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Acsanm 8b01563
Acsanm 8b01563
Manchester Institute of Biotechnology, University of Manchester, 131 Princess Street, Manchester M1 7DN, United Kingdom
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*
S Supporting Information
■ INTRODUCTION
Organic solvent nanofiltration (OSN) is a promising
halogenated,13 epoxy,7 or heteroaromatic8 cross-linkers, often
at elevated temperature. Moreover, the cross-linking process
sustainable technology for molecular level separations.1 One can significantly compromise the permeance of the mem-
of the key challenges in membrane-based separations is the branes.9,10 Polybenzimidazole (PBI) membranes for OSN are
stability of polymers in harsh organic solvents, in particular emerging in the literature, which have been successfully used
polar aprotic solvents (PAS).2 Despite their drawbacks such as for various applications.11,12 Livingston et al. developed the
toxicity and high boiling point, they are widely used in the first stable PBI membranes using a dibenzyl cross-linker at
chemical industries due to their excellent solubility properties elevated temperature,10,13 while Chung et al. focused on more
in the SN2 type reactions, coupling reactions, and amide sustainable approaches via reducing the cross-linking temper-
formations. They are also often used for the dissolution of ature and employing green solvents.9,14 This work aims to
active pharmaceutical ingredients (API) due to their mid-range explore ion stabilization via salt formation of the amine groups
lipophilicity, i.e., having both acidic and basic moieties. Green of the benzimidazole moiety, which eliminates the need for the
alternatives such as 2-methyltetrahydrofuran (MeTHF) and undesired chemical cross-linking (Figure 1).
propylene carbonate (PC) to substitute the undesired Lively et al. have recently critically assessed the potential of
conventional PASs are emerging in the literature;3 however, microporous materials for OSN.15 Microporous membranes
their industrial viability is yet to be demonstrated. Con- comprising conjugated polymers on polyacrylonitrile (PAN)
sequently, it is necessary to develop membranes that are stable with rigid backbones with ultrafast permeation were recently
in PAS, which could facilitate the implementation of OSN by reported.16 Polymers of intrinsic microporosity (PIM) were
the industrial sector. used to fabricate thin film composite OSN membranes on
Chemical cross-linking aims to increase the stability of
polymer membranes under harsh environments such as PAS. Received: September 7, 2018
However, most of these methods employ toxic substances such Accepted: October 22, 2018
as aliphatic diols,4 aliphatic and aromatic diamines,2,5,6 and Published: October 22, 2018
Figure 1. Schematic overview of the fabrication methodology for PBI and amine PIM-1 polymer blend membranes: (a) casting of a dope solution
comprised of PBI and PIM-1; (B) phase inversion in water followed by BH3·SMe2 treatment to reduce the PIM-1 and HCl treatment for ion
stabilization of the membrane; (c, d) polymer network of protonated PBI and amine PIM-1.
PAN17−19 and polyimide (PI)20 porous supports. PIMs are a system. The excess K2CO3 was removed by filtration, and the crude
class of microporous materials with a specific polymer structure product was precipitated using methanol (100 mL) as antisolvent,
with straight sections followed by a cambered section by the filtered, washed, and dried at room temperature. The powder was
axle, which results in a large free volume.21 We hypothesized dissolved in chloroform, precipitated with methanol, filtered, washed,
and dried at room temperature, yielding a yellow powder as final
that the incorporation of PIMs into a PBI membrane could product (15.0 g, 71%). 1H NMR (400 MHz, chloroform-d) δ: 6.83 (s,
loosen its structure and increase permeance. Although nitrile 2H), 6.45 (s, 2H), 2.35 (s, 2H), 2.19 (s, 2H), 1.39 (s, 3H), 1.34 (s,
PIM-1 is soluble in many solvents, insoluble amine PIM-1 can 3H). 13C NMR (101 MHz, chloroform-d) δ: 149.7, 146.92, 139.2,
be obtained through the treatment with the reducing agent 112.3, 110.5, 109.4, 94.1, 58.8, 57.1, 43.6, 31.3, 29.9. Molecular weight
borane−dimethyl sulfide complex [(CH3)2S·BH3].22 To the (GPC, in CHCl3): 23 kg mol−1.
best of our knowledge, this is the first report on (i) the Preparation and Ion Stabilization of PBI/PIM Membranes.
