH
2021-01-25
Splitbox
BK BK
XW12 2/4
10m
7 X12
GY GY
3/2 8
RD RD
3/4 9
VT VT
4/2 10
2
GYPK GYPK
4/4 11
RDBU RDBU
Isolated 12
Replacement of
PureBallast Compact
SH SH
Isolated SH
3
+Skid / 18 +EC / 18
BN BN
1 1
BU BU
2 2
Replaced by
WH WH
3 3
GN GN
4 4
PK PK
5 5
4
YE YE
6 6
BK BK
7 7
8
GY 17x0,14 GY
8
Valve block
9
RD -W13 RD
9
XW13 VT 10m VT X13
10 10
GYPK GYPK
11 11
5
Interconnection diagram
RDBU RDBU
12 12
WHGN WHGN
EC
13 13
BNGN BNGN
14 14
WHYE WHYE
15 15
YEBN YEBN
16 16
WHGY WHGY
26 17
SH SH 6
SH SH
9037671_ver7
Document No.
7
Customer description
8
Page 24 / 29
+ EC
= PB3.2
240 200000856-6-EN-GB
Technical data and drawings 6 EN
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
Target (to) Source (from)
0
Date
+Skid / 2 +EC / 2
1 1
U1 4G1,5 1
Name
2 2
Filter motor
V1 -W14 2
3 3
M709-43 W1
15m
3 X14
GNYE GNYE
PE PE
Original
Appr
Ed.
Date
1
SH SH
Isolated SH
SETUJAD
SETUGNH
2021-01-25
+Skid / 2 +EC / 2
1 1
U1 4G2,5 1
2
Pump motor
2 2
V1 -W15 2
3 3
M703-1 W1 3 X15
Replacement of
PureBallast Compact
15m
GNYE GNYE
PE PE
SH SH
Isolated SH
3
+Skid / 1 +EC / 1
1 1
1 3
Replaced by
2 2
2 5
3 3
3 7
4 4
4 10x1,5 9
4
5 5
Lamp cable
5 -W20.A 11
6 6
JB.A-X20.A 6 14 X9
7 7
7 16
8 8
8 18
9 9
9 20
10 10
10 22
5
Interconnection diagram
SH SH
PE PE
EC
6
9037671_ver7
Document No.
7
Customer description
8
Page 25 / 29
+ EC
= PB3.2
200000856-6-EN-GB 241
EN 6 Technical data and drawings
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
Target (to) Source (from)
0
Date
OG OG
2 2
GN/WH GN/WH
LAN
Log box interface
3 3
BU BU
Connection
4 -W104 4
Original
Appr
Ed.
Date
1
BU/WH BU/WH
X6 5
x4
5 X8
GN GN
6 6
SETUJAD
SETUGNH
2021-01-25
BN/WH BN/WH
7 7
BN BN
8 8
SH SH
SH SH
2
Replacement of
PureBallast Compact
+SHIPSYSTEM / 13 +SHIPSYSTEM / 13
1 1
1 5x0,75 U3
Ship Bypass
2 2
2 -W110.1 U3
Control
Valve
3 3
V212-31 3 U3 *
3
4 4
4 U3
5 5
6 U3
SH SH
Replaced by
4
+SHIPSYSTEM / 10 +EC / 10
1 1
11
2 2 K10
14
+EC / 10
3 3
11
4 4 K11
14
5
Interconnection diagram
+EC / 10
5 5
EC
12x0,75 11
ISCS interface
6 6 K12
connection
-W117 14
U2 x3 +EC / 10
7 7
11
8 8 K13
14
6
+EC / 10
9 9
11
10 10 K14
9037671_ver7
Document No.
14
+EC / 10
11 11
11
12 12 K15
14
7
+EC / 10
Customer description
SH SH
PE PE
8
Page 26 / 29
+ EC
= PB3.2
242 200000856-6-EN-GB
Technical data and drawings 6 EN
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
Target (to) Source (from)
0
Date
+SHIPSYSTEM / 13 +EC / 13
1 1
404:4 X3
Name
+EC / 13
2 2
A1 K21
+EC / 13
Original
Appr
Ed.
Date
1
3 3
404:5 X3
+EC / 13
SETUJAD
SETUGNH
2021-01-25
4 4
A1 K22
+EC / 13
5 5
404:6 X3
12x0,75 +EC / 13
ISCS interface
2
6 6
connection
-W118 A1 K23
U4 x3 +EC / 13
Replacement of
PureBallast Compact
7 7
404:10 X3
+EC / 13
8 8
A1 K24
+EC / 13
3
9 9
404:11 X3
+EC / 13
10 10
A1 K25
Replaced by
+EC / 13
11 11
404:12 X3
+EC / 13
4
12 12
A1 K26
+EC / 13
SH SH
PE PE
2x0,75
5
Interconnection diagram
+SHIPSYSTEM / 13 +SHIPSYSTEM / 13
Ship Bypass
1 -W212.31 1
EC
8
Valve
U4 2 2 V212-31
SH SH
6
9037671_ver7
Document No.
7
Customer description
8
Page 27 / 29
+ EC
= PB3.2
200000856-6-EN-GB 243
EN 6 Technical data and drawings
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
Target (to) Source (from)
0
Date
+RCP / 4 +EC / 4
OG/WH OG/WH
1 1
Name
OG OG
2 2
GN/WH GN/WH
3 LAN 3
Remote Panel
BU BU
Connection
4 -W501.1 4
Original
Appr
Ed.
Date
1
BU/WH BU/WH
X2 5
x4
5 X7
GN GN
6 6
SETUJAD
SETUGNH
2021-01-25
BN/WH BN/WH
7 7
BN BN
8 8
SH SH
SH SH
2
Replacement of
PureBallast Compact
2x62,5/125um
Remote Panel
+RCP / 4 +EC / 4
Optical Fiber
Connection
OUT
RX- -W501.1F RX-
IN
SW1 TX- x4 TX- SW1
IN OUT
3
2x
Remote Panel
Power Supply
+RCP / 4 +SHIPSYSTEM / 4
Replaced by
Connection
+
1 -W502.1 1
+
X1 2 x5 2 PS
- -
4
+SHIPSYSTEM / 12 +EC / 12
1A 1A
TX+ 1Rx+
1B 2x2x0,75 1B
GPS Interface
TX- 2Rx-
connection
GND
2A -W601 2A
GND
X2
5
Interconnection diagram
GPS 2B x 2B
GND GND
EC
+EC / 12
SH SH
Insulated -PE
6
+SHIPSYSTEM / 5 +EC / 5
1A 1A
2x2x0,75
Remote interface
3
9037671_ver7
Document No.
1B 1B
connection
-W602 8
2A 2A
RI x
5 X6
2B 2B
SH SH
7
PE
Customer description
8
Page 28 / 29
+ EC
= PB3.2
244 200000856-6-EN-GB
Technical data and drawings 6 EN
A
B
E
F
Use uninsulated tin plated Ø8mm ring cable lugs
+SHIPSYSTEM
and heat shrink tube when connect cable on -Q1.
Max:80A
3x16-25
-Q1
0
Date
-W1
-Z1
-X1
25 mm² 25 mm²
Line
1
2
Load
L1
L1'
01 BK 04 BK
L1
L1(R)
25 mm² 25 mm²
3
Line
3
4
Load
L2
L2'
Name
02 BK 05 BK
L2
L2(S)
25 mm² 25 mm²
Line
5
6
Load
L3
L3'
03 BK 06 BK
L3
L3(T)
PE
10 mm²
-PE
-PE
GNYE
PE
PE
Original
Appr
Ed.
Date
1
+Skid
-Q101
SETUJAD
SETUGNH
2021-01-25
-X9
LPS cable
12A
-W20.A
-LPS1
10x1,5
/11.4:C
UVR size 250-300 LPS1-5 terminal 1-10 connected
UVR size 85-170 LPS1-3 terminal 1-6 connected
-JB.A
supply
power
Lamp
-X20.A
-LAMP1
-W1A 1,5 mm² 2,5 mm²
I>
-L1
L1
1
2
0121 BK 0101 BK
1
A
B
3
-W1/2
1 2,5 mm²
OUTPUT
I>
-L2
L2
INPUT
4
-LAMP2 0102 WH
2
-W2A 1,5 mm² 2,5 mm²
I>
-L3
L3
2
6
0122 BK 0103 BN
2
A
B
5
2 2,5 mm²
-PE
PE
PE
Replacement of
PureBallast Compact
GNYE /6.4:B
14
13
22
21
-Q102
12A
-X401
-LPS2
/11.5:C
supply
power
Lamp
3
-LAMP3
-W3A 1,5 mm² 2,5 mm²
I>
L1
1
2
0123 BK 0104 BK
3
A
B
-L1
7
-W3/4
3 2,5 mm²
OUTPUT
I>
L2
INPUT
4
-LAMP4 0105 WH
-L2
Replaced by
I>
L3
2
6
0124 BK 0106 BN
4
A
B
-L3
9
4 2,5 mm²
-PE
PE
PE
GNYE /6.4:B
14
13
22
21
4
-Q103
12A
-X402
-LPS3
/11.6:C
supply
power
Lamp
-LAMP5
-W5A 1,5 mm² 2,5 mm²
I>
L1
1
2
0125 BK 0107 BK
5
A
B
-L1
11
-W5/6
5 2,5 mm²
OUTPUT
I>
L2
INPUT
4
-LAMP6 0108 WH
-L2
5
Incoming power supply
0126 BK 0109 BN
6
A
B
-L3
14
2,5 mm²
EC
6
-PE
PE
PE
GNYE /6.4:C
14
13
6 mm²
6 mm²
6 mm²
09 BK
08 BK
07 BK
22
21
-Q104
9 / 3.0:A
8 / 3.0:A
7 / 3.0:A
12A
-LPS4
/11.7:C
supply
6
power
Lamp
-LAMP7
-W7A 1,5 mm² 2,5 mm²
I>
-L1
L1
1
09.1 BK
08.1 BK
07.1 BK
1
0127 BK 0110 BK
7
A
B
16
-W7/8
6 mm²
6 mm²
6 mm²
7 2,5 mm²
OUTPUT
I>
-L2
9037671_ver7
Document No.
L2
INPUT
-LAMP8 0111 WH
-W8A 1,5 mm² 2,5 mm²
I>
-L3
L3
2
0128 BK 0112 BN
8
A
B
18
9.1 / 2.0:A
8.1 / 2.0:A
7.1 / 2.0:A
8 2,5 mm²
-PE
PE
PE
GNYE /6.4:C
14
13
7
22
21
Customer description
-LAMP9
-W9A 1,5 mm² 2,5 mm²
I>
-L1
L1
1
2
-W9/10
0129 BK 0113 BK
9
A
B
20
9 2,5 mm²
OUTPUT
I>
-L2
L2
INPUT
8
3
-LAMP10 0114 WH
-W10A 1,5 mm² 2,5 mm²
I>
-L3
L3
2
0130 BK 0115 BN
10
A
B
22
10 2,5 mm²
-PE
PE
PE
GNYE /6.4:D
14
13
22
21
-AOT
X9.1 / 22.8:A
1
Page
+ EC
= PB3.2
Structure
X9.24 / 22.8:A
24
PE
9
PE
PE
PE
-PE
1 / 29
PE
PE
PE
SH
200000856-6-EN-GB 245
EN 6 Technical data and drawings
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
1.7:A /
1.7:A /
1.7:A /
0
Date
9.1
8.1
7.1
Name
+Skid
-F2
-M709-43
20A
-X14
-K-FM1
-W014
4G1,5
4G1,5
-W14
Original
Appr
Ed.
