IWS User Manual

Centro de Ensayos y Análisis
CETEST, S.L.
Lazkaibar s/n
Beasain 20200 I Spain.
Tel.: + 34 943 028 690
cetest@cetestgroup.com
www.cetestgroup.com
USER MANUAL
IWS for RDSO
CLIENT: RDSO
PROJECT: 10 IWS for RDSO
CETEST CODE: Z53.08.230 ISSUE: 02
REVISION STATUS NAME POSITION DATE SIGNATURE
Prepared Ibon Poveda Test Systems Engineer 29/Mar/2022
Verified Eduardo Elizalde Test Systems Area 29/Mar/2022
Approved Eduardo Elizalde Test Systems Area 29/Mar/2022
CENTRO DE ENSAYOS Y ANÁLISIS CETEST, S.L

Page 1 of 54 The official edition of the document is stored in CETEST’s database. Mod. A02.04.901.06
This document is property of CETEST and must neither be reproduced nor transmitted without strict authorization.
ISSUE CONTROL
Issue Author Date Modification Description

01 I.Poveda 23/Dec/2020 ‐ First edition
02 I.Poveda 13/Jan/2021 Misprint corrections
02 I.Poveda 29/Mar/2022 ‐ Modified according to RDSO 15.03.2022 comments
This revision supersedes existing revisions that may have been released so far.
Page 2 of 54 This document is property of CETEST and must neither be reproduced nor transmitted without strict authorization. Z53.08.230 Issue 02
TABLE OF CONTENTS
1 REFERENCES ............................................................................................................................... 4
2 ABBREVIATIONS AND DEFINITIONS ............................................................................................ 6
3 INTRODUCTION .......................................................................................................................... 6
3.1 MAIN FUNCTIONS AND INTENDED USE ................................................................................................... 6
3.2 USE IN ACCORDANCE WITH PURPOSE ..................................................................................................... 6
3.3 WHAT DID YOU GET ........................................................................................................................... 6
4 SAFETY GUIDELINES.................................................................................................................... 7
5 IWS DESCRIPTION....................................................................................................................... 8
5.1 IWS MAIN COMPONENTS ................................................................................................................. 10
5.2 TRUCK SIDE INSTRUMENTATION .......................................................................................................... 12
5.2.1 Telemetry ring..................................................................................................................... 16
5.2.2 Inductive power and pick up head ...................................................................................... 18
5.3 WIRING TRUCK SIDE / CARBODY SIDE ................................................................................................... 31
5.4 DATA PROCESSING MODULE (DPM)................................................................................................... 33
6 IWS VERIFICATION TOOL ...........................................................................................................37
7 ADITIONAL SENSORS .................................................................................................................40
7.1 ACCELEROMETER MSI‐4610‐030‐060‐D........................................................................................... 40
7.2 GYROSCOPE CORISENS 24V12 ........................................................................................................ 41
8 DATA ACQUISITION SYSTEM ......................................................................................................42
9 OPERATING INSTRUCTIONS .......................................................................................................42
9.1 TELEMETRY CONFIGURATION.............................................................................................................. 42
9.2 SW OPERATION .............................................................................................................................. 43
9.2.1 Welcome page & main menu ............................................................................................. 43
9.2.2 Monitoring .......................................................................................................................... 43
9.2.3 IWS Verification .................................................................................................................. 44
9.2.4 System settings ................................................................................................................... 46
9.2.5 Settings manager................................................................................................................ 47
9.2.6 Set up date and time........................................................................................................... 48
9.2.7 TDMS to CSV converter ....................................................................................................... 49
9.3 MEASUREMENT QUALITY ASSURANCE .................................................................................................. 49
10 MAINTENANCE ..........................................................................................................................49
10.1 HANDLING CONDITIONS .................................................................................................................... 50
10.2 STORING CONDITIONS....................................................................................................................... 52
10.3 IWS RECALIBRATION ........................................................................................................................ 52
10.4 MECHANICAL INSPECTION ................................................................................................................. 52
10.5 RECOMMENDED SPARE PART LIST ........................................................................................................ 52
11 TROUBLESHOOTING ..................................................................................................................52
1 REFERENCES
[1] CETEST Drawing, JC.Z53.08.606.00‐ S01‐BOXN‐CSNB 22HS IWS, Ed ‐,Jun 2020
[2] CETEST Drawing, JC.Z53.04.615.00 – S01 IND & PWR BRACKET ASSY, Ed‐, Jun 2020
[3] CETEST Drawing, JC.Z53.08.609.00‐ S02‐BOXNS‐LWLH25 IWS, Ed ‐,Jul 2020
[4] CETEST Drawing, JC.Z53.04.675.00 – S02 IND & PWR BRACKET ASSY, Ed‐, Jul 2020
[5] CETEST Drawing, JC.Z53.08.642.00‐ S03‐WAG9‐IWS, Ed ‐,Apr 2020
[6] CETEST Drawing, JC.Z53.04.645.00 – S03 IND & PWR BRACKET ASSY, Ed‐, Mar 2020
[7] CETEST Drawing, JC.Z53.04.646.00 – S03 SECONDARY ANTENNA BRACKET ASSY, Ed‐, Mar 2020
[8] CETEST Drawing, JC.Z53.04.651.00 – S03 IND & PWR BRACKET ASSY_2, Ed‐, Mar2020
[9] CETEST Drawing, JC.Z53.04.652.00 – S03 SECONDARY ANTENNA BRACKET ASSY 2, Ed‐,Mar 2020
[10] CETEST Drawing, JC.Z53.04.645.00 – S03 IND & PWR BRACKET ASSY, Ed‐, Mar 2020
[11] CETEST Drawing, JC.Z53.08.659.00‐ S04‐WAP05‐IWS, Ed ‐,Feb 2020
[12] CETEST Drawing, JC.Z53.08.664.00‐ S04 IND & PWR BRACKET ASSY, Ed ‐,Mar 2020
[13] CETEST Drawing, JC.Z53.08.613.00‐ S05‐TRAIN18‐IWS, Ed ‐,Mar 2020
[14] CETEST Drawing, JC.Z53.08.619.00‐ S05 IND & PWR BRACKET ASSY, Ed ‐,Mar 2020
[15] CETEST Document, A18.05.309 – DPM User manual, Ed01, Nov 2020
[16] KMT Document, MTP‐NT User Manual, Ed 017.7, Sep 2020
[17] KMT Document, MTP‐NT SW User Manual, Ed 018.0, May 2020
[18] CETEST Document, A18.05.307 user manual and specifications ‐ IWS lateral load verification tool,
Ed01, Nov 2020
[19] CETEST Document, Z53.08.224.‐ 10 Instrumented Measuring Wheelsets ‐ Batch 01 ‐ Part List,
Ed01, Nov 2020
[20] CETEST Document, Z53.08.225.‐ 10 Instrumented Measuring Wheelsets ‐ Batch 02 ‐ Part List,
Ed01, Nov 2020
[21] CETEST Document, Z53.08.226‐ RDSO Spare part List., Ed01, Nov 2020
[22] CETEST Document, Z53.04.225.‐ Incidence Report, Ed01, Oct 2020
[23] DEWESOFT Document, Technical reference manual, Rev V20‐2
[24] TE SENSORS SOLUTIONS Document, Datasheet MSI‐4610‐030‐060‐D.
[25] MICRO SENSORS Document, Datasheet CoriSENS 24V12, Rev 1.6.

