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Parker UK TETPOR AIR - Rev 3.5
Parker UK TETPOR AIR - Rev 3.5
Parker UK TETPOR AIR - Rev 3.5
UNCONTROLLED COPY
VALIDATION
GUIDE
TETPOR AIR
Sterilizing grade
Cartridge and Capsule Filters
Contents
1. INTRODUCTION ..................................................................................................................................... 3
1. Introduction
Sterilizing grade filters used to sterilize gases that come into contact with food or drug products must conform
to strictly defined quality standards.
This validation guide provides proof of performance of the TETPOR AIR filter cartridges with respect to
bacterial retention and physical performance characteristics such as flow rates and resistance to steam
sterilization. The performance tests conducted for TETPOR AIR products have been designed to guarantee
that sterile gas will continue to be provided even under the most arduous operating conditions.
Guidelines for validation can be sourced from publications issued by the FDA, EMEA, USP, EP, BP, PDA1,
etc. This validation document has been produced with these guidelines in mind to enable the end user to
incorporate this information within their own validation documentation or standard operating procedures for
the process.
The performance of the filter cartridge has been tested in accordance with - and exceeds - the specific
guidelines of PDA Technical Report 40 ‘Sterilizing Filtration of Gases’ (Supplement Volume 58 No.S-1 Jan / Feb
2005). The filter also conforms to ISO 8573-7 - Compressed Air Part 7. Test Methods for viable microbiological
contaminant content.
NOTE
If printed with the banner UNCONTROLLED COPY, this validation document has not been registered.
If you wish to receive amendments and updates automatically, then please contact the department
below or fax this page with your name and address and we will send you a registered copy:
The Quality Assurance Department
Parker Hannifin Manufacturing Ltd
Durham Road, Birtley, Co. Durham, UK, DH3 2SF
Tel: +44 (0)191 4105121
Fax: +44 (0)191 410 5312
E-mail: dhprocess@parker.com
Company: …………………………………………………………
Department: …………………………………………………………
Address: …………………………………………………………
…………………………………………………………
…………………………………………………………
Signed …………………………………………………………
1
FDA, EMEA, USP, EP, BP, PDA – Food and Drug Administration, European Medicines Evaluation Agency, United States, European and British
Pharmacopoeia, Parenteral Drug Association.
2. Quality Assurance
Quality is built into all Parker domnick hunter filtration products through a rigorous product design process,
careful selection of suppliers and materials, and manufacture within a highly controlled environment using
validated production technologies in adherence to cGMP.
Parker domnick hunter continues to invest substantially in installation of the latest clean room and
manufacturing technology. Manufacturing systems are validated using statistical methodologies (process,
product and software) and constantly monitored using statistical process control charts. All personnel within
the manufacturing operations are fully trained in cGMP and against competency frameworks to ensure their
suitability to operate within specific manufacturing areas.
Parker domnick hunter works closely with suppliers to ensure materials supplied are of a consistently high
quality and also to develop new materials as part of our ongoing product development activity. In addition to
supplier certificates of conformity and analysis, incoming raw materials, including moulded parts, membranes
and supports, and elastomeric seals, are subject to an appropriate level of incoming inspection. This includes
bacterial challenge on each lot of membrane used in the manufacture of sterilizing grade filter cartridges.
Prior to shipment all Parker domnick hunter cartridges undergo final product quality control. 100% of testable
products undergo a non-destructive integrity test (diffusional flow). This includes a high volume flush with
water that meets or exceeds the current EP and USP standards for purified water. Products are dried using
HEPA filtered air and sealed in a protective polyethylene bag within the controlled manufacturing environment
prior to final pack and despatch.
The product code and type, lot number and unique serial number are printed on all products. Additionally, the
lot number is identified on the protective bag label and the box label within which the product is packed. The
serial number provides complete traceability back to pleated materials used in the manufacture of each
product and the manufacturing processes through the module routing sheet.
Serial number
Serial number
Lot number
Lot number
The shelf life for TETPOR AIR cartridges is 5 years for cartridges and 3 years for capsules.
3. Product Description
All products within the TETPOR AIR range are fully validated to provide sterile air / gas under worst-case
conditions in a wide range of applications through the food & beverage, dairy and pharmaceutical industries.
