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Nuclear Reactors For Space Power
Nuclear Reactors For Space Power
INTRODUCTION
1
Nuclear Reactors for Space Power
By WILLIAM R. CORLISS
INTRODUCTION
1
or 2.25. Huge, unwieldly arrays of mirrors or solar cells
would therefore be needed to capture enough solar energy
for a manned spacecraft operating near Mars. However,
small unmanned spacecraft, such as the Mariner Martian
probes, find solar cells sufficient for the small amounts of
power they require.
In a situation where large amounts of power are needed
over long periods of time, the best source of electricity is
a nuclear reactor, which uses energy contained in fission-
able uranium. Uranium-235 (^^^U) contains 100,000 times
as much energy per unit mass as the best chemical fuels.
This booklet describes the principles of nuclear-reactor
space power plants and shows how they will contribute to
the exploration and use of space. It compares them with
chemical fuels, solar cells, and systems using energy from
radioisotopes.
PUTTING THE ATOM IN ORBIT
It All Started with Feedback
When the chaos of World War II subsided, it was apparent
that two important technical developments had occurred.
The Germans had developed a large rocket, the V-2. This
accomplishment fulfilled the prophesies made years be-
fore by the American rocket experimenter, RobertGoddard,
the German space pioneer, Hermann Oberth, and the far-
sighted Russian, Konstantin Ziolkovsky. The second devel-
opment, the atomic bomb, introduced a new, extremely
compact form of energy that might be used to propel space-
craft, operate equipment, and sustain men on board.
In the late 1940s many scientists and engineers mused
about the possibilities of combining the rocket and the atom.
Space travel, however, was still a dream, and, besides,
nuclear power had not been harnessed even for terrestrial
use. Other matters dominated the national interest. An ex-
ception to this situation, however, was found in Project
Feedback, a cold-war study of military reconnaissance
satellites, sponsored by the U. S. Air Force and carried out
by the Rand Corporation at Santa Monica, California. Dur-
ing Project Feedback the first serious studies were made
%
or 2.25. Huge, unwieldly arrays of mirrors or solar cells
would therefore be needed to capture enough solar energy
for a manned spacecraft operating near Mars. However,
small unmanned spacecraft, such as the Mariner Martian
probes, find solar cells sufficient for the small amounts of
power they require.
In a situation where large amounts of power are needed
over long periods of time, the best source of electricity is
a nuclear reactor, which uses energy contained in fission-
able uranium. Uranium-235 (^^^U) contains 100,000 times
as much energy per unit mass as the best chemical fuels.
This booklet describes the principles of nuclear-reactor
space power plants and shows how they will contribute to
the exploration and use of space. It compares them with
chemical fuels, solar cells, and systems using energy from
radioisotopes.
%
of obtaining satellite power from fissioning uranium and
from radioactive isotopes.
The relatively high power requirements — a few kilo-
watts (as much as the output of a small outboard motor) —
for some proposed satellites led the U. S. Atomic Energy
Commission (AEC) in 1951 to request a series of nuclear-
power-plant studies from industry. These studies, com-
pleted in 1952, concluded that both fission and radioisotope
power plants were technically feasible for use on satellites.
At that time there were no rockets capable of launching a
satellite, although the first intercontinental ballistic mis-
siles were being developed. But the need for nuclear power
in space had been recognized. Theoretical studies con-
tinued even though there was not yet any program of space
exploration.
Start of the U. S. Space Effort
The official U, S, scientific space effort began in 1955
when President Eisenhower announced the Vanguard satel-
lite program for the International Geophysical Year. The
Vanguard satellites weighed but a few pounds and were
powered by solar cells. Plans also were moving ahead for
much larger satellites, however. Mainly to meet the needs
of these devices, the AEC began the SNAP (Systems for Nu-
clear Auxiliary Power) program in 1955, The Martin Com-
pany was chosen to design SNAP-1, which would use the
heat from the decaying radioisotope cerium-144 to gener-
ate 500 watts of electrical power. Simultaneously, Atomics
International Division, North American Aviation, I n c , be-
gan the design of SNAP-2, a reactor-heated electrical
power plant to produce 3 kw (kilowatts).*
Soon afterward, the development of a reactor-turbogen-
erator system designed for 35 kilowatts was begun as a
joint activity of the Atomic Energy Commission and the Na-
tional Aeronautics and Space Administration. The SNAP-10,
a 300-watt "fission battery", was designed to include a
conduction-cooled reactor with thermoelectric elements
S
of obtaining satellite power from fissioning uranium and
from radioactive isotopes.
The relatively high power requirements — a few kilo-
watts (as much as the output of a small outboard motor) —
for some proposed satellites led the U. S. Atomic Energy
Commission (AEC) in 1951 to request a series of nuclear-
power-plant studies from industry. These studies, com-
pleted in 1952, concluded that both fission and radioisotope
power plants were technically feasible for use on satellites.
At that time there were no rockets capable of launching a
satellite, although the first intercontinental ballistic mis-
siles were being developed. But the need for nuclear power
in space had been recognized. Theoretical studies con-
tinued even though there was not yet any program of space
exploration.
Start of the U. S. Space Effort
The official U, S, scientific space effort began in 1955
when President Eisenhower announced the Vanguard satel-
lite program for the International Geophysical Year. The
Vanguard satellites weighed but a few pounds and were
powered by solar cells. Plans also were moving ahead for
much larger satellites, however. Mainly to meet the needs
of these devices, the AEC began the SNAP (Systems for Nu-
clear Auxiliary Power) program in 1955, The Martin Com-
pany was chosen to design SNAP-1, which would use the
heat from the decaying radioisotope cerium-144 to gener-
ate 500 watts of electrical power. Simultaneously, Atomics
International Division, North American Aviation, I n c , be-
gan the design of SNAP-2, a reactor-heated electrical
power plant to produce 3 kw (kilowatts).*
Soon afterward, the development of a reactor-turbogen-
erator system designed for 35 kilowatts was begun as a
joint activity of the Atomic Energy Commission and the Na-
tional Aeronautics and Space Administration. The SNAP-10,
a 300-watt "fission battery", was designed to include a
conduction-cooled reactor with thermoelectric elements
S
CHRONOLOGY OF SPACE AND NUCLEAR TECHNOLOGY mounted on its surface. Planning for a convection-cooled,
SPACE 18 70 NUCLEAR SNAP-2 reactor, with a thermoelectric generator on a
Edward Male proposes a navigational satellite • conical shell behind a radiation shield, began m 1961 to
meet a 500-watt requirement of the Department of Defense.
18 80 It was to be designated SNAP-lOA A more advanced sys-
tem was labeled SNAP-50. The SNAP Summary Table on
pages 8 and 9 shows the status and characteristics of all
IS 90 space nuclear reactor power plants. More detail on each
type and its operation will be given in later sections.
- Henri Becquerel discovers radioactivity
19 80
6
CHRONOLOGY OF SPACE AND NUCLEAR TECHNOLOGY mounted on its surface. Planning for a convection-cooled,
SPACE 18 70 NUCLEAR SNAP-2 reactor, with a thermoelectric generator on a
Edward Male proposes a navigational satellite • conical shell behind a radiation shield, began m 1961 to
meet a 500-watt requirement of the Department of Defense.
18 80 It was to be designated SNAP-lOA A more advanced sys-
tem was labeled SNAP-50. The SNAP Summary Table on
pages 8 and 9 shows the status and characteristics of all
IS 90 space nuclear reactor power plants. More detail on each
type and its operation will be given in later sections.
- Henri Becquerel discovers radioactivity
19 80
6
1
SPACE POWER REACTOR SUMMARY TABLE |
Flectuoal Mass, Specific
power kg mass k g / k w Overall D itt Core Coil com.ersion St itus ind
level kw (lbs) (Ib/kw) efficiency % av uWbk ty|)( cool ml schenic('>) possible ippbi-itions
3 668 (1470) 223 (490) 54 — Uranium NaK Rankint cycle Disc untiniK 1 sp'^cf powf r pi int
SNAP 2 /uconium tur bogt nerjtoi
)iydi ido
— — — — — — Water Rankine-cycle \)isL nlinuf (i u n d (. r s e 1 p 3Wf r
SNAP 4 turbogenei itor pi mt
Signals, and was unable to issue radio commands to the The first radioisotope power plant was launched s u c c e s s -
satellite. Signals again were received on the 574th circuit, fully in June 1961, when SNAP-3, generating 2.7 watts from
and it was d e t e r m m e d that the satellite telemetry system plutonium-238fuel, was orbited on aNavy Transit navigation
then was operating on i t s r e s e r v e battery power, and that satellite. This power unit i s still operating. Another SNAP-3
the r e a c t o r power output was z e r o . Analysis of what had and two SNAP-9A power supplies have been launched on
happened indicated that the m o s t probable cause of the r e - l a t e r T r a n s i t s . The SNAP-9As generate 25 watts each.
actor shutdown was the failure of a satellite voltage regu- SNAP p r o g r a m history, however, is more than the col-
lator. Meanwhile, in a parallel test, a twin of the orbiting lected descriptions of the various power plants. More
r e a c t o r successfully operated on the ground at Santa Susanna, pointedly, it is the story of the exploration and conquest
California, without any control adjustments, for more than of difficult and challenging combinations of technologies.
a year. As we discuss how the heat from fissioning uranium can be
1
SPACE POWER REACTOR SUMMARY TABLE |
Flectuoal Mass, Specific
power kg mass k g / k w Overall D itt Core Coil com.ersion St itus ind
level kw (lbs) (Ib/kw) efficiency % av uWbk ty|)( cool ml schenic('>) possible ippbi-itions
3 668 (1470) 223 (490) 54 — Uranium NaK Rankint cycle Disc untiniK 1 sp'^cf powf r pi int
SNAP 2 /uconium tur bogt nerjtoi
)iydi ido
— — — — — — Water Rankine-cycle \)isL nlinuf (i u n d (. r s e 1 p 3Wf r
SNAP 4 turbogenei itor pi mt
Signals, and was unable to issue radio commands to the The first radioisotope power plant was launched s u c c e s s -
satellite. Signals again were received on the 574th circuit, fully in June 1961, when SNAP-3, generating 2.7 watts from
and it was d e t e r m m e d that the satellite telemetry system plutonium-238fuel, was orbited on aNavy Transit navigation
then was operating on i t s r e s e r v e battery power, and that satellite. This power unit i s still operating. Another SNAP-3
the r e a c t o r power output was z e r o . Analysis of what had and two SNAP-9A power supplies have been launched on
happened indicated that the m o s t probable cause of the r e - l a t e r T r a n s i t s . The SNAP-9As generate 25 watts each.
actor shutdown was the failure of a satellite voltage regu- SNAP p r o g r a m history, however, is more than the col-
lator. Meanwhile, in a parallel test, a twin of the orbiting lected descriptions of the various power plants. More
r e a c t o r successfully operated on the ground at Santa Susanna, pointedly, it is the story of the exploration and conquest
California, without any control adjustments, for more than of difficult and challenging combinations of technologies.
a year. As we discuss how the heat from fissioning uranium can be
turned into electricity in space and just what makes a su- All these factors, obviously, are coveted by power-plant
perior space power plant, it will become apparent why ef- engineers. The factors, however, are all interdependent,
fort and money have been channeled into the following tech- and often one can be improved most effectively only at the
nical areas: expense of the others. Weight, for example, can be signifi-
1. The construction of very small, lightweight nuclear cantly reduced by raising the operating temperatures of the
reactors. power plant, but power-plant equipment might deteriorate
2. The use of liquid-metal coolants to extract heat ef- more quickly at higher temperatures. At this point the en-
ficiently from small reactors. gineer in charge may step in with "trade-offs" to ask, for
3. The development of thermoelectric and thermionic example, "How much weight-saving must Itradefora month
power generation. more of operational life?" Ideally, this delicate "balancing
4. The building of small, high-speed turbines and elec- act" would result m a low-weight, low-cost, ultra-safe,
trical generators. highly reliable power plant that the spacecraft designer
5. The demonstration, through extensive testing, that nu- would be delighted to get. In a practical world, however,
clear power plants are safe to use in space. compromises usually have to be made somewhere by es-
tablishing priorities and accepted tolerances for each value.