[26] YAMAICHI Document, Datasheet Y‐CONCABLE‐3_Pick_up_wire
[27] LAPP Document, Datasheet DB0013600EN_0013630_Power_Suply_Wire
[28] XXXX Document, Datasheet_LEMO_Wire
2 ABBREVIATIONS AND DEFINITIONS
IWS Instrumented Wheelsets

DPM Data Processing Module
DAQ Data Acquisition System
3 INTRODUCTION
This document describes all information required for the operation of CETEST’s Instrumented Wheelsets
(IWS) systems related to 10 IWS project.
3.1 Main functions and intended use

CETEST´s instrumented wheelsets measure the contact forces between wheel and rail by means of
installation of strain‐gauges on the wheel webs, based on a proprietary patented method. The method
defines a strategy based on FEM analysis of the wheel for the radial and angular positioning of the gauges
that permits the measurement of the Vertical (Q) and Lateral (Y) wheel/rail contact force with any wheel
web. The data is processed in real time so the forces between wheel and rail are monitored continuously.
3.2 Use in accordance with purpose

The IWS must only be used for the specific purpose described above. Any attempt to alter or modify the
system or its use for any other purpose will be considered not to be in accordance with its purpose and
regarded as misuse. Misuse may result in injury to personnel or serious damage to equipment. In all cases
any warranty in force will be invalidated, while CETEST will not accept any liability for misuse.
3.3 What did you get

The IWS is delivered along with a set of accessories; the list below gives the relevant details. Each system
is inspected and tested before shipment. The shipment received must contain the items that were
ordered, undamaged and fully operational.
List of main accessories:
 Ten Instrumented Wheelset, according to Table 3‐1
 Ten Data Processing Module (DPM) [15]
 Twelve MTP‐NT telemetry systems [16][17]
 Three IWS lateral load verification tool [18]
 Four Data Acquisition Systems [23]
 Five accelerometers [24]
 Five gyroscopes [25]
A complete list of the supplied material can be seen in part list documents [19] and [20].
Table 3‐1 IWS summary
IWS Set Name Qty Reference drawings

1 BOXN 2 [1]
2 BOXNS 2 [3]
3 WAG09 2 [5]
4 WAP05 2 [11]
5 TRAIN18 2 [13]
4 SAFETY GUIDELINES
This chapter gives safety information about this system. The purpose of this chapter is to make the user
aware of relevant safety aspects, when working with this system. It is the responsibility of the user to read
this information before working with the system, to make sure that it is used correctly and safely.
CETEST cannot be responsible for damage or injury resulting from unsafe product use, lack of maintenance
or incorrect product and/or system operation. Contact CETEST when in doubt as to the safety precautions
and operations.
Failure to comply with the following cautions and warnings could cause equipment damage and personal
injury.
A CAUTION is used to indicate correct operating or maintenance procedures and practices to prevent
damage to, or destruction of equipment or other property.
A WARNING indicates a potential danger that requires correct procedures or practices to avoid personal
injury.
A DANGER is only used when your action or lack of action may cause serious injury or even death.
Caution: Do not operate the system in a manner not specified in this document. Product
misuse can result in a hazard. You can compromise the safety protection built into the product
if the product is damaged in any way. If the product is damaged, return it to CETEST for repair.
Warning: Follow safety guidelines specified in subsystems specific manuals.
Caution: Do not handle the equipment in a different way as the specified in section 10.1.
Caution: Keep system away from flames and heat. Excessive heat will damage
instrumentation. For optimum performance do not expose equipment to temperatures of
70°C or higher.
Caution: Do not expose system to direct liquid jets. Instrumentation may be damaged.
Caution: Assure that there is no contact with IWS instrumented areas.
Caution: Do not manipulate IWS fixed instrumentation (Telemetry ring, connectors, …)

without express consent of CETEST.
Warning: Check that the fixing screws and all mechanical brackets are correctly tightened.
Caution: While not installed on the vehicle, wheelsets and auxiliary equipment shall be kept
inside the wooden crates and stored on an indoor clean and dry location, as specified in
section 10.2.
Caution: While using MTP‐NT‐IPWR‐SET‐2XL power heads, cable must be unrolled. Otherwise
it will warm up.
Danger: The power head emits strong magnetic radiation at 30‐60 kHz to a distance of 300
mm. Therefore, people with cardiac pacemakers should not work with this device!
Warning: Magnetic data storage media should be kept in a distance of at least 3m from the
power head to avoid data loss. The same is valid for electromagnetic sensitive parts, devices
and systems.
Warning: Do not place the power head in the switched‐on state on metallic objects, because
this results in eddy currents which could overload the device and strong heat up small objects.
In addition, the probe could be destroyed.
Warning: No metallic objects, other than the disc‐type coil, should be located in the air gap of
the power head. The same applies to metallic parts within a radius of up to 50 mm in all
directions.
Warning: Do not use damaged or faulty cables.
Danger: Never touch in the area between shaft and inductive head, the rotating shaft itself or
rotor electronic contacts during operation!
5 IWS DESCRIPTION
This chapter gives information about the main components of the system.
Instrumentation solution for every IWS set has been selected considering wheelset design allowable
modifications and boundary conditions.
Figure 5.1 SET01 BOXN IWS general view
Figure 5.2 SET02 BOXNS IWS general view
Figure 5.3 SET03 WAG09 IWS general view
Figure 5.4 SET04 WAP05 IWS general view
Figure 5.5 SET05 TRAIN18 IWS general view
5.1 IWS Main components