polymer blend approach for OSN and (ii) the application of Polymer dope solutions were prepared by dissolving PIM-1 and PBI
PIM membranes in PAS. in DMAc in specific ratios given in Table 1, followed by mechanical
■ EXPERIMENTAL SECTION
Materials and Methods. Novatexx 2471 polypropylene non-
Table 1. Membrane Compositions and Membrane
Treatmentsa
woven backing was purchased from Freudenberg Filtration Tech- PBI PIM-1
nologies, Germany. PBI dope solution (26.2 wt % polymer, 72.3 wt % content content viscosity BH3·SMe2 HCl
DMAc, 1.5 wt % LiCl, 27 kg mol−1) was purchased from PBI membrane (wt %) (wt %) (mPa s) treatment treatment
Performance Products, USA. All the used solvents including acetone, M0 100 0 6550 n.a.c −
acetonitrile (MeCN), borane−dimethyl sulfide, chloroform, dichloro- M1 100 0 6650 n.a. +
methane, N,N-dimethylacetamide (DMAc), N,N-dimethylformamide M2 96 4 7600 + +
(DMF), diethyl ether, dimethyl sulfoxide (DMSO), ethyl acetate, N- M3 92 8 8900 + +
methyl-2-pyrrolidone (NMP), 2-methyltetrahydrofuran (MeTHF), M4 88 12 9800 + +
methanol (MeOH), propylene carbonate (PC), and trimethylamine
M5b 84 16 10900 n.a. n.a.
(TEA) were purchased from Sigma-Aldrich. Acetophenone, benzo-
a
phenone, triazabicyclodecene (TBD), tetrafluoroterephthalonitrile, The weight percentages refer to the polymer content of the
5,5′,6,6′-tetrahydroxy-3,3,3′,3′-tetramethyl-1,1′-spirobisindane, potas- membrane. All dope solutions were prepared using DMAc as the
sium tert-butoxide (tBuOK), and potassium carbonate (K2CO3) were solvent and had 18 wt % total polymer content. bThis membrane was
purchased from Alfa. Polystyrene markers for solute rejection found to be unstable, and it was not tested. Refer to Figure 6b for
evaluation were purchased from Agilent Technologies. All solutions further details. cn.a. = not applicable.
were prepared using Milli-Q Type II water with a resistivity of 18.2
MΩ cm at 25 °C. stirring for 2 h at 50 °C. The dope solutions were degassed for 12 h in
Synthesis of PIM-1. Synthesis of PIM-1 was performed according an incubator shaker at 45 °C. The dope solution was then cast at 45
to a literature procedure.21 3,3,3′,3′-Tetramethyl-2,2′,3,3′-tetrahydro- °C and a speed of 0.05 m s−1 on nonwoven polypropylene support
1,1′-spirobis[indene]-5,5′,6,6′-tetraol (15 g, 14.7 mmol, 1 equiv), using a casting knife set to 250 μm thickness. The wet films were
tetrafluoroterephthalonitrile (8.8 g, 14.7 mmol, 1 equiv), and K2CO3 immediately immersed in water at 21 ± 0.5 °C for phase inversion,
(18.5 g, 44.1 mmol, 3 equiv) were weighed into a round-bottomed and then the water was replaced three times (3 × 5 L). For the PIM-1
flask equipped with a Dean−Stark apparatus. DMAc (44 mL) and reduction, membranes of 52.8 cm2 area were treated with BH3·SMe2
toluene (88 mL) were added under argon. The mixture was stirred at in diethyl ether.22 The membrane was washed with 50 mL of dry
reflux temperature until the nascent water was removed from the methanol and 5 × 50 mL of dry diethyl ether to remove any water
■
sequence step 1 step 2 step 3 step 4 step 5
1 (tt1) 25 50 75 100 125 RESULTS AND DISCUSSION
2 (tt2) 125 100 75 50 25 Membrane Performance. The stability of membranes
3 (tt3) 25 50 75 100 125 was probed against polar aprotic solvents, and the weight losses
4 (tt4) 125 100 75 50 25 are summarized in Table 3. All the membranes were found to
a
The duration of each step was 24 h. be stable in acetone, MeCN, and MeTHF. The nonmodified
PBI membrane (M0) was dissolved in DMAc, DMF, NMP,
DMSO, and PC. Surprisingly, the HCl-treated PBI membrane
(M1) was not dissolved in any PAS. Literature reports on
Permeate samples for flux measurements were collected at intervals robust PBI membranes that are stable in PAS; all employed
of 1 h, and samples for MWCO evaluations were taken after steady cross-linking with toxic reagents at elevated temper-
permeate flux was achieved. MWCO values were obtained by using a
atures,13,26,27 although sustainable attempts are sought
standard test solution composed of a homologous series of styrene
oligomers dissolved in the selected solvent.24 The MWCO values
after.28 It was successfully demonstrated that a simple
were derived from the MWCO curves via linear interpolation. The protonation with HCl can provide a simple and green
styrene oligomer mixture contained 1 g L−1 of PS 580 and PS 1300 alternative to covalent cross-linking of PBI membranes.