Date
15 m
1
M12
Filter
2,5 mm²
FILTER MOTOR
2/T1
1/L1
I>
U1
1
SETUJAD
SETUGNH
2021-01-25
1 1 010 BK
M709-43
1
2,5 mm²
3
4/T2
3/L2
I>
M
V1
3
2 2 011 BK
2
2,5 mm²
6/T3
5/L3
I>
W1
5
3 3 012 BK
3
PE
GNYE PE /6.4:D
PE
14
13
PE
22
21
2
SH
SH Frame
Replacement of
PureBallast Compact
Us
96
402.4 402.2
GND
95
070 400.2
97
ON
074
3
0,18
Setpoint according
to marking plate.
0,87
Reset
402.4 / 3.2:E
070 / 6.7:A
074 / 9.4:C
400.2 / 3.2:B
402.2 / 3.2:E
1,63
2,4
Replaced by
4
+Skid
-X15
-M703-1
-K-FM2
4G2,5
-W15
15 m
P309-1
5
400-440V AC
2/T1
1/L1
U1
EC
1 031 BK 013 BK
OPTION
1
P309-1
4/T2
3/L2
M
V1
2 032 BK 014 BK
2
5/L3
W1
3 033 BK 015 BK
3
2,5 mm²
PE
GNYE GNYE
PE
PE
SH 6
SH Frame
Us
96
402.5 402.3
9037671_ver7
Document No.
GND
95
071 400.3
97
ON
075
7
Setpoint according
1,8
to marking plate.
4,8
Customer description
Reset
402.5 / 3.2:E
071 / 7.1:A
075 / 9.5:C
400.3 / 3.2:B
402.3 / 3.2:E
6,8
9
8
Page
+ EC
= PB3.2
9
2 / 29
246 200000856-6-EN-GB
Technical data and drawings 6 EN
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
1.6:A /
1.6:A / 8
1.6:A / 7
0
Date
9
-F41
24V/10A
-F1
10A
-X1
PLC/HMI
-T1
1,5 mm²
Electronic fuse
9.6:C / 401.2 1 LOAD (optional)+ 7
401.2 1,5 mm² 2,5 mm²
Name
401.1
I:3 / C:3
V+
L1
4.2:A / 401.3 2 SET/RESET + 6
401.3
1
4.4:B / 401.4 3 STATUS
401 BU 016 BK
OUTPUT
401.4 1,5 mm² 2,5 mm²
INPUT
V+
L2
4 NC GND 5
3
404 BU 017 BK
Busbar white
Busbar blue
Busbar red
2,5 mm²
401
L3
V-
5
Original
Appr
Ed.
Date
018 BK
1
2,5 mm²
-PE
V-'
PE
GNYE
SETUJAD
SETUGNH
2021-01-25
V-''
-F42
2,5 mm²
-PE
GNYE
1,5 mm²
Electronic fuse
2.3:B / 402.2 1 LOAD (optional)+ 7
402.2 402.1 2,5 mm²
I:2 / C:2
2.7:B / 402.3 2 SET/RESET + 6
INTERN
402.3 400.1 BU
2.3:D / 402.4 3 STATUS
402.4
2.7:D / 402.5 4 NC GND 5
-X1
2
402.5
6.4:A / 402.6
402.6
402
2.3:B /400.2
400.2
11.3:E / 402.7 2.7:B /400.3
402.7 400.3
Replacement of
PureBallast Compact
400
6.3:A / 400.7
400.7
402
22.4:E / 400.8
400.8
9.7:C / 400.9
400.9
3
10.1:D / 400.10
400.10
10.7:C / 400.11
-F43
400.11
11.3:E / 400.12
086
400
1,5 mm²
Electronic fuse
403.3 400.14
Replaced by
105 / PK 400.14
3 STATUS 15.4:A / 400.15
400.15
19.5:A / 403.5 4 NC GND 5 17.8:D / 400.16
109 / RD 400.16
20.2:A / 403.6 18.9:B / 400.17
111 / BN 1317 / WHGY
403
19.4:A / 400.18
107 / BK
400
20.3:A / 403.7
4
115 / PK
20.5:A / 403.8 21.2:A / 400.19
119 / RD 123 / WH
21.2:A / 403.9 22.1:C / 400.20
121 / BN 400.20
9.1:E / 400.21
400.21
22.8:E / 400.22
400.22
400.23
403
400
400.23
-F44
5
24V DC
D/O
1,5 mm²
Electronic fuse
2 SET/RESET + 6
EC
400
3 STATUS
4 NC GND 5
1,5 mm²
13.0:C / 404.2
404.2
6
9037671_ver7
Document No.
-X4
-M1
BU 404.1
1
7
M
BU 400.4
2
Customer description
0,75 mm²
Tach
BU 072
3
0,75 mm²
0-10V
PLC DIN-Rail
BU 090
4
2,5 mm²
-X1
-X2
x1
-PE
PE
4,7K Ohm
PE
PE
PE
Busbar
x2
Cabinet
6 mm²
PE
PE
GNYE
069
Busbar
090 / 16.4:D
072 / 8.3:A
400.4 / 3.2:B
069 / 6.6:A
Mounting plate
6 mm²
PE
PE
Page
+ EC
= PB3.2
GNYE
Busbar
9
3 / 29
200000856-6-EN-GB 247
EN 6 Technical data and drawings
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
0
Date
CAT5e SF/UTP
CAT5e SF/UTP
-W01.LAN
-W02.LAN
-OP1
Name
5.4:A / OP1
LAN
Original
Appr
Ed.
Date
Control panel
1
door
051.1 / 22.0:F
SETUJAD
SETUGNH
2021-01-25
051.1
Door upper
052.1 / 22.5:F
-USB1
052.1
-X5
USB
401.3 / 3.1:E
+
+RCP
+SHIPSYSTEM
USB1 051 401.3
1
400.5 / 3.2:B
2
-W502.1
24VDC
PS
052 400.5
2
-X1
2,5 mm²
PE
24VDC ±3V (2A)
2x
GNYE
Replacement of
PureBallast Compact
+
1
+
PE
-
2
PE
-
GNYE GNYE
PE
6 mm²
Door
PE
PE
GNYE
3
Cabinet frame
-SW1
-W501.1
Replaced by
LAN
X1
400.6 / 3.3:B
1
-X2
-X7
COM
LAN 01 400.6
1
+VA
401.4
CAT5e SF/UTP
4
2
OG OG
X2
LAN 02
-W03.LAN
3
3
+VB
GN/WH GN/WH
4
BU BU
X3
5
RJ45
6
GN GN
7
BN/WH BN/WH
5
X4
HMI Panel
BN BN
EC
SH
SH SH
-W501.1F
-SW1
IN
IN
(Optional)
RX-
TX-
TD
TD
6
OUT
OUT
TX-
RX-
RD
RD
9037671_ver7
Document No.
+Log box
-W104
7
LAN
-X6
-X8
Customer description
OG/WH OG/WH
CAT5e SF/UTP
2
OG OG
-W04.LAN
3
GN/WH GN/WH
4
BU BU
LAN04 / 5.4:A
8
5
BU/WH BU/WH
RJ45
RJ45
6
GN GN
7
BN/WH BN/WH
8
BN BN
Ethernet cables
Page
+ EC
= PB3.2
SH
SH
SH SH
9
4 / 29
248 200000856-6-EN-GB
Technical data and drawings 6 EN
249
0 1 2 3 4 5 6 7 8 9
LAN04 / 4.8:B
OP1 / 4.1:E
A
part of Alfa Laval AB only to the extent expressly agreed upon.
This document may constitute a contractual obligation on the
LAN 01
LAN 04
USB USB SH SH SH
n.c. n.c. DATA n.c. GND VDC n.c. DATA/ n.c. SH
USB USB SH SH SH
RS485
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
-W06 WH BN GN YE GY PK BU RD BK SH
9P DSUB
D -USB2 -X6 PE RI connection 485 (*)
Door lower 1 2 3 4 5 6 7 8 9
Term. 3 DATA
1 2 3 4 5 6 7 8 9 PE
Term. 5 Signal gnd
Term. 8 DATA\
RI connection 422
Term. 2 TxD
-W602 1A 2A 1B SH Term. 3 RxD
Signal Term. 5 Signal gnd
cable Term. 7 TxD\
shielded Term. 8 RxD\
E
2x2x0,75
+SHIPSYSTEM
(*) Default connection
-RI
F Remote interface connection
HMI panel
200000856-6-EN-GB
Date 2021-01-25 Document No. = PB3.2
Ed. SETUGNH PureBallast Compact EC 9037671_ver7 + EC
Appr SETUJAD Customer description
Modification Date Name Original Replacement of Replaced by A1 - CPU Page 5 / 29
EN 6 Technical data and drawings
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
0
Date
Name
-A1-X1
Original
Appr
Ed.
Date
1
SETUJAD
SETUGNH
2021-01-25
AnalogInput01
UV sensor
QT201-50
4-20 mA
X1
AI+01I
1010 / 19.5:A
1010 / VT
11
Analog input
AnalogInput01
Channel 1
X1
AI+01U
2
12
Replacement of
PureBallast Compact
AnalogInput01
X1
AI-01
400.7 / 3.3:B
400.7
13
DigitalInput01
3
X1
KS1 OK
DI-01
063 / 22.3:E
063
14
Digital input
-Q105
-Q104
-Q103
-Q102
-Q101
/2.1:A
/1.8:B
/1.6:B
/1.5:B
/1.3:B
/1.2:B
Replaced by
-F2
MS132 LPS
fuse alarm
DigitalInput03
X1
DI-03
402.6 / 3.2:E
14
13
14
13
14
13
14
13
14
13
14
13
098 097 096 095 094 093 402.6
15
4
AnalogInput02
flow 4-20
FT201-1
X1
System
AI+02I
mA
1210 / 21.7:A
1210 / VT
21
Analog input
AnalogInput02
Channel 2
X1
AI+02U
22
5
A1-X1 - Analog/Digital Inputs
AnalogInput02
EC
X1
AI-02
1211 / 21.8:A
1211 / GYPK
23
DigitalInput02
X1
DC fuse
alarm
DI-02
069 / 3.8:D
069 6
24
Digital input
DigitalInput04
M709-43
X1
9037671_ver7
Document No.
alarm
DI-04
070 / 2.3:D
070
25
7
Part 2
Customer description
of 6
V3.01
8
Page
+ EC
= PB3.2
9
6 / 29
250 200000856-6-EN-GB
Technical data and drawings 6 EN
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
0
Date
Name
-A1-X2
Original
Appr
Ed.
Date
DigitalInput01
1
X2
M703-1
alarm
DI-01
071 / 2.7:D
071
11
SETUJAD
SETUGNH
2021-01-25
Digital input
DigitalInput02
TS201-33
X2
DI-02
060 / 22.2:E
060
21
2
Replacement of
PureBallast Compact
DigitalInput03
TS201-60
X2
DI-03
061 / 22.2:E
061
12
3
DigitalInput04
LS201-29
X2
DI-04
062 / 22.3:E
062
22
Replaced by
4
DigitalInput05
LS320-3
X2
CIP low
level
DI-05
129 / 21.6:A
129 / RD
13
DigitalInput06
X2
V201-3
closed
DI-06
122 / 21.3:A
122 / BU
5
23
A1-X2 - Digital Inputs
EC
DigitalInput07
X2
opened
V201-3
DI-07
124 / 21.4:A
124 / GN
14
6
X2
GND
GND
9037671_ver7
Document No.
