EXTRUSIONANDTHERMOFORMING SYSTEM

M1370L-HTPF
THERMOFORMING LINE

CONTROL PANEL INSTRUCTION

1. CONTROL PANEL............................................................................................................................................. 1
1.1 POWER................................................................................................................................................ 1
1.2 VACUUM PUMP...........................................................................................................................................1
1.3 MOLD TEMP.................................................................................................................................................1
1.4 POWER LAMP..............................................................................................................................................1
1.5 EMERGENCY LAMP....................................................................................................................................1
1.6 SECURE DOOR LAMP.................................................................................................................................2
1.7 EMERGENCY STOP.....................................................................................................................................2
1.8 FORMER POWER........................................................................................................................................2
1.9 HEAT ON/OFF..............................................................................................................................................2
1.10 START................................................................................................................................................. 2
1.11 STOP.................................................................................................................................................... 2
1.12 OVEN CLOSE/OPEN....................................................................................................................................2
1.13 RESET................................................................................................................................................. 2
1.14 BUZZER............................................................................................................................................... 2
1.15 LOCK OFF/ON..............................................................................................................................................3
1.16 PHASE MONITORING LAMP.......................................................................................................................3
1.17 PHASE MONITORING LAMP.......................................................................................................................4
1.18 POWER LAMP..............................................................................................................................................4
1.19 EMERGENCY STOP.....................................................................................................................................4
1.20 POWER................................................................................................................................................ 5
1.21 RESET................................................................................................................................................. 5
1.22 BLOWER.............................................................................................................................................. 5
1.23 GRINDER............................................................................................................................................. 5
1.24 PULL ROLLER.............................................................................................................................................5
1.25 TRIM READY................................................................................................................................................5
1.26 CANOPY START..........................................................................................................................................5
1.27 CANOPY STOP............................................................................................................................................5
1.28 TRIM START.................................................................................................................................................5
1.29 TRIM STOP...................................................................................................................................................5
1.30 INDEX SINGLE.............................................................................................................................................5
1.31 INDEX FAN (PS: THE MACHINE IS NO INDEX FAN.)................................................................................5
1.32 SHEET GUIDE..............................................................................................................................................5
1.33 INDEX IDLER AUTO/OFF............................................................................................................................5
1.34 MARK RESET...............................................................................................................................................5
1.35 TRIM JOG.....................................................................................................................................................6
1.36 INDEX JOG...................................................................................................................................................6

2. HUMAN MACHINE OPERATION INTERFACE...........................................................................................7

2.1 MAIN MENU..................................................................................................................................................7
2.2 FORMER MANUAL MENU.........................................................................................................................10
2.3 FORMER CYCLE MENU............................................................................................................................11
2.4 FORMER SERVO........................................................................................................................................13
2.5 FORMER VALVE GROUP 1.......................................................................................................................16
2.6 FORMER VALVE GROUP 2.......................................................................................................................18
2.7 RECIPE MENU ( INCLUDE FORMER, TEMPERATUE, TRIMMER )........................................................20
2.8 HEAT OVEN SETTLING MENU.................................................................................................................23
2.9 TRIMMER PARAMETER MENU.................................................................................................................25
2.10 TRIMMER SERVO MENU...........................................................................................................................28

3. CONTROL PANEL OF CONTROL BOX......................................................................................................32

3.1 CONTROL BUTTON FOR MATERIAL FEEDING SLOT...........................................................................32
3.2 CONTROL BUTTON OF MATERIAL FEEDING RACK.............................................................................33
1. CONTROL PANEL

1.1 POWER
This is a double button switch for former control power. This is located at the left side of the panel.
When pressing ON, the control power will be connected. When pressing OFF, the control power
will be disconnected.

1.2 VACUUM PUMP

This is a double button switch for vacuum pump power of former machine. This is located at the
left side of the panel. When pressing ON, the power of vacuum pump will be connected. When
pressing OFF, the power of the vacuum pump will be disconnected.

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1.3 MOLD TEMP.
This is a double button switch for the mold heating equipment power in the former machine. This is
located at the left side of the panel. When pressing ON, the power of the mold heating equipment
will be connected. When pressing OFF, the power of the mold heating equipment will be
disconnected.

1.4 POWER LAMP

When the disconnect switch on the door has turned on, and the circuit breaker of former control
power has turned on, the power indicator lamp will light up.

1.5 EMERGENCY LAMP

When the power indicator lamp of double button switch is light up, and the emergency reset has
pressed down in normal circumstances, the emergency lamp will light up. If any of these
emergency buttons is pressed down, it will shut down the machine immediately, the heat oven will
open, the alarm will sound, the servomotor will not generate magnetic field, and the emergency
lamp will off.

