OSR45eng 00

Bromma Manual
OSR45
OSR45 Manual
Manual
Over Height attachment: OSR45 2.5 Serial No: 16510
Customer: Cargotec Finland Oy
Enduser: TIPS(Laem Chabang)
OSR45 ● page 0-1 ● . 01 Bromma

Bromma Manual
Contents
1. How to read this manual 1-3
Introduction — 1-3
Symbols: — 1-3
Warnings — 1-4
Safety precautions — 1-4
2. Description of the Bromma OSR45 Overheight Frame 7

Latching arm — 8
Twistlock — 9
Storage Fixture — 10
Storage Fixture Transportation — 12
3. Technical information 3-13

3.1 Data sheet — 3-13
Limitations in cargo area — 3-14
Declaration of conformity (For Europe regional only)
4. Start-up procedures 15
4.1 Mounting instructions — 15
4.2 Twistlock and telescope test — 18
5. Handling instructions 5-19

5.1 Warnings — 5-19
Easy to manage; here’s how it works
5.3 Fork lift transportation of storage fixture with overheight frame — 5-21
6. Maintenance 6.1-22
6.1 Periodic maintenance procedures — 6.1-22
6.4 Repair and adjustments (REP) — 6.4-1
6.5 Fault Finding — 6.5-1
7. Spare parts 7-1

7.1 How to Order Spare Parts — 7-1
7.2 How to return parts — 7-2
7.3 Spare parts list — 7-2
9. Service Notes, Feedback 9-1

9.1 Service Notes — 9-1
9.2 Feedback — 9-5
10. Index 10-1

Introduction — 10-1
Bromma Conquip OSR45 ● page 0-2 ● March -12 ● Rev. 01

Bromma Manual
1. How to read this manual

Introduction
Bromma Conquip has since 1967 been the leading manu-
facturer of telescopic container handling spreaders. A large
number of BROMMA spreaders are in service today in ports
and terminals around the world.
A complete range of fixed length and telescopic spreaders
for ship to shore, yard, mobile harbour and mobile equipment
are available, and each one provides high handling efficiency,
excellent reliability, with ease of maintenance and repair.
This Manual
This Manual is specified for the product delivered and, thus,
Note!
it is intended for the operators, service and supply staff.
Chapters 1 thru 5 contain mainly operator information,
This manual may contain some in-
chapter 6 contains maintenance information and chapter 7
formation about equipment that has
contains spare parts information.
not been installed on your OSR45.
Before purchasing any spare part, see Chapter 8 describes all the accessories included in this deli-
Chapter 3 Technical specifications. very.
This Chapter specifies all the equip- In Chapter 9 you will find a survey about your experience
ment that is installed on your OSR45. with the product and your expectations. It is important for
Ensure also that the serial no. of the Bromma to receive your opinion in order to develop both the
OSR45 and the manual is correspon- product and the manual.
ding.
Symbols:
Important symbol denotes measures/information that it is
important to follow.
Triangle symbol denotes a situation that requires caution.
Prohibitory symbol denotes measures that you must not

take.
Mandatory symbol denotes measures that you must take.
Examples:
Be careful. Hot surface.
Regulation. Remove the main plug.
OSR45 ● page 1-1 ● Nov -08 ● Rev. 00 Bromma Conquip

Bromma Manual
Warnings
READ AND UNDERSTAND THE MANUAL BEFORE
THE SPREADER IS PUT INTO OPERATION.
The manual contains vital information for the safety of

personnel and the correct use of the OSR45.
Bromma Group will not accept any liability for the use of
the OSR45 for any purposes outside what is described in
the manual.
DO NOT exeed the Safe Working Load (SWL) of the
OSR45. The Safe Working Load is shown on the nameplate
that is permanently affixed to the side frame of the OSR45.
If the OSR45-frame is not hanging on all four twistlocks of
the parent spreader, or if the goods connected to the twist-
locks of the OSR45-frame have less than four functional
corner castings, risk for injuries on personnel or damages
on material is unevenable.
Safety precautions
The OSR45 shall be operated and serviced only by autho-
rized personnel.
The OSR45 must only be used for the purpose for which it
is designed.
DO NOT change system settings and functions.
Perform a functional test after any maintenance or repair

work.
Stay clear of the OSR45 when in operation.
DO NOT unlock the spreader or OSR45 while a container

is suspended in the air. It could cause personnel injury or
property damage.
Inspect the OSR45 for damage daily.
Care must be taken when performing any maintenance on

the OSR45. It must be carried out under extreme caution
and by personnel familiar with risks related to spreader
function and movements.
Serious injury by crushing can occur.
Bromma Conquip OSR45 ● page 1-2 ● Nov -08 ● Rev. 00

Bromma Manual
Contact Bromma Conquip AB before doing any repair work

on the OSR45 apart from replacing normal wear parts.
DO NOT walk or stand beneath the OSR45 during opera-

tion.
DO NOT attempt to lift a container that is not level (+/- 5°).
DO NOT crawl beneath a spreader bar for maintenance,

repair or adjustment. Never put any body extremity beneath
the OSR45 frame.
NEVER STAND BENEATH A SUSPENDED LOAD.
DO NOT attempt to restrain the movement of a container,

whether laden or empty, by hand or by tagline.
DO NOT stand between a container and any construction
that many prevent your movement to safety. A definite haz-
ard exists that could cause serious injury or death by being
crushed between the container and an obstruction (such as a
building or another container).
When not connected to a spreader the OSR45 overheight
frame must be parked in the storage fixture.
When the storage fixture is transported by fork lift with the
OSR45 overheight frame on it, the frame must be fixed to
the storage fixture by clamping straps to avoid tilting.
IF THE OSR45 IS NOT USED AND/OR MAINTAINED
IN STRICT ACCORDANCE WITH THESE OPERATING
AND MAINTENANCE INSTRUCTIONS, BROMMA
CANNOT GUARANTEE THE SAFETY OR RELIABIL-
ITY OF THIS EQUIPMENT.