and 0.01 g L−1 of α-methylstyrene dimer, and their concentration was Figure 2a shows the permeance of M1−M4 membranes in
determined using a previously reported HPLC method.25 The PAS. The permeance increased with the increasing amine PIM-
effective area (A) of each membrane was 52.8 cm2. The permeance 1 content due to its microporosity and increased hydro-
was calculated as given in eq 1. philicity. The number of amine groups is increasing with the
6351 DOI: 10.1021/acsanm.8b01563
ACS Appl. Nano Mater. 2018, 1, 6349−6356
ACS Applied Nano Materials Article
Table 3. Percentage Weight Loss of Membrane in Polar of 420 g mol−1 in DMSO. M1 has the highest MWCO in each
Aprotic Solvents solvent ranging from 510 to 660 g mol−1. Interestingly, the
incorporation of only 4 wt % PIM-1 resulted in a significantly
M0 M1 M2 M3 M4
tighter membrane (M2) as the MWCO values decreased by up
acetone 0 ± 0 0 ± 0 0 ± 0 0 ± 0 0 ± 0 to 67% in all the solvents compared to M1. However, further
MeCN 0 ± 0 0 ± 0 0 ± 0 0 ± 0 0 ± 0 addition of PIM-1 increased the MWCO but still provided
DMAc 100 ± 0 1 ± 0a 0 ± 0a 0 ± 0a 0 ± 0a tighter membranes (M3−M4) than M1 in all the solvents.
DMF 100 ± 0 1 ± 0a 0 ± 0a 0 ± 0a 0 ± 0a Considering all membranes, the lowest polarity solvent
NMP 100 ± 0 1 ± 0a 0 ± 0a 0 ± 0a 0 ± 0a (MeTHF) has the narrowest MWCO distribution covering
DMSO 100 ± 0 2 ± 0a 0 ± 0a 0 ± 0a 0 ± 0a the 400−510 g mol−1 range, while the highest polarity solvent
PC 89 ± 6 0 ± 0 0 ± 0 0 ± 0 0 ± 0
(PC) has the widest MWCO distribution ranging from 200 to
± ± ± ± ±
a
MeTHF 0 0 0 0 0 0 0 0 0 0
600 g mol−1. These membranes enable a wide operation range
Faint discoloration of the solvent occurred, which is speculated to be for processing PC-based solutions, which could facilitate the
from the leaching of some smaller oligomers from the membranes. uptake of this green solvent by the industrial sector. The
aforementioned phenomenon is speculated to be the result of
the nonlinear change in the microporosity and interconnec-
tivity of the two polymers at different concentrations (4, 8, and
12 wt %).
The thermal processing and thermal resistance of mem-
branes could open new opportunities for liquid processing.
The changes of permeance and MWCO of M4 as a function of
temperature in DMSO were investigated (Figure 3). At each
temperature a stable but different performance was observed
for tt1 (see Table 2). The permeance increased from 1.4 to 2.0
L m−2 h−1 bar−1 as the temperature was gradually increased
from 25 to 125 °C (Figure 3a). However, the consecutive
Figure 4. Effect of pH on the protonation and stability of the membranes. The latter is expressed as percentage weight loss after immersion into
DMSO. Refer to the Supporting Information for the details of the pKa analysis.
Figure 5. Chemical characterization of the membranes: (a) FTIR spectra of PIM-1 and M0−M4 membranes; (b) solid-state NMR of M0, M1, and
M4. The asterisks, (s), and (b) denote the peaks caused by the spinning, the stretching, and bending frequencies, respectively.
decrease (tt2)−increase (tt3)−decrease (tt4) in temperature the thermal treatment of the membranes enables fine-tuning
revealed a different but consistent performance. The the separation performance at a cost of decreased permeance.
permeance change was found to have a linear correlation Further fine-tuning of membrane performance could be
with the solvent viscosity (Figure 3c), which suggests that the achieved via altering the phase inversion parameters, such as
system is in accordance with Darcy’s law and the pore-flow the temperature.
