Z2K RT CS 215044

Valve consolidation 133 Valve weight
211
1 15 NB SW # 2500 A182F22/TR5 Y GLOBE MANUAL IBR certified 4 PT5021Z2K001 0 0
2 20 NB SW # 1500 A105/TR5 Y GLOBE MANUAL IBR certified 15 PT5021Z2K002 0 0
4 20 NB SW # 800 A105/TR1 GATE MANUAL IBR certified 2 PT5021Z2K004 5 5
7 25 NB SW # 800 A105/TR1 GATE MANUAL IBR certified 2 PT5021Z2K007 6 6
10 50 NB SW # 2500 A182F22/TR5 NRV-SC SELF IBR certified 1 PT5021Z2K010 0 0
11 150 NB BW # 1500 A216WCB/TR5 GATE MANUAL IBR certified 1 PT5021Z2K011 200 200
12 200 NB FE # 150 A216WCB/TR1 GATE MANUAL IBR certified 2 PT5021Z2K012 240 240
2 of 5
VALVE SCHEDULE
CLIENT :- GT/HRSG # 13 Relocation Job ( HMD to JMD DTA CPP Plant ) RIL CONTRACT NO :- PT5021
SPECIFICATION NO :- Z2K-RT-CS-215044 CONSULTANT :-NIL
TYPE OF BOILER :- HRSG LOCATION :-JAMNAGAR
DATE :- 18/04/2022
133
SR TAG BaaN SIZE QTY. END CONN. MATERIAL VALVE OPERATION IBR DESIGN
NO NO Part No. (NB) TYPE RATING SPECS. TYPE (Y / N) PR.
(mm) Kg/cm² g
4 B-001 PT5021Z2K009 50 1 SW 1500 A105/TR5 Y GLOBE MANUAL Y 132