This performance has been qualified under worst case condition (sterile gas system flooded with water) using
the current revision of ASTM Standard Test Method F838 for sterilizing liquid filters. Their performance in gas
streams has been qualified for full retention of both bacteria and bacteriophage when tested in accordance
with the recommendations in PDA Technical Report 40 ‘Sterilizing Filtration of Gases’ (Supplement Volume 58
No.S-1 Jan / Feb 2005).
All materials meet the FDA requirements as defined in Title 21 Code of Federal Regulations and the BioSafety
Tests as defined in the current USP including the Class VI Plastics Testing.
Product code structures indicate the cartridge sizes, endcap configurations and o-rings that are available
within the product range.
Cartridges
Example ZCMT2/-020C-A 500 mm (20ʺ) 0.2 micron TETPOR AIR filter cartridge, pharmaceutical
grade with ‘C’ style endcap and Silicone o-rings.
ZCMT / -
2 500 20 72
DEMI Endcap
3 750 30 72 Code
Style
4 1000 40 72 SK Retrofit
T TRUESEAL
Y DEMI MCY
Example ZEMTB-020TT-AN3 B-size 0.2 micron TETPOR AIR filter capsule with tri-clamp
connections supplied non-sterile in packs of 3.
ZEMT / - -
G Stepped hosebarb
No Vent
N
M ¼ʺ NPT male B-Size Only
Q Walther QC
R Grommel / QC
2
EPDM – Ethylene Polypropylene Diene Monomer Rubber
3
Viton is a registered trademark of DuPont Dow Corporation
Example ZLMTK-020TT-ANL K-size 0.2 micron TETPOR AIR filter capsule with tri-clamp
connections supplied non-sterile with inline design and silicone o-rings.
Code Accessory
ZLMT - - -
S Silicone
E EPDM4
V VitonTM5
H ½ʺ hosebarb
Syringe filters
Example ZSMT050-020GG-ANS025 50 mm TETPOR AIR syringe filter, 0.2 micron with stepped
hosebarb connections supplied non-sterile in packs of 25
ZSMT - -
Diameter
Code Code Micron Rating Code Inlet / Outlet Connection Code Variant Ref Code Sterilisation Grade Code Options Code Pack No
(mm)
050 50 G Stepped hosebarb A Air N Supplied non-sterile S Standard 025 25 per box
020 0.2µm
L 1/8ʺ NPT male
4
EPDM – Ethylene Propylene Diene Momomer Rubber.
5
Viton is a registered trademark of DuPont Dow Corporation.
Dimensions shown are typical lengths for 1½ʺ Tri-Clamp. Further dimensions are available from Parker
domnick hunter.
4. Product Specifications
To obtain representative maximum differential pressures the filter cartridge membrane was first wet out in
60:40v/v IPA:Water then water was flowed through representative 10 inch cartridges at temperature to achieve
the required differential pressure for 30 minutes.
The recommended continuous maximum differential operating pressure and temperature is shown below.
°C °F bar psi
DEMICAP
The TETPOR AIR range of DEMICAP capsules can be operated up to 40°C (104°F) at line pressures up to
5.0 barg (72psig)
MURUS
The TETPOR AIR range of MURUS capsules can be operated up to 25°C (77°F) at line pressures of 5.5
barg (79.7 psig) or up to 60°C (140°F) at line pressures of 2.8 barg (40.6 psig).
E 0.07 0.64
B 0.14 1.29
A 0.27 2.69
K 0.36 3.87
10 0.77 8.28
20 1.54 16.58
30 2.31 24.86
Cartridge flow rates were determined for filters from three separate lots.
1200.00
0 barg
Pressure (mbar)
1000.00 2 barg
DifferentialPressure
800.00
600.00
400.00
Differential
200.00
0.00
0.00 200.00 400.00 600.00 800.00 1000.00 1200.00
Flow Flow
(Nm3/h) for
(Nm3/h) forair
air @ 21ºC
@ 21°C
0 barg
1000
2 barg
800
600
400
200
0
0 500 1000 1500 2000 2500
Flow (Nm3/h) for air @ 21ºC
The autoclave life of capsules was determined using a porous load cycle.