What Makes a Good Space Power Plant? (Meanwhile, the "trade-off" approach also serves as a guide
as the search is started for materials that will give the r e -
Rockets, like aircraft, can carry only limited payloads quired weight and operational life.)
(passengers and instruments). It is always true that a good
space power plant is one that does not weigh very much,
A Look at the Competition
but this observation considers only one aspect of a complex
problem. How much will the power plant cost? Is it safe to In general, a spacecraft designer will be satisfied to get
use? And, perhaps most important of all, how long will it any power plant that meets his performance specifications,
run without repair or maintenance ? We can focus our at- whether the fuel it burns is uranium-235 or kerosene. Nu-
tention on the evaluation of space power plants by listing clear power, however, is in spirited competition with solar
such desirable factors as these: and chemical power, and in this competition the "winner"
will be the power plant that weighs least when other de-
Desirable sirable factors are uniform for all systems.
factor hat it means A typical nuclear-reactor space power plant consists of
three major parts: (1) a compact fission reactor that gen-
Low weight The power plant's specific mass (mass per unit
of power) should be as low as possible.
erates heat, (2) an energy converter that transforms some
Low cost The manufacturing and development costs of of the heat into electricity, and (3) a radiator that radiates
the power plant should be as low as possible. away heat that cannot be used. There is also a heat-
Reliability The probability should be high that the power transfer fluid that conveys the heat from one part of the
plant will run for the specified length of time
(usually several y e a r s ) , with little or no hu- power plant to another. As distinguished from its com-
man attention, in the presence of meteoroids, petitors, the solar cell and the fuel cell, a SNAP power
high vacuum, and the other hazards of space. plant is a "heat engine", whose operation is described by
Nuclear Safety Under no predictable circumstances should the
crew or the earth's populace be endangered
the laws of thermodynamics.
by radioactivity. Except for the Navy Transit s a t e l l i t e s and NASA's
Compatibility Power-plant characteristics must not require Nimbus 3 weather satellite, which carry radioisotope power
unreasonable restrictions on spacecraft d e - units in addition to solar cells, all of the more than 1000
sign or operation.
Availability The power plant must be ready when the rocket unmanned satellites and probes launched into space have
and payload are ready for launching.
>|
U
turned into electricity in space and just what makes a su- All these factors, obviously, are coveted by power-plant
perior space power plant, it will become apparent why ef- engineers. The factors, however, are all interdependent,
fort and money have been channeled into the following tech- and often one can be improved most effectively only at the
nical areas: expense of the others. Weight, for example, can be signifi-
1. The construction of very small, lightweight nuclear cantly reduced by raising the operating temperatures of the
reactors. power plant, but power-plant equipment might deteriorate
2. The use of liquid-metal coolants to extract heat ef- more quickly at higher temperatures. At this point the en-
ficiently from small reactors. gineer in charge may step in with "trade-offs" to ask, for
3. The development of thermoelectric and thermionic example, "How much weight-saving must Itradefora month
power generation. more of operational life?" Ideally, this delicate "balancing
4. The building of small, high-speed turbines and elec- act" would result m a low-weight, low-cost, ultra-safe,
trical generators. highly reliable power plant that the spacecraft designer
5. The demonstration, through extensive testing, that nu- would be delighted to get. In a practical world, however,
clear power plants are safe to use in space. compromises usually have to be made somewhere by es-
tablishing priorities and accepted tolerances for each value.
What Makes a Good Space Power Plant? (Meanwhile, the "trade-off" approach also serves as a guide
as the search is started for materials that will give the r e -
Rockets, like aircraft, can carry only limited payloads quired weight and operational life.)
(passengers and instruments). It is always true that a good
space power plant is one that does not weigh very much,
A Look at the Competition
but this observation considers only one aspect of a complex
problem. How much will the power plant cost? Is it safe to In general, a spacecraft designer will be satisfied to get
use? And, perhaps most important of all, how long will it any power plant that meets his performance specifications,
run without repair or maintenance ? We can focus our at- whether the fuel it burns is uranium-235 or kerosene. Nu-
tention on the evaluation of space power plants by listing clear power, however, is in spirited competition with solar
such desirable factors as these: and chemical power, and in this competition the "winner"
will be the power plant that weighs least when other de-
Desirable sirable factors are uniform for all systems.
factor hat it means A typical nuclear-reactor space power plant consists of
three major parts: (1) a compact fission reactor that gen-
Low weight The power plant's specific mass (mass per unit
of power) should be as low as possible.
erates heat, (2) an energy converter that transforms some
Low cost The manufacturing and development costs of of the heat into electricity, and (3) a radiator that radiates
the power plant should be as low as possible. away heat that cannot be used. There is also a heat-
Reliability The probability should be high that the power transfer fluid that conveys the heat from one part of the
plant will run for the specified length of time
(usually several y e a r s ) , with little or no hu- power plant to another. As distinguished from its com-
man attention, in the presence of meteoroids, petitors, the solar cell and the fuel cell, a SNAP power
high vacuum, and the other hazards of space. plant is a "heat engine", whose operation is described by
Nuclear Safety Under no predictable circumstances should the
crew or the earth's populace be endangered
the laws of thermodynamics.
by radioactivity. Except for the Navy Transit s a t e l l i t e s and NASA's
Compatibility Power-plant characteristics must not require Nimbus 3 weather satellite, which carry radioisotope power
unreasonable restrictions on spacecraft d e - units in addition to solar cells, all of the more than 1000
sign or operation.
Availability The power plant must be ready when the rocket unmanned satellites and probes launched into space have
and payload are ready for launching.
>|
U
used solar cells and b a t t e r i e s for power. The successful
American manned spacecraft employ b a t t e r i e s and fuel square of the distance. Also, of course, during lunar and
cells. Just how do these c o m p e t i t o r s — t h e s e other types of planetary nights and under opaque atmospheres, as on
power plants — w o r k ? Venus, there is no sunlight at all. F o r many m i s s i o n s , how-
ever, solar cells a r e lighter than p r e s e n t radioisotope and
r e a c t o r power s y s t e m s .
Heat Solar cells combined with b a t t e r i e s have satisfactorily
Energy-
1 powered most satellites so far, but, as power r e q u i r e -
ments r i s e higher and higher, l a r g e r and l a r g e r a r r a y s of
Power out Nuclear solar cells will be needed. This means the big assemblies
conversion • " ^ U fuel carried
reactor
device from earth of cells will have to be deployed, after the craft is in orbit,
I Heat from their stowed positions within the launch vehicle. De-
a SNAP space Waste heat radiator ployment of the butterfly-like s o l a r - c e l l a r r a y s compli-
power plant cates operations and adds possible s o u r c e s of failure. Solar
cell a r r a y s a r e , of course, being constantly improved.
Fuel cells a r e adequate when space missions continue
Fuel Oxidizer for a month or so. Fuel cells generate electricity directly
(Hj) in (O2) in from the chemical combination of a fuel, like hydrogen, and
Sunlight in
Power an oxidizer; the hydrogen-oxygen reaction i s 2H2 + O2 —'
Power °
11 Semiconductor
o out o-
" S ^ - * Waste
2H2O + energy. The fuel cells a r e , in effect, chemical bat-
t e r i e s supplied continuously with fuel. In contrast to s o l a r
\\\\\\\\\\\ (HjO) out
out 0—
V/////////
^
junction c e l l s , where the energy source is external and contributes
Electrolyte no weight, and nuclear s y s t e m s , where the weight of the fuel
b Solar cell
consumed is insignificant, fuel cells need a substantial s u p -
c Fuel cell
ply of fluids. Every additional hour of planned operation
means that more fuel and oxidizer weight must be aboard
Figure 5 Comparison of important space power plants. In (a) SNAP at launch time. For space t r i p s of short duration, like the
converts fission-produced heat to electricity. In (b) the solar cell
converts energy of photons to electricity. In (c) the fuel cell con- Apollo lunar-landing mission, however, fuel cells have been
verts chemical energy into electricity. chosen because they a r e light and reliable.
Power also can be supplied by radioisotope g e n e r a t o r s ,
L e t ' s consider the solar cell. When sunlight hits a solar which convert the energy liberated by radioactive atoms to
cell, the absorption of the photons of energy causes s e p - electricity. Radioisotope s y s t e m s generally operate in the
aration of electrical charges in a silicon semiconductor, s a m e power r a n g e s and over the s a m e time periods a s solar
and power is produced.* Solar cells have no moving p a r t s cells, but have advantages over s o l a r cells for satellite
to wear out but a r e often damaged by radiation in the e a r t h ' s orbits passing through radiation belts, and in a r e a s such as
Van Allen belt. In addition, as satellites carrying solar on the moon, where long periods of darkness occur.
cells move toward the sun, the extra heat absorbed reduces There a r e many missions on which nuclear s y s t e m s have
the cell's efficiency. And, as a spacecraft moves away from disadvantages. F o r example, missions requiring m e a s u r e -
the sun, the intensity of solar energy drops inversely as the ment of very low levels of natural space radiation usually
will not be able to use a r e a c t o r system, because the r e l a -
"•For a fuller explanation see Direct Conversion of Energy, an- tively high radiation from the r e a c t o r would interfere with
other booklet in this s e r i e s .
the m e a s u r e m e n t s . For m i s s i o n s at very low power, r e a c -
12
It
used solar cells and b a t t e r i e s for power. The successful
American manned spacecraft employ b a t t e r i e s and fuel square of the distance. Also, of course, during lunar and
cells. Just how do these c o m p e t i t o r s — t h e s e other types of planetary nights and under opaque atmospheres, as on
power plants — w o r k ? Venus, there is no sunlight at all. F o r many m i s s i o n s , how-
ever, solar cells a r e lighter than p r e s e n t radioisotope and
r e a c t o r power s y s t e m s .
Heat Solar cells combined with b a t t e r i e s have satisfactorily
Energy-
1 powered most satellites so far, but, as power r e q u i r e -
ments r i s e higher and higher, l a r g e r and l a r g e r a r r a y s of
Power out Nuclear solar cells will be needed. This means the big assemblies
conversion • " ^ U fuel carried
reactor
device from earth of cells will have to be deployed, after the craft is in orbit,
I Heat from their stowed positions within the launch vehicle. De-
a SNAP space Waste heat radiator ployment of the butterfly-like s o l a r - c e l l a r r a y s compli-
power plant cates operations and adds possible s o u r c e s of failure. Solar
cell a r r a y s a r e , of course, being constantly improved.
