LCD LED TELEVISION

TROUBLESHOOTING & MAINTENANCE

A SELF LEARNING MANUAL VOL 1

f
ep h o
CSOT PANEL SPECIAL PART 1

nc pt ce
Co de an

!
Theory & Practical

In sur

ts
GUIDE for BEGINNERS As
to EXPERIENCED TECHS

ALL NEW !
NEVER BEFORE ANALISED

ENGLISH EDITION
PRICE Rs330/- ONLY

WRITTEN & PRESENTED BY PURUSHOTTAM R GORE

 PREFACE

As we all know Television industry is growing rapidly & many versions of LCD, LED & Plasma TVs
have been sold in the market with great number. Hence for maintenance & repairs of these
sets, there is great demand of TV engineers & technicians in open market as well as in service
industry.

Television technology is also advancing rapidly so each technician or engineer in servicing field
needs to keep his/her knowledge up to date. Actually this is difficult task & consumes lot of
me. Many TV engineers & technicians can't spare me & lag behind.

So we started to educate TV engineers & technicians with new LCD_LED TV technology, its
maintenance & repairs by conduc ng various LCD TV training programs & seminars. To help
them further & to refresh the knowledge with passage of me, I provided our trainees with
class notes. Day by day, number of pages of these notes increased to more than 300 plus
pages. Including all this data in single book & keep its price low is bit difficult. So I decided to
divide it in small volumes & publish one by one.

I am used to work as a guest lecturer & have given lectures on Audio Video subject at various
engineering colleges whenever they invited me .My experience in TV industry is more than 30
years. I have worked for Panasonic & Sharp for more than a decade. So being in TV servicing
field, I know & can understand difficul es faced by TV technicians in the TV maintenance field.

Regarding LCD LED TVs, Tcon & panel are the most difficult parts to understand & repair. So I
focused on this subject. Many companies manufacture panels. According to their architecture
& working principle, I categorized & presented them in simple form. Going further, I traced &
drawn schema cs of various tcons & scalar boards. I took their sec on wise photos & marked
them with voltages, waveforms & names. This thing made panel subject easy to understand &
tcon or panel related fault finding became easy. Also I have traced some main boards, power
supplies & LED drivers, drawn schema cs & made photographic details.

These details are totally prepared by me & are very hard to find in outside world. Usually
manufacturing companies don't disclose details & schema cs of their Tcons, MBs & Power
supplies. Such secret data is included in this book. This data is made a er lot of painstaking
work & me consump on.

So please don't distribute the data freely. Let the interested people purchase this book.

I hope the detailed knowledge given in these series of book volumes will certainly help our
trainees to understand the subject of LCD LED TELEVISION & its successful repairs.
While preparing this text & data, some inevitable errors might have crept in. So any corrections &
suggestions for improvement of this book are most welcome. To avoid unnecessary flooding of
book pages, the data like cof data, emmc pinouts or voltage chart etc are not included in this
book. This type of data is easily available on the net.

The material in this book is presented from practical point of view, as a reference for quick
repairs. So, unnecessary theory & mathematics is purposely avoided.

I believe I am still a student & keep on learning new concepts for long time. Few years back I
learned panel bypassing methods from Sir Satinder Sing Saini by attending his class. Later we
conducted few training programs together. I also conducted training programs with other trainers
as well. During the period of last five years I met with various technician friends who helped me a
lot in servicing field. Mr. Arun Deshpande, Mr.Vijay Gupta, Mr Mohan Insat.
Mr Monu Kamboj, Mr Vedprakash Soni, Mr Harish Hegade are the few names from many of
them. I am very thankful to all of them.

I am very much thankful to Dr. Dattatray M. Garge Sir, I/C Principal, Government Polytechnic,
Kolhapr, for his valuable & inspiring review for this book.

Regards,

P. R. GORE

The "LCD-LED TV troubleshoo ng and maintenance" manual is an amazing and highly

helpful resource. In order to prepare the technicians for becoming a single-window
solu on provider, it covers all the micro level aspects of LED and LCD television circuits.
Since the last thirty years, Shri Purusho am Gore sir has a vast amount of experience
providing solu ons for electronic devices used in the entertainment sector. His sincere
wish is to share his insights into his experiences in wri ng so that everyone in this field
can research it for their own benefit. The author carefully analysed the viewpoint of the
technicians in urban and rural loca ons where the client requires a prompt response
and the problem is of a complex nature. This book is not only helpful to the technicians
but also to Electronics engineering students due to the eye-catching presenta on of the
waveforms at various test points, the labels on the colourful illustra ons, and the
descrip ons that correspond to them. I have no doubt that this project by the author,
Shri Purusho am Gore sir, will make engineering print media history and receive a
resounding response from the needy class. I hope he succeeds greatly!

--- Dr. Da atray M. Garge,

I/C Principal, Government Polytechnic, Kolhapur.
 INDEX

Page No

PANEL ST3151A07-1-XC-3 5
ST3151A07-1-XC-3 BLOCK DIAGRAM 5
IC1 CHS1211 MICOM 6
ST3151A07-1-XC-3 SCHEMATIC DIAGRAM 7
IC U2 CS601 8
CS601 Buck Converter for VDD 3.3V 8
CS601 Nega ve Charge Pump for VGL & VSS 9
CS601 Boost Converter for VAA 15V 10
CS601 Posi ve Charge Pump for VGH 11
CS601 LEVEL SHIFT & VCOM 12
X-BOARD WAVEFORMS 13
X-BOARD PCB TRACK DETAILS VOLTAGES & SIGNALS 14
SOURCE COF INPUT DETAILS 15

PANEL MT3151A05-3-XC-1 16
MT3151A05-3-XC-1 BLOCK DIAGRAM 17
IC1 CS11102 MICOM 17
MT3151A05-3-XC-1 SCHEMATIC DIAGRAM 18
IC3 5562A Buck Converter for 3.3V 19
IC3 5562A Nega ve Charge Pump for VGL 19
IC3 5562A Boost Converter for VAA 21
IC3 5562A OP AMP BUFFER for HVAA 22
IC3 5562A Posi ve Charge Pump for VGH 22
IC7 i1991 GAMMA VOLTAGE GENERATOR 23
IC7 i1991 GAMMA IC SCHEMATIC REFERENCE 24
X-BOARD WAVEFORMS 25
X-BOARD PCB TRACK DETAILS VOLTAGES & SIGNALS 26
SOURCE COF INPUT DETAILS 27

