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Abstract: In cement concrete pavements, a separation membrane is usually placed between the base and the concrete slab to make the
interface condition smooth. A smoother interface condition offers less resistance to the movement of the slab caused by variation in
temperature and moisture. However, a rough interface is useful in reducing load associated stresses. As the degree of bonding between the
slab and the foundation influences the friction mobilized at the interface, a realistic assessment of interface friction is necessary for
rational design of concrete pavements. In the present study, the interface friction of typical concrete pavements was evaluated by
performing a number of push-off tests. For this purpose, concrete slabs were laid over different types of bases with smooth as well as
rough interface condition. A parametric analytical study was conducted using finite-element method to evaluate the effect of different
interface conditions on the critical responses of pavement subjected to the combined action of axle load and temperature variation.
DOI: 10.1061/共ASCE兲0733-947X共2009兲135:8共563兲
CE Database subject headings: Concrete pavements; Friction; Interfaces; Finite element method.
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Table 1. Coefficient of Friction Values Obtained by Different Research- Table 2. Details of Experimental Combinations
ers
Interface Slab
Researcher Base course Base type condition nomenclature
Sparkes 共1939兲 Clinker 3.2a 150 mm WMM Smooth S1a1, S1a2,S1a3
Clinker with waterproof paper 1.9a Rough S1b1, S1b2,S1b3
Stott 共1961a,b,c兲 Sand 0.6a 100 mm DLC+ Smooth S2a1, S2a2,S2a3
Gravel 0.5a 150 mm WMM Rough S2b1, S2b2,S2b3
Crushed limestone 0.4a Note: “S1” represents slab over WMM base and “S2” represents slab
Smooth mortar 0.3a over WMM+ DLC combination base. “a” represents smooth interface and
Friberg 共1954兲 Sand-loam with paper 1.5 “b” represents rough interface. The suffix 1, 2, and 3 represents the three
individual slabs constructed for each combination.
Venkatasubramanian 共1964兲 Damp sand with tar paper 1.3
WBM with tar paper 2.4
Damp sand 1.3 600 mm width, and 200 mm thickness were laid over the base
Saturated WBM 7.8 共WMM or DLC兲. The mix proportions 共cement:sand:aggregate兲
Dry WBM 10.4 adopted for concrete slabs were 1:0.76:1.95, with a water/cement
Suh et al. 共2002兲 DLC 20.0 ratio of 0.35. The cement concrete mix was designed as per IS
DLC with polythene sheet 1.2 10262 共Bureau of Indian Standards 1982兲. The average 28-day
compressive strength of the 150 mm cube was 44.4 MPa while
Note: ⫽coefficient of friction value.
a that for the 150 mm diameter and 300 mm high concrete cylinder
Friction values interpreted from graphs given by Croney 共1977兲.
was 33.6 MPa. The compressive strength of concrete used in the
experiment corresponds to M35 grade of concrete used in India
layer of polythene sheet and a layer of asphalt bond-breaker for concrete pavements 关IS 456 共Bureau of Indian Standards
placed between concrete slab and lean concrete base were consid- 2000兲兴.
ered for the tests. For each series, tests were performed under The experiments were conducted with rough 共without a sepa-
various conditions like rate of movement, slab thickness, and ration membrane兲 as well as with smooth interface 共with a sepa-
number of movement cycles. The effect of slab-base interaction ration membrane兲 condition between the slab and the foundation.
on airport pavement response was reported by Rufino and Roesler The combinations of different parameters considered in the ex-
共2006兲. In their study, an “Interface Parameter” was proposed for perimental program are detailed in Table 2. A total of twelve slabs
assessing the interface condition on the basis of the strains mea- were constructed. For each of the four combinations 共two types of
sured at top and bottom of the slab. Analysis of the pavements bases and two interface conditions兲, three slabs were laid. For
using two–dimensional 共2D兲 finite-element 共FE兲 model indicated pavements with smooth interface, an impermeable polythene
that the interface condition may be different from being fully sheet of 125 m thickness was laid flat without creases over the
bonded or completely smooth due to the temperature curling ef- WMM/DLC layer before the concrete slab was laid. A screw-jack
fect. supported against the rigid wall of the test-pit was used to push
The interface coefficient of friction values obtained from the the slabs laid over smooth interface. The applied horizontal force
experiments conducted by different researchers using different was measured using a proving ring of 100 kN capacity. The slabs
types of bases are presented in Table 1. However, significant dif- roughly bonded to the base were pushed by a hydraulic jack of
ferences are observed in the friction values obtained by the re- 100 kN capacity. Horizontal displacement of the slab was moni-
searchers. Therefore, there is a need to evaluate the coefficient of tored with the help of a set of four dial gauges with a least count
friction between the concrete slab and different types of bases of 0.01 mm. Fig. 1 shows the experimental setup of the test slab
commonly used in India with varying interface conditions for the with screw jack, proving ring, and dial gauges. Fig. 2 shows a
analysis and design of concrete pavement. In the present study, schematic layout of the test-pit and the loading arrangement.