Fuel cells a r e adequate when space missions continue
Fuel Oxidizer for a month or so. Fuel cells generate electricity directly
(Hj) in (O2) in from the chemical combination of a fuel, like hydrogen, and
Sunlight in
Power an oxidizer; the hydrogen-oxygen reaction i s 2H2 + O2 —'
Power °
11 Semiconductor
o out o-
" S ^ - * Waste
2H2O + energy. The fuel cells a r e , in effect, chemical bat-
t e r i e s supplied continuously with fuel. In contrast to s o l a r
\\\\\\\\\\\ (HjO) out
out 0—
V/////////
^
junction c e l l s , where the energy source is external and contributes
Electrolyte no weight, and nuclear s y s t e m s , where the weight of the fuel
b Solar cell
consumed is insignificant, fuel cells need a substantial s u p -
c Fuel cell
ply of fluids. Every additional hour of planned operation
means that more fuel and oxidizer weight must be aboard
Figure 5 Comparison of important space power plants. In (a) SNAP at launch time. For space t r i p s of short duration, like the
converts fission-produced heat to electricity. In (b) the solar cell
converts energy of photons to electricity. In (c) the fuel cell con- Apollo lunar-landing mission, however, fuel cells have been
verts chemical energy into electricity. chosen because they a r e light and reliable.
Power also can be supplied by radioisotope g e n e r a t o r s ,
L e t ' s consider the solar cell. When sunlight hits a solar which convert the energy liberated by radioactive atoms to
cell, the absorption of the photons of energy causes s e p - electricity. Radioisotope s y s t e m s generally operate in the
aration of electrical charges in a silicon semiconductor, s a m e power r a n g e s and over the s a m e time periods a s solar
and power is produced.* Solar cells have no moving p a r t s cells, but have advantages over s o l a r cells for satellite
to wear out but a r e often damaged by radiation in the e a r t h ' s orbits passing through radiation belts, and in a r e a s such as
Van Allen belt. In addition, as satellites carrying solar on the moon, where long periods of darkness occur.
cells move toward the sun, the extra heat absorbed reduces There a r e many missions on which nuclear s y s t e m s have
the cell's efficiency. And, as a spacecraft moves away from disadvantages. F o r example, missions requiring m e a s u r e -
the sun, the intensity of solar energy drops inversely as the ment of very low levels of natural space radiation usually
will not be able to use a r e a c t o r system, because the r e l a -
"•For a fuller explanation see Direct Conversion of Energy, an- tively high radiation from the r e a c t o r would interfere with
other booklet in this s e r i e s .
the m e a s u r e m e n t s . For m i s s i o n s at very low power, r e a c -
12
It
tors may not be usable, either. A reactor system has to be What Does "Ambitious" Mean?
of a certain minimum weight before it will produce any
power at all; thus, alow-power situation, where low weight is It is easy to generalize about the role of nuclear power
very important, will require solar cells or radioisotope as long as we use the adjective "ambitious".* To be more
power systems. precise, however, there are four categories of space mis-
Finally, there is a "middle" power range in which solar, sions where reactor power seems appropriate. Almost
radioisotope, and reactor systems all may be useful, and everyone will agree that they are all truly ambitious:
will compete for preference. Figure 6 sums up the situa-
1. Large orbiting space stations carrying scientists con-
J.UUU ducting long-term experiments. Launches of nuclear
^ * ' K^Ki^;;! '^^* 1 1 •T
^ ^ • • • - • ?•%. powered bases could begin in the 1980s; however, large
0'- • - solar-cell arrays are also attractive for this kind of
• '%^ Advanced
1000 V reacton application up to power levels of several kilowatts.
f-
•i-.- '
ii'.' • •
Chemical
(dynamic)
• •••:••:
•'•v.
• • . * * .
2. Lunar exploration after the Apollo landings may in-
'%'••'•. J ' "
volve the establishment of a lunar base. Such a perma-
100 X-1 • •••^
14 15
tors may not be usable, either. A reactor system has to be What Does "Ambitious" Mean?
of a certain minimum weight before it will produce any
power at all; thus, alow-power situation, where low weight is It is easy to generalize about the role of nuclear power
very important, will require solar cells or radioisotope as long as we use the adjective "ambitious".* To be more
power systems. precise, however, there are four categories of space mis-
Finally, there is a "middle" power range in which solar, sions where reactor power seems appropriate. Almost
radioisotope, and reactor systems all may be useful, and everyone will agree that they are all truly ambitious:
will compete for preference. Figure 6 sums up the situa-
1. Large orbiting space stations carrying scientists con-
J.UUU ducting long-term experiments. Launches of nuclear
^ * ' K^Ki^;;! '^^* 1 1 •T
^ ^ • • • - • ?•%. powered bases could begin in the 1980s; however, large
0'- • - solar-cell arrays are also attractive for this kind of
• '%^ Advanced
1000 V reacton application up to power levels of several kilowatts.
f-
•i-.- '
ii'.' • •
Chemical
(dynamic)
• •••:••:
•'•v.
• • . * * .
2. Lunar exploration after the Apollo landings may in-
'%'••'•. J ' "
volve the establishment of a lunar base. Such a perma-
100 X-1 • •••^
14 15
HOW A REACTOR SPACE POWER this heat produces no useful power. However, in space
there is no air to cool radiators of the sort used in
PLANT WORKS
automobiles, and, because of weight requirements, we
cannot afford to use heat engines that continually exhaust
Fitting the Pieces Together
fluids, A "closed", recirculating fluid cycle (see Fig-
All SNAP space power plants are heat engines; that is, ure 7), rather than an "open" cycle, is required in space.
they generate electricity from heat. Some do this directly In space flights, then, the only way to get rid of waste
without moving parts (SNAP-lOA). Others first convert heat is to radiate it to cold, empty space, just as the
heat into rotary motion (dynamic conversion) and then into earth itself radiates away heat on a clear winter night.
electricity by coupling a generator to the rotating shaft. In a space reactor power plant a radiator* cools the hot
Gasoline-fueled automobile engines and jet aircraft engines fluid coming from the energy-conversion unit; the fluid
are also classified as heat engines. Solar cells and fuel then returns to the reactor for reheating by fissioning ura-
cells are not. nium and a repeat of the cycle.
Nature (rather unkindly) dictates that no transformation Two other power-plant components are shown in Fig-
of heat into another form of energy can be 100% efficient. ure 7: Radiation shielding for the crew and instruments and
Science describes this situation in the Second Law of Ther- a box labeled "power-conditioning unit". This unit contains
modynamics. According to this law, a portion of each kilo- all the switches, electron tubes, and regulators needed to
watt of heat produced in a thermodynamic cycle becomes provide the craft payload — its passengers and instru-
"waste heat". In a practical cycle this unproductive portion ments— with the correct voltages, currents, and degrees
must be disposed of. In an automobile most of the waste of electrical regulation.
heat —representing perhaps 80% of the energy in the Important as the shielding and power-conditioning com-
gasoline—is carried to the radiator and the rest is ponents are, they are not intimately tied to the rest of the
ejected from the exhaust pipe to the air, and, of course, power plant by the loop of hot fluid as is the radiator. Still,
Heat carrying coolant
there are subtle links connecting all five of the major com-
P watts I P watts out
ponents. Just as we would not design a space power plant
independently of the spacecraft, so the five components
Power- Energy- Nuclear reactor are designed to interact among themselves. For example,
o-
Load
condi- conversion unit
(Converts
Reactor a bigger reactor increases the need for more shielding.
tioning shadow
o-
unit
(Converts heat nuclear energy shield The more important of these relations are shown in
eP into electricity) into heat) Figure 8 on page 18.
watts (1 - e ) P
out ' 0 watts m
watts out
Megawatts from a Wastebasket
Pump
If you bring a few pounds of ^^^U together very rapidly,
Radiator you can create a nuclear explosion—an uncontrolled r e -
(Radiates waste
(1 - e ) P heat to empty space)
lease of energy from fissioning "^U. In any atomic power
0 watts out
watts in plant, the trick is to slow down the rate of energy release,
WWW or, in other words, control the reaction; then it is neces-
Pr = (1 - e) P watts out sary to find a way to extract the tremendous quantities of
heat that are generated.
Figure 7 Schematic diagram of a generalized nuclear-reactor
space power plant. *Note this is a radiator tor heat, not nuclear radiation.
16 17
HOW A REACTOR SPACE POWER this heat produces no useful power. However, in space
there is no air to cool radiators of the sort used in
PLANT WORKS
automobiles, and, because of weight requirements, we
cannot afford to use heat engines that continually exhaust
Fitting the Pieces Together
fluids, A "closed", recirculating fluid cycle (see Fig-
All SNAP space power plants are heat engines; that is, ure 7), rather than an "open" cycle, is required in space.
they generate electricity from heat. Some do this directly In space flights, then, the only way to get rid of waste
without moving parts (SNAP-lOA). Others first convert heat is to radiate it to cold, empty space, just as the
heat into rotary motion (dynamic conversion) and then into earth itself radiates away heat on a clear winter night.
electricity by coupling a generator to the rotating shaft. In a space reactor power plant a radiator* cools the hot
Gasoline-fueled automobile engines and jet aircraft engines fluid coming from the energy-conversion unit; the fluid
are also classified as heat engines. Solar cells and fuel then returns to the reactor for reheating by fissioning ura-
cells are not. nium and a repeat of the cycle.
Nature (rather unkindly) dictates that no transformation Two other power-plant components are shown in Fig-
of heat into another form of energy can be 100% efficient. ure 7: Radiation shielding for the crew and instruments and
Science describes this situation in the Second Law of Ther- a box labeled "power-conditioning unit". This unit contains
modynamics. According to this law, a portion of each kilo- all the switches, electron tubes, and regulators needed to
watt of heat produced in a thermodynamic cycle becomes provide the craft payload — its passengers and instru-
"waste heat". In a practical cycle this unproductive portion ments— with the correct voltages, currents, and degrees
must be disposed of. In an automobile most of the waste of electrical regulation.
heat —representing perhaps 80% of the energy in the Important as the shielding and power-conditioning com-
gasoline—is carried to the radiator and the rest is ponents are, they are not intimately tied to the rest of the
ejected from the exhaust pipe to the air, and, of course, power plant by the loop of hot fluid as is the radiator. Still,
Heat carrying coolant
there are subtle links connecting all five of the major com-
P watts I P watts out
ponents. Just as we would not design a space power plant
independently of the spacecraft, so the five components
Power- Energy- Nuclear reactor are designed to interact among themselves. For example,
o-
Load
condi- conversion unit
(Converts
Reactor a bigger reactor increases the need for more shielding.
tioning shadow
o-
unit
(Converts heat nuclear energy shield The more important of these relations are shown in
eP into electricity) into heat) Figure 8 on page 18.
watts (1 - e ) P
out ' 0 watts m
watts out
Megawatts from a Wastebasket
Pump
If you bring a few pounds of ^^^U together very rapidly,
Radiator you can create a nuclear explosion—an uncontrolled r e -
(Radiates waste
(1 - e ) P heat to empty space)
lease of energy from fissioning "^U. In any atomic power
0 watts out
watts in plant, the trick is to slow down the rate of energy release,
WWW or, in other words, control the reaction; then it is neces-
Pr = (1 - e) P watts out sary to find a way to extract the tremendous quantities of
heat that are generated.
Figure 7 Schematic diagram of a generalized nuclear-reactor
space power plant. *Note this is a radiator tor heat, not nuclear radiation.
