RIPT TRANSLATION MANUSC! RANSI May 1998 ‘= IN Hydraulic steel structures Part 3: Electrical equipment 19704-3 108 99.140; 98.160 This standard, together with DIN 19704-1 and DIN 19704-2, May 1998, 5 Control functions . oe 5.1. Switch-off at end position - 5.2 Double-acting drives .. 8.2 Safety requirements ....... 3.3 Protective measures 3.4 Control process memory 4 Electrical equipment ........ 41 General. 4.2 Motors and brakes . 7 Descriptors: Hydraulic steel structures, water engineering, kt editions, supersedes electiical equipment. DIN aeT es 7 DIN 19705, Septem- ‘Stahlwasserbauten ~ Tell 3: Elektrische Ausriistung ber 1976 editions. Contents Page 7 Page Foreword .. tereteeesessreerees 1 43° Cables... 3 4.4 Connections : 3 terra eae 4.5 Auxiliary equipment ; a 3 2 Normative references 4.8 Limit switches and pressure ewitches 3 Hae 47 Overload protection devices ... 4 neral a itor 7 . ag beient 8 Monitoring systems pane 4 4 4 4 4 6 Casings .... 7 Steel framing and other supporting elements .... 7 o Foreword ‘This standard has been prepared by Technical Committee Stahiwasserbau of the Normenausschu8 Wasser- wesen (Water Practice Standards Committee). Amendments ‘This standard differs from DIN 19704 and DIN 19705, September 1976 editions, in that these standards have been completely revised and combined into one standard which includes a new safety concept based on ultimate limit state. Previous editions DIN 19704: 1958-06, 1969-12, 1976-09; DIN 19705: 1963-12, 1976-09. References to the DIN 19704 series are to the May 1998 editions. Continued on pages 2 to 4. Translation by DIN-Sprachendienst. ln case of coubt, the German-language orignal shoul be consulted asthe authoritative text Rei, No. DIN 19704- : 1998-05Page 2 DIN 19704-3, 1 Scope This standard covers electrical equipment for drives in hydraulic stee! structures es specified in clause 1 of DIN 19704-1, May 1998 edition, that is directly connected with machinery and steel structures. 2 Normative references This Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the titles of the publications are listed below. For dated references, subsequent amendments to or revisions of any of these publications apply to this Standard ‘only when incorporated in it by amendment or revision. For undated references, the latest edition of the publication referred to applies. DIN 19704-1 Hydraulic steel structures ~ Design analysis DIN 19704-2 Hydraulic steet structures ~ Detailing and fabrication DIN v 19250 Fundamental safety aspects with regard to measurement and control equipment DIN EN 418 Safety of machinery - Emergency stop equipment ~ Functional aspects and principles for design DIN EN 60034-1 Electrical rotating machinery ~ Rating and performance DIN EN 60204-1 Safety of machinery ~ Electrical equipment of machines ~ Géneral requirements DIN VDE 0100 —_ Erection of power installations with rated voltages up to 1 kV DIN VDE 0100-410 Erection of power installations with rated voltages up to 1kV ~ Safety ~ Protection against electric shook DIN VDE 0100-510 Erection of power installations with rated voltages up to 1kV ~ Selection and erection of electrical equipment — Common rules DIN VDE 0110-1 Coordination of insulation for equipment within low-voltage systems - Fundamental re- quirements DIN VDE 0470-1 Degrees of protection provided by enclosures (IP code) DIN VDE 0530-5 Rotating electrical machinery ~ Classification of degree of protection provided by enclo- sures for rotating machinery 3 General 3.1. Design The design and installation of electrical equipment used for the drives in hydraulic steel structures shall be subject to the relevant electrotechnical regulations, particularly DIN and DIN EN Standards and VDE specif cations (e.g. the standards of the DIN VDE 0100 and DIN EN 60204-1 series). 3.2. Safety requirements ‘The safety requirements to be met by process measuring and control equipment in respect of hazards due to ‘unctional faults shall be determined by risk assessment and shall be taken into account in the design of the drive and control design systems (see DIN V 18250). Back-up drives, blocking and locking systems and auxiliary drives or similar devices shall be electrically interlocked or designed so as to prevent unauthorized actuation. Each drive shall have an emergency stop actuator (see DIN EN 418). The motion of mechanical locking devices shall be controlled by limit switches. Safety devices shall be designed according to the fail-safe principle, i.e, they are to cause a moving element to be locked whenever there is a voltage loss, electrical equipment failure or cable break. They shall act on the switchgear of the main circuit of the relevant drive and prevent machine movements that are liable to lead to a hazardous situation. 3.3 Protective measures Electrical heaters on hydraulic steel structures shall be protected by providing a residual current protective device (see DIN VDE 0100-410). This shall also apply in cases where electrical equipment is operated under water with a rated voltage greater than 50 V AC. Equipotential bonding shall be provided in rooms for drive systems. 3.4 Control process memory When using automation systems (e.g. a programmable control system (PCS), the process sequence shall be saved according to the fail-safe principle.Page 3 DIN 19704-3 : 2000-00 It shall be the responsibility of the client to specify the quantity of information to be saved, the way itis to be saved, and the timescale, 4 Electrical equipment 4.1 General Aservice life of 35 years shall be assumed for electrical equipment, with the exception of parts subject to wear, When designing air and creep distances, at least pollution severity grade 3 and overvoltage category Ill to DIN VDE 0110-1 shail be taken into account. The electrical equipment shall withstand harsh operating conditions (e.g. increased stresses due to mechanical loading, solar radiation, weathering, water, electro-magnetic fields and lightning: see DIN VDE 0100-510). They shall have a minimum degree of protection of IP 54 (see DIN VDE 0470-1) and shall operate properly within the ambient temperature range specified by the client. 