As shown in Table 5‐1, depending on the number of telemetry systems required in every IWS, there are
two different architecture configurations. In the following figures, the system architecture general
schemas for the different sets are depicted. Please, note that IWS figures are just shown as reference.
Table 5‐1 IWS possible configuration
IWS Set Name Telemetry systems per IWS Type of confguratoin General schema
1 BOXN 1 Single telemetry Figure 5.6
2 BOXNS 1 Single telemetry Figure 5.6
3 WAG09 2 Double telemetry Figure 5.7
4 WAP05 1 Single telemetry Figure 5.6
5 TRAIN18 1 Single telemetry Figure 5.6
For every IWS set, instrumentation can be divided in two main blocks:
 Instrumentation on the truck side: two IWS
 Instrumentation on the carbody side as shown in Table 5‐2.
Table 5‐2 IWS carbody side intrumentation
Type of Qty / set

Component
configuration
Single telemetry 2
Data Processing Modules (DPM)
Double telemetry 2
Single telemetry 2
Inductive power supply system MTP‐NT‐IPWR‐SET‐2XL
Double telemetry 4
Single telemetry 2
telemetry decoders MTP‐NT‐DEC16
Double telemetry 4
Figure 5.6 Single telemetry IWS system overview
Figure 5.7 Double telemetry IWS system overview
For each IWS there are 25m long wires connecting truck and carbody side. They are used for connecting
telemetry systems signals between truck side and carbody side. Number of wires required can be seen in
Table 5‐3.
Table 5‐3 IWS Wiring between carbody and truck
Type of Qty /Set

Component
configuration
Single telemetry 2
Pick‐up wire (Green)
Double telemetry 8
Single telemetry 2
Inductive power supply wire (Orange)
Double telemetry 4
In case that, due to room limitations, it is not possible to stay close to the system during field tests, both
data acquisition equipment and DPM`s can be remotely accessed. With this aim, the following equipment
could be used:
 5 ports Gigabit Ethernet Switch
 CAT8 Ethernet Gigabit LAN(RJ45) SSTP 40Gbps 2000Mhz wire, compatible with CAT5/6/7 Switch
Signals coming from IWS are transferred to the DPM, were calculation algorithms are applied in order to
obtain the required force values.
Interface between DPM and final user data acquisition system is performed via BNC connectors. 4 BNC
connectors per IWS will be used in order to obtain the output signals for vertical load and lateral load on
both wheels. Table 5‐4 shows a summary including the different telemetry and DPM serial number for
each IWS.
Table 5‐4 IWS configuration summary
Set Number Set Name IWS Number IWS SN Telemetry SN DPM SN

1 Set01‐SN01 ET529 016
1 BOXN
2 Set01‐SN02 ET520 017
1 Set02‐SN01 ET519 018
2 BOXNS
2 Set02‐SN02 ET527 019
ET523
1 Set03‐SN01 009
ET521
3 WAG09
ET522
2 Set03‐SN02 010
ET524
1 Set04‐SN01 ET530 011
4 WAP05
2 Set04‐SN02 ET525 012
1 Set05‐SN01 ET517 013
5 TRAIN18
2 Set05‐SN02 ET518 014
5.2 Truck side instrumentation

In Table 5‐5, installed components on each wheelset are described. Reference figures show
instrumentation installed on each IWS set.
Table 5‐5 IWS installed components
Telemetry systems Pick up head per IWS Inductive power Reference

Set Name
per IWS head per IWS figure
1 BOXN 1 1 1 Figure 5.8
2 BOXNS 1 1 1 Figure 5.9
3 WAG09 2 4 2 Figure 5.10
4 WAP05 1 1 1 Figure 5.11
5 TRAIN18 1 1 1 Figure 5.12
Figure 5.8 SET01 BOXN Truck side instrumentation
Figure 5.9 SET02 BOXNS Truck side instrumentation
Figure 5.10 SET03 WAG09 Truck side instrumentation
Figure 5.11 SET04 WAP05 Truck side instrumentation
Figure 5.12 SET05 TRAIN 18 Truck side instrumentation
The following figures explain the telemetry system working principle in both directions:
 From truck to carbody: data acquisition
Figure 5.13 IWS system data transmission working principle
 From carbody to truck: system power supply
Figure 5.14 IWS system power transmission working principle
5.2.1 Telemetry ring

Each wheelset has its corresponding telemetry ring(s). These rings are used for powering, signal
conditioning, and emission of all Wheatstone bridges signals. Table 5‐6 shows the telemetry ring reference
corresponding to each IWS set.
Table 5‐6 IWS installed telemetry rings
Number of Telemetry ring

Set Name
telemetry rings reference
1 BOXN 1 JC.Z53.08.601.00
2 BOXNS 1 JC.Z53.08.601.00
JC.Z53.08.603.00
3 WAG09 2
JC.Z53.08.647.00
4 WAP05 1 JC.Z53.08.601.00
5 TRAIN18 1 JC.Z53.08.601.00
Following sections describe the different types of telemetry rings.
JC.Z53.08.601 Telemetry ring

On each telemetry ring, three different connectors can be identified:
 Two for Wheatstone bridges for wheel 01 and 02.
 One for telemetry system configuration purposes.

 Figure 5.15 IWS telemetry rings (JC.Z53.08.601)
Inside each ring, the following modules can be found:

 Seven MTP‐NT‐STG acquisition modules for two Wheatstone bridges (Fourteen channels total)
 One MTP‐IND‐TX module for inductive data transmission
 One MTP‐IND‐PWR module for inductive power supply
 One MTP‐Control module

On each telemetry ring, two different connectors can be identified:
 One for Wheatstone bridges coming from corresponding wheel.
Figure 5.16 IWS telemetry rings (JC.Z53.08.603)

 Four MTP‐NT‐STG acquisition modules for two Wheatstone bridges (Eight channels total)
In this kind of ring, baquelite coil ring is attached.