PANEL ST3151A04-5-XC-6 28
IC7 CS11103 MICOM
ST3151A04-5-XC-6 BLOCK DIAGRAM 29
ST3151A04-5-XC-6 SCHEMATIC DIAGRAM 31
X-BOARD WAVEFORMS 33
X-BOARD IC 5562A PCB TRACK DETAILS VOLTAGES & SIGNALS 34
X-BOARD IC CS11103 PCB TRACK DETAILS VOLTAGES & SIGNALS 35
X-BOARD IC I1991 PCB TRACK DETAILS VOLTAGES & SIGNALS 36
SOURCE COF INPUT DETAILS 37
COMMON FAULTS 38
 PANEL ST3151A07-1-XC-3

GENERAL INFORMATION

This is CSOT China panel. Panel number is ST3151A07-1-XC-3. It is HD panel with resolu on
1366×768. It uses three ICs on scalar (X Board). It is GIP panel with level shi on scalar board. Its
architecture is similar to LG & AUO panels. It uses only one COF or called as single COF panel.

IC1 CSH1211-DOH is MICOM IC. IC 2 GT24C32 is EEPROM. U2 CS601 is mul func on IC, it combines
func ons of DC to DC converter, level shi & mul level gamma voltage generator.

VGL -8V, VSS -6V

FIG No 1- BLOCK DIAGRAM

VGH 28V
LC1, LC2

ST, CLK1 T0 CLK6

GAMMA
LEVEL SHIFT
DC TO DC
CS601
U2
COF FB

VCC 12V
VCM 5.4V

VAA 15.2V, HVAA 6.9V

GM1 TO GM14
CK OFF
CK ON,
STV,

LC_F

VDD 33 3.3V
CHS1211-D0H
IC1
MICOM

TP1, POL1 AGING

RSDS LVDS IN

SEL_LVDS
SCL SDA
EEPROM
24C32
IC2

5
Due to this magne c field builds across the coil L3. During ON period of PWM transistor Q turns off.
Current flowing through coil L3 towards ground abruptly stops. Magne c field across coil collapses &
as a result coil produces its own voltage, called as induced EMF in order to keep the current flowing
through L3.

So in addi on to 12V supply voltage, we get extra voltage in the form of this induced EMF or voltage.
These two voltages being in series are added together & we get boosted voltage at cathode of
scho ky diode D17.This diode & capacitor C120 rec fies pulsa ng part of induced EMF. This boost
voltage is denoted as VAA 15.2V. To keep VAA stable feedback voltage at pin 29 is used.

Posi ve Charge Pump for VGH. Refer to FIG No 6.

For posi ve charge pump, same PWM is used from pin 28. R85, C122, T4, C111 cons tute part of
posi ve charge pump to produce VGH. Via resistor R82 2.2E & capacitor C122 this PWM is AC coupled
to double diode D11. D11 contains two fast recovery diodes in one package. Capacitor C122 blocks
DC offset voltage of PWM from entering into diode D11. Since off period of PWM makes diode 1
forward biased, the whole PWM gets level shi ed. OFF period level shi s to near VAA level & ON
period level shi s towards 28V. During ON period diode 2 becomes forward biased. So across
capacitor C131 we get rec fied posi ve voltage of @ 29V.Pin 57 provide bias to transistor T4. VGH is
now available from collector of T4. This VGH is fed back to IC at pin no 58.

FIG No 6 – Posi ve Charge Pump for VGH.

OUTPUT 29V
PWM
LEVEL SHIFT TO 15V
R85 2.2E

VAA
GND LEVEL
C122

C134
1
A7
2 D11
C131
R95

28.9V 28.3V

T4
S2A
C111

R168 91K

28V
VGH 28V

6
Level Shi Sec on-

Level shi sec on requires 3.3V, VGH & VGL for its opera on. So, supplies at pins 17, 58 & 10 are used
inside this IC.

Input signal LC_F at pin 5 is processed inside the IC to produce two exactly out of phase signals. These
two signals are then amplified & come out from pins 60, 62 named as LC2 & LC1 respec vely.
Frequency of LC1 & LC2 is very low @ 0.25Hz. These are Level Control signals & used to remove any
residual charge inside pixles.

STV signal at pin 3 is amplified & level shi ed. It then comes out from pin 63, it is named as ST. Since
frequency of STV & ST is 60Hz, this panel is 60Hz panel. 60Hz panel means this panel shows 60 picture
frames per second. See WF 4.

From CK_ON & CK_OFF signals at pin 1 & 2, six gate clock pulses are produced, these are then level
shi ed & outpu ed from pins 64 to 69. They are named as CLK1 to CLK6. Note here that frequency of
CK_ON & CK_OFF is 144 KHz & frequency off CLK1 to CLK6 is 24KHz. See WF5,6 & 7.

ST, CLK1 to CLK6 pulses are used as inputs to scan drivers inside glass panel in the form of COG. Arrival
of each ST pulse ini ates each new frame while CLK1 to CLK6 ini ate each new line un l first six lines
are completed. A er that these clock pulses are repeatedly used un l en re frame is completed. Same
sequence is used for all next frames & we see smooth picture on panel.

Usually VGH & VGL (VSS) or some +ve & -Ve voltages are used as supply to scan driver ICs. But in this
panel I didn't find any such supplies that run to COGs through source COF le & right side tracks. If you
find them, please inform me so that I can update this data.

Gamma Sec on – Using VAA supply, this IC produces 14 different gamma voltages. They are called as
gamma flow. Here they are outpu ed from pins 39 to 52 & named as GM14 to GM1 respec vely.
Remember GM1 possess higher DC value while GM14 possess lowest DC value. Gamma flow of
voltages is required for source COF IC to obtain correct pixel voltages to produce more realis c picture.
This process is called as gamma correc on.