Bromma Manual

Bromma Manual
2. Description of the Bromma OSR45

Overheight Frame
The Bromma OSR45 is an automatic telescopic 20 to 45 foot
overheight frame, to be used together with different Bromma
or OEM parent spreaders – fixed 20 foot frame or telescopic
– in crane, reachstacker or straddle carrier for safer and faster
LOLO-handling of flats/bolsters/ISO containers or overheight
containers (with cargo extending up to 1.8, 2.25, or 2.7 m above
the corner pockets depending on the OSR45 version).
The OSR45 Overheight Frame is attached under any parent

spreader with ISO standard base measure and equipped with
overheight frame lifting lugs. The cargo is lifted by the twist-
locks of the spreader, the overheight frame twistlocks act as
“extended legs” to the spreader. This means a much faster
Overheight frame and safer handling of goods than with chains.
As the spreader telescopes, the overheight frame telescopes

simultaneously, allowing the unit to handle 20, 30, 40 and 45
foot containers with overheight cargo.
The OSR45 Overheight Frame is only mechanically operated

and requires no power supply or hydraulics, neither for at-
Storage fixture
taching nor operation.
The OSR45 can be delivered in a standard 20 foot container

for easy on-site mounting, thus reducing transportation costs.
The Bromma OSR45 Overheight Frame has two short side

Fork lift attachment
profiles and one telescopic 20 to 45 foot beam that are bolted
together. The telescoping runs on glide plates and follows the
spreader telescoping. The overheight frame can be connected
to any parent spreader with ISO standard base measures, in-
dependent of twistlock rotation directions. The spreader must
be equipped with lifting lugs (can be ordered separately).
The overheight frame is stored on a storage fixture when

not used. The storage fixture can be placed on the ground
or mounted on the crane legs. It can also be transported by
a fork lift truck. At the bottom it is equipped with holes for
twistlocks / conlocks identical to a 20 foot container.
OSR45 ● page 2-1 ● March -12 ● Rev.01 Bromma Conquip

Bromma Manual
The cargo is connected to the overheight frame by locking the

spreader twistlocks, and disconnected by unlocking.
Twistlock connection
to spreader
Latch
Latch
Rod assembly
Plunger
Rod assembly
Safety locking w edge
Plunger
Push rod
Twistlock
Bromma Conquip OSR45 ● page 2-2 ● Febr -10 ● Rev.01

Bromma Manual
A latch connects the overheight frame to a lug on the spread-

er. The latch is connected to a push rod assembly. The push
rod is pressed upwards when stowed on the storage fixture,
thus releasing the latch from the spreader lug.
Spreader lug
Spreader Latching arm
Overheight frame
Storage fixture
A plunger protrudes into a hole in the frame, preventing the

latch from being released.
When the push rod is pressed upwards, a wedge releases the

plunger, and the latch can be released.
When the twistlocks are in unlocked position the overheight

frame is held in the spreader by the latches, holding the lugs
on the spreader.
When the twistlock is in locked position the overheight frame

is held in the spreader by the twistlocks. The latches are still
locked, but there is a clearance between the latch and the lug.
Spreader
Clearance
Overheight
frame
Twistlock in
locked position
OSR45 ● page 2-3 ● Febr -10 ● Rev.01 Bromma Conquip

Bromma Manual
Twistlock
The overheight frame twistlock acts as an extension of the
spreader twistlock. Both spreader and overheight frame twist-
locks unlock and lock simultaneously.
Each twistlock incorporates a landing pin with a mechani-

cal interlock to prohibit unlock operation when under load,
similar to the Bromma spreaders. The twistlock pins are proof
load tested to 37 tonnes.
Rod assembly
Index unit
Mechanical
interlock for
landing pin
Push rod
Landing pin
Twistlock
An index unit makes the overheight frame twistlock move

fully 90° when unlocking or locking, eliminating any slack in
the twistlock system.

Bromma Manual
Storage fixture
To pick up the OSR 45 from the storage fixture, land the
spreader on the OSR 45. When the spreader twistlocks are
locked and unlocked, the latches on the OSR 45 will lock
onto the spreader lugs. At the same time a plunger will
protrude into a hole in the OSR 45 legs. This plunger will
prevent the latches from opening, while handling cargo. Be
sure the plungers are in locked position while handling cargo.
When the twistlocks are in unlocked position, the overheight

frame is held onto the spreader by the latches connected to
the lugs on the spreader.
When the twistlocks are in locked position the overheight

frame is held to the spreader by the twistlocks. The latches
are still locked, but there is a clearance between the latch and
the lug. This is normal.
Spreader lug
Spreader
Latch
Overheight frame
Storage fixture
Cam wheel
OSR45 ● page 2-5 ● Febr -10 ● Rev.01 Bromma Conquip

Bromma Manual
To release the OSR 45 from the spreader, it has to land on the

storage fixture. When landing on the storage fixture, a spring
loaded pin will push up the push rod in the rod assembly and
unlock the plunger. The spring loaded pin will continue to
push up the rod assembly and release the latches. When this
is done, the spreader can leave without the OSR 45.
Spreader lug
Spreader
Latch
Overheight frame
Storage fixture
Storage Fixture Transportation

The storage fixture can be lifted by the spreader together with
the overheight frame with the twistlocks in locked position.
It can also be transported by a fork lift truck or locked to a
trailer.

