Project J{ame: C

Narayanganj, Bangladesh

dient Name: neti",

welding Procedure Specification (wps)

I
 "rf[{ csr(fre
DIPON GAS CO. LTD. lr{nl : !l{l? Ccdilied Cnmpan3)
qfi l{ml
frn lIO : 1015- lS(l l 20li ORI;AS

7 C[ent Neme :

Rclirmc Bsogladcrh LNG & Powet

Limited

Work (ii) 600 Meter IIP 20'Dia

ct RELIANCE Materials of
Pipeline Constnrctionand-Installatiol ,^ ,
ifii*"" Bangladesh LNG Power Limited

nai*o n-gt"don LNG & Power Limited

Drpoo Gas Co Ltd- (DGCL)

Reviewed b1' Approved bY

Pncpred bY TIT,{S GAS
Rev Date l ri\c:iirilrlil REI.,IANCE
Coutrector

For Rcview &

01 Ap,provd

'(d

(Level - t 0 & I 1 )' Plot-6/A'

Corpotate Ofice : Rangs F< Enclave
Tel: IBBG96065Ol 155,
Tel : IBBG96065O1 Fax: +66u-:'or'E)uur
1 55' Faxi *880960650O1 d
v)'zlza'
WareHqrca:DiponVitlaAukpara'Savar'Dhaka'Eangladesn'mor';?oour'
Z

L2.
13. een Passes max. 04 Minutes
s= max .05 Min

14. ing
15. Min No. of passes before the Joint allowed
to cool At least 60% of wall thickness of pipe
and Blanket shall be used to cover the weld. Before
start the further welding
preheating shall be carried out at a
mlnlmum temPerature of 1000 C b;
LPG flame with torch'

Page 2 oft

Corporateoffrcc:HangsFcEn<lavelLevel'1o&I1},Ptot.6iA,Boad.S2,GulshanAvenue.Gulshan,Dluka.l2l!,
Tet : +88G9606501 55, Fax: +BEG96065Ool 176, E-mail : info@dipon.com.bd, URL : www.dipr
1
piyashpdipon'corn'bd
Ware House: Dipon Villa, Aukpara, Savar. Dlraka" Bangladesh- Mob : +88o1740579394, E-nrail:
 ftrtry "Rlqf c<r[Rfre
DIPON GAS CO. LTD. (rrtifird {lompnnlf
[n lSO frlll : ]l)15- lli(] t,llll : lfi5.OflSAS ltflIll ; .U107

/
/ l6.Cleaning and lor Grinding Power brushing, grinding & cftlpplng.
17. Preheatfiype of heating 1000 C to 1500 C I BV LPG flame

18. Inter pass temperature Min 100oC to max. 250oC

19. Shielding Gas & Flow Rate N/A
20. Shielding Flux N/A
21. Speed ofTravel See Table: 01
22. Sketches & Tabulations attached See Joint Design & Table: 01
23. Method of cooling after weldlng Cooling at ambient temperature.
Forced coollng/Water cooling is not allowed,
24.|-owering otr (on Skid) 100% Cornpletion of Root & Hot Pass
25.Inspection on Testing of Welds a) Visual - All welds shall be visually accepted as
per API standard 1104 (tatest Edition)
b) Non-Destructive - As per standard 1104 (Latest
Edttion) 100% radiography by Gamma (ir-192)
c) Destructive - Tensile Test
Nick Break Test
Side Bend Test
Toughness Test
Hardness Test
Charpy - V- notch (CVN) Impact Test

CorporateOffcer RtngsFcEnclave(Level -'10&11],Plot+fA"8oad-32"GulshanAvenue,6ulshan,Dhaka-l2l2,Bangladesh,

Tel : +88G96O6501 155, Fax +88GSO65OO1 I76, E-rnaif : infor4dipo,n.com.bd, UfiL : wrvwdipon.com.bd
Ware House : Dipon Villa, Aukpara, fuvar, Dhaka, Bangladesh- Mob:+8801740579394, E-mail: piyash(pdipon,com.bd
 ft?rq"frlur ffiRfra
DIPON
qlll
GAS CO. LTD. {'tr.lifid (:<rngrnrf
6n N0 : llllS. lSt) t40lll I 2Ol5' OHSAS ltl(Xll : ]IllIT