VCOM- VCOM is common electrode voltage to all pixels. Front side of panel is common pla orm for all
pixels. Total brightness of panel depends on this voltage like control grid voltage in CRT. Here instead of
VCOM, here it is denoted as VCM. Pin 35 of this IC outputs VCM.

Always try to observe sequence of signals & voltages given to each source COF. You can find typical
sequence. Remembering this sequence is very useful in panel bypass. See FIG No 9.
 Measure Measure Measure
WF 1 Vpp WF 4
Vpp WF 5 Vpp
1: 3.84V 1: 3.36V 1: 37.2V
2: 3.84V 2: 36.4V 2: 3.76V
Va v g Va v g Va v g
1: 2.29V STV 1: 112mV CK1 1: 8.27V
CK ON 2: 2.31V 2: -5.96V 2: 2.27V
Frequency Frequency Frequency
1:143.3kHz 1: ? 1:24.02kHz
2:143.3kHz 2: ? 2:143.7kHz
Duty Cycle Duty Cycle Duty Cycle
1: 73.46% 1: ? 1:45.53%
2: 73.46% ST 2: ? 2:72.97%
CK OFF
R i s e Ti m e R i s e Ti m e R i s e Ti m e
1: 17.77ns 1: 156.1ns CK OFF 1:31.65ns
2: 17.48ns 2: 158.2ns 2:34.66ns
Measure Measure Measure
WF 8 Vpp WF 7
Vpp Vpp
1: 37.6V WF 6 1: 38.4V
1: 14.0V
2: 16.6V 2: 38.4V 2: 38.4V
PWM_3.3V Va v g Va v g Va v g
1: 3.03V 1: 8.12V 1: 8.10V
2: 12.0V CK1 2: 8.00V CK1 2: 8.03V
Frequency Frequency Frequency
1:620.3kHz 1:24.01kHz 1:23.99kHz
2:613.6kHz 2:23.99kHz 2:23.99kHz
Duty Cycle Duty Cycle Duty Cycle
PWM_VAA 1:45.72%
1:26.58% 1:45.68%
2:31.44% CK3 2:45.41% 2:45.58%
CK2
R i s e Ti m e R i s e Ti m e R i s e Ti m e
1:35.12ns 1:35.12ns 1:32.00ns
2:32.00ns 2:32.00ns 2:31.58ns
Measure Measure
Vpp Vpp
WF 2 WF 3
1: 3.44V 1: 3.44V
2:chan off 2: 3.52V
Va v g Va v g
FIG No 7 - Waveforms

1: 1.48V CK OFF 1: 2.26V

POL 2:chan off 2: 471mV
Frequency Frequency
1:30.01Hz 1:144.2kHz
2:chan off 2:144.5kHz
TP1
Duty Cycle Duty Cycle
1:49.94% 1:72.91%
2:chan off 2:16.94%
R i s e Ti m e R i s e Ti m e
1:32.00µs 1:16.70ns
2:chan off 2:16.28ns
Boost Converter for VAA 15V

Refer to FIG No 5A.Pin 25 & 26 are switching node pins joined together. They output PWM for 15V VAA
boost converter. Coil L2, D8, C213, D214 are parts of boost converter to produce 15V VAA. During OFF
period of PWM transistor Q inside IC turns on & current flows through 12V, coil L2 then through Q
towards ground in the direc on shown in FIG 5A. Due to this, magne c field builds across the coil L2.
During ON period of PWM transistor Q turns off. Current flowing through coil L2 towards ground
abruptly stops. Magne c field across coil collapses & as a result coil produces its own voltage, called
as induced EMF in order to keep the current flowing through L2. So in addi on to 12V supply voltage,
we get extra voltage in the form of this induced EMF or voltage.

These two voltages being in series are added together & we get boosted voltage at cathode of
scho ky diode D8. This diode & capacitor C213 & C214 rec fies pulsa ng part of induced EMF. This
boost voltage is denoted as VAA 15V. A voltage divider circuit is made from two series resistors R217 &
R205, from their junc on point feedback is given to pin 31. This feedback helps to keep VAA voltage
stable.

FIG No 5A – Boost Converter for VAA

PANEL VCC 12V

C205

R204 100K

+
C215

L2
D8 6.8µH
-
C213
Q1 2524 23 22
C216
C214 26
27 Q ON
C217 28
C218 R217 R205 29
30
C219
31

VAA 15V

PANEL VCC 12V

C205

BOOST LEVEL 15V

INPUT SUPPLY
R204 100K

LEVEL12V
-
C215

GND LVEL
L2
D8 6.8µH
+
C213
Q1 2524 23 22
C216
C214 26
27 Q OFF
C217 28
C218 R217 R205 29
30
C219
31

VAA 15V
 BIST OE STV CKV LVDS SELECT LVDS IN VCC 12V IN TVS DIODE
3.4Vpp 48.35KHz 3.4Vpp 48.35KHz
LVDS CLK LVDS PAIR 0
3.3 V
3.3 V
-2+
-1+ -0+ SCL
-CLK+ SDA
-2+ -1+
3.3 V
RSDS CLK
L & R COMMON

-0+
RSDS TO RSDS TO
LEFT TWO LEFT TWO
COFs COFs
CKV 3.4Vpp 48.35KHz
FIG No 6B- CS11103 Sec on

POL 1.6V GVON 2.9V 3.6Vpp 12.1KHz OE 3.6Vpp 48.35KHz 3.4Vpp 48.35KHz
3.92Vpp 48.35KHz 3.6Vpp 48.35KHz 3.4Vpp 50Hz
TP1 0.14V
POL 1.6V GVON 2.9V TP1 0.14V OE 2.5V STV 0.1V CKV 2.4V
 W A
F 5V
5B 7 A 5V V
6 4K 2 B
30 13
R30 C S
04
R3 03
R3 R3 01
08 8
33 R3
R6
E 7
R6 20
IC 1 W
R6 25
30
24 t ID
AA 6
pu t ID 6 3
R6 In u Pin
2 x 5
R6 14 PB Inp mp 10
15 eo A in
4E Vid udio 1P T 3
R6 7 16 A 20 SK 1
00 to CN P Pin
R6 32 N1 A To m H 04 4
4E 35 60 SD L) Fro 1 5 30
7 HD 0 P ( B e IC