18
Part 3
7
X0
Customer description
SH
of 6
SH
4
V3.01
8
Page
+ EC
= PB3.2
9
7 / 29
200000856-6-EN-GB 251
EN 6 Technical data and drawings
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
0
Date
Name
-A1-X2
Original
Appr
Ed.
Date
DigitalInput08
1
X2
V201-9
closed
DI-08
126 / 21.5:A
126 / YE
24
SETUJAD
SETUGNH
2021-01-25
Digital input
DigitalInput09
X2
opened
V201-9
DI-09
127 / 21.5:A
127 / BK
15
2
Replacement of
PureBallast Compact
DigitalInput10
X2
V201-8
closed
DI-10
112 / 20.2:A
112 / BU
25
3
DigitalInput11
M1 speed
X2
counter
DI-11
072 / 3.8:D
072
16
Replaced by
4
DigitalInput12
X2
Spare
DI-12
26
DigitalInput13
X2
Spare
DI-13
5
17
A1-X2 - Digital Inputs
EC
DigitalInput14
X2
Spare
DI-14
27
6
X2
24V+
24V+
9037671_ver7
Document No.
28
Part 4
7
Customer description
of 6
V3.01
8
Page
+ EC
= PB3.2
9
8 / 29
252 200000856-6-EN-GB
Technical data and drawings 6 EN
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
0
Date
Name
-A1-X3
Original
Appr
Ed.
Date
1
/11.3:D
-K2
DigitalOutput01
K2 Activate
SETUJAD
SETUGNH
2021-01-25
X3
LPS
DO-01
3.4:B / 400.21
A2
A1
400.21 073
11
Digital output
Green
-X5
-H2
Door
2
DigitalOutput02
lamp on
X3
H2 UV
DO-02
22.1:F / 052.3
x2
x1
052.3 055 055
21
Replacement of
PureBallast Compact
Alarm / bell
-H3
Door
DigitalOutput03
Alarm/bell
X3
DO-03
H3
x2
x1
3
12
Replaced by
DigitalOutput04
Deaeration
X3
V571-1
valve
DO-04
18.9:B / 1316
1316 / YEBN
22
4
Filter motor
DigitalOutput05
M709-43
X3
DO-05
2.3:B / 074
074 13
5
A1-X3 - Digital Outputs
DigitalOutput06
X3
M703-1
motor
Pump
DO-06
2.7:B / 075
EC
075
23
Link supply
CPU/X2X
X3
24VDC
VDC
VDC
3.0:E / 401.2
6
401.2
17
9037671_ver7
Document No.
Link supply
CPU/X2X
X3
GND
GND
GND
3.3:B / 400.9
400.9
18
7
Part 5
Customer description
of 6
V3.01
8
Page
+ EC
= PB3.2
9
9 / 29
200000856-6-EN-GB 253
200000856-6-EN-GB
0 1 2 3 4 5 6 7 8 9
A
part of Alfa Laval AB only to the extent expressly agreed upon.
This document may constitute a contractual obligation on the
V3.01
-A1-X3
Part 6 of 6
Digital output
DigitalOutput07 DigitalOutput08 DigitalOutput09 DigitalOutput10 DigitalOutput11 DigitalOutput12 VDC GND
B DO-07 DO-08 DO-09 DO-10 DO-11 DO-12 VDC GND
X3 14 X3 24 X3 15 X3 25 X3 16 X3 26 X3 27 X3 28
400.11
403.2
076
077
078
079
080
081
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution.
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
A1 A1 A1 A1 A1 A1
C -K10 -K11 -K12 -K13 -K14 -K15
/10.1:D A2 /10.2:D A2 /10.3:D A2 /10.4:D A2 /10.4:D A2 /10.5:D A2
403.2
400.11
3.3:E /
400.10 Busbar 6pol Blue
3.3:B /
3.3:B / 400.10
D Contact Rating:
250VAC -K10 11 -K11 11 -K12 11 -K13 11 -K14 11 -K15 11
/10.1:C /10.2:C /10.3:C /10.4:C /10.4:C /10.5:C
Max:2A
14 12 14 12 14 12 14 12 14 12 14 12
Min:10mA @5VDC
PE:PE
SH
10
11
12
1
9
-W117
Signal
cable
shielded
E
12x0,75
EN 6 Technical data and drawings
+SHIPSYSTEM
Common Common PMS PMS PB BW pump REQUEST I/O supply I/O supply
alarm warning request running req start START 24VDC GND
F (normal=high) (normal=high) STRIPPING
PUMP
Date 2021-01-25 Document No. = PB3.2
Ed. SETUGNH PureBallast Compact EC 9037671_ver7 + EC
Appr SETUJAD Customer description
Modification Date Name Original Replacement of Replaced by A1-X3 - Digital Outputs Page 10 / 29
254
Technical data and drawings 6 EN
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
0
Date
Name
Original
Appr
Ed.
Date
-A2
1
SETUJAD
SETUGNH
2021-01-25
X1
TxD+
TxD+
082
11
X20CS1030
X1
RxD+
RxD+
2
12
/22.4:D
Replacement of
PureBallast Compact
/9.1:D
-K1
-K2
X1
GND
GND
3.2:E / 402.7
14
11
14
11
13
3
X1
TxD-
TxD-
3.3:B / 400.12
086 083
21
Replaced by
5x0,5
-W01
X1
RxD-
RxD-
YE
GN
BU
BN
WH
22
-LPS1
/1.2:C
4
X1
1
4+
GND
GND
23
2
5-
V2.91
WH/BN Twisted wires
3
YE 0,5 mm²
GN 0,5 mm²
BU 0,5 mm²
WH 0,5 mm²
BN 0,5 mm²
-LPS2
/1.3:C
5
A2 - LPS Communication
1
4+
EC
2
5-
BU 0,5 mm²
WH 0,5 mm²
BN 0,5 mm²
-LPS3
6
/1.5:C
1
4+
9037671_ver7
Document No.
2
5-
BU 0,5 mm²
WH 0,5 mm²
BN 0,5 mm²
7
-LPS4
/1.6:C
Customer description
1
4+
2
5-
BU 0,5 mm²
WH 0,5 mm²
BN 0,5 mm²
8
-LPS5
/1.8:C
1
4+
max. 30 mm / turn
WH/BN Twisted Wires
2
5-
3
Page 11 / 29
+ EC
= PB3.2
200000856-6-EN-GB 255
EN 6 Technical data and drawings
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
0
Date
Name
Original
Appr
Ed.
Date
-A3
1
SETUJAD
SETUGNH
2021-01-25
X1
+SHIPSYSTEM
TxD+
GPS Interface
TxD+
connection
11
X20CS1030
-GPS
2x2x0,75
shielded
-W601
Signal
cable
-X2
X1
RxD+
TX+
RxD+
2
1A 021
1Rx+
12
Replacement of
PureBallast Compact
X1
GND
GND
13
3
X1
TxD-
TxD-
21
Replaced by
X1
RxD-
RxD-
TX-
1B 022
2Rx-
22
4
X1
GND
GND
GND
2A 020
GND
23
V2.91
2B
-PE
SH
Busbar
5
A3 - GPS Communication
EC
6
9037671_ver7
Document No.
7
Customer description
8
Page 12 / 29
+ EC
= PB3.2
256 200000856-6-EN-GB
Technical data and drawings 6 EN
257
0 1 2 3 4 5 6 7 8 9
+SHIPSYSTEM
EXAMPLE CONNECTION Coil data @23°C Bypass valve/valves
24VDC Connect in a loop with
5
4
3
2
1
-W110.1
13.3mA 5x0,75 below alternatives.
F/B O
+24V
+24V
F/B C
-W212.31
2x0,75
B
10
11
12
1
9
-W118
Signal
cable
3.6:E / 404.2 shielded
SH
12x0,75
3.5:E / 404.1
PE PE
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution.
-X3:404.4
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any
-X3:404.5
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
C -X3:404.6
-X3 404
-X3:404.10
-X3:404.11
-X3:404.12
-X3 404
A1 A1 A1 A1 A1 A1
-K21 -K22 -K23 -K24 -K25 -K26
/13.1:E A2 /13.2:E A2 /13.3:E A2 /13.4:E A2 /13.5:E A2 /13.6:E A2
Busbar 6pol Blue
D 400.13 / 3.3:B
-X3:404.7 Busbar 6pol Red
11 11 11 11 11 11
-K21 -K22 -K23 -K24 -K25 -K26
/13.2:D 14 12 /13.2:D 14 12 /13.3:D 14 12 /13.4:D 14 12 /13.5:D 14 12 /13.6:D 14 12
041
042
043
044
045
046
E
-A4 X1 11 X1 21 X1 12 X1 22 X1 13 X1 23 X1 14 X1 24
/14.1:A DI-01 DI-02 DI-03 DI-04 DI-05 DI-06 DI-07 DI-08
DigitalInput01 DigitalInput02 DigitalInput03 DigitalInput04 DigitalInput05 DigitalInput06 DigitalInput07 DigitalInput08
X20DM9324
V2.91
F
200000856-6-EN-GB
External BW pump Ship Heeling PMS EXTERNAL . .
stop running Bypass mode granted FEEDBACK
feedback valve(s) STRIPPING-PUMP
closed RUN
Date 2021-01-25 Document No. = PB3.2
Ed. SETUGNH PureBallast Compact EC 9037671_ver7 + EC
Appr SETUJAD Customer description
Modification Date Name Original Replacement of Replaced by A4 - Digital Inputs Page 13 / 29
EN 6 Technical data and drawings
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
0
Date
Name
/13.1:E
Original
Appr
Ed.
Date
-A4
1
DigitalOutput01
SETUJAD
SETUGNH
2021-01-25
X1
Spare
DO-01
15
X20DM9324
2
DigitalOutput02
X1
Spare
DO-02
Replacement of
PureBallast Compact
25
DigitalOutput03
3
X1
Spare
DO-03
16
Replaced by
DigitalOutput04
X1
Spare
DO-04
4
26
V2.91
5
A4 - Digital Outputs
EC
6
9037671_ver7
Document No.
7
Customer description
8
Page 14 / 29
+ EC
= PB3.2
258 200000856-6-EN-GB
Technical data and drawings 6 EN
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
0
Date
Name
Original
Appr
Ed.
Date
-A5
1
pressure in
AnalogInput01
SETUJAD
SETUGNH
2021-01-25
PT201-16
X1
Water
AI+01I
117 / 20.4:A
117 / BK
11
X20AI4622
AnalogInput01
Channel 1
X1
AI+01U
2
12
Replacement of
PureBallast Compact
AnalogInput01
X1
AI-01
400.14 / 3.4:B
400.14
13
AnalogInput02
PT201-72
pressure
3
X1
Water
AI+02I
out
1110 / 20.5:A
1110 / VT
21
Replaced by
AnalogInput02
Channel 2
X1
AI+02U
22
4
AnalogInput02
X1
AI-02
400.15 / 3.4:B
400.15
23
Conductivity
AnalogInput03
QT201-1
X1
AI+03I
1111 / 20.6:A
1111 / GYPK
14
5
A5 - Analog Inputs
AnalogInput03
EC
Channel 3
X1
AI+03U
15
AnalogInput03
+Skid-XW11
X1
AI-03
1112 / 20.6:A
6
1112 / RDBU
16
AnalogInput04
X1
9037671_ver7
Document No.