1.6 SECURE DOOR LAMP

When the power indicator lamp of double button switch is light up, and the emergency reset is
pressed down in normal circumstances, the secure door lamp will light up. If any of the doors is
open, the machine will stop immediately, the servomotor will not activate magnetism, and the heat
oven will open, the alarm will sound, and the secure door lamp will put out.

1.7 EMERGENCY STOP

The emergency stop button is used for stop the machine in an emergency state. Do not stop the
machine with this button in normal circumstances.

1.8 FORMER POWER

This button switch is for the control power of former machine. When the power indicator lamp is
light up, please press the button switch to start the servomotor of machine and generate the
magnetic field. After pressing the button, an alarm buzzer will sound to prepare to start the
machine.

1.9 HEAT ON/OFF

The Electro heating button is a multifunction button. When the oven is not heating, pressing the
button will make the heat oven stat heating, and the heating indicator light will light up. Now the
lower oven will start to heat up. After 5 minutes the upper oven will start to heat up. If you press
this button when heating up, it will start heating up and turn off the heating indicator light.

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1.10 START
This is a multifunction button. Touch the main menu on the screen; it will give you hints about the
function of this button. When the machine first time starts, START button will blink, then, please
press the button to cancel it. When cancelled, pressing START button again will activate the chain.
If the chain is already activated, pressing START button again will start the forming process.

1.11 STOP
This is a multifunction button. If you press STOP button under Forming Mode, it will stop the
forming process, and return to chain mode. If you press STOP button again, the chain mode will
stop and return to Standby Mode after zeroing procedure is complete. If you press and hold the
button for 3 seconds, you can force the machine to zero again.

1.12 OVEN CLOSE/OPEN

This is a function button. When the oven is open, pressing this button will make the alarm sound
twice, and the indicator light will light up to start closing the oven. When the oven is close,
pressing this button will sound the alarm and start to open the oven immediately.

1.13 RESET
When the emergency stop state or secure door opening state is removed, please press down the
reset button switch to release the emergency state.

1.14 BUZZER
When the important alarm is occurring, the alarm buzzer will sound. When the alarm mute button
switch is pressed down, the alarm buzzer will silence until another alarm occurs.

1.15 LOCK OFF/ON

The setup lock is a safety device. When saving is needed or make the transfer of forming
programs, please must unlock this lock to proceed. It is strongly recommended that the
administrator of machines should keep the key to prevent the risk caused by improper operating.
1.16 PHASE MONITORING LAMP

When the disconnect switch on the door has turned on, the circuit breaker of control power is on in
the former machine, and the phase-sequence of power source is right, the phase monitoring lamp
should light up.
If the power source phase-sequence is wrong, this lamp will light out.

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1.17 PHASE MONITORING LAMP
When the disconnect switch on the door has turned on, the circuit breaker of control power is on in
the former machine, and the phase-sequence of power source is right, the phase monitoring lamp
should light up.
If the power source phase-sequence is wrong, this lamp will light out.

1.18 POWER LAMP

When the disconnect switch on the door is turned on, and the circuit breaker of control power is
turned on in the former machine, the power indicator lamp on the main control box panel will light
up.

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1.19 EMERGENCY STOP
When the triple pole circuit breaker of power has turned on, the triple phase voltage is correct, and
the emergency light should light up in normal state. If any of these emergency button switches has
pressed down, it will shut down the machine immediately, the alarm bell will sound, the
servomotor will not generate magnetic field, and the emergency lamp will off.

1.20 POWER
This is a double button switch for the trimmer control power. This is located at the console. When
pressing ON, the control power will be connected. When pressing OFF, the control power will be
disconnected.

1.21 RESET
When the emergency stop state or secure door opening state is removed, you must to press down
the reset button switch, the system will return to in normal circumstances.

1.22 BLOWER
When pressing ON, the blower will be in operation. In other words, when pressing OFF, the
blower will be not in operation.

1.23 GRINDER
When pressing ON, the grinder will be in operation. In other words, when pressing OFF, the
grinder will be not in operation.

1.24 PULL ROLLER

When pressing ON, the pull roller will be in operation. In other words, when pressing OFF, the
pull roller will be not in operation.

1.25 TRIM READY

This is an indicative lamp. When the blower, grinder and pull roller have been in operation, it will
light up and which means the external apparatus have been ready and can start the trim. In
addition, the external apparatus need to press ON from left to right in order.

1.26 CANOPY START

This is an action button switch. When you press it first, the canopy idler will be closed. When you
press it again, the canopy motor will be in operation.

1.27 CANOPY STOP

This is an action button switch. When canopy motor is in operation and you press this button
switch first, the canopy motor will be stopped. When you press this switch again, the canopy idler
will be opened.