16 17
T] in each fission-generated neutron: (1) It can go on to cause
Energy Reactor
another fission and, in the process, release more than one
Power Bigger reactor
Higtier reactor temperatures Nuclear new neutron (profit). (2) It can be absorbed in a nonfission
conditioning conversion means bigger shadow
reactor stiield
unit unit
/ shield reaction with atoms in the coolant, the structure, or even
uranium itself* (loss). (3) It can bounce off (scatter) atoms
in the reactor without being absorbed and ultimately es-
Inefficient power
conditioning unit cape from the fuel region altogether (loss).
forces power
increases all the In most small nuclear reactors, like SNAP-2 and SNAP-
way back to reactor lOA, the neutron population is controlled by varying the
number of neutrons that are permitted to escape. The ura-
Pressure shell
18 IS
T] in each fission-generated neutron: (1) It can go on to cause
Energy Reactor
another fission and, in the process, release more than one
Power Bigger reactor
Higtier reactor temperatures Nuclear new neutron (profit). (2) It can be absorbed in a nonfission
conditioning conversion means bigger shadow
reactor stiield
unit unit
/ shield reaction with atoms in the coolant, the structure, or even
uranium itself* (loss). (3) It can bounce off (scatter) atoms
in the reactor without being absorbed and ultimately es-
Inefficient power
conditioning unit cape from the fuel region altogether (loss).
forces power
increases all the In most small nuclear reactors, like SNAP-2 and SNAP-
way back to reactor lOA, the neutron population is controlled by varying the
number of neutrons that are permitted to escape. The ura-
Pressure shell
18 IS
A lump of pure ^^^U about the size of a baseball can be fuel and moderator (uranium-zirconium-hydride [ U - Z r -
made critical, but can a practical power reactor be made Hx] in many SNAP reactors). The elements are clad with
this small? It cannot, if useful power is to be extracted. If metal sheaths to protect the contents from the coolant and
a lump of fissioning uranium is to generate significant prevent dispersal of the radioactive by-products of fission.
power, holes have to be made in it for the passage of a Fuel elements are then assembled to make the core, and
fluid that will take the heat away to the energy-conversion room is left among them for the coolant to flow. Next, the
unit where electricity is produced: The "baseball" has to core is housed in a strong metal container called a reactor
be bigger when coolant holes are provided. Moreover, the
holes must be lined with a tough metal to protect the ura-
nium fuel from corrosive attack by the heat-transfer fluid.
Figure 11 A SNAP-8 reactor core
A still larger core of uranium is needed because, in order showing some of the cylindrical
to reduce the inventory of expensive ^^^U (approximately fuel elements, clad in a nickel-
$5000/lb or $ll,000/kg), a neutron "moderator" must be steel superalloy, m place. NaK
coolant will flow m the spaces
added to slow the fast, fission-generated neutrons down to between elements. The core is
speeds at which they stimulate additional fissions. By the approximately 20 centimeters (8
time the coolant holes, protective coatings, and moderator inches) across.
have been added, SNAP reactor cores are the size of a \
small wastebasket.
Instead of starting with massive pieces of uranium fuel
and drilling holes through them, a reactor designer makes
fuel elements that are long, slender cylinders or plates of
20 21
A lump of pure ^^^U about the size of a baseball can be fuel and moderator (uranium-zirconium-hydride [ U - Z r -
made critical, but can a practical power reactor be made Hx] in many SNAP reactors). The elements are clad with
this small? It cannot, if useful power is to be extracted. If metal sheaths to protect the contents from the coolant and
a lump of fissioning uranium is to generate significant prevent dispersal of the radioactive by-products of fission.
power, holes have to be made in it for the passage of a Fuel elements are then assembled to make the core, and
fluid that will take the heat away to the energy-conversion room is left among them for the coolant to flow. Next, the
unit where electricity is produced: The "baseball" has to core is housed in a strong metal container called a reactor
be bigger when coolant holes are provided. Moreover, the
holes must be lined with a tough metal to protect the ura-
nium fuel from corrosive attack by the heat-transfer fluid.
Figure 11 A SNAP-8 reactor core
A still larger core of uranium is needed because, in order showing some of the cylindrical
to reduce the inventory of expensive ^^^U (approximately fuel elements, clad in a nickel-
$5000/lb or $ll,000/kg), a neutron "moderator" must be steel superalloy, m place. NaK
coolant will flow m the spaces
added to slow the fast, fission-generated neutrons down to between elements. The core is
speeds at which they stimulate additional fissions. By the approximately 20 centimeters (8
time the coolant holes, protective coatings, and moderator inches) across.
have been added, SNAP reactor cores are the size of a \
small wastebasket.
Instead of starting with massive pieces of uranium fuel
and drilling holes through them, a reactor designer makes
fuel elements that are long, slender cylinders or plates of
20 21
^^
Finally, a means for control is provided. On SNAP unit will extract too much heat from the coolant, and the
r e a c t o r s , movable reflector pieces are mounted outside coolant temperature will be lowered to the point where the
the reactor vessel, as shown in Figure 12. Control can be waste heat will be difficult to radiate away in the radiator.
maintained by these cylindrical reflector elements. The We can u s e the equation for the efficiency of an ideal heat
cylindrical control d r u m s are made of an effective neutron engine to guide our thinking:
reflector, beryllium or beryllium oxide. Rotating the
d r u m s outward causes more neutrons to escape and r e -
duces the r e a c t o r power level. (It should be noted that it is
not always n e c e s s a r y to put moderator material into the
reactor.) where e = the Carnot efficiency (after the Frenchman, Sadi
All space r e a c t o r s a r e termed "compact" to distinguish Carnot, who developed the formula for the ideal
them from commercial power r e a c t o r s , which a r e hundreds heat engine)
of t i m e s l a r g e r . Compactness, of course, reduces not only Ti = the t e m p e r a t u r e of the heat s o u r c e , in °K or °R*
the weight of the r e a c t o r but also the weight of the radiation T2 = the t e m p e r a t u r e of the heat sink (radiator), in
shield. The following factors make a nuclear r e a c t o r com- ° K o r °R
pact.
SNAP-lOA makes use of this equation in the simplest
1. Almost pure ^^^U is used for fuel r a t h e r than natural way. The hot liquid metal is pumped past thermoelectric
uranium, which is only 0.7% "^U and 99% "^U; this couples that convert l e s s than 2% of the heat into e l e c t r i c -
eliminates or greatly reduces the large amount of
heavy ^^^U in the c o r e . In many earthbound r e a c t o r s * Degrees on the Kelvin scale (°K), that is, degrees on a scale in
the proportion of "^U to ^^'u is much s m a l l e r . which zero is equal to -273.15° Centigrade, or on the Rankine
2. Liquid-metal coolants (like NaK) are employed. scale ("R), in which zero is -459.69° Fahrenheit.
Water, used in most commercial plants, is not as ef-
fective in removing heat and, because of its high
vapor p r e s s u r e , cannot be used at the high t e m p e r a -
t u r e s needed for SNAP s y s t e m s .
3. Reactor control is usually accomplished by varying
the effectiveness of the reflector r a t h e r than i n s e r t -
ing strong neutron a b s o r b e r s directly among the fuel
elements, a s in the case of most commercial r e a c t o r s .
22
^^
Finally, a means for control is provided. On SNAP unit will extract too much heat from the coolant, and the
r e a c t o r s , movable reflector pieces are mounted outside coolant temperature will be lowered to the point where the
the reactor vessel, as shown in Figure 12. Control can be waste heat will be difficult to radiate away in the radiator.
maintained by these cylindrical reflector elements. The We can u s e the equation for the efficiency of an ideal heat
cylindrical control d r u m s are made of an effective neutron engine to guide our thinking:
reflector, beryllium or beryllium oxide. Rotating the
d r u m s outward causes more neutrons to escape and r e -
duces the r e a c t o r power level. (It should be noted that it is
not always n e c e s s a r y to put moderator material into the
reactor.) where e = the Carnot efficiency (after the Frenchman, Sadi
All space r e a c t o r s a r e termed "compact" to distinguish Carnot, who developed the formula for the ideal
them from commercial power r e a c t o r s , which a r e hundreds heat engine)
of t i m e s l a r g e r . Compactness, of course, reduces not only Ti = the t e m p e r a t u r e of the heat s o u r c e , in °K or °R*
the weight of the r e a c t o r but also the weight of the radiation T2 = the t e m p e r a t u r e of the heat sink (radiator), in
shield. The following factors make a nuclear r e a c t o r com- ° K o r °R
pact.
SNAP-lOA makes use of this equation in the simplest
1. Almost pure ^^^U is used for fuel r a t h e r than natural way. The hot liquid metal is pumped past thermoelectric
uranium, which is only 0.7% "^U and 99% "^U; this couples that convert l e s s than 2% of the heat into e l e c t r i c -
eliminates or greatly reduces the large amount of
heavy ^^^U in the c o r e . In many earthbound r e a c t o r s * Degrees on the Kelvin scale (°K), that is, degrees on a scale in
the proportion of "^U to ^^'u is much s m a l l e r . which zero is equal to -273.15° Centigrade, or on the Rankine
2. Liquid-metal coolants (like NaK) are employed. scale ("R), in which zero is -459.69° Fahrenheit.
Water, used in most commercial plants, is not as ef-
fective in removing heat and, because of its high
vapor p r e s s u r e , cannot be used at the high t e m p e r a -
t u r e s needed for SNAP s y s t e m s .
3. Reactor control is usually accomplished by varying
the effectiveness of the reflector r a t h e r than i n s e r t -
ing strong neutron a b s o r b e r s directly among the fuel
elements, a s in the case of most commercial r e a c t o r s .
22
"AIVIBITIOUS" USE OF
SPACE REACTOR POWER
473° C 5 8 atmospheres
882°F)
621° C _ Shaft
Generator 3 kw
^ —o
Figure 14 Schematic diagram of the SNAP-10 reactor and power-
conversion unit.
I Mercury (vapor)
649° C
heated at one end and cooled at the other, and production of HPV 0 4 atmospheres
Nuclear
electricity results.* The fabrication of lightweight, rugged, reactor
exchanger 316° C
efficient arrays of hundreds of tiny cylinders of this rather anj
50 kw
bo ler 47 kw
brittle material has been a difficult engineering task, al- Radiator- of waste
538° C
though the success of SNAP-lOA shows it can be done. Be- condenser heat
cause the weight of SiGe is relatively high and the efficiency NaK vJ)~ radiated
Pump jPuinp
low (less than 2% in SNAP-lOA), thermoelectric conversion
is expected to be used only at low power levels. Thermo-
electric elements, utilizing such materials as lead tel- Mercury
(liquid)
26 27
ity. Conveniently, the SNAP-lOA thermoelectric couples luride, have achieved efficiencies approaching 6% at about
are mounted directly between the hot NaK pipes and the 600°C (1100°F). These developments should extend the
radiator. range in which thermoelectrics are competitive into the
Figures 13 and 14 show how deceptively simple the con- tens of kilowatts.
cept of thermoelectric conversion of energy is. A semicon- For higher power levels, dynamic conversion should be
ductor material, such as silicon-germanium (SiGe), is considered. In this concept the hot liquid metal from the
NaK
reactor is directed into a heat exchanger, where its con-
tained energy is transferred by conduction and convection
531° C to the heat transfer medium (or "working fluid") in the
(981°F)
power conversion loop. SNAP-2 is a good example of a dy-
namic conversion system. Here, NaK occupies the pri-
Power conversion unit mary loop, and mercury the secondary. (See Figure 15.)