model.29 The thermal treatment resulted in a tighter Physical aging takes place in every polymer; however, for
membrane with lower permeance and MWCO. The MWCO glassy polymers with high free volume such as PIM-1,
considerably decreased from 620 to 360 g mol−1 during tt1 and accelerated physical aging occurs.34 The aging of PIM-based
then further decreased from 360 to 320 g mol−1 during tt2−4 membranes was studied for 3−8 days in heptane, ethanol, and
(Figure 3b). It is speculated that these results are due to the THF.17−20 The aging of M4 in DMSO was studied over 3
combined effects of swelling, accelerated aging, and thermal weeks of continuous operation with a 3 months shelf storage in
rearrangement of the polymer blend. The literature on thermal DMSO. Over this time, the MWCO and the permeance
treatment of membranes for liquid separations is scare and decreased approximately 6% and 1%, respectively. Refer to the
contradictory as different observations were made.30−33 Supporting Information for the experimental details and the
Besides varying the PBI/PIM-1 polymer blend composition, data.
6353 DOI: 10.1021/acsanm.8b01563
ACS Appl. Nano Mater. 2018, 1, 6349−6356
ACS Applied Nano Materials Article
Table 4. Elemental Composition and Degree of Protonation (α) for the Membranesa
membrane C (wt %) H (wt %) N (wt %) Cl (wt %) α (%)
M0 77.91/77.86 3.92/3.95 18.17/18.14 0.00/0.00 0
M1 63.01/63.25 3.70/3.71 14.70/14.75 18.60/18.25 98
M2 63.06/63.17 3.78/3.81 14.31/14.33 18.38/18.22 99
M3 63.11/63.07 3.85/3.87 13.93/13.96 18.16/18.14 100
M4 63.17/63.12 3.93/3.97 13.55/13.57 17.94/17.91 100
a
The first value is calculated for pristine PBI (M1) and assuming 100% protonation for M1−M4, while the second value is measured with
elemental analysis.
Figure 6. Membrane morphology: (a) typical AFM height image of M0−M4 with scan size of 10 μm × 10 μm; (b) AFM-IR of M5, generated from
the IR intensity at 1373 cm−1 as a characteristic peak of amine PIM-1 (color; red represents higher intensity while blue represents lower intensity)
superimposed on the AFM height image (contour) of the same area; (c, d) SEM surface images for typical M0−M4 membranes (c) and for M5
(d); (e, f) SEM cross-section images for typical M0−M4 membranes (e) and M5 (f). All SEM images were taken at 10K magnification. Refer to the
Supporting Information for the characterization of each membrane.
Owing to the ion-stabilization methodology, acids and bases C and C−H of the in-plane ring vibrational and breathing
in the solution could adversely affect the stability of the vibrational frequencies of the aromatic rings (νC−H and νC−C).
membranes. The pKa value of each amine group in the The strong peak at 802 cm−1 belongs to the heterocyclic ring
membranes, and therefore their protonation/deprotonation, vibration (νC−H ). The characteristic CN stretching
were estimated using MarvinSketch (refer to the Supporting frequency mode was found at 2240 cm−1 as a low compact
Information). Figure 4 shows the effect of pH on the peak (νC≡N). The aforementioned peaks are missing in the
protonation of the polymers as well as the results for the membranes containing amine PIM-1 (M2−M4), confirming
stability test. In line with the predictions, the membranes were the successful reduction of the nitrile group. The aromatic
found to be stable under both acidic (pH < 6) and basic (pH > ether C−O stretching frequency mode was found at 1008 cm−1
11) conditions. However, at pH = 6−10 the membranes were as a strong narrow peak (νC−O). The highlighted part in Figure
dissolved due to the solubility of the neutral PBI, which is the 5a indicates the main difference between the original PBI and
main polymer component of the membranes. Organic bases its polymer blend with the amine PIM-1. Owing to the salt
are often used in PAS to perform various synthetic trans- formation, characteristic new peaks can be found between
formations, and therefore the stability of membranes was also 2500 and 2750 cm−1.
demonstrated in the presence of TBD, TEA, and tBuOK in Figure 5b shows the solid-state NMR measurements for M0,
DMSO. Refer to the Supporting Information for the MWCO M1, and M4. The spectrum of the PBI (M0) correlates to the
and permeance data in these solutions. NMR spectra reported in the literature. As a result of the HCl
Chemical and Morphological Characterization. Figure treatment, the peaks at 110, 121, and 128 ppm were slightly
5a shows the FTIR spectra for the PIM-1 and the M0−M4 shifted downfield, and the original 150 and 141 ppm peaks
membranes. Owing to the planar cyclic and aromatic part of were convoluted. The spectrum of the M4 membrane is similar
PBI, the spectra of M0−M4 are composed of narrow peaks to M1, with the additional peaks at 47 and 57 ppm
between 2000 and 1000 cm−1 corresponding to the N−H and corresponding to the aliphatic carbon atoms in the amine
C−N deformation modes (δN−H and δC−N). The characteristic PIM-1.