On each telemetry ring, two different connectors can be identified:
 One for Wheatstone bridges coming from corresponding wheel.
Figure 5.17 IWS telemetry rings (JC.Z53.08.647)

 Four MTP‐NT‐STG acquisition modules for two Wheatstone bridges (Eight channels total)
In this kind of ring, baquelite coil ring is attached.
Main characteristics and specific user manual for this telemetry system can be consulted in the telemetry
user’s manual [16].
5.2.2 Inductive power and pick up head

Inductive power head and pick up head are attached to the bracket supports. Corresponding assembly
drawings references for each IWS set are shown in Table 5‐7.
Table 5‐7 IWS pick up and inductive head supports
Number of telemetry
Set Name Telemetry ring reference
supports
1 BOXN 1 JC.Z53.08.615.00 [2]
2 BOXNS 1 JC.Z53.08.675.00 [4]
JC.Z53.08.645.00 [6]
JC.Z53.08.646.00 [7]
3 WAG09 4
JC.Z53.08.651.00 [8]
JC.Z53.08.652.00 [9]
4 WAP05 1 JC.Z53.08.664.00 [12]
5 TRAIN18 1 JC.Z53.08.619.00 [14]
Important: assure that inductive power supply system is properly installed. Otherwise, no
correct measurements may be obtained. With this aim, please follow instructions of
corresponding assembly drawings defined in section 1.
Important: Assure that tightening torques have been properly applied and mark fasteners
position after fixture.
5.2.2.1 SET01 BOXN

This section contains the assembly procedure for SET01 BOXN Inductive power and pick up head according
to drawings defined in Table 5‐7. Tightening torques and installation distances are defined in
corresponding drawings. Numbers shown in parentheses corresponds with the mark numbers depicted
in assembly drawings.
1. Attach S01 inductive and power bracket welded assembly (10) to corresponding axlebox by
means of M8x30 fasteners and corresponding washers (11,13). Remember to install screw
support plate (15) between washers and support (10).
Figure 5.18 SET01 BOXN support installation (1)
2. Attach pick up head (2) to inductive and power bracket (1) by means of M4x55 fasteners and
corresponding washers and nuts (4, 7, 9).
3. Attach power head (3) to inductive and power bracket (1) by means of M6x70 fasteners and
4. Attach inductive and power bracket (1) to bracket welded assembly (10) by means of M10x25
fasteners and corresponding washers (12,14).
Important: the distances from each device to the coil ring must be the following ones:
 Antenna: between 10mm and 40mm.
 Power‐head: placed in the middle of the slotted holes. It must be checked that the
induction phenomena does not appear in the signals of the bridges of the wheels.
5.2.2.2 SET02 BOXNS

This section contains the assembly procedure for SET02 BOXNS Inductive power and pick up head
according to drawings defined in Table 5‐7. Tightening torques and installation distances are defined in
1. Attach S02 inductive and power bracket welded assembly (10) to corresponding axlebox by
means of M8x30 fasteners and corresponding washers (11,13). Remember to install screw
support plate (15) between washers and support (10).
Figure 5.22 SET02 BOXNS support installation (1)
5.2.2.3 SET03 WAG09
This section contains the assembly procedure for SET03 WAG09 Inductive power and pick up heads
Support JC.Z53.08.645
1. Attach S03 inductive and power bracket welded assembly (10) to corresponding gearbox cover
by means of M10x50 fasteners and corresponding washers (11,13).
Figure 5.26 SET03 WAG09 JC.Z53.08.645.00 support installation (1)
1. Attach S03 bracket welded assembly (6) to corresponding gearbox cover by means of M10x50
2. Attach pick up head (2) to inductive and power bracket (1) by means of M4x55 fasteners and corresponding
washers and nuts (3, 4, 5).
3. Attach inductive bracket (1) to bracket welded assembly (6) by means of M10x25 fasteners and
corresponding washers (8,7).
1. Attach S03 inductive and power bracket welded assembly (9) to corresponding gearbox cover by
means of M10x50 fasteners and corresponding washers (10,12).
1. Attach S03 bracket welded assembly (5) to corresponding gearbox cover by means of M10x50
3. Attach inductive bracket (1) to bracket welded assembly (5) by means of M10x25 fasteners and
corresponding washers (6,7).
5.2.2.4 SET04 WAP05

This section contains the assembly procedure for SET04 WAP05 Inductive power and pick up head
1. Attach S04 inductive and power bracket welded assembly (10) to corresponding gearbox cover
by means of M10x60 fasteners and corresponding washers (11,13). Remember to install
JC.Z53.08.393.00 (see drawing [11]) shims screw support plate between gearbox and support
(10).
Figure 5.40 SET04 WAP05 support installation (1)
5.2.2.5 SET05 TRAIN18

This section contains the assembly procedure for SET05 TRAIN18 Inductive power and pick up head
Figure 5.44 SET05 TRAIN18 support installation (1)

3. According to drawing JC.Z53.08.613 [13], attach S05 inductive and power bracket assembly (4)
to corresponding axlebox by means of M16x160 fasteners and corresponding washers and nuts
(5, 6, 7).
5.3 Wiring truck side / carbody side

Number of pick up telemetry and power supply wires can be seen in Table 5‐3.
Remember that, as mentioned in section 4, while using MTP‐NT‐IPWR‐SET‐2XL power heads, cable must
unrolled.
Wires are connected as shown in figures bellow.
Figure 5.47 Single telemetry configuration wiring truck side
Figure 5.48 Double telemetry configuration wiring truck side
These wires should be routed from the bogie frame up to the carbody side, where they are connected to
the telemetry power supply system and the telemetry decoder. Each decoder is connected to its
corresponding data processing module by means of a DB37 wire. Specifications of these wires and
connectors can be consulted on telemetry users manual [16].
Wire references for both pick‐up and power supply are:
 Data transmission: Y‐CONCABLE‐3 [26]
 Power: ÖFLEX 550P 0013630 (2x2,5) [27]
In case of double telemetry configuration, specific DB37 wires must be used. These wires have two inputs
and one output connector. It is important to connect each input terminal to its corresponding connector
according to table bellow.
Table 5‐8 Double telemetry configuration DB37 connector
Set Set Name IWS Number IWS SN Telemetry SN DB37 Connector Name
Set03‐ ET523 Wheel 01
1
SN01 ET521 Wheel 02
3 WAG09
Set03‐ ET522 Wheel 01
2
SN02 ET524 Wheel 02
Important: while performing wire routing from IWS to carbody, the following aspects must be
considered:
 IWS, bogie frame and carbody have relative movements. It is important to assure that
wires have enough clearance to absorb this movements.
 It must be assured that relative movements do not produce friction between wires
and other parts that can damage them
 When possible, wires should not be routed close to electromagnetic sources such as
engines, power wires, etc…
Form these modules, analog output signals are provided via BNC connectors. Connection with data
acquisition equipment is performed by means of BNC‐DB9 wires. Connectors pinout can be seen in Table
5‐9
Figure 5.49 single telemetry configuration wiring carbody side
Figure 5.50 Double telemetry configuration wiring carbody side

Table 5‐9 BNC‐DB9 connector Pinout
SIGNAL PIN BNC PIN DB9

S+ 1 2
S‐ 2 7‐4
5.4 Data Processing Module (DPM)