AI+04I
24
AnalogInput04
Channel 4
7
X1
AI+04U
Customer description
25
AnalogInput04
X1
AI-04
26
V2.91
8
Page 15 / 29
+ EC
= PB3.2
200000856-6-EN-GB 259
EN 6 Technical data and drawings
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
0
Date
Name
Original
Appr
Ed.
Date
-A6
1
AnalogOutput01
SETUJAD
SETUGNH
2021-01-25
X1
Control
V201-8
valve
AO+01I
20.2:A / 113
113 / WH
11
X20AO4622
AnalogOutput01
Channel 1
X1
AO+01U
2
12
Replacement of
PureBallast Compact
AnalogOutput01
X1
AO-01
20.2:A / 114
114 / GN
13
AnalogOutput02
3
X1
AO+02I
21
Replaced by
AnalogOutput02
Channel 2
X1
M1 Fan
0-10V
AO+02U
3.8:D / 090
090
22
4
AnalogOutput02
X1
AO-02
23
AnalogOutput03
X1
AO+03I
14
5
A6 - Analog Outputs
AnalogOutput03
EC
Channel 3
X1
AO+03U
15
AnalogOutput03
X1
AO-03
6
16
AnalogOutput04
-X2
X1
9037671_ver7
Document No.
AO+04I
023
3
24
AnalogOutput04
Channel 4
analogue
7
Ext feed
X1
AO+04U
out
Customer description
024
4
25
AnalogOutput04
X1
AO-04
-X2:5=Load -
-X2:3=Load +
Current 4-20mA (Max load 600!)
-X2:5=Load +
-X2:4=Load -
Voltage 0-10V (Max load 10mA)
025
5
26
V2.91
8
Page 16 / 29
+ EC
= PB3.2
260 200000856-6-EN-GB
Technical data and drawings 6 EN
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
0
Date
Name
Original
Appr
Ed.
Date
-A7
1
Temperature01
Cabinet air
SETUJAD
SETUGNH
2021-01-25
X1
2x0,75
-W401
TT401
Sensor+01
temp
11
X20AT4222
x2
-TT401
WH
x1
Temperature01
Channel 1
X1
-A7:X1:11
RD
Sense-01
2
12
Replacement of
PureBallast Compact
Temperature01
X1
Sensor-01
13
water temp
Temperature02
TT201-33
Ch2 UVR
3
X1
Sensor+02
103 / 19.2:A
103 / WH
21
Replaced by
Temperature02
Channel 2
+Skid-XW10
X1
Sense-02
104 / 19.2:A
104 / GN
22
4
Temperature02
X1
Sensor-02
23
Temperature03
X1
Sensor+03
14
5
A7 - Temperature Inputs
Temperature03
EC
Channel 3
X1
Sense-03
15
Temperature03
X1
Sensor-03
6
16
Temperature04
X1
9037671_ver7
Document No.
Sensor+04
24
-K33
Temperature04
Channel 4
7
X1
1+
Sense-04
Customer description
25
water temp
Ch1 UVR
TT201-33
402.8 101 / BN
12
PWR
2-
400.16 102 / BU
13
X1
Sensor-04
26
14
V2.91
22.4:C / 065
065
5
OUT1
22.6:C / 066
066
6
Page 17 / 29
+ EC
= PB3.2
200000856-6-EN-GB 261
200000856-6-EN-GB
0 1 2 3 4 5 6 7 8 9
V2.91
A -A8
part of Alfa Laval AB only to the extent expressly agreed upon.
X20DO9322
This document may constitute a contractual obligation on the
DigitalOutput01 DigitalOutput02 DigitalOutput03 DigitalOutput04 DigitalOutput05 DigitalOutput06 DigitalOutput07 DigitalOutput08 DigitalOutput09 DigitalOutput10 DigitalOutput11 DigitalOutput12
DO-01 DO-02 DO-03 DO-04 DO-05 DO-06 DO-07 DO-08 DO-09 DO-10 DO-11 DO-12
X1 11 X1 21 X1 12 X1 22 X1 13 X1 23 X1 14 X1 24 X1 15 X1 25 X1 16 X1 26
1316 / 9.4:C
Insulated with Insulated with Insulated with
heat shrink tube heat shrink tube heat shrink tube
B 400.17 / 3.4:B
1310
1311
1312
1313
1314
1315
1316
1317
131
132
133
134
135
136
137
138
139
13/ WHGN
17/ WHGY
15/ WHYE
14/ BNGN
12/ RDBU
16/ YEBN
11/ GYPK
10/ VT
3/ WH
4/ GN
9/ RD
1/ BN
2/ BU
8/ GY
7/ BK
5/ PK
6/ YE
-W013
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution.
17x0,14
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
C
-X13 SH Frame
M12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
D
WHGN
WHGY
WHYE
BNGN
RDBU
YEBN
GYPK
WH
GN
RD
BN
BU
GY
VT
BK
PK
YE
-W13
10 m
17x0,14
+Skid
-XW13 SH Frame
Valve block M27 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 26
E
EN 6 Technical data and drawings
1A 2A 3A 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B
1B 2B 3B
COM COM COM COM COM COM COM COM COM COM COM COM COM
F
V201-3 V201-9 V201-19 V309-1 V310-1 FW P320-1 CIP V320-2 CIP P460-0 V460-1 V460-2 Fill V460-3 V460-4 V571-1
V201-32 Main inlet AOT inlet Backflush valve pump dosage Drain & AOT drain & drain Drain Filter drain Deaeration
inlet valve valve valve valve CIP circ & CIP circ valve valve´s valve valve
valve´s deballast pump valve
ballast
Date 2021-01-25 Document No. = PB3.2
Ed. SETUGNH PureBallast Compact EC 9037671_ver7 + EC
Appr SETUJAD Customer description
Modification Date Name Original Replacement of Replaced by A8 - Digital Outputs Page 18 / 29
262
Technical data and drawings 6 EN
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
+Skid
0
Date
BK=4
BU=3
WH=2
BN=1
M12 cable
Name
Original
Appr
Ed.
Date
1
SETUJAD
SETUGNH
2021-01-25
-X10
-W201.33
12x0,14
12x0,14
4x0,25
-X10.1
-W010
-XW10
-W10
10 m
M12
X1.1
101 / 17.7:A
1
UVR water temp
BN BN BN 101
Ch1
1/1
1
-TT201-33
2
X1.2
102 / 17.8:A
2
WH BU BU 102
1/2
2
X1.3
103 / 17.3:A
3
Replacement of
PureBallast Compact
BU WH WH 103
Ch2
1/3
3
X1.4
104 / 17.4:A
4
BK GN GN 104
4
1/4
4
X1.5
PE
-W201.29
3
4x0,25
-X10.2
M12
X2.1
403.3 / 3.4:E
Insulated with
DC+ BN PK PK 105
1
2/1
5
-LS201-29
Level switch
X2.2
Replaced by
WH YE YE 106
2
2/2
6
X2.3
400.18 / 3.4:B
3
DC- BU BK BK 107
3
3/3
7
X2.4
108 / 22.8:C
4
SIG BK GY GY 108
4
2/4
4
X2.5
PE
-W201.50
4x0,25
-X10.3
M12
X3.1
403.5 / 3.4:E
1
DC+ BN RD RD 109
1
3/1
9
-QT201-50
X3.2
UV sensor
WH
2
3/2
5
XW10 module
X3.3
1010 / 6.2:A
3
SIG BU VT VT 1010
3
3/3
10
X3.4
EC
BK
4
3/4
X3.5
PE
-W201.60
4x0,25
-X10.4
M12
6
X4.1
1011 / 22.5:C
1
4/1
11
Temp switch
-TS201-60
X4.2
1012 / 22.6:C
2
4/2
12
9037671_ver7
Document No.
X4.3
3
BU
3
4/3
X4.4
4
BK
4
4/4
X4.5
PE
SH
SH Frame
7
Customer description
8
Page 19 / 29
+ EC
= PB3.2
200000856-6-EN-GB 263
EN 6 Technical data and drawings
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
+Skid
0
Date
BK=4
BU=3
WH=2
BN=1
M12 cable
Name
Original
Appr
Ed.
Date
1
SETUJAD
SETUGNH
2021-01-25
-X11
-W201.8
12x0,14
12x0,14
4x0,25
-X11.1
-W011
-XW11
-W11
10 m
M12
X1.1
41
403.6 / 3.4:E
DC+ BN BN BN 111
1/1
1
Control valve
2
X1.2
-IP201-8
42
112 / 8.3:A
V201-8
SIG WH BU BU 112
1/2
2
X1.3
6+
113 / 16.1:D
AO+
Replacement of
PureBallast Compact
BU WH WH 113
3
1/3
3
X1.4
7-
114 / 16.3:D
AO- BK GN GN 114
4
1/4
4
X1.5
PE
-W201.16
3
4x0,25
-X11.2
M12
X2.1
403.7 / 3.4:E
Insulated with
DC+ BN PK PK 115
1
2/1
5
-PT201-16
X2.2
Replaced by
WH YE YE 116
2
2/2
6
X2.3
117 / 15.1:A
3
SIG BU BK BK 117
3
2/3
7
X2.4
4
BK GY GY 118
4
2/4
4
X2.5
PE
-W201.72
4x0,25
-X11.3
M12
X3.1
Water pressure out
403.8 / 3.4:E
1
DC+ BN RD RD 119
1
3/1
9
-PT201-72
X3.2
2
WH
2
3/2
5
XW11 module
X3.3
1110 / 15.3:A
3
SIG BU VT VT 1110
3
3/3
10
X3.4
EC
BK
4
3/4
X3.5
PE
-W201.1B
4x0,25
-X11.4
M12
6
X4.1
24
1111 / 15.5:A
AO+ BN GYPK GYPK 1111
1
4/1
11
Conductivity
-FT201-1
X4.2
25
1112 / 15.6:A
/21.7:E
4/2
12
9037671_ver7
Document No.
X4.3
BU
3
4/3
X4.4
BK
4
4/4
X4.5
PE
SH
SH Frame
7
Customer description
8
Page 20 / 29
+ EC
= PB3.2
264 200000856-6-EN-GB
Technical data and drawings 6 EN
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
+Skid
0
Date
BK=4
BU=3
WH=2
BN=1
M12 cable
Name
-XW12
Original
Appr
Ed.
Date
1
SETUJAD
SETUGNH
2021-01-25
-X12
12x0,14
12x0,14
-W012
-W12
10 m
UN1
403.9 / 3.4:E
BN BN 121
1
UN2
2
0V1
400.19 / 3.4:B
WH WH 123
3
0V2
Replacement of
PureBallast Compact
PK PK 125
5
4x0,25
-X12.1
M12
X1.1
1+
+
Closed / Opened
BN
1
3
Limit switch
-GS201-3
X1.2
122 / 7.5:A
V201-3
Close WH BU BU 122
2
1/2
2
X1.3
3-
BU
3
X1.4
124 / 7.6:A
Replaced by
Open BK GN GN 124
4
1/4
4
X1.5
PE
4
-W201.9
4x0,25
-X12.2
M12
X2.1
1+
+
Closed / Opened
BN
1
Limit switch
-GS201-9
X2.2
126 / 8.1:A
V201-9
Close WH YE YE 126
2
2/2
X2.3
3-
BU
3
X2.4
127 / 8.2:A
4
Open BK BK BK 127
4
2/4
5
7
XW12 module
X2.5
PE
EC
-W320.3
-X12.31
-W3203
3x0,25
3x0,25
-X12.3
M12
M8
X3.1
Insulated with
DC+ BN BN
1
1
CIP low level
X3.2
-LS320-3
6
GY GY 128
3/2
X3.3
3
DC- BU BU
3
3
X3.4
129 / 7.4:A
4
SIG BK BK RD RD 129
4
3/4
4
9
9037671_ver7
Document No.