11
R6 AM r ive ens To 29
2.5
33 FH 28
R6
D r D ut S EN V 7

7
36 VE de p ply 27
Un P In up
JE SA H S 26 4K
S B
10 ID
A 5 U LV 2
91
R34 DS
08 30
10 42 OD
7 D

20 21 22 23 24
10 R6 - PA
R
61
05 0 + IRS
41

5
10 R6 -

10
41
03 1 +
10 -
2 10 2 + M
11 43 - IC
00 R6 O
99 19 CL + M
C7 K
98 -
SA

6.5V
9
6
97 3 +
96
M 95
94 -
93 0 +
92

1.5V
SU

C335
91
R335 3.3E 90
89
NG
88
87

3
86

2
85
24
84 C7
As
83
82
81
80
79

1
78

4R7

L303
In su

4
Co d ra
nc ep nc
ep th e
ts of
!
A SELF LEARNING MANUAL
LCD LED TELEVISION

WITH SECRET DETAILS,

VOL 2

WRITTEN & PRESENTED BY

SCHEMATICS, TIPS & TRICKS,

PURUSHOTTAM R GORE
TROUBLESHOOTING & MAINTENANCE

PRICE RS 580/-
SAMSUNG MB_POWER_SUPPLY_LED DRIVER PART 1

BUCK & BOOST TYPE LED DRIVERS

ENGLISH & HINDI COMBO

 INDEX Page No

1 SAMSUNG MAIN BOARD.... BN41-02104A,B,C. SEMS07............6

A POWER SUPPLY FLOW BLOCK DIAGRAM.................. 6
B MAIN BOARD BLOCK DIAGRAM..................................8
C MAIN BOARD PERIPHERAL CIRCUIT DIAGRAM..........11
Ⅰ_STANDBY VOLTAGES..........................................12
Ⅱ_ WORKING OF BUCK CONVERTER.....................13
Ⅲ_EXECUTION OF P ON COMMAND......................14
Ⅳ_OTHER SUB VOLTAGES....................................16
Ⅴ_EXECUTION OF PANEL ON COMMAND..............17
Ⅵ_RESET FUNCTION.............................................18
Ⅶ_VOLTAGE DETECTOR.......................................19
D MAIN BOARD CIRCUIT DIAGRAM _ MICOM SECTION..20
Ⅰ_HDMI & VIDEO / COMPONENT INPUT...............21
Ⅱ_ LVDS OUT_ PANEL RESOLUTION_
VIDEO/COMPONENT ID..................................22
Ⅲ_COMMUNICATION WITH PROGRAM MEMORY.24
Ⅳ_ IMPORTANT MICOM PINS & FUNCTIONS........26
E MAIN BOARD CIRCUIT DIAGRAM _
DIGITAL AUDIO AMP SECTION...................................27
F MAIN BOARD VOLTAGE CHART & RESOLUTION,
MAPPING, PANEL VCC MODIFICATIONS.
COMMON FAULTS.......................................................30
Ⅰ _ FAULT FINDING GENERAL TIPS..................... 30
Ⅱ _ BOARD VOLTAGES.........................................32
Ⅲ _ NO PILOT LED INDICATION...........................33
Ⅳ_ SET IN STANDBY, NO POWER ON..................33
Ⅴ _ CONTINUOUS PILOT LED FLASHING.............34
2 SAMSUNG MAIN BOARD.... BN41-01777A SEMS23............... 35
A POWER SUPPLY FLOW BLOCK DIAGRAM................... 35
B MAIN BOARD BLOCK DIAGRAM..................................37
C MAIN BOARD PERIPHERAL CIRCUIT DIAGRAM..........40
Ⅰ_STANDBY VOLTAGE.........................................41
Ⅱ_OTHER VOLTAGES..........................................41
Ⅲ _ BUCK CONVERTER FOR 3.3V......................41
Ⅳ_ USB SUPPLY.................................................43
Ⅴ_EXECUTION OF PANEL ON COMMAND..........44
Ⅵ_RESET FUNCTION.........................................44
Ⅶ_VOLTAGE DETECTOR...................................46
Ⅷ_HDMI SECTION............................................47
 INDEX Page No

D MAIN BOARD CIRCUIT DIAGRAM

DIGITAL AUDIO AMP SECTION....................................48
E MAIN BOARD VOLTAGE CHART & RESOLUTION,
MAPPING, PANEL VCC MODIFICATIONS.
COMMON FAULTS.......................................................48
FAULT FINDING GENERAL TIPS.............................49
3 SAMSUNG POWER BOARD BN44-00697_L32S.........................53
A POWER SUPPLY SECTION _ CIRCUIT DIAGRAM...........53
B LED DRIVER SECTION _ CIRCUIT DIAGRAM................57
PCB DETAILS_ TOP......................................................62
PCB DETAILS_ BOTTOM..............................................63
4 SAMSUNG POWER BOARD BN44-00767_L32H.........................64
A POWER SUPPLY SECTION _ CIRCUIT DIAGRAM...........64
B LED DRIVER SECTION _ CIRCUIT DIAGRAM................65
PCB DETAILS_ BOTTOM..............................................66
PCB DETAILS_ TOP......................................................67
5 SAMSUNG POWER BOARD BN44-00604_L32S0N.....................68
A POWER SUPPLY SECTION _ CIRCUIT DIAGRAM............68
B LED DRIVER SECTION _ CIRCUIT DIAGRAM.................73
PCB DETAILS_ TOP......................................................79
PCB DETAILS_ BOTTOM..............................................80
SEMS07 SECTION COMPLETE SCHEMATIC DIAGRAM...............81
L32S0N COMPLETE POWER BOARD SCHEMATIC DIAGRAM.......82
जाता ह।ै S 13V का उपयोग ि वच ांिज टर Q204 क आपित ू के िलए इनपटु के
ू करने और ऑिडयो ए पलीफायर IC301 को सीधी आपित
प म िकया जाता ह।ै