Electrical power, minimum 550 watts The mercury is boiled in the heat exchanger, and the re-
Av hot junction temp 513°C (955°F) sulting hot mercury vapor is piped to a turbine, where it
Av radiator temp 288° C (550°F)
Efficiency, conversion 183%
strikes and expands against the turbine blades and makes
Voltage 29 8 volts them turn. The turbine shaft revolves, and this movement
drives an attached electric generator. This arrangement,
involving a turbine-generator combination is called a
turbogenerator. The expanded, cooler vapor passes next
into the condenser, where it condenses back to a liquid as
473° C 5 8 atmospheres
882°F)
621° C _ Shaft
Generator 3 kw
^ —o
Figure 14 Schematic diagram of the SNAP-10 reactor and power-
conversion unit.
I Mercury (vapor)
649° C
heated at one end and cooled at the other, and production of HPV 0 4 atmospheres
Nuclear
electricity results.* The fabrication of lightweight, rugged, reactor
exchanger 316° C
efficient arrays of hundreds of tiny cylinders of this rather anj
50 kw
bo ler 47 kw
brittle material has been a difficult engineering task, al- Radiator- of waste
538° C
though the success of SNAP-lOA shows it can be done. Be- condenser heat
cause the weight of SiGe is relatively high and the efficiency NaK vJ)~ radiated
Pump jPuinp
low (less than 2% in SNAP-lOA), thermoelectric conversion
is expected to be used only at low power levels. Thermo-
electric elements, utilizing such materials as lead tel- Mercury
(liquid)
26 27
more heat (the waste heat) is extracted from it. The liquid tioned e a r l i e r , the thermodynamic p r o c e s s involved is
m e r c u r y flows through a pump and back to the heat called the Rankine cycle. Another very attractive power
e x c h a n g e r - b o i l e r to be heated again. This energy con- conversion cycle exists called the Brayton cycle. Somewhat
version scheme is called the Rankine cycle. simpler than the Rankine cycle, the Brayton cycle utilizes
A turbogenerator is an efficient device. In large, earth- a gas, such as one of the noble gases, and there is no
based commercial power plants, this arrangement takes phase change from liquid to vapor and back again. The
30% or more of the heat and energy of a fluid and converts relative m e r i t s of these two contending thermodynamic
it into electricity. Because the emphasis in space is on cycles a r e discussed in a later section entitled "Brayton
c o m p r o m i s e , for a r e a and weight, r a t h e r than efficiency, Versus Rankine".
efficiencies are generally between 8% and 17% m Rankine
cycle space power plants, a level that is still considerably
higher than that obtainable from thermoelectricity. At Getting Rid of Waste Heat
power levels over a few kilowatts, turbogenerator s y s t e m s In the early days of space power engineering, when con-
are lighter per generated kilowatt than t h e r m o e l e c t r i c cepts were l e s s advanced, the radiator was given less at-
s y s t e m s . We therefore find them at the upper end of the tention than it is now. To be s u r e , everyone recognized that
power spectrum (Figure 16). there ivas waste heat and that it had to be dissipated or the
The SNAP-2 and SNAP-8 power s y s t e m s employed a spacecraft would melt. It is now apparent, however, that
two-phase fluid to convert heat into electricity. As men- the radiator will often be the most massive component in
the entire power plant. It is heavy because of the large
amount of radiator a r e a needed. The Stefan-Boltzmann
Turbine nozzles-
Law* enables us to calculate the heat radiated from a
Generator rotor- given a r e a by this equation:
Turbine wheels
Generator connector
P, = aEA(T2* - T3*) •
Figure 16 Combined turbme-generator-pump unit. *Named for the Austrian physicists, Josef Stefan (1835-1893)
and Ludwig Boltzmann (1844-1906).
28 29
more heat (the waste heat) is extracted from it. The liquid tioned e a r l i e r , the thermodynamic p r o c e s s involved is
m e r c u r y flows through a pump and back to the heat called the Rankine cycle. Another very attractive power
e x c h a n g e r - b o i l e r to be heated again. This energy con- conversion cycle exists called the Brayton cycle. Somewhat
version scheme is called the Rankine cycle. simpler than the Rankine cycle, the Brayton cycle utilizes
A turbogenerator is an efficient device. In large, earth- a gas, such as one of the noble gases, and there is no
based commercial power plants, this arrangement takes phase change from liquid to vapor and back again. The
30% or more of the heat and energy of a fluid and converts relative m e r i t s of these two contending thermodynamic
it into electricity. Because the emphasis in space is on cycles a r e discussed in a later section entitled "Brayton
c o m p r o m i s e , for a r e a and weight, r a t h e r than efficiency, Versus Rankine".
efficiencies are generally between 8% and 17% m Rankine
cycle space power plants, a level that is still considerably
higher than that obtainable from thermoelectricity. At Getting Rid of Waste Heat
power levels over a few kilowatts, turbogenerator s y s t e m s In the early days of space power engineering, when con-
are lighter per generated kilowatt than t h e r m o e l e c t r i c cepts were l e s s advanced, the radiator was given less at-
s y s t e m s . We therefore find them at the upper end of the tention than it is now. To be s u r e , everyone recognized that
power spectrum (Figure 16). there ivas waste heat and that it had to be dissipated or the
The SNAP-2 and SNAP-8 power s y s t e m s employed a spacecraft would melt. It is now apparent, however, that
two-phase fluid to convert heat into electricity. As men- the radiator will often be the most massive component in
the entire power plant. It is heavy because of the large
amount of radiator a r e a needed. The Stefan-Boltzmann
Turbine nozzles-
Law* enables us to calculate the heat radiated from a
Generator rotor- given a r e a by this equation:
Turbine wheels
Generator connector
P, = aEA(T2* - T3*) •
Figure 16 Combined turbme-generator-pump unit. *Named for the Austrian physicists, Josef Stefan (1835-1893)
and Ludwig Boltzmann (1844-1906).
28 29
radiator t e m p e r a t u r e of 321 °C (610°F), 5.8 m^ (62.5 ft^) of Even though weight is at a minimum, it is apparent from
radiator a r e a a r e needed to radiate away approximately 40 the power-plant photographs in this booklet that the radia-
thermal kilowatts of waste heat. Not only is a large a r e a tor is still a bulky piece of equipment. The photos also
needed but also the metal walls of the radiator have to be show the favorite a r r a n g e m e n t of power-plant components
thick enough to withstand the puncturing effects of the high- on a spacecraft, that is, the use of conical r a d i a t o r s , with
speed micrometeoroids that pervade outer space. The best the r e a c t o r isolated at the end farthest removed from the
way to reduce radiator weight, as suggested by the Stefan- payload, so as to provide protection against nuclear r a d i a -
Boltzmann Law, therefore, is to i n c r e a s e the radiator t e m - tion by distance.
p e r a t u r e , T2. Space r a d i a t o r s could also be split into s e v e r a l parallel
An instructive situation involving T2 now comes to light. sections so that, if a meteoroid should puncture any one of
Since radiator area (and therefore weight) is proportional them, valves could be closed and the others would con-
to I/T2'', a little increase of T2 helps a lot (notice that 4th tinue to operate. This s t r a t a g e m would preclude the com-
power !); but the Carnot equation (page 23) tells us that this plete loss of coolant and hence of power, spacecraft, m i s -
i n c r e a s e also reduces the efficiency of the heat engine, a s - sion, and men. F o r effectiveness, leak detectors would be
suming T] is kept fixed (but h e r e T2 is only to the first required in each valved section to command valves to
power '). By using minimization techniques (from calculus), close automatically in the event of a puncture.
we can show that minimum radiator a r e a o c c u r s when
T2 i*^ % Ti and e <* 25%. Figure 18 shows this qualitatively.
Minimum when
Tj = % T|
Radiator weight
or area due to
combined effects
Area increase
due to lower
cycle efficiency
Area reduction a T,
Radiating temperature, Tj
30
radiator t e m p e r a t u r e of 321 °C (610°F), 5.8 m^ (62.5 ft^) of Even though weight is at a minimum, it is apparent from
radiator a r e a a r e needed to radiate away approximately 40 the power-plant photographs in this booklet that the radia-
thermal kilowatts of waste heat. Not only is a large a r e a tor is still a bulky piece of equipment. The photos also
needed but also the metal walls of the radiator have to be show the favorite a r r a n g e m e n t of power-plant components
thick enough to withstand the puncturing effects of the high- on a spacecraft, that is, the use of conical r a d i a t o r s , with
speed micrometeoroids that pervade outer space. The best the r e a c t o r isolated at the end farthest removed from the
way to reduce radiator weight, as suggested by the Stefan- payload, so as to provide protection against nuclear r a d i a -
Boltzmann Law, therefore, is to i n c r e a s e the radiator t e m - tion by distance.
p e r a t u r e , T2. Space r a d i a t o r s could also be split into s e v e r a l parallel
An instructive situation involving T2 now comes to light. sections so that, if a meteoroid should puncture any one of
Since radiator area (and therefore weight) is proportional them, valves could be closed and the others would con-
to I/T2'', a little increase of T2 helps a lot (notice that 4th tinue to operate. This s t r a t a g e m would preclude the com-
power !); but the Carnot equation (page 23) tells us that this plete loss of coolant and hence of power, spacecraft, m i s -
i n c r e a s e also reduces the efficiency of the heat engine, a s - sion, and men. F o r effectiveness, leak detectors would be
suming T] is kept fixed (but h e r e T2 is only to the first required in each valved section to command valves to
power '). By using minimization techniques (from calculus), close automatically in the event of a puncture.
we can show that minimum radiator a r e a o c c u r s when
T2 i*^ % Ti and e <* 25%. Figure 18 shows this qualitatively.
Minimum when
Tj = % T|
Radiator weight
or area due to
combined effects
Area increase
due to lower
cycle efficiency
Area reduction a T,
Radiating temperature, Tj
30
During the 1960s, a novel heat transfer device called the electronic devices, must be protected against these r a d i a -
"heat pipe" entered the space power scene. Basically, the tions. So must the men aboard a nuclear-powered s p a c e -
heat pipe is a long channel (usually a cylindrical pipe) in craft.
which heat is c a r r i e d by a two-phase fluid from one end to Since the intensity of radiation drops off as the square of
the other. At the hot end, the fluid vaporizes, flows down the distance from the r e a c t o r , the r e a c t o r usually is i s o -
the heat pipe as a vapor, and then condenses at the cold
end. The liquid phase then r e t u r n s to the hot end via a
wick s t r u c t u r e . The heat pipe i s self-contained and, since
no motors or pumps are necessary, highly reliable. It is
mentioned in connection with space r a d i a t o r s because it
may r e p r e s e n t a simple, reliable way of transferring waste
heat from the energy conversion device to an external
radiator.
Early power-plant designers pondered another question:
Will vapor condense in a radiator under zero gravity con-
ditions? On the e a r t h ' s surface, the force of gravity aids
in condensation first by pulling the vapor atoms to the heat-
transfer surfaces of the radiator, where they a r e con-
densed, and then by causing the liquid to run uniformly
down the surfaces. This action brings about a stable v a p o r -
liquid movement in the condenser. Under z e r o gravity,
though, it was expected that unstable movement through the
tubes might occur because of i r r e g u l a r flow of " s l u g s " of
liquid. Radiator designers tapered the tubes to stabilize
condensation as well as to a s s i s t in weight reduction. Ex-
periments conducted on " z e r o - g " trajectory flights by Air
Force planes and on suborbital m i s s i l e s have indicated that
stable condensation does take place in a state of weightless-
n e s s ! More experience is needed with full-scale equipment,
however.
