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Restraint Moments in Bridges With Full-Span Prestressed Concrete Form Panels
Restraint Moments in Bridges With Full-Span Prestressed Concrete Form Panels
54 PCI JOURNAL
Unfortunately, very regular cracking
was observed in the first bridges built
with this approach. 1 This cracking was
attributed to differential shrinkage be-
tween the precast panels and CIP top-
ping, as well as traffic loading. How-
ever, since the 1970s, the state-of-
the-art of precast/prestressed concrete
technology has advanced significantly.
With the advent of high performance
concrete, improved production meth-
ods and better quality control, together
with modern design and construction
methods , full -span precast panels are
more attractive today than at earlier
times. Full-scale durability testing has
Fig. 1. Three-span bridge utilizing full-span prestressed concrete form panels.
shown that multi-span bridges con-
structed with full-span prestressed
concrete panels can provide excellent
long-term performance. 2
In order to reduce construction costs,
the Indiana Department of Transporta-
tion (INDOT) recognized the advan-
tages of using full-span, prestressed
concrete panels for many bridges that
need replacement. However, before
implementing this system more
widely, further research was needed to
evaluate the response of these multi-
span bridges to time-dependent effects
(differential shrinkage and creep). This
paper presents the results of an experi-
mental investigation that evaluated the
moments produced at interior piers by
the restraint of these time-dependent Fig. 2. Underside of bridge in Fig. 1 showing longitudinal precast panels.
deformations.
perimental testing of two full-scale ous ends are not allowed to rotate and
SIGNIFICANCE a negative restraint moment is pro-
bridge specimens.
OF RESEARCH duced . The corresponding deformed
In multi-span, continuous pre- shape of a two-span bridge, neglecting
cast, prestressed concrete bridges, TIME-DEPENDENT EFFECTS gravity effects, is shown in Fig. 4. For
the restraint of time-dependent defor- In composite construction using pre- an actual two-span bridge, the result is
mations will cause moments at interior cast concrete sections , the precast a decrease in the reactions at the dis-
piers. These restraint moments can members are often fabricated several continuous ends and an increase in the
produce stresses that are higher than months before they are installed in the reactions at the center pier.
those due to gravity loading alone and field. Consequently, most of the con- The effect of creep due to prestress-
can lead to premature cracking of the crete drying shrinkage in these mem- ing will usually have the opposite ef-
concrete. The design engineer must bers wi II have occurred before the fect as that due to differential shrink-
estimate the magnitude of these re- composite CIP concrete is cast. As the age between the precast panels and
straint moments and detail steel rein- fresh CIP concrete cures, its shrinkage CIP topping. For prestressed concrete
forcement accordingly. will then be partially restrained by the bridge members, the center of the pre-
This paper proposes a method for precast members to which it has been stress force usually lies below the neu-
the calculation of moments caused by bonded. For simple-span construction tral axis of the section. This eccentric-
the restraint of time-dependent defor- where member ends are free to rotate, ity of force causes the members to
mations in bridges with full-span , pre- this restraining force will cause the bow upwards (commonly referred to
stressed concrete form panels. Numer- composite section to deform, as indi- as camber) and will produce rotations
ical design examples are included to cated in Fig. 3. at the member ends. This camber will
demonstrate the proposed method . On the other hand, in the case of generally increase with time due to
This method was verified by the ex- continuous construction, the continu- creep of the concrete under the sus-
January-February 1998 55
uniform differential shrinkage moment
in a composite concrete section at any
CAST-IN-PLACE CONCRETE
time is given by:
M5 = £ 5 EdAd(ec +~) (1 )
where
PRESTRESSED CONCRETE PANELS £5 = differential shrinkage strain
(assumed uniform over thickness
of slab)
Ed= modulu s of elasticity of CIP
concrete
Ad = cross-sectional area of CIP slab
h =CIP slab thickness
ec = distance between top of precast
DEFORMATION DUE TO DIFFERENTIAL SHRINKAGE member and centroid of compos-
ite section
The restraint moment at the center
Fig. 3. Deformation due to differential shrinkage in simp le-span composite support of a two-span continuous
construction. bridge is calculated as:
(2)
~M (1- e-1/J J
2 s 1/J
where
MP = moment caused by prestressing
force about centroid of com-
posite member
Md = midspan moment due to dead
load
e = base of Naperian logarithm
(2.7183)
·... .. :. •·;.: •·.·.
1/J = creep coefficient = ratio of
creep strain to elastic strain at
time of investigation
DEFORMATION DUE TO DIFFERENTIAL SHRINKAGE Eq. (2) shows that the total restraint
moment at the pier is equal to the sum
Fig. 4. Deform at ion due to differential shrinkage in composite, two-span continuous of the three components of shrinkage,
bridge. dead load creep, and creep due to pre-
stress. In this equation, the shrinkage
moment and the moment caused by
tained, eccentric prestressing force. CIP topping will produce negative the eccentric prestressing force are
When these members are made contin- moments at interior piers. each mu ltiplied by the factor (3/2).
uous in the field , additional end rota- This is the multiplier used to obtain
tions due to creep are restrained and PCA Method the moment at the center support of a
positive moments result at the interior In the 1960s, the Portland Cement two-span continuous beam due to an
piers. Association (PCA) conducted experi- applied uniform moment.