Bromma Manual
3. Technical information
3.1 Data sheet
OHA type: OSR45 Version: 2.5
Serial No: 16510
Dimensions:
Tare weight: Overheight frame: Version 1.8 m 2.21 tonnes
Version 2.25 m 2.33 tonnes
Version 2.7 m 2.47 tonnes
Storage fixture: 1.9 tonnes
Transport dimensions: One OSR45 in a standard 20 foot container (unmounted)
Overheight frame – Length 6,042 mm in 20 foot/storage position
12,174 mm in 40 foot position
13,609 mm in 45 foot position
Overheight frame – Width 2,428 mm
Overheight frame – Height Vesion 1.8 m 2231 mm
Version 2.25 m 2681 mm
Storage fixture – Length 6,276 mm
Storage fixture – Width 2,711 mm
Storage fixture – Height 1,005 mm
Overheight frame with storage Vesion 1.8 m 2847 mm
fixture– Height Version 2.25 m 3297 mm
Overheight capacity: Version 1.8 m: Cargo extending up to 1808 mm above the corner pockets
Version 2.25 m Cargo extending up to 2258 mm above the corner pockets
Version 2.7 m Cargo extending up to 2708 mm above the corner pockets
Load capacity:
Load capacity SWL: 51 tonnes evenly loaded
51 tonnes ±10% eccentric loading
Connection to spreader: Twistlock (with cargo)
Latching arms (without cargo)
Corrosion protection:
Surface conditioning: Sand-blasted SA 2.5
50 microns 2-component zinc epoxy
70 microns 2-component MIO epoxy
40 microns 2-component acrylic epoxy
40 microns 2-component acrylic epoxy
Design calculations: H2B3
Color code: Pantone1235C
OSR45 ● page 3-1 ● March-12 ● Rev. 01 Bromma Conquip

Bromma Manual
Note!
Limitations in cargo area for OSR45

The legs of the OSR45 Overheight frame intrudes to the
cargo space according to figure below.
40' = 12192
281 281
204
204
200
275
2438
204
204
281 281
Bromma Conquip OSR45 ● page 3-2 ● March-12 ● Rev. 01

REV DESCRIPTION ECO-No. DATE BY
- - - - -
20' elevated 40' elevated 45' elevated

6042 13699
12174
5852 13509
11984
6042
2428
40 foot stop
(install to use) 45 foor stop
2931
2508
400
140
1009
THIS DRAWING IS COPYRIGHT AND IS THE PROPERTY OF BROMMA CONQUIP AB. THE DESIGN AN OR CONSTRUCTIONS CONTAINED THEREIN MAY NOT BE
616
2050
COPIED OR REPRODUCED WITHOUT THE WRITTEN CONSENT OF THE OWNER.
2258
2721
S/N: 16510 CARGOTEC / TIPS

RAW MATERIAL ART.NR RAW MATERIAL PROFILE DIMENSION AND TOLERANCE RAW MATERIAL TYPE
DATE MATERIAL SHEET WEIGHT TOLERANCE GENERAL
2012-11-06 ALT. 1/1 4020 kg SS-ISO 2768-c

5852 SIGNED BY FORMAT STANDARD REV.
6289 noorfha GENERAL ASSEMBLY A1 -

OSR 45 2,5 M DRAWING NUMBER
BR1107456
Number Detail ID Quantity Title (Item,CO) Description (Item,CO) Revision
BR1107456 - - GENERAL ASSEMBLY OSR 45 2,5 M -
BR1034669 1 PACKING OSR 45 -
BR1107453 1 1 GENERAL ASSEMBLY OVERHEIGHT FRAME FI -
BR1107455 2 1 GENERAL ASSEMBLY OVERHEIGHT FRAME 2, -
Bromma Group Manual
3.4 Declaration of conformity
CD
For digital manual:
The declaration of conformity is signed with a digital Serial No.
Spreader type
signature and delivered as a separate file on the cd.

Language
Manual Spreader Manual
For printed manual: 2

SCS Manual
When printing hard copies of the manual, replace this page (If valid)
with a printed copy of the Declaration of conformity file. Drawings, spareparts etc.
(If not enclosed in Spreader
Manual).
Documents Declaration of conformity

(If valid)
Load test certificates

(If valid)
Twistlock certificates
Manuels électroniques : (If valid)
La déclaration de conformité est signée numériquement et

figure sur le CD sous la forme d'un fichier séparé.
Manuels imprimés :
Lorsque vous imprimez le présent manuel, remplacez cette
page par une copie papier du fichier de Déclaration de
conformité.
Para manual digital:

La Declaración de conformidad se firma con una firma digital y
se entrega en un archivo separado dentro del cd.
Para manual impreso:
Al imprimir este manual, sustituir esta página por una copia
impresa de la Declaración de conformidad.
Für digitale Handbücher:

Die Konformitätserklärung wird mit einer digitalen Unterschrift
versehen und ist als separate Datei auf der CD zu finden.
Für ausgedruckte Handbücher:
Wenn Sie das Handbuch ausdrucken, ersetzen Sie diese Seite
mit der gedruckten Datei der Konformitätserklärung.
3-4- Jan 06 Rev. 03 Bromma

Conquip
Bromma Manual
Bromma Conquip
Bromma Manual
4. Start-up procedures
4.1 Mounting instructions

4.1.1 Tightening torques
See Chapter 6.1.3 for tightrning torques and thread lubrica-
tion.
4.1.2 Preparations
Tools
● Spanner NV 17 (M10).
● Spanner NV 19 (M12) + extension socket.
4.1.3 Unpacking from container

The unmounted overheight frame with storage fixture is
delivered in a standard 20' container. The parts are strapped
on the fixture frame body, placed on rolls. They can be pulled
out of the container.
4.1.4 Mounting the storage fixture

2
● Place one gable (1) on a flat surface.
1
● Attach the frame body (2), hanging in a traverser, to the
gables (1).
OSR45 ● page 4-1 ● Dec -08 ● Rev. 00 Bromma Conquip

Bromma Manual
4 ● Assemble (1) and (2), using screws (4) with spacers

56 (5), washers (6) and loc-king nuts (3).
● Assemble the other gable in the same way.
● Verify that the fixture has not been bent or twisted.

Adjust mounting if required.
6
POS QTY TITLE SUBJECT PART NUMB
3
3 16 NUT LOC-KING DIN 985, FZB, 75052
M20 CLASS 8
4 16 SCREW M6S CLASS 8.8, ISO 76842
20x110 4014
5 16 SPACER - 47678
6 32 WASHER BRB FZB, SMS 70 75292
21x36x3
4.1.5 Mounting the main frame stop plate

Warning!
Secure the telescopic beams in the main frame from sliding
out of the main frame if the main frame is tilted. Sliding
telescopic beams may cause damages or personal injuries.
10 ● Pull out the telescopic beam from the main frame enough
9
89 to mount the stop plate (7).
7 ● Assemble the stop plate (7) using screws (8) with washers
(9) and loc-king nuts (10).