F a r from being a simple, inert component, the power-
plant radiator has turned out to be a difficult device to de-
sign as well as a major weight and volume factor in the
overall power plant.
32
33
During the 1960s, a novel heat transfer device called the electronic devices, must be protected against these r a d i a -
"heat pipe" entered the space power scene. Basically, the tions. So must the men aboard a nuclear-powered s p a c e -
heat pipe is a long channel (usually a cylindrical pipe) in craft.
which heat is c a r r i e d by a two-phase fluid from one end to Since the intensity of radiation drops off as the square of
the other. At the hot end, the fluid vaporizes, flows down the distance from the r e a c t o r , the r e a c t o r usually is i s o -
the heat pipe as a vapor, and then condenses at the cold
end. The liquid phase then r e t u r n s to the hot end via a
wick s t r u c t u r e . The heat pipe i s self-contained and, since
no motors or pumps are necessary, highly reliable. It is
mentioned in connection with space r a d i a t o r s because it
may r e p r e s e n t a simple, reliable way of transferring waste
heat from the energy conversion device to an external
radiator.
Early power-plant designers pondered another question:
Will vapor condense in a radiator under zero gravity con-
ditions? On the e a r t h ' s surface, the force of gravity aids
in condensation first by pulling the vapor atoms to the heat-
transfer surfaces of the radiator, where they a r e con-
densed, and then by causing the liquid to run uniformly
down the surfaces. This action brings about a stable v a p o r -
liquid movement in the condenser. Under z e r o gravity,
though, it was expected that unstable movement through the
tubes might occur because of i r r e g u l a r flow of " s l u g s " of
liquid. Radiator designers tapered the tubes to stabilize
condensation as well as to a s s i s t in weight reduction. Ex-
periments conducted on " z e r o - g " trajectory flights by Air
Force planes and on suborbital m i s s i l e s have indicated that
stable condensation does take place in a state of weightless-
n e s s ! More experience is needed with full-scale equipment,
however.
F a r from being a simple, inert component, the power-
plant radiator has turned out to be a difficult device to de-
sign as well as a major weight and volume factor in the
overall power plant.
32
33
Possible extended radiator
r 1
I (A>
Distance attenuates
radiation by
inverse square law
34 35
Possible extended radiator
r 1
I (A>
Distance attenuates
radiation by
inverse square law
34 35
into a heat exchanger or radiator, since the heat exchanger tion of the nuclear reactor to the launch pad wiU not
or radiator would then become a source of radiation calling endanger anyone because the nuclear fuel is shipped either
for further shielding, especially on manned spacecraft. One in several small packages that cannot be made critical or
way to minimize this problem would be to use the isotope in a reactor that has so much neutron-absorbing material
placed in and around its core that no accident can create
of potassium that does not become highly activated, ^^K, as
criticality.
the reactor coolant for manned systems, instead of NaK.
The same thing can be done for lithium, another important Once the reactor is on the launch pad, attention shifts to
liquid-metal coolant in advanced power plant design. Lith- the launch trajectory, A rocket failure could "abort" the
ium activation can be drastically reduced by using only the mission and could cause the reactor, which still would be
lithium-7 isotope present in natural lithium. cold and subcritical, to strike the earth anywhere along the
5000-mile launch range from Cape Kennedy, Florida, to
Ascension Island, far out in the South Atlantic, assuming
Nuclear Safety the launch was made on the Eastern Test Range. Accidental
impact of the nonradioactive reactor on one of the scattered,
The subject of nuclear safety is separate and ^distinct unpopulous islands along the range is unlikely, but, if it did
from reactor shielding. Nuclear-safety analysis anticipates occur, the reactor would break up just like any other piece
accidents that might occur during the transportation, launch,
and operation in space of a nuclear power plant, predicts
the probabilities and magnitudes of the risks that might ^eeotry^ from or6,t
result, and devises ways to avoid them. Theoretically there
are three types of potential accidents:
1. Accidental criticality and release of radioactivity due
to pre-launch ground handling accidents or launch
failures.
2. The accidental widespread dispersal of radioactivity
during the reentry into the atmosphere and consump-
tion by air friction* of a nuclear power plant.
3. Accidental exposure of persons to whole reactors or
pieces of reactors that have been only partly burned
up during reentry after power operation in space.
The possibility that large rocket-launch vehicles theoreti-
cally may fall on any spot on earth forces nuclear-power-
plant designers to take special pains to ensure built-in
safety in addition to the normal safeguards that are
designed to protect against reentry accidents. Several
practical arrangements are made to meet these theo-
retical possibilities. Accidents during the transporta-
36 37
into a heat exchanger or radiator, since the heat exchanger tion of the nuclear reactor to the launch pad wiU not
or radiator would then become a source of radiation calling endanger anyone because the nuclear fuel is shipped either
for further shielding, especially on manned spacecraft. One in several small packages that cannot be made critical or
way to minimize this problem would be to use the isotope in a reactor that has so much neutron-absorbing material
placed in and around its core that no accident can create
of potassium that does not become highly activated, ^^K, as
criticality.
the reactor coolant for manned systems, instead of NaK.
The same thing can be done for lithium, another important Once the reactor is on the launch pad, attention shifts to
liquid-metal coolant in advanced power plant design. Lith- the launch trajectory, A rocket failure could "abort" the
ium activation can be drastically reduced by using only the mission and could cause the reactor, which still would be
lithium-7 isotope present in natural lithium. cold and subcritical, to strike the earth anywhere along the
5000-mile launch range from Cape Kennedy, Florida, to
Ascension Island, far out in the South Atlantic, assuming
Nuclear Safety the launch was made on the Eastern Test Range. Accidental
impact of the nonradioactive reactor on one of the scattered,
The subject of nuclear safety is separate and ^distinct unpopulous islands along the range is unlikely, but, if it did
from reactor shielding. Nuclear-safety analysis anticipates occur, the reactor would break up just like any other piece
accidents that might occur during the transportation, launch,
and operation in space of a nuclear power plant, predicts
the probabilities and magnitudes of the risks that might ^eeotry^ from or6,t
result, and devises ways to avoid them. Theoretically there
are three types of potential accidents:
1. Accidental criticality and release of radioactivity due
to pre-launch ground handling accidents or launch
failures.
2. The accidental widespread dispersal of radioactivity
during the reentry into the atmosphere and consump-
tion by air friction* of a nuclear power plant.
3. Accidental exposure of persons to whole reactors or
pieces of reactors that have been only partly burned
up during reentry after power operation in space.
The possibility that large rocket-launch vehicles theoreti-
cally may fall on any spot on earth forces nuclear-power-
plant designers to take special pains to ensure built-in
safety in addition to the normal safeguards that are
designed to protect against reentry accidents. Several
practical arrangements are made to meet these theo-
retical possibilities. Accidents during the transporta-
36 37
of equipment. Since the reactor would not have been op- whether it is an airplane or a SNAP reactor power plant.
erated, the unused uranium fuel would not be dangerous. Some SNAP improvements are described in the following
Current nuclear safety philosophy insists that space section.
reactors cannot be started up until the launch vehicle has
placed them in an orbit higher than 400 miles (640 km).
At these altitudes, orbital lifetimes in excess of 100 years Boiling Electrons
are assured and any radioactivity accumulated during
power plant operation will have decayed to harmlessly When SNAP-lOA was discussed on page 16, thermoelec-
low levels after a century has passed. For example, tric power conversion was described as a relatively in-
SNAP-lOA, launched in April 1965, circles the earth in efficient technique. Thermionic conversion of heat to elec-
tricity, however, promises to overcome this limitation and
an 800-mile (1300-km) orbit, and it will remain there for
may therefore replace rotating machinery with direct con-
about 3000 years. If, for some reason, a reactor power
version of energy at high power levels.
plant had to be used in a lower orbit with a lifetime of
less than 100 years, a reliable method would have to be The concept of thermionic conversion is this: When an
found to bring the power plant back from orbit intact to electrode made of a metal like tungsten or molybdenum is
some point on earth where the reactor could be recovered heated to a temperature that is high enough, electrons are
and disposed of safely. "boiled off" its surface, just as electrons are thermionically
Nuclear safety in space operations is ensured first by an emitted from radio-tube cathodes or electric-bulb fila-
exhaustive search for things that might go wrong. Then the ments. The "hot" electrons are then collected or "con-
consequences of the accident are computed or determined densed" on a cooler collector electrode nearby. A voltage
by actual test. Finally, if the consequences warrant, the
power-plant design is altered, or countermeasures are
taken to reduce the danger to negligible proportions.
Power
\'\\\ w
Figure 24 Schematic diagram of a power plant in which the liquid
metal boils directly in the core. The intermediate heat exchanger
and primary coolant pump of SNAP-2 and SNAPS are thereby
Figure 23 Ablation of a nose cone in a simulated reentry test. elim.inated.
38 39
of equipment. Since the reactor would not have been op- whether it is an airplane or a SNAP reactor power plant.
erated, the unused uranium fuel would not be dangerous. Some SNAP improvements are described in the following
Current nuclear safety philosophy insists that space section.
reactors cannot be started up until the launch vehicle has
placed them in an orbit higher than 400 miles (640 km).
At these altitudes, orbital lifetimes in excess of 100 years Boiling Electrons
are assured and any radioactivity accumulated during
power plant operation will have decayed to harmlessly When SNAP-lOA was discussed on page 16, thermoelec-
low levels after a century has passed. For example, tric power conversion was described as a relatively in-
SNAP-lOA, launched in April 1965, circles the earth in efficient technique. Thermionic conversion of heat to elec-
tricity, however, promises to overcome this limitation and
an 800-mile (1300-km) orbit, and it will remain there for
may therefore replace rotating machinery with direct con-
about 3000 years. If, for some reason, a reactor power
version of energy at high power levels.
plant had to be used in a lower orbit with a lifetime of
less than 100 years, a reliable method would have to be The concept of thermionic conversion is this: When an
found to bring the power plant back from orbit intact to electrode made of a metal like tungsten or molybdenum is
some point on earth where the reactor could be recovered heated to a temperature that is high enough, electrons are
and disposed of safely. "boiled off" its surface, just as electrons are thermionically
Nuclear safety in space operations is ensured first by an emitted from radio-tube cathodes or electric-bulb fila-
exhaustive search for things that might go wrong. Then the ments. The "hot" electrons are then collected or "con-
consequences of the accident are computed or determined densed" on a cooler collector electrode nearby. A voltage
by actual test. Finally, if the consequences warrant, the
power-plant design is altered, or countermeasures are
taken to reduce the danger to negligible proportions.
Power
\'\\\ w
Figure 24 Schematic diagram of a power plant in which the liquid
metal boils directly in the core. The intermediate heat exchanger
and primary coolant pump of SNAP-2 and SNAPS are thereby
Figure 23 Ablation of a nose cone in a simulated reentry test. elim.inated.