X3.5
PE
-W201.1A
4x0,25
-X12.4
7
M12
Customer description
X4.1
1
DC+ BN
1
System flow
-FT201-1
X4.2
26
1210 / 6.4:A
/20.6:E
AO+ WH VT VT 1210
2
4/2
10
X4.3
2
DC- BU
3
X4.4
27
1211 / 6.5:A
AO- BK GYPK GYPK 1211
4
4/4
11
X4.5
PE
SH
SH Frame
Page 21 / 29
+ EC
= PB3.2
200000856-6-EN-GB 265
EN 6 Technical data and drawings
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any This document may constitute a contractual obligation on the
purpose, without the expressed permission of Alfa Laval. Alfa Laval will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. part of Alfa Laval AB only to the extent expressly agreed upon.
Modification
A
B
E
F
/22.5:E
Reset
-S1
door
-KS1
-X5
0
Date
4.1:A / 051.1
14
13
051.1 057 057
I4
A1
7
Power on
-H1
door
Name
402.9 / 3.2:E
402.9
I5
A1
9.2:E / 052.3
x2
x1
052.3 051.2
Original
Appr
Ed.
Date
052.2
1
400.20 / 3.4:B
400.20
I6
A2
SETUJAD
SETUGNH
2021-01-25
I7
A2
TS201-33
7.2:A / 060
2
060
M0
24V
TS201-60
Replacement of
PureBallast Compact
7.3:A / 061
061
M1
0V
LS201-29
7.3:A / 062
062
M2
O0-
3
S2
6.3:A / 063
063
M3
O1-
Replaced by
/11.3:E
-K1
A1
T0
4
/22.8:D
-K3
11
14
067
O1
T0
-S2
-X5
-X5
12
11
T1
5
Safety relay circuit
/22.0:E
052.2
-X5
Reset
-S1
door
EC
x1
T1
8
TT201-33
066 / 17.9:D
066
I0
6
TS201-60
1012 / 19.6:A
1012 / RDBU
I1
9037671_ver7
Document No.
LS201-29
068
I2
S2 push button
7
Customer description
924
I3
X9.24 / 1.9:C
X9.1 / 1.9:C
/22.4:B
-K3
A1
400.22 108 / GY
Page 22 / 29
+ EC
= PB3.2
266 200000856-6-EN-GB
Technical data and drawings 6 EN
267
0 1 2 3 4 5 6 7 8 9
A Cables used should be shipboard cables designed
part of Alfa Laval AB only to the extent expressly agreed upon.
This document may constitute a contractual obligation on the
-W502.1 2x +SHIPSYSTEM -PS +RCP -X1 x5 Rated voltage of power cables 0,6/1kV
this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any
This document and its contents is owned by Alfa Laval AB (publ.) and protected by laws governing intellectual property and thereto related rights. Without limiting any rights related to
-W601 2x2x0,75 +EC -X2 SSC +SHIPSYSTEM -GPS x Rated voltage of instrumentation cables min 150V
C
-W602 2x2x0,75 +EC -X6 SSC +SHIPSYSTEM -RI x
x Cable not included in Alfa Laval delivery.
D
6.4.4.3 Electrical cabinet / Cable list
E
REMARKS
x1 Feedback & open/close signal for bypass valve. x1, x2, x3 can be integrated in same cable.
x2 System size dependant (min 5x0,75 max 16x0,75) x1, x2, x3 can be integrated in same cable.
x3 System size dependant (min common alarm) x1, x2, x3 can be integrated in same cable.
x4 Shielded CAT5e or better, multimode fiber 62.5/125um RJ45 contact or fiber LC contact (W501.nF)
x5 Cable cross section depend on length and class society regulations.
x6 Shielded Bus Cable RS485 with impedance 100-120 ohm.
F
200000856-6-EN-GB
Date 2021-01-25 Document No. = PB3.2
Ed. SETUGNH PureBallast Compact EC 9037671_ver7 + EC
Appr SETUJAD Customer description
Modification Date Name Original Replacement of Replaced by Cable list Page 29 / 29
200000856-6-EN-GB
0 1 2 3 4 5 6 7 8 9
Signal conductors can be 0.5-0.75 mm² if not otherwise stated.
Signal conductors shall be blue if not otherwise stated.
Insulated end ferrules shall be used.
A
Optional
-OP1 -SW1
Control panel
24VDC ±3V (2A)
LAN A LAN B
24VDC (350mA) X1 X2 X3 X4
Ring for M5
USB1 COM1 + - GND PE 1 2 3 LC1IN LC1OUT
COM +VA +VB TD RD
B
-R1
03
-W501.1F
2x62,5/125um
Optic fiber cable
4 3 2 1 TX- RX-
This document constitutes a contractual obligation on our
11
-S1
On/Off 12
Door
part only to the extent expressly agreed upon.
-W1.USB
02
01
C -W2.LAN
CAT5e SF/UTP
-H1
6.4.4.4 Remote control panel / Circuit diagram (optional)
Door
x2 x1
x3
-USB1
-W1.LAN Connect to -OP1:LAN A
401
401
401
401
400
400
400
400
RJ45
CAT5e SF/UTP
1 2 3 4 5 6 7 8 SH
OG/WH
GN/WH
BN/WH
BU/WH
-X1 1+ 2+ 3- 4- PE
OG
GN
BN
BU
SH
24V -W501.1
CAT5e SF/UTP
-W502.1 1 2 -PE
Ring for M8
2x 1 2 3 4 6 7 8 SH
and may not be copied, reproduced, transmitted or communicated to a third party,
2,5 mm²
2,5 mm²
E
GNYE
GNYE
This document and it's contents are the exclusive property of Alfa Laval AB,
1m
EN 6 Technical data and drawings
OG/WH
OG
GN/WH
BU
BU/WH
GN
BN/WH
BN
SH
-PE Ring for M8 RX- TX-
Ring for M8
+CC +Connectivity
nor used for any pupose without written permission.
+SHIPSYSTEM
-X13 -SW1 -A3
PS 1 2 3 4 5 6 7 8 SH TD RD RJ45
F 24VDC + -
RJ45
IN OUT
(Optional)
Remote Control Panel Connectivity
(Option) (Option)
Date 2020-03-12 Document No. = RCP
Ed. SETUGNH RCP 9015558_ver5 + RCP
Appr SETURWAA Customer description
Modification Date Name Original Replacement of Replaced by RCP Page 1/1
268
Technical data and drawings 6 EN
269
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EN 6 Technical data and drawings
Bypass configurations
Note that condition for triggering a configuration uses AND-logic. For example,
to trigger Configuration 1 (see the Bypass configurations table below), Valve in
column 1 AND Valve in column 2, must both be open at the same time.
Type “O” for open.
Type “C” for closed.
The first letter shows which position of the valve causes a bypass. Type “OI”
or “CI” for inverted signals.
272 200000856-6-EN-GB
Technical data and drawings 6 EN
Heeling configurations
The simplest way to configure heeling is to monitor that all sea chests and
overboard valves are closed at the same time. Then the different bypass
valves to/from the tanks can be added to different configurations as open
together with the sea chest and overboard valves. Usually, it is enough with
the main bypass valve V212-31 together with the sea chest and overboard
valves.
Note that condition for triggering a configuration uses the same AND-logic as
bypass configuration (see the Bypass configurations table).
Type “O” for open.
Type “C” for closed.
The first letter shows which position of the valve causes a bypass. Type “OI”
or “CI” for inverted signals.
200000856-6-EN-GB 273
EN 6 Technical data and drawings
274 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 275
EN 6 Technical data and drawings
276 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 277
EN 6 Technical data and drawings
278 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 279
EN 6 Technical data and drawings
280 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 281
EN 6 Technical data and drawings
282 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 283
EN 6 Technical data and drawings
284 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 285
EN 6 Technical data and drawings
286 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 287
EN 6 Technical data and drawings
288 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 289
EN 6 Technical data and drawings
290 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 291
EN 6 Technical data and drawings
292 200000856-6-EN-GB
Technical data and drawings 6 EN
200000856-6-EN-GB 293
EN 6 Technical data and drawings
294 200000856-6-EN-GB
EN
7 Service manual
200000856-6-EN-GB 295
EN 7 Service manual
7.1 Introduction
This chapter contains information and instructions about how to service the
PureBallast system. Instructions are sorted per component. The chapter is
opened with a maintenance schedule covering checks and services that must
be performed with specified intervals.
DANGER
Before maintaining the PureBallast system, the power supply must be switched
off from the vessel’s main switch board.
WARNING
• Always read and follow the documentation that are included in shipment of
components and spare parts regarding handling, safety and disposal.
• Before maintaining the PureBallast system, the following valves must be
locked in closed position: V201-3 and V201-8. See instruction Lock valve in
closed position on page 340
• Point of contact: To order service or spare parts, contact your local Alfa
Laval office. For more information, see www.alfalaval.com.
296 200000856-6-EN-GB
Service manual 7 EN
UV reactor
Glass socket screws – maximum 7 Nm.
CIP module
Flange bolts – maximum 20 Nm.
Filter
Thread Maximum tightening torque, Nm
M4 3
M6 7
M8 12
M10 18
M12 25
M14 35
M16 45
M18 60
M20 75
M22 90
M24 105
Actuator
Thread Tightening torque, Nm
M5 5-6
M6 10-11
M8 23-25
M10 48-52
M12 82-86
M14 132-138
M16 200-210
M20 390-410
200000856-6-EN-GB 297
EN 7 Service manual
M30 - -
M36 - 2500
298 200000856-6-EN-GB
Service manual 7 EN
200000856-6-EN-GB 299
EN 7 Service manual
300 200000856-6-EN-GB
Service manual 7 EN
200000856-6-EN-GB 301
EN 7 Service manual
7.3.1.1 Calibration using the vessels tank sounding systems calculating the flow
Calibration frequency: IMO: Every second year. USCG: Every year.
302 200000856-6-EN-GB
Service manual 7 EN
200000856-6-EN-GB 303
EN 7 Service manual
3 PT201-72
a) Compare values indicated for the
transmitters in control system and the
measure equipment.
4 PT201–16
a) Adjust handle on PT201-16 to establish
pressure to measure point.
b) Compare value indicated in control
system and measure equipment.
304 200000856-6-EN-GB
Service manual 7 EN
200000856-6-EN-GB 305
EN 7 Service manual
2 Wait 30 minutes.
306 200000856-6-EN-GB
Service manual 7 EN
200000856-6-EN-GB 307
EN 7 Service manual
308 200000856-6-EN-GB
Service manual 7 EN
Example
If the level switch is faulty, the following information shall be stated:
• PureBallast serial number.
• Level switch serial number and the serial number for the UV reactor on
which the level switch is installed.
• Item number for the component (LS00000).
200000856-6-EN-GB 309
EN 7 Service manual
Cabinets
Placing: Inside the cabinet, at the left or right side.
The picture showing the electrical cabinet is an exam-
ple, but the placement is valid for all cabinets.
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UV reactor
Placing: At the side of the UV reactor, as indicated in
the illustration.
Filter
Placing: At the side of the filter, as indicated in the il-
lustration.
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Flow meter
Including flow transmitter and flow sensor
Placing: At the side of the transmitter housing, as in-
dicated in the illustration.
Note: The serial number for the flow transmitter is also
valid for the flow sensor.