7
I ,rol\ I I)t.sl(;\

08mrrrto16mm

\v appmxiuately 1.6: O.t r"- .l l-

Flgure I

[.\l]t.[-: 0l
1 nrf' r. , .ll. Technique !nter-
AWS Dia
Bead pass
spec. (mm
No. Tempe
) rature
1 00"

Root Pass
E6010 5p+ A5.1
/ ,on.i" \ 250' 3-6
(1)
Hot Pass 6-l 0
(l)
I )( l-i7 \\ 1'3, t'
E7010 Pl As.5
4.0,' '.1 .,. 100" -
-T
i,i;'I)u:i
\ro**/ 4.8
24-3? 250.

u:
i':r:uJ"1ll

CorporttcOftce: Rangs F< Enclave (Level - I0

T€l : +88G96065Oi t 55, Fax:
'bd
Ware Houre: DiPon Villa' Auk
 ft'rTrrt{ CO.
ffir<frs
LTD.
DIPON GAS t{fi1 tilLll : lrllT ( tilicd {-nm|}rnrl
hn lt(t rxml : l0ti, l.S0 I lll15" OHSA^\ tT

-:P .i: T3'J6HNiss IEsi

I
I
SIOE BENO OR ROOT -fi-cr.i 5C
HICE BRTAI(
IEHSILE API
5 t)i '3ir'ill 'll; FlJl li:l:1
f.i,,:l 3F:rA.
! li: ln Aci :iNr

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5!ii lit':' 0i .A:i li!c

\ ci ifiiAi
rtNSIIt AFi
5!it iii..lc la p3:T:l\ll

iouGH\iS! -[S]

Welder Qua[ftceti,on Tctt RePort:

genstte iecg Ntck Brerk 1.ei, SUe Beud Tert and Chrrpy V-notch Impact Test):

\.inrc rrt il',c I cit

\unre ,rl'thc I cst

[',ruc S l'i
'r1

corpol'atcof6ceiRangsFcEnclavetLevel-10&11),Plot^6/A"Road-32.Gr:lslranAv-enu"l:'lltl'"?l*.:],"l11:
URL : www'diPon'com'bd
Tet : -B80E96O65O1 155, Farc +S8 96065001 I76, E-rnail : anfo@dipon
conn.bd,
warc Houre : Dipon vitla, rAukpara, Savar, Dhaka, Bangladesh. Mob : +8801740579394, E-nrail:
 €.8"m ffiTR.ftA
ft-ttry
DTPON GAS CO- LTI}"
[n lS0 efl0l r !01-6. t!il l{001 : 1015. OfiSAS h{xlt ; },il? (]ertilird Cnmpnl}

iror \\'clrlcr Quaiitlcatioir '['csl Rcnon.

\ltittc Lrl"tirt f c:1 Quantiry \\ (l I \1, Welder Code Specimen Remarks
Identification
\rilc ilcnrl l r.t

Sttl-r- I Lrtll

lr r I qi cl.r !\..rii]-t!'!i!t qt -l- rt i-t-B-s-p .rn

t

\arrrc ol'thc I irt Quantity WQTNo. lWelderCode Speciman Remarks

ldentification
I rrtl{hltCrs lr'-'t

SLrb Ii,tll ,

Itor \\ tirler (-)1,;il1l.;r1 rirrr'fcrt Rcplrt

\;;rt irt tirt l't.t Quantity WQT No. \\'cjr.lti (',rJr" Specimen I( * lt', li r[. s

Identification
Charpy V-notch
lmoact Test

Grand Total = pr

Tensile Test, Nick Break Test Side Bend Test and Charpy V-notch Impact Test:

For Procdure Oralification Test Report (PQT4I):

(For Root Pass: Eletrode E6010, 3.2 mm & Hot Pass: Electrode E7010 Pl,3.2mm Dia)
\amc of-ihc I c.t (liian lil i' PQTNo. Welder Code Specimen ll.enrrrkr
ldentification
it--rLstic lcsl
Nick Break Test
Side Bend Test
-1
trLtsltttcs-: iist PQT - 0r
Charpy V-norch
Impact Test
Sub-Total =

