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Liu 2014
Liu 2014
Liu 2014
h i g h l i g h t s g r a p h i c a l a b s t r a c t
a r t i c l e i n f o a b s t r a c t
Article history: The amide-structural polycarboxylate superplasticizers (amide-PCEs) were synthesized by amidation
Received 24 July 2013 reaction between polyacrylic acid (PAA) and amino-terminated methoxy polyethylene glycol (amino-
Received in revised form 21 January 2014 PEG) under different conditions, and the effects of amide-PCE’s synthesis on amidation rate and flow
Accepted 10 February 2014
performance of cement paste were investigated. Fourier Transform Infrared Spectroscopy (FTIR), 1 H
Available online 18 February 2014
Nuclear Magnetic Resonance (1 H NMR), and molecular-weight measurements were used for structural
characterization, and the results confirmed ideal amide structure and sufficient amidation reaction.
Keywords:
Amide-PCE with the carboxyl–amino ratio of 4:1 exhibited the lowest surface tension, highest adsorption
Superplasticizer
Polycarboxylate
percentage, and the best paste fluidity results. Based on the above results, the dispersion and adsorp-
Amide structure tion mechanisms of amide-PCE in cement–water system were discussed. The application performances
Cement in concrete showed that amide-PCE had similar slump to that of conventional PCE, but also had bet-
Fluidity ter air-entraining ability, bubble retention and concrete frost-resistance than those of conventional
PCE. Depending on this amide structure and good performances, amide-PCE shows broad application
prospects.
© 2014 Elsevier B.V. All rights reserved.
1. Introduction
∗ Corresponding author. Tel.: +86 10 6739 6649; fax: +86 10 6739 6085. Superplasticizers are an important class of chemical admixture
E-mail addresses: liux@bjut.edu.cn, liulaugh@126.com (X. Liu). that can be added to concrete mixtures to improve workability of
http://dx.doi.org/10.1016/j.colsurfa.2014.02.022
0927-7757/© 2014 Elsevier B.V. All rights reserved.
120 X. Liu et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 448 (2014) 119–129
concrete by dispersing agglomerated hydrating cement particles was synthesized by grafting reaction to form amide linkages. It
present in the paste [1] and other applications [2–4]. Strength of derives from the homopolymer with a constant molecular weight
concrete is inversely proportional to the amount of water added or and a narrow molecular weight distribution, and normally results
water–cement ratio (w/c); however, if the amount of water is too in a more statistically uniform distribution of PEGs attached onto
low, the concrete mixture can be unworkable and difficult to mix the polyacrylic acid backbone. This grafting approach thus is ben-
and place. Therefore, the main function of a superplasticizer is to eficial to obtain a superior PCE-based dispersant which has broad
enable a decrease in the w/c without losing fluidity of the cement application prospects.
pastes, which results in higher strength and better durability of In this study, polycarboxylate superplasticizers with amide
concrete [5,6]. structure (amide-PCEs) were synthesized by amidation reaction
There are three generations of superplasticizers in concrete. between polyacrylic acid (PAA) and amino-terminated methoxy
The first generation is commonly manufactured from lignosul- polyethylene glycol (amino-PEG), and the optimal synthesis pro-
fonates and the second generation from sulfonated naphthalene cess was determined. Influences of amide-PCEs with different
formaldehyde or sulfonated melamine formaldehyde. In the 1980s, variable synthesis factors upon amidation rate and flow per-
polycarboxylate superplasticizers (PCEs) were introduced as the formance of cement paste were described by the investigations
third, new generation of concrete admixtures [7] and are still of catalyst dosage, water-carrying agent dosage, carboxyl–amino
developing. Because of its comb-type structure with poly(ethylene ratio, amidation reaction temperature, and amidation reaction
glycol) (PEG) grafted side chains [8] and the associated steric inter- time. In order to confirm its amide structure, amide-PCE was char-
particle repulsive forces [9], PCEs are effective at lower dosages, acterized by Fourier Transform Infrared Spectroscopy (FTIR) and
and provides improved slump retention [10,11] than polyconden- 1 H Nuclear Magnetic Resonance (1 H NMR). The molecular char-
sates. Thus, nowadays PCEs have been introduced into the cement acteristics including molecular weight and its distribution were
systems replacing admixtures based on melamine and naphthalene measured by gel permeation chromatography (GPC). Also, the
[12,13], and have attracted great research attention in recent years effects of amide structure and grafting density on the properties
[14–16]. of amide-PCEs were examined and analyzed by assessing the paste
Generally speaking, PCEs have a great diversity of chemical fluidity, surface tension and adsorption of a series of amide-PCEs
structures and can mainly be classified as two categories. The with different grafting densities. Both amide-PCE and conventional
one is polyester-type PCE, made from -methoxy poly(ethylene PCE’s application performances in concrete including air content,
glycol) methacrylate ester (MPEG-MA), either by aqueous free rad- slump and slump flow, and frost-resistance were measured. Addi-
ical copolymerization [17] or by esterification/transesterification tionally, the dispersion and adsorption mechanisms of amide-PCE
reaction [18–21]. The other is polyether-type PCE, including ␣- in cement–water system were discussed.