7 1 STOP PLATE, 20’ - 1018504
8 4 SCREW M6S 10x50 A4, CLASS 70, 1000612
ISO 4014
9 8 WASHER BRB A4, ISO 7089 47678
10.5x20x2
10 4 NUT LOC-KING A4, ISO 7089 76520
M10
Bromma Conquip OSR45 ● page 4-2 ● Dec -08 ● Rev. 00

Bromma Manual
12
18 4.1.6 Mounting the frame gables
19 M
13 18 ● Place the two gable unit halves on a flat surface withy
the X marked sides downwards.
11 19
18
19 ● Place the bushings (11) between the halves and con-
18 nect loosly using screws (12) with washers (13) and
loc-king nuts (14).
● Place the overheight brace (22) between the legs and

13 11 connect loosly using screws (15) with washers (16)
14
X 13 and loc-king nuts (17).
20 X
21 19 14
● Tighten loc-king nuts (14).
16 ● Tighten loc-king nuts (17).

17 16 15
4.1.7 Mounting the main frame assembly

22
● Place the mounted storage fixture on a flat surface.
Place the two gables in the mounted storage fixture
using a traverser. Make sure the gables stand vertical
and that they are firmly fixed.
Warning!
Make sure the gables cannot fall! Serious injury by crush-
ing may occur.
● Arrange a steady platform to stand on when assembling

the main frame assembly with the gables.
Warning!
Make sure no falling accidents can occur.
● Lift the main frame assembly (M) towards the gables

using a traverser.
● Assemble the main frame with the gable using 12 screws

(18), each with a with a spacer (20), two washers (19) and
a loc-king nut (21).
● Lift the mounted overheight frame a few centimeters from

the storage fixture. Verify that the frame has not been bent
or twisted. Adjust mounting if required.
OSR45 ● page 4-3 ● Dec -08 ● Rev. 00 Bromma Conquip
Bromma Manual

11 4 BUSHING Dy=50, di=22, 1018205
H=19,5
12 4 SCREW M6S FZV, CLASS 8.8, 1018951
20x320 DIN 931
13 8 WASHER BRB FZV, HB200, 701558
21x36x3 SMS 70
M20 CLASS 8
15 16 SCREW M6S 12x40 A4, CLASS 70, 77894
ISO 4014
16 32 WASHER BRB A4, HB200, SMS 77897
13x24x2 70
17 16 NUT LOC-KING DIN 985, A4, 77891
M12 KLASS 70
18 24 SCREW M6S 16x90 FZB, CLASS 8.8, 75228
ISO 4014
19 48 WASHER BRB FZB, HB200, 75296
17x30x3 SMS 70
20 24 SPACER, M16x35 - 1014035
M16 CLASS 8
22 2 OVERHEIGHT OSR 45 1018104
BRACE
4.2 Twistlock and telescope test

● Connect the OSR 45 to a parent spreader and use a con-
tainer or other cargo with ISO twistlock corners. Test all
handling combinations according to A to F in chapter 5:
Handling instructions. Just lift a few centimeters and make
sure that all four twistlocks lock and unlock as intended.
● Telescope the spreader to desired size from 20 to 45 foot.

The mid beam will follow the telescoping beam unit that,
for the moment, has the largest friction. When reaching
the inside stop, the opposite telescoping beam unit will
extend. The reverse will occur when rectracting. This is
normal. Land the OSR45 on the storage frame.
● Make a note in Chapter 9 (Service notes) about the results

of the start-up procedure. If any problems were encoun-
tered please note them and contact Bromma Conquip.
Bromma Conquip OSR45 ● page 4-4 ● Dec -08 ● Rev. 00

Bromma Manual
5. Handling instructions
5.1 Warnings
Spreader ● The spreader(s) used must be equipped with lugs to lift the
lug overheight frame in the latching hooks. Spreader lugs can
Spreader be ordered from Bromma.
Overheight
frame Latching
hook
● When parking the overheight frame in the storage fixture

the speed must be reduced, to avoid damages and to avoid
moving the storage fixture.
● If the storage fixture is not locked in its position: hoist the

overheight frame above the storage fixture before moving
the crane, to avoid moving the storage fixture.
● The overheight frame must be parked in the storage fixture

in the 20 foot position.
OSR45 ● page 5-1 Febr -10 ● Rev. 01 Bromma Conquip

Bromma Manual
5.2 Easy to manage; here’s how it works

Land Lock-Unlock Hoist
A
Attaching the
OSR45
Land on the OSR 45. Lock and unlock the spreader twistlocks. The latching arms will connect to the lugs on the spreader.
Make sure the plunger on each leg is secured. Hoist..
Land Hoist
Lock
B
Picking up
the cargo
Land on the cargo. Lock the twistlocks. The spreader twistlocks lock to the OSR 45 and the OSR 45 twistlocks lock to the cargo.
The latching arms are still locked but there is a clearance between the latching arms and the spreader lugs.
Land Hoist
Unlock
C
Leaving
the cargo
After landing, unlock the twistlocks. The spreader twistlocks unlock to the OSR45 and the OSR45 twistlocks unlock to the cargo.
When hoisting, the latching arms engage to the spreader lugs.
Land Hoist
D
Leaving the
OSR45 in the
storage fixture
The push rods are pressed upwards releasing the plunger and releasing the latching arms from the spreader lugs.
Land Hoist
Lock
Picking up the
E storage fixture
After landing, lock the twistlocks. The spreader twistlocks lock to the OSR45 and the OSR45 twistlocks lock to the storage fixture.
The latching arms are still locked but there is a clearance between the latching arms and the spreader lugs.
Land Unlock Hoist
Leaving the
F
storage fixture
After landing, unlock the twistlocks. The spreader twistlocks unlock to the OSR45 and the OSR45 twistlocks unlock to the storage fixture.
When hoisting, the latching arms engage to the spreader lugs.
Bromma Conquip OSR45 ● page 5-2 Febr -10 ● Rev. 01