Data processing module is used for wheel/rail contact forces calculation. More detailed information and
troubleshooting guide can be consulted in the corresponding user’s manual [15]
User interfaces on this module can be divided in front and rear parts.
Front part
In the front part, the following elements can be found:
 Power on button
 Status LED
Rear part
On the rear part, there is a connection panel which is used as input and output electrical interface.
This panel consist of the following connectors:
 1 Analog input BDB37 connector
 8 Analog output BNC connectors
 1 Power connector
 1 RJ45 LAN connector
 1USB connector
Connectors have been chosen in order to avoid connections that could damage the system.
The analog output relation with wheel‐rail contact forces is:
 AO01‐ Lateral force (Y) WHEEL 01
 AO02‐ Vertical force (Q) WHEEL 01
 AO05‐ Lateral force (Y) WHEEL 02
 AO06‐ Vertical force (Q) WHEEL 02
Figure 5.54 shows the wiring connection diagram between DPM, IWS and data acquisition system for
single telemetry systems.
Figure 5.55Figure 5.54 shows the wiring connection diagram between DPM, IWS and data acquisition
system for double telemetry systems.
In order to avoid power loss, it is important to connect the modules by means of a UPS system.
Figure 5.51 Data processing module overview
Figure 5.52 Data processing module front view
Figure 5.53 IWS Connection panel overview.
Figure 5.54 Single telemetry system Data processing module connection diagram
Figure 5.55 Double telemetry system Data processing module connection diagram
In order to obtain wheel/rail contact forces physical values, data acquisition channels must be
configured as follows (see Figure 5.56):
 Single ended input type
 Scale factor= 100 kN / V
 Offset= ‐2,5 V
Figure 5.56 Data processing module Analog Output configuration at data acquisition system
Important: Do not make zero of force channels coming from DPM. Otherwise measured load
values will not be correct.
6 IWS VERIFICATION TOOL
The goal of this verification process is to obtain deviations comparing the loads introduced by this specific
rig with the loads measured by the wheel set for different set values under controlled conditions. The
adjustment of the transfer functions of the wheelsets is not considered part of this process. This will serve
as pass / fail criteria dependent in the obtained deviations before going to the track.
The IWS verification will be performed by applying a well‐known lateral force between the inner faces of
the wheels in a predefined location. By means of this system, a bending will be applied to the wheels. This
bending creates a deformation status that can be used for verification of the IMW instrumentation
condition.
Verification tool main characteristics are listed below:
 A metallic beam placed between the wheels. As load is applied in the inner faces of both wheels
at the same time, it is a self‐reacted system.
 In one of the ends of the beam, a load cell will be installed.
 Load will be applied by means of a hydraulic actuator and pump.
 Load application position will be adjustable.
Verification system is composed of:
 Verification Tool ‐ JC.Z53.04.606.00
 Verification Tool Support ‐ JC.Z53.04.627.00
 Hand PUMP (P392) ‐ A09.10.303
 Hydraulic hose
Specific information for lateral load application system can be consulted in corresponding user’s manual
[18].
Figure 6.1 IWS Verification tool and support
Figure 6.2 Hand pump and hydraulic hose
Figure 6.3 IMS verification assembly
Verification process is performed as described below:

 Lift the IWS in order to avoid contact between wheels and rail.
 Place the verification tool between internal wheels faces, at the predefined points, without
touching them.
 Connect the Verification tool load cell to a data acquisition system and zero its value. When
configuring its measurement, consider that compressive loads should have negative values.
 Connect to IWS user interface SW.
 Click monitoring button.
 Click record.
 Turn the IWS by hands (5 turns approx.)
 Click HOME button
 Click Verification button
 Follow instructions described in Verification Process SW.
 Adjust the hydraulic jacks in order to assure that system is perfectly aligned whit the wheelset
rotation axle.
 Apply load steps of 10 kN from 0kN up to 40 kN by using the hydraulic pump.
 Apply a small load (around 5 kN) and release the lifting jacks.
 Compare values obtained from the data processing module with those from the verification tool
load cell.
 Obtained values should be within a 10% of error.
 This verification should be performed both at 0 and 90 degrees position.
Important: before performing this verification for the first time after mechanical assembly, it
is important to verify that power head installation has been properly done and that measured
signals are not affected by the power system.
With this aim, once the IWS verification SW indicates that load can be applied, turn the
wheelset several turns (5 turns approx..) by hand.
Record IWS measured forces on the data acquisition equipment. It is important to verify that
signals are smooth along all the angular positions. Otherwise, if peaks are observed, inductive
power head position may not be correct.
For this case, load cell will be connected to the data acquisition system by means of a red coloured DB9
connector. Connector DB9 pinout is defined in the following table:
Figure 6.4 Load Cell configuration at data acquisition system

Table 6‐1 Load cell DB9 and LEMO connector pinout
SIGNAL PIN DB9 PIN LEMO

V+ 1‐6 1
V‐ 8‐3 2
S+ 2 3
S‐ 7 4
Shield 4 5
7 ADITIONAL SENSORS
7.1 Accelerometer MSI‐4610‐030‐060‐D

The Model 4610 is an ultra‐stable MEMS accelerometer ideal for static and dynamic applications. Sensor
specification are described in corresponding datasheet [24].
The accelerometer will be placed in the wheelset. Therefore, relative movements between the bogie and
the axle must be considered when routing the cable. Cable routing must start in the accelerometer side,
so that if there is extra cable, it is collected inside the carbody, next to the DAQ
Accelerometer will be installed with the aim of measuring lateral acceleration.
In order to route the cables from axlebox and bogie correctly, it is recommended to get them to carbody
through the centre of the bogie, as it is the zone where relative movement is minimum.
For the installation, one of the faces of the support JC.A09.09.585 must be glued using the bicomponent
adhesive ”Plexus” to a flat surface of the axlebox, according to the following procedure:
 Pour each component in the same proportion to a disposable surface (e.g. a piece of
paperboard). A plastic gun to distribute both components homogeneously is recommended.
 Mix both components using a disposable stick until the solution gets homogeneous.
 Impregnate the surface of the metallic cube which will contact the train surface.
 Maintain the position of the cube until it dries (10 minutes max). Bear in mind that “Plexus” is a
toxic component, so gloves and mask are compulsory. Consider the final position of the cube
regarding the measuring directions before using “Plexus”.
Caution: “Plexus” is a toxic component, so gloves and mask are compulsory. Consider the final
position of the cube regarding the measuring directions before using “Plexus”.
These cubes are threaded into its side walls. Accelerometers have an arrow drawn in its surface, in order
to know the measuring direction. Lateral accelerometers should point to the lateral (no matter left or
right). For a correct measurement, lateral accelerometers must be perpendicular to the motion direction,
with a maximum error of ±5º. When accelerometers are installed, it is important to release the cable and
leave it a bit loose between the accelerometer and the first cable tie, as the cable can break if it is very
tight.
Data acquisition channels must be configured as shown in Figure 7.1. For each sensor, the corresponding
sensitivity will be setup.
Wire reference used for this sensor is CMC.2928024 [28].
Figure 7.1 Accelerometer configuration at data acquisition system
Table 7‐1 Accelerometer DB9 and LEMO connector pinout
SIGNAL PIN DB9 PIN LEMO