Page 5 of8

Corporatc Office : Rangs Fc Enclave (Level - 'l O & I 1 ). Plot{/A fioad"32, Gulshan Avenue, Gulshan, Dlraka- I 212
Tel r+88G960650'l 155, Fax +88G96O65OO1 t76, E-mait : lnfo@dipon.com.M, UBL : www.dip
UYare Houoe: Dipon Villa, Aukpara, Savar, Dhaka, Eangladesh- Mob : +88Oi 74O579394, E-mail: piyashgdipon.eom.bd
 ft*tiry s'fffrf ffitqfre
DIPON GAS CO. LTD. l0l$ OHSi.\ llll}fll : 2{t07 Ct'rtifid Cnm6nr
6n L\0 t{Xll ' 201r, ISO 14ml I }

7
(For Root Pass: El
Welder Code Spectmen Remarks
\.inrc ,rf ihc I c:t Quanttty
Identification
Tcnstir--".l-i--sr
Nick Break Test
SrLic Bcrrd-icst
'l-ottuhtlcss Ic:i PQT - 02
Charpy V-notch
lmoact Test
Sub-Total:

(irand "I'otal =

ll a rdness [.ramination :

PQTNo. Welder Code Specimen R enrark s

Name of the Test Quantity
Iderrtification
Hardness
Examination
Sub-Total =

(For Root Pass: Electrode E6010, 3.2 mm Dia)

PQT No. Welder Codc Specirnen Remarks
Name of the Test Quantity - Idc,ttification
Hardness
Examination
Sub-Total =

I
Page 7 oft

Gulshan, Dhaka- l2l 2' Bangladesh'

Gorporate Office : Rang: Fc Enclave {Level - 10 & 1 1 ), Plot-6/& Foad-32. Gr.rlshan Avenue,
UBL: www.dipon.corn"bd
Tet ; +86G9606501 155, Fax: +8gG960650o1 176, E-rnail : info@dipon.com.bd,
E-mail: piyashrpdipon'com'bd
Were Housc: Dipon Villa, Aukpara, fuvar, Dhaka, Bangladesh. Mob: +88o174o579394,
 ftsF{ ?;-;frr ffi(fra
DIPON GAS CO" LTD.
hn l$) qnl
lffllt: l0l-s. l:iO t400t : t0ls. OHSAS : ]tl(t7 (lcrriliril (-'rmpanr )

7 4DDrrroilAl rlrFORHATrOil
a Temperature measurlem€nts taken at 75 mm away from edge of bevel.
I Root and hot passes will be executed in only one thermo cycle.
a Actual values of Amps, Volts range & travel speed will record during procdure qualification.
a Max time of between start & cornpletion of weld joint is 24 hrs.
a In case of interruption arising after 60i6 of comiletton, the jolnt will be heated to 100" C before
restarting. Only 4 Joints allwed to intemrpt with 6096 of completion.
All rustdforeign materialshall be removed from inside &outside by 50 mm (2') from bevel
ends.
a Start & finlsh of weld shall be staggercd pass to pass.
t All completed welding work shall be protected ftom bad weather conditions.
a No welding is allowed during raining.

ABO\t ARE ONLY GUIDELINES FOR PROPOSED PROCEDLRE DOC]R'fENTATION ANI)

AT-L VAT.\"ES LISTED
\\'ILL REC9RDED AS PER THE, \ITLDING PROCT.DURE QUALIFICATIOIT RIICORD A;\-D GQVF-RI"fiNG
BF-
SPECIFICATION AT TI{E TIME OIT QUALIFICATION.