38 39
is thus established a c r o s s the two electrodes, and, of v e r t e r s that a r e bathed in electrically conducting
course, the flow of electrons between them constitutes an liquid metal.
electrical current. Heat energy is thus converted into e l e c - 2. T h e r m a l contractions and expansions and irradiation
tricity. Not all the heat is transformed; most of it is con- damage during r e a c t o r operation may cause the tiny
ducted or radiated (as heat) a c r o s s the narrow gap between gaps between electrodes (0.02 cm) to close and elec-
the electrodes. This waste heat has to be removed and trically s h o r t - c i r c u i t the converter.
radiated into empty space, a s might be expected. 3. Some of the best t h e r m i o n i c - e m i t t e r m a t e r i a l s a r e
In principle, the simplest way to make a nuclear t h e r m - neutron poisons, which reduce the r e a c t o r effective-
ionic power plant would be to wrap the thermionic-con- ness.
verter emitter right around the reactor fuel element and 4. Common to all thermionic r e a c t o r power plants is the
remove the waste heat with a liquid metal that cools the extremely high t e m p e r a t u r e needed to boil electrons
collector. There a r e s e v e r a l technical problems encoun- off the e m i t t e r surface —about 1700°C (3092°F) and
tered with this " i n - c o r e " approach: up. This t e m p e r a t u r e r e q u i r e s the use of structural
1. It is difficult to get electrical power out of a core m a t e r i a l s with stringent and h a r d - t o - c o m e - b y speci-
filled with hundreds of interconnected thermionic con- fications.
P r o b l e m s like these are well on their way to solution.
Electrically heated thermionic diodes have operated s u c -
cessfully for over 3 y e a r s ; and full-scale thermionic fuel
elements have been inserted in r e a c t o r s , demonstrating
the basic feasibility of the concept by operating well over
a year without failure. Assemblies of full-scale elements
a r e now being tested in r e a c t o r s . The in-core thermionic
r e a c t o r is so promising that the AEC i s focussing consid-
erable effort on the concept. With its high conversion
efficiencies and low specific weight, the thermionic r e a c -
tor could well be a very important space power plant
during the 1980s and 1990s when we will have large orbit-
ing space stations, large broadcast TV satellites, and,
possibly, manned expeditions to M a r s .
40 %
is thus established a c r o s s the two electrodes, and, of v e r t e r s that a r e bathed in electrically conducting
course, the flow of electrons between them constitutes an liquid metal.
electrical current. Heat energy is thus converted into e l e c - 2. T h e r m a l contractions and expansions and irradiation
tricity. Not all the heat is transformed; most of it is con- damage during r e a c t o r operation may cause the tiny
ducted or radiated (as heat) a c r o s s the narrow gap between gaps between electrodes (0.02 cm) to close and elec-
the electrodes. This waste heat has to be removed and trically s h o r t - c i r c u i t the converter.
radiated into empty space, a s might be expected. 3. Some of the best t h e r m i o n i c - e m i t t e r m a t e r i a l s a r e
In principle, the simplest way to make a nuclear t h e r m - neutron poisons, which reduce the r e a c t o r effective-
ionic power plant would be to wrap the thermionic-con- ness.
verter emitter right around the reactor fuel element and 4. Common to all thermionic r e a c t o r power plants is the
remove the waste heat with a liquid metal that cools the extremely high t e m p e r a t u r e needed to boil electrons
collector. There a r e s e v e r a l technical problems encoun- off the e m i t t e r surface —about 1700°C (3092°F) and
tered with this " i n - c o r e " approach: up. This t e m p e r a t u r e r e q u i r e s the use of structural
1. It is difficult to get electrical power out of a core m a t e r i a l s with stringent and h a r d - t o - c o m e - b y speci-
filled with hundreds of interconnected thermionic con- fications.
P r o b l e m s like these are well on their way to solution.
Electrically heated thermionic diodes have operated s u c -
cessfully for over 3 y e a r s ; and full-scale thermionic fuel
elements have been inserted in r e a c t o r s , demonstrating
the basic feasibility of the concept by operating well over
a year without failure. Assemblies of full-scale elements
a r e now being tested in r e a c t o r s . The in-core thermionic
r e a c t o r is so promising that the AEC i s focussing consid-
erable effort on the concept. With its high conversion
efficiencies and low specific weight, the thermionic r e a c -
tor could well be a very important space power plant
during the 1980s and 1990s when we will have large orbit-
ing space stations, large broadcast TV satellites, and,
possibly, manned expeditions to M a r s .
40 %
(and in all steam engines), involves the alternate boiling and problem that is explained by the Stefan-Boltzmann Law.
condensing of a two-phase fluid like water or mercury. The In the gas, or Brayton, cycle, a large fraction of the
Brayton cycle, on the other hand, employs a one-phase heat has to be dissipated at relatively low tempera-
(gaseous) fluid like neon or argon to drive the turbines. The tures; and this requires relatively large and heavy
diagram for this power plant (Figure 26) shows its con- radiators. In contrast, the vapor in the liquid-metal
ceptual simplicity: Heat the gas in a reactor, expand it Rankine cycle is condensed at a relatively high,
through a turbine, cool it in a radiator, compress it, and constant temperature; thus a smaller, lighter radiator
send it back to the reactor. There is no change of phase can be used. (The temperature of a substance r e -
from liquid to vapor and back again. There is also the well- mains constant during a change in phase.)
developed jet-engine technology to draw upon. Furthermore, 2. A lot of power is needed to compress the low-pressure
the use of an inert gas virtually eliminates the corrosion gas exiting from the radiator back to the pressure
level needed at the reactor. The Rankine-cycle liquid-
metal pump requires negligible power in comparison.
Power Generator
3. Gas bearings, where a film of gas supports the
rotating shaft, have not yet been demonstrated for
r-i very long periods of time (more than a year).
Gas
Turbine
The conclusion from the early studies was that Brayton-
cycle space power plants would be somewhat heavier than
r-i
their Rankine-cycle counterparts. Recently, however, there
has been a strong upsurge of interest in the gas cycle
Shaft because of its inherent simplicity and the great tech-
nological advances made with aircraft jet engines and
Radiator Reactor in NASA-AEC programs. For example, a Brayton-cycle
power-conversion system using helium-xenon has operated
successfully for over 2500 hours at the 6-to-lO-kilowatt
level at 29% efficiency. So successful have been the tests
(-->
that the Brayton cycle may eventually oust the Rankine
cycle as the favored conversion scheme for space power
plants.
Compressor Basically, there are four Brayton-cycle advantages that
(pump) outweigh the disadvantages mentioned above:
Figure 26 The Brayton cycle (gas-turbine cycle) nuclear space 1. The efficiency is higher than that of the Rankine
power plant. cycle.
2. The hardware is simpler and it is therefore easier to
problem. But—there always is a "but" — two objections attain the long lifetimes desired.
arise from a theory and a third from practical considera- 3. Because no condensation or boiling processes are
tions: involved, the Brayton cycle is easier to design for
1. A most important difficulty is* the fact that turbine ex- zero-g operation in space.
haust gases may be easy to cool with the radiator 4. The Brayton-cycle is more flexible than the Rankine
while they are still hot, but, as they progress through cycle in the sense that it can operate over wider
the radiator tubes and drop in temperature, there is a power ranges without hardware changes.
42 43
(and in all steam engines), involves the alternate boiling and problem that is explained by the Stefan-Boltzmann Law.
condensing of a two-phase fluid like water or mercury. The In the gas, or Brayton, cycle, a large fraction of the
Brayton cycle, on the other hand, employs a one-phase heat has to be dissipated at relatively low tempera-
(gaseous) fluid like neon or argon to drive the turbines. The tures; and this requires relatively large and heavy
diagram for this power plant (Figure 26) shows its con- radiators. In contrast, the vapor in the liquid-metal
ceptual simplicity: Heat the gas in a reactor, expand it Rankine cycle is condensed at a relatively high,
through a turbine, cool it in a radiator, compress it, and constant temperature; thus a smaller, lighter radiator
send it back to the reactor. There is no change of phase can be used. (The temperature of a substance r e -
from liquid to vapor and back again. There is also the well- mains constant during a change in phase.)
developed jet-engine technology to draw upon. Furthermore, 2. A lot of power is needed to compress the low-pressure
the use of an inert gas virtually eliminates the corrosion gas exiting from the radiator back to the pressure
level needed at the reactor. The Rankine-cycle liquid-
metal pump requires negligible power in comparison.
Power Generator
3. Gas bearings, where a film of gas supports the
rotating shaft, have not yet been demonstrated for
r-i very long periods of time (more than a year).
Gas
Turbine
The conclusion from the early studies was that Brayton-
cycle space power plants would be somewhat heavier than
r-i
their Rankine-cycle counterparts. Recently, however, there
has been a strong upsurge of interest in the gas cycle
Shaft because of its inherent simplicity and the great tech-
nological advances made with aircraft jet engines and
Radiator Reactor in NASA-AEC programs. For example, a Brayton-cycle
power-conversion system using helium-xenon has operated
successfully for over 2500 hours at the 6-to-lO-kilowatt
level at 29% efficiency. So successful have been the tests
(-->
that the Brayton cycle may eventually oust the Rankine
cycle as the favored conversion scheme for space power
plants.
Compressor Basically, there are four Brayton-cycle advantages that
(pump) outweigh the disadvantages mentioned above:
Figure 26 The Brayton cycle (gas-turbine cycle) nuclear space 1. The efficiency is higher than that of the Rankine
power plant. cycle.
2. The hardware is simpler and it is therefore easier to
problem. But—there always is a "but" — two objections attain the long lifetimes desired.
arise from a theory and a third from practical considera- 3. Because no condensation or boiling processes are
tions: involved, the Brayton cycle is easier to design for
1. A most important difficulty is* the fact that turbine ex- zero-g operation in space.
haust gases may be easy to cool with the radiator 4. The Brayton-cycle is more flexible than the Rankine
while they are still hot, but, as they progress through cycle in the sense that it can operate over wider
the radiator tubes and drop in temperature, there is a power ranges without hardware changes.
42 43
As long as power levels remain below 100 kilowatts, the
l a r g e r Brayton-cycle r a d i a t o r s are not too important. reduced or eliminated. Reflection shows, however, that
Since the space missions contemplated for the next few the fourth problem is accentuated in the out-of-core design
decades require only tens of kilowatts, the future of the because the liquid metal s t r e a m and thus the r e a c t o r itself
Brayton cycle looks bright. must operate at the high t e m p e r a t u r e s required for the
thermionic emitter surfaces. With the i n - c o r e thermionics,
the liquid-metal coolant need be only at the much lower
thermionic collector t e m p e r a t u r e s . For this reason, the
Other Ideas out-of-core thermionic power plant has been relegated to
low priority.
Several activities now under way aim at improving the One other possibility for significant performance i m -
p r e s e n t line of space nuclear power plants, r a t h e r than provement involves the promising r e s e a r c h now under way
seeking the more difficult goal of developing a whole new in thermoelectricity. With new m a t e r i a l s and the "cascad-
s e r i e s of advanced power plants that will use relatively i n g " of t h e r m o e l e c t r i c elements, overall power plant of ef-
untried techniques. ficiencies of 7% or higher may be obtainable. In cascading,
One such effort involves the development of more effec- the heat rejected by a high-temperature thermoelectric
tive hydrogen-diffusion b a r r i e r s to place around the u r a - element i s fed directly into a second t h e r m o e l e c t r i c e l e -
n i u m - z i r c o n i u m - h y d r i d e fuel elements used in SNAP-2, ment that p o s s e s s e s good low-temperature p r o p e r t i e s . The
SNAP-8, and SNAP-lOA. Hydrogen, being a small, chemi- two different elements in s e r i e s perform better than any
cally active atom, easily seeps through hot metal walls and single element available.
escapes from the SNAP fuel elements. As hydrogen escapes No one can now predict just what kind of nuclear power
over a period of time, the reactor neutron economy gets plant will be used on the first lunar base or on the first
worse because moderating power is lessened. Power-plant manned trip to Mars, But there is little doubt that the key
lifetime is limited because of this loss of hydrogen mod- to manned exploration of the solar system is the successful
erator. utilization of the energy locked within the uranium nucleus.