V+ 1‐6 1
V‐ 8‐3 2
S+ 2 3
S‐ 7 4
Shield 4 5
7.2 Gyroscope CORISENS 24V12

The Model 4610 is allows curve detection by analysing the angular rate with electronics conform to
railway standards. Sensor specification are described in corresponding datasheet [25].
The gyroscope must be placed on the floor, at a flat and stable surface. It should be located in a position
that does not disturb normal walking areas.
Figure 7.2 Gyroscope attached to surface using double‐sided tape
Once the gyroscope is placed in the final position, it must be strongly attached to the surface so that it
does not move and disturb the signal. For this purpose, it is recommended to use double‐sided tape.
Additionally, tape can also be added to ensure a strong attachment.
The gyroscope must be externally supplied using a normal socket (220V 50Hz or 110V 60Hz). Switch to
“on” to switch on the gyroscope.
The signal is sent to the DAQ using a BNC cable. The connection of the BNC cable to the gyroscope can be
seen in Figure 7.2.
Data acquisition channels must be configured as shown in Figure 7.3. For each sensor, the corresponding
sensitivity will be setup.
Figure 7.3 Gyroscope configuration at data acquisition system

Table 7‐2 Gyroscope DB9 and BNC connector pinout
SIGNAL PIN DB9 PIN BNC

S+ 2 1
S‐ 4‐7 2
8 DATA ACQUISITION SYSTEM
R2DB SIRIUS Data acquisition system specifications can be consulted in corresponding manual [23].
Calibration of signal conditioner amplifiers are recommended every 24 month.
9 OPERATING INSTRUCTIONS
Once measurement chain installation has been performed according to guidelines shown in this
document, system will be prepared to measure.
9.1 Telemetry configuration

In order to verify Telemetry configuration and perform Wheatstone bridge compensation, USB‐DB9 and
MTP‐NT‐CNTR wire must be connected to configuration connector defined in Figure 5.15.
For this purpose, ntconfig application must be installed. SW can be downloaded from the following link:
https://www.kmt‐telemetry.com/support/mtp‐nt/
Configuration software instructions are described in MTP‐NT Software User Manual [17].
Important: Configuration operations shall not be performed without express consent of

CETEST. Otherwise, it will be considered as a misused action.
Important: No operation a part of performing auto‐zero will be required. If any other

operation is needed. Contact CETEST.
9.2 SW operation
Before using the application, the following software must be installed:
 LabVIEW Runtime Engine 2016.
 SilverLight 5.
In the following sections, the SW operation is explained.
9.2.1 Welcome page & main menu

Once the DPM is powered on, type the following address in Internet Explorer browser:
http://192.168.0.2XX:8000/IWS_RDSO.html
Figure 9.1. Main menu.
From this view, the user will be able to navigate over the two application pages, “Monitoring” and
“Settings”. Details about the content of these screens can be found below.
9.2.2 Monitoring
This screen is divided in three main zones:
 Graphs with the real time values of the forces computed by the system.
 System status and vehicle speed
 Datalogging
The following picture shows the monitoring page when system optimal behaviour is taking place.
Figure 9.2. Monitoring.
“Status” description:
 Axle Home Done: In case the encoder home has been found the led indicator will light. It will be
necessary to complete at least one turn to find the axle angular reference.
 Init min. Speed: Minimum speed necessary to carry out the initialization process.
 Initialized: When the initialization process is completed this led indicator will light.
 Output Active: If the initialization process is completed and no errors are present in the system,
the real time computation process will be activated and the forces will be shown in the graphs.
Also, they will be send to the analog outputs. Analog outputs have a voltage range of +/‐10V, the
signal values of analog outputs will be scaled by the scale factor (25).
“Datalogging” details:
In order to activate the datalogging, click on the "Record" button. If you have not inserted an external
storage device previously, a message indicating this circumstance will be displayed. If a USB device was
already inserted, the available memory will be displayed. A device with a minimum of available memory
is required (500 MB).
When datalogging starts, the name of the created file will be shown, and the indicator will light. The data
is saved in "TDMS" format, which is an optimized format created by National Instruments for
measurement data. Data can be opened with National Instruments software (LabVIEW, DIAdem, etc.).
However, also it is possible to import the data to other software such as Excel
(http://www.ni.com/example/27944/en/) or Matlab (http://www.ni.com/example/30957/en/).
In order to stop the datalogging, press the “Stop” button.
It is very important stop any recording process before extract the external storage device.
Press the “Home” icon to return to the “Main Menu”.
Save Status Log to USB
This option saves into an USB storage device the status log of the system. If any malfunction is detected,
send the status log to the technical support.
9.2.3 IWS Verification

This section describes the steps to be followed during IWS verification process described in section 6.
Important: If any mistake is done during process, it must be restarted from the beginning.
Figure 9.3. IWS Verification Step 1.
Figure 9.4. IWS Verification Step 2
Figure 9.5. IWS Verification Step 3.
9.2.4 System settings

Each DPM counts with eight Analog Outputs (BNC connector), which are used to send the force data from
the DPM to the DAQ via BNC‐DB9 cables.
In this System settings window, the user can select different force signals for each Analog Output. At least
the four force signals (R1_Y, R1_Q, R2_Y and R2_Q) that the IWS calculates must be selected in order to
ensure the correct functioning of the system.
Cetest recommends the following configuration:
 AO_01: R1_Y  AO_05: R2_Y
 AO_02: R1_Q  AO_06: R2_Q
 AO_03: R1_Y  AO_07: R2_Y
 AO_04: R1_Q  AO_08: R2_Q
Figure 9.6 System settings
In this way, if any Analog Output fails, the same force signal option will be available to be used instantly
in another Analog Output BNC connector.
Important: The force order must match with the force‐channel order in the DAQ channel
configuration.
9.2.5 Settings manager

