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DEPARTMENT OF SCIENCE

AND TECHNOLOGY VI
Excellent prime-mover of countryside
development with equity

ISO 9001:2015 ISO/IEC 17025:2017


DOST PROGRAMS, PROJECTS
AND SERVICES
The following are the major programs, projects and services being
implemented or supported by DOST VI:
Smal EnterprisesTechnology Upgrading Program
(SETUP)
S &T Human Resource Development
R & D Coordination and Monitoring
Disaster Risk Reduction and Management
Other S &T Services
+ Small
Enterprise
Technology
Upgrading
Program
(SETUP)

Enhancing the competitiveness of micro, small and


medium enterprises (MSMEs) through technological
interventions.
Small Enterprise Technology Upgrading Program
TechnologyTransfer and C ommercialization

Technical Consultancy andAdvisory Services


TechnologyTrainings

Laboratory andTesting Services

Packaging and LabelingAssistance Program

WesternVisayas Food Innovation C enter


Small Enterprises Technology
Upgrading Program (SET-UP)

Metals &
Food Engineering
Processing

Information &
Communication
Technologies/ Electronics
Horticulture/
Furniture
Agriculture

Gifts, Decors Health Products


and Handicraft Aquatic & and
Marine Pharmaceuticals
Technology Transfer & Commercialization

▪ Technology matching, transfer and


commercialization from various
technology suppliers such as DOST,
academe and private sector.

▪ Innovation-enabling fund (iFund)available


for selected and qualified MSMEs
R&D Institutes (RDIs)
 Advanced Science and Technology Institute
(ASTI)
 Food and Nutrition Research Institute (FNRI)
 Forest Products Research and Development
Institute (FPRDI)
 Industrial Technology Development Institute
(ITDI)
 Metals Industry Research and Development
Center (MIRDC)
 Philippine Nuclear Research Institute (PNRI)
 Philippine Textile Research Institute (PTRI)
ITDI-DOST
Bioreactor Tech n ology

Department of Science and Technology


INDUSTRIAL TECHNOLOGY DEVELOPMENT INSTITUTE
DOST Compound, General Santos Avenue
Bicutan, Taguig City, Metro Manila, PHILIPPINES
http://www.itdi.dost.gov.ph
ITDI-DOST BIOREACTOR
COMPOSTING TECHNOLOGY
The ITDI-DOST bioreactor composting technology was developed as an alternative technology for management of municipal
solid waste, specifically for the organic fraction of solid waste. The stirred-tank bioreactor has feeding capacities of 500 kg per
day and 1,000 kg per day.

The 1 ton/day capacity stirred-tank bioreactor at Sta. Cruz, Laguna


Advantages of the bioreactor
composting technology:
•simple and easy to operate
•no leachate discharge
•acceptable odor emission
•fast rate composting
•low inoculant requirement
•smaller land area requirement
Raw Materials that can be used for
Bioreactor Composting Technology
Wet Biodegradable Waste or “Greens”
Kitchen Waste Livestock Manure
•Vegetable scraps
•Fruit peelings
•Left-over food
https://proearthanimalhealth.com/foal-diarrhea-101-non-
infectious-causes/manure-in-shovel/

Market Waste Food Processing Waste Fresh Grass Clippings

https://www.sunstar.com.ph/article/1782135/Baguio/Local- http://benisonmedia.com/non-conventional-feed-resources-fruit-vegetable-waste/c https://www.growveg.com/guides/free-mulch-how-to-make-it-and-where-to-


News/DA-Low-prices-of-veggie-prices-normal get-more/
Raw Materials that can be used for
Bioreactor Composting Technology
Dry Biodegradable Waste or “Browns”
Dry Yard Waste Coco Peat (coir dust)
•Dried leaves

https://www.manufactum.co.uk/galvanised-wire-
mesh-leaf-composter-a75110/
https://www.alamy.com/stock-photo-coconut-husk-retting-
factory-147610663.html

Agricultural and
Sawdust
Farm Waste

Sugarcane bagasse
https://www.alamy.com/stock-photo-stack-of-rice-straw-on-the- https://www.ec21.com/product-details/Sugarcane-Bagasse--9730815.html
https://www.woodlands.co.uk/blog/woodland-activities/sawdust-to-go/
field-after-harvest-luzon-philippines-february-39317879.html
Site Requirements for Composting
Facility
✓Covered area
o120 sq.m. minimum
o Preferably with concrete pad
oNot flood prone

✓Electricity supply
o220V outlet
✓Water supply

Composting Facility in Marikina City


Lay-out of a Composting Facility
PORTABLE BIOGAS
OUTLET
DIGESTER
STIRRER

INLET
GAS OUTLET

The portable biogas digester is an airtight, oxygen


free vessel fed with organic material where the microbial
digestion takes place inside to produce gas. The major GAS
HOLDER
components of the portable biogas digester are the anaerobic
digester and the gasholder. The material is either a plastic
drum or fabricated metal or a combination of the two. The
plastic material has a maximum capacity of 210 liters (0.21m3)
for the digester and 145 liters (0.145m3) for the gasholder
while the metal type material has a capacity of 450 liters
(0.45m3) for the digester and 530 liters (0.530m3) for the Department of Science and Technology
gasholder. The substrates fed to the digester can be kitchen INDUSTRIAL TECHNOLOGY DEVELOPMENT INSTITUTE
DOST Compound, General Santos Avenue
waste, animal manure and organic yard waste. Bicutan, Taguig City, Metro Manila, PHILIPPINES
http://www.itdi.dost.gov.ph