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1.28 TRIM START
This is a multifunction button switch. It will give you hints about the state of the machine on main
menu screen. When the machine is started for the first time and the external apparatus have been
ready, this button switch will blink. That means the machine needs to zero and you must press the
button switch to cancel the blink. After cancelled, the machine has zeroed and is on stand-by
condition. When pressing the button switch again and the alarm bell will sound three times, the
machine will start to the trimming process.

1.29 TRIM STOP

This is a multifunction button switch. If you press the button switch under the trimming process, it
will stop the trimming process, and return to on stand-by condition.

1.30 INDEX SINGLE

This is an action button switch to execute one time indexing process.

1.31 INDEX FAN (PS: THE MACHINE IS NO INDEX FAN.)

This is a choose switch to control the index fan to ON or OFF.

1.32 SHEET GUIDE

This is an action button switch to control the sheet guide to open or close.

1.33 INDEX IDLER AUTO/OFF

This is an action button switch to control the index idler into AUTO mode or into OFF mode to do
manual control.

1.34 MARK RESET

This is an action button switch to control the mark of product to afresh counter.

1.35 TRIM JOG

This is a triple phase switch which could choose the condition. It will allow you choosing the trim
motor running condition from the forward jog, the reverse jog, or turn off.

1.36 INDEX JOG

This is a triple phase switch which could choose the condition. It will allow you choosing the
index motor running condition from the forward jog, the reverse jog, or turn off.

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2. HUMAN MACHINE OPERATION INTERFACE
2.1 MAIN MENU

2.1.1 Please Turn on Former Power

When the servomotor of former machine is not generating magnetic field, this light will light up, and
remind the operator to press the button to prepare to start the machine.

2.1.2 Former Safety Block

When the safety block of former machine is not in the right position, this light will light up, and
remind the operator to put the safety block back to the position.

2.1.3 Trimmer Safety Block

When the safety block of trim machine is not in the right position, this light will light up, and remind
the operator to put the safety block back to the position.

2.1.4 Former State

STEP 1 will indicate the need zeroing. Please press Start.
STEP 2 will indicate the zeroed ready. Please press Start to index. STEP
3 will indicate the index running. Please press Start to form. STEP 4 will
indicate the form operating.

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2.1.5 Trimmer State
STEP 1 will indicate the manual mode. Please press Start to zero. STEP
2 will indicate the homing. Please press Start to run.
STEP 3 will indicate the running.
STEP 4 will indicate the stop.

2.1.6 This is a multifunction indicative lamp.

When the former machine is working properly, it will not display anything. If anyone of the
following situations happens, the former machine will stop urgently, and the oven will open
automatically and stop heating up, or it won’t able to restart till the situation is solved:

2.1.6.1 Anomaly in the chain base’s temperature.

2.1.6.2 Low oil level of the oil injecting machine.
2.1.6.3 Chain stretch pressure is too low.
2.1.6.4 The servo reverse resistance is overheated.
2.1.6.5 Emergency stop.
2.1.6.6 The safety door is not closed.
2.1.6.7 The safety block is not in the correct position.
2.1.6.8 The drive is abnormal and gives the alarm.

2.1.7 This is a multifunction indicative lamp.

When the former machine is working properly, it will not display anything. If one of the following
situations happens, the former machine will stop till the situation is solved:

2.1.7.1 No sheet stop.

2.1.7.2 The grease is empty.

2.1.8 This is a multifunction indicative lamp.

When the trimmer machine is working properly, it will not display anything. If one of the
following anomalies happens, the machine will be stopped urgently till the situation is solved:

2.1.8.1 External apparatus are not ready.

2.1.8.2 The scarcity of air happened.
2.1.8.3 The scarcity of lube happened.
2.1.8.4 The drive is abnormal and gives the alarm.
2.1.8.5 The trimmer machine is stop.
2.1.8.6 The grease is empty.

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2.1.9 Former velocity.
2.1.10 Sheet velocity.
2.1.11 Trimmer velocity.
2.1.12 Trim real angles.
2.1.13 Former counter.
2.1.14 Trimmer counter.
2.1.15 Sheet length.
Display the total forming sheet length since start forming.

2.1.16 Working hours.

Display the total forming hours since start producing.

2.1.17 Trim cavity.

Setting the desired product amount of each cavity.

2.1.18 Goods counter.

Display the total amount of products.

2.1.19 These are indicative lamps. When the green lamp lights up, it means the
machine is in operation. When the white one lights up, it means the
machine is not in operation.
2.1.20 Indicative Button Switches to change the menu：
2.1.20.1 Language Select

This is an indicative button switch to call out an invisible lap. The lap has three button switches to
select the language or shift the current language.