Bromma Manual
6. Maintenance
To ensure safe and reliable operation it is important to per-
form regular maintenance procedures.
6.1 Periodic maintenance

procedures
The service intervals specif ed are for normal operation where
moderate temperature, humidity and atmospheric conditions
M8 screw prevail. In areas of extreme conditions, the service periods
and lubrication specif cations should be altered to meet exist-
ing conditions.
After 3 months
1 Inspect the overheight frame and storage f xture for visible
damage.
M8 nut
Twistlock
nut 2 Clean moving parts (if required), lubricate and check ac-
cording to Lubrication instructions below.
3 Twistlock: Check the nut and the f oating mechanism and

ensure that all parts are properly tightened down. Check
that the twistlock pin can be moved easily and that it
indicates the correct position.
4 If adjustment of twistlock is needed:

4.1 Remove the M8 screw and nut from the twistlock.
Twistlock pin
4.2 To lower the twistlock, loosen the twistlock nut slightly.
To raise the twistlock, tighten the nut. The distance
between the top of twistlock head and the bottom of
Floating guide block 1−2 mm
distance 4.3 Recheck the f oat of the twistlock.
1−2 mm
4.4 Reinstall the M8 screw.
5 Retighten all screws according to Tightening torques

below (Only the f rst 3 months service).
6 Test all handling combinations according to A to F in

chapter 5: Handling instructions. Just lift a few centimeters
and make sure that all four twistlocks lock and unlock as
intended.
OSR45 ● page 6.1-1 Febr -10 ● Rev. 01 Bromma Conquip

Bromma Manual
Annually
Twistlock nut
1 Perform the service points as in sections above.
Spherical washer
2 Dismount moving parts in the storage f xture, clean and
lubricate.
3 Dismantle all twistlocks.

3.1 Inspect all parts. Look for any damage which could
necessitate their replacement.
Twistlock pin 3.2 Check that there are no cracks (or other faults) in the
threads of the twistlock pins or heads. Use penetrating
f uid to detect f ssures.
3.3 Replace the twistlock pins and nuts if cracks are de-
tected.
3.4 Clean and lubricate all parts.
3.5 Reassemble the twistlocks.
6.1.1 Maintenance actions

This summary table lists maintenance actions to be taken
after certain operating time intervals.
Maintenance actions: Intervals

Every 3 months Annually
General:
Inspect for visible damage X X
Lubrication *: X X
Dismount storage fixture mechanism: X
Twistlocks:
Tighten, check function X X
Dismantle, inspect, perform crack detection X
* According to instructions. See also Lubricants, general
recommendations.
To be able to follow up the history of this device it is of

great importance to make notes of all service and replace-
ment of spare parts. This can be done in Chapter 9. Service
Notes.
6.1.2 Lubrication instructions

Following the designated lubrication procedures is important
for insuring maximum equipment life.The procedures and
lubrication chart in this section include information on the
types of lubricants used, the location of the lubrication points,
lubrication and methods of application.
Bromma Conquip OSR45 ● page 6.1-2 Febr -10 ● Rev. 01

Bromma Manual
Lubricants, general recommendations

Specif c recommendations of brand and grade of all lubri-
cants are only examples due to regional availability, operat-
ing conditions and the continual development of improved
products. Where questions arise, refer to the manufacturer’s
specif cations and a reliable supplier.
Grease
Lubricating grease of the proper consistency is to be applied
at frequent intervals with grease guns through the grease f t-
tings or with brush where applicable. Lithium base NLGI #2
is recommended.(Example Matrix EP2)
The grease can be ordered from Bromma e-commerce site

(see chapter 7.1 How to order spare parts).
Lubrication points
● Lubricate the points shown below at intervals described in
Chapter 6.1 Periodic maintenance procedures.
1
Twistlocks, latching hook system, storage fixture – moving
parts
1 Inject grease in through grease f ttings.
2 Brush grease on marked moving parts.
2 2

Bromma Manual
Glide plates
● Expand to maximum position and apply grease on top and
bottom sides of the telescoping beams.
6.1.3 Tightening torques

The tightening torques in the following table are recommen-
dations when tightening bolts and nuts.
When torquing using a machine, for example, bolt runner, the

tightening torque should be reduced by approx. 5%.
For mild surfaces (lower hardness than 200 HB), use washer
under both bolt head and nut. As an alternative, f ange bolt or
f ange nut can be used.
Tighten to the prescribed torque without stopping.
Recommended tightening torque varies depending on surface

treatment. Certain combinations of bolt and nut require lubri-
cation according to the table below.
Surface treatment
State Bolt Nut Lubriation
1 untreated untreated oil
2 bright galvanised untreated or bright dry or oil
galvanised
3 hot-galvanised bright galvanised dry or oil

Bromma Manual
Quality 8.8 10.9 12.9

Tightening torque, Nm
State
Thread 1 2 3 1 1
M
4 3,2 2,9 3,6 4,6 5,5
5 6,4 5,7 7,2 9,1 11
6 11 9,8 12,5 16 19
8 26 24 30 38 45
10 52 47 59 74 89
12 91 81 103 128 154
16 220 198 250 313 375
20 430 386 490 620 732
24 750 668 848 1050 1270
30 1480 1317 1672 2080 2500

Bromma Manual

Bromma Manual
6.2 Hydraulic System
This spreader is not equipped with any hydraulics.
6.2-1-Fenr. 10 rev.00 Bromma Conquip

Bromma Manual
Bromma Conquip 6.2-2-Febr

. 10 rev.01
Bromma Manual
6.3 Electric System
This spreader is all-mechanic and is not equipped with any electrics.
6.3-1-Febr. 10 rev.00 Bromma Conquip

Bromma Manual

. 10 rev.01
Bromma Manual
6.4 Repair and adjustments (REP)

To ensure safe and reliable operation, it is important to fol-
low the instructions below and only use Bromma spare parts
when replacing components.
The equipment shall only be operated and serviced by autho-

rized personnel.
Initial Actions
Read through the warnings and safety precautions in Chapter
OSR45 ● page 6.4-1 ● Nov -08 ● Rev. 00 Bromma Conquip

Bromma Manual
Coupling REP 01 Twistlocks
M8 screw Dismounting Twistlock Pin

Twistlock 1 Dismout the coupling.
nut
2 Remove the M8 screw and nut from the top of the twist-
lock.
3 Grab hold of twistlock head.