Also, for continuous construction mental and analytical research to de- The moment due to dead load, on
using precast concrete members , termine the long-term effects of creep the other hand, only has a multiplier of
forces resulting from the restraint of and shrinkage at the conti nuous sup- 1. This is because the moment at the
creep deformations due to gravity port of a two-span composite bridge center support of a two-span beam
loads acting on the precast members (see Mattock 3) . This investigation was with uniform loading in both spans is
will be in the same direction as the later extended by Freyermuth ," who equal to the midspan moment of a uni-
forces that would be produced if the proposed a procedure for the design of formly loaded simply supported beam
same loads had been applied after the continuity connections between adja- of eq ual span length. The restraint
structure was made continuous. 3 Thus, cent precast, prestressed girders in components due to dead load and pre-
the restraint of creep deformations due multi-span bridges . As suggested by stressing are then mu ltiplied by the
to the weight of the precast panels and both Mattock and Freyerm uth ,3.. the factor (1 - e·~), which is equal to zero
56 PCI JOURNAL
when rp is zero and increases with in-
creasi ng values of ¢. The component 1.0
due to differential shrinkage is multi-
plied by the factor (1 - e·¢)11/>, which 0.9 1\ _,..-- 1----
\ / ~
en
....
approaches unity as rp approaches zero 0
0 0.8
and decreases with increasing values
ro
\ v/ (~e-+)
of 1/> (see Fig. 5). LL
c. 0.7 '\
Mattock 3 concluded that the defor- Q)
-
0.4
""' t--....
I ~
---
I
study, and that the influence of creep ~
c
and shrinkage is restricted to deforma- ·n; 0.3
tions and the possibility of cracking at
- 0.2 I
....
en r---_
0.1 I
the service load level. Q)
0::
CTL M ethod 1/
In the 1980s, another method for the 0.0
analysis of precast, prestressed beams 0 1 2 3 4 5
made continuous was developed by
Oesterle, Glikin and Larson 5 at Con- ~ = & creep I & elastic
struction Technology Laboratories,
Inc. (CTL). This method takes into ac-
Fi g. 5. Variations in restraint moment c reep effect factors .
count the stiffness and length of con-
nection at the continuous supports .
Al so, the equation used to calculate BRIDGERM uses the following culation procedure. The second part of
moments due to shrinkage accounts equation to calculate the incremental this equation is a reduction factor that
for restraining action by the precast moment due to differential shrinkage: accounts for the restraining effect that
members and by the steel reinforce- the prestressed member has on the
ment in the CIP slab. The computer shrinkage of the CIP slab. This reduc-
program BRlDGERM was developed tion factor was not used in the PCA
at CTL to calculate time-dependent re- method. Restraint moments due to dif-
straint moments for multi-span bridges ferential shrinkage, dead load creep,
using precast, prestressed members. and prestress creep are then calculated
The analysis in BRIDGERM is con- (4)
using the PCA approach [Eq.(2)], with
ducted by superimposing incremental where
appropriate modifications for a time-
restraint moments over a series of time dEs; = [E,d;- Esd(i - I )] - [Espi- Esp(i - I)]
step implementation.
intervals. For each time step, the three Esdi = shrinkage strain in CIP slab at
For the calculation of restraint mo-
components of the restraint moment time t; (modified for the effect
ments due to prestress-induced creep,
(differential shrinkage, creep due to of restraint by the steel rein-
the prestress force is adjusted at each
dead load, and creep due to prestress) forcement usin g the formula
time step to account for losses due to
are calculated using the rate of creep suggested by Di sc hin ge~)
shrinkage, creep, and relaxation. This
method. The rate of creep method as- ESfJ; = shrinkage strain in prestressed
is done by estimating the prestress loss
sumes that the rate of creep dEcldt is member at time t ;
occurring during each time step using
known and that the creep after time T EP = modulus of elasticity of pre-
the procedure recommended by the
is given by: stressed member
PCI Committee on Prestress Losses. 7
AP = cross-sectional area of pre-
T dE The stress in the prestressed strand at
Creep=J-
c dt (3) stressed member
the end of each time step is then equal
0 dt Ed; = modulus of elasticity of CIP
to the stress at the beginning of the
concrete at time t;
The calculated increment of re- time step minus the losses occurring
Ad= cross-sectional area of CIP slab
straint moment is then added to the during that interval.
h = CIP slab thickness
sum at the preceding time step to de-
ec = distance between top of precast
termine the restraint moment at the
end of an interv al. Different time-
member and centroid of com- EXPERIMENTAL PROGRAM
posite section To evaluate the restraint moments in
dependent functions for creep and
shrinkage of both the prestressed con- The first part of Eq.(4) is similar to bridges constructed with full-span,
crete members and the CIP slab were that used in the PCA method , with prestres se d concrete panels, two
used. modification for use in a time-step cal- bridges, each with two spans, were
January-February 1998 57
42'-6"
Hydraulic Hydraulic
Cast-In-Place Actuator ,_ ,
8 3
<t ,_ ,
8 3
Actuator
Loading equal to the change in end reaction the panels tend to camber upward due
After the CIP topping had cured, times the span length [20 ft (6.1 m) to the cooling of the underside of the
each bridge was subjected to repeated for the test bridges]. End reactions panel. This bowing, and the corre-
loading using two hydraulic actuators were monitored on an approximately sponding end rotations, is resisted by
(one per span). The actuators were lo- daily basis for Bridge 1 and at half the continuity connection at the center
cated at a distance of 8 ft 3 in. (2.51 hour intervals for Bridge 2. These pier, creating a positive restraint mo-
m) from the center of the middle pier end reactions are also graphed in ment and a corresponding increase in
and were centered over the precast Figs. 8 and 9, respectively. the end reaction.
