最终-Manual for Doypack Machine BHD-240DS

Overview
Contact manufacturer
The purpose of this specification is to provide users with a
comprehensive understanding of BHD-240SDZ horizontal automatic
packaging machine and how to use, operate, maintain and maintain the
machine correctly. If you have any questions about this specification or the
machines referred to in this specification, or if you need any help, you may
contact the manufacturer in any of the following ways:
1
Overview
Manufacturer name: Shanghai Boevan Packaging Machinery Co., Ltd.
Address;No.1688,Jinxuan Rd,Nanqian Town,FengxianDistrict,Shanghai

China.
Postcode:201416
Tel:（0086）21-3468-9559
Fax:(0086）21-5749-2605
E-mail: info@boevan.com
Outline
The company is a professional manufacturer of multi-functional
horizontal automatic packaging machine integrating scientific research,
production, sales and service, with deep qualification, strong R&D ability,
sound quality management system, perfect production logistics
management system and first-class customer service management system.
The main products include the BHS series standard model, the BHP series,
the BHH series basic model, the BHH series high-speed model, the BHD
series special type and other horizontal multi-function packaging machine
and its related supporting products.
The multi-functional horizontal automatic packaging machine

produced by the company is a high-level automatic production device
which uses various heat-sealing multi-layer composite film packaging
materials to automatically complete the packaging processes such as
molding, bag-making, shearing, filling and sealing.By selecting different
types of machines, we can make three-sided sealing bag, four-sided sealing
bag, self-supporting bag, zipper self-supporting bag, wide bottom bag,
hanging bag bag and so on, as well as complete the functions of single bag
2
Overview
output, double bag output, three bag output, double bag output, triple bag
output and so on.by selecting the filling device matching product produced
by the company (commonly known as a filling machine), such as a liquid
self-flow filling device, a servo powder filling device, a double-screw
powder feeding device and a colloid pump filling device, The drawer-type
particle feeding device and the corresponding screw feeding device or the
vacuum loading device and the like can package materials of different
characters, such as powder, paste-like, granular and liquid, and the like.The
products packaged by our packaging machine have high sealing strength,
good air tightness, smooth and beautiful appearance, and are generally
suitable for automatic packaging of instant drinks, casual food, milk
powder, condiments and other materials.
The whole-series horizontal packing machine produced by the
company has the characteristics of high speed, stable operation, high
production efficiency, wide application range, high reliability, high
integration degree, high automation degree, high cost performance and the
like.In terms of design, we have a professional design team, adhering to the
European design concept, the development process strictly abide by ISO
design quality control, products strictly in line with European CE
standards;For the selection of components(electrical components,
pneumatic components, etc.), the imported components shall be preferred,
so as to ensure reliable quality;In equipment control and operation,
programmable logic controller (PLC) control, touch screen operation, make
the operator easy to use, easy to operate; In the aspect of machine
adjustment, it is generally only necessary to make simple mechanical
adjustment (the machine has been adjusted well when it is out of the
factory), so that the whole packaging process can be completed at high
speed, automatically and reliably. It is a trusted product in food, medicine,
daily chemical, dairy, agrochemical and other industries.
In the company's omni-directional product line, the BHD series special

model is the special model which is reformed on the basis of the BHS
series standard model according to the customer demand. It not only has
the basic function of the standard model, but also has some special
3
Overview
functions specified by the customer, such as special bag width, special bag
type, special packaging quality, specific packing speed and so on.This
specification is a confidential information of the company, for machine
buyers to operate, debug, repair, maintain the machine for reference use,
one machine at a time, please do not send it out, thank you for your
cooperation!
Note meaning
The personnel who use this packing machine must
understand the contents of this specification in detail and go
through special training before they can be operated on the
machine.
Contents
Contact manufacturer.................................................................................I
Summary.....................................................................................................II
Catalog.......................................................................................................IV
Chapter 1 Safty............................................................................................1
1.1 Security provisions...............................................................................................1
1.2 Safety device........................................................................................................2
1.2.1 Safety door..................................................................................................2
1.2.2 Emergency shutdown button......................................................................2
1.2.3 Safety device inspection.............................................................................3
Chapter 2 outline dimension and technical parameters..........................4

2.1 outline dimension.................................................................................................4
4
Overview
2.2 Technical parameters............................................................................................4

2.2.1 main technical parameters of equipment....................................................4
2.2.2 working requirements for equipment.........................................................6
Chapter 3 Description of structure principle............................................7

3.1 structural composition..........................................................................................7
3.1.1 Mechanical installations.............................................................................9
3.1.2 Electronic control system.........................................................................10
3.1.3 Gas control systems..................................................................................11
3.2 Brief introduction of Packaging principle..........................................................12
3.2.1 working principle of packing....................................................................12
3.2.2 Packing process flow................................................................................12
3.2.3 Put the membrane process........................................................................13
3.2.4 bag making process..................................................................................13
3.2.5 Shear process............................................................................................14
3.2.6 stowing operation ....................................................................................14
3.2.7 Lower bottle mouth process.....................................................................14
3.2.8 The process of outlet................................................................................15
Chapter 4 Machine transportation and handling..................................15

4.1 Transportation.....................................................................................................15
4.1.1 Touch screens and the transport of their conecting components..............15
4.2 Handling.............................................................................................................16
4.2.1 Handling of the film-releasing device......................................................16
4.2.2 Handling the rack.....................................................................................17
Chapter 5 Machine installation and start-up.........................................18

5.1 Basic requirements for machine installation......................................................18
5.1.1 Space size.................................................................................................18
5.1.2 Power requirements..................................................................................19
5.1.3 Compressed air requirements...................................................................19
5.2 Machine start......................................................................................................19
5.2.1 Introduction to the Control Panel.............................................................19
5
Overview
5.2.2 The empty operation of the machine........................................................19

5.2.3 Trial packaging operation.........................................................................20
5.3 Settings for the color label detector....................................................................22
Chapter 6 Basic machine adjustment......................................................23

6.1 Packaging shape.................................................................................................23
6.2 Packaging film specifications.............................................................................24
6.3 Machine adjustment sits when the bag is high...................................................24
6.3.1 Adjust the film release device...................................................................25
6.3.2 Adjustment of the bottom sealing device ................................................26
6.3.3 Adjustment of fillet device.......................................................................26
6.3.4 Adjustment of servo-led bag device ........................................................27
6.3.5 Bag opening device adjustment ...............................................................28
6.3.6 Adjustment of product output device ......................................................28
6.4 Adjustment of the machine at the time of the changein the package width.......28
6.4.1 Adjustment of the bottom sealing device ................................................29
6.4.2 Vertical sealing device adjustment...........................................................30
6.4.3 Easy to tear device adjustment.................................................................31
6.4.4 Adjustment of fillet device.......................................................................31
6.4.5 Cursor detection device adjustment..........................................................31
6.4.6 Adjustment of servo-led bag device ........................................................32
6.4.7 Shearing device adjustment .....................................................................32
6.4.8 Adjustment of upper bag feeding device .................................................33
6.4.9 Lower conveying bag device adjustment ................................................33
6.4.10 Lower bottle mouth device adjustment .................................................33
6.5 Other auxiliary adjustment..........................................................................34
6.5.1 Adjustment of the closed position of scissors...........................................34
6.5.2 Adjustment of bag opening amplitude .....................................................34
Chapter 7 Filling device（option）.........................................................35

7.1 Power filling device............................................................................................35
6
Overview
7.1.1 Adjustment of the position of the feeding port.........................................35

7.1.2 Selection of screw.....................................................................................36
7.1.3 Packaging capacity setting（adjustment of accuracy）..........................37
7.2 Liquid filling device...........................................................................................37

7.3 Rotating measuring cup filling device................................................................38
7.4 Piston type filling device....................................................................................39
Chapter 8 Output bag device(option).................................................................43

Chapter 9 Maintenance and lubrication..............................................................40
9.1 Maintenance.......................................................................................................40
9.2 Lubrication.........................................................................................................40
9.3 Recommended lubricant.....................................................................................42
Chapter 10 Common faults and troubleshooting methods.......................................47