M8 nut
Index
unit 4 Slack off the twistlock nut.
5 Lower the twistlock pin and guide block.
6 Do not lose the twistlock pin key.

Guide
block
Mounting
1 Perform the steps above in the reverse order.
Twistlock head
Distance between top of twistlock 2 Carry out the adjustment below before mounting the M8
head and bottom of guide block
1 – 2 mm
screw and nut.
3 Lubricate according to instructions in chapter 6.1.
Checking the Float

Twistlock 1 Grab hold of the twistlock head.
nut
Key Spherical 2 Push or pull the twistlock to one of the corners.
washer
3 Ensure the guide block is touching the twistlock housing
bottom plate. If not, the twistlock needs to be adjusted
/lowered.
4 If the twistlock is touching the bottom plate, press the

Twistlock twistlock upwards while holding it in the corner.
pin
5 The twistlock should be moving up slightly. If it moves a
lot, adjust it higher.
6 If the twistlock does not move at all, it needs to be adjusted

down.
Bromma Conquip OSR45 ● page 6.4-2 ● Nov -08 ● Rev. 00

Bromma Manual
Adjusting
1 Remove the M8 screw from the top of the twistlock.
2 To lower the twistlock, loosen the twistlock nut slightly. To

raise the twistlock, tighten the nut.
The distance between the top of twistlock head and the
bottom of guide block 1–2 mm
3 Recheck the float of the twistlock.
4 Reinstall the M8 screw.
Failure to properly adjust the twistlock will greatly reduce the

life of the twistlock.

Bromma Manual

. 10 rev.01
Bromma Manual
6.5 Fault Finding

By means of this list it is possible to identify and remedy the
most common failures on the equipment.
Always start with a visual inspection of visible damage.
To be able to lift the OSR 45 with the spreader the latching

hooks must be engaged. Make a lock/unlock with the twist-
lock, if that isn’t possible the hooks must be engaged manu-
ally.
Note!
*) To be able to remove the spreader the hooks that have
engaged they may be disengaged manually. To do this, the
lid for the plunge that locks the hook push rod must be
removed, then pull out the plunge and manually disengage
the hook.
Symptom Possible reason Action

The OSR45 fails to hit the The spreader is not in 20 foot Move spreader to 20 foot position.
storage fixture correctly. position.
Twistlocks do not operate. Mechanical interference. Check that there are no obstruct-
ing objects in the twistlock corner,
which may interfere with the
twistlock movement.
Twistlocks will not lock/ Crane spreader is fitted with the Check that the OSR45 is correctly
unlock. safety feature to only work with all landed on the container.
four landing switches actuated.
The torque from the spreader is not *)

enough to turn the twistlock due to Clean and lubricate according to
too high friction in OSR45 or the chapter 6.1 (OSR 45 / fixture).
fixture. No lock indication.
The torque from the spreader is Turn the twistlocks to open posi-
not enough to turn the twistlock tion manually.
to open position due to too high *)
friction in OSR45 or the fixture. Clean and lubricate according to
chapter 6.1 (OSR45 / fixture).

Bromma Manual
Symptom Possible reason Action

Latching hooks do not The friction in the fixture folding *). Remove the spreader.
engage/disengage in the angle joint is too high, which will Clean and lubricate according to
spreader lugs. cause the hook to not engage. chapter 6.1 (folding angle joint).
The friction in the hook / push rod Remove the spreader. *).
is too high, which will cause the Clean and lubricate according to
hook to not engage/disengage. chapter 6.1 (OSR45).
The hook or the spreader lug is Remove the spreader. *).

damaged which will cause the Replace damaged parts.
hook to not engage/disengage.
Landing surfaces on OSR45 are Clean the landing surfaces.

covered with ice, snow, etc. It’s
possible that the hook will not
engage since the distance between
the landing surfaces will exceed
the play between the hook and the
lug on the spreader.
Bromma Conquip OSR45 ● page 6.5-2 ● Nov -08 ● Rev. 00

Bromma Manual
7. Spare parts
To ensure the function and safety of the Bromma Group
equipment it is important to use only recommended Bromma
spare parts.
7.1 How to Order Spare Parts

All ordering of Bromma spare parts must be done on the
Bromma e-commerce website. To order the requested spare
parts some important information must be available.
www.bromma.com
The serial no. of the spreader. See Data Sheet chapter 3 or the
dataplate mounted on the main frame of the current spreader.
The requested Art no. and the quantity needed. See the follo-
Serial No. wing pages in this chapter.
Registered user
To be able to log in to the Bromma e-commerce site you must
be a registered user. To become a registered user you have to
fill in the Application Form on the Bromma website. After
a few days you will receive a User ID and a password by e-
mail.
User id. When you are a registered user fill in your User ID and
password in the fields on the Bromma e-commerce website
Password (www.bromma.com) to log in. Then follow the instructions
on the screen.
Fill in valid user id and password here

and they will be close at hand when Search function
needed.
If you do not find the parts requested on the e-commerce site
or if you have any other problems finding valid part numbers
you can use the search function on the website or call your
local Bromma dealer. The phone number is published on the
website at
www.bromma.com/distributors/index.asp
OSR45 ● page March -12 ● Rev. 01 Bromma Conquip

Bromma Manual
7.2 How to return parts

Return number
All parts returned to Bromma must have a return number
both on the package and on the delivery note.
To receive a return number, contact the local Bromma repre-

sentative or Bromma Services dept. They will fill in a form to
ensure that your return delivery is handled correctly.
Packaging
All returned parts must be properly packed. Bromma does not
take any responsibility if returned goods are damaged during
freight.
7.3 Spare parts list