panel joints. This location was close to Fig. 8 shows two other large
the loading point that produced the Restraint Moments in Bridge 1 changes in end reactions (between
maximum negative moment over the Fig. 8 show s that the end reactions Days 13 and 14 and between Days 18
center pier. Load was applied to the in Bridge 1 decreased rapidly during and 20). These changes correspond to
deck through 1/z in . (13 mm) thick the first few days and then stabi- observed cracking in the CIP concrete
neoprene bearing pads measuring lized. This decrease corresponds to a deck. On Day 14 of the cure period, a
10 x 13 in. (250 x 330 mm) in area, negative restraint moment at the in- transverse crack was observed that ex-
simulating a tire footprint, as in the terior support, indicating that the tended completely across the bridge.
study by Buckner and Turner. 8 At the differential shrinkage and creep due The crack was located at the west sup-
conclusion of the testing, each bridge to dead load were the dominant port point of the center pier. Load cell
was loaded to failure using the same time-dependent effects occurring readings indicate the west restraint
loading setup. during this period . This figure also moment at Day 13 was 94 kip-ft (127
This paper presents the findings per- shows a sli ght increase in the reac- kN-m). This corresponded to a top
taining to restraint moments occurring tion between Days 1 and 3. This is fiber stress of 490 psi (3.4 MPa) based
during the cure period and initial load- attributed to the curing procedure on gross section properties.
ings of each bridge. The strength of used. Two flexure beams, made from the
this structural system and behavior After the CIP concrete had set CIP concrete used in Bridge 1, were
under repeated loadings will be dis- (Day 0), the entire bridge was cov - tested on Day 14 and had moduli of
cussed in a subsequent paper titled ered with visqueen. The visqueen ex- rupture of 520 and 600 psi (3 .6 and
"Behavior and Strength of Bridges tended to the floor and allowed the 4.1 MPa) . A second transverse crack
with Full-Span Prestressed Concrete underside of the panels to be warmed occurred near the east support point of
Form Panels." due to the heat of hydration of the the center pier and was noticed after
CIP topping . This did not represent Day 20 of the cure period. The large
actual field conditions , however, change in the east end reaction shown
DETERMINATION OF
where the panel bottoms would be in Fig. 8 corresponds to this crack. It
RESTRAINT MOMENTS exposed to the environment. After is evident that the observed cracks
The reactions at the discontinuous one day, the bottom of the visqueen were flexural cracks due to the nega-
ends of each test bridge were moni- was adjusted to allow air flow be- tive restraint moments at the center
tored throughout the cure period (50 neath the panels, better representing support. The cracking reduced the
days for Bridge 1 and 44 days for conditions in the field. stiffness at the center pier and the re-
Bridge 2). For a two-span bridge The increase in the end reactions be- straint moments decreased. The loca-
with simply supported ends , the re- tween Days 1 and 3 is believed to be tions of the two cracks are shown in
straint moment at the center pier is due to a thermal bowing effect, where Fig. 10.
January-February 1998 59
Restraint Moments in Bridge 2 11, was measured during the cure pe- lieved as the increase in the CIP con-
riod by placing a temperature probe in crete temperature slowed, and the re-
Fig. 9 shows that the observed be- the wet concrete. The concrete tem- sulting temperature differential
havior of Bridge 2 was similar to that perature at the time of placement was decreased.
of Bridge 1. The only exception was about 60° F (15.6° C) and increased to A si milar increase in end reactions
the response during the first day . Fig. 84° F (28.9° C) within 18 hours due to may also have occurred in Bridge 1,
9 shows a rapid increase in the end re- the surrounding air temperature and but wou ld not have been detected
action during the first 10 hours after hydration of the cement. from daily readings. During the cure
casting. The initial increase is believed This temperature was likely to be period of Bridge 2, end reactions were
to be due to a temperature differential larger than the temperature at the bot- recorded every half hour during the
between the CIP topping and the pre- tom of the panels, causing a thermal first week and hourly for the remain-
cast panels. bowing that was resisted by a positive der of the testing. This allowed for the
The temperature of the CIP concrete restraint moment and increased end re- detection of the initial increase . If
in Bridge 2, which is plotted in Fig. actions. This restraint moment was re- readings had been taken only once per
day during the cure period of Bridge
2, as was done for Bridge 1, the initial
increase in end reactions would not
Bridge 1 (Topping Cast on 3/28194) have been observed.
14 .-----------------------------------------, After the initial increase, the end re-
actions decreased until Day 5 and then
13 stabilized. The first crack, which ex-
j-- West End --- East End
tended transversely across the entire
(i) 12
a.
g bridge near the east support point of the
B11 +H~----------------------- ----------· center pier, was observed on Day 6.
13 Another crack was observed at the west
m10
a::
support at the center pier the following
"'C day. Two additional transverse cracks,
.n 9 each located about 1 ft (0.305 m) away
from the first two cracks, were noticed
8
on Day 13. These, and other cracks oc-
7 +---+---+---1---+---1---4---~--,_--~~
curring during the cure period of
Bridge 2, are shown in Fig. 12.