10.1 Installation debugging tool..................................................................................47
Collateral catalogue...................................................................................48
appendix1 Inverter operating instructions.............................................................................48
appendix2 Servo driver operating instructions......................................................................48
appendix3 PLC Operating instruction...................................................................................48
appendix4 Specification of temperature controller...............................................................48
appendix5 Color code detector sensor operating instructions..............................................48
appendix6 Electrical schematic diagram................................................................................48
appendix7 Aerodynamic schematic diagram......................................................................... 48
7
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PREFACE
S hanghai Boevan is one of the leading packaging machinery company specialized

in FFS (form-fill-seal) Flexipack manufacture and from standard 3 or 4 side seal
or pillow pack to doypack or stand-up pouch with re-sealable locking device (zip
function) or spout or cap for flexible packaging in China.
Our product series including BHS series standard machines, BHM series advanced
configuration machines, BHH series high speed machines, BHD series doypack
machines and related equipments, BVL series large pillow bag vertical packing
machines, BVM series small vertical packing machines, BVS series multi-lanes stick
pack machines
Customer can choose different type of machine to make various shaped pouches like
regular 3 side and 4 side sachet, doypack (with zipper), gusset pouch etc, and can make
pouches by simplex, duplex, triplex, twin-link or tri-link. Equipped with our filling or
dosing system, customer can fill various products: powder, liquid or granule.
Our packaging machines are designed to fit a variety of industry such as food industry,
fine chemical or agrochemical market; pharmaceutical to health care products and from
detergent to personal care products. Our machines can provide high performance in
filling accuracy with outstanding quality of sealing to ensure your product has been
packaged to match the highest standard in the packaging field.
We are proud of professional R&D team and our high reliable and high
performance/price ratio machines. All the products are in accordance with European CE
standard and with strict quality control. We adopt PLC control with touch screen device
for easy operation. Also the machines can be easily adjusted; they featured with high
speed, stable operation, high efficiency and high automation level.
User of this machine must understand all the details of contents, and should
be trained before operation.
One safe
One safe
CHAPTER 1 SAFETY
Important enlightenment
Please read this manual carefully before installing
and using the machine to avoid personal injury and
damage to the machine
1.1 Security provisions
In order to avoid the occurrence of accidents, this machine has taken
quite complete safety measures, such as affixing warning labels in areas
where damage may be caused, installing various safety protection devices,
and so on. However, in order for these security measures to work fully, the
following rules must also be observed:
1) the machine can only be started when the safety door is closed or
working normally, and the safety door cannot be opened at this time. It is
strictly forbidden to force the opening of the safety door while the machine
is running.
One safe
2) when the machine starts, the operator shall carefully inspect all
areas of the operating parts, which shall not contain foreign bodies that may
damage the machine;
3) When the machine is running, it is forbidden to extend hands into
the sealing opening and closing area, scissor opening and closing area and
other moving parts area;
4) When cleaning, lubricating, maintaining or repairing the machine,
the gas source and power supply must be cut off first;
5) if the machine is equipped with a filling device, do not extend the
hand into the device when filling the material;
6) if the safety facilities of the machine are damaged or failed, the
operator shall report in a timely manner;
7) During the suspension of production, the total power supply and
gas source of the machine shall be cut off.

One safe
**The machine shall pay particular

attention to the area of safety**
The parts of this machine that may cause human
injury and damage to the machine are as follows:
When the machine works, the heating block of
the hot sealing device, the sealing opening and
closing area of the hot sealing device, the sealing
opening and closing area of the cooling device, the
scissors opening and closing area of the shearing
device, the clamping block opening and closing area
of the bag clamping device, the operation area of the
bag feeding device and the cam rotation area of the
main transmission device, etc.
**Emergency stop button**
In case of emergency, press the red stop button on
the machine and the machine will stop running

One safe
immediately. After troubleshooting, you can reset
this button. This machine in touch screen, front and
rear rack and other positions are equipped with
"tight stop button."
1.2 safety device
1.2.1 Safety door
1）The machine is made of acrylic to make the safety protection door,
so as to avoid the unintentional contact of the moving parts and the heat
sealing block to cause damage to the human body and damage of the
machine.
2 ） the safety door is equipped with a safety door switch. When the
door is opened or not closed properly, the safety door switch will stop
operation or cannot be started to ensure man-machine safety.
3 ） when opening the protective door to adjust the machine, the tap
One safe
switch can be used to start the machine for a short time.
1.2.2 Emergency shutdown button
In case of emergency, press the red stop button and the machine will
stop running immediately. After trouble shooting, you can reset this button.
When reset, only the right-handed button can bounce back and reset.
1.2.3 Safety device inspection
1）the working condition of the safety device must be checked before
starting.
2） the working state of the safety device must be tested by
professional and technical personnel on a daily basis.
Police notice
When the machine is working, the temperature
of the heating block of the heat-sealing device is very
high, when the parts of the area are adjusted and
maintained:
One safe
“small-heart burn”
Three description of structure principle
CHAPTER 2 OUTLINE DIMENSION AND

TECHNICAL PARAMETERS
2.1 outline dimension
The overall dimensions of the machine are shown in Fig. 2-1 on the
next page, and the total height will vary according to different filling
devices.
2.2 Technical parameters

2.2.1 Main technical parameters of equipment
The main technical parameters are shown in Table 2 / 1.
table 2-1 List of main technical parameters
Technical parameters parameter values
Max. size of the package 120 mm（wide）×220 mm（length）
Minimum size of the pouch 60 mm（wide）×110 mm（length）
Maximum filling capacity 60 ml
Maximum packing speed* 40-60bag/min
Maximum diameter of 500mm

packaging film roll
Inner diameter of 76 ～ 80mm

packaging film roll
installed capacity 10.5 KW
net weight 23000kg
Note:* it depends on the performance and capacity of the packing

material.
2.2.2 working requirements for equipment
See Table for the work requirements2-2.
Table 2-2 the work requirements
Technical parameter parameter values
Temperature * 5～35 ℃
Relative humidity ≤85%
Voltage 240 （ ±7% ） 60HZ VAC(three-phase

five-wire power supply)
Air pressure 0.6 MPa
Gas consumption 0.3 m3/min
note ： * indicating that the actual working environment should be

based on the characteristics of the packaging material.
Picture 2-1 outline dimensional drawing

CHPTER 3 DESCRIPTION OF
STRUCTURE PRINCIPLE
3.1 structural composition
This main machine, electric and gas are highly integration, the
structure composition is shown in figure 3 / 1, including mechanical device,
electronic control system and gas control system three parts.
The mechanical device completes some mechanical actions under the

coordinated action of electricity and gas, such as bag making, sealing,
cutting, filling, bag delivery, bag opening and bag stretching, including film
release device, bottom sealing device, vertical sealing device, easy tearing
device, photocell detective device, servo-driven film pulling device, cutting
device, bag receiving device, bag opening device, air flushing device, bag
conveying device, filling device(optional), bag stretching device, top
sealing device, servo walking beam, product outlet tray and main gear
device, among which, bottom sealing device, vertical sealing device, air
flushing device, cutting device, bag opening device, bag opening device,
filling device(optional), bag stretching device and top sealing device are
driven by ordinary motor. Servo bag device, bag feeding device is driven
by servo motor, PLC control, easy to tear device, driven by cylinder, PLC
acting on solenoid valve to control.
The electronic control system is composed of main motor, frequency

converter, servo motor, servo driver, transformer, heating device, PLC,
touch screen, photoelectric sensor, encoder, proximity switch and other
electrical components.The electrical components of this machine have high
integration and strong control ability. The application of the touch screen
technology makes the operation of the machine more reliable and
convenient, and the man-machine interface is more friendly.The
photoelectric sensor, the encoder, the proximity switch and the like are all
advanced sensing elements, so that the machine and the machine are
integrated into a perfect performance.
The pneumatic control system is mainly used for controlling and

driving certain executing mechanisms to complete the operation, and is
used for simplifying the mechanical structure, and is composed of two
connecting pieces, a pressure gauge, a solenoid valve, a gas path plate, a
vacuum generator, a cylinder, a throttle valve, a pressure switch, a
connecting pipe and a series of pipe joints, See the "pneumatic control
element" of Figure 3-2 and the "Air source processing device" of Figure 5-
3.The pneumatic components of this machine have high reliability and
stable operation.The air control system uses compressed air as working
medium for transmission of energy and signal. In order to guarantee the
service life of the air control system components, use compressed air after
drying.
Figure 3-1 General diagram of machine structure
3.1.1 Mechanical installations
1）The film discharge device mainly provides film coil for the
machine, and completes the functions of bag forming, bottom punching and
so on.The packaging film is finally present in the form of a self-supporting