allyl--methoxy or -hydroxy poly(ethylene glycol) (APEG) ether
and maleic anhydride as key monomers via radical copolymer-
2. Materials and measurements
ization either in bulk or in aqueous solution [22], isoprenyl
oxy poly (ethylene glycol) macromonomers by copolymerization
2.1. Materials
with acrylic acid [23], and ␣-methallyl--methoxy or -hydroxy
poly(ethylene glycol) ether as macromonomer [24]. However, the
Polyacrylic acid (PAA) with solid content of 49% and molecular
development of concrete technology needs more structure types
weight of 5000 was supplied by BASF (China) Co., Ltd (Shanghai,
of PCE with better performance to meet the requirements in dif-
China), and the amino-terminated methoxy polyethylene glycol
ferent projects. Only changing material ratio, chain length, initiator
(amino-PEG) with molecular weight of 2000 was from Clariant
concentration, or reaction conditions to achieve some performance
Chemicals (China) Ltd. (Shanghai, China). The conventional PCE
improvements [5,17,25–27] is not enough.
was liquid with a solid content of 42%. Toluene, sodium hydrox-
Amide/imide type PCE firstly was reported by Jeknavorian in
ide, concentrated sulfuric acid (98 wt%), and cyclohexane were of
Grace [28,29] who obtained a copolymer formed by an acrylic poly-
analytical grade and purchased from Beijing Chemical Works (Bei-
mer with ammonia or an alkoxylated amine had higher imidization
jing, China). The p-toluene sulfonic acid and sulfamic acid were of
degree and production cost. Hereafter, Vickers [30] synthesized
analytical grade and from Tianjin Guangfu Fine Chemical Research
a PCE with at least one ester linkage and one amide linkage,
Institute. Reference cement P. I. 42.5 and Liulihe cement P. O. 42.5
which had high water reduction and long shelf life. Peev [31]
were supplied by China United Cement Qufu Co., Ltd (Qufu, China)
reported a PCE comprising a water-soluble alkanolamines modi-
and Beijing Liulihe Cement Co., Ltd (Beijing, China), respectively.
fied acrylic copolymer had both good flowability and high early
The medium sand with a fineness module of 2.7 had a density of
strength. Schober [32] described an acrylic polymer which com-
2550 kg/m3 and a bulk density of 1460 kg/m3 , and the gravel with
prised side chains connected to the backbone by ester, amide or
a continuous grading of 5–20 mm had a density of 2630 kg/m3 and
imide linkages. Danzinger [33] provided a polycarboxylic acid-
a bulk density of 1540 kg/m3 . The chemical and mineral composi-
based cement dispersant containing a polyamide-polyamine in a
tions of cements are illustrated in Table 1.