ु टर IC204 से B 1.8V आउटपटु िमलता ह।ै IC204 के िलए इनपटु है A 5V, लेिकन इसका आउटपटु B 1.8V केवल P ON के बाद B
रे यले
ू क गयी ह।ै
5V उपल ध होने के बाद ही िमलता ह।ै य क B 5V से सीिमत ितरोधक के मा यम से IC 204 के एने्बल िपन को आपित

ु टस को इनपटु के प म िदया जाता है IC 205, IC502 और IC501, और B 3.3V, T 1.8 V और T 3.3V मशः उनसे ा िकए
B 5V रे यले
जाते ह।

USB ि वच IC1504 को भी B 5V इनपटु िदया गया ह।ै जब USB मीिडया का चयन िकया जाता ह,ै तो IC1504 USB को U 5V दान करता ह।ै
T 1.8V और T 3.3V टयनर
् ू आपितू के प म उपयोग िकया जाता ह।ै

ै ल आपित
Q204 का उपयोग पन ू आव यकता के अनसार
ै ल आपित
ू के िलए ि वच के प म िकया जाता ह।ै पन ु या तो B 5V या S 13V का
चयन िकया जा सकता ह।ै जब Q204 PNL ON कमांड ा करता ह,ै तो यह पनै ल VCC आउटपटु करता है जो चयन के अनसार
ु 5V या 13V
हो सकता ह।ै

B MAIN BOARD BLOCK DIAGRAM

As we have seen from power ow chart, from A 13V, two voltages A 3.3V & A 1.2V
are produced. These two voltages are required in stand by state to keep board
energized & ready to go into fully on state whenever power on command is received
via remote controller or tv keys.

Once MICOM receives A 3.3V, it starts crystal oscillations. From crystal oscillations,
digital clock signal is produced. This clock signal is required in SPI & I2C
communications or in simple terms, it is required while reading or writing ash
memory & various EEPROM.

After this, reset function takes place. It is called as power on reset. Reset ensures
reading of program data from start position or zero counter position. For reset
generation, an IC & a transistor circuit is used.

Then MICOM reads rmware from program memory. A 64Mbit SPI ash IC is used as
program memory. Firmware contains set of instructions which MICOM reads & obeys
in order to operate TV properly.

In general terms, rmware is called as software. So once software is loaded, MICOM

can decode command data from TV panel keys or data received from remote IR
sensor. It displays its action in the form of On Screen Display (OSD).

When power on command is received, P_ON pin of MICOM goes to high state & all
sub voltages are made available to board, these are B 1.8V, B 3.3V, T 1.8V, T 3.3V &
S 13V.

B 1.8V is used for internal RAM & for peripheral works of MICOM like ADC,
Multiplexer, DSP, different interface (I/F) terminals etc. B 3.3V is used for pull up of
MICOM I/O pins & digital signal processing of audio amplier. T 1.8V & T 3.3V are
used for tuner operation.
After receiving these sub voltages, rst MICOM checks I2C devices for their working.
Here sound IC, tuner, Panel (rarely used in I2C mode) & HDMI are connected to
MICOM by separate SDA, SCL lines & they fallow I2C communication.

Then MICOM starts its full edge operation. After P ON command, it issues BL ON,
UD, Dimmer & PNL ON commands. If everything works OK in backlight, panel &
sound sections: we get ne picture & sound of selected input signal source.

Multiplexer section of MICOM selects preferred input source & connects it to next
stage for further processing

AV, Component & RF are analog inputs. If signals from analog source are selected,
rst they are converted to digital form by AD converters. Then these digitally
converted signals are further processed & routed to DSP stage. DSP stands for digital
signal processing.

HDMI & USB are digital signal inputs. If selected, they are differently processed,
manipulated & inputted to DSP stage.

DSP converts video signals to LVDS form & sent to LVDS transmitter port. From
LVDS transmitter, they are outputted & sent towards display panel.

Audio signals from DSP are outputted as SDATA, BCK & WCK & they are given to
audio output IC NTP7414. By using these three signals NTP7414 decodes audio &
converts it in PWM audio. This PWM audio is further amplied LC ltered & given to
speakers.

FIG No 2
RESET SPI FLASH HDMI, SOUND, To Display Panel
IC 24.00 64Mbit TUNER, PANEL
HD / FHD

SYSTEM CLOCK PROGRAM SDA, SCL Panel VCC

MEMORY LVDS I/F
RESET GENERATOR I2C
PILOT LED

BACK LIGHT
IR & KEY

CONTROL

MICOM BL_ON To BL LED

UD, DIMMER DRIVER

S 13V
DDR 2 CPU CORE
NTP7414 / TAS5747
A 3.3V (STB 3.3V)
AUDIO I/F
DIGITAL

A 1.2V (CORE 1.2V)

B 1.8V (MICOM RAM)
AUDIO DECODER
B 3.3V (MICOM MAIN) AD CONV MUX_DSP & PWM AUDIO AMP
TUNER I/F

P_ON / OFF T 3.3V

CONTROL
POWER

T 1.8V
ERROR DET
IC 303
UART
VIDEO COMPONENT AUDIO HDMI I/F USB I/F
Or EP

U 5V
A 5V का उ पादन करने के िलए उपयोग िकए जाने वाले बक कनवटर को समझने के िलए FIG No 5 देख। यहां ि विचंग रे यले
ु टर IC
SN1208017 का उपयोग िकया जाता ह।ै इसका िपन 1 ऑन िपन ह,ै इस िपन को ज री वो टेज ितरोध R222 और R224 से बने वो टेज
िडवाइडर से िदया गया ह।ै

ु कैपेिसटर ऑिसलेशन ि वे सी और लो टाट के िलए िज मेदार ह। आईसी अपने िपन 6 से पीड यएम
िपन 3 और 4 से जड़े ू प सेस का
उ पादन करता ह।ै आउटपटु वो टेज PWM के ON टाइम पर िनभर करता ह।ै ON टाइम लंबी के अविध प रणाम व प अिधक आउटपटु
ै ार होता ह।ै
वो टेज तय