the interface friction of concrete slabs laid over different types of The push-off test was conducted by applying horizontal force
bases with and without a separation membrane was evaluated by on the slab. The load was applied incrementally keeping the rate
conducting push-off tests. The coefficient of friction values ob- of application of load nearly constant. Previous studies 共Suh et al.
tained from the experiment were utilized to numerically evaluate 2002兲 suggest that the rate of application of load does not have
the response of typical concrete pavements under different com- significant influence on the measured friction values. The average
binations of axle loading and temperature variation. of the displacements recorded by the four dial gauges was taken
as the displacement of the slab. The load was applied until the
Push-Off Tests
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DLC over WMM Dial Gauges WMM C-1-1
2 C-1-2
R
1.8 C-2-1
C-2-2
1800 mm
900 mm
1.6
Co-efficient of Friction
PCC PCC C-3-1
Slab Slab 1.4 C-3-2
600 mm 1.2 C-4-1
Screw Jack C-4-2
Proving Ring 1
C-5-1
Steel Plates 0.8 C-5-2
Brick wall all round the test pit 0.6 C-6-1
8200 mm C-6-2
0.4 C-7-1
0.2 C-7-2
0
Fig. 2. Schematic layout of test setup 共plan view兲 0 100 200 300 400 500 600
Horizontal Displacement (X 0.01mm)
rate of displacement of slab started increasing rapidly. This con- Fig. 3. Variation of coefficient of friction with horizontal displace-
dition indicates that the bond between the concrete slab and base ment for different load cycles for slab laid over the DLC base with
is broken completely allowing the slab to move freely. The slab smooth interface 共S2a1兲 共note: surcharge weights were added for
was then pushed from the other direction with similar loading Load Cycle 4 onwards兲
arrangement. Pushing the slab from both the directions, one after
the other, completes one cycle. For each slab, the load was ap-
plied for a number of cycles until the applied horizontal load
stabilized. It was observed that the maximum force decreased gradually reducing and finally reaching a near-constant value. The
with each successive cycle of load application. The coefficient of slab laid directly over DLC did not move, when pushed by a
friction 共兲 mobilized at the interface of the slab and foundation horizontal force equal to nearly 50 times the weight of the slab.
in each cycle was calculated as the ratio of the horizontal force Hence the bonding between the slab and the base was considered
共F兲 required for pushing the slab and the weight 共N兲 of the slab. as “rough.”
That is, = F / N.