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7.7 UV reactor
This section covers instruction for service of the UV reactor.
DANGER
Always disconnect the PureBallast system from the power supply before
disassembling, and secure it from being switched on.
Always lock valve V201–9, V201–3 and V201–8 if you open the UV reactor in
some way. See Lock valve in closed position.
Before installation, check that the UV lamps and quartz sleeves are not broken.
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DANGER Mercury
UV lamps contain a small amount of mercury (less than 0.2 grams per lamp) and
must be handled and disposed of with care. Used lamps UV can be handled and
disposed of in the same way as fluorescent lamps. Please refer to national
regulations. If a UV lamp has accidentally been broken, mercury could be spilt.
Remove mercury with a special tool such as a syringe (or use pure sulphure to
bind the mercury for easy collection)
Do not allow mercury to come in contact with your eyes or skin. Do not inhale
mercury fumes.
Free mercury must be kept in an airtight bottle, and must be disposed of
according to national regulations.
In case of having inhaled mercury fumes, consult a doctor and follow medical
instructions.
• UV lamps radiate ultraviolet light when lit. Only operate the UV lamp when
correctly installed inside the UVR with end caps properly closed and UV
sensor fitted.
• Never dismount or handle UV lamps before they are completely cooled
down. A hot UV lamp is under high internal pressure, and the risk of
bursting exists. A hot lamp could also cause a burn if it is touched.
• It is not allowed to cover any part of the lamp fittings. There must be free
flow of air surrounding the lamp caps to ensure sufficient cooling.
• UV lamps and quartz sleeves are fragile and can easily become damaged.
Exercise great care when handling them. Do not apply vibrations or shock
to the UV lamp. This can cause breakage and shorten lamp life. Broken
glass/quartz can also cause severe cuts. Always use protective eye
glasses and clean cotton gloves when handling UV lamps and quartz glass
sleeves.
• Do not touch the glass of the UV lamp. Wear gloves and hold the lamp by
the ceramic end parts only. If a lamp is stained on its surface, wipe off the
glass with a clean soft piece of cloth soaked with alcohol. If not, it could
cause breakage and shorten lamp life.
• See Safety data sheet / UV lamp on page 284 for detailed safety
information.
NOTE
If the UV lamps are hot they are under internal positive pressure and may burst if
broken.
Wait at least 10 minutes after completed ballast or deballast process, to allow the
UV reactor to cool down to ambient temperature.
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• Keep the UV lamp in its protective cover as long as possible. Do not touch
the glass of the lamp; hold the lamp by its ceramic ends. If needed, use the
cleaning wipes in the UV lamp box to clean the UV lamp.
• Glass sockets and lamp bushes must be dry and clean before mounting.
• It is recommended to replace all UV lamps after 3000 hours of operation.
The timers should then be reset in the control system on page 4.3 Timers.
Follow the steps below
1. Check the condition of the O-rings inside the lamp bushes. Replace with
new heat resistant O-rings if needed.
2. Place one lamp bush on the UV lamp.
3. Carefully insert the UV lamp and the lamp bush into the UV reactor. Be
careful with the glass bump! It can easily break the UV lamp if it clashes
into the quartz sleeve.
4. Insert the other lamp bush in the glass socket on the opposite side of the
UV reactor.
5. Check the condition of the cable connectors for the UV lamp. Look for rust,
burning or fading. Replace the UV lamp if needed.
6. Reconnect the cable connector.
7. Mount the UV lamp cap and tighten the cap nut, by hand only. Make sure
that the electric cable is not squeezed between the cap and the bush when
the cap is mounted. Slack can be pushed into the bush.
8. Repeat step 6–7 on the other side of the UV reactor.
9. Power on the PureBallast system and check the alarm list on page 3.1
Alarm list, to make sure there is no active alarms.
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• Shut down the PureBallast system and secure it from being switched on.
• Remove the UV lamp according to instruction Disassemble UV lamp on
page 314.
Follow the steps below
1. Loosen the three screws holding the glass socket; just a few turns to
release the glass sockets.
2. On the other side of the UV reactor, unscrew the screws holding the glass
sockets and remove the glass socket.
3. Repeat step 2 on the other side of the UV reactor.
4. Wet the O-ring around the quartz sleeve with soapy water.
5. Use an angled or hooked O-ring tool to remove the O-ring. The O-ring are
firmly stuck in their seat, and will be damaged during removal, but shall be
replaced at assembly. Be careful not to break the glass. If the O-ring is
hard to remove, try the following:
• Perforate the O-ring to get a good grip.
• Moisten the O-ring with acetone or denatured alcohol.
• Loose the O-ring in a couple of places before removing it.
6. Repeat step 4–5 on the other side of the UV reactor.
7. Carefully remove the quartz sleeve.
8. Use a soft cloth to clean the surface between the UV reactor and the glass
socket. Remove any small parts, for example glass or rubber.
9. Assemble the new quartz glass according to the instruction Assemble
quartz sleeve on page 317.
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10. Once the screws are evenly entered on both sides of the UV reactor, cross
tighten the screws until a torque of 7 Nm.
11. Check that the O-rings are positioned evenly both sides. If not, they may
be damaged and cause leaks.
The O-rings shall not be pressed into position, the glass socket press them
into position when fastened later.
Check the condition of the screws. Wax them if needed.
Carefully mount the glass sockets on both sides on the quartz sleeve.
Fasten the glass sockets with three screws, but do not tighten the screws.
12. Once the screws are evenly entered on both sides, carefully tighten them
evenly to a torque of 7 Nm.
13. Follow the instruction Check for leaks after quartz sleeve assembly on
page 318.
14. To assemble the UV lamp, follow the instruction Assemble UV lamp on
page 315
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WARNING
Shut down the PureBallast system according to Shut down and deactivate system
on page 98. The LPS has a voltage of 600 V inside and on the lamp power
connector, even when UV lamps are not lit.
The cabinet contains a fan, which can cause injury if in operation.
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DANGER
Risk of overheating. There must be water in the UV reactor. Check status of level
switch (LS201–29).
WARNING
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Level switch
NOTE
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1. Make sure that the component i powered (the green LED shall be lit).
2. Hold a magnet to the test point indicated on the on the level switch,
indicated below.
3. Make sure the level switch reacts to the magnet. The component is OK if
the green and yellow LED is lit.
NOTE
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NOTE
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7.8 Filter
This section covers the instructions for filter service.
Preparations and conditions
These preparations and conditions are valid for all instructions.
• Lifting device is needed for this instruction. See complementary lifting
instructions in the Design and installation guidelines.Weight on filter cover
and filter insert can be found on the dimension drawing for Skid. See
Dimension drawings on page 214.
• Only perform maintenance and servicing work when the filter is cooled,
depressurized and drained. To drain the filter, press the Drain function
button in the control panel.
• Disconnect the power to the filter, using the main breaker on the electrical
cabinet.
• Always lock valve V201–3, V201–19 and V201–8 if you open the filter in
some way. See Lock valve in closed position on page 340.
• Shut off the air supply to the filter.
• Visually inspect gasket during maintenance. Replace if necessary.
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1. Gear reducer
2. Gear shaft
3. Gear motor
4. Thrust bearing flange fixing bolt
5. Gear reducer flange / cover fixing bolt
6. Thrust bearing
7. Backflush shaft bushing gasket
7a. Backflush shaft bushing gasket
8. Filter vent plug
9. Filter cover
10. Cover bolt
11. Backflush shaft bushing
12. Filter element fixing bolt
13. Filter cover gasket
14. Filter body
15. Filter element
16. Backflush nozzle
17. Filter element gasket
18. Backflush shaft bushing
19. Filter drain plug
20. Backflush line gasket
22. Pressure transmitter
29. Junction box
30. Backflush nozzle support
31. Backflush nozzle fixing bolt
32. Backflush nozzle support gasket
33. Base frame
34. Base frame fixing bolt
40. Ring spear 44. Cover lifting lug
41. Thrust bearing upper flange 45. Rotation indicator
42. Thrust bearing lower flange 70. Nameplate
43. Circlip 80. Prefilter
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1. Unscrew the bolts (5) holding the gear motor (1).If the electrical cable is
short, it might be necessary to disconnect it before removing the motor.
2. Remove the motor (using a lifting device, if necessary). Be careful not to
harm the motor fitting when lifting it from it’s seat.
3. Remove the cover bolts (10) and the lifting lugs (44).
4. Screw two filter cover bolts in the lifting lugs holes until the cover raises
slightly from the filter house.
5. Remove the cover bolts and fasten the lifting lugs in their holes again.
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6. If not present: Fasten the lifting device of the winch on the filter cover.
Fasten it in the same holes as the motor, using the same bolts. Use the
winch to lift the filter cover with the filter element out of the filter.
NOTE
10. Pull out the backflush shaft bushing. If it is stuck, give a couple of light
blows with a soft mallet on the top of the shaft to release it.
11. Place the filter element upside-down.
12. Unscrew the four Allen screws inside the element to loosen the filter cover.
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NOTE
No force should be used to fit the filter element in the filter body or to fit the motor
in its seat.
• Clean the upper inside of the filter body. The area where the O rings
(gaskets) meet the sealing surface of the housing should be clean.
• Check the O rings (gaskets). Replace if necessary.
• Fill up the filter body with technical / potable water after it is mounted. Use
the Fill function button in the control panel. . Requires login as Advanced
operator or higher.
• There is no need to deaerate the filter when it is filled up.
WARNING
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• There are two ways to soak the filter element: In a loose soaking tub, or
inside the filter body. See respective instruction below.
• If you choose to soak the filter element inside the filter body, check the
volume of the filter body in the filter’s dimension drawing. See section
Dimension drawings on page 214or on the marking plate. This is necessary
in order to create correct mixing ratio.
Loose soaking tub — Follow the steps below:
1. Remove the filter cover with the filter element. See the instruction Remove
filter cover and filter element on page 325.
2. Rinse the pre-filter with water and a brush.
3. Remove the filter element gasket (17).
4. Soak the filter element in CIP liquid (1 part of Alpacon descalant liquid with
20 parts of technical water / potable water) for 1-4 hours.
5. Spray the filter element with water (60–80 °C) from the outside, using a flat
nozzle. Note: To avoid damage of the filter mesh: the high-pressure
cleaner must not exceed a maximum of 15 bar. If a cleaner with higher
capacity is used, compensate by increasing the distance, minimum 30 cm.
6. Blow through the filter element with instrument air (with 10 micron filter or
finer), from the outside.
7. Repeat step 4 to 6.
8. Inspect the filter element from the outside with a magnifier to make sure
that it is clean.
9. Clean the inside of the filter body.
10. Put the filter element gasket back. Reassemble the rest of the filter.
Inside filter body — Follow the steps below:
1. Remove the filter cover with the filter element. See the instruction Remove
filter cover and filter element on page 325, but do not separate the filter
cover from the nozzle and the filter element.
2. Remove the filter element gasket (17).
3. Rinse the pre-filter (80) with water and a brush.
4. Rinse inside of the filter body and the filter element from larger debris using
a brush.
5. Insert the filter element back to the filter body and fasten it with 4 bolts.
6. Remove the relief valve RV201-50 and deaeration valve V571-4 from the
filter cover.
7. Fill the filter body with water through the hole using a hose to
approximately 50%.
8. Pour in the CIP liquid to correct mixing ratio.
9. Top up with water.
10. Let the filter element soak for 4 hours.
11. Drain the filter body from CIP liquid.
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7.9 CIP
Follow this instruction to change CIP liquid can.