0 10 20 30 40 50
Time Since Topping Was Cast (days) The negative restraint moment at the
west support point of the center pier,
prior to cracking on Day 5, was 73 kip-
Fi g. 8. End reactions during CIP concrete cure period of Bridge 1. ft (99 kN-m) . Thi s corresponded to a
Note: 1 kip= 4.448 kN.
top fiber stress of 380 psi (2.6 MPa)
based on gross section properties. Two
flexure beams , made from the CIP
concrete used in Bridge 2, were tested
Bridge 2 (Topping Cast on 12111/95) on Day 6 and had moduli of rupture of
14 .---------------------------------------. 510 and 570 psi (3.5 and 3.9 MPa).
These numbers suggest that the cracks
13 were primarily due to flexure.
j- West End -East End
Comparison of
Experimental Restraint Moments
with Predicted Results
Restraint moments for each bridge
were calculated using both the PCA
method and the CTL method (with the
8 ---·--------·----· program BRIDGERM) .. These meth-
ods are dependent on the ultimate
7 +---~---+--~----+---~---r--~----~~ shrinkage and creep coefficients of the
0 10 20 30 40 concrete and on the relationship of
Time Since Topping Was Cast (days)
shrinkage and creep with time. The
time-dependent relationships of
Fig. 9. End reactions during CIP concrete cure period of Bridge 2. shrinkage and creep have been studied
Note: 1 kip= 4.448 kN . by many researchers, and various
60 PCI JOURNAL
models of these relationships, with
ll
varying degrees of complexity, have PIER
I
been proposed. The studies have re- '
vealed the difficulty in accurately pre-
dicting these relationships, as there is N
considerable scatter in the data per-
taining to identical concrete mixtures. b
For this reason, it was believed that a I
R=0.131n(t+l) (5)
This model was used in the follow- Bridge 2 (Topping Cast on 12/11/95)
ing calculations for the relationships 85
of shrinkage and creep with time.
Shrinkage strains for the CIP con- Li:' 80
Ul
crete used in Bridge 2 were measured Q)
January-February 1998 61
Ed = modulus of elasticity of CIP
0.0000 deck
Ad =area of CIP deck
-0.0001 Using the P-method, the restraint
- - Average of 3 Beams
c: -0.0002
moment at the center pier of a two-
-~
-Shrinkage= 125 x ln(t+1) x 10~
span, symmetric bridge is calculated
U5 -0.0003 as:
'0
~
:I -0.0004
VI
nl
Q)
~ -0.0005
M, = [-iaMP-a(Md)precast ] X
(1250 MPa) for Bridge 2 just prior to cracking that occurs in the CIP slab at a= Ld
2/d 3/m
casting the CIP slab. The strand the piers of these bridges greatly re- - +- -
stresses correspond to prestress losses duces the stiffness of the section and Ld Lm
of 13 and 11 percent, respectively . the corresponding restraint moments. Id = moment of inertia of di-
Stresses increased due to the weight of Oesterle et aU recommend that the de- aphragm region (area
the CIP concrete and were estimated sign negative restraint moment be lim- between support points
at 179 and 183 ksi (1230 and 1260 ited to 125 percent of the calculated at center pier)
MPa), respectively, immediately after cracking moment in the case where Ld = length of diaphragm re-
the topping was cast. These values BRIDGERM-calculated negative re- gion
were used in the calculation of re- straint moments become excessive. Im = moment of inertia of
straint moments due to prestress- main spans
induced creep. P-Method Lm =length of main spans
Figs. 14 and 15 plot the observed re- MP = moment caused by pre-
The authors propose a modified
straint moments with those predicted stressing force about
restraint-moment calculation method
by the PCA and CTL methods for centroid of composite
that accounts for the length and stiff-
Bridge 1 and Bridge 2, respectively. member
ness (which may decrease due to
The figures show that both methods M s = differential shrinkage
cracking) of the diaphragm, the differ-
considerably overestimate the negative moment, adj usted for re-
ent initiation times for creep, and the
restraint moment. For each bridge, the straint of precast panels
restraint of CIP concrete shrinkage.
PCA estimated moment is higher than and steel reinforcement
This method, which was developed by
the CTL moment. This is because the (Md)precast = midspan moment due to
Peterman and will be referred to as the
PCA method calculates the shrinkage dead load of precast
P-method, estimates the differential
moment based on differential "unre- panels
shrinkage moment using Eq. (1) multi-
strained" shrinkage values , while the (Md)cfp = midspan moment due to
plied by the following factors to ac-
CTL method considers the restraining dead load of CIP top-
count for restraint by the precast mem-
effects of the precast members and the ping
ber and reinforcement in the CIP slab:
steel in the CIP topping. Neither I/J 1 = creep coefficient for
method, however, considers the effect creep effects initiating
of cracking in the calculation of re- when prestress force is
straint moments. transferred to precast
These methods were developed panels
from studies of continuous bridges ljJ 2 = creep coefficient for
using prestressed girders in which the where creep effects initiating
CIP slab thickness is only a small frac- EP = modulus of elasticity of precast when CIP topping is cast
tion of the composite depth . For panels L1(1 - e·ll1) = c hange in expres sion
bridges using full-span , longitudinal AP = area of precast panels ( 1 - e·\11) occurring from
precast panels, however, the s lab Es = modulus of elasticity of steel re- time CIP topping is cast
thickness can be a significant percent- inforcement in CIP deck to time corresponding to
age of the composite depth (50 percent A 5 = area of steel reinforcement in restraint moment calcu-
for the two bridges tested). Therefore, CIP deck lation
62 PCI JOURNAL
Eq. (6) is the closed-form solution
Bridge 1 (Topping Cast on 3/28/94)
for the restraint moment at the center
0 ~~------------------------------------·
pier of a two-span symmetric bridge.