For slabs laid over dry lean concrete base, after three cycles of
loading, additional weights were placed on slabs and the remain-
ing cycles were completed. This was done to observe the effect of
1.2
higher thicknesses of slab 共simulated by surcharge weight兲 on the
friction values. Experiments with surcharge weight were con- 1
Co-efficient of Friction
ducted for smooth interface condition between the slab and DLC
0.8
base. The estimated weight of the slab pushed during the initial
three cycles is 2,600 N. For the next two cycles, an additional 0.6
C-1-1
C-1-2
load of 1,000 N was placed on the slab. For the remaining cycles, C-2-1
the weight was increased by another 1,000 N 共total load being 0.4 C-2-2
C-3-1
4,600 N兲. C-3-2
0.2 C-4-1
C-4-2
0
Discussion of Push-Off Test Results 0 100 200 300 400 500 600
Horizontal Displacement (X 0.01mm)
Friction Coefficient versus Sliding Displacement Fig. 4. Variation of coefficient of friction with horizontal displace-
Curves ment for different load cycles for slab laid over WMM base with
For each push-off test, the coefficient of friction 共兲 was calcu- smooth interface 共S1a2兲
lated and plotted against the sliding displacement. Figs. 3–5 rep-
resent the variation of coefficient of friction with sliding
displacement for three combinations of foundations and interface 3.5
C- 1- 1
conditions obtained for different load cycles. It may be noted that 3 C- 1- 2
results are available for a total of four combinations of interface C- 2- 1
Co-efficient of Friction
2.5 C- 2- 2
and base conditions. Salient features of the results are presented
C- 3- 1
in subsequent sections. In the legends shown in Figs. 3–5 , “C” 2 C- 3- 2
⫽cycle of loading, the first numeral after “C”⫽cycle number 1.5
whereas the second numeral⫽load application side—关“1” for
push from left 共L兲 and “2” for push from right 共R兲兴. For example, 1
C-3-2 shown in Fig. 3 indicates that the slab was pushed from the 0.5
right to the left side in the third cycle. The friction value increases 0
sharply with the applied horizontal force until it stabilizes. For the 0 200 400 600 800 1000 1200
initial cycle, the slope of the curve is the maximum and the cor- Horizontal Displacement ( X 0.01 mm)
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2 5
S2a1 S2a1
1.8 4.5
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32 mm diameter Dowels
4600 mm
@ 300 mm c/c
250 mm Slab
100 mm DLC
150 mm WMM
Subgrade
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Table 5. Maximum Tensile Stresses on Slab for Different Load Combi-
Corner nations
Tensile stresses 共MPa兲
2 Load Rough Smooth
4 Interior ‘B’ Case No. Load case details interface interface
1 Self weight 0.005 共B兲 0.012 共B兲
310
1800
3 ‘A’
‘C’ 2 Axle load 共A兲 1.393 共B兲1 1.712 共B兲1
3 Axle load 共B兲 0.440 共T兲3 0.457 共T兲3
Corner 1 160 X 234.4 4 Axle load 共C兲 0.581 共T兲3 0.664 共T兲3
Edge 5 PTG 0.775 共B兲2 0.718 共B兲2
6 NTG 2.434 共T兲2 1.573 共T兲2
Fig. 11. Single-axle load configuration, different axle load positions, 7 Axle load 共A兲 + PTG 2.015 共B兲 1
2.970 共B兲1
and critical regions considered for reporting the results in the middle
8 Axle load 共A兲 + NTG 2.009 共T兲 3
1.178 共T兲3
panel 共all dimensions in mm兲
9 Axle load 共B兲 + PTG 0.641 共B兲 3
0.618 共B兲3
10 Axle load 共B兲 + NTG 2.788 共T兲 3
2.317 共T兲3
bar system placed across the transverse joints. The slabs were 11 Axle load 共C兲 + PTG 0.716 共B兲 3
0.785 共B兲3
considered to be discontinuous beyond the width of the slab. 12 Axle load 共C兲 + NTG 2.855 共T兲 3
2.434 共T兲3
13 UTD 1.132 共B兲 2
0.118 共B兲2
14 UTI 0.516 共T兲 4
0.073 共T兲2
Temperature Consideration
15 Axle load 共A兲 + UTD 1.780 共B兲 1
1.958 共B兲1
Besides the axle loading, temperature gradient within the depth of 16 Axle load 共B兲 + UTI 0.858 共T兲 3
0.607 共T兲3
slab due to daily variation was considered. Nonlinear temperature 17 Axle load 共C兲 + UTI 0.865 共T兲 3
0.787 共T兲3
gradients 共positive as well as negative兲 as shown in Fig. 12 were Note: PTG= positive temperature gradient; NTG= negative temperature
adopted through the depth of the concrete slab. The gradients gradient; UTD= uniform temperature decrease; UTI= uniform tempera-
shown in the figure were obtained from temperature measure- ture increase; T = top of slab; and B = bottom of slab. Superscripts denote
ments made on two concrete specimens in the laboratory. Similar the stress locations 共refer Fig. 9兲. In Load Cases 2 to 17, self-weight of
variations of temperature through the depth of the slab were also the slab was also considered.