2.1.20.2 Former Manual

Go to Former Manual setting page.

2.1.20.3 Former Cycle

Go to Former Cycle setting page.

2.1.20.4 Former Servo

Go to Former Servo setting page.

2.1.20.5 Former Valve 1

Go to Former Valve 1 setting page.

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2.1.20.6 Former Valve 2
Go to Former Valve 2 setting page.

2.1.20.7 Heat Tunnel

Go to Heat Tunnel setting page.

2.1.20.8 Alarm Data

Go to Alarm Data setting page.

2.1.20.9 Former I/O

This is an indicative button switch to change the menu. It will allow you to switch to testing
menu.

2.1.20.10 Trimmer Parameter

Go to Trimmer Parameter setting page.

2.1.20.11 Trimmer Servo

Go to Trimmer Servo setting page.

2.1.20.12 Recipes
Go to Recipes setting page.

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2.2 FORMER MANUAL MENU

2.2.1
This is a multifunction indicative lamp, which will change according to the different operations of
the machine.
Situation 1: If you need zeroing, please press start. Situation
2: Zeroing complete, Manual Operation mode. Situation 3:
Chain in operation- Automatic Mode.
Situation 4: Forming in Operation- Automatic Mode.
In these situations, only in situation 2: Zeroing Complete- Manual Operation mode, the following
manual operation buttons can be used.

2.2.2 TOP PLATEN

This is a maker lamp. Below are discontinuous movement buttons that control the movement of
top platen.

2.2.3 BOTTOM PLATEN

This is a maker lamp. Below are discontinuous movement buttons that control the movement of
bottom platen.

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2.2.4 INDEX SERVO
This is a marker lamp. Below are the discontinuous movement buttons that control the movement of
chain.

2.2.5 CLOSE PLATENS

This is an indicative button switch of manual operation of mold closing. When it turns red, it means the
machine is in operation. When the operation ends, it will turn to blue.

2.2.6 OPEN PLATENS

This is an indicative button switch of manual operation of mold opening. When it turns to red,
which means the machine is in operation. When the operation ends, it will turn to blue.

2.2.7 VALVE MANUAL OPERATION

The following 15 indicative button switches will turn to red when pressed, and that means the
machine will be in operation. When the operation ends, they will turn to yellow.

2.2.8 MAX TORQUE VALUE

Display the maximum torque values of top platen and bottom platen.

2.2.9 MIN TORQUE VALUE

Display the minimum torque values of top platen and bottom platen.

2.2.10 MAIN
Back to main page.

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2.3 FORMER CYCLE MENU

2.3.1 MAIN
Back to main page.

2.3.2 UP FORMER
This is a Lower Mold First indicator button lamp, which means the forming process will close the
lower mold first and then do upper mold. When the forming process finishes, the upper mold will
unlock first and then do lower mold. When the former is not running, press UP FORMER will
unlock the setup lock, and then you can switch to Upper Mold First Mode.

The following setup value are described in Lower Mold First Mode
2.3.3 DISTANCE TO CLOSE (Unit: mm)
When in a forming cycle, if the chain achieves the distance of setup value after it starts, then the
lower mold will start to do close procedure.

2.3.4 TOP PLATEN ANGLE TO CLOSE BOTTOM (Unit: grade)

When the indicative lamp displays the TOP PLATEN ANGLE TO CLOSE BOTTOM PLATEN,
which means when top platen achieves the setup angle, the bottom platen will close.

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2.3.5 FORMING TIME (Unit: second)
To set the time from forming mold at close situation to do forming process to the mold is completely
open.

2.3.6 BOTTOM PLATEN ANGLE TO OPEN TOP (Unit: grade)

When the indicative lamp displays the BOTTOM PLATEN ANGLE TO OPEN TOP, it means
when the bottom platen achieves the setup angle, the bottom platen will open.

2.3.7 TOP PLATEN ANGLE TO INDEX (Unit: grade)

When the indicator lamp displays the TOP PLATEN ANGLE TO INDEX, it means that if the
top platen achieves the setup angle, the chain will start feeding the sheet.

2.3.8 CYCLE DWELL TIME (Unit: second)

If this setup value is 2 seconds, the chain’s start time will delay for 2 seconds.

2.3.9 FORMER VELOCITY (Unit: cpm)

This display valve is former velocity.

2.3.10 CYCLE TIME (Unit: second)

This setup value is a starting setup value. It will adjust automatically after the forming
operation.

2.3.11 GREASE COUNTER (Unit: times)

When forming, the intervals of greasing for forming molds are adjustable.

2.3.11.1 SV
This setup value can modify the counter of grease.

2.3.11.2 PV
This value can show the actual counter of grease.

2.3.12 WAIT FOR CHAIN LUB

When the chain oil injecting machine is warming up and not in use, the interval of injecting oil
cam be modified.