bag after passing through the membrane release device. The bag type of the
self-supporting bag is shown in Chapter 6, Figure 6-1.
2 ） The bottom sealing device is used for the bottom sealing of the
self-supporting bag.
3 ） The three vertical sealing device is composed of two groups of

vertical sealing blocks, which are used for the vertical sealing of the two
sides of the self-supporting bag of the zipper, and the one side vertical
sealing is completed respectively.
4 ） The cooling device is an auxiliary working procedure of the

double-vertical sealing device, and is used for improving the quality of the
vertical sealing, so that the vertical sealing is smooth and beautiful.
5）The easy-to-tear device is used to flush out the easy-to-tear edge

on both sides of the self-supporting bag to facilitate users to tear open the
bag.
6）The hanging hole device is used for punching out the round
hanging hole at the upper edge of the self-supporting bag side, and is
convenient for the user to hang the bag.
7）The punching and rounding device is used for punching a fillet on

both sides of the bottom of the self-supporting bag of the zipper.
8）The servo bag pulling device is driven by the servo motor, relying
on the friction force between the front and rear rollers of the device to pull
the bag to the shear station.
9 ） The shearing device is used to cut the "Long-string packaging

bag" into individual self-supporting bag shapes.
10）The bag clamping device is used to fasten the bag when it is cut.
11 ） The bag opening device absorbs the bag away by vacuum to

facilitate the filling of the material.
12 ） The blowing device uses compressed air to blow the bottom of

the bag open, which is convenient to fill the powder material and make the
powder material fully filled into the self-supporting bag.
13）The bag delivery device gradually conveys the bag from the bag
opening station to the blanking, sealing and unloading the bag station, and
completes the bag exhibition.
14）The filling device is used for automatic filling of materials.
15 ） Vibration device used to arrange bottle nozzles in an orderly

manner and deliver them to the lower nozzle device.
16）The upper sealing device is composed of three groups of upper

sealing blocks. The first two groups of sealing blocks are double-sided
heat-sealing, and the latter group is used for cold-sealing (water-cooling),
so that the bag is flat and beautiful.
17 ） The product output device is driven by the motor and

continuously outputs the self-supporting bag after filling the material.
18）The main transmission device is a motor to drive the main shaft

to rotate, and the main shaft drives the cam on the main shaft to perform
circumferential circulation motion so as to complete the corresponding
action.
19 ） The storage bin device is used for storing the bottle mouth, so
that the number of bottle mouth discharging can be reduced.
20 ） The dust collection device is used for sucking the dust in the
main machine and keeping the clean of the main machine.
21）The water cooling device is used for cooling water circulation to

ensure that the circulating water temperature is constant.
3.1.2 Electronic control system
1）The main motor provides power for the rotation of the spindle and
drives the rotation of the spindle, and its speed and speed are controlled by
the frequency converter.
2 ） Frequency converter controls the speed of AC motor, such as

spindle drive frequency converter, film drive frequency converter,
according to the production needs, stepless speed regulation.
3 ） The servo motor is controlled by the servo driver. The pulse

number of the servo motor can be set in the touch screen to control the
rotation number of the servo traction bag, servo bag and so on, so as to
achieve accurate control.
4）The role of the transformer is to provide the safe and low voltage
required for heating the block, and also to provide the power for the host
control system.
5 ） And the heating device is mainly composed of a heating rod, a

thermocouple and a temperature control table, and the temperature value
can be set in the temperature control table.
6）PLC plays the role of central nervous system in the equipment. It

receives the feedback signal from each control point of the equipment, and
then issues the corresponding instructions to control the overall
coordination of the equipment.
7 ） Touch screen is the interface of human-computer interaction

dialogue. The use of touch screen makes many process parameters and
states that can not be seen and touched be displayed directly in front of the
user, which is intuitionistic and vivid. Touch screen and PLC connection is
only a communication cable, which greatly improves the reliability of the
equipment.
8 ） The encoder is one of the core control elements of the machine.

The order and the tempo of the work of the machine parts of the machine
are determined by the encoder.
9）The color standard detector is an electrical control element which

controls the action of the motor by detecting the color standard on the
packaging film.The machine is provided with a color code detector in three
places. wherein the color code detector at the roll film placement of the
film placing device is used for controlling the release film, and if the color
code detector does not detect the color mark for a long time, the alarm
information of the "No volume film detected" is prompted;If the color
standard detector detects the color standard, it sends out the signal to PLC,
the PLC feedback signal to the solenoid valve, and the solenoid valve
controls the cylinder to complete the punching function. The color standard
detector at the position of the cursor detection device is used to control the
traction bag. If the color standard detector detects the color standard, the
servo bag device starts to move and the traction film to the shearing
position.
10 ） The temperature controller is the control element of the control

block in the machine, the PID function in the temperature controller can
ensure that the temperature of the heating seal is controlled within the
permissible error range set, so that the finished package is beautiful and
flat.
11 ） Solid-state relay is a contactless relay, controlled by the

temperature controller, when the temperature controller has a signal to the
solid state relay, the solid state relay action, heating the seal. Since solid-
state relays are contactless relays, they have a long service life and high
reliability.
3.1.3 Gas control system
1 ） Hand-controlled valve is used to quickly and easily control the

flow of air, press the handle of the hand-controlled valve, air flow open, lift
the handle, then the air flow is closed.
2 ） The two-piece is composed of a pressure-reducing device and a

filter for regulating and further cleaning compressed air to meet the
requirements of use;
3）The pressure gauge is used to show the actual pressure size;
4）The solenoid valve is installed on the air plate, and the signal from
the PLC controls the coil, thus controlling the operation of the solenoid
valve.
5）The cylinder, as the execution element, is installed on the station

for the completion of the corresponding function, and the bottom punch,
easy tear, fillet and other actions are completed under the control of the
solenoid valve.
6 ） The function of vibrator under the action of solenoid valve to

complete the vibration material;
7 ） The vacuum generator creates a vacuum and is used to open the

pocket suction.
8）Throttle valves are used to regulate the air flow of blowing devices
and vibrators. Wait a minute
picture3-2 Pneumatic control element
3.2 Brief introduction of packaging principle

3.2.1 Working principle of packaging
On the spindle in the spindle drive, there are a series of cams of

different shapes, which, when the spindle rotates, are driven by the action
of each cam to complete the corresponding action, and when the cam
rotates, the angle of rotation is passed to the PLC by the encoder connected
to the spindle. The PLC controls the corresponding device according to the
phase angle of the set action. That is, by the spindle cam and PLC work
together to ensure the coordination and unity of the various device
movements. With each turn of the spindle, the whole machine completes a
complete bag-making, filling, bottle-sealing and bag-out process.
3.2.2 Packaging process
This machine automatically completes the molding, bag-making,

shearing, filling, sealing, output and other packaging process, as shown in
Figure 3-3, its process can be broken down into:
Placing film→punching hole→film forming→bottom seal→vertical

seal→tear north→Photocell→servo advance→cuttingl→pouch
opening→air flushing→filling→pouch stretching→top
seal→cooling→product output
Picture 3-3 engineering flow sheet
3.2.3 Film laying process
picture3-4 film drawing process diagram
First of all, the use of air-expansion shaft to fix the film, and then
according to figure 3-4 shown in the membrane release process diagram,
the packaging film will pass through the "film release device" in turn
through the automatic release of the film site, the membrane part,
membrane punching part, membrane traction site, membrane imprinting
site, membrane part, membrane correction part, membrane molding site,
film through this series of work positions, the bottom of which will be "
The form of "folds" appears.
3.2.4 Bag making process
The bag-making process includes the process of pulling the bottom,

vertical seal, cooling, punching and tearing, punching round, etc. After the
film comes out from the "release device", the film will be pierced into the
back cover device to complete the bottom seal function of the self-
supporting bag, the vertical sealing device to complete the self-containment
bag sealfunction function, the infiltration cooling device to improve the
seal quality, the infiltration of the easy-to-tear device to complete the
function of the tearing, the punching hole-in-hole device to complete the
punching hole function, Through the punch fillet device to complete the
fillet function, etc. , so that the packaging film into a long series of bag
form.
3.2.5 Cutting process
The cutting process includes cursor detection, servo bag, bag, cut and
so on. After the bag-making process, the packaging film to "long string of
zipper self-support bag" style appears, but also need to "long string of
zipper self-support bag" cut into a zipper self-support bag. In this process,
the cursor detection device is used to control the servo bag action, servo
bag device traction bag to shear station, shearing device in the wallet
device will be zipper self-support bag on the top of the clamping case to
complete the shearing function, to this point, zipper self-reliance bag
finally formed, the bag in the form of a zipper self-support bag.
3.2.6 Filling process
The cut process ends with the material filling phase. First by the bag
opener to suck open the bag mouth, and then by the bag delivery device to
the blowing station to the bottom of the bag fully blown open, and finally
into the filling port to complete the material filling, to this end, the filling
process is over.
3.2.7 Seal process
After filling, bag conveying device will deliver the bag to the
stretching device, to stretch the top even and flat, then deliver to the top
sealing station, after hot seal and cold seal, the product is finished.
3.2.8 Output processing
After the upper seal, the finished product is automatically output by the
"product output device" and the entire packaging process is over.
Six Basic machine adjustment
CHPTER 4 MACHINE TRANSPORT AND

