Dipon Gas Company Limited

Rangs FC Enclave Plot No. 6/A, Road No. 32, Gulshan Av. Dhaka01212

Composite Mechanical Work of Pipeline Laying and Terminal

Works (Part C) for (IBFPL) Project in Bangladesh

Page: 1 of 2
QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS)
(See QW-200.1. SECTION IX ASME BOILER AND PRESURE VESSEL CODE, EDITION-1998)
Company Name Dipon Gas Company Limited By : QA/QC Department
Welding Procedure Spec. No. : DGCL/IBFPL/WPS-05 Date :
Rev. No. : 00
Supporting PQR No. (s) : to be taken Date :
Type(s) : Manual
Welding Process (es) : GTAW Piping Class: ASTM A 106 GR.B, API 5L GR.B PSL2, API 5L GR.X-52 PSL-
2, ASTM A 105, ASTM A 234 GR. WPB, MSS SP-75 GR. WPHY-52, ASTM
A 105, ASTM A 694 GR.F-52, GR.F-60
Joint Details: (QW-402)

✘ Metal Nonfusing Metal

Non Metalic Others

Base Material: (QW-403)

P-No. 1 Group No. 1 & 2 to P-No. 1 Group No. 1 & 2
Specfication & Type Grade:
ASTM A 106 GR.B, API 5L GR.B PSL2, API 5L GR.X-52 PSL-2, ASTM A 105, ASTM A 234
GR. WPB, MSS SP-75 GR. WPHY-52, ASTM A 105, ASTM A 694 GR.F-52, GR.F-60
Specfication & Type Grade:
ASTM A 106 GR.B, API 5L GR.B PSL2, API 5L GR.X-52 PSL-2, ASTM A 105, ASTM A 234
GR. WPB, MSS SP-75 GR. WPHY-52, ASTM A 105, ASTM A 694 GR.F-52, GR.F-60
Thickness Range & Groove: 3.91(T)mm through 5.54 (2T)mm Fillet: All Thickness
Pipe Dia Range: 2" and Below Fillet: All Thickness
Filler Materials: (QW-404) Root Pass (GTAW) Others Passes (GTAW)
Spec. No. (SFA) 5.18 5.18
AWS No. (Class) ER -70S2 ER -70S2
F No. 6 6
A. No. 1 1
Size of Filler Metals 1.2 to 2.4 1.2 to 2.4
Weld Metal
Trhickness Range 4mm for Root, 7mm for others
Groove All Thickness
Fillet All Thickness
Electrode-Flux (Class) N/A
Fluxtrade Name Lincolin, Kobelco
Consumable Insert N/A
Others N/A
Welding Position: (QW-405) Post Weld Heat Treatment: (QW-407) (NOTE-2)
Grove Position: : 6G (All Position) Method of Heating /Cooling : N/A
Weld Progression: : Uphill Rate of Heating : N/A
Position(s) of Fillet: : All Temp. Range : N/A
Preheat: (WQ-406) Holding Time : N/A
Preheat Temperature : Min 10°C to 60°C Rate of Cooling : N/A
Interpass Temperature : Min 79°C to 250°C Max. Method of Cooling : N/A
Preheat Mainteain : N/A Others : N/A

Document Responsibility: Quality Department Page 1 of 4

 Dipon Gas Company Limited
Rangs FC Enclave Plot No. 6/A, Road No. 32, Gulshan Av. Dhaka01212

Composite Mechanical Work of Pipeline Laying and Terminal

Works (Part C) for (IBFPL) Project in Bangladesh

Page: 1 of 2
Post Heating : N/A

Document Responsibility: Quality Department Page 2 of 4

 Dipon Gas Company Limited
Rangs FC Enclave Plot No. 6/A, Road No. 32, Gulshan Av. Dhaka01212

Composite Mechanical Work of Pipeline Laying and Terminal

Works (Part C) for (IBFPL) Project in Bangladesh

Page: 1 of 2
Gas: (QW-408) Percentage Composition Page: 2 of 2
GTAW Gas(es) Mixture Flow-rate GTAW Gas(es) Mixture Flow-rate
Purging N/A N/A N/A Trailing N/A N/A N/A
Sheilding Argon Nil 12-15 /Min Backing N/A N/A N/A
Electrical Characteristics: (WQ-409)
Polarity (SP/RP) : GTAW (Straight Polrity)
Current AC/DC : DC (Root & Hot Pass-DCEN, Other Passes-DCEN)
Amps (Range) : See Table
Volt (Range) : See Table
Tungsten Electrode Size & Type : 2mm Dia & 2.5% Ceriated (EW Ce-2) Pure Tungsten 2.5% Ceriated
Model of Metal Transfer for GMAW : N/A
Electrode Wire Feed Range : N/A
Technique: (WQ-410)
String or weave bead : String for Root and Weave for Other Passes
Orifice or Gas Cup Size: : 2.5 Times dia of Electrode
Initial and interpass cleaning : Wire Brushing, Chipping and Grinding
Method of back-gouging : N/A
Multiple to single pass (Per Side) : Multipule
Multiple or single electrode : Single
Travel speed (range) : See Table
Peening : N/A
Others : Weaving Shall not be Grater than 2.5 times of
the dia of Eectrode Used
Page: 2 of 2
Weld Pass Details Filler Metal Current
Volt Travel Speed
Weld Layer(s) Process Brand Name Class Dia (In mm) Polarity Amp. Range mm/min

Root Pass GTAW Lincolin ER70S-2 1.2 to 2.4 DECN 70-100 22-25 50 to 80
Kobelco

Hot pass GTAW Lincolin ER70S-2 1.2 to 2.4 DECN 100-110 20-25 60 to 90
Kobelco

Fill Pass GTAW Lincolin ER70S-2 1.2 to 2.4 DECN 110-120 20-26 50 to 100
Kobelco

Cap Pass GTAW Lincolin ER70S-2 1.2 to 2.4 DECN 110-120 20-26 70 to 110
Kobelco
Note:
a. For Piping Class 2" OD & Below shal be entirely welded by GTAW Process
b. PWHT shal be carried out for the wall thickness exceeding 20mm and Hardness shal be done & Post
Heat Treated hardnes of the weld shall not Exceed 200BHN

Rev Date Description Prepared By Checked By Reviewed By Approved By

Contractor Contractor EIL/NRL EIL/NRL

00 For Review and Ferdous Rahman Engr. Nasir Uddin

Approval Dipon Gas Co. Ltd. Dipon Gas Co. Ltd.

Document Responsibility: Quality Department Page 3 of 4

 Dipon Gas Company Limited
Rangs FC Enclave Plot No. 6/A, Road No. 32, Gulshan Av. Dhaka01212

Composite Mechanical Work of Pipeline Laying and Terminal

Works (Part C) for (IBFPL) Project in Bangladesh

Page: 1 of 2

Document Responsibility: Quality Department Page 4 of 4