2.3.13 FREQUENCY OF SHEET CUTTER

This is for setting forming frequency, after this frequency, the cutter will start cutting, but only
work once.
When just into the Forming mode, this function will start working and cut off the sheet (forming
unwell).

2.3.14 USE AUTO SHEET CUT DISABLE \ ENABLE

This is for setting to use the auto sheet cutter or not to use the cutter.
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2.3.15 NO SHEET DISABLE \ ENABLE
The detecting light-electrical switch is installed at the entrance of the heat oven, in order to detect
if there is the skin material. Pressing this button can activate it or disable it.

2.3.16 CHAIN LUB TIMER (Unit: second) The

time of injecting oil for the chain is adjustable.

2.3.17 SHEET CUTTER OF TIME (Unit: second)

This is for setting the running time of sheet cutter.

2.3.18 SHEET DISTANCE (Unit: mm)

In AUTO mode, the sheet will slowly into oven, when the photoelectric sensor detects the sheet,
will accord with SHEET DISTANCE value to preserve a length of sheet, and then the chain rail
will deliver the sheet into oven.

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2.4 FORMER SERVO

2.4.1 TOP PLATEN

Here is able to adjust the Open angles, Open Velocity, Close angle, Close Velocity, Jog Velocity
and Acc/Dec Time. And also display the real angle and torque of top platen.

2.4.2 BOTTOM PLATEN

Here is able to adjust the Open angles, Open Velocity, Close angle, Close Velocity, Jog Velocity
and Acc/Dec Time. And also display the real angle and torque of bottom platen.

2.4.3 INDEX SERVO

Here is able to adjust the Index distance, Index velocity, Offset Distance, Jog Velocity and
Acc/Dec Time. And also display the index distance and torque of top platen.

2.4.4 TORQUE
This value indicates the percentage of motor load. When the forming is in process, this value can
be consulted for adjustment of pressure in the stability chamber. The standard pressure value
should make the percentage of load value of open and close of the mold becomes the same in the
forming process. (Because the mold-opening motor and the mold-closing motor turn in different
directions, so the load value will have a difference of
+_)

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2.4.5 OPEN ANGLE
This setup value has a maximum of 180 grades. The mold-opening angle can be modified
according to how high is the product. The higher, the bigger that mold-opening angle will be.
(Unit: grade)

2.4.6 OPEN VELOCITY (Unit:%)

This setup value is for adjusting the mold closing speed. The maximum is 100.0%.

2.4.7 CLOSE ANGLE

The closing angle is 40 to 0 grades.

2.4.8 CLOSE VELOCITY (Unit:%)

This setup value is for adjusting the mold opening speed. The maximum is 100.0%.

2.4.9 JOG VELOCITY (Unit:%)

It can adjust the speed of discontinuous movement in manual operation. Notes:
the zeroing speed = the speed of discontinuous movement

2.4.10 ACC/DEC TIME

If this value is 0.1 second, it means that the time to speed up from zero to the speed setup value is
0.1 second. (Unit: second).
Notes: This setup value should not be less than 0.1 second.

2.4.11 INDEX DISTANCE

This value can be adjusted to the length of material fed in every operation. (Unit: mm)

2.4.12 INDEX VELOCITY

This value can modify the speed of chain feeding material. (Unit: %)

2.4.13 OFFSET DISTANCE (Unit: mm)

This value can be adjusted to the length of the compensating distance of material feeding. Notes:
Use together with marked forming.

2.4.14 JOG VELOCITY

This value can adjust the material feeding speed by the discontinuous movement of chain.

2.4.15 ACC/DEC TIME

This value can modify the speeding up time for the chain.

2.4.16 MAIN
Back to main page.

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2.5 FORMER VALVE GROUP 1

Annexed Graphic 1

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2.5.1 VACUUM B
This multifunction setup lamp, when pressed (ON/OFF conditions), you will be able to enter the
electrical switch setup in annexed graphic 1. Make choices according to the necessary conditions
to generate the magnetic field or to cancel it, and the input the needed setup value. Notes: the Enter
button must be pressed when all input is done.

2.5.2 VACUUM
Refer to 2.5.1.

2.5.3 EJECT AIR

Refer to 2.5.1.

2.5.4 CLAMP
Refer to 2.5.1.

2.5.5 AUX1
Refer to 2.5.1.

2.5.6 AUX2
Refer to 2.5.1.

2.5.7 MAIN
Back to main page.

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2.6 FORMER VALVE GROUP 2

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2.6.1 OVEN GATE
This multifunction setup lamp, when pressed (ON after the chain is stopped), you will be able to
set up as (On after the chain starts). By entering 123.45, you can modify the delay setup value.
Pressing (Chain Mode) will set up the (Forming Mode); pressing (Use) can set it at (Disabled).
Notes: This machine is optional.

