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THE BIG STORY

MOUNTAIN PASS, U.S. In the high desert of


Raw ore is loaded up after running Southern California, a vast open pit has become a
through a crusher at the Mountain Pass
Rare Earth Mine in California on May 9.
battleground in the global struggle for industrial
supremacy.
Giant yellow trucks are again shuttling ore from
the once-defunct Mountain Pass Rare Earth Mine --
and the revival is happening with a patriotic twist.
U.S. flag patches adorn workers’ uniforms. The
souvenir crystalline chunks of orange rare-earth
ore given to visitors proclaim “Made in U.S.A.” on
the warranty. A statement on the website of MP
Materials, the mine’s owner, reads: “Our Mission
is to restore the full rare earth supply chain to the
United States of America.”
The return of rare earths to this venerable
mining area pocked with cactuses and Joshua trees
is the product of both political and commercial
ambition. Mountain Pass is turning out essential
minerals for strategic industries from military
equipment to the devices that power the green
technology revolution.
The mine’s regeneration has received U.S.
government backing, including funding from the
Department of Defense. It is part of a Washington
plan to rebuild American presence in a metals
market forfeited to China’s lower-cost production
decades ago.
Mountain Pass’ new era is the creation of James
Litinsky and Michael Rosenthal, financiers in
their mid-40s who have known each other since
childhood. Now they are doing international deals
to supply companies such as Japan’s Sumitomo
Corp., as the worldwide race for rare-earth self-
sufficiency intensifies.

STRATEGIC
“Two hedge fund managers take over a mine
-- what could go wrong, right?” Litinsky joked to
Nikkei Asia. “But I will tell you that from day one,
we had a long-term vision. ... This was never like,

GROUND
‘Oh, we’re gonna run this for a few months and
then flip it.’ We never had that mentality. From the
very beginning, we were thinking about building a
great American company from scratch.”
MP Materials’ story highlights the complexities
How one mine in California of the U.S.-China relationship and of the mutual
is challenging Beijing’s dependencies that endure despite growing political
tensions. The U.S. company’s main customer
dominance in rare earths -- and its fourth-largest shareholder -- is China’s
state-backed, Shanghai-listed Shenghe Resources
YIFAN YU Nikkei staff writer Holding, a rare-earth miner and processor.

David Becker
All this makes the resurrection of MP’s mine
in the Mojave sands a microcosm of the world’s

Nikkei Asia - Special excerpt from July 10-16, 2023 Print edition. Nikkei Inc. No reproduction without permission.
THE BIG STORY

The world of rare earths in 2022 (In thousands of tonnes of rare-earth oxide content, as of January 2023) Washington’s hope is that a radical change of rare-earths dream was over.

David Becker
policy will supercharge the American rare-earths Enter the Mountain Pass rescue party: Litinsky
GREENLAND
recovery. In 2021, President Joe Biden ordered and Rosenthal, both Florida-born investors. When
RUSSIA government agencies to evaluate the resilience they sat in meetings of Molycorp’s creditors
CANADA in 2014, they did not think it was the start of a
and security of the nation’s critical supply chains
and point to weaknesses. They found that U.S. journey in which they would swap their suits and
U.S.
CHINA “reliance on China for [rare-earth] raw material ties for a mining kit of dusty helmets, reflective
INDIA and magnet production” to be a key strategic safety vests and heavy boots. Litinsky, who sports
VIETNAM vulnerability. cropped brown hair and a look
BURUNDI Annual production* Biden warned Americans last of determination, was running
MYANMAR his own hedge fund, JHL Capital Matt Sloustcher,
year about “what happens when