skeleton of a polymer, which had improved water reducing ability
and slump-flow retention but not in application due to its unavail-
able raw materials. Recently, PCE’s increased application promotes 2.2. Synthesis of amide-PCE
the development of concrete technology, which in turn puts for-
ward higher requirements to its performance. Hence, exploring The amino-PEG, PAA, and catalyst were added in sequence to
new structural PCE with unique performance of concrete or cement a 500 mL four-neck round-bottom flask with a stirrer, a water
paste cannot be ignored, but there have been few studies on this. separator with a condenser, a thermometer and an intelligent
The conventional PCEs produced by radical co-polymerization control temperature device by using the one-step process. The
are growing rapidly, whereas they have many shortcomings. For temperature was slowly raised to 80 ◦ C by stirring and heating,
the different monomers’ polymerization activities, it is difficult to and then the water-carrying agent was added to the flask to ensure
control the copolymer’s unit arrangement and molecular weight the uttermost amidation reaction by continually removing the
of backbone. A part of copolymers with low molecular weight can produced water from reaction system to water separator. The
widen the molecular weight distribution and further weaken the temperature was raised to 130–150 ◦ C and maintained for several
final performance. To overcome these difficulties, an amide-PEG hours. After the reaction, the product was vacuumized to separate
X. Liu et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 448 (2014) 119–129 121
Table 1
Chemical and mineral compositions of cements.
Cement SiO2 (%) Al2 O3 (%) Fe2 O3 (%) CaO (%) MgO (%) SO3 (%) Na2 O (%)
Fig. 2. Fluidity of cement paste over time for amide-PCE with the catalyst of (a) concentrated sulfuric acid, (b) p-toluene sulfonic acid, and (c) sulfamic acid at different
dosages.
5 min, 30 min, 60 min, 90 min, and 120 min, respectively. Measure- (amide-PCE dissolved in part of mixing water and added with mix-
ments were generally repeated three times and the average was ing water). The workability of concrete for amide-PCE was indicated
reported as the adsorbed amount. by the slump and slump flow at 0 min and 1 h in a slump cone test
according to the standard GB/T50080-2002 [36]. In the preparation
2.4.3. Fluidity of cement paste of the concrete mixtures, the same powder dosage (cement + fly
The fluidity of fresh cement paste with amide-PCE was tested ash + slag powder) and sand/coarse aggregate ratios were used. The
according to the standard method GB/T8077-2000 [35] described change of slump with time was then studied to evaluate the effect of
in the National Standards of People’s Republic of China. The effect of amide-PCE on the time dependent workability of concrete. The air
the amide-PCE dosage (mass percentage) on the fluidity of cement contents of fresh concrete at 0 min and 1 h were also determined
paste was studied at the same w/c of 0.29. Generally the dosage of by a LC-615A/B Concrete air content analyzer (Sanyo Industries,
amide-PCE was 0.2 wt% of cement if there was no particular indica- Ltd, Japan) according to the standard GB/T50080-2002 [36]. There-
tion. To study the maintenance of fluidity efficiency, cement pastes after the concrete cubic specimens of 150 × 150 × 150 mm were
mixed with amide-PCE were examined every 60 min within a total prepared, cured, and their compressive strengths were measured
period of 120 min. by a YEW-2000 Computer control compression testing machine
The fluidity of cement paste over time was measured using the produced by Beijing Lizhifang Science and Technology Develop-
standard method. For each test of cement paste fluidity, the cement ment Co., Ltd (Beijing, China), according to GB/T50081-2002 [37]
paste mixture was poured into a truncated cone (60 mm height, at the ages of 3, 7, and 28 days. The frost-resistance of concrete was
36 mm top diameter, 60 mm bottom diameter) on a glass plate, determined according to GB/T50082-2009 [38].
and then the cone was vertically removed. After 30 s, the diameter
of paste was recorded as the fluidity of paste, and the resulting 3. Results and discussion
spread of the paste was measured twice. The second measurement
was perpendicular to the first measurement, and the average was 3.1. Effect of catalyst and its dosage on cement fluidity
calculated to yield the spread value.
The amidation reaction rate is intensively influenced by the cat-
2.4.4. Properties of concrete alyst and its dosage, and thus the fluidity of cement paste is also
Concrete was made by mixing water, binder (cement + fly affected. The strong acids including concentrated sulfuric acid, p-
ash + slag), fine and coarse aggregate, and amide-PCE solution toluene sulfonic acid and sulfamic acid were selected as catalyst.