2.6.2 SPRAY
Refer to 2.6.1. Notes: This is optional equipment.

2.6.3 CUT
Refer to 2.6.1. Notes: This is optional equipment.

2.6.4 INDEXING TIMER

This display valve is the indexing timer.

2.6.5 INDEX STOP TIMER

This display valve is the index stop timer.

2.6.6 MAIN
Back to main page.

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2.7 RECIPE MENU ( INCLUDE FORMER, TEMPERATUE, TRIMMER )

2.7.1 PREVIOUS RECIPES

Go to previous recipe.

2.7.2 NEXT RECIPES

Go to next recipe.

2.7.3 DATA UPLOAD

Select a file and press read values button, the file information will be displayed on the screen.

2.7.4 SAVE
Press the save button, the current data will be saved.

2.7.5 ACTIVATE
Select a file you need and press activate button, the extruder will read the file information and apply
it.
After changing the original file setting, please press activate button to make extruder reads the latest
value and the former value will be replaced.

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2.7.6 DELETE
Choose a file that you don’t need, and press delete button to discard it. This function is controlled
by a password interlock.

2.7.7 RECIPE TEMPERATURE

Go to temperature recipe setting page.

2.7.8 RECIPE TRIMMER

Go to trimmer recipe setting page.

2.7.9 MAIN
Go to main page.

2.7.10 SHUT DOWN

SHUT DOWN button will totally close the programme, after pressing the button, a dialogue box
will pop out to request you enter user name and password. Please contact administrator to have this
information.

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2.7.11 PREVIOUS RECIPES
Go to previous recipe.

2.7.12 NEXT RECIPES

Go to next recipe.

2.7.13 DATA UPLOAD

Select a file and press read values button, the file information will be displayed on the screen.

2.7.14 SAVE
Press the save button, the current data will be saved.

2.7.15 ACTIVATE
Select a file you need and press activate button, the extruder will read the file information and
apply it.
After changing the original file setting, please press activate button to make extruder reads the latest
value and the former value will be replaced.

2.7.16 DELETE
Choose a file that you don’t need, and press delete button to discard it. This function is controlled by
a password interlock.

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2.7.17 RECIPE FORMER
Go to former recipe setting page.

2.7.18 RECIPE TRIMMER

Go to trimmer recipe setting page.

2.7.19 MAIN
Go to main page.

2.7.20 PREVIOUS RECIPES

Go to previous recipe.

2.7.21 NEXT RECIPES

Go to next recipe.

2.7.22 DATA UPLOAD

Select a file and press read values button, the file information will be displayed on the screen.

2.7.23 SAVE
Press the save button, the current data will be saved.

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2.7.24 ACTIVATE
Select a file you need and press activate button, the extruder will read the file information and
apply it.
After changing the original file setting, please press activate button to make extruder reads the latest
value and the former value will be replaced.

2.7.25 DELETE
Choose a file that you don’t need, and press delete button to discard it. This function is controlled by
a password interlock.

2.7.26 RECIPE TEMPERATURE

Go to temperature recipe setting page.

2.7.27 RECIPE FORMER

Go to former recipe setting page.

2.7.28 MAIN
Go to main page.

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2.8 HEAT OVEN SETTLING MENU

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2.8.1 ( TOP HEAT TUNNEL 01---43 ) TEMPERATURE CONTROL DISPLAY
The temperature control display can display and modify the temperature of each zone at heating
zone.
Notes: User’s Manual for Temperature Control Display is attached.

2.8.2 (BOTTOM HEAT TUNNEL 01---25) TEMPERATURE CONTROL DISPLAY

The temperature control display can display and modify the temperature of each zone at heating
zone.
Notes: User’s Manual for Temperature Control Display is attached.

2.8.3 INDEX TEMPERATURE

The Index Arch Temperature Controller has a protection switch. Its preset value is a trigger value
for alarm. When the index arch temperature overheats, it will stop the machine and sound the
alarm.

2.8.4 ADD(+)
This is an indicative button switch. Normally this switch will keep OFF when this is yellow. This
switch will turn green when pressed, and that means that the all SV values which exclude index
arch form the values will add a set value and transfer to the thermometer.

2.8.5 SUB(-)
This is an indicative button switch. Normally this switch will keep OFF when this is yellow. This
switch will turn green when pressed, and that means that the all SV values which exclude index
arch form the values will subtract a set value and transfer to the thermometer.

2.8.6 FOLLOWED
Press the button A to key in the ideal temperature and then press Followed button to make the
indicated zones to follow the value you set.