Reuters
Reserves
THE FACT TANZANIA
THAILAND 40,000 BRAZIL we become dependent on other Group. Rosenthal, tall and MP Materials’ senior
IS THAT WE countries” for essentials such as mild-mannered, was covering vice president for
AUSTRALIA communications
CAN’T BUILD A MADAGASCAR
10,000 computer chips and key minerals. the global automotive sector
and policy.
“The fact is that we can’t build and China at New York asset
FUTURE THAT’S SOUTH AFRICA
1,000
NA 50 a future that’s made in America management company QVT
MADE IN *Estimates if we ourselves are dependent Financial.
AMERICA IF WE Source: U.S. Geological Survey
on China for the materials that The pair, who grew up
OURSELVES ARE power the products of today and together in Fort Lauderdale,
tomorrow,” he said. James Litinsky, a hedge fund partnered in not just a corporate
DEPENDENT manager and co-founder
central economic rivalry -- and of the bigger fight rescue but a metamorphosis.
ON CHINA FOR to save the planet. OUT OF THE PAST The of MP Materials. They won a battle for control of
THE MATERIALS “Rare earths and many other minerals out there Mountain Pass mine’s flagship the Mountain Pass operation by
THAT POWER are the foundation of the green transition we are role in the U.S. rare-earths push is the latest paying $20.5 million, with Litinsky and his hedge In 2022, the
seeing in China, the U.S. and everywhere,” said episode of an eventful history. The area around fund the two largest shareholders. They assembled Mountain
THE PRODUCTS
Subash Chandra, an energy analyst at New York- it first boomed in the 1860s when a “horde of a board with a strong strategic flavor. It includes Pass mine
OF TODAY AND based investment bank Benchmark Co. “And there prospectors swarmed over southern Nevada and Maryanne Lavan, general counsel of Lockheed
TOMORROW is no company you can compare MP Materials to
Nevada U.S.
southeastern California,” according to an official Martin, the U.S. defense contractor. Another
was the
Las Vegas
in the U.S.” Mountain Pass Rare Earth Mine government account. They found copper, lead, member is retired U.S. Air Force Gen. Richard source for
Joe Biden California

14%
Rare-earth minerals increasingly drive the world gold, silver and zinc, before production tailed off Myers, a former chairman of the Joint Chiefs of
U.S. president
economy, used in devices from smartphones to after World War I. Staff. Myers has said the lack of a sustainable and
fighter jets. The magic of these lustrous but easily The place gained a second lease of life after reliable supply of rare earths in North America
tarnished metals is that they can make magnets World War II with the discovery of rare-earth would “represent a single point of failure for of global rare-
many times stronger than those traditionally oxides. The presence of europium in particular was national and economic security.” earth output
fashioned from iron. Without the rare-earth perfectly timed: The metal’s ability to emit red light Litinsky, MP Materials’ CEO, said he was Source: U.S.
elements such as neodymium, praseodymium of rare-earth oxide (REO) equivalent -- about made it a crucial ingredient in color televisions. As always “very bullish on the future of rare earths, Geological Survey
and lanthanum that MP Materials focuses on, double those of Vietnam, Brazil or Russia. the visual media age exploded into life, so did the
electric vehicle motors and computer hard drives The rare-earths story echoes that of chip Mountain Pass mineral extraction that fed it.
would not run. manufacturing, where Washington is also The result was that the mine became the world’s
Despite their name, most rare earths are scrambling to recover lost status. The task is, if leading source of rare earths. By 1974, it accounted China dominates global rare earth mining
(Percentage share of total production*, as of January 2023)
relatively abundant -- although they are not anything, even larger, given that the U.S. has for 78% of global output. Then, in the mid-1980s,
100
always easy to extract. There are known reserves always retained significant capacity in advanced China began to ramp up production. It pulled
Rest of the world
across the world, from Burundi to Vietnam. chip design. For rare earths, by contrast, there was decisively ahead of the U.S. in the mid-1990s. 80
Some powerful countries, such as India, have big zero production on U.S. soil as recently as 2017, Mountain Pass’ decline accelerated when 60
China
holdings but barely tapped them last year. according to government figures. a chemical waste spillage in 2002 forced it to 40
China is now the world’s largest producer of By last year, Mountain Pass accounted for the temporarily shut down. It then paused mining 20
U.S.
rare earths by far, thanks to its decadeslong effort entire 14% U.S. share of world rare-earth output. new ore because competition from China had
0
to develop the industry. Last year it accounted The scale is still relatively modest: U.S. rare-earth made it unprofitable. The mine restarted full 1960 ’65 ’70 ’75 ’80 ’85 ’90 ’95 2000 ’05 ’10 ’15 ’20
for an estimated 70% of output, according to the reserves were just over 5% of China’s. The Asian operations in the early 2010s but soon suffered Some figures do not add up to 100 due to rounding;
United States Geological Survey. China also has the superpower also remains dominant in other another blow when its parent company, China is known to have been producing rare earths since the mid-1980s, but U.S. Geological Survey data is
only publicly available from 1994 *Data in tonnes of rare-earth oxide (REO) equivalent content
world’s largest reserves, totaling 44 million tonnes aspects of production and processing. Molycorp, filed for bankruptcy. It seemed the U.S. Source: U.S. Geological Survey’s Data Series 140 and Mineral Commodity Summaries