मान ल िक A 5V पर सिकट लोड RL ह।ै ON अविध के दौरान, धारा कॉइल L202 और बाहरी सिकट लोड RL के मा यम से बहती है जस
ै ा िक
िबंदीदार गलाबी
ु रे खा ारा बाएं िच म िदखाया गया ह।ै इसक वजह से L202 के चार ओर चंुबक य े बनाता ह।ै

ज द ही ON पी रयड समा हो जाता है और OFF पी रयड शु होता ह।ै इसके कारण, कोइल के मा यम से बहने वाली धारा क जाती है
और कोइल के चार ओर चंुबक य े ढह जाता ह।ै इसिलए, कॉइल गणधम ु के अनसार,
ु यह धारा वािहत रखने क कोिशश करता ह।ै
नतीजतन, चंुबक य े िगरने के कारण, कॉइल अपने वयं के वो टेज का उ पादन करता ह।ै इस वो टेज क ुवीयता उस ON अविध के
दौरान से िवपरीत होती ह।ै इस वो टेज को Induced EMF या े रत वो टेज कहा जाता ह।ै यह े रत वो टेज बाहरी सिकट लोड RL म
वािहत होने वाले करं ट को बनाए रखता ह।ै दाई ंओर का िच देख।

ू करने के िलए, धारा को कोइल के -VE छोर तक वािहत होना चािहए। इस उ े य के िलए ाउं ड और PWM आउटपटु िपन
धारा पथ को परा
के बीच एक फा ट रकवरी या शॉट क डायोड डी का उपयोग िकया जाता ह।ै धारा एनोड से कैथोडऔर वहाँ से कोइल के -VE छोर तक
बहती ह।ै इस डायोड को हील डायोड कहा जाता है और यहां यह डायोड बक कनवटर IC का आंत रक िह सा ह।ै ON अविध के दौरान,
यह डायोड काम नह करता है य िक यह िवपरीत प पाती याने रवेस बायस हो जाता ह।ै

आउटपटु वो टेज को ि थर रखने के िलए, आउटपटु से फ डबक ै IC203 के िपन 2 पर दी जाती ह।ै आउटपटु वो टेज म िकसी भी िभ नता को
ै ) िपन ारा महसस
तरंु त FB (फ डबक ू िकया जाता ह।ै यिद आउटपटु वो टेज कम हो जाता ह,ै तो यह फ डबक ै के कारण आईसी ारा
महसस ू िकया जाता ह,ै िजसके प रणाम व प आईसी कम वो टेज क भरपाई के िलए डयिट ् ू साइकल (ओएन अविध) बढ़ाता ह।ै इसके
िवपरीत तब होता है जब आउटपटु वो टेज बढ़ जाता ह।ै

Ⅲ_EXECUTION OF P ON COMMAND

Next we will observe the

voltages that are
B 5V A 5V S 13V A 13V obtained after power on
C209
R213

R202
C245

B 3.3V
FIG No 6 6 5 4 6 5 4
(P ON) command issued
by MICOM. Of course it
D202

Q207 Q202

1 2 3 1 2 3 is generated only when

MICOM senses power
R212
R214

R203

on order via IR sensor

R221 or panel power key.
R211 D207
P_ON From Micom Pin 110
R210

FIG No 6 shows how

Q206 Q205 Q201 B 5V & S 13V are
obtained from A 5V &
Switch Circuit for Sub 5V A 13V respectively. For
(A 5V) and Sub 13V ( S13V)
this purpose P ch
R215 R201
MOSFETs are used.
 To Tuner AGC

To STB LED
FIG No 16 Pin 3 of ash IC is write
A 3.3V protect & it is also active low.
It is denoted as WP or #WP or
/WP. This pin when kept low,
Tx, Rx for UART it will protect inside data & will
not allow to modify or write

C509
data, so unless this pin is

R622
pulled high, writing data in

R631
L505
IC601

R607
C628 5
25Q64 4
WP
R610 ash IC is not possible.
BD704 6 3

SCL

RDB_FA
2

TDB_FA
7

D1
C614 8 1
C605 CS
SPI Flash D0 Pins 120 & 121 are used as Rx

R406
HDMI Sense (Receive) & Tx (Transmit) pins
HPD Drive of UART. See sound amplier
section for their connections
124 123 122 121 120 119 118 117 116 115 with EP socket.

A 3.3V

FIG No 16 देख। टीवी ऑपरे शन के िलए फमवेयर या सॉ टवेयर non volatile SPI लश
ै मेमोरी म सं हीत ह।ै इस कारण से SPI लश
ै
आईसी को ो ाम मेमोरी भी कहा जाता ह।ै SPI का मतलब सी रयल पे रफेरल इंटरफेस ह।ै

SPI लश ै IC म 8 िपन होते ह। 1) CS...Chip Select 2) D0...Data Out 3) WP...Write Protect 4) GND 5) D1...Data In 6) SCL...Serial
Clock 7)Hold...Data Hold 8)VCC...Supply Pin.

ै आईसी नंबर ह।ै यह 64Mbit या 8Mbyte डे टा टोर कर सकता ह।ै

25Q64 यहां इ तेमाल िकया जाने वाला लश

रीसेट फ़ं शन के बाद, MICOM लश

ै IC से डे टा पढ़ता है या लोड करता ह।ै डे टा को पढ़ने के िलए, केवल कछ
ु सेकंड लगते ह। डे टा
पढ़ना या िलखना एक ि या है जो नीचे बताई गई ह।ै

िपन 1 िचप का िसलै ट िपन है और यह एि टव लो ह,ै इसे CS या #CS या /CS के प म दशाया गया ह।ै सभी तीक का मतलब एक
ही ह।ै लश ै का यह िपन 1 िपन 125 से जड़ा
ु हआ ह।ै पढ़ने या िलखने के िलए, इस आईसी के िपन 1 को MICOM िपन 125 ारा नीचे
ख चा जाता ह।ै िफर MICOM अपने िपन 122 से लश ै आईसी िपन 6 पर लॉक िस नल SCL भेजता ह।ै SCL के बढ़ते िकनारे के
दौरान, ए स ै डे टा MICOM िपन 123 से लशै आईसी िपन 5 पर भेजा जाता ह।ै अनरोिधत
ु पता थान से, ो ाम डे टा को MICOM
िपन 124 ारा लश ै IC िपन 2 से िमक प से पढ़ा या ा िकया जाता ह।ै डे टा लेखन ि या लॉक प स के बढ़ते िकनारे के
दौरान भी होती ह।ै चंिू क पढ़ने और िलखने के िलए अलग-अलग डे टा लाइन ह, इसिलए डे टा का एक साथ पढ़ना और िलखना संभव
ह।ै इसे फल
ु डु ले स मोड कहा जाता ह।ै