2.8.7 MAIN
Back to main page.

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2.9 TRIMMER PARAMETER MENU

2.9.1 MARK COUNTER (INK COUNTER / MISS MATCH)

This is a multifunction indicative lamp. It will change its display lamp when you choose the different
trim counter mode.

2.9.1.1 SV
This setup value can modify the counter of miss match.

2.9.1.2 PV
This value can show the actual counter of miss match.

2.9.2 NO SHEET
This is an indicative lamp.

2.9.2.1 SV
This setup value can modify the counter of no sheet.

2.9.2.2 PV
This value can show the actual counter of no sheet.

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2.9.3 PITCH COUNTER
This is an indicative lamp.

2.9.3.1 SV
This setup value can modify the counter of pitch counter.

2.9.3.2 PV
This value can show the actual counter of pitch counter.

2.9.4 LUBE SETTING

This is an indicative lamp. It will lubricate the machine immediately when the PV value comes up
to the SV value of lube setting.

2.9.4.1 SV
This setup value can modify the counter of lube setting.

2.9.4.2 PV
This value can show the actual counter of lube setting.

2.9.5 TRIMMMER COUNTER MODE SELECT

2.9.5.1 Mark
This is an indicative button switch. It will turn red when pressed, and that means choosing the
mark counter mode from the trim counter modes.

2.9.5.2 Ink
This is an indicative button switch. It will turn red when pressed, and that means choosing the
ink counter mode from the trim counter modes.

2.9.5.3 Miss Match

This is an indicative button switch. It will turn red when pressed, and that means choosing the
miss match counter mode from the trim counter modes.

2.9.6 MISS MATCH DEVIATION

This setup value can be used when you choose the miss match counter mode. That means the index
distance will add or subtract the miss match distance when the PV value comes up to the SV value
of the miss match counter. Refer to 2.9.5.3.

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2.9.7 BEARING GREASE
This is an indicative lamp. It will grease the bearing immediately when the PV value comes up to
the SV value of grease setting.

2.9.7.1 SV
This setup value can modify the counter of grease setting.

2.9.7.2 PV
This value can show the actual counter of grease setting.

2.9.8 INDEX SETTING

2.9.8.1 Index angle
After ON, the setup value of the index angle is for adjusting the time to index start.

2.9.9 IDLER SETTING

2.9.9.1 Idler angle
After ON, the setup value of the idler angle is for adjusting the time to idler start. After OFF,
the other setup value of the idler angle is for adjusting the time to idler stop.

2.9.10 ANGLE SETTING

We suggested that the ON state is 190 degrees to 220 degrees of the eject angle, the ON state is
220 degrees to 345 degrees of the index angle, and the ON state is 185 degrees and the OFF state is
120 degrees of the idler angle.
PS：The trip of trimmer is 240 mm, we can well adjust the ON state angle of index
according to the depth of the shaping products.

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2.9.11 USE MACHINES AUTO MODE DISABLE \ ENABLE
2.9.11.1 DISABLE
Disable Trimmer Auto mode.

2.9.11.2 ENABLE
Enable Trimmer Auto mode。Thread the sheet to canopy, when photoelectric sensor detects
the sheet, the idler will press the sheet and lead it to trimmer for cutting. When the sheet gets
to trimmer, the trimmer will start trimming automatically.

2.9.12 USE AUTO IDLER MODE DISABLE \ ENABLE

2.9.12.1 DISABLE
Disable Idler Auto mode.

2.9.12.2 ENABLE
Enable Idler Auto mode. It means the action of idler will running automatically accord with
the idler setting angle.

2.9.13 NO SHEET DETECTION DISABLE \ ENABLE

This is an indicative button switch. It will turn black when pressed, and that means using no sheet
patrol. Refer to 2.9.2. It will shut down the machine immediately when the PV value comes up to
the SV value of no sheet counter.

2.9.14 Trimmer Servo

Go to Trimmer Servo setting page.

2.9.15 MAIN
Back to main page.

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2.10 TRIMMER SERVO MENU

2.10.1 INDEX SETTING

2.10.1.1 Index Distance
This display value about adjusting to the length of material fed in every cycle of trimming.

2.10.1.2 Max Distance (A Platen Distance)

This setup value can modify the length of the maximum distance or a platen distance.
(Unit: mm).

2.10.1.3 Offset Distance (Jump Platen Distance)

This setup value can modify the length of the offset distance or jump platen distance. (Unit:

mm).

2.10.1.4 Index Velocity

This setup value can modify the speed of index.

2.10.1.5 Index Jog Velocity

This setup value can adjust the speed of index by the discontinuous movement of index.