Nikkei Asia - Special excerpt from July 10-16, 2023 Print edition. Nikkei Inc. No reproduction without permission.
THE BIG STORY

Mountain for obvious reasons now which weren’t so “There’s nowhere else to send it,” Litinsky Beijing has lately stepped up efforts to preserve What are rare
Pass through apparent at the time.” noted. “That’s where it gets refined.” its dominant position in the face of U.S. moves to earths used for?
the years “I always jokingly say I made the mistake of Litinsky and Rosenthal first hired a management rev up its own rare-earth industry. In April, China’s
seeing all the assets because I couldn’t believe team for Mountain Pass but later decided to commerce and technology ministries proposed a
Aerial photographs
of the rare-earth mine that it was just going to be wiped away,” he said. run the operation themselves. Employee stock ban on exports of some rare-earth magnet-making
in California, U.S. “There was tremendous value there given the incentives and a safety record that has allowed technologies.
national security importance and the commercial three years of uninterrupted operations have MP Materials’ Litinsky claims not to be too
importance.” helped turn a once uneconomic mine around, worried about the possibility of Chinese curbs
Mountain Pass is a world apart from the bright Litinsky said. In 2022, the company’s revenues rose on rare-earth-related exports. His company has
lights of Las Vegas, about an hour northeast on 59%, to $527.5 million, while net income more than “purposely avoided major buys of equipment and

Getty Images
the I-15 highway. During a visit on a sunny May doubled, to $289 million. technology from China for our Texas facility for this Night vision goggles
day, the mine was surrounded by greenery and express reason,” he told an earnings call in May. Lanthanum’s main
uses are in imaging
colorful flowers thanks to the unusually long LONG-TERM DISRUPTION Ramping up mine Strained U.S.-China relations are far from the
applications, such
rains in California this year. The Stars and Stripes production is just the first step that MP Materials only difficulty facing MP Materials. For one, as camera lenses
fluttered alongside MP Materials’ flag, on which and the U.S. government need to take to achieve A rare-earth mine at Bayan Obo Mining scaling up the various elements of rare-earth and night vision
two curved orange lines evoked the rocky peaks of their ambitions. The next challenge is much bigger: District in China’s Inner Mongolia processing and magnet-making will be a big goggles. It is also
the facility’s elevated location. building capacity to refine rare-earth concentrates Autonomous Region, pictured in 2011. technical challenge, analysts warn. used in rechargeable
1977 batteries.
Rosenthal, MP Materials’ chief operating officer, and turn them into competitively priced metals “Techniques like fractional extraction require
played host. Asked why he and Litinsky chose to and magnets. production in the second quarter of this year. It longtime tests and experience,” said Leslie Liang,
leave cushy Wall Street jobs to run a mothballed “Rare earths themselves are prevalent -- they’re said in late June it would provide an update on senior consultant at Wood Mackenzie, a global
mine in the sands, he answered pithily: “Because not that rare,” said Tom Schneberger, CEO of progress when it announces its second-quarter energy and natural resources consultancy. “[And]
no one else is doing it.” USA Rare Earth, an Oklahoma-based startup that results in August. any further process like metalization cannot be
Disused conveyor tracks and rusty cabins built produces advanced magnets. “But what is difficult MP Materials’ stage three project is to build established overnight.”
by previous owners served as a reminder of the is matching up the right technology, extracting a factory to make refined rare-earth metals and Competing on price with China is a further
difficulties of running a U.S. rare-earth mine. A them and separating them, turning them into finished magnets. The company broke ground in conundrum. Wages, machinery and permits all
single bulldozer worked the only pit, which is saleable products that are usable -- and doing that Texas last year on the project. It is scheduled to tend to be more expensive in the U.S. China’s Smartphone screens
about 600 feet (183 meters) deep. Piles of reddish cost-effectively.” start production later this year. rare-earths industry has also become more efficient Cerium is used in
broken rocks lay waiting for heavy trucks to collect The second stage of MP Materials’ strategy has MP Materials’ strategy shows the scale of the over the years by automating refinery lines and smartphone screens
them and load them into the crusher. They would been to build the apparatus to separate and refine task needed for the U.S. to wrestle back control of improving operational management, according to and enables energy
1991 then be sent to milling and flotation facilities some rare-earth concentrates at Mountain Pass. the rare-earths industry. Even more important than Wood Mackenzie’s Liang. efficiency in LED
lighting. It is also
to turn them into powdered concentrate to be The company told Nikkei during the May tour China’s majority share of world production is its still “The problem is mining and processing is a found in cars’ catalytic
shipped for further processing, in China. that it would put the new processing capacity into greater dominance further down the supply chain. very low margin commodity [business],” said converters.
China has about 89% of the world’s separation Pat Wilson, commissioner of the Department
capacity, 90% of its refining capacity and 92% of of Economic Development in the U.S. state of
global magnet manufacturing, according to a U.S. Georgia, which is trying to develop its own rare-
Department of Energy report published last year. earths industry. “So you have this huge upfront
This near-hegemony has become a potent cost and you don’t make it back very quickly.”
weapon in China’s diplomatic arsenal. In 2010, it Washington is trying to tilt the balance through
temporarily cut rare-earth exports to Japan after financial aid. In 2020, MP Materials received a $9.6
tensions rose over the Senkaku Islands, which are million grant from the Department of Defense
administered by Tokyo but claimed by Beijing. to build its light rare-earth elements separation EV motors
2007 The suspension alarmed Japanese companies and facilities at Mountain Pass. Neodymium and
triggered government efforts to reduce the nation’s praseodymium
Then, under a 2021 Biden administration
are used in strong
Photos courtesy reliance on China for supplies of the metals. executive order, the Department of Defense in magnets that power
of MP Materials
The threat of rare-earth restrictions reared up 2022 awarded MP Materials a further $35 million. electric vehicles, wind
again at the height of the U.S.-China trade war This was to help the company’s efforts to construct turbines and even
in 2019. The Global Times, a Chinese state-run second-stage processing facilities such as drying mobile phones.
newspaper, called the U.S. reliance on the minerals and roasting machines for ore at Mountain
David Becker