The parameter a is a coefficient that -50
accounts for the relative stiffnesses of ,......-100
the diaphragm region and main spans. 4f
.&-150
The PCA method , which assumes a ~
knife-edged support at the center pier "E -200
Q)
and a constant member stiffness, has E -250
0
an inherent value of a equal to one. :a -300
For a two-span bridge with 20 ft (6.1
m) spans, a distance between center -350
bearing points of 1.5 ft (0.46 m), and a ~00 +---r---~_,---+---r--~--~--+---r-~
.
why restraint moments in Bridge 2
--',---
. . were nearly constant after initial
to
--',---
l ;
.;._.a . .
.....- · ··, 13 ' • • ·II
•· EV • •
~
. Ill ·
i:J' i:i .. cracking .
Throughout the cure period of
: ~ Ill
·• Ill Ill
Bridge 2, mean strains at the pier were
to
--',---
Ill Ill .
. 4.
Ill
measured using a Whittemore gauge
~ )==;
:"'¢ with a gauge length of 10 in . (250
.....___
6" mm). These measurements were taken
6" 6" n
on both vertical sides of the bridge.
Fig . 16 shows the locations where
readings were taken . The points were
secured to the face of the bridge im-
Fig. 16. Location of Whittemore points at center pier (Bridge 2) . mediately after the moist curing ended
Note: 1 in.= 25.4 mm. (after 96 hours). The points were lo-
cated on the top surface, at the level of
the #6 bars in the CIP topping, 1 in.
(25 mm) above and below the inter-
Bridge 2 North Side (30" Gauge Length) face, and at the level of the prestressed
steel.
Top Surface
The three 10 in . (250 mm) gauge
readings at each depth were then aver-
Mild Steel __j_______ - aged to determine the mean strains oc-
Fig. 15 demonstrates a strong corre- CIP concrete shrinkage beams showed Initial Loadings of Bridge 1
lation, up to the point of cracking, be- that the top concrete continued to Bridge 1 was initially loaded to 20
tween the actual test data for Bridge 2 shrink at an approximately steady rate kips (89 kN) per span on May 17,
and the response calculated using the until about Day 20 of the cure period 1994, after 50 days of curing. This ser-
P-method. The P-method predicted a (see Fig. 13). vice load was equal to a 16 kip (71
considerable decrease in negative mo- A distinctive characteristic of kN) wheel load with an impact factor
ment due to cracking and predicted Bridge 2 is the number of cracks that of 1.25. Measurements of applied load
that negative moments would increase occurred during the cure period. This and end reactions were recorded at
with time after the initial reduction is best seen by comparing the cracking l kip (4.448 kN) increments during
due to cracking. However, neither of of Bridge 2 with that of Bridge 1 (see the loading and unloading stages.
these behaviors was observed for Figs. 10 and 12). Bridge 1 had essen- Two large transverse cracks in the
Bridge 2. tially two transverse cracks occur dur- CIP topping, in addition to those ob-
Instead, negative moment increased ing the CIP concrete cure period , served during the cure period, oc-
steadily until cracking then remained while Bridge 2 had about eight trans- curred during this first loading. The
essentially constant during the rest of verse cracks occur during approxi- first crack occurred at a load of 13
the cure period. The corresponding mately the same time interval. These kips (58 kN) and was located on the
64 PCI JOURNAL
south side of the deck, just west of the
Bridge 1 - Initial Loading
center pier. The second crack, occur-
ring at about 19.9 kips (88.5 kN), was 20
located at the diaphragm and extended
across the entire width of the bridge.
~ 15
These two cracks are shown in Fig. ~
10, along with the cracks that occurred 'C
as
previously during the cure period. .3 10
The continuity moments (restraint ~
moments at the center pier) were de-
a.
a.
c:( 5
termined by statics from the values of
the discontinuous end reactions and
the applied load in each span. The val-
ues of the continuity moments during
0 -20 -40 -60 -80 -100 -120 -140
the initial loading of Bridge 1 are Moment (kip-ft)
shown in Fig. 18. The initial moments
were -87 and -82 kip-ft (-118 and -111
1---- Moment at Pier (West) __..._ Moment at Pier (East)
CTL Method
P-Method
January-February 1998 67
tive moments due to the restraint of The restraint moments remaining after 2. The design moments at service
time-dependent deformations in the initial loading were approximately load should include the calculated mo-
bridges with full-span prestressed equal to 32 and 38 percent of the cal- ments due to the restraint of time-
concrete panels. The two-bridge av- culated cracking moments at the cen- dependent effects. However, because
erage ratio of calculated to experi- ter pier for Bridges 1 and 2, respec- superimposed loading will likely
mentally determined restraint mo- tively, based on a modulus of rupture cause a decrease in negative restraint
ments at the end of the CIP concrete equal to 7.5fj;. moments due to cracking, the reduc-
cure period was 4. 76 for the PCA tion of positive midspan moments due
method and 2.39 for the CTL to negative restraint moments should
method. The P-method presented in RECOMMENDATIONS be based on a decreased value of the
this paper was more accurate in esti- The following recommendations are calculated restraint moment. Based on
mating these restraint moments. This made concerning the design for restraint the two bridges tested in this study,
average ratio of calculated to experi- moments in multi-span bridges using the value of the negative restraint mo-
mental restraint moments using this full-span precast concrete form panels: ments used to decrease positive mo-
method was 1.39. 1. The calculation of restraint mo- ments should not exceed about 30 per-
2. The restraint moments in each ments at interior piers due to time- cent of the calculated cracking
test bridge decreased during the initial dependent effects should include pro- moment at the pier.