TBU Mounting Assy
Bromma Conquip OSR45 ● page 7-2 March-12 ● Rev. 01

Bromma Manual
Pos Qty Part No. Type Title Title2 Remarks

1023719 Mounting Assy TBU MOUNTING OSR 45 Version 1.8 m
1034611 Mounting Assy TBU MOUNTING OSR 45 Version 2.25 m
1034593 Mounting Assy TBU COMPLETE OSR 45 Version 2.7 m
1 1,00 1018100 Welded Component FRAME ASSY OSR 45
2 2,00 1023718 Telescopic Beam Unit TBU COMPLETE OSR 45 Version 1.8 m
2,00 1034610 Telescopic Beam Unit TBU COMPLETE OSR 45 Version 2.25 m
2,00 1034592 Telescopic Beam Unit TBU COMPLETE OSR 45 Version 2.7 m
3 2,00 1018932 Welded Component PLUNGE ASSY OSR 45
4 2,00 1018504 Welded Component 20' STOP OSR 45
5 8,00 76519 Fastening Components NUT LOC-KING M10 A4, DIN 985, KLASS 70
6 16,00 76520 Fastening Components WASHER BRB 10,5x20x2 A4, ISO 7089
7 8,00 1000612 Fastening Components SCREW M6S 10x50 A4, CLASS 70, ISO 4014
8 4,00 1018105 Mounting Assy GLIDE PLATE ASSY FRAME OSR 45
9 2,00 1018202 Welded Component GLIDE PLATE TBU, OSR 45
10 2,00 1023344 Welded Component GLIDE PLATE FRAME OSR 45
11 4,00 75083 Fastening Components SCREW MF6S 16X 55 FZB 10.9
12 4,00 74955 Fastening Components NUT LOC-KING M16 DIN 985, FZB, CLASS 8
13 4,00 75296 Fastening Components WASHER BRB 17x30x3 FZB, HB200, SMS 70
14 12,00 701440 Fastening Components WASHER NORD-LOCK M12 A4
15 12,00 1000621 Fastening Components SCREW M6S 12x25 A4, CLASS 70, ISO 4017
16 2,00 1027573 Welded Component SHIM -

Bromma Manual
TBU Complete
Pos Qty Part No. Title Title2 Remarks

1023718 TBU COMPLETE OSR 45 Version 1.8 m
1 1,00 1018101 TELESCOPIC BEAM ASSY OSR 45
2 1,00 1018104 OVERHEIGHT BRACE OSR 45
3 1,00 1023713 GABLE UNIT TYPE 1 ASSY Version 1.8 m
1,00 1034605 GABLE UNIT TYPE 1 ASSY Version 2.25 m
4 1,00 1023717 GABLE UNIT TYPE 2 ASSY Version 1.8 m
5 12,00 1014035 SPACER, M16x35 -
6 2,00 1018951 SCREW M6S 20x320 FZV, CLASS 8.8, DIN 931
7 2,00 1018205 BUSHING Dy=50, di=22, H=19,5
8 4,00 701558 WASHER BRB 21x36x3 FZV, HB200, SMS 70
9 2,00 75052 NUT LOC-KING M20 DIN 985, FZB, CLASS 8
10 24,00 75296 WASHER BRB 17x30x3 FZB, HB200, SMS 70
11 8,00 75228 SCREW M6S 16x90 FZB, CLASS 8.8, ISO 4014
13 8,00 77894 SCREW M6S 12x40 A4, CLASS 70, ISO 4014
14 16,00 77897 WASHER BRB 13x24x2 A4, HB200, SMS 70
15 8,00 77891 NUT LOC-KING M12 DIN 985, A4, KLASS 70
16 4,00 75418 SCREW M6S 16x100 FZB, CLASS 8.8, ISO 4014

Bromma Manual
Gable unit type 1

A
B-B ( 1:3 ) C-C ( 1:3 )

A-A 17 20
31 28
27 21
21
D ( 1:3 ) 26
B B 22 9
D 31
19 F F
26 14
18
9 15
30 4 25 14 13
32 29 16
24 36
9 G G 15
1 E-E ( 1:5 ) 11
19 2
37, 39 3
23 34 35 5
38 6 4
20 33 10
G-G ( 1:3 )
7 F-F ( 1:3 )
C E 9
17 8
H H 36
H-H ( 1:3 )
C E
4
A
11
12
Po Qty Part No. Title Title2 Remarks

1023713 GABLE UNIT TYPE 1 ASSY Version 1.8 m
1 1,00 1023712 GABLE UNIT TYPE 1 WELDED Version 1.8 m
1,00 1034604 GABLE UNIT TYPE 1 WELDED Version 2.25 m
2 1,00 53968 SPHERICAL WASHER -
3 1,00 1000430 GUIDE BLOCK -
4 4,00 71328 GREASE FITTING G1/8 IN -
5 1,00 70429 SPRING SF-TF 4,5x22x90 SS 1774-04
6 1,00 37704 BLOCKADING PIN EH 190/195
7 1,00 43654 BLOCKADING PIECE -
8 1,00 701440 WASHER NORD-LOCK M12 A4
10 1,00 1018110 TWISTLOCK PIN ISO -
11 1,00 1018111 INTERLOCK CAM TYPE 1 OSR 45
12 1,00 1019126 KEY RK h9 12x8x60 DIN 6885 A (SMS 2306)
13 1,00 1000432 TWISTLOCK NUT -
15 2,00 77798 WASHER BRB 8,4x16x1,6 A4, ISO 7089
16 1,00 76460 NUT LOC-KING M8 A4, DIN 985, KLASS 70
17 1,00 1018561 COUPLING OSR 45
18 1,00 1000683 SCREW MC6S 12x60 A4, CLASS 70, ISO 4762
20 1,00 1023751 SHAFT ASSEMBLY OSR 45 Version 1.8 m
1,00 1034598 SHAFT ASSEMBLY OSR 45 Version 2.25 m
21 2,00 1018562 BUSH LRT 12x15x16 OSR 45
23 1,00 1018168 WASHER OSR 45
25 1,00 1018192 PIN ASSEMBLY OSR 45
26 2,00 1018164 WASHER OSR 45
27 1,00 1018165 WASHER OSR 45
28 1,00 74686 NUT LOC-KING M30 DIN 985 FZB
29 1,00 75294 WASHER BRB 10,5x22x2 FZB, HB200, SMS 70
31 1,00 1018161 LATCH OSR 45
32 1,00 1018445 TWISTLOCK COUPLING OSR 45
33 1,00 1018400 PIN OSR 45
35 4,00 1018401 SPRING SF-TF 4,5x30x150 OSR 45
36 1,00 1018384 INDEX UNIT OSR 45
37 1,00 1023746 ROD ASSY OSR 45 Version 1.8 m
1,00 1034601 ROD ASSY OSR 45 Version 2.25 m
38 1,00 1006199 WASHER NORD-LOCK M5 A4 KLASS 70
39 1,00 1023744 ROD Version 1.8 m
1,00 1034600 ROD Version 2.25 m
1,00 1034582 ROD Version 2.7 m