Fig. 3. Fluidity of cement paste over time for amide-PCE with the water-carrying agent of (a) toluene, and (b) cyclohexane at different dosages.
X. Liu et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 448 (2014) 119–129 123
Fig. 6. TG curves for amide-PCE synthesized at different amidation reaction tem- Fig. 7. Fluidity of cement paste over time for amide-PCE synthesized for different
peratures. amidation reaction times.
1
Fig. 9. H NMR spectrum of amide-PCE.
3.7. 1H NMR analysis amino-PEG due to carboxyl–amino ratio of 4:1. Thus the estimated
Mn of amide-PCE was about 41,000 (5000 + 18 × 2000 = 41,000),
Fig. 9 shows the 1 H NMR spectrum of newly synthesized amide- which slightly deviated from the tested value of 46,889 in Table 2.
PCE, and this spectrum was analyzed by means of the reported The conclusion that the expected amidation product was almost
references [3,39]. synthesized can be drawn from above calculation.
In the main chain, –CH2 , –CH connected carboxyl group and –CH In Fig. 10, except for a negative peak corresponded to solvent,
connected side chain gave signals at ı = 1.119 ppm, 1.240 ppm and there was only one positive peak corresponded to synthesized
2.354 ppm, respectively. In the side chain, –CH3 at the chain end amide-PCE, indicating few unreacted reactants and high amidation
and –CH3 in polypropylene oxide gave signals at ı = 3.331 ppm and rate. Furthermore, the narrow peak shape in Fig. 10 was consistent
3.45 ppm to 3.55 ppm, respectively. The strong peak at 3.60 ppm with low PDI value in Table 2, indicated few low-molecular-weight
to 3.75 ppm corresponded to –CH2 CH2 – in polyethylene oxide and product and similar molecular weight of each macromolecule. The
–CH2 CH– in polypropylene oxide, for the side chain contained more above analysis showed that sufficient amidation reaction and ideal
about 40 units of ethylene oxide (EO) or propylene oxide (PO). amide structure were achieved.
Besides, peaks at 4.70 ppm and 7.309 ppm to 7.649 ppm corre-
sponded to D2 O used for dissolving sample and a small amount
of residual p-toluene sulfonic acid, respectively. The above results
confirmed the amide structure of synthetic product, which were in
accordance with FTIR analysis.
Table 2
Molecular weight and its distribution of amide-PCE.
3.10. Adsorption of amide-PCE on cement particles 3.11. Application performance of amide-PCE in concrete
Approximately half of element in the whole amide-PCE Concrete was used for measuring the application performance
molecule was organic carbon, and thus the adsorption amount of amide-PCE. The designed concrete should have the least initial
can be calculated by the difference between the concentration slump of 200 mm and slump flow of 500 mm with 28-day com-
of organic carbon in the filtrate before adsorption and that after pressive strength of 30 MPa. Besides, the designed concrete cannot
adsorption, and the adsorption percentage was the ratio of adsorp- have any bleeding or segregation occurred. The mix proportion
tion amount at a certain time to initial adsorption amount. The of concrete with amide-PCE-4:1 or conventional PCE is listed as
adsorption percentages of amide-PCE-3:1, amide-PCE-4:1 and follows. Cement:fly ash:slag:water = 222:98:55:175 (kg/m3 ), with
amide-PCE-5:1 on the cement particle surfaces over time is shown a concrete volume of 10 L and a sand/coarse aggregate ratio of
X. Liu et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 448 (2014) 119–129 127
Table 3
Application performances of PCEs in concrete.
Sample Slump (mm) Slump flow (mm) Air content (%) Compressive strength (MPa) Dynamic modulus at different
freezing–thawing cycles (%)
PCE 230 210 540 430 4.2 3.7 17.9 29.8 52.4 100.0 93.9 85.0 77.1
Amide-PCE-4:1 225 210 570 405 5.5 5.4 16.8 27.2 45.8 100.0 94.8 89.2 81.2
45%. The dosages of PCE and sodium gluconate were 0.2% and lubrication [20,40,41]. A schematic diagram of dispersion and
1%, respectively. The results of PCEs’ application performances in adsorption mechanisms of amide-PCE on the surfaces of cement
concrete are shown in Table 3. particles is shown in Fig. 13.