9 B-055 50 1 SW 1500 A105/TR5 Y GLOBE MANUAL Y 132
32 S-022 PT5021Z2K006 25 1 SW 2500 A182F22/TR5 Y GLOBE MANUAL Y 132
34 S-050 25 1 SW 2500 A182F22/TR5 Y GLOBE MANUAL Y 132
66 E-042 PT5021Z2K005 25 1 SW 1500 A105/TR5 Y GLOBE MANUAL Y 132
67 E-043 25 1 SW 1500 A105/TR5 Y GLOBE MANUAL Y 132
100 E-102 20 1 SW 2500 A182F22/TR5 Y GLOBE MANUAL Y 132
103 ZZ-006 25 6 SW 1500 A105/TR5 Y GLOBE MANUAL Y 132
104 ZZ-001 20 6 SW 2500 A182F22/TR5 Y GLOBE MANUAL Y 132
105 ZZ-009 20 8 SW 1500 A105/TR5 Y GLOBE MANUAL Y 132
109 S-043 20 1 SW 1500 A105/TR5 Y GLOBE MANUAL Y 132
101 Spare 25 2 SW 1500 A105/TR5 Y GLOBE MANUAL Y 132
104 Spare 25 2 SW 2500 A182F22/TR5 Y GLOBE MANUAL Y 132
NOTES:-
1 General Notes
1.01 Material Of Construction Of Body, Disc/ Wedge/ Plug, Seat & Stem To Be Provided By Supplier For Each Valve.
1.02 Third Party Inspection Shall Be Carried Out As Per Contract Requirement.
1.03 All Valves Shall Have SS316 Tag Plate With Black Engraved Letters.
1.04 Each Valve Shall Have Direction Mark.
1.05 Vendor To Submit Detail Drawing For Thermax Approval.
1.06 All Valve Shall Be Confirmed To Related Standard.
1.07 FE= Flanged End; SW= Socket Welded End; TR= Trim; Y-Str= Y Type Strainer;
1.08 NRV P.L.= Non Return Valve Piston Lift; T.D.= Thermo Dynamic.
1.09 All Mating Flanges For The Instrument Isolation Valves Shall Be Considerd By Mechanical Engg.
1.10 All cast #900 & above required 100% radiography testing
1.11 Deviation in size, type of end, flange rating must be supplied only after approved GAD to avoid piping issues at site
1.12 In case of discripency in Thermax Specs & consultant specs, vendor to raise the query & obtain approval before manufacturing
1.13 In case of any deviation, vendor to obtain approval from Thermax Engg
3 of 5
VALVE SCHEDULE
CLIENT :- GT/HRSG # 13 Relocation Job ( HMD to JMD DTA CPP Plant ) RIL CONTRACT NO :- PT5021
SPECIFICATION NO :- Z2K-RT-CS-215044 CONSULTANT :-NIL
TYPE OF BOILER :- HRSG LOCATION :-JAMNAGAR
DATE :- 18/04/2022
133
SR TAG BaaN SIZE QTY. END CONN. MATERIAL VALVE OPERATION IBR DESIGN
NO NO Part No. (NB) TYPE RATING SPECS. TYPE (Y / N) PR.
(mm) Kg/cm² g
2 Codes & Standards
2.01 The valves shall conform to latest editions and addenda of following codes & standards unless otherwise stated.
2.02 American Society for Mechanical Engineers (ASME) ASME B31.1, ASME B31.3, ASME 16.34, ASME B 16.11, ASME B 16.25, ASME B 16.10, ASME B 16.5 as applicable.
2.03 American Petroleum Institute (API), API 600, API 602, API 607 as applicable.
2.04 The material of construction shall comply with - ASME Sec. II Part A.
2.05 Valves shall also meet the requirements of Purchase Specifications given in Valve schedule.
In conflict between requirements as per this specification/Valve schedule & ASME/API, requirements of ASME/API will govern. However if requirements of this specification/Valve
2.06 schedule are stringent than ASME, this specification/Valve schedule shall gover
2.07 Flanges shall be RF Type & as per ASME B16.5. Finish for flanged valves shall be serrated concentric or spiral finishes having a resultant surface finish of 125 to 250 micro inches.
2.08 Use of asbestos is not allowed
2.09 The stops limiting the travel of any valve in the “open” or “shut “ position shall be arranged externally to the valve body.
2.10 Globe valves shall be installed so as to close against pressure
2.11 Valves shall be marked in accordance with ASME B 16.34 Section 4.0
In addition to code requirements, valve body shall indicate flow direction. And the face of each hand wheel (if applicable) shall indicate flow direction by an arrow and must be clearly
2.12 marked with the word “open” & “shut”.
In addition to the data required by ASME, “valve tag number “given in the valve schedule shall appear on stainless steel nameplate properly secured to the valve body. All
2.13 alphanumerical shall be etched or embossed clearly. Punched or scribed type is not a
3 Painting and Packing
3.01 As per manufacturer's standard suitable for given temp & climatic conditions subject to Thermax approval
0 First Issue AI SP
Rev. No Description Made by Checked By
10 PT5021Z2K001
20 PT5021Z2K002
30 PT5021Z2K003
40 PT5021Z2K004
50 PT5021Z2K005
60 PT5021Z2K006
70 PT5021Z2K007
80 PT5021Z2K008
90 PT5021Z2K009
100 PT5021Z2K010
110 PT5021Z2K011
120 PT5021Z2K012
15NB/SW/#2500/F22/TR5/Y-GLOBE/IBR certified 4
20NB/SW/#1500/A105/TR5/Y-GLOBE/IBR certified 15
20NB/SW/# 800/A105/TR1/GATE/IBR certified 2
25NB/SW/#800/A105/TR1/GATE/IBR certified 2
50NB/SW/#2500/F22/TR5/NRV-SC/IBR certified 1
150NB/BW/#1500/WCB/TR5/GATE/IBR certified 1
200NB/FE/#150/WCB/TR1/GATE/IBR certified 2
133

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Valve consolidation 133 Valve weight

4 B-001 PT5021Z2K009 50 1 SW 1500 A105/TR5 Y GLOBE MANUAL Y 132

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