observed by Venkatasubramanian 共1964兲 on model concrete pave-
ments. As seen from Fig. 12, the variation of temperature near the
bottom of the slab is approximately uniform and hence a constant three-panel concrete pavement system. In the present FE model,
temperature equal to that considered for the bottom fiber of the 8-noded 3D brick element 共SOLID45兲, with three translational
slab, was considered across the depth of DLC. The seasonal varia- degrees of freedom per node, in the nodal x-, y-, and z-directions,
tion in temperature was modeled in the analysis as uniform in- were used to model the concrete slab as well as the base layers.
crease or decrease in temperature of 20° C of the concrete slab The subgrade was modeled as Winkler foundation 共Westergaard
and DLC layer. 1926兲 consisting of a bed of closely spaced, independent, linear
springs using spring elements 共COMBIN14兲. The top nodes of the
subgrade spring elements were connected with the bottom nodes
Critical Load Combinations of the solid elements of the base layer. The effective normal stiff-
The seventeen load combinations of axle loading, temperature ness of the spring element was calculated by multiplying the
differential, and uniform variation of temperature, considered in modulus of subgrade reaction with the influencing area of that
the parametric study, are given in Table 5. For all the cases from element. Dowel bars were modeled as 3D beam elements
2 to 17, self weights of the layers were also considered. 共BEAM4兲 having six degrees of freedom per node, translations in
the nodal x-, y-, and z-directions and rotations about the nodal x-,
y-, and z-axes. The dowel-concrete interaction, represented by the
Finite-Element Modeling parameter modulus of dowel support, was modeled using a series
The structural analysis package “ANSYS” 共ANSYS Inc., of contact elements 共CONTAC52兲. These elements are capable of
Cannonsburg, Pa., 2002兲 was used to analyze the slab-base sys- supporting only compression in the contact normal direction and
tem of concrete pavement subjected to vehicle and thermal load- friction in the tangential direction. The dowel-concrete friction
ing. A three-dimensional 共3D兲 FE model was developed for the value considered was 0.05 共William and Shoukry 2001兲. The 3D
FE model of the dowel-jointed concrete pavement with its load
transfer efficiency has been validated with an experimental work
50°C 10°C conducted by the U.S. Naval Civil Engineering Research and
0
0 Evaluation Laboratory 共Keeton and Bishop 1957兲 on airfield
Depth of Slab (mm)
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Zero Length Contact slab-base interface with a series of zero length contact elements
Brick elements elements connecting connecting the nodes of concrete slab at top to the nodes of the
for Slab Concrete Slab and Base DLC base at the bottom.
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interface becomes fully bonded with the base. For smooth inter- 1
face, the warping of the pavement slab is not restrained due to the 0.8 Smooth
presence of a bond breaker and thus smaller stresses are devel- 0.6 Rough
Deflection, mm
oped. 0.4
The pavement slab expands or contracts due to seasonal varia- 0.2
tion in temperature wherein the friction between the slab and base 0
plays an important role. Less friction between the slab and the -0.2 0 1000 2000 3000 4000
base provides easy movement of the slab in the horizontal direc- -0.4
tion results in smaller tensile stresses at the slab interior 共bottom
-0.6
and top兲 in case of smooth interface condition for both uniform
Slab width, mm
decrease and uniform increase in temperature 共Load Cases 13 and
14, respectively兲. The reduction in stress due to smooth interface Fig. 14. Deflection in the middle of the slab in the transverse direc-
condition is beneficial during seasonal variation in temperature to tion for positive temperature gradient 共Load Case 5兲
prevent premature cracking of the concrete just after construction.