aromatic C−H stretching frequencies were found between Elemental analysis was used to reveal the elemental
2900 and 3050 cm−1 as weak compact peaks (νC−H). The composition and the degree of protonation (Table 4).
characteristic aromatic and CN stretching modes were Chlorine was not found in M0, which confirms the complete
found around 1650 cm−1 as medium wide peaks (νC=N). The removal of the LiCl stabilizer found in the commercial PBI
compact peaks between 1200 and 1550 cm−1 indicate the C− used to prepare the dope solution. The degree of protonation
6354 DOI: 10.1021/acsanm.8b01563
ACS Appl. Nano Mater. 2018, 1, 6349−6356
ACS Applied Nano Materials Article
(α) is defined as the ratio of protonated amine groups and its using PBI and amine PIM-1. Ion stabilization of PBI and PBI/
theoretical maximum. When all the protonizable groups are PIM-1 membranes via simple HCl treatment was successfully
protonated with HCl, the degree of protonation is 100%. Refer demonstrated. The novel stabilization approach eliminates the
to the acidic pH region of Figure 4 and Schemes S3 and S4 for use of cumbersome chemical cross-linking. The incorporation
the protonated structures. α was found to be 98−100% for all of PIM-1 into the membranes improved the permeance of the
the HCl-treated membranes (M1−M4), which was expected membranes up to 4 times and simultaneously decreased the
based on the pKa predictions and previous literature.22 MWCO. Filtration studies covering 3 months revealed a
The membrane morphology was characterized by the SEM moderate membrane aging with performance change of up to
surface, cross section, and AFM measurements (Figure 6). 6%. A comprehensive thermal treatment study of the
Both AFM height images and SEM images revealed similar membranes revealed stable but anomalous performance up
morphologies for M0−M4 membranes (Figure 6a,c,e). to 125 °C. Propylene carbonate was identified as a promising
However, the SEM revealed the presence of nano- and green solvent for replacement of conventional PAS in chemical
microspheres in M5, which contains 16 wt % amine PIM-1 manufacturing due to its facile processing with membranes.
(Figure 6d,f). The phase separation behavior of M5 was further Based on the results, ion stabilization could not only open new
investigated with AFM-IR at 1373 cm−1 infrared wavelength possibilities for the fabrication of robust OSN membranes but
(one of the characteristic peaks of amine PIM-1), which also could be exploited for the fabrication of polymer
confirmed the spheres to be amine PIM-1, as it revealed that coatings,35 batteries,36,37 and electromembranes.38,39
the spheres have higher IR intensity (Figure 6b). The
aggregation of PIM-1 at higher concentrations limits its
addition in the polymer blend. Employing different types of
■
*
ASSOCIATED CONTENT
S Supporting Information
solvent or cosolvents, or increasing the temperature for the The Supporting Information is available free of charge on the
preparation of the dope solution and the film casting, could ACS Publications website at DOI: 10.1021/acsanm.8b01563.
increase the solubility of PIM-1, which would allow NMR spectra, SEM and AFM images, AFM-IR analysis,
membranes with higer PIM-1 content. pKa predictions, membrane stability test, aging study,
The uniqueness of the PIM-based materials is the high reaction schemes, PIM-1 characterization, rejections and
surface area derived from the rigid structure of the polymer. cutoff curves (PDF)
■
Therefore, surface area measurement was performed to further
investigate the effect of PIM content on the membranes (Table
5). The surface area of M1 was found to be 18.9 m2 g−1, which AUTHOR INFORMATION
Corresponding Author
Table 5. Effect of PIM-1 Addition on the BET Surface Area *E-mail gyorgy.szekely@manchester.ac.uk, Tel +44 (0) 161
and Hydrophilicity of the Membranesa 306 4366.
ORCID
membranes
Gergo Ignacz: 0000-0002-7227-3070
M1 M2 M3 M4
Fan Fei: 0000-0003-0548-5775
BET surface 18.9 ± 1.1 35.4 ± 2.1 44.4 ± 1.8 56.1 ± 2.2 Gyorgy Szekely: 0000-0001-9658-2452
area (m2 g−1)
contact angle 61 ± 2 51 ± 2 41 ± 2 36 ± 2 Notes
(deg) The authors declare no competing financial interest.
The PIM-1 has 705 m2 g−1 surface area; refer to the Supporting
■
a
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