Cycle Temp Cycle Time
Product Format Number of Cycles (minutes at
°C °F temperature)
The steam life of cartridges was determined using the 1 hour Steam in Place (SIP) cycle which replicates
extreme conditions. This includes a combination of steaming for 30 minutes at temperature followed by rapid
cooling with ambient temperature compressed air for 30 minutes.
150
140
130
120
110
Temperature (°C)
100
90
80
70
60
50
40
30
20
10
0
0 15 30 45 60 75 90 105 120 135
Time (min)
It should be noted that the number of times the temperature is cycled from ambient to the sterilization
temperature rather than the time at temperature determines the lifetime of the cartridge in steam.
To maximize the life of the cartridge, the differential pressure across the cartridge should not exceed 0.30 bar
(4.4 psi) at 142°C (288°F). For new applications it is recommended that the Parker domnick hunter guidance
for the method of steam sterilization be followed.
The resistance to steam sterilization was determined by evaluating three production batches of 10 inch and
A-Size cartridges. A representative sample is shown below.
Conclusion
The TETPOR AIR range of filter cartridges can be steam sterilized up to 120 cycles at 142 oC (266oF), which
includes a 10% safety factor.
4.7. Retention
The retention of a sterilizing grade filter cartridge that may be used in the manufacture of a drug product needs
to be correlated to both a liquid and gas phase challenge. Tests in the liquid phase are conducted because
they are seen as worst case i.e. if the compressed air system becomes flooded with water / condensate the
filter will still maintain sterility of the process. This testing is a required when the process air comes into contact
with the final drug product i.e. vent filters in sterile filling lines and compressed air used in BFS equipment.
The current revision of the industry recognized test procedure ASTM F838 ‘Standard Test Method for
Determining Bacterial Retention of Membrane Filters Utilized for Liquid Filtration’6 is used in this case.
To ensure the filter is capable of sterilizing in the gas phase, representative samples were also subjected to
aerosol bacterial and bacteriophage challenges. These tests were conducted in line with the guidelines
published in PDA Technical Report 40 ‘Sterilizing Filtration of Gases’ (Supplement Volume 58 No.S-1 Jan / Feb
2005).
Under these test conditions, the test filter is challenged with a minimum of 107 viable Brevundimonas diminuta
(ATCC 19146) per square centimetre of effective filtration area. Any organisms that pass through the test
filter are collected and cultured on the surface of analytical discs. In this way colonies may be counted and
bacterial species identified. The filter retention is quantified by expressing the filter’s efficiency to remove the
challenge organism from the challenge suspension as a Log Reduction Value (LRV).
6
Previous reference to the guidance document Microbial Evaluation of Filters for Sterilizing Liquids, HIMA Document No. 3 Vol. 4, April 1982, referred
to in USP<1211> Sterilization by Filtration has been superseded by the equivalent ASTM F838.
The correlation between diffusional flow and bacterial challenge for TETPOR AIR cartridges is shown in the
table below. This data shows that a 250mm (10ʺ) TETPOR AIR filter exhibiting a diffusional flow of ≤17.7
mL/min when completely wet with 60:40v/v IPA:Water at a test pressure of 0.8 barg (11.6psig) at 20oC (68oF)
will produce a sterile filtrate.
Conclusion
A maximum diffusional flow of 17.7 mL/min for a 60:40v/v IPA:Water wetted 10ʺ TETPOR AIR filter cartridge
provides complete assurance of a sterile effluent.
7
Where Organisms passed = 0, LRV is stated as greater than. TNTC : Too Numerous To Count
The correlation between water intrusion and bacterial challenge for TETPOR AIR cartridges is shown in the
table below. This data shows that a 250 mm (10ʺ) TETPOR AIR filter exhibiting a water intrusion value of
≤15.3 mL/10 min or water flow value of 4370 µL/10min at a test pressure of 2.5 barg (36.3 psig) at 20oC (68oF)
will produce a sterile filtrate.
Conclusion
A maximum water intrusion value of 15.3 mL/10 min for a 10ʺ TETPOR AIR filter cartridge provides complete
assurance of a sterile effluent.