WARNING
Risk for eye and skin irritation. Avoid contact with eyes and wear protective
gloves and goggles. Follow rules when handling CIP liquid agent, regarding
ventilation, personal protection etc.
If Alpacon descalant offshore comes in contact with eyes or skin, rinse thoroughly
with cold water.
• Avoid letting the CIP cap with the pipe be out of the can for too long, to
avoid loosing CIP liquid in the pipe and hose.
• Alpacon descalant offshore storage temperature: 0 °C to +55 °C.
Follow the steps below
1. Pull the pipe from the CIP liquid can.
2. Loosen the strap holding the CIP liquid can.
3. Replace the old can with a new. Remove the cap from the new CIP liquid
can.
4. Reconnect the CIP cap with the pipe in the can.
5. Remove the small cap on the cip liquid can, throw it away and cut a hole in
the membrane under the cap. The purpouse is to let air into the can to let
CIP liquid out.
6. Fasten the CIP liquid can with the strap.
7. Go to control system page Page 1.5 – CIP on page 67 and make sure that
level switch LS320 indicates wet condition (green).
8. Go to control system page Page 4.3 – Timers on page 82. Reset CIP
Number of cleaned UV reactors. If this is done each time the CIP liquid is
changed, it is possible to build up experience on how many CIP processes
it is possible to perform before it is time to change CIP liquid. Requires
login level Advanced operator.
7.9.2 Pumps
This section contain instructions for the CIP and drain pumps.
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WARNING
Always disconnect the PureBallast system from the power supply before
disassembling, and secure it from being switched on.
CAUTION
Always wear protective eye glasses and gloves while working on the pump.
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1. Press the diaphragms (15) to their neutral position (both have the same
distance to the centre block).
2. Hold one of the diaphragms (15) and unscrew the other. Then pull out the
remaining diaphragm with the diaphragm shaft (16).
3. Disassemble the circlips (27) which keep the air valve (61) on its place.
4. Press out the air valve. A wood shaft of a hammer can be used. Be careful
not to damage the sealing edges towards the diaphragm or the air valve.
5. If the shaft sealings (36) seem to be worn out, carefully remove them with
a pointed tool.
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DANGER
Always disconnect the PureBallast system from the power and air supply before
disassembling, and secure it from being switched on.
The valve bodies does not have individual placing, they can be placed in any
order.
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7.10 Valves
This section contain instructions for the valve actuator.
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Valve actuator with switch box for position feedback to control system
1. Switch box
2. Bracket
3. Actuator
4. Pilot valve
5. Bracket - Used for valves with dimension 400
6. Coupling with position indicator - Used for valves with dimension 400
7. DIN connector
8. Position indicator
CAUTION
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• Do not operate the actuator over pressure limits. It will damage internal
parts as well as cause damage to the housing.
• The actuator must not be lubricated. It is factory lubricated for the life of the
actuator during normal working conditions. The standard lubricant is
suitable for use from −20 °C (−4 °F) to +80 °C (+176 °F).
• If a valve actuator is removed, check for loose spindle-bushing. Then make
sure the loose bushing is refitted to avoid play between the actuator and
the valve spindle.
• Actuator are mounted together with the valve body and pilot valve at
delivery. Valve and actuator mounting are sealed to guarantee correct
position indication in relation to throttle position.
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1. Disconnect all power and instrument air. Verify that the valve is not under
pressure.
2. Open the padlock (2*) on the actuator and remove the safety cover (1*)
from the bolts (3, 4).
3. Open the locking bolt (3) slightly.
4. Adjust the end stop bolt (4) to the same position (distance from reference
surface) as before locking the valve, according to the notes made during
locking.
NOTE
It is important to adjust the ends stop bolt to the correct position. Otherwise
the actuator may be damaged.
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CAUTION
The actuator must not be pressurized at any time during installation as it may
result in injury.
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4. Fit the actuator onto the valve stem (or the coupling). The actuator may
only be positioned in even 90° intervals in relation to the valve. It is not
allowed to adjust the position by turning the actuator by hand after it is
fitted on the valve stem.
5. Mount the actuator on the valve with the four hexagonal screws. For each
screw, one washer and one spring washer shall be used. Tighten with
torque according to the table Tightening torques for actuators in
Preparations and conditions on page 339.
6. If the actuator have a switch box at the top: Make sure that the yellow
position indicator under the switch box is in line with the throttle (according
to the groove in the valve stem). The yellow position indicator shall be in
line with the valve throttle (indicating open when the position indicator is in
line with the pipe). If not, remove the position indicator, turn it 90° and refit
it.
Mount the switch box with the bracket on the actuator, using the four bolts.
7. Reconnect the air hose to the pilot valve.
8. Operate the valve to make sure it operates in the desired direction of
rotation.
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4. Adjust end position by turning the end stop blot (4) with small turns.
NOTE
5. Operate the valve. Compare the new position of the position indicator to
see the result on the adjustment. If needed, adjust again.
6. Tighten the locking bolt (3) to fixate the position of the end stop bolt (4).
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• Do not adjust the cam wheels: 2 grey wheels above the adjustment wheel
(5).
• Buttons on the positioner:
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Trouble shooting
If any problem occurs, do the following:
1. Check the mechanical installation and air supply.
2. Reset factory settings and restart calibration:
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7. Check that the valve is indicated as open (steady green) in the control
panel.
8. Close the valve to 0 %.
Result 1: Valve closed, indicated with no color. Circuit closed. Setting is
OK. You are done.
Result 2: Valve indicated as red. Cam wheels are in wrong position, for
example due to the wheels been turned too much after the click).
Multimeter indicate circuit open. Repeat from step 2 until setting is OK.
Valve actuator with switch box for position feedback to control system
1. Switch box
2. Bracket
3. Actuator
4. Pilot valve
5. Bracket - Used for valves with dimension 400
6. Coupling with position indicator - Used for valves with dimension 400
7. DIN connector
8. Position indicator
Preparations and conditions
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Risk of damaging circuit boards! Make sure not to transfer static electricity to the
circuits.
NOTE
The display mounted on the flow transmitter is not supplied for all system sizes.
The display is optional.
The flow sensor and flow transmitter are pre-assembled from factory, and the
parameters are pre-set.
Save the .xml file to the PC and by using the Download settings to device function.
Save the parameters to the new electronics module.
WARNING
NOTE
The display module is not part of the Alfa Laval’s scope of supply.
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NOTE
Control panels may only be cleaned when set in wipe mode. This is to prevent
unintended functions from being triggered by buttons pressed during cleaning.
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4. Pull the board straight out (otherwise it can fasten in one of its guides).
5. Compare the part number of the new I/O board to the old board, to make
sure it is correct.
6. If changing more than one board at a time, check with the electrical
diagram to ensure that the boards are mounted in the right places.
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7. Mount the new I/O board by pressing it straight into place. Make sure the
board is firmly in place, otherwise it will be impossible to mount the cable
terminal.
8. Remount the terminal block. Make sure the clip on the bottom of the block
fastens properly in place on the axel on the bus holder.
9. Pivot the terminal block on the axel until the clip on the terminal block top
fastens into place in the I/O board.
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8 Revision history
The revision history shows changes since the last release.
Compact
Date Description
2021-03-12 Updates according to the latest software release. The most important changes:
• Warnings W11 and W151 updated.
• Auto logoff after 90 minutes added.
• Audible warning for 3 seconds when user logged off, added.
• New events about compliancy: E802 and E803 added.
• Changed valve alarm delay time to 40 seconds.
General clarification of chapter Compliant / non-compliant operation.
New chapter Water sampling added.
New chapter Cyber security added.
New chapter Best practice operation - Soft start/stop using flow control added.
Pressure requirement: Rewritten with new requirements, new calculations and new
presentation.
New chapter Download crash trends added.
New chapter Adjust travel speed of valves added.
Instruction Calibrate flow and pressure regulation re-written.
Mercury absorption kit added in Recommended spare parts, chapter 7 Service man-
ual.
CIP liquid storage time added.
New manufacturers and models added for valves, pressure transmitter, Ex pump mo-
tors.
Install IFS confstick instructions to chapter 7 Service manual, added.
Tip to connect mouse to control panel for easy control.
New/updated dimension drawings:
• Vacuum relief valves VB201
• Vacuum relief valves VB309
• Skid with backflush pump for Yacht (pump optional), flow 85
• Electrical cabinet for Yacht, flow 85
• Sampling device
New/updated electrical drawings:
• Electrical system layout
• Electrical cabinet
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Date Description
2020-11-16 Control system – updates according to the latest software release. The most impor-
tant changes:
• Backflush time increased to 40 seconds.
• Backflush initial delay set Default = 0.
• Only main panel should manage heartbeat to PLC.
LPS – clarified alternative DIP switch setting for limited batch of LPSs in chapter 4.
Flow meter – updates and new instructions:
• Caution notice regarding damaging the circuit boards
• Instructions about replacing ISEM module
• Diagnostic information via LED added.
UVR – updated UV sensor instructions to secure accurate measure in chapter 7.
Operation – clarified Heeling instructions; legally, technically and operationally in
chapter 3.
Operation – clarified preparation for challenging (muddy) waters in chapter 3.
Event and Alarms (Event log): added events E808 and E809 regarding salinity in
chapter 3.
Pressure over skid, excl.filter: 0.4 bar in chapter 6.
Closed cooing unit (CCU) – clarified that CCU includes pump P401-1 (if installed).
Several minor corrections and clarifications.
New/updated dimension drawings:
• Valve V212–31
New/updated electrical drawings:
• Electrical cabinet
2020-05-25 New section Prepare operation in SM chp 3 to contain all preparations such as
choose IMO/USCG, open relevant valves, priming etc.
Section “Operational conditions” now collects conditions and modes for an operation
(IMO, USCG, heeling, gravity filling etc.)
Heeling instruction clarified in chapter 3.
Events corrected, now containing”E” before the number.
Updated according to latest SW release.
Parameter p111: Setting details added for FIT201-1.
New/updated dimension drawings:
• Connectivity cabinet
362 200000856-6-EN-GB
.
Telephone: +46 46 36 65 00
Telefax: +46 46 30 50 90
2 Electrical cabinet 6
2.1 Electrical cabinet, sub assembly 8
3 Log box 22
3.1 Relay module 24
4 Module 170 26
4.1 Sub module, large 30
4.2 Pump 44
4.3 Valve block 46
4.4 Filter regulator 48
4.5 Junction box 50
5 Cable set 54
6 Sampling device 56
3
4
1 Important information
1 Important information
• Some parts indicated in the drawings are not included in the item list. If such part is required,
contact your local Alfa Laval office for support.
• Always include the system serial number in the order (for example PB-10789).
Always use genuine Alfa Laval spare parts.
• Alfa Laval cannot accept responsibility for the failure of components using non-original spare
parts.