HANDLING
4.1 Transport
The outer packaging of the machine at the time of transport depends
on the order requirements, except for the user specified that no packaging
or packaging in a specific way, generally using wooden box packaging.
When handling, care should be taken to light, avoid collisions, do not allow
two machines stacked.
4.1.1 Transport of touch screens and their connecting

components
When transporting, in order to pack conveniently, the touch screen

and its connecting components also need to be removed from the position
shown in Figure 4-1, and then placed flat on the frame as a whole, to be
fixed and transported together at random. Note: Do not break the wires
when the touch screen and its connecting parts are flat. The disassembly of
the touch screen and its connecting components is simple, simply loosening
the four bolts shown in Figure 4-1.
4-1 Dismantling of the touch screen and its connecting parts during transport
4.2 Transport
Forklifts are recommended for machine handling as shown in Figure 4-2.
4-2 Forklift handling diagram of the membrane-releasing device

CHAPTER 5 MACHINE INSTALLATION

AND START-UP
5.1 Basic requirements for machine installation

When the machine is installed, it should meet the basic requirements
of installation space, power supply, gas source and so on.
5.1.1 Space size
There must be sufficient space (Figure 5-1 machine mounting space

size) around the unit to facilitate adjustment, maintenance lubrication and
repair when changing product specifications. The level of the correction
machine can be adjusted with a brace (see Figure 2-1) so that the machine is
at its basic level and supports the ground, the machine must not shake.
Figure 5-1 Machine installation space size

5.1.2 Power requirements
This equipment requires the power input for 3-phase, 380-10%V,

50Hz(can be customized as customer requirment), recommended the use of
three-phase five-wire connection.In areas where conditions are not
available, three-phase four-wire connection can be used. At this time, the
device is connected to zero protection.If the equipment is customized, the
power supply information shall be subject to the contract
5.1.3 Compressed air requirements
In order to ensure the normal operation of the equipment, to be

equipped with air source with air pressure of 0.6 to 0.1Mpa, and connected
to the gas drying device; the rated gas supply of the gas source must be the
rated air consumption of the equipment at least 1.5 times; if the air
compressor is used, it is recommended that the gas source should be installed
outside the working area, a special gas supply room, And equipped with air
compression air storage tank, to drain every day, and check the safety valve.
5.2 Machine start

5.2.1 Introduction to the Control Panel
After properly connecting the rack, membrane discharge, gas source,

power supply, and dust removal equipment (the connection of the machine
is the responsibility of the manufacturer), the machine can be
commissioned. All the operation of the machine takes place on the
operating station. The native operating station control panel sees figure 5-2
Figure 5-2 Operation panel
5.2.2 The empty operation of the machine
The operating procedures for the empty operation of the machine are
as follows:
1）After removing debris from the compressed air pipe (especially the
newly installed pipe), connect the pipe to the "air inlet" of the air source
treatment unit shown in Figure 5-3;
2）Rotate the "switch valve knob", then the "switch valve" opens to
allow air flow through, and then adjust the pressure to 0.6mpa through the
"pressure regulating knob of the unloader";
3 ） Carefully inspect the machine to make sure that there are no
foreign objects on the operating devices on the machine.
4）Connect the power supply, confirm that the power supply switch is
turned to "ON" after confirmation. The power master switch is located on
the left side of the electrical control box on the left side of the left frame, as
shown in Figure 5-4.
5）Everything is normal. Turn the "Jog" button shown in Figure 5-2
to the right.，start the machine in a tap-and-click manner, and check that
there is no abnormal sound in the operation of the machine.
6）If there is no exception, press the "Start" button shown in Figure 5-
2 and the machine enters a continuous empty operation.
Main power supply

5-3 Gas source treatment device 5-4 Location of main power switch
5.2.3 Trial packaging operation
When this machine leaves the factory, it is generally commissioned

according to the packaging film provided by the user, so the packaging film
can be installed according to the following steps：

1）The gas in the gas expansion shaft is released (the valve (inflator
port) of the gas-expansion shaft is located at the right end of the air-
flatshaft, press the valve down, then release the valve is closed), so that the
coil core can be smoothly incorporated into the installation shaft;
2 ） Align the edge of the roll film cylinder core with the
corresponding position of the scale to ensure that the packaging film is in
the middle of the inflatable shaft;
3 ） Use the inflation gun to inflate the air-expansion shaft to tighten

the membrane
4 ） Pass the packaging film through each guide roller in turn

according to the schematic diagram shown in 3-4.
5 ） Continue to pass the packaging film one by one through the

bottom seal device, vertical seal device, easy tearing device, color label
detection device, servo bag pulling device, bag catching device in the bag-
making process and the shearing process until the scissors, and the color
label on the packaging film aligned with the blade.As shown in figure 6-6,
when the packaging film passes through the "servo bag holding device", it
is necessary to manually turn the upper and lower hand wheel to the right,
so that the internal roller of the servo bag holding device can produce a
certain gap, so that the packaging film can pass through smoothly.After
passing through the packaging film, manually rotate the upper and lower
hand wheel to make the front and rear rollers press the packaging film, the
packaging film depends on the friction of the front and rear rollers, can be
successfully pulled to the shear station.
6）Adjust the left and right ring of the membrane correction part of
the "film placement device" so that the left and right ring close to the left
and right edge of the membrane, to prevent the film from going off, adjust
all the sliders in the machine, so that the upper and lower sliders close to
the upper and lower edges of the bag, to ensure that all the upper and lower
sliders in the same height position, and to ensure that the upper and lower
slider splints properly, to achieve the film requirements to make the film
not deformed ;
7 ） Move the photoelectric tube close to the color label so that the
beam
is aligned with the color label
8）Turn on the heater switch and the color label selection switch (see
the "Touch screen operating instructions" in Chapter 9);
9 ） Set the operating mode of the vacuum system (see the "Touch
screen operating instructions" in Chapter 9).
10 ） To the temperature of each block to reach the set temperature,

right-hand "click" knob for a few seconds, so that the machine empty
package 3 packs or 4 packs;
11 ） Check the seal and appearance quality of the bag, after no

problems can press the green start button on the control panel to enter
continuous health;
12 ） If all goes well, the material to be packed can be added to the

container of the filling unit (see "Filling Device (Options)" in Chapter 7);
13 ） When the bag-making process is normal, according to your

company's optional filling device, set the working status of the filling
device on the touch screen (if necessary, manually check the operation of
the filling system).
14）Then press the green button, so that the machine for continuous
bag-making process, normal, open the filling button, the machine will enter
a fully automatic packaging state.
* Note: Normally stop please press the red stop button, and
the emergency stop button (red mushroom button).
5.3 Settings for the color label detector

See Appendix 5 of the accompanying data catalogue 《Instructions for
use of color label detector sensors》
CHAPTER 6 BASIC MACHINE

ADJUSTMENT
6.1 Packaging shape
Figure 6-1 Three side sealed packing bag

Figure 6-2 Four side sealed packing bag
○ Note: the following chart is for users' reference only. The capacity identified in the
table may vary due to differences in packaging materials.
Table 6-1 package size / capacity comparison table - three side sealed package
(calculation results are affected by packaging materials)

Table 6-2 package size / capacity comparison table - four side sealed package
(calculation results are affected by packaging materials)