8
Where Organisms passed = 0, LRV is stated as greater than.
The following integrity test limits have been determined from the 10 inch correlation data. Limits for other
sizes have been calculated directly from effective filtration area ratios for each variant. Diffusional flow and
bubble point values are given for cartridges wetted in 60:40v/v IPA : Water solution using air as the test gas.
Diffusional
Minimum
Micron Rating Flow Test Maximum Diffusional Flow (mL/min)
Bubble Point9
Pressure
Water Intrusion
Maximum Water Intrusion (mL/10min)
Test Pressure
Water Intrusion
Maximum Water Flow (µL/10min)10
Test Pressure
Tests have shown that TETPOR AIR filters are fully retentive to aerosolized Brevundimonas diminuta (ATCC
19146) bacteria when challenged with a total of 2x1011 cfu11 over a 1-hr test at the rated flow of the cartridge.
PDA Technical Report 40 ‘Sterilizing Filtration of Gases’ states that, due to the mechanisms of retention,
bacterial challenge testing in the liquid phase represents “worst-case” conditions for a filter. Therefore, aerosol
bacterial challenge test data is included for information only.
9
Parker domnick hunter does not recommend the use of bubble point as an integrity test method for cartridges, but values are given for use as an
indicator of product integrity.
10
Values given for Water Flow (µL/10mins) and Water Intrusion (mL/10mins) are expressions of the same parameter, the first being the actual change
in water volume during the test, the second being the pressurized gas volume change (expressed at atmospheric pressure) as a result of this water
flow.
11
Colony forming units
5. Chemical Compatibility
The following data is indicative of TETPOR AIR cartridge compatibility with a range of chemicals at ambient
temperature and 72 hour exposure. However it is recommended that specific process conditions are
reviewed with your local Parker domnick hunter representative.
VENTAUTOCLAVE
HIGH FLOW BIO-X
SILICONE o-ring
TETPOR LIQUID
PROCLEAR GP
PROCLEAR GF
PROCLEAR PP
TETPOR PLUS
PREPOR GFA
TETPOR H.T.
VITON o-ring
PROPOR MR
PROPOR SG
PROPOR HC
PROPOR BR
TETPOR AIR
EPDM o-ring
PROPOR LR
HIGH FLOW
HIGH FLOW
HIGH FLOW
TETPOR II
BIO-X II
Acetone C C - C C C C C C C NC NC NC NC NC C C C NC NC NC
Acetonitrile C C - LC C C C C LC LC - - - - - C C C NC NC NC
Ammonium Hydroxide 8N C C C C C C C C C C LC LC LC LC LC C C C C C C
Amyl Acetate C C C LC C C C C LC LC LC LC LC LC LC C C C NC NC LC
Benzyl Alcohol C C C NC C C C NC NC NC - - - - - C C C C C C
Boric acid,saturated C C C C C C C C C C - - - - - C C C C C C
Butan-1-ol C C C C LC LC LC C C C C C C C C NC NC NC C C C
Butan-2-ol C C C C C C C C C C C C C C C C C C LC C C
Carbon Tetrachloride C C C NC C C C NC NC NC - - - - - NC NC NC NC C NC
Chloroform C C C NC C C C NC NC NC NC NC NC NC NC NC NC NC NC LC NC
Cyclohexane C C C NC - - - NC NC NC - - - - - LC LC LC NC NC NC
1,4 – Dioxane C C C LC C C C C LC LC - - - - - C C C NC NC NC
Divosan XT 1%v/v - - - C - - - C C C - - - - - - - - C C C
Ethanol C C C C C - C C C C C C C C C C C C C C LC
Ethanol 45% - - - C - - - C C C C C C C C C C C C C C
Ethyl Acetate LC LC LC LC LC LC LC LC LC LC NC NC NC NC NC LC LC LC C NC LC
Formaldehyde 0.3% C C C C C C C C C C C C C C C C C C C C C
Formaldehyde 37% C C C C C C C C C C - - - - - C C C C C C
Glycerol C C C C C C C C C C C C C C C C C C C C C
Hexane C C C - C C C NC - - - - - - - - - - NC NC NC
VENTAUTOCLAVE
HIGH FLOW BIO-X
SILICONE o-ring
TETPOR LIQUID
PROCLEAR GP
PROCLEAR GF
PROCLEAR PP
TETPOR PLUS
PREPOR GFA
TETPOR H.T.