4.2 Motors and brakes Cortosion protection of motors and brakes shall be designed to withstand severe climatic conditions, The ‘windings shall be impregnated for use in high humidity (using a substance with a very high dry resin content), Itthere is a risk of condensation, anti-condensation heaters shall be fitted or equivalent measures taken. Winding temperature sensors and recording equipment shall be provided. ‘The motor bearings shall be sealed and shall be lubricated to last their service life. Motors and brake ventilation housings shali have a minimum degree of protection of IP $4 (of. DIN VOE 0530-5), ‘They shall be designed and operated on the principles outtined in DIN EN 60034-1 43 Cables Cables shall be laid in one length (Le. not cut in sections) Cables forming part of process measuring and control equipment shall be screened. In the vicinity of drives, only flexible cables shall be used. They shall be designed to accommodate average ‘mechanical stress, and shall be rosistant to oil and, where used extermally, ultraviolet radiation, Cables on machinery and hydraulic stee! components also require protection against mechanical stress. 4.4 Connections Cables that belong to a drive shall be grouped at the drive within @ housing with terminals. Plug connectors may also be used for drive assemblies. The client shall specify if this Is not to apply to the main motor power circuit The terminals for the main power circuits shall be provided with extra covering or other means of protection. The electrical connection points of process measuring and control equipment fitted to the machinery or the associated steel structures shall be connected to terminal blocks so as to be floating. Depending on the type. of soreening selected, the cable screening shall be connected to an insulated bus or individual insulated terminals. Ifthe connections of more than one drive are combined at one interface, the terminals shail be suitably grouped, 4.5. Auxiliary equipment Electrical heaters shall be fitted with thermostat-controlled protection against overheating and be capable of operating in the manual and automatic modes. Heating elements shall be suitable for use in air (dry operation). The correct functioning of equipment such as air bubbler systems, mixing devices, resistance heaters, lubri- cation systems and similar devices shall be monitored electrically. 4.6 Limit switches and pressure switches Limit switches shall have a minimum degree of protection of IP 65 to DIN VDE 0470-1 Limit switches and pressure switches shall each have a minimum of one break and one make function. The switching hysteresis, repeatability and resolution of the setting range shall be suited to the particular application, The safe actuating distance (operating distance} of contactless proximity switches shall have a reserve of at least 20%. ‘Mechanical limit switches shall have jump contacts and a corresponding mechanicat lag for the individual movernents. The on/off or other position of proximity switches and pressure switches shall be clearly recognizable from outside (e.g. by using LEDs)Page 4 DIN 19704-3 : 2000-00 4,7. Overload protection devices Overload protection devices (e.g. couplings and load cells), shall have auxiliary contacts for control and sig- nalling purposes. Disconnect test terminals shall be provided for electrical force measuring systems for the connection of por- table test equipment. The force measuring system shall be fitted with a minimum of two adjustable limit markers. Drives whose design is based not on the maximum possible drive torque (e.g. motor stalling torque) but on a torque which is electrically pre-set (¢.g. by means of @ converte) shall have an additional overload protection device (cf, subclauses 8.9 and 8.4 of DIN 19704-1), which shall act independently of the system limiting the motor torque (cf. subclause 8.2). 4.8. Monitoring systems Where the gate position is to be electrically monitored, position indicators and position transducers (e.g. position-measuring systems) shall be provided (ef. subclause 9.2.6 of DIN 197042) Hydraulic oil reservoirs shall be fitted with an oil level monitor (e.g. limit monitors adjustable limiting contacts) Oil fiters in hydraulic systems that are fitted with a clogging indicator shall have a signalling contact a minimum of two. 5 Control functions 5.1 Switch-off.at end position : 2nd positions shall be detected via position-actuated limit switches or equivalent position: measuring systems. This also applies to hydraulic systems that are switched off by means of a prassure switch, For electro-mechanical drives, @ circuit ensuring switch-off at end position shall be provided in the controt circuit and an all-pote emergency stop circuit in the main circuit. Both circuits shalbe energized independent of each other. if the risk assessment so permits, an emergency stop may be effected by a control list switoh operating according to the fail-safe principle and acting on an additional main switching unit. Equivelem systems or procedures are permissible, including torque switches, load cells and pressure switches tf closed loop drives have no main power disconnection feature, further circuits shall be used in addition to the circuit, ensuring switch-off at end positions. 5.2 Double-acting drives ‘The limiting values for synchronization monitoring shall be continuously adjustable, Once the set values have been reached, the drive shall be stopped (cf. subclause 9.2.4 of DIN 19704-2), 6 Casings Itis recommended that casings of electrical equipment be made from sheet steel provided with a protective coating that consists of minimum of a priming coat and two finishing coats, or equivalent, Casings for use in rooms designated by the client as wet and casings"intended to stand in the open shall be ade of corrosion-resistant materials (e.g. stainless steel, aluminium and polyester. Casings shalt have a minimum degree of protection of IP 54 to DIN VDE 0470-1 or DIN VDE 0830-6 and pressure compensation points, except for casings in rooms designated by the client as being dry and low-dust H¥ the ambient conditions require, a thermostat-controlled casing heating and, if required, forced ventilation, shall be provided. 7 Steel framing and other supporting elements Stoel framing and supporting steel elements (e.g. base frames and mounting rails) shall be hot-dip galvanized. Other corrosion-resistant materials may be used if they are suitable for the given operating conditions. Electrolytic corrosion shall be prevented.