लशै आईसी का िपन 3 राइट ोटे ट है और यह एि टव लो भी ह।ै इसे WP या #WP या / WP के प म िन िपत िकया जाता ह।ै यह
िपन जब कम रखा जाता है (लो लेवेल), तो यह अंदर के डे टा क र ा करे गा और डे टा को संशोिधत करने या िलखने क अनमित
ु नह
देगा, इसिलए जब तक इस िपन को उ च नह ख चा जाता है (हाइ लेवेल), तब तक लश ै आईसी म डे टा िलखना संभव नह ह।ै

िपन 120 और 121 का उपयोग UART के RX ( रसीव) और TX ( ांसिमट) िपन के प म िकया जाता ह।ै ईपी सॉकेट के साथ उनके
कने शन के िलए विन ए पलीफायर अनभागु देख।
WF 1, WF 2, WF 3 मशः BCK, SDATA, WCK के तरं ग प िदखाते ह। रकवर िकए गए ऑिडयो िस नल को िपन 5 पर चेक
िकया जा सकता ह,ै यह PWM ऑिडयो फॉम म ह।ै PWM का अथ प स िवडथ ् ू शन ह।ै PWM ऑिडयो के मामले म, ऑन
् मॉडयले
् ू साइकल) क चौड़ाई आयाम का ितिनिध व करती है और इसके प रवतन क दर मल
पी रयड (डयटी ू ऑिडयो क ि वे सी का
ितिनिध व करती ह।ै

मॉिनटर उपयोग के िलए L और R एनालॉग ऑिडयो िपन 12 और 10 से उपल ध ह। उ ह MICOM को भेजा जाता ह।ै

यह IC NTP7414 हे ड फोन के िलए उपयु एनालॉग ऑिडयो िस नल भी आउटपटु करता ह।ै इसके िपन 17 और 18 इन ऑिडयो
िस नल को आउटपटु करते ह और उ ह IC304 के िपन 5 और 7 पर पर भेजा जाता ह।ै

S 13V का उपयोग आईसी NTP7414 के ए पलीफायर भाग के िलए ए पलीफायर आपित

ू के प म िकया जाता ह।ै यह ए पलीफायर
रकवर िकए गए PWM ऑिडयो संकेत को एि लफाय करता ह।ै बेहतर वधन के िलए, आईसी दो ि ज ए पलीफायर का उपयोग
करता ह,ै येक साइड के िलए एक। तो येक साइड के िलए दो आउटपटु ह जो येक पीकर के िलए आउट ऑफ फेज ऑिडयो
िस नल दान करते ह। WF5A और WF5B देख।

IC NTP7414 के पीकर और आउटपटु टिमनल के बीच, LC नेटवक का उपयोग िकया जाता ह।ै यह LC नेटवक पीड यएम
ू भाग को
िफ़ टर करता है और लो ि वे सी ऑिडयो भाग को पन
ु ा करता ह।ै यह पनु ा ऑिडयो आविृ तब पीकर को भेजी जाती ह।ै
अिधक प समझ के िलए FIG नंबर 18 पर एक नज़र डाल। इस िफ़गर म, सादगी के िलए केवल एक चन ै ल िदखाया गया ह।ै दो
आउट ऑफ फेज PWM ऑिडयो िस नल दो आउटपटु िपन से िनकलते ह। गलाबी
ु दीघव ृ ारा िदखाए गए LC नेटवक उ च
पीड यएमू आविृ को िफ़ टर करते ह और मलू ऑिडयो संकेत को पनु ा करते ह। यान द िक ये ऑिडयो िस नल आउट ऑफ
फेज ह और पीकर को शि शाली प से ाइव कर सकते ह।

FIG No 17 IC304 और उसके प रपथ को दशाता ह।ै हे ड फोन ऑिडयो िस नल के साथ यह MICOM िपन 120 और 121 से UART TX
और RX िस नल भी ा करता ह।ै

ु हए) लो टेट मे रहते ह और आउटपटु िपन हे ड फोन ऑिडयो िस नल

सामा य ि थित म, ि वच कं ोल िपन 4 और 8 (एक साथ जड़े
के साथ कने शन बनाते ह। लेिकन सिवस मोड म, जब UART ऑन िकया जाता ह,ै तो िपन 4 और 8 हाइ टेट (3V) हो जाते ह और
आउटपटु िपन MICOM के TX और RX िपन के साथ कने शन बनाते ह। इस िविध का उपयोग सॉ टवेयर अप ेड या लश ै िबन
ु ा करने के िलए िकया जाता ह।ै
फ़ाइल को पन
Audio Frequency
Hidden
FIG No 18 Amplified PWM Audio Recovered Amplified
Audio Frequency
LC FILTER

6.5V
C335
C349
C344

1.5V
4R7
C338 R335 3.3E

BD304
20 21 22 23 24
L303
C341
6.5V

1.5V
C350

4R7
C339 R336 3.3E

C345
C347

BD303
C350 C350
L304
S13V

LC FILTER
FIG No 31

DIGITAL AUDIO AMPLIFIER

U 5V
B 13V
A 3.3V A 5V
B 1.2V

MICOM B 3.3V B 1.5V

SEMS23

1Gb DDR 3

B 2.5V

T 1.8V B 3.3V

B 5V CC
lV
V Pane

B 3.3V Panel 13V

(Or 5V)
o5

T 3.3V
B 13V 13 V t

B 5V

U 5V

19
एयर लोअर या पट श ारा धल ू जंग को हटाने के िलए तारपीन के साथ बोड साफ कर। यिद आपको
ू को हटा द। नमी या मामली
तटीय या दिषत
ू े क तरह अ यिधक जंग लगती ह,ै तो WD40 ारा बोड के दोन िकनार पर े कर। इसे लगभग एक घंटे तक
रख और पट श का उपयोग करके इसे साफ कर। यिद आव यक हो तो तारपीन का उपयोग करके इसे धो ल। बोड को परी ू तरह से
सखने
ू क आव यकता नह है य िक दोन तरल पदाथ वतमान चालन के िलए बहत अिधक ितरोध दान करते ह।