VITON o-ring
PROPOR MR
PROPOR SG
PROPOR HC
PROPOR BR
TETPOR AIR
EPDM o-ring
PROPOR LR
HIGH FLOW
HIGH FLOW
HIGH FLOW
TETPOR II
BIO-X II
Hydrochloric acid 1N - - - C - - - C C C C C C C C C C C C C C
Hydrogen Peroxide C C C - - - - C - - - - - - - - - - C C C
Hydrogen Peroxide 10%
- - - C - - - C C C C C C C C C C C C C C
Volume
Hydrogen Peroxide 100%
- - - C C C C C C C - - - - - C C C C C C
Volume
Methanol C C C C C C C C C C C C C C C C C C C NC C
Methyl-Iso-Butylketone C C C C C C C C C C NC NC NC NC NC C C C NC NC LC
Ozone - - - - - - - - - - NC NC NC NC NC - - - - - -
Paraffin yellow LC LC LC LC C C C C LC LC - - - - - C C C NC C NC
Pentane C C C LC - - - LC LC LC - - - - - LC LC LC NC C NC
Peracetic acid 4% C C C C C C C C C C C C C C C C C C C C C
Perchloroethylene - - - - - - - - - - NC NC NC NC NC - - - - - -
Petroleum spirits - - - NC C C C NC NC NC - - - - - LC LC LC NC C NC
Phenol 5% - - - C - - - C C C - - - - - C C C C C C
Phenol 0.25% - - - C - - - C C C - - - - - C C C C C C
Polyglycol 2000-E - - - - - - - - - - - - - - - - - - C C C
Propan-1-ol C C C NC C C C C NC NC C C C C C C C C C C LC
Propan-2-ol C C C NC C C C C NC NC C C C C C C C C C C LC
Pyridine C C C NC C C C C NC NC NC NC NC NC NC C C C C NC C
Sodium Hydroxide 1N 4% NC NC NC C C C C C C C C C C C C C C C C C C
VENTAUTOCLAVE
HIGH FLOW BIO-X
SILICONE o-ring
TETPOR LIQUID
PROCLEAR GP
PROCLEAR GF
PROCLEAR PP
TETPOR PLUS
PREPOR GFA
TETPOR H.T.
VITON o-ring
PROPOR MR
PROPOR SG
PROPOR HC
PROPOR BR
TETPOR AIR
EPDM o-ring
PROPOR LR
HIGH FLOW
HIGH FLOW
HIGH FLOW
TETPOR II
BIO-X II
Sodium thiosulphate 0.1N C C C C C C C C C C - - - - - C C C C C C
Sulphuric acid 1N C C C LC C C C C LC LC C C C C C - - - C C C
Sulphurous acid - - - - - - - - - - NC NC NC NC NC - - - - - -
Toluene NC NC NC - NC NC NC NC - - NC NC NC NC NC - - - NC LC NC
1,1,1 Trichloroethane - - - - - - - - - - - - - - - - - - - - -
1,1,2 Trichloroethane C C C LC C LC C LC LC LC NC NC NC NC NC LC LC LC NC LC LC
Toluene - - - NC - - - - NC NC - - - - - - - - NC LC NC
Xylene LC LC LC NC LC LC LC NC NC NC LC LC LC LC LC NC NC NC C LC NC
The chemicals are arranged in alphabetical order using their most common or trade names. If the
chemical in question does not appear to be listed, it may be found elsewhere in the table under a
pseudonym, in particular its IUPAC12 name.
Please note:
− Any product that has limited compatibility (LC) at ambient temperatures should not be used at
a higher temperature.
− The list of compatibilities does not take into account any synergistic effects of more than one
chemical present in the solution to be filtered.
12
International Union of Pure and Applied Chemistry
Analysis of bacterial endotoxin content from purified water samples after flowing through three autoclaved
250mm (10ʺ) TETPOR AIR cartridges is listed below. Testing was conducted in accordance with USP<85>
methodology. The levels shown are the concentrations present in 1000mL samples of initial filtrate effluent.