Mountain Pass Rare Earth Mine Photos by Getty Images


“an ace in China’s hand.” It said the dependence Pass. The Pentagon is interested because heavy
accounts for almost all rare-earth and AP
production in the U.S. could be used to pressure then-U.S. President rare-earth elements are critical for weapons and
Donald Trump. vehicles such as missiles and submarines. The

Nikkei Asia - Special excerpt from July 10-16, 2023 Print edition. Nikkei Inc. No reproduction without permission.
THE BIG STORY

Drying and roasting machinery is used to


refine rare-earth ores for MP Materials.
Currently, this processing stage is highly
dependent on China.

its own rare-earth networks. It will be hard, if


not impossible, to completely eliminate China
from supply chains. In 2019, Japan bought 36% of
China’s rare-earth exports, with the U.S. taking
a further 33.4%, according to the Center for

David Becker
Strategic and International Studies, citing Chinese
WE’VE SAID

Courtesy of MP Materials
customs data.
TO INVESTORS That fundamental reliance is reflected in MP
FROM THE Materials’ own China connections. The main buyer
BEGINNING of its unrefined rare-earth concentrate products
is Shenghe Resources, a smelting and separation Lynas insists the Kalgoorlie plant was always Mining rare earths
THAT WE company that supplies domestic refiners. Shenghe intended to “complement not replace” its requires explosives
REALLY VIEW and its affiliates also own a stake of almost 8% Malaysian operations, which exported to countries and heavy machinery,
making safety an issue.
OURSELVES AS in MP Materials. Shenghe did not respond to a including Japan and the U.S. But it admits the cost
COUNTRY-FIRST Department of Defense did not respond to a GLOBAL STAKES The tussle for rare-earths request for comment. of operating in Australia will be much higher. It
request for comment on this story. ascendancy is much more than a U.S.-China affair. MP’s Litinsky said there was no contradiction said on June 19 that labor shortages were hindering
CAPITALISTS More U.S. government financial support for MP Materials is seeking to deepen international between Shenghe’s shareholding and his business’s its efforts to finish the Western Australia facility.
OR PATRIOTIC MP Materials is potentially in the pipeline. A bill supply networks, notably across the Pacific. aims -- or those of the U.S. government. “If we put aside geopolitical issues, even the
CAPITALISTS on rare earths is being discussed by Congress and In February, it announced a partnership with “If you are a publicly traded company, in the pandemic has demonstrated that single-sourced
receiving bipartisan support. The law would create Sumitomo Corp., the Japanese trading house in United States of America, anyone can buy your supply can be a risk in any area,” said Amanda
James Litinsky
a production tax credit of $20 per kilogram or more which Warren Buffett’s Berkshire Hathaway has stock, anyone can own your stock,” he said. Lacaze, Lynas’ chief executive officer. “A singular
MP Materials co-founder
for rare-earth magnets made in the U.S. been increasing its stake toward a maximum “We do have an important mission. But you supply chain for rare earths is problematic,
MP Materials insists there is no conflict between 9.9%. Under the agreement with MP Materials, know, we are a shareholder-driven, owner- particularly in a supply chain where the material is China
the U.S. government’s strategic policy aims and the Sumitomo would become the company’s operator culture company where we want to make critical for success.” accounted for
company’s commercial goals. It says it would be exclusive distributor in the country, as Tokyo money for investors.” Other fundamental commercial and political an estimated
profitable even without Washington’s help. looks to reduce its dependency on China. The U.S. and its allies face additional uncertainties cloud the rare-earth industry