6.2 Packaging film specifications

The maximum diameter of the film can be supported by this machine
is 500mm, the film width depends on the height of the bag and the forming
height of the bottom of the bag, the printing position of the color label and
pattern can be referenced in Figure 6-2, wherely the "front" marked refers
to the machine running film facing people's side. As for the front and back
of the bag pattern printing on which side, customers can choose according
to their own needs. However, the printed position of the cursor must be as
shown.
Film roll
bandwidth
Color print position
Figure 6－2 Color label printing position and film reel direction
6.3 Machine adjustment sits when the bag is high

As in the entire packaging process, when the bag height changes, the
packaging bag vertical seal, easy to tear, color label, upper seal and other
positions fixed unchanged, in addition to the need for the film, must adjust
the entire packaging process of all the falling blocks of the position, only
need to adjust with the bottom of the packaging bag molding, lower seal,
open bag and other process-related devices, This includes the film release
device (including the bottom punch part and the membrane molding part),
the back ingress unit, the fillet device, the servo bag unit, the open bag
device, the product output device, etc.
6.3.1 Adjust the film release device
Loosen the bolts on the film positioning retaining ring, adjust the
distance between the film positioning retaining ring on the film release
guide roller to make it equal to the width of the packaging film, and at the
same time, the distance between the center of the packaging film and the
base plate is 240mm, and then tighten the bolts of the film positioning
retaining ring.
6.3.2 Adjustment of the bottom sealing device
As shown in Figure 6-4, when adjusting the height of the bag, first loosen
the upper and lower adjusting screws A, rotate the adjusting studs B, so that
the bottom sealing part of the bottom sealing device can move up and down
along the long groove at the back end, then adjust the bottom sealing
device in the upper and lower directions, so that the front and rear sealing
blocks of the bottom sealing device are closed to the bottom of the
packaging bag, and keep parallel. Finally, tighten the upper and lower
adjusting screws A.
Figure 6-4 film guide when bag height changes. Bottom seal adjustment
During the use of the equipment, the following points should be noted for
the adjustment of the bottom seal device:
1) For thicker packaging film, the pressure of the sealing block should be
appropriately increased. The adjustment method is as follows: screw down
the spring cover C and press the spring to a proper position.
2) When using a three-side seal, loosen the two upper and lower adjustment
screws A, lower the seal to a position lower than the bottom of the bag, and
fix it. If the bottom seal device is not used for a long time, the bottom seal
device can be removed and stored properly.
3) When the three-side seal is used, the bottom seal device does not work.
It needs to be set through the touch screen so that the seal is no longer
heated to save electricity (see Chapter 9 for touch screen operation).
6.3.3 Adjustment of fillet device
As shown in Figure 6-5, when adjusting the height of the bag, first
loosen bolt A and adjust the position of the lower slider in the up-down
direction so that the distance H between the upper and lower sliders is
equal to the height of the bag and then tighten Bolt A; then loosen the two
bolts B, adjust the position of the membrane guide plate in the up-down
direction so that it is in the center of the bag, and then tighten the two bolts
C.
Figure 6-5 Adjustment of the position of the slider and guide of the servo-bag device
when the bag is changed
6.3.4 Adjustment of servo film pulling device
As shown in Figure 6-9, when adjusting the height of the bag, first
loosen the fixing bolt of C, and adjust the guide membrane in the up-down
direction so that the bottom of the opening of the guide membrane is flush
with the lower edge of the bag, and then tighten the C bolt.
6.3.5 Bag opening device adjustment
As shown in Figure 6-7, loosen the four bolts indicated by A, and

move the suction cup mounting plate B along the up and down direction of
the front and rear support blocks, so that the lower suction cup just fits the
packaging film and opens the bag smoothly. Refers to the 4 bolts. If the
height of the packaging bag is less than 90mm, the lower suction port is no
longer used, and the bolt C can be unscrewed to separate the joint bearing
D from the bag opening crank E. At the same time, it should be set in the
touch screen so that the lower suction port is closed (for details, please
refer to “Touch Screen Operation Instructions” in Chapter 11)
Figure 6-7 Adjustment of the position of the suction port under the bag opening device when
the bag height is changed
6.4 Adjustment of the machine at the time of the

change in the package width
Bag width is the main technical parameter of horizontal packing
machine. Once the width of the bag changes, almost all devices have to be
adjusted accordingly. For example, in the process of bag making, it is
necessary to replace the bottom seal block and zipper vertical seal block; in
the shearing process, the color standard should be realigned, the stroke of
the traction bag should be reset, the distance between the two groups of
scissors cutting edge should be adjusted, and so on, as follows.
6.4.1 Shearing device adjustment
As shown in Figure 6-9, when you need to adjust the width of the bag,
First loosen bolt A, and then move B horizontally, so that the adjustment
mark on B is aligned with the scale corresponding to the scissors scale. But
do not interfere with the scissors, and then tighten bolt A. Ensure that the
blade edge is vertical during the movement and tightening process.
Figure 6-9 adjustment of scissors when bag width is changed

6.4.2 Vertical sealing device adjustment
As shown in Figure 6-10, when adjusting, first loosen bolts A and B

with a wrench, then move the sealing device to the corresponding bag
width scale on the ruler, and then tighten the bolts A and B.
Figure 6-10 vertical seal device adjustment when bag width is changed
6.4.3 Easy to tear device adjustment
As shown in Figure 6-11, loosen bolt A, and then move the easy-to-
tear device to an appropriate position. The so-called appropriate position
means that the center of the easy-punching punch and the cutting center of
the scissors are exactly an integer multiple of the bag. Tighten bolt A.
Similarly move the other two tear-off devices, and make the distance
between the centers of the two tear-off punches exactly one bag width.
When the position of the easy-tear mouth is adjusted, if the date

printing code interferes with the easy-tear mouth, then continue to adjust
the easy-tear position or vertical seal position, as long as the distance
between them and the cutting surface of the scissors device is bag wide Just
double it.
6-11 Adjustment of easy tearing device when bag width is changed
After the cutting edge of the punch is worn, you can turn around and
use it. After the cutting edges of both ends are worn, the fine oil stone and
the lubricating oil can be used for grinding along the cutting edge until the
sharp edge is sharp.
6.4.4 Adjustment of color scale detection device
The function of the color mark detection device is to detect the cursor
when the optical fiber sensor sends a signal to the PLC, and the PLC sends
a signal to control the bag pulling action to ensure the accuracy of the bag
length.
The following points should be noted when adjusting the color mark
detector:
1) The distance between the color mark detection point and the front
edge of the scissors should be an integer multiple of the bag width.
2) When adjusting the color mark detector, as shown in Figure 6-12,

loosen knob A and then turn knob B to align the light spot of the color mark
detector with the color mark of the bag, and then tighten knob A.
3) For the use of the color mark detector, please refer to the "Color
mark detection sensor instruction manual".
During the use of the device, the following points should be noted for the
color mark detector:
1) The distance from the fiber head of the fiber optic sensor to the
cursor of the film should be appropriate. The light beam can be focused on
the color scale and the color scale can be accurately detected.
2) Loosen the knob C of the fixed color mark detection base, and
adjust its upper and lower positions so that the light beam strikes the
middle of the cursor.
3) During the operation of the device, the optical fiber sensor must not
have obvious vibration, otherwise it will affect the detection effect.
4) The left and right positions of the sensor should be judged based on
the effect of the scissors cutting the film, so that the scissors can be cut to
the middle of the cursor.
6-14 Adjust the color scale detection device when changing the bag width
6.4.5 Adjustment of servo bag pulling device
The bag pulling action of the machine is driven by servo motor. When
the bag width changes, we need reset the length data of the servo pull bag.
It can be operated by a touch screen. For details, please check the "touch
screen operation instructions" in chapter 9.
6.4.6 Adjustment of bag opening device and air blowing device
As shown in Figure 6-13, when the bag width changes, loosen the
bolts 3 and 5, and move the clamp block 4 and the suction cup fixing block
6 horizontally so that the position of the "suction cup" can be realigned
with the center position of the packaging bag. Tighten the bolts 3 and 5;
loosen the bolts 1, and move the suction pipe clamp block 2 horizontally so
that the position of the "blowing nozzle" can be realigned with the center
position of the opening of the packaging bag, and the bolts 1 can be
tightened.
As the bag width changes, you may need to adjust the width of the
bag. The width of the bag is changed from large to small. Loosen bolt A
and adjusting screw C to move the joint bearing B in the direction of a.
Loosen bolt D and adjusting screw F to move the joint bearing E in the
direction of b. Finally, tighten the bolt. A and bolt C; the width of opening
the bag changes from small to large. Loosen bolt A and tighten the
adjusting screw C so that the joint bearing B moves in the opposite