2 Electrical cabinet
Machine unit number or
Subassembly description
9034630-
Ref Part No Description -90 Notes
Quantity
1 9034629 90 Electrical cabinet, sub assembly 1 See page 8
2 9012146 01 Lamp Power supply 3
3 9023358 80 Clamp (LPS) 3
4 223101 47 Washer 20
5 221891 04 Lock nut 20
6 9023360 01 Sheet 2
3219A2
3220A2
3220A2
3220A2
3220A2
2954A
3133A
2958A
3 Log box
Machine unit number or
Subassembly description
9002245-
Ref Part No Description -81 Notes
Quantity
1 582212 05 End stop 9
2 582212 122 Terminal block 2
3 582212 123 Power terminal block, 1
4 582212 124 Circuit breaker 2
5 582212 125 Power supply unit 1
9 582212 88 PIT 2,5 3
10 582212 89 D-ST2,5 1
11 582221 90 PE Connection bar 1 450mm
12 591103 56 Over current prot. Relay 1
15 594781 01 Distance 2
17 9059506 80 I/O Module 1
17A 9059493 02 Interface Module 1
17B 9059493 01 Digital Input Module 4
17C 9059493 03 End Bracket 1
18 9002305 03 Cable seal 1
19 9002362 80 Relay module 4 See page 24
24 594009 03 Screw 8
25 593724 02 Distance screw 8
26 593724 01 Distance screw 2
29 9003490 01 Bracket set 1
31 582212 147 Patch panel 1
32 595673 04 Ethernet cable 1
3021A
2724A
4 Module 170
Machine unit number or
Subassembly description
9042821-
Ref Part No Description -86 Notes
Quantity
1 9042790 86 Sub module, large 1 See page 30
2 9047526 01 Needle valve 1/4" 2 V201-15, V201-17
3 9017973 01 Pressure transmitter 2 PT201-16, PT201-72
4 9006822 03 Relief valve, 10 bar 2 RV201-23, RV201-50
6 9019942 80 Release valve, automatic 1 V571-2
6.1 590667 44 V571-2 1
6.2 9024839 01 Stud elbow, male 1
7 9001689 81 Housing 1
8 9001357 01 UV sensor QT201-50 1 QT201-50
9 9006324 02 Temperature, switch 1 TS201-60
10 558663 04 Gasket washer 2
11 9006325 02 Thermometer, resistance 1 TT201-33
12 594171 01 Limit switch (vibration) 1 LS201-29
14 9016298 01 Check valve, DN20 1 CV310
15 9017571 01 Valve, DN20 7 V310-1, V320, V460-1, V460-2, V460-3,
V460-4, V571,
16 1779813 04 Valve 1 V310-2
17 9004533 80 Pump 1 P460
See page 44
21 9019583 80 Valve block 1 See page 46
22 9017895 01 Sensor box 2 Marked X10, W10, X11, W11
23 9017895 02 Sensor box 1 Marked X12, W12
24 9024792 80 Filter regulator 1 See page 48
25 9017332 01 Pump 1 P320
26 9016299 03 Capacitive sensor 1 LS320-3
27 9012167 01 CIP liquid 1
27 9052341 04 Alpacon Descalant Offshore II 1
28 9017336 01 Strap 1
29 9018554 01 Winch 1
31 9018775 02 Pipe 1
32 9021363 02 Pipe 1
33 9018777 02 Pipe 1
34 9018778 02 Pipe 1
35 9018779 02 Pipe 1
36 9058755 01 Pipe 1
37 9022032 02 Pipe 1
38 9021992 02 Pipe 1
40 9018145 01 Deaeration pipe 1
41 9019487 04 Tube 1
42 9019515 01 Tube 1
43 9019529 01 Tube 1
44 9019447 01 Pipe clamp 5
54.1 9024692 01 Nut, function 18
55.1 9024691 01 Straight coupling, swivel 1
61 9022150 80 Lifting adapter 1
65 9021827 01 Spacer 1
66 9021922 01 Stay 1
67 9004638 01 Clamp 2
68 9042823 80 Cable set 1
68A 9021730 03 Cable 1 V201-8. Marked: W201.8
68B 9021730 02 Cable 1 FT201-1. Marked: W201.1A
68C 9021730 02 Cable 1 FT201-1. Marked: W201.1B
68D 9052231 01 Cable , PE 1 FT201-1, marked: W201.1PE
68E 9019849 01 Cable 1 GS201-3. Marked: W201.3
68F 9019849 01 Cable 1 GS201-9. Marked: W201.9
68G 9019849 01 Cable 1 PT201-16. Marked: W201.16
68H 9019849 01 Cable 1 PT201-72. Marked: W201.72
68I 9019849 05 Cable 1 LS201-29. Marked: W201.29
68J 9019849 06 Cable 1 TT201-33. Marked: W201.33
68K 9019849 06 Cable 1 TS201-60. Marked: W201.60
3221A2
3221A2
3283A
3283A
4.1.1 Reactor
Machine unit number or
Subassembly description
9053600-
Ref Part No Description -80 Notes
Quantity
11 9000738 01 Quartz sleeve 6
12 9032600 01 O-ring 12
13 9003326 01 Glass socket 12
14 9004878 80 Cap 12
15 9002860 01 Nut 12
16 9002009 81 Lamp bush 12
18 221711 02 Screw 36
29 66169 Drive screw 8
Z 579367 98 UV Lamp set
Z0.1 594645 81 Quartz sleeve set
7738A
CHECK IF ACTUATOR IS VT OR AT. ORDER CORRESPONDING MAINTENANCE KIT. FOR NEW ACTUATORS
ORDER ONLY VT.
2962A
3026A
3025A
CHECK IF ACTUATOR IS VT OR AT. ORDER CORRESPONDING MAINTENANCE KIT. FOR NEW ACTUATORS
ORDER ONLY VT.
2961A
4.2 Pump
Machine unit number or
Subassembly description
9004533-
Ref Part No Description -80 Notes
Quantity
1 9004533 01 Pump 1
Z 9004587 80 Spare part set Incl. O-rings, diaphragm, ball, muffler
indicated in dwg.
Z0.1 9004588 80 Spare part set Incl. air valve, sealings and O-rings,
indicated in dwg.
2606A
2959A
3091A
7744A
2957A
5 Cable set
Machine unit number or
Subassembly description
9042842-
Ref Part No Description -83 Notes
Quantity
1A 9017442 02 Contact housing 1
1B 9017442 05 Pin insert 1
1C 9017442 03 Contact cable gland 1
1D 9011609 02 Cable 1
1E 9024459 11 Cable kit 1 Jumper between pin 1 and 24
1EA 9008387 01 Cable 1
2 9020035 01 Cable 1 W13
3 9020027 01 Cable 1 EC, X14/Skid, filter motor
7 9036098 80 Cable kit 1 EC, X15/Skid, backflush pump
3222A2
6 Sampling device
Machine unit number or
Subassembly description
9059874-
Ref Part No Description -81 Notes
Quantity
1 9060055 81 Sampling Probe 1
1A 9059514 02 Pipe 1
1B 9060058 01 Sheet 1
2 9054216 01 Knife gate valve, DN100 1
3 9059515 80 Sampling device 1
3A 9059513 01 Flange 1
3AA 9052793 01 Blind flange 1
3B 526340 07 Nipple 1
4 1765908 09 Gasket 3
5 9035501 07 Ball valve Rp 1 1/4" 1
6 223101 37 Washer 16
7 2210463 34 Screw 6
8 2210463 33 Screw 6
9 2210463 23 Screw 2
10 2210463 03 Screw 2
12 9052793 01 Blind flange 1 Packed with pos. 13-15
13 223101 37 Washer 8
14 2210463 23 Screw 6
15 2210463 22 Screw 2
7750A
2875A
7.1 Cover
Machine unit number or
Subassembly description
9011943-
Ref Part No Description -80 Notes
Quantity
1 9011944 01 Cover 1
2 594488 01 Washer 4
3 581688 01 Bracket 4
4 221711 16 Screw 8
5 223101 47 Washer 8
6 221891 04 Lock nut 8
7 589569 79 Cable Gland - M25 2
8 589569 35 Counter nut M25 2
9 589569 48 Cable Gland - M16 2
10 589569 33 Counter nut M16 2
11 587276 02 Washer 2
12 70560 Washer 2
13 221891 05 Hexagon lock nut 2
2883A
7749A
2377A
+ Part No. Page Ref. Part No. Page Ref. Part No. Page Ref.
1270001 27 97 221803 22 31 84 223101 47 58 25
1765908 07 30 47 221803 26 27 94 223101 47 58 29
1765908 09 56 4 221803 28 27 95 223101 47 60 5
1779813 04 26 16 221803 28 31 81 223101 47 8 7A
2210295 03 9 24 221803 29 31 83 223101 61 31 74
2210296 02 30 44.1G 221803 32 11 57 260001 80 31 62
221031 02 27 81 221803 40 31 85 260154 02 8 1]
221031 02 31 52 221851 05 11 69 260176 04 31 65
221031 03 27 84 221851 05 58 7 260192 10 31 63
221031 03 31 90 221891 04 9 11 260262 07 27 82
221031 03 42 3 221891 04 8 1g 526340 07 56 3B
221036 02 36 9 221891 04 8 1J 526344 04 27 100.1
221036 02 38 32 221891 04 8 1S 526345 04 27 100
221036 19 30 44.1H 221891 04 8 1V 552801 01 38 24
221036 19 31 66 221891 04 58 10 552801 50 38 13
221041 01 31 56 221891 04 58 26 558663 04 26 10
221041 02 31 54 221891 04 58 30 569035 01 38 16
221041 20 31 55 221891 04 60 6 579367 98 34 Z
221046 30 31 57 221891 04 6 5 580986 08 9 7SG
2210463 02 31 58 221891 04 8 7B 580986 16 9 7SD
2210463 03 56 10 221891 05 9 15 580986 17 9 7SC
2210463 05 31 59 221891 05 8 1d 580986 33 9 7SH
2210463 07 31 60 221891 05 58 36 580986 59 9 7SJ
2210463 09 31 61 221891 05 60 13 580986 61 9 7SI
2210463 22 56 15 223101 17 9 25 580986 69 9 7SF
2210463 23 56 9 223101 30 27 91 580986 72 9 7SE
2210463 23 56 14 223101 31 36 13 580986 76 9 7SB
2210463 33 56 8 223101 31 38 35 581688 01 60 3
2210463 34 56 7 223101 32 27 92 581803 43 11 31
221701 08 27 89 223101 32 31 72 581803 66 11 48.2
221701 09 27 90 223101 32 38 33 582212 03 16 6
221701 11 27 85 223101 32 38 37 582212 03 18 20
221701 12 27 86 223101 32 42 4 582212 03 58 12.1
221701 20 27 87 223101 33 27 93 582212 04 20 3
221701 23 27 88 223101 33 31 73 582212 04 58 14
221706 15 36 11 223101 33 36 10 582212 05 22 1
221706 20 38 34 223101 33 38 33 582212 102 18 5
221706 23 36 12 223101 35 31 75 582212 104 18 4
221711 02 34 18 223101 37 31 76 582212 119 24 1
221711 02 8 6 223101 37 56 6 582212 120 24 2
221711 07 38 36 223101 37 56 13 582212 122 18 13
221711 16 58 3 223101 39 31 77 582212 122 22 2
221711 16 60 4 223101 47 9 10 582212 122 52 7
221711 26 31 64 223101 47 8 1_ 582212 122 9 7T
221716 01 9 13 223101 47 8 1f 582212 123 22 3
221803 02 8 1` 223101 47 8 1I 582212 124 22 4
221803 02 8 1N 223101 47 8 1M 582212 125 22 5
221803 03 9 26 223101 47 6 4 582212 13 52 8
221803 20 11 54 223101 47 58 6 582212 141 11 74
221803 21 27 96 223101 47 58 9 582212 147 22 31
Part No. Page Ref. Part No. Page Ref. Part No. Page Ref.
Part No. Page Ref. Part No. Page Ref. Part No. Page Ref.
Part No. Page Ref. Part No. Page Ref. Part No. Page Ref.
9063759 01 58 32A
9063760 01 58 32B
9063760 01 8 7`B