Te WRLCTRCONSPOROOTS SPECIFICATION FOR FASTENERS AND WASHERS FOR OVERHEAD LINES. No, 3 ‘he Kenya Power & Lighting | PART 2: SCREWS, Date of | 28 Cot ‘tage we TABLE OF CONTENTS “0.1 Cireulation List 0.2 Amendment Record FOREWORD 1. SCOPE 2. REFERENCES 3, TERMS AND DEFINITIONS 4, REQUIREMENTS 5, TESTS AND INSPECTION ANNEX A: Technical Particulars (tobe filed end signed by the Manufacturer for all clauses and submitted together with catclogues, brochures, drawings, technical data and test reports for onder evaluation) Teed by: Head of Scion Tok Se Spee ‘uiboredip Me of Departmaat REFhe Doe No.) KPLOTSCEITSPURGT? SPECIFICATION FOR eau NS. PT FASTENERS AND WASHERS — | Revision FOR OVERHEAD LINES. te ‘The Kenya Power Lighting | PART 2: SCREWS. Dein |r aE cous Page 2 6 OA Cireulation List COPYNO, COPY HOLDER Research & Development Manager ‘Supplies Manager “Stores & Transport Manager Dasign & Constudtion Manager ‘Operations & Maintenance Manager 7 z 3 7 5 e 02 Amendment Record ‘Depuly Manager, Technical Audit Revo. [Date Description of Change | Prepared by | Approved by yyy (Name & (Namo & bo) Signature) Signature) ] | Ta ead Seon Tek Ss per ar eT OF Heo parE Sipe ee Sie = Dos oF 30 bas CV Bes &- opeia SPECIFICATION FOR eaeecal a FASTENERS AND WASHERS “Ravion| —— = FOR OVERHEAD LINES, No [o _ ‘The Kenya Power & Lighting | PART 2: SCREWS. ais ois awe _ Page Toe FOREWORD ‘This specification has been prepared by the Researcy and Development Department of the Kenya Power & lighting Co Ltd and itlays down requirements for Screws. tis, intended for use by KPLC in purchasing the tems, It shail be the responsibilty of the manufacturer to enaure adequacy ofthe design and {2004 enginesring practice in the manufacture of the Screws for KPLC. The ‘anufacturer shall also submit information which corviems satisfactory service ‘experience with products which fll within the seape ef this spectication 1. SCOPE 1.4. This specification is for Screws for use in electricity distribution work 1.2 The specification covers the following type of screws: ‘Self Tapping Screws (also referred to as Sheot Metal Screws). of general arrangement indicated below: ®) Fig. 4: Self Tapping Screw Coach Screws (also referred to as Lag Bolts), of gonaral arrangement indicated below: Fig. 2: Coach Screw REFERENCES Ted iy Head o Seton Taek Sus pack Kava oy Wea of DepartmeaED Fe fa [seme Sebo «iThe Kenya Power & Lighting | PART 2: SCREWS. | sed yea of Sexton Tek Ss & Spas yim —Taoe No | RELCTRCEN SPROUTS Seas ‘co id ‘The following documents were referred to during the preparation of this specication In case of conflict, the provision ofthis specticaton shall take precedence. 1S0 1451: Metallic Coatings ~ Hot dip galvanized coatings on fabricated ferrous products ~ Requirements, KS ISO 888: Bolts, screws and studs ~ Nominal Iengtns, and thread lengths for general purpose bolts, 8S 4190: ISO motrc black hexagon bolts, screws and nuts ~ Speciation. ISO 10684: Fasteners — Hat dip galvanized coatings ‘TERMS AND DEFINITIONS For the purpose of this specification, the definitions givan in the reference standards shall apply REQUIREMENTS SERVICE CONDITIONS ‘The Scrows shall be sultable for continuous use indoors and outdoors in tropical areas atalitudes of up to 2200m above sea level, humidity of upto 90%, average ambient temperature of +30°C with a minimum of -1°C and a maximum of 440°C and saline ‘conditions along the coast Self Tapping Screws ‘Tho screw shall be fully threaded with 2 point for use in sheet metal and similar applications, ‘The screw shall have @ pan head as indicated in fg. 1 ‘The screw shall be made of steel and be of hot aip galvanized finish. “The size of screws shall be statad in each tender. Coach Screws eee Baof-oF ao: THLE: Doe. No.) KPLCISCENTSPONODTE i, SPECIFICATION FOR esvene t FASTENERS AND WASHERS | Raviion FOR OVERHEAD LINES. No. ‘The Kenya Power & Lighting | PART 2: SCREWS. Dats ot [ankara2 "eo, Ud issue Page 5018 4.3.1. The coach screw shall be a bolt with @ wood thread and pointed tip as indicated in fig, 2. 4.32 I shall be suitable for attaching equipment onto wooden poles and similar surfaces. 43.3 The size of coach sorews shall be sialed in each tender 44 Galvanizing 4) All materials to be galvanized shall be of the full dinensione shown or specified and the removal of burrs shall be completed bofore the galvanizing process commences, b) All galvanizing shall be done by the hot dip procese (molten Zinc), not less than ‘98% of which must be pure Zine. The process shall be in accordance with ISO 1461 ‘and ISO 10684. ©) The Zinc coating shall be uniform, clean, smooth and as free from spangle as possible, 5. TESTS AND INSPECTION 5.1. Tests on gaivanizing shall be carted on the finshed product in accordance withthe requirement of ISO 1461, ISO 10684 and this specification, It shal be the responsibily of the manufacturer to perform or io have performed all the relevant tests in sccordance with this specification 5.2 Cortfied tre copies of previous test reports by the relevant Intemational of National Testing/Standards Authority ofthe country of manufacure (or ISOVIEC 17025 or LAC ‘accredited laboratory) shall be submitted with the offer for evaluation (all in English Language). A copy of accreditation ceificate forthe eboratory shal also be submitted Copies of test reports tobe submited shall include tensile and galvanizing tests. Routine and sample test reports for the screws to be supplied shall be submitted to KPLC for approval before shipmentidelvery of the goods, ‘On receipt ofthe goods KPLC may perform any of the relevant tests in order to verily ‘compliance with this specification. The supplier shall replace without charge to KPLG. ‘Screws which upon examination, test or use fll fo mest any ofthe requirements in the: specification, Tod by: Hee of Sein Teh de Spe “hr Head of Depart RBTHe ‘SPECIFICATION FOR FASTENERS AND WASHERS [Revision | FOR OVERHEAD LINES. No = ‘The Kenya Power & Lighting | PART 2: SCREWS. Date at | BOOB Colts Popes of6 L “THIS SPACE LEFT BLANK 8 [0 be filed and signed by the Manufacturer forall clauses and submitted together with catalogues, brochures, drawings, technical data and test reports for tonder evaluation) ‘Clause Number | Bidder's offer pa LY ee NB: This sededuit oes mtn ny way subsite for deta infomation required eon specication. Reference page on] Manufacturer's catalogue, drawing, technical data or tests | roport to support the offer. Manufacturer's Name, Signature, Stamp and Date | sea iy: ea of Saton Teh Sede Spee Atovzed