When axle load at position A is considered in combination with
uniform temperature decrease 共Load Case 15兲, smaller tensile center for positive temperature gradient 共Load Case 5兲 for smooth
stresses are developed at the bottom of the slab near the middle of interface condition is nearly twice of that obtained for rough in-
the longitudinal edge, as the stiffness of the supporting base con- terface case. Fig. 14 shows the comparison of the deflections in
tributes in case of rough interface condition. When axle loads the middle of the slab along the transverse direction for smooth
共Load Positions B and C兲 are taken in combination with uniform and rough interface conditions when the pavement is subjected to
temperature increase 共Load Cases 16 and 17, respectively兲, the positive temperature gradient 共Load Case 5兲. At the corner, for
two effects become additive and larger tensile stresses are devel- night time curling 共Load Case 6兲, the ratio of smooth and rough
oped at the slab top due to increased restraint for rough interface case deflection values is about 2.3. For smooth interface, for up-
condition. From Table 5, it is found that, when only axle loads ward curling, as the slab center lifts up significantly, the edges
共Load Positions A, B, and C兲 are considered 共Load Cases 2, 3, and the corners are also lifted up, and thus, the total downward
and 4兲, rough interface performs better as it gives smaller stresses deflections at those locations are found to be less when compared
compared to those obtained for the smooth interface case. How- with rough interface condition. For downward curling under
ever, temperature plays an important role in the development of negative temperature gradient, the lifting up of the corners 共for
high tensile stresses at the slab top or bottom both with smooth smooth interface兲 causes the total downward deflections to be less
and rough interface conditions. Due to negative temperature gra- at the center and edges of the slab.
dient alone, higher tensile stresses are developed at the slab top Maximum downward corner deflections were observed for the
共Load Case 6兲 when the interface becomes rough. When axle combination of load position C and positive temperature gradient.
loads 共Load Positions B and C兲 are added along with negative For this load combination, deflection at the interior is the mini-
temperature gradient 共Load Cases 10 and 12兲, the stresses become mum and it is more in the edge and corner regions for both
even higher. The worst combination that gives the highest tensile smooth and rough interface conditions. However, in the case of
stress is when axle load at Position A is combined with positive negative temperature gradient with axle loads at position A, the
temperature gradient 共Load Case 7兲 with smooth interface condi- total downward deflection at the interior is the maximum, while
tion. However, stresses due to uniform temperature variation with the value is smaller in the edge and the corner regions.
or without the axle loads are found to be much less compared to
those obtained for the other load cases.
From Table 6, it is observed that, for axle loading cases 共Load Conclusions
Positions A, B, and C, i.e., Load Cases 2, 3, and 4兲, the maximum
deflections obtained for rough and smooth interfaces are not sig- Based on the experimental and the parametric studies, the follow-
nificantly different, with the values for rough case being slightly ing conclusions are drawn on the effect of the interface condition
lower. For rough interface condition, the stiffness of DLC con- on concrete pavement slab-base system.
tributes in carrying the load resulting in lesser deflections in the 1. Polythene sheet is an effective bond breaker in the concrete
middle panel. From the table, it is also observed that for rough pavement both for granular base 共WMM兲 and cement-treated
interface condition, the deflection values under or near the load is 共DLC兲 base. The bond between the concrete slab and DLC
less, while they are larger at locations away from the load as with no polythene sheet in between was very strong and
compared to those for the smooth interface condition. When a could not be broken.
bond-breaker is present 共smooth interface兲, the slab edges, due to 2. The coefficient of friction value is the maximum at the initial
its flexure deflect upwards away from the load. The slab delami- cycle and it corresponds to a small horizontal displacement
nates from the base and results in the edges getting lifted up more. of about 0.5 mm. The friction value decreases gradually in
When no temperature gradient was considered, Load Position A subsequent cycles and reaches a near-constant value for a
expectedly produced larger deflection in the edge and interior movement of about 3.0 to 4.5 mm for both rough as well as
regions, whereas Load Position C gave maximum deflection in smooth interface conditions.
the corner region. 3. In the case of slabs over DLC, the thickness of the slab does
When the pavement is subjected to positive or negative tem- not significantly influence the friction characteristics of the
perature gradient corresponding to day-time or night-time without interface layers.
any axle load 共Load Cases 5 and 6, respectively兲, the slab warps 4. For smooth interface, the polythene sheet glued itself to the
up 共convex upward兲 or down 共concave upward兲, respectively. underside of the slab thus providing a smooth plane for the
There will be loss of contact at the center for upward curling and slab to slide over the base resulting in lower friction values.
at the corners for downward curling. The upward deflection at the Failure occurred at the slab-base interface. For rough inter-
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slab with rough interface and subjected to axle loading only, Res. Rec., 466, 55–79.
The Indian Roads Congress. 共2002兲. “Guidelines for the design of plain
the stiffness of the base contributes significantly to the total
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Keeton, J. R., and Bishop, J. A. 共1957兲. “Load transfer characteristics of
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