‘Our Business is Industry…”


USES
The portable Biogas Digester converts the wastes
into two (2) useful products, namely:
• fuel gas for cooking and lighting applications,
and
• sludge as organic fertilizer or soil condition.
BENEFITS
• Easy to fabricate and install
• Transferrable
• Supplement energy needs of a small household
• Better waste management of agricultural, industrial and
household waste
• Reduce groundwater contamination
• Reduce greenhouse gas emission by replacing the use of fuel
wood and capturing of methane and carbon dioxide
• Production of organic fertilizer/compost
POSSIBLE SUBSTRATE FOR BIOGAS
• kitchen waste • human feces

• vegetable waste • agricultural waste

• chicken dung • slaughterhouse


waste
BIOGAS COMPOSITION
• cattle/pig manure • other animal manure
Methane CH4 50-70%
Carbon dioxide CO2 30-40%
Hydrogen sulfide H2S 1-2%
Hydrogen H2 5-10%
Nitrogen N2 1-2%
Water vapor H2O 0.3%
ITDI-DOST
Dual Drum Composter
The ITDI-DOST dual drum composter is one of the
solid waste management technologies developed by the
Environment and Biotechnology Division of ITDI. This
technology is a small-scale composter for management of
biodegradable waste in barangays and in communities
generating small amount of organic waste.

The dual drum composter is a motorized in-vessel


composter with a feeding capacity of 50 kg per drum. The
operation is batch-type with 4 to 5 days retention time.
The composter is made of 200L-capacity high density
Department of Science and Technology
INDUSTRIAL TECHNOLOGY DEVELOPMENTINSTITUTE polyethylene (HDPE) drums and rotated by a ¼ HP
DOST Compound, General Santos Avenue
Bicutan, Taguig City, Metro Manila, PHILIPPINES motor.
http://www.itdi.dost.gov.ph

‘Our Business is Industry…”


Composting Process
The composting operation using the ITDI-DOST dual drum composter basically consists
Potential beneficiaries of four steps:
o Barangays
o Schools & Universities 1.Feedstock preparation – consists of shredding the organic wastes, then weighing
o Small villages or community and mixing of raw materials.
o Small farms
o Institutions generating small 2. In-vessel composting – where composting materials are loaded into the dual drum
amount of organic wastes composter and operated for four to five days.

3.Curing – where further maturation of raw compost occurs. Unloaded materials from
the dual drum composter are piled for a minimum of 4 weeks.

4. Screening and packing – mature compost are sieved to remove large particles. Fine
products are then packed in sacks and stored in shaded dry area.
ORGANIC MATERIALS that can
be used for COMPOSTING
SITE REQUIREMENT of a
COMPOSTING FACILITY

✓ A covered area
▪ 50 sq.m. minimum
▪ Preferably with concrete pad
▪ Not flood prone

✓Electricity supply
▪ 220V outlet

✓ Water supply
✓ Manpower
▪ at least 2 workers
MATERIALS NEEDED during
COMPOSTING
Equipment Personal Hygiene Supplies
• Composting unit • Hand soap
• Shredder • 70% Alcohol
Personal Protective Equipment • Paper towel
• Masks
• Gloves
• Boots
• Goggles
• Long sleeves
• Long pants
Tools and Supplies Documentation supplies
• Weighing scale • Record book
• Shovels, rake or fork • Pen & pencil
• Dial thermometer
• Sieve screen
• Pails, drums
• Sacks
• Garbage bags
• Cleaning tools & supplies
• Packing & labelling supplies
ADVANTAGES of USING the DUAL-DRUM
COMPOSTING TECHNOLOGY

✓Requires small land area


✓No leachate production
✓Easy to operate and maintain
✓Less attractive to pests (rats, cockroaches, flies) and
animals (cats, dogs)
✓Comply with Republic Act 9003
(Ecological Solid Waste Management Act of 2000)
o Segregate waste at source
o Utilize biodegradable waste for composting
Electric Densifier

CONTACT US:
Engr. Reynaldo L. Esguerra
Chief, Environment & Biotechnology Division
(EBD)
Tel.:(632) 837.2071 to 82 ext. 2239
Fax: (632) 837.3167 ext. 2273/2208 Department of Science and Technology
INDUSTRIAL TECHNOLOGYDEVELOPMENT INSTITUTE
Email: ebd@itdi.dost.gov.ph DOSTComplex, Bicutan, Taguig City 1631 Philippines
◤ This new design is a single screw
electric densifier that requires no oil.

◤ It is a spin-off from ITDI’s previous melting


oven densifier that uses waste cooking oil that
has now become a commercial commodity.

◤ Its basic system consists of a screw that


conveys plastics from a hopper through a
heating zone in a metal pipe where the plastic
is melted.

◤ Alternative products from the melted plastic


wastes can be developed.
PACKAGING A N D LABELING
ASSISTANCE PROGRAM
TECHNOLOGY
TRAINING
Department of Science and Technology VI

Food Safety Team


Packaging 101
BASICS OF PACKAGING & L AB E L I N G
Mandatory Labeling
Requirements in the
Philippines
TECHNICAL CONSULTANCY
AND ADVISORY SERVICES

Cleaner Energy
Production Audit
TECHNICAL CONSULTANCY
AND ADVISORY SERVICES

MPEX
Food
Safety

CAPE
THANK YOU!
Department of Science and Technology
Regional Office No. VI
Magsaysay Village, Lapaz, Iloilo City
ISO/IEC 17025:2005

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