loading due to additional cracking at visions for possible cracking of the 3. Design service load moments due
the diaphragm. There was a 49 percent CIP concrete and the restraint of CIP to superimposed loading should be
decrease in the restraint moments of concrete shrinkage due to the precast calculated using cracked section prop-
Bridge 1 and a 30 percent decrease in panels and steel reinforcement. This erties at the diaphragm if calculation
the restraint moments of Bridge 2 dur- can be done using the P-method pro- of restraint moments indicates crack-
ing their corresponding first loadings. posed in this paper. ing is likely.
ACKNOWLEDGMENT
The authors wish to express their appreciation to the Indiana
Department of Transportation (INDOT) and the Federal Highway
Administration (FHW A) for providing funding for this project.
Specifically, Hasmukh Patel, Tom Seeman and Tony Zander from
INDOT and Larry O'Donnell from FHWA served as key
resources within these organizations.
REFERENCES
1. Hays, C., Cox, R., and Obranic, G., 5. Oesterle, R., Glikin, J., and Larson, S., 8. Buckner C., and Turner, H., "Perfor-
"Full Span Form Panels for Short "Design of Simple-Span Precast Pre- mance Tests of Full Span Panel Form
Span Highway Bridges (Final Report stressed Bridge Girders Made Contin- Bridges (Final Report 80-l c)," Re-
U 17F)," Department of Civil Engi- uous (Final Report)," Construction search and Development Section,
neering, University of Florida, Technology Laboratories, Inc. for Na- Louisiana Department of Transporta-
Gainesville, FL, 1980. tional Cooperative Highway Research tion and Development, Baton Rouge,
2. Peterman, R. , and Ramirez, J., "Test- Program, Transportation Research LA, 1981.
ing of Multi-Span Bridges with Full- Board (NCHRP Project 12-29), 9. AASHTO, LRFD Bridge Design
Span Precast Prestressed Concrete Skokie, IL, May 1989. Specifications, Customary U.S. Units
Panels (Phase !-Final Report FHW A! 6. Dischinger, F., "Investigations on Re- First Edition, American Association of
IN/JHRP-96-17)," Purdue University sistance to Buckling, Elastic Deforma- State Highway and Transportation Of-
for INDOT and FHWA (Project HPR- tion and Creep of Concrete in Arch ficials (NCHRP Project 12-29), Wash-
2097), West Lafayette, IN, May 1997. Bridges (Untersuchungen Uber die ington, D.C., May 1989.
3. Mattock, A., "Precast-Prestressed Con- Knicksicherheit, die Elastiche Verfor- 10. Corley, W., and Sozen, M., "Time De-
crete Bridges 5: Creep and Shrinkage mung und das Kriechen des Betons pendent Deflections of Reinforced
Studies ," Journal of the PCA bei Bogenbruecken)," Der Bauinge- Concrete Beams," ACI Journal, V. 63,
Research, Portland Cement Associa- nieur, V. 18, No. 39/40, October 1937, No. 3, March 1966, pp. 373-386.
tion, Skokie, IL, May 1961, pp. 32-66. pp. 595-621, and V. 20, No. 47/48, 11. ACI Committee 209, "Prediction of
4. Freyermuth, C., "Design of Continu- December 1939, Berlin, Germany. Creep , Shrinkage, and Temperature
ous Highway Bridges with Precast, 7. PCI Committee on Prestress Losses, Effects in Concrete Structures," Spe-
Prestressed Concrete Girders ," PCI "Recommendations for Estimating Pre- cial Publication SP-76, American
JOURNAL, V. 14, No.2, April 1969, stress Losses," PCI JOURNAL, V. 20, Concrete Institute, Farmington Hills,
pp. 14-39. No.4, July-August 1975, pp. 43-75. MI, 1982, pp. 193-300.