From Table 3, the fresh concretes mixed with amide-PCE or As for electrostatic repulsion, when amide-PCE adsorbed on
conventional PCE both exhibited the good slump and slump reten- the surfaces of cement particles, according to the theory of
tion at the same dosage, and furthermore, these similar results PCE’s electrostatic repulsion [42,43], electrostatic repulsion [44,45]
indicated the comparable dispersion between amide-PCE and con- occurred among identical charged cement particles caused by
ventional PCE. The air content of fresh concrete with amide-PCE hydrophilic groups’ hydrolysis, leading to the stable suspension
was higher than that of conventional PCE, which was consistent and good dispersion for cement particles in cement–water sys-
with the testing result of surface tension. This was likely caused by tem. From the results in this study, the synthesized amide-PCE
amide-PCE’s amide structure lowering the surface tension of con- as a surfactant lowered the surface tension and in addition
crete pore solution in which great deals of bubbles were emerged. produced the electrostatic repulsion, which was confirmed in
Generally speaking, the air content loss of fresh concrete increased Section 3.9. Too high or too low carboxyl–amino ratio can
over time, but there was almost no loss within an hour for concrete unbalance the hydrophilic–hydrophobic ratio, but only an appro-
with amide-PCE, indicating good bubble retention. In terms of its priate carboxyl–amino ratio can achieve low surface tension and
molecular structure, the surface tension of PO unit, which is bene- stable electrostatic repulsion to improve cement particles’ disper-
ficial to forming plenty of stable bubbles, is lower than that of EO sion.
unit. As for steric hindrance, amide-PCEs’ main chains adsorbed on
Also from Table 3, the compressive strengths both grew steadily the surfaces of cement particles, and their side chains stretched
with increasing the ages, and reached nearly 30 MPa at 7 days in aqueous phase to form a thick adsorbed layer. Then the
as well as above 45 MPa at 28 days. The hardened concrete for cement particles repelled each other and the good dispersion
amide-PCE exhibited the lower compressive strength. One of the was achieved by this steric hindrance effect [46]. Besides from
reasons was the higher air content, which affected the compact- other reports [47,48], the strong hydrogen bonds can be formed
ness of concrete to decrease its strength. From the results of between amide and polyether chains to strengthen the steric
concrete frost-resistance, the dynamic modulus values of concrete hindrance effect. From the results in this study, the comblike
with amide-PCE were all higher than those with conventional PCE amide-PCE’s carboxyl groups were the adsorption sites and grafted
at the same freezing–thawing cycles, manifesting the good frost- PEGs still extended as adsorbed layer to form steric repellent
resistance property. This result is also likely linked to its high air even during hydration. The constant backbone length (M = 5000)
content of concrete. implied the reduced adsorption sites if too low carboxyl–amino
ratio, or incomplete adsorbed layer if too low carboxyl–amino
3.12. Dispersion and adsorption mechanisms of amide-PCE ratio, and an adsorption sites-layer balance only if an appro-
priate carboxyl–amino ratio, which was confirmed in Section
The dispersion effect of amide-PCE is largely dependent on the 3.3.
amide-PCE’s adsorption on cement particles. The dispersion and As for complex, the concentration of calcium ion released during
adsorption mechanisms of amide-PCE were discussed based on the hydration decreased by forming the complexes with carboxyl
the current theories and measured structure-properties results. groups [49] of amide-PCE and forming the ligands with nitrogen
The mechanisms for amide-PCE in cement–water system mainly atoms in amide structure [50]. From the results in this study, these
included electrostatic repulsion, steric hindrance, complex, and two effects lowered the concentration of Ca2+ and delayed the
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Acknowledgments
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This research program was funded by the National Natural Sci- sulfoaluminate cement, J. Appl. Polym. Sci. 125 (2012) 283–290.
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