In order to update DPM configuration in different DPM’s, the following procedure should be followed:
1. If a new configuration wants to be uploaded from a USB, select a file name from the file list and
press “To Target >>” button. The file will be copied to the DPM internal memory and will appear
in the right side file list.
2. Select, from the right menu, the file that wants to be loaded in the DPM, and press load. The
following popup will appear. Press ok to reboot.
3. Wait until DPM is reboot.
4. Enter again in settings manager and check that the desired file has been properly loaded.
Figure 9.7. Settings manager step 1.
9.2.6 Set up date and time

In order to set up date and time, it is necessary to have Microsoft Explorer and Silverlight installed. In
order to accomplish this task, navigate to the following URL:
http://<IPaddress>
Once they are installed, go to the calendar symbol and set the date and time:
Figure 9.11. Date and time configuration.
9.2.7 TDMS to CSV converter
In order to ease DPM data handling, CETEST provides a SW tool that can convert data stored on the DPM
in CSV format. SW is called “TDMS to CSV Converter”. It is only required to select a DPM file and press
start button. Before running this SW, LabVIEW 2016 runtime must be installed.
Figure 9.12. TDMS to CSV converter
9.3 Measurement quality assurance

In order to verify that system is working properly, and that data acquisition system has been properly
configured, a measurement quality assurance must be performed.
The following checks will be performed (while running) in order to assure that IWS is measuring properly:
 Vertical loads measured at each IWS, calculated as the sum of vertical loads measured at each
wheel, must remain constant while running.
 The sum of lateral loads of all wheels of both IWS’s installed on the bogie frame must be equal
to the uncompensated lateral acceleration multiplied by the mass.
𝟐 𝟐
𝒀𝒘𝒉𝒆𝒆𝒍 𝟏 𝒀𝒘𝒉𝒆𝒆𝒍 𝟐 𝒊𝒘𝒔 𝟏 𝒀𝒘𝒉𝒆𝒆𝒍 𝟐 𝒀𝒘𝒉𝒆𝒆𝒍 𝟏 𝒊𝒘𝒔 𝟐 𝑳𝒂𝒕. 𝑨𝒄𝒄 ∙ 𝑸𝒊𝒋 𝒈

𝒊 𝑰𝑾𝑺 𝟏 𝒋 𝑾𝒉𝒆𝒆𝒍 𝟏
10 MAINTENANCE
In order to perform a good maintenance, it is important to follow instructions described in section 7 in

terms of storage and operating conditions.
Keep equipment clean and safe from hazardous conditions.
10.1 Handling conditions
For the wheelsets handling 2 slings are needed, one for each axle end.
Slings for every IWS set must be installed as shown in Figures bellow. Otherwise, instrumentation could
be damaged.
Table 10‐1 shows the handling configuration to be followed for each IWS.
Table 10‐1 IWS Handling conditions
Set Name Number of slings Reference figure

1 BOXN 2 Figure 10.1
2 BOXNS 2 Figure 10.1
3 WAG09 2 Figure 10.2
4 WAP05 2 Figure 10.3
5 TRAIN18 2 Figure 10.1
Figure 10.1 SET01 BOXN / SET02 BOXNS / SET05 TRAIN18 Handling conditions
Figure 10.2 SET03 WAG09 Handling conditions
Figure 10.3 SET04 WAP05 Handling conditions
Important: use slings of the same length in order to perform a safe handling. Slings must be in
good condition.
Important: Assure that slings do not contact with instrumentation (coil rings, strain gauges
areas, etc…)
10.2 Storing conditions
While not installed on the vehicle, wheelsets shall be kept inside the wooden crates and stored on an
indoor location.
The rest of the components associated with IWS’s system, should be kept in their corresponding rugged
cases. Supplied materials are listed in part lists documents [19] and [20]
10.3 IWS recalibration

Instrumented Wheelsets, as complex and critical sensors which are exposed to hazard conditions, could
need a periodic recalibration depending on their use. CETEST recommends recalibration every 2 years or
20.000 km, to assure the accuracy values previously defined.
10.4 Mechanical inspection

Before every test campaign, it is important to check that the screws and the mechanical accessories are
correctly tightened.
10.5 Recommended spare part list

Spare parts will be stored either by CETEST representatives or by customer. This division will depend on
the nature of the issue to be solved and the nature of the corrective operation. Spare parts supplied to
RDSO can be consulted in the spare part list document [21].
11 TROUBLESHOOTING
This section contains a list of possible problems that can appear when using this system and their
solutions.
It will be considered that system is not working properly whenever the measurement quality assurance
conditions are not accomplished, or the integrity and stability of the system is not guaranteed.
If during operation, any issue appears, RDSO will write an email describing the problem for a preliminary
diagnosis. gathering the following information:
 Pictures of all affected parts of the measurement chain.
 Incidence report Datasheet according to the template [22].
 DPM and DAQ records and .log files.
Important: In order to be able to perform troubleshooting, it is required that data are

continuously recorder on the DPM
In order to follow Table 11‐1 trouble shooting, the following instructions should be followed:
 For each different problem detected, look for the different proposed causes.
 Each cause has a solution associated.
 Start for the first cause / solution. If the issue is solved, stop. Otherwise, continue with the next
cause / solution.
Table 11‐1 Trouble shooting guidelines
Problem Possible causes Solution