68 PCI JOURNAL
APPENDIX A- NOTATION
Ad = area of CIP slab (Md)precast = midspan moment due to dead load of precast
AP = cross-sectional area of precast panels panels
As = area of steel reinforcement in CIP deck MP = moment caused by prestressing force about
e = base of Naperian logarithm (2.7183) centroid of composite member
ec = distance between top of precast member and M, = differential shrinkage moment, adjusted for re-
centroid of composite section straint of precast panels and steel reinforcement
Ed = modulus of elasticity of CIP concrete deck e_, =differential shrinkage strain (assumed uniform
EP = modulus of elasticity of prestressed member over thickness of slab)
Es = modulus of elasticity of steel reinforcement in Esh = shrinkage strain
CIP deck (Esh)u =ultimate shrinkage strain
t: = specified compressive strength of concrete 1/J = creep coefficient = ratio of creep strain to elas-
h = CIP slab thickness tic strain at time of investigation
Icr = moment of inertia of cracked, transformed 1/Ju = ultimate creep coefficient
section I/J 1 = creep coefficient for creep effects initiating
Id = moment of inertia of diaphragm region (area when prestress force is transferred to precast
between support points at center pier) panels
I m = moment of inertia of main spans I/J2 = creep coefficient for creep effects initiating
I 1, = moment of inertia of gross, transformed section when CIP topping is cast
Ld = length of diaphragm region L1(1 - e· ~I) =change in expression (1 - e·~ l) occurring from
Lm = length of main spans time CIP topping is cast to time corresponding
(Md)ciP = midspan moment due to dead load of CIP topping to restraint moment calculation
l ~0)(2.48) l
8 144 8
Jl
X X
1
= 46, 880 lb - ft = 563 kip- in. (63 .6 k:N- m) I + (441 5)(576) lr I+ (29,
2 2 (3605)(288) (3605)(288)
(M ) = wl = (6)(48) X (1 5 0) X 25.0
d CIP 8 144 8 = 3,487, 700 kip- in. x (t:s)
= 23, 440 lb - ft = 281 kip- in. (31.8 kN- m) [394110 kN- m x (t:s) ]
h/2 = 3 in. (76 mm) -He +~= 12.39 in. (315 mm) Shrinkage in CIP topping during first 28 days is:
2 Esh = 0.000090 X ln(28 + 1) = 0.000302
70 PCI JOURNAL
This moment is compared to the cracking moment (Mer)
at the diaphragm. The moment required to crack the 4000
psi (27.6 MPa) diaphragm is estimated to be:
(7.5 X .)4000) 48 X 18 2
M = x---
cr 1000 6
=-1230 kip-in . (-139 kN -m)
I. I
48" X ../6000 ../4000 = 58.8" Because the calculated restraint moment is nearly equal to
the estimated cracking moment at the diaphragm , the di-
Fig. B4. Transformed composite section. aphragm is likely to crack with the addition of superimposed
live loading. The restraint moment remaining after cracking
occurs can be calculated by accounting for the reduced stiff-
Differential shrinkage: ness at the diaphragm.
Differential shrinkage (t:s) is equal to : (0.000302- The cracked moment of inertia at the diaphragm (ICI.) =
0.000020) = 0.000282 3400 in. 4 (1.42 x 109 mm 4 ) . The moment of inertia for the
Therefore, M s = 3,487,700 X t:s = 3,487,700(0.000282) composite main spans was calculated earlier as 25,900 in. 4
= 984 kip-in . (111 k.N-m) (1.08 X 10 10 mm4) .
2/d 2x3400
Creep effects on MP and (Md)precast
1
Note: When adjusting MP and (Md)precasr for the effects of
a=
21d
-
1.5
+-
31m ·~ X 25,900 = 0 ·593
2 X 3400
---+- ---
creep, the value of 1/> should be based on the increase in 1.5 25 1.5 25
creep strain from the time continuity was created (at 90 The restraint moment after cracking occurs at the
days) , and not from the time of prestressing. This is because diaphragm is :
deformations due to creep are unrestrained before the CIP
topping is cast.
M, = [ (%X 0.593 X1595-0.593 X563}0.02083)-
(1/>l)initial = 2.1(0.13) X ln(90 + 1) = 1.231
( 1/>1)28 days = 2.1 (0.13) X ln(90 + 28 + 1) = 1.305
(0.593 X281)(0.601)- (%X 0.593 X984 }0.654)]
Therefore, for MP and (Md)precast:
[Ll(l- e·<P1)] = (1- e·1 305) - (1- e·1 231 ) = 0.02083 = 660 kip- in. (74.6 kN- m)
• Based on the observation of the two test bridges in this
Creep effects on (Mdkw and Ms
study, the authors recommend that the value of the nega-
When adjusting (Md)ciP and Ms for the effects of creep, tive restraint moment used to decrease the design for posi-
the value of 1/> is based on the assumption that creep effects tive bending moments should not exceed about 30 percent
initiate when the CIP concrete is cast. of the calculated cracking moment at the pier [0.3 x 1230
¢2. = 2.1(0.13) x ln(28 + 1) = 0.919 = 370 kip-in. (41.8 k.N-m) for this example].
1 -~ • When calculating prestress losses, and thus the moment
(1-e-~ )=1-e-0· 9 1 9 =0.601 and -e =0.654 due to eccentric prestressing (Mp) , the weight of the CIP
1/>z topping was assumed to be carried by simply-supported
For a two-span, symmetric bridge: precast panels. This assumption was used to determine
the stress at the center of gravity of the strand, and there-
fore the loss of prestress due to creep. Theoretically, the
calculation of prestress losses should be done using a
time-step analysis that accounts for the change in pre-
stress force and concrete stresses due to the increasing re-
straint moment. However, these refinements in the esti-
Prior to cracking, ld "" !, =I mation of prestress losses are not warranted because the
2/d 21 contribution of the eccentric prestress force on the re-
5 straint moment is based only on the creep that occurs
a= 1.5 2/ 31 = 0.917
2/d 31, after the continuity is established. Typically, the CIP top-
- +- - +- ping would not be cast before the panels are more than a
L.5 25 1.5 25
month old, and a large portion of the total creep due to
prestress will have already occurred. Thus, a change in
M,. = [ (%X 0.917 X1595-0.917 X563}0.02083)- the computed prestress force by a few percent, and the
corresponding moment due to prestress (Mp), becomes in-
(0.917 X281)(0.601)- (%X 0.917 X984 )c0.654)] significant in terms of the total restraint moment. In gen-
eral, the older the precast panels are before continuity is
= -1020 kip- in. (115 .3 kN- m) established, the less significant the eccentric prestress
January-February 1998 71
force is on the value of the restraint moments and the the 32ft 3 in. (9.83 m) panels.
more negative the restraint moments become. The prestress force per 25ft 6 in. (7.77 m) panel (28 days
• The design example assumed that creep and shrinkage after the topping is cast) is 180.6 x 8 x 0.167 = 241.3 kips
vary (with time) according to the expression proposed by (1073 kN).