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 2.10.1.6 Index Acc/Dec Time
This setup value can modify the speeding up time for index.

2.10.2 PHOTO TRIGGER ( PITCH COUNTER )

This is an indicative button switch. It will allow you choosing one mode from the photo
trigger mode or the pitch counter mode.

In the photo trigger mode the index distance will use the maximum distance and the offset
distance.
When photo trigger in ON state, the index distance used the offset distance and then the
trimmer trimmed one time. If photo trigger is never in ON state, the index distance used
the maximum distance and then the trimmer trimmed one time.
In the pitch counter mode the index distance will use a platen distance and the jump platen
distance.

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 The index distance usually used a platen distance and then the trimmer trimmed one time.
When the actual value of pitch counter is equal to the setup value of pitch counter, the
index distance used the jump platen distance one time and then the trimmer trimmed one
time.

2.10.3 SYNCHRONOUS FORMER

This is an indicative button switch. It will turn red when pressed, and that means the trimmer
velocity will follow the former velocity. The trimmer velocity is equal to the former velocity
multiplied by the setup value of pitch counter.

2.10.4 PACE (CHASE)：

This is an indicative button switch. It will allow you choosing one mode from the pace mode
or the chase mode.

In the pace mode the trim velocity will subtract the trim deviation velocity, when the times of the
photo trigger in ON state are more two or more times than the times of the photo trigger in OFF
state. At the moment, if the times of the photo trigger in OFF state are more two or more times
than the times of the photo trigger in ON state, the trim velocity will originally get back to the
setup value.

In the chase mode the trim velocity will add 1cpm or subtract 1.5cpm every time, when the actual
value of pitch counter is equal to the setup value of pitch counter. The trim velocity will add 1cpm,
when the times of the photo trigger in OFF state are more two or more times than the times of the
photo trigger in ON state, until the trim velocity is equal to the trim velocity add the trim deviation
velocity. At the moment, if the times of the photo trigger in ON state are more two or more times
than the times of the photo trigger in OFF state, the trim velocity will originally get back to the
setup value. In other words, the trim velocity will subtract 1.5cpm, when the times of the photo
trigger in ON state are more two or more times than the times of the photo trigger in OFF state,
until the trim velocity is equal to the trim velocity subtract the trim deviation velocity. At the
moment, if the times of the photo trigger in OFF state are more two or more times than the times of
the photo trigger in ON state, the trim velocity will originally get back to the setup value gradually.

2.10.5 TRIM SETTING

2.10.5.1 Trim Velocity
This setup value can modify the speed of trim.

2.10.5.2 Trim Jog Velocity

This setup value can adjust the speed of trim by the discontinuous movement of trim.

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 2.10.5.3 Trim Deviation Velocity：
This setup value can be adjusted to the speed of the compensating velocity of trim. Refer to

2.10.3.1.

2.10.5.4 Trim Acc/Dec Time

This setup value can modify the speeding up time for trim.

2.10.6 CANOPY SETTING

2.10.6.1 Canopy Velocity：
This setup value can modify the speed of canopy drive.

2.10.6.2 Canopy Offset：

For setting canopy distance offset value.

When canopy photo start sensor senses the sheet, the travel distance: canopy motor = feeding

motor.

When canopy photo start sensor senses no sheet, the travel distance: canopy motor = feeding

motor + offset value.

2.10.6.3 Canopy Offset Delay

This is for setting the delay time of canopy offset.

2.10.7 EJECT MODE SETTING

Go to Eject Mode setting page.

2.10.8 TRIMMER PARAMETER

Go to Trimmer Parameter setting page.

2.10.9 MAIN
Back to main page.

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3. CONTROL PANEL OF CONTROL BOX
3.1 CONTROL BUTTON FOR MATERIAL FEEDING SLOT
3.1.1 EMERGENCY STOP
This button is for stopping the machine in an emergency. Do not use it to stop the machine under
normal circumstances.

3.1.2 OVEN CLOSE/OPEN

This button is a multifunction button. When not heated, pressing this button will make the heat
oven start heating, and the heating indicator light will light up. At this time the lower oven start to
heat up, after 5 minutes the upper oven will do so too. If press this button when heating up, it will
stop the heating process and turn off the heating indicator.

3.1.3 SLOW FEED ON/OFF

This switch allows you to control manually the discontinuous movement of the chain.

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3.2 CONTROL BUTTON OF MATERIAL FEEDING RACK
3.2.1 EMERGENCY STOP
This button is for stopping the machine in an emergency. Do not use it to stop the machine under
normal circumstances.

3.2.2 START
This is the button for starting the material feeding motor.

3.2.3 STOP
This is the button for stopping the material feeding motor.

3.2.4 MODE 1/2

The switch used for switching the modes.

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