direction of a. Loosen the bolt C and tighten the adjusting screw F to make
the joint bearing. E moves in the opposite direction of direction b, and
finally tightens bolt A and bolt C.
Figure 6-13 Adjustment of bag opening device and air blowing device when changing bag width
6.4.7 Adjustment of bag feeding device
When the bag conveying device clamps the bag in the front and rear
top blocks, it conveys the bag to the corresponding station to complete the
corresponding function. When the bag width is changed, the position of the
top block needs to be adjusted so that the top block can withstand the
vertical seal position of the bag again, as shown in Figure 6-15. The
adjustment method is as follows:
First loosen the fixing screw on clamp block A, change the distance
between the two top blocks, so that the top post on the top block just grips
the vertical seal position of the bag (the front and back must be aligned),
and then fix the screw on clamp block A. Each six pairs is a group of three
bags. After the bag display station, the interval between the top blocks of
each group is a bag width; before the bag display station, the interval
between the top blocks of each group is vacuum opened Actual bag width
after the bag opened.
6-15 Adjustment of bag delivery device when bag width is changed
6.4.8 Adjustment of the filling device
When the bag width changes, the location of the feeding cup must be
adjusted accordingly. Orient the bottom of the "feed cup" to the center of
the bag opening.
6.4.9 Adjustment of bag expansion device
As shown in Figure 6-16, when the bag width changes, loosen bolt A
first, and then move the "soft chuck seat" horizontally until the "polyester
head" on the "soft chuck seat" is facing the packaging bag. Vertical seal,
tighten bolt A, and then adjust the other "soft chuck seat" in the same way.
When the width of the bag changes, the width of the bag must also change.
Loosen the bolt C first. If the adjustment screw D is loosened when the bag
changes from large to small, the joint bearing B should move in the
direction of a. When it is large, tighten the adjusting screw D, then the joint
bearing B should move in the opposite direction of a, and then tighten the
bolt C. Adjust the other two bag parts in the same way.
Figure 6-16 Adjustment of bag extension device when the bag width is changed
Seven Filling device(option)
CHAPTER 7 FILLING DEVICE (OPTION)
Depending on the physical properties of the different packaging

materials, the appropriate filling device should be selected to meet their
respective needs. The general material can be divided into three broad
categories of powder, liquid agent and granule according to its geometric
shape. Depending on the properties of these three different types of
materials, we can provide a variety of different types of filling devices to
meet different needs. Such as a liquid self-flow filling device (mainly
suitable for liquid with good fluidity), a servo powder filling device
(mainly suitable for powder), a piston type filling device (mainly suitable
for liquid with a certain viscosity), and a measuring cup type material
device (mainly suitable for particles).
7.1 Powder filling device

The powder filling device is shown in figure 7-1.
The filling device adopts servo motor to drive the blanking screw A.
because the output volume of each screw is constant, and the performance
of servo motor determines that it can stop in any moment, the filling device
has the characteristics of high measurement accuracy.
Stirring ensures a balanced blanking.
The top of the barrel is equipped with a level detector, equipped with a
screw feeder or vacuum feeder can achieve automatic feeding.
图 7－1 Powder filling device
7.1.1 Adjustment of the position of the feeding port
The height of blanking port C can be adjusted according to the

situation(to facilitate packing, the lowest position may be adjusted when
leaving the factory). The specific adjustment method is as follows:
As shown in Fig.7-1, loosen the lock nut D, and rotate the screw E in
the counterclockwise direction with the wrench, so that the discharge port
C (the whole barrel device is raised) can be increased; if it is to be lowered,
the screw E is rotated in the opposite direction. After adjustment, lock nut
7.1.2 Selection of screw
For different filling requirements, screw and its accessories of

different sizes should be selected in order to achieve ideal filling speed and
accuracy.
Table 7 / 1 lists the output volume of a screw of different series sizes

for each turn. According to the data provided in the table, users can select
the appropriate screw (the physical characteristics of the material should
also be taken into account in the selection process), or they can call for
consultation.
Table7－1Screw diameter series and corresponding volume table per rotation
Volume per Volume per

diameter diameter
NO. revolution（ml NO. revolution（ml
series series
））
14A 0.7 33A 16
14 14B 0.8 33 33B 18
14C 1 33C 20
20A 2 42A 35
20 20B 3 42 42B 40
20C 3.5 42C 50
28A 8
28 28B 10
28C 11.5
When replacing the screw(a)of different serial numbers, replace the

corresponding screw sleeve(b)and grid frame(c)at the same time, and
replace the feeding nozzle if necessary(see Fig. 7-2).
7 / 2 screw, screw sleeve and grid
PS：Note: the above data are calculated by screw theory. In practical

use, according to the different properties of the material, the actual feeding
amount may be a little different. The number of rotatable cycles of the
screw can generally be set to 3 ≤ 5 revolutions, which can be accurately
measured by setting the pulse number of the servo motor.
For the same packaging capacity, the selection of different sizes of

screw will have a certain impact on packaging accuracy.
7.1.3 Setting of package capacity (adjustment of precision)
The size of the packing quantity is completed by changing the number

of rotation angles of the screw. For details, see the "powder filling control"
in the operation description of the touch screen in Chapter X.
7.2 Liquid filling device

The filling device is based on the principle of gravity self-flow,
constant liquid level control and PLC control valve opening time, in order
to achieve stable filling capacity, so it is more suitable for liquid with good
liquidity. The device has the characteristics of simple structure and
convenient adjustment. The blanking device has a leakproof plug structure
to avoid drip contamination of the bag.
The liquid level sensor is used to detect the level of the liquid level
and automatically send out signals to control the automatic opening and
closing of the feeding device (the feeding equipment of the liquid agent
needs to be provided by the customer); the inlet port is a 1 inch threaded
live joint, the customer needs to be connected to the feed pipe, and a valve
should be added to the feed pipe when connected.
During operation, just open the manual valve under the tank, set the
required value on the control screen, and open the main control valve (ball
valve) before filling the liquid filling device to make the liquid flow and
drain the air in the pipe. The total discharge time of the liquid is determined
by the time parameters (electrical part). Through the setting of this
parameter to complete the measurement fine-tuning.
7－3 Liquid filling device
7.3 Rotary measuring cup type filling device

The filling device is mainly used for filling the dry particles, and as
shown in FIG.7-4, the upper turntable can be driven to move up and down
by the handle of the rotary regulator, so that the filling volume of the
measuring cup can be changed. The device has two models, the CT13-
XZLB rotary measuring cup type filling device has five sets of measuring
cups, the CT18-XZLB rotary measuring cup type filling device has four
sets of measuring cups, the volume of each set of measuring cups is as
shown in Table 7-2, and can be selected according to requirements so as to
adapt to different filling requirements.
Table7－2 volume table of measuring cup

Unit：ml
No. 1 2 3 4 5
Volume 5～10 10～20 20～40 40～75 75～135
PIG.7－4 Rotary measuring cup type filling device
7.4 Piston type filling device

The filling device is mainly used for filling colloid with certain
viscosity. The device has the characteristics of simple structure, convenient
adjustment and so on.
The material level device is used to detect the level of the liquid level,
to control the automatic opening and closing of the feeding device (the
feeding equipment of the liquid agent needs to be provided by the
customer); the inlet port is on the upper cover and needs to be connected to
the feed pipe, and a valve is added to the feed pipe when connected.
The filling process is as follows:
1) the piston rod of cylinder C extends down to block the nozzle.