“This is a shareholder-driven public company,”
Litinsky said. “This is not a government solution.
“Outside the major rare-earth producing
countries, there are very few companies with a
track record of rare-earth production,” a Sumitomo
obstacles in their attempts to build their own
rare-earth supply chains. One is the industry’s
environmental impact, a point highlighted by
-- and these have manifested themselves in the
metals’ price volatility. Large untapped reserves 70%
We’ve said to investors from the beginning that we of the minerals around the world remain to be of global rare-
really view ourselves as country-first capitalists or spokesperson told Nikkei. “As we looked for a the recent experience of Australia’s Lynas Rare exploited. Technological advances add to the
patriotic capitalists.” business partner, we evaluated companies based Earths. Lynas is the only large-scale producer of unpredictability of supply and demand: In March,
earth output
But company officials acknowledge that on criteria including scale of operations. MP separated rare-earth materials outside China -- it Tesla said it would eliminate rare earths from its in 2022
Washington’s support has been very useful -- and Materials was at the top of the candidate list.” accounts for 11% of the global market, according next-generation electric vehicles. Apple aims to use Source: USGS
not just financially. The Pentagon interest helped Sumitomo currently relies on Chinese smelters to Wood Mackenzie. entirely recycled rare-earth elements by 2025.
MP Materials build the stage two facilities in 18 to extract rare-earth elements. Under the new Lynas is urgently setting up a plant in the Back at Mountain Pass, not even the
months during pandemic labor shortages that arrangement, MP Materials will handle not only Western Australian gold mining town of Kalgoorlie management who returned the mine to life think
caused construction delays across the country. mining but also the smelting of ores and the to carry out separation. The company is racing to the U.S. will regain rare-earth hegemony anytime
“The benefits of having a Department of separation of various elements from them. Refined complete the facility, which was first announced in soon. As with efforts to bring chip supply chains
Defense-sponsored project is they help with metals will be sold to Japanese magnet makers. 2019. The need is pressing because of a Malaysian back onshore, Washington and its allies face a long
the supply chain,” said Matt Sloustcher, The deal will supply Japan with roughly 30% of government ruling in February that the company hard quest to recover lost strategic ground.
MP Materials’ senior vice president of the neodymium and praseodymium it needs. should stop key activities at its facility in the “Let’s be clear that China dominates the rare-
communications and policy. He added that Sumitomo is currently considering whether to country. Kuala Lumpur cited concerns about earth supply chain,” Litinsky said, “and that they
the Mountain Pass site is frequently visited by partner with MP Materials on its stage three project radiation levels in Lynas’ cracking and leaching will dominate it for many, many years to come.”
government officials and that “one of to produce finished rare-earth metals and magnets. operations. The company said independent
[their] most asked questions is: The Sumitomo deal shows the limits as well scientific reviews had found its operations there to Additional reporting by Marrian Zhou, Mitsuru Obe,
How can they help?” as the possibilities of the U.S. strategy to build be “low risk and compliant with regulations.” Rurika Imahashi and Shunsuke Tabeta.

Nikkei Asia - Special excerpt from July 10-16, 2023 Print edition. Nikkei Inc. No reproduction without permission.

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