Corley and Sozen . 10 The authors recognize that other The corresponding moment due to prestressing is
time-dependent expressions for creep and shrinkage may MP = 241.3 x (8.61- 2) = 1595 kip-in. (180 kN-m).
also be used. However, to be consistent, the designer The moment due to prestressing for the 32 ft 3 in. (9.83
should make sure the same time-dependent relationships m) panels is (184.9/ 180.6) x 1595 = 1633 kip-in. (185 kN-
are used for both the calculation of prestress losses and m) = 1.024 MP, where MP is the moment due to prestressing
the final restraint moment calculation. Prestress losses in of the 25ft 6 in. (7.77 m) panels. MP and Ms are assumed to
this example were calculated assuming creep and shrink- be uniform moments occurring over the length of the mem-
age vary according to the expression proposed by Corley bers. If these uniform moments are applied to a beam with
and Sozen. fixed ends, corresponding fixed-end moments of the same
magnitude are produced. Thus, the restraint moments due to
these uniform moments can be found by applying the corre-
EXAMPLE 2 sponding fixed-end moments at the end of the spans and dis-
A three-span bridge is constructed using the same pre- tributing them according to the stiffness of the structure.
stressed panels as in Example 1 (see Fig. B5). The three- This can easi ly be done using a moment distribution ap-
span option allows for a longer central span to be achieved proach via a spreadsheet program.
with the same panel cross section and reinforcement. The applied fixed-end moments and resulting restraint-
Determine the moments at interior piers due to the re- moment diagram for effects of eccentric prestressing are
straint of time-dependent deformations in this bridge, as- shown in Fig. B6.
suming all other parameters are the same as in Example 1. The applied fixed-end moments and resulting restraint-
Losses are calculated for the precast panels in a similar moment diagram for effects of shrinkage are shown in Fig.
manner as Example 1. The stress in the strand 28 days after B7. Ms is equal to 984 kip-in. (111 kN-m), as in Example 1.
the topping is cast is estimated at 180.6 ksi (1245 MPa) for In a similar manner, the restraint moment contribution
the 25ft 6 in. (7.77 m) panels, and 184.9 ksi (1275 MPa) for due to restraint of creep under dead load can be found by
25'-6" Long Precast Panels 32'-3" Long Precast Panels 25'-6" Long Precast Panels
' [
Fig. BS . Elevation of three-span bridge.
MP 1.024MP 1.024MP MP
25.0R. 7o o
1.5R.
~ 31.75 R . 7 0 0
1.5R.
~ 25.0R.
~~-+0-.972-MP--~
+1.388 MP +1.388 MP
72 PCI JOURNAL
25.0Ft.
~0
1.5Ft.
0 i
31.75 Ft.
~ ~5 ~ i 25.0Ft.
~0
-1.388 M8
-0.948M8
~
Fi g. B7. Restraint moments due to differential shrinkage.
25.0 Ft. ~0
1.5Ft.
0 i 31.75Ft. ~ 0 0
1.5Ft.
i 25.0 Ft.
-1.028·~
applying the appropriate fixed-end moments and redistribut- Restraint Moment Calculation at Interior Face of Pier
ing them. The fixed-end moments for a beam under uniform
loading are equal to (wf)ll2 where w is the magnitude of
the uniform load and l is the span length. These moments
are equal to two-thirds of the midspan moment for a simply-
supported equivalent length beam under uniform loading.
1.028 X (Md kfp( 1- e-<n)- 0.948 X Ms( 1- ; -<n )
2
Therefore, if Md is taken as the midspan moment for the
25 ft (7.6 m) span as in Example l, then the fixed-end mo- = (0.972 X 1595 - 1.028 X 563(0.02083)-
ments (in terms of Md) are applied and distributed as shown 1.028 X 28 1(0.601)- 0.948 X 984(0.654)
in Fig. B8. = -763 kip-i n. (-86.2 kN-m)
The restraint moments due to the eccentric prestress force,
differential shrinkage, and dead load are now combined and Again, these moments are compared with the estimated
multiplied by the appropriate factors as in Example 1. Note cracking moment at the diaphragm. If cracking is likely to
that two different calculations are made - one at each face occur, then the restraint moments are recalculated assuming
of the interior pier. cracked section properties at the diaphragm. This reduced
stiffness is used when distributing the fixed-e nd moments
Restraint Moment Calculation at Exterior Face of Pier due to eccentric prestress , dead load, and differential
shrinkage.
The authors would like to note that both numerical exam-
ples assumed the bridge was free to rotate at the end abut-
0.914 X (Md)ctP(1- e-h )-1.388 X Ms 1 - ; -<n ) ments (roller supports). If continuity is established at these
( abutments and rotation is restrained, then the negative re-
2
straint moments at the first interior pier may be considerably
= (1.388 X 1595-0.914 X 563)(0.02083) - reduced. This case can be handled numerically by assuming
0.9 14 X 281(0.601)- 1.388 X 984(0.654) some degree of fixity at the end abutments when distributing
= -1012 kip-in. (-114.4 kN-m) the fixed-end moments above.
January-February 1998 73