Cylinder B acts in direction b to make the directional valve in the pumping
state (that is, the cylinder is connected with the material cavity and the
material cavity is disconnected from the discharge nozzle), and the cylinder
A acts in direction a to fill the material cavity.
2) the cylinder B acts in the opposite direction of b, the reverse valve

is in the beating state (that is, the material cavity is connected with the
discharge nozzle, and the material cavity is disconnected from the material
cylinder), and the cylinder C safe and c direction moves so that the nozzle
is connected with the discharge nozzle.
3) cylinder A presses the liquid from the discharge nozzle into the
nozzle according to the reverse direction of a, and then fills it into the bag.
4) The cylinder B acts in the b direction, so that the reversing valve is

in the material drawing state (i.e. the material barrel is communicated with
the material cavity, and the material cavity is disconnected from the
discharging nozzle).
PIG.7－5 Piston type filling device

Nine Maintenance and lubrication
CHAPTER 8 OUTPUT BAG

DEVICE(OPTION)
8.1 Principle of the machine

Output bag device is mainly composed of vacuum sucker, rotating bag
swing rod, rotating bag crank, connecting rod, retaining bag crank,
retaining bag plate, CAM, etc. (see details of 11.4 parts refer to the table).
8.2 Machine adjustment

Considering the maneuverability and versatility of the mechanism, the
mechanism can be adjusted according to the change of bag shape, which
mainly involves "bag height adjustment", "bag width adjustment" and other
aspects.
8.2.1Adjustment when bag height changes

As shown in figure 8-1, when the bag height changes, loosen the 6
bolts referred to in a and move 3 suckers seat a along the up and down
direction until the suckers are aligned to the top of the side of the bag,
tighten the 6 bolts referred to in a;Loosen the 2 bolts referred to in b and
move the support of the retaining bag plate in the up and down direction so
that the retaining bag plate C is aligned with the highest point on the side of
the bag, then tighten the 2 bolts referred to in b.
Figure 8-1 The adjustment of output bag device when bag height changes
8.2.2Adjust when bag width changes

As shown in figure 8-2, when the bag width changes, loosen the 12
bolts referred to in a and move 6 front collet seat a and 6 back collet seat C
horizontally, so that the top column on the front and rear collet seat can just
clip the vertical sealing position of the bag (the front and rear collet seat
must be aligned), tighten the 12 bolts referred to in a;Loosen the 3 bolts
referred to in b and move the 3 suction cup mounting seats horizontally so
that the position of the "suction cup" can be re-aligned to the center of the
packaging bag. Tighten the 3 bolts referred to in b.
As the width of the bag changes, it may be necessary to adjust the

range of the bag receiving.The range of bag receiving changes from large
to small,loose the bolt d and tighten the adjusting screw E so that the joint
bearing D moves in the direction of e,Tighten the bolt d again, loosen the 2
bolts indicated by f, move the retaining bag plate F along the horizontal
direction, tighten the 2 bolts indicated by f;The range of bag receiving
changes from small to large,Unscrew bolt d, unscrew adjusting screw E so
that the joint bearing D moves in the opposite direction along the direction
of e, then tighten bolt d, unscrew the 2 bolts referred to in f, move the bag
plate F backward in the horizontal direction, then tighten the 2 bolts
referred to in f.
Figure 8-2 adjustment of output bag device when bag width changes
CHAPTER 9 MAINTENANCE AND

LUBRICATION
9.1 maintenance
Note the following:
1) Regularly clean the machine according to the nature of the product

packaged by the user;
2) Use a thin wire brush to clean the surface of the heat seal at any time to
keep the surface of the seal clean;
3) Keep the joint shaft and other rotating shafts clean and wash them once a
day;
4) The scissors of the packaging machine are made of special alloy

material, which has the advantage of good sharpness. In order to maintain
its sharpness and durability, the following points should be noted in use:
Keep the surface of the scissors clean and remove debris every day. After
shutdown, apply anti-rust oil to the surface of the scissors.
During driving, empty the car as little as possible to prevent shortening the
service life of the scissors caused by air grinding.
After the blade of the scissors is worn, the cut of the bag will be uneven. At
this time, do not change the cutting angle at will. Use fine oil stone and
lubricant to polish up and down along the pair of opposite friction surfaces
of the scissors until it is sharp.
5) Regularly check the anastomosis of each pair of seals and adjust if

necessary;
6) Clean the filter of the vacuum system regularly. As shown in Figure 3-2,
unscrew knob A, remove the filter element, remove the garbage from it,
clean the filter element, then install the filter element, and turn knob A.
7) Drain the sewage from the compressed air filter regularly. As shown in
Figure 5-4, turn off the knob on the sewage outlet, drain the sewage into the
prepared container, and then turn on the knob on the sewage outlet.9.2
lubricating
Note the following :
1) most of the rotating parts of the machine are equipped with self-
lubricating shaft sleeve, refueling once a week during daily maintenance;
2) the groove and bearing of the upper seal frame are lubricated once a
week;
3) For the CF16 bearing set used in this machine, as shown in Figure 8-1,
where * is the point of touch. Add oil once a week to the bearing;
4) To ensure the normal operation of the machine, the lubrication interval

provided shall be taken as a reference, as it also determines the ambient
humidity, dust condition and corrosion condition;
5) The cam contact surface shall be injected once every 72 hours
6) Other rolling bearing points are refueled once a month and all types of
joint bearings are lubricated once a week;
7) The first oil change after 1 month of the reduction box, and then change
the oil once every six months;
9-1 Run point distribution of bearings and cams.

9.3 Recommended lubricant

The recommended lubricant for machines is shown in Table 8-1 Table
8-1 Recommended lubricants for equipment
Lubrication category product model supplier
BUTOH-32 ESSO
lube
TELLUS OIL37 SHELL
MARCOL 352 ESSO

lubricant for spraying
ONDINA OIL68 SHELL
Grease for food CARUM 330 ESSO

packaging. ALVANIA GREASE-2 SHELL
Ten.Common faults and troubleshooting methods
CHAPTER COMMON FAULTS AND

TROUBLESHOOTING METHODS
In the course of operation, due to improper operation, improper

setting, mechanical parts, damage of electrical components, etc., the
machine can not work normally. Please first find the reason from Table 9-1
below and take effective measures. If the problem is not resolved, contact
the supplier, or contact the manufacturer with information such as the
address, telephone, mailbox, etc. provided in this specification.
9-1 Common faults and solutions
fault analysis of causes Exclusion method
Insufficien 1.The block is garbage, such to clear the rubbish

t sealing as material, etc.
strength 2.Uneven pressure at both Adjust the pressure at both
ends of the seal ends to equalize.
Adjust the relative position of
3.The front and rear seals
the front and rear seal blocks to
are not aligned
match
Resetting the temperature
4.The temperature is not
according to the packaging film
high enough or too high.
material
5.The temperature display The heating rod is burnt out
value drops rapidly and the heating rod is replaced
6.Seal deformation Replace the block
7.The film has quality
Replace the volume film
problems.
8.The dust removal device is
Turn on the dedusting device
not turned on.
9.There are bubbles in the The temperature is too low to
seal. re-set the temperature
according to the packaging film

material
1.The color standard Reset the color standard
detector is not set properly. detector
2.The optical fiber is not Reconnect the optical fiber

plugged in.
3.The distance of color Replace the volume film

standard on the coil film is
not consistent.
4.The color standard color is Film for changing color

too close to the background contrast by large difference
color
5.The distance between the Adjust the distance of the color

color code color standard detector and code detector to the color mark
capture is the color standard is to the proper position
not stable incorrect
6.The encoder connection is Reconnect encoder

broken or loose, resulting in
abnormal change of encoder
angle
7.The packing film Check the machine to see if

resistance is not normal. there is a lag phenomenon, if it
is eliminated in time
8.The color standard Adjust the color code detector

detector is not aligned with to the position of the alignment
the cursor, too low or too color
high
Replaceme 1.The cutting edge of the Remove the scissors and grind
nt of scissors is blunt the blade on the plane grinder
(usually remove 0.03mm)

packing 2. Scissors are not aligned Replace the spring or adjust the
film position of the retaining ring
for the fixed scissors
1.The air pressure is too low Adjust air pressure to 0.6MPa
2.suction cup wear Replace the suction cup
3.Gas leakage in the trachea Reconnect the trachea. If the

trachea is broken, then the air
pipe needs to be replaced
4.The vacuum generator is Remove the vacuum generator

not clean and clean it
The bag
won't 5.The upper and lower Adjust to the appropriate
open. positions of the upper and position
lower suction openings are
not suitable
6.The itinerary of the upper Adjust the stroke of the upper

and lower suction is and lower suction
incorrect
7.Incorrect opening phase Reset the open bag phase angle

angle through the touch screen
Film tube 1.The release switch is not Open membrane switch, see
does not on chapter 10 "operation
turn or out instructions for touch screen"
of control
2.The distance between the Adjust the distance between the
metal swing rod and the two two to the appropriate position
proximity switches is (about 1mm, subject to the
incorrect accurate detection of the
signal)
3.Release film too fast or too Reset the inverter or adjust the
slow starting position of the
potentiometer
1.Encoder damage Replace the encoder
2.The encoder is not reconnection