1. Lack of integrity of elements
2. Wrong Pickup head position 1. Check physical integrity of the elements under the train
Oscillation in force signal values
3. Pickup head and / or wire 2. Fix pickup head properly
or signal lost
damage 3. Replace pickup head assembly
and wrong LED Status on
4. Decoder grounding wrong 4. Connect ground as suggested.
Telemetry Decoder
connection 5. Replace decoder module
5. Defect on decoder module
1. Lack of integrity of elements
Oscillation in force signal values 1. Check physical integrity of the elements under the train
2. Wrong Power head position
or signal lost 2. Fix power head properly
3. Power head and / or wire
and wrong LED Status on 3. Replace power head assembly
damage
Inductive Power Supply System 4. Replace power module
4. Defect on Power module
Oscillation in force signal values
or signal lost 1. Wait until system is initialized.
1. System is not initialized
and correct LED Status in both 2. Check physical integrity of the elements under the train and
2. Failure in raw signals
pickup and power system contact CETEST
supply.
Single spikes in specific wheel
1. Wrong power head position 1. Fix Power head as recommended
angular positions
1. Replace pickup head assembly
2. Connect ground as suggested.
3. Replace decoder module
1. Pickup head and / or wire 4. Contact CETEST
damage a. No force is measured by the system and ERROR Led is
2. Decoder grounding wrong switched on the Decoder‐> Connect the laptop to the
Single spikes in random angular
connection telemetry and open NTConfig software. Check if the
positions or static force values
3. Defect on decoder module Control module has a Firmware version in 00.00.00. ‐> If
4. Defect on telemetry modules it is in 00.00.00, the FPGA is disconnected in the module ‐
5. Defect on DPM > Solution: Change the module (just Cetest or Cetest
representatives can do this work).
5. Check specific troubleshooting [15] and use the spare DPM to
check if the problem comes from the DPM or from the IWS.
1. Connect ground as suggested
2. Contact CETEST
a. Send to Cetest a brief recording of the DPM to check
1. Wrong grounding which could be the problem.
2. Defect on IWS 3. Check specific troubleshooting [15] and use the spare DPM to
3. Defect on DPM check if the problem comes from the DPM or from the IWS.
Signal noise
4. Defect on data acquisition 4. Check specific documentation or troubleshooting of the
systems commercial element and contact CETEST
5. Defect on telemetry modules a. Send to Cetest a brief recording of the DPM to check
which could be the problem.
5. Contact CETEST
a. Follow previous section’s module checking procedure
1. Verify the measurement chain
a. If the same error/problem occurs in both wheelsets at
the same time, the problem will be a bad connection of
1. Wrong wiring the whole system to the external environment (bad
Wrong measurement quality 2. Wrong data acquisition grounding or bad power supply from the UPS)
assurance results software configuration 2. Verify the channel setup and calculated channels and/or
3. Failure in raw signals check specific documentation or troubleshooting of the
commercial element
3. Use the spare DPM to check if the problem comes from the
DPM or from the IWS. CETEST personnel attendance required.
1. Load cell channel not properly
configured
1. Verify channel configuration
2. Data acquisition channel
2. Change the channel and check specific documentation or
Lateral load verification process broken
troubleshooting of the commercial element
Measurement quality assurance 3. Damaged on lateral load
3. Check specific troubleshooting [18].
process NOK application system
4. Verify that all elements are properly connected with their
4. Measurement chain not
corresponding equipment.
properly connected
Status
LED Off/No DC Starting (20‐30 sec) Ok (initialized) Not Ok
On Off On On On
Status Off Flashing On Flashing (High Freq)
Figure 11.1. Inductive Head LED status
Status
Ok Ok NotOk
LED Off/No DC Starting
(Optimal) (Not Optimal ) (Error)
On Off On On On On
Error Off Flashing Off Off On
Low power Off Flashing Off Off Off
Pick‐up Off On/Off On Off On/Off
Figure 11.2. Decoder LED status

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Centro de Ensayos y Análisis

PROJECT: 10 IWS for RDSO

CETEST CODE: Z53.08.230 ISSUE: 02

REVISION STATUS NAME POSITION DATE SIGNATURE

Prepared Ibon Poveda Test Systems Engineer 29/Mar/2022

Verified Eduardo Elizalde Test Systems Area 29/Mar/2022

Approved Eduardo Elizalde Test Systems Area 29/Mar/2022

CENTRO DE ENSAYOS Y ANÁLISIS CETEST, S.L

Issue Author Date Modification Description

[1] CETEST Drawing, JC.Z53.08.606.00‐ S01‐BOXN‐CSNB 22HS IWS, Ed ‐,Jun 2020

[3] CETEST Drawing, JC.Z53.08.609.00‐ S02‐BOXNS‐LWLH25 IWS, Ed ‐,Jul 2020

[5] CETEST Drawing, JC.Z53.08.642.00‐ S03‐WAG9‐IWS, Ed ‐,Apr 2020

[11] CETEST Drawing, JC.Z53.08.659.00‐ S04‐WAP05‐IWS, Ed ‐,Feb 2020

[13] CETEST Drawing, JC.Z53.08.613.00‐ S05‐TRAIN18‐IWS, Ed ‐,Mar 2020

[16] KMT Document, MTP‐NT User Manual, Ed 017.7, Sep 2020

[17] KMT Document, MTP‐NT SW User Manual, Ed 018.0, May 2020

[22] CETEST Document, Z53.04.225.‐ Incidence Report, Ed01, Oct 2020

[23] DEWESOFT Document, Technical reference manual, Rev V20‐2

[24] TE SENSORS SOLUTIONS Document, Datasheet MSI‐4610‐030‐060‐D.

[25] MICRO SENSORS Document, Datasheet CoriSENS 24V12, Rev 1.6.

[27] LAPP Document, Datasheet DB0013600EN_0013630_Power_Suply_Wire

[28] XXXX Document, Datasheet_LEMO_Wire

IWS Instrumented Wheelsets

3.1 Main functions and intended use

3.2 Use in accordance with purpose

3.3 What did you get

IWS Set Name Qty Reference drawings

Warning: Follow safety guidelines specified in subsystems specific manuals.

Caution: Assure that there is no contact with IWS instrumented areas.

Caution: Do not manipulate IWS fixed instrumentation (Telemetry ring, connectors, …)

Warning: Do not use damaged or faulty cables.

Figure 5.1 SET01 BOXN IWS general view

Figure 5.3 SET03 WAG09 IWS general view

Figure 5.4 SET04 WAP05 IWS general view

5.1 IWS Main components

Type of Qty / set

Figure 5.7 Double telemetry IWS system overview

Type of Qty /Set

Set Number Set Name IWS Number IWS SN Telemetry SN DPM SN

5.2 Truck side instrumentation

Table 5‐5 IWS installed components

Telemetry systems Pick up head per IWS Inductive power Reference

Figure 5.9 SET02 BOXNS Truck side instrumentation

Figure 5.11 SET04 WAP05 Truck side instrumentation

Figure 5.13 IWS system data transmission working principle

Figure 5.14 IWS system power transmission working principle

5.2.1 Telemetry ring

Number of Telemetry ring

Following sections describe the different types of telemetry rings.

JC.Z53.08.601 Telemetry ring

Inside each ring, the following modules can be found:

JC.Z53.08.603 Telemetry ring

Figure 5.16 IWS telemetry rings (JC.Z53.08.603)

Inside each ring, the following modules can be found:

JC.Z53.08.647 Telemetry ring

Figure 5.17 IWS telemetry rings (JC.Z53.08.647)

Inside each ring, the following modules can be found:

5.2.2 Inductive power and pick up head

5.2.2.1 SET01 BOXN

Figure 5.18 SET01 BOXN support installation (1)

Figure 5.19 SET01 BOXN support installation (2)

Figure 5.20 SET01 BOXN support installation (3)

Figure 5.21 SET01 BOXN support installation (4)