ु मामल म बोड साफ िदखता ह,ै मर मत से पहले कम से कम एक बार तारपीन ारा इसे साफ करना बेहतर होता ह।ै
भले ही कछ

सो डर ल स, ऑ सीकत ृ अवशेषआिद जस ै ी िचकनाई साम ी को हटाने के िलए पट िथनर का उपयोग कर। बोड का उपयोग करने
से पहले, इसे हमेशा सखाएं
ु य िक िथनर म नमी होती ह।ै

कभी-कभी बोड क सफाई अवणनीय दोष को भी हल कर सकती ह।ै यिद आपको कोई मो ड या जला हआ िह सा िमलता ह,ै तो इसे
ाउं ड के साथ या इसके दो िपन के बीच म इसके इन /आउट िपन पर शॉट या कम ितरोध पथ क जांच कर। यह फ़ा ट के बारे म
िवचार देगा। कोई शॉिटग या लीकेज नह होने क ि थित म, उस िह से को बदलकर यास कर।

Ⅱ _ BOARD VOLTAGES

All standby & sub voltages are important. So carefully check them with good quality
multimeter. Usually voltages obtained from DC to DC buck converters are more
reliable than those obtained from voltage regulators.

It is not necessary that the mentioned voltage value to be 100% perfect. About 5%
plus or minus range value can equally do the job, but there should not be any
variation in that voltage value.

For example, in case of 3.3V its 5% value will be 0.16V.

So 3.3+0.16=3.46V or 3.3-0.16=3.14V. Hence roughly in place of 3.3V actual voltage
can be in the range of 3.1V To 3.5V but there should not be any slightest uctuation.

Many times measured voltage looks ok but its supply rail contains ditches & bumps
or it contains noise interference. If you suspect such thing in any supply rail, take
three capacitors 470µF/16V, 0.1µF disc, 0.01µF disc. Join together all three
capacitors in parallel & connect them between supply rail & ground. Power on TV &
check for improvement in fault condition. Refer FIG No 20. Use this method for fault
nding purpose only, later it is better to replace defective parts.

FIG No 20
Ditch Bump Noise Spike
0.1µF
16V 47µF

3.3V 0.01µF

3.3V supply rail

GND
Jig to minimize
interferance
Resistor connected to pin 5 & ground decides OFF time. PWM dimming
voltage is given at pin 6. Variation of 1V to 3V is sufcient to bring LED
brightness from minimum to maximum. Pin 7 is fault detect pin whose
sense is usually given to MICOM, but not used here. Pin 8 is used as
analog dimmer. About 2.5V from a shunt regulator IC9056 is given to
this pin circuit. Preset VR9051 connected to this pin circuit can be set for
default brightness.

From MB there is another control signal available. It is mentioned as UD

(Under Drive). As name suggests, this signal under drives LED brightness
to minimum level when no input signal is available. This signal voltage in
no signal condition becomes 0V. So transistor Q9062 remains off but
Q9063 turns on. So it reduces pin 6 voltage to @ 0.5V, hence ON period
of PWM is reduced & in turn current through LEDs reduces & LED
brightness reaches to minium level. In normal condition, this UD voltage
goes up to 3.2V. In effect Q9062 turns on & Q9063 remains off. So
voltage on pin 6 remains as per default setting.

Average current owing through LEDs can be calculated by measuring

voltage across test points TP1 & TP2. Effective resistance value between
these two test points is 1ohm & it comes in series with LED current path.

A low value capacitor C9156 0.33µF/250V connected between LED+ &

LED- terminals is used to reduce ripple produced in voltage across LEDs
due to on off switching of MOSFET.

Shorting of diodes DM861 to DM863 used for A 13V rectication is common

problem of this power supply. Always replace all of them at a time.

करं ट िनयंि त बू ट क वटस वाले कई LED ाइवर का उपयोग िविभ न िडजाइन म िकया जाता ह।ै लेिकन यह
एक अलग तरह का LED ाइवर ह,ै यह करं ट िनयंि त बक िनयं क का उपयोग करता ह।ै

पावर स लाइ से V LED वो टेज सीधे LED + टिमनल को िदया जाता ह।ै यह स लाइ वा तिवक स लाइ क आव यकता
से बहत अिधक ह।ै इसिलए LED - टिमनल बक कं ोलर से जड़ाु हआ है जो LED के मा यम से करं ट को िनयंि त करता
ह।ै यह अपने एलईडी + और LED - टिमनल म LED string (माला) को पया स लाइ देता ह।ै

FIG No 33 देख। IC9805 7014X LED ाइवर के प म योग िकया जाता ह।ै BL ON कमांड मु य बोड से जब ा
होता ह,ै तब 5.4V BL ON (पावर ऑन के प म उि लिखत) पर िदखाई देता ह।ै इसके कारण QM852 चालू हो जाता ह।ै
अतः धारा A 13V से R879 के मा यम से QM852 के कले टर से इमीटर तक वािहत होती ह।ै R879 म उ पािदत
वो टेज िगरावट ांिज टर QM851 को चालू करती ह।ै इसिलए @ 12.5V अपनी VCC स लाइ के प म IC7014X के
िपन 2 तक पहंचता ह।ै
 VLED VLED
TP1 TP2 TP1 TP2
R9167 2E R9167 2E
LED + LED +
C9156 0.33µF

C9156 0.33µF
R9165 2E R9165 2E
R9152 33M R9152 33M
D9151

D9151
+ - - +
BB9101

BB9102

BB9101

BB9102
LED - LED -
L9151 L9151
Collapsing Magnetic Field
Q9151 Magnetic Field Q9151
ON
BE9102 0E BE9102 0E
OFF
R9162 10K

R9162 10K
R9163 1E

R9163 1E
FIG No 34
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