The connected to the main shaft.
machine
can't shut 3.Encoder input and output Reconnect the line
down lines are not normal
properly 4.No signal output to PLC Check out the Electrical
schematic Diagram to solve the
problem
1. The emergency stop
Reset emergency stop button.
button was pressed
2. The switches in the
The Open the electrical gate in the
electric box are not all
electrical box
machine open
can't start. 3.There's an alarm signal. Find the cause of the alarm and
eliminate the alarm signal
1.External voltage is Check the usage manual of

abnormal, output voltage, frequency converter and solve
Frequency etc. the problem through touch
converter screen operation
2.Zero line circuit is not
abnormal
normal
alarm
3.The output voltage is not
normal
1. Abnormal external Find the <Servo Drive

Servo
voltage Instructions for Use> to correct
driver
the problem based on the alarm

abnormal
code displayed on the servo
alarm
drive
1. The temperature Replace thermostat

controller is damaged
2. Thermocouple damage Replacement of thermocouple

The
3. Damage to heating rod Replace the heating rod
temperatur
e control 4.The wiring is broken or Reconnect connection
instrument loose
is 5.Thermocouple positive Replace the positive and
abnormal. and negative electrode negative poles
wrong (temperature
controller shows negative
value)
The The display screen is not reconnection

display is connected with the PLC.
not
displayed
The
machine
1.The machine is in one- Change to continuous
cannot run
week running mode. operation mode in touch screen
continuous
ly
The Close the door again and check

machine 1. The door was opened. the working status of the door
stops on its switch if necessary
own
2. Error in photoelectric Adjust the position or
switch sensitivity of the photoelectric
switch and check whether the
paper bag is operating normally

3. The motor overload Check thermal relay, motor
protection relay is load, confirm no other
activated influence factors.
4. The temperature is not Check electric heating rod and
normal. electric heating couple
5.Internal error alarm state:
such as low temperature, Look at the display of the touch
insufficient compressed air screen and eliminate the
pressure, error in vacuum corresponding error.
system, etc.
Adjust the distance between the
1. The distance between the
vertical seal and the scissors to
vertical seal and the
an integer multiple of the width
Cutting scissors is incorrect.
of the bag
position is
not correct Readjust to the correct position
2. The position of the color
standard detector is incorrect
1. The material in the Make sure the feeding system

hopper is not enough is smooth.
2. Material level detector Check and adjust and replace it
out of control if necessary
Adjust the setting value with
The
3. Error in setting reference to the description of
measureme
parameters the screw filling screen in
nt error is
Chapter 11
too big
(screw Switch the status of the agitator
blanking) 4. Agitator does not rotate to the "ON" through the touch
screen
5. The material is wet,
Remove the adhesive on the
caking, and the blocking
screw and solve the problem of
screw causes the
material moisture
blanking to be smooth.
Large 1. The raw material in the Make sure the feeding system
measureme barrel is not enough is smooth.

2. Liquid level detector out Check and adjust and replace it
of control if necessary
Adjust the setting value with
3. Error in setting reference to the description of
parameters the screw filling screen in
nt error Chapter 11
(liquid
dischargin
g)
The bottle mouth does not Adjust the angle of the air
discharge the material in the blowing pipe to ensure that the
right way, resulting in discharge of each bottle mouth
vibrating disk. is correct
Adjust the voltage on the

vibration controller, the value
of the frequency (the voltage
Insufficient supply of feed to
and frequency are to be
the mouth of the bottle
adjusted together, remember
not to adjust only a single
Insufficien
parameter)
t supply of
feed to the
mouth of
the bottle The bottle mouth does not Adjust the angle of the air
discharge the material in the blowing pipe to ensure that the
right way, resulting in discharge of each bottle mouth
vibrating disk. is correct
The bottle The front cylinder is too

mouth has fast, causing the bottle Adjust the throttle valve of the
the mouth to turn over or the cylinder so that the cylinder
phenomen safety ring of the bottle moves slowly.
a of mouth to break.
sticking,
blocking Correct the valve cylinder Adjust the throttle valve of the
and the speed too fast, clip the bottle cylinder so that the cylinder
mouth, so that the bottle

moves slowly
like. mouth can not be removed
10.1 Random installation debugging tools.

The list of tools for random installation and debugging is shown in
Table 10-1.
Table Drawing No. or Name quantity remarks
10-1 Specification
1 inner hexagon 1
spanner
2 8-10 solid wrench 1
5 10” monkey wrench 1
6 8” wire-cutter 1
7 8” Phillips 1
screwdriver
8 8” word-line 1
screwdriver
9 copper brush 1
10 300mm straight steel 1
ruler
11 hold-all 1
Attached Data Directory
Appendix 1 Instructions for use of frequency converter

Appendix 2 Instructions for use of the servo driver

Appendix 3 PLC operating instructions
Appendix 4 description of temperature Controller
Appendix 5 instructions for the use of color standard
detector sensors
Appendix 6 Electrical schematic diagram
Appendix 7 Pneumatic principle

最终-Manual for Doypack Machine BHD-240DS

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最终-Manual for Doypack Machine BHD-240DS

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Overview

Manufacturer name: Shanghai Boevan Packaging Machinery Co., Ltd.

Address;No.1688,Jinxuan Rd,Nanqian Town,FengxianDistrict,Shanghai

The multi-functional horizontal automatic packaging machine

In the company's omni-directional product line, the BHD series special

Chapter 2 outline dimension and technical parameters..........................4

2.2 Technical parameters............................................................................................4

Chapter 3 Description of structure principle............................................7

Chapter 4 Machine transportation and handling..................................15

Chapter 5 Machine installation and start-up.........................................18

5.2.2 The empty operation of the machine........................................................19

Chapter 6 Basic machine adjustment......................................................23

Chapter 7 Filling device（option）.........................................................35

7.1.1 Adjustment of the position of the feeding port.........................................35

7.1.3 Packaging capacity setting（adjustment of accuracy）..........................37

7.2 Liquid filling device...........................................................................................37

Chapter 8 Output bag device(option).................................................................43

Chapter 10 Common faults and troubleshooting methods.......................................47

appendix2 Servo driver operating instructions......................................................................48

appendix3 PLC Operating instruction...................................................................................48

appendix4 Specification of temperature controller...............................................................48

appendix5 Color code detector sensor operating instructions..............................................48

appendix6 Electrical schematic diagram................................................................................48

appendix7 Aerodynamic schematic diagram......................................................................... 48

S hanghai Boevan is one of the leading packaging machinery company specialized

Please read this manual carefully before installing

and using the machine to avoid personal injury and

damage to the machine

1.1 Security provisions

In order to avoid the occurrence of accidents, this machine has taken

quite complete safety measures, such as affixing warning labels in areas

where damage may be caused, installing various safety protection devices,

following rules must also be observed:

damage the machine;

3) When the machine is running, it is forbidden to extend hands into

other moving parts area;

4) When cleaning, lubricating, maintaining or repairing the machine,

5) if the machine is equipped with a filling device, do not extend the

hand into the device when filling the material;

6) if the safety facilities of the machine are damaged or failed, the

operator shall report in a timely manner;

7) During the suspension of production, the total power supply and

gas source of the machine shall be cut off.

**The machine shall pay particular

The parts of this machine that may cause human

injury and damage to the machine are as follows:

When the machine works, the heating block of

the hot sealing device, the sealing opening and

closing area of the hot sealing device, the sealing

opening and closing area of the cooling device, the

scissors opening and closing area of the shearing

device, the clamping block opening and closing area

of the bag clamping device, the operation area of the

bag feeding device and the cam rotation area of the

main transmission device, etc.

**Emergency stop button**

In case of emergency, press the red stop button on

the machine and the machine will stop running

immediately. After troubleshooting, you can reset

this button. This machine in touch screen, front and

rear rack and other positions are equipped with

"tight stop button."

Emergency stop button