Prepared by ( )i,-'.1-trl l.', I)(,( [{. ci r,:,,r ,- ri B r

Approred b-v'IITAS
Dipon Gas Co. Ltrl
I

RII]\\(I
\t{t'tJltiti tl{tt,ilurc S I ilrr il1 il r-c

\lit:rr \.rr:c \.r: r ir \ ;in: t'

Dcsignation: Designation: Designation- Designation:

I )itie l)atc l)utc I ),i1r'

Co.porat€Offce:BangsFcEnclave(Level 'lO&lI).Flot-6/ARaad"J2.6ulshanAvenueGuldran,Dhaka l2ll,Bangladesh,

Tel : +E8(]!96O65O] I 55, fax: +88&96065001 176, E-rnail I info'adlponrom.bd. URL : www-dipon.com bd
Werc Hosrc; Dipon Vilta^ Aukpara, Savar, Dhaka, Eangladelh. Mob : +8&$l 740579394, E'mail: piyashsdipon.com.M
 I

Constructlon of (t) pt' r 30[ x zo" Hot Tap Wo* (ii) 6oo Meter HP
lou Dia Plpellne Constru<tlon and lnstallatkrn work at RELIANCE
Materiek of Reliance Ban$adesh LNG Power l-lmited

Procedure Quallfkation Test Record

7 ul6&Prathtd DoarmEilt No. DGCURBLFUPqR-oI, Rev. no. oo

Ctient: lnf lfA.XCn Marmais trf Reliancc Bangladcsh LNG Posc'r Limited I Conttacton Dipon Car Cornpany Liu)ited

Welds's Name : Itamp Ho, I lO No. Test Date:

ilo.
w?:t PlqglPtendGrdc :-
tocltlorr 2 Ott$lUemcer

rvpsotll1{&- -i --- "!$$qProcesr --:, .-

wcutq?gqtllg! : _=- -,. npeoaftUars _t__

tr#aq!ryi r. ryp3ttg#gltftqilg, - "i --

f,snoelof
tfturpdap
Po3tWcU HlEt
Trcetnsrt : An&rtTsnP. :
I
I

WeEhg ffadrinc Oypc, tlodct qpactty}

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I

lEbctrodct?llk ricEh

Sketch

0.8 mm tc 1.6 rnrn

f tgu t r i

tor DC(L (hecked 8r Verified 8y ltltl l'l For l l l.{\

 Construction of (i) 600 M€t€r HP
C at RELIANCE
:ortDia Plpeltoie
6fr{fr Materials of Llmited
Ir::r {? :'*t !,r

7 ReroBnd*$Iffi lPmthittd
Fo<edure Qlalifir:tion Test Record
Document No. DGC(RBLPLIPqE-oI' Rev" No' oo
I i).r\\ Lr L ir'ritd j {ontractor: Dipon Cas ComPanY Lirnited

s1

Figure3 =lo,cationof lertfutt lffetd Speciments for Pro.cedure Qualification Test

 ConstrucUon of (i) ]o'r x ]o'r x 2d, Hot Yap Work (ii) 600 Meter Hp
roll Dia Ptpeline Con$tniction and Installation work at RELTAN(E
Materlals of Reliance Bangladesh I"NG power Limited

; #m:e 8llrlder!. -r:r{ Procedure Qqalif icatlon Test Record

!\; 6 !7nH r.
Document No. DGCURBLPUpeR-or, Rev. No. oo

!!!*!i IRELIANCE Materials ofReliance Bangtadesh LNG

power Limited J a;tr;.t." Dipon Gas Company Limited

Plocedurc Qualifi etbn Test

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1

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2 lwP$ PaT- F:\lWqr- rc- s8r I

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7

sB-1
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CVN-4
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t4 wPs- A1ryor- wc- HD2
PQr- \ Ng.2
T$2
15 ! rE- Pqr- Hwar- wc- sBs

15 WPS. PQT. '- wc- Ts3

oD > 20" Thickness 19.08mm B-o-s!- V-:-upl!l!
 RECORD FORM FOR WELDER QUALIFICATION TEST
Sheet I of I
/
Test no.
Welder test certificate :

Darc:
Project/Contract :

lnspector:
Contractot, ._

Weld6'sName:
Addrcss:

Pipe mat€rial .

Pipe thiclness :

Pipe outside diemeter :

Welding prooess: SL{AW R"oot : Fil[ and cap :

Electrode:

Root: Current: Volage:

Secondnm: Culrent: Voltage:

Fulland cap: Curert: Voltage:

Direction of travel : Root: Vcrtical down Fill and cap : Vertical do*n

Reason for failure Visual :

Nonicstnrctive rcsting Butt joint

Nnmber ofatqs Comnents

\cccpteri iiuic Time Signed by Contractor 5r grrcd irl' lnsPe':tor