A second plan attempts to interpose a t h e r m o e l e c t r i c
heat exchanger between a SNAP-lOA type r e a c t o r and the
radiator. The t h e r m o e l e c t r i c elements a r e placed within
this heat exchanger instead of in the radiator, as in SNAP-
lOA. A second, nonradioactive coolant c a r r i e s the waste
heat from the heat exchanger to the radiator. The additional
weight of the heat exchanger should be more than offset by
the reduction in shield weight made possible by the e l i m i -
nation of radioactive NaK from the radiator.
Another type of thermionic r e a c t o r power plant is the
so-called " o u t - o f - c o r e " system in which the thermionic
c o n v e r t e r s are located in a s e p a r a t e heat exchanger or
perhaps directly in the power plant radiator. The aim in
this approach is to separate the thermionic problems from
those of the r e a c t o r . In doing this, the first and third
problems listed e a r l i e r for the in-core approach are
44
45
READING LIST High Power, Long-Life Electrical Generating Systems for Lunar
Base Missions (N70-39i78), P . A. Miller, 1970.
Books A Nuclear Thermionic Space Power Concept Using Rod Control
Principles of Astronautics, Marinus Vertregt, American Elsevier and Heat Pipes {NASA TN-D-5250), J. L. Anderson and E.Lanz
Publishing Company, Inc., New York, 1965, 339 pp., $9.00. 1969.
Basic Astronautics, Frederick I. Ordway, III, J a m e s P . Gardner, Nuclear Power for Lunar Exploration (N69-22238), G. R. Woodcock
and Mitchell R. Sharpe, J r . , Prentice-Hall, Inc., Englewood and J. R. Brewer, 1969.
Cliffs, New J e r s e y , 1965, 339 pp., $9.00.
Power Systems for Space Flight, Morris A. Zipkin and Russell N.
Edwards (Eds.), Academic P r e s s , Inc., New York, 1963, 943 pp.,
$13.50. (A collection of technical pa:pers.)
Design of Space Ppwerplants, Donald B. Mackay, Prentice-HalT,
Inc., Englewood Cliffs, New J e r s e y , 1963, 332 pp., $15.00.
Nuclear Energy in Space, Erik S. Pedersen.s Prentice-Hall, Inc.,
Englewood Cliffs, New J e r s e y , 1964, 516 pp., $19.95. (An
advanced textbook.)
Sourcebook on the Space Sciences, Samuel Glasstone, D. Van Nos-
trand Company, Inc., Princeton, New J e r s e y , 1965,"912 pp.,
$7.95.
Space Probes and Planetary Exploration, William C o r l i s s , D. Van
Nostrand Company, Inc., Princeton, New J e r s e y , 1965, 532 pp.,
$7.75.
Articles
Nuclear Power in Space, J. E. Brunings and C. E. Johnson,
Mechanical Engineering, 89: 34 (February 1967).
Design, Ground Test and Flight Test of SNAP-lOA, F i r s t Reactor
in Space, W. T. Morgan and S. R. Rocklin, Nuclear Engineering
and Design, 5: 7 ( J a n u a r y - F e b r u a r y 1967).
Interstellar Transport: Nuclear Propulsion for Long-Range Space
Travel, F . J. Dyson, Physics Today, 21: 41 (October 1968).
Reports
The following r e p o r t s are available from the National Technical
Information TechnicalTnformation Service, Springfield, Va., 22151;
microfiche, 95(t:, full-size r e p o r t s , $3.00.
46
47
As long as power levels remain below 100 kilowatts, the
l a r g e r Brayton-cycle r a d i a t o r s are not too important. reduced or eliminated. Reflection shows, however, that
Since the space missions contemplated for the next few the fourth problem is accentuated in the out-of-core design
decades require only tens of kilowatts, the future of the because the liquid metal s t r e a m and thus the r e a c t o r itself
Brayton cycle looks bright. must operate at the high t e m p e r a t u r e s required for the
thermionic emitter surfaces. With the i n - c o r e thermionics,
the liquid-metal coolant need be only at the much lower
thermionic collector t e m p e r a t u r e s . For this reason, the
Other Ideas out-of-core thermionic power plant has been relegated to
low priority.
Several activities now under way aim at improving the One other possibility for significant performance i m -
p r e s e n t line of space nuclear power plants, r a t h e r than provement involves the promising r e s e a r c h now under way
seeking the more difficult goal of developing a whole new in thermoelectricity. With new m a t e r i a l s and the "cascad-
s e r i e s of advanced power plants that will use relatively i n g " of t h e r m o e l e c t r i c elements, overall power plant of ef-
untried techniques. ficiencies of 7% or higher may be obtainable. In cascading,
One such effort involves the development of more effec- the heat rejected by a high-temperature thermoelectric
tive hydrogen-diffusion b a r r i e r s to place around the u r a - element i s fed directly into a second t h e r m o e l e c t r i c e l e -
n i u m - z i r c o n i u m - h y d r i d e fuel elements used in SNAP-2, ment that p o s s e s s e s good low-temperature p r o p e r t i e s . The
SNAP-8, and SNAP-lOA. Hydrogen, being a small, chemi- two different elements in s e r i e s perform better than any
cally active atom, easily seeps through hot metal walls and single element available.
escapes from the SNAP fuel elements. As hydrogen escapes No one can now predict just what kind of nuclear power
over a period of time, the reactor neutron economy gets plant will be used on the first lunar base or on the first
worse because moderating power is lessened. Power-plant manned trip to Mars, But there is little doubt that the key
lifetime is limited because of this loss of hydrogen mod- to manned exploration of the solar system is the successful
erator. utilization of the energy locked within the uranium nucleus.
A second plan attempts to interpose a t h e r m o e l e c t r i c
heat exchanger between a SNAP-lOA type r e a c t o r and the
radiator. The t h e r m o e l e c t r i c elements a r e placed within
this heat exchanger instead of in the radiator, as in SNAP-
lOA. A second, nonradioactive coolant c a r r i e s the waste
heat from the heat exchanger to the radiator. The additional
weight of the heat exchanger should be more than offset by
the reduction in shield weight made possible by the e l i m i -
nation of radioactive NaK from the radiator.
Another type of thermionic r e a c t o r power plant is the
so-called " o u t - o f - c o r e " system in which the thermionic
c o n v e r t e r s are located in a s e p a r a t e heat exchanger or
perhaps directly in the power plant radiator. The aim in
this approach is to separate the thermionic problems from
those of the r e a c t o r . In doing this, the first and third
problems listed e a r l i e r for the in-core approach are
44
45
READING LIST High Power, Long-Life Electrical Generating Systems for Lunar
Base Missions (N70-39i78), P . A. Miller, 1970.
Books A Nuclear Thermionic Space Power Concept Using Rod Control
Principles of Astronautics, Marinus Vertregt, American Elsevier and Heat Pipes {NASA TN-D-5250), J. L. Anderson and E.Lanz
Publishing Company, Inc., New York, 1965, 339 pp., $9.00. 1969.
Basic Astronautics, Frederick I. Ordway, III, J a m e s P . Gardner, Nuclear Power for Lunar Exploration (N69-22238), G. R. Woodcock
and Mitchell R. Sharpe, J r . , Prentice-Hall, Inc., Englewood and J. R. Brewer, 1969.
Cliffs, New J e r s e y , 1965, 339 pp., $9.00.
Power Systems for Space Flight, Morris A. Zipkin and Russell N.
Edwards (Eds.), Academic P r e s s , Inc., New York, 1963, 943 pp.,
$13.50. (A collection of technical pa:pers.)
Design of Space Ppwerplants, Donald B. Mackay, Prentice-HalT,
Inc., Englewood Cliffs, New J e r s e y , 1963, 332 pp., $15.00.
Nuclear Energy in Space, Erik S. Pedersen.s Prentice-Hall, Inc.,
Englewood Cliffs, New J e r s e y , 1964, 516 pp., $19.95. (An
advanced textbook.)
Sourcebook on the Space Sciences, Samuel Glasstone, D. Van Nos-
trand Company, Inc., Princeton, New J e r s e y , 1965,"912 pp.,
$7.95.
Space Probes and Planetary Exploration, William C o r l i s s , D. Van
Nostrand Company, Inc., Princeton, New J e r s e y , 1965, 532 pp.,
$7.75.
Articles
Nuclear Power in Space, J. E. Brunings and C. E. Johnson,
Mechanical Engineering, 89: 34 (February 1967).
Design, Ground Test and Flight Test of SNAP-lOA, F i r s t Reactor
in Space, W. T. Morgan and S. R. Rocklin, Nuclear Engineering
and Design, 5: 7 ( J a n u a r y - F e b r u a r y 1967).
Interstellar Transport: Nuclear Propulsion for Long-Range Space
Travel, F . J. Dyson, Physics Today, 21: 41 (October 1968).
Reports
The following r e p o r t s are available from the National Technical
Information TechnicalTnformation Service, Springfield, Va., 22151;
microfiche, 95(t:, full-size r e p o r t s , $3.00.
46
47
This booklet is one of the "Understanding the Atom"
Series. Comnnents a r e invited on this booklet and others
in the s e r i e s ; please send them to the Division of Technical
Information, U. S, Atomic Energy Commission, Washington,
D. C. 20545.
Published as part of the AEC*s educational assistance
p r o g r a m , the s e r i e s includes these titles:
Accelerators Nucleat Protndsion Tor ^^^<^^^^ttKK^
Animals in /Uomic Research [Nuclear Reactor'^ jJjHHI
I Atomic I itel Nuclear 'Ierm<t, A BneJ Closs&^^^m
Atointc Pouer Safety Our Atomic li'orld ^M
Atoms at the Sciena Fair Pious ha} e '^
Atoms in A^rtcultu} e Plutonium c^
Atoms, Nature, and Man Pou er from Radioisotopes ^L
Books on Atomic Energy for Aduits Power Reactors m Small Packng£^^^
and Children Radtneirtiie Wattps 'vtilHl
Careers tn Atomic Energv Radioisotope'^ and Life Pt ocriJ^WB™
Computer'^ HaaioisotoPCi m industry 'WKK^
Controlled Nuclear Fusion Radinisotot^e^ in Medicine ^juHHl
Cryogtmcs Fhc Uncommon Cold Rayp F.n7th<i ^^Bm.
Di^hCt Conierbion oj Energy Re<^ea}(.h Reactors '^IT^^Hn
Fallout From Nuclear Tests S\'AP. Nuclea-f Stace Reactor)^^^^
, Food Pyeservation by h radiation Smnref; of Nuclear Fuel n^^^^H
Genetic Effects oj Radiation Space Radiation ^t^^^^m
Index to the UAS Series st)ectroscoPv if^^HM
Lasers Svnthetrc Transuranium i s / ? n » ^ ^ H | |
MicrostrnctUK of Matter The Atom and the Ocean '''flHIPi
Neutron Activation Analysis The Ckc'mist->y of the Noble GaSffl^P
Nondestructive Testing The Elusn e Neutrino
Nuclear Clocks The First Reactor
Nuclear Energy for Desalting The Natural Radiation Envit onment
Nuclear Power and Merchant Shif.ppmg Whole Body Counters
Nuclear Power Plants Your Body and Radiation