Bacterial
Cartridge Serial Number Endotoxins Test Result
USP <85>
Test results indicate that the bacterial endotoxin content of the first litre of filter effluent is below the maximum
specified test limit of <0.25 EU/mL in each case.
Analysis of bacterial endotoxin content from purified water samples after flowing through three autoclaved A-
Size (5ʺ) TETPOR AIR demi cartridges is listed below. Testing was conducted in accordance with USP<85>
methodology. The levels shown are the concentrations present in 500mL samples of initial filtrate effluent.
Bacterial
Cartridge Serial Number Endotoxins Test Result
USP <85>
Test results indicate that the bacterial endotoxin content of the first litre of filter effluent is below the maximum
specified test limit of <0.25 EU/mL in each case.
Analysis of particulate content from purified water samples after flowing through three autoclaved 250mm
(10ʺ) TETPOR AIR cartridges is listed below. Testing was conducted in accordance with USP<788>
methodology. The levels shown are the concentrations present in 1000mL samples of initial filtrate effluent.
Particles For
Cartridge Serial Number Injection
USP <788>
N613852 PASS
N615592 PASS
EH6676 PASS
Test results indicate that the particulate content of the first litre of filter effluent is below the maximum specified
test limit of fewer than 25 particles of 10µm to 20µm in size per millilitre and fewer than 3 particles of 25µm to
100µm in size per millilitre in each case.
Analysis of particulate content from purified water samples after flowing through three autoclaved A-Size (5ʺ)
TETPOR AIR demi cartridges is listed below. Testing was conducted in accordance with USP<788>
methodology. The levels shown are the concentrations present in 500mL samples of initial filtrate effluent.
Particles For
Cartridge Serial Number Injection
USP <788>
A325733 PASS
A367889 PASS
A375169 PASS
Test results indicate that the particulate content of the first litre of filter effluent is below the maximum
specified test limit of fewer than 25 particles of 10µm to 20µm in size per millilitre and fewer than 3 particles
of 25µm to 100µm in size per millilitre in each case.
6.2. Extractables
All pharmaceutical grade filters are designed and manufactured to yield a minimum of extractables. Testing
of a purified water filtrate with TETPOR AIR is documented below.
Analysis of non-volatile extractables (by weight) recovered from purified water samples after flowing through
three autoclaved 250mm (10ʺ) TETPOR AIR cartridges is listed below. Testing was conducted in accordance
with USP <661> methodology. The levels shown are the quantities present in 1000mL samples of initial filtrate
effluent.
Non-Volatile
Cartridge Serial Number Extract Test Result
USP <661>
N613835 6 mg Pass
N615614 0 mg Pass
EH6675 3 mg Pass
Test results indicate that the non-volatile extractable content of the first litre of filter effluent is below the
maximum specified test limit of <15mg in each case.
Analysis of non-volatile extractables (by weight) recovered from purified water samples after flowing through
three autoclaved A-Size (5ʺ) TETPOR AIR demi cartridges is listed below. Testing was conducted in
accordance with USP <661> methodology. The levels shown are the quantities present in 500mL samples of
initial filtrate effluent.
Non-Volatile
Cartridge Serial Number Extract Test Result
USP <661>
A325730 1 mg Pass
A367890 14 mg Pass
A375168 11 mg Pass
Test results indicate that the non-volatile extractable content of the first litre of filter effluent is below the
maximum specified test limit of <15mg in each case.
The materials used in the construction of TETPOR AIR products meet the requirements of the current USP
<88> Biological Reactivity tests at Plastics Class VI – 121oC.
8. Certificate of Conformance
To certify that Parker domnick hunter’s TETPOR AIR filter products meet the highest pharmaceutical quality
and performance requirements, a Certificate of Conformance is issued.
Q.A. Approval
Technical Approval
Parker domnick hunter has a policy of continuous product development and although the Company reserves the right to change specification, it
attempts to keep customers informed of any alterations. This publication provides generic validation information only and customers are requested to
contact the Process Division for detailed information and advice on a product’s suitability for specific applications.