Bromma Manual
Gable unit type 2
B A 30 D-D 4
29 26
31
D D 26 C-C
27 20
28 22
17
25 19
21
G-G 13 H H
1 35 9
E E 14
B 18
36
37, 39 16
32 11 15
24 9 19 2
23 3
20 4 5
6
34
38 10
C 33
G
E-E F F
21 H-H
C G
7
A-A
A 8
12 9
F-F
11
36 4
Pos Qty Part No Title Title2 Remarks

1 1,00 1023716 GABLE UNIT TYPE 2 WELDED Version 1.8 m
2 1,00 53968 SPHERICAL WASHER -
3 1,00 1000430 GUIDE BLOCK -
4 4,00 71328 GREASE FITTING G1/8 IN -
5 1,00 70429 SPRING SF-TF 4,5x22x90 SS 1774-04
6 1,00 37704 BLOCKADING PIN EH 190/195
7 1,00 43654 BLOCKADING PIECE -
8 1,00 701440 WASHER NORD-LOCK M12 A4
10 1,00 1018110 TWISTLOCK PIN ISO -
11 1,00 1019358 INTERLOCK CAM TYPE 2 OSR 45
12 1,00 1019126 KEY RK h9 12x8x60 DIN 6885 A (SMS 2306)
13 1,00 1000432 TWISTLOCK NUT -
15 2,00 77798 WASHER BRB 8,4x16x1,6 A4, ISO 7089
17 1,00 1018561 COUPLING OSR 45
20 1,00 1023751 SHAFT ASSEMBLY OSR 45 Version 1.8 m
21 2,00 1018562 BUSH LRT 12x15x16 OSR 45
23 1,00 1018168 WASHER OSR 45
25 1,00 1018192 PIN ASSEMBLY OSR 45
26 2,00 1018164 WASHER OSR 45
27 1,00 1018165 WASHER OSR 45
28 1,00 74686 NUT LOC-KING M30 DIN 985 FZB
29 1,00 75294 WASHER BRB 10,5x22x2 FZB, HB200, SMS 70
31 1,00 1018161 LATCH OSR 45
33 1,00 1018400 PIN OSR 45
35 4,00 1018401 SPRING SF-TF 4,5x30x150 OSR 45
36 1,00 1018384 INDEX UNIT OSR 45
37 1,00 1023746 ROD ASSY OSR 45 Version 1.8 m
38 1,00 1006199 WASHER NORD-LOCK M5 A4 KLASS 70
39 1,00 1023744 ROD Version 1.8 m
1,00 1034600 ROD Version 2.25 m
1,00 1034582 ROD Version 2.7 m

Bromma Manual
1024269 Fixture customer mounting
Pos Qty Part No. Title Title2

1024269 OVERHEIGHT FRAME FIXTURE CUSTOMER MOUNTING, OSR 45
1 1,00 1018260 FRAME WELDED OSR 45
3 16,00 76842 SCREW M6S 20x110 CLASS 8.8, ISO 4014
4 16,00 47678 SPACER -
5 32,00 75292 WASHER BRB 21x36x3 FZB, SMS 70
6 2,00 1023764 GABLE END MOUNTING OSR 45

Bromma Manual
1023764 Fixture gable end mounting
Pos. Qty Part No. Title Title2

1023764 GABLE END MOUNTING OSR 45
1 1,00 1023763 GABLE END WELDED OSR 45
2 2,00 1018168 WASHER OSR 45
3 4,00 70009 SPLIT PIN 3,2x25 A4, ISO 1234 DIN 94
5 2,00 1023520 CAM OSR 45
6 2,00 1024180 LINK OSR 45
7 2,00 1024179 SPRING HOLDER MOUNTING OSR 45
8 2,00 1024181 SPRING 4x50x361 SS 2387-2 OSR 45
9 2,00 1023135 SHAFT OSR 45
10 2,00 1023825 LANDING PIN ATTACHMENT OSR 45
11 4,00 1023826 LINK OSR 45
12 2,00 1024187 SHAFT DIA. 15
13 8,00 1024183 WASHER SRB 15,5x26x2 FZB, SMS 71
14 4,00 78232 SPLIT PIN 2.5X18 DIN94 -
15 2,00 1020428 CYLINDRICAL BOLT HCB 12 X 45 FZB SMS 2360
16 2,00 1024188 CYLINDRICAL BOLT HCB 12 X 60 FZB SMS 2360
17 14,00 75522 WASHER SRB 12,5X22X2 FZB
22 12,00 76520 WASHER BRB 10,5x20x2 A4, ISO 7089
24 2,00 1024184 TORSION SPRING SF-VFR Dt=2,5, Di=17, n=12, RH
25 2,00 1024186 TORSION SPRING SF-VFR Dt=2,5, Di=17, n=12, LH
26 2,00 1024237 FLAP ASSY OSR 45
27 2,00 1024241 FLAP ASSY OSR 45
28 4,00 75286 SPRING PIN 5X30 FRP ISO 8752 A, DIN 1481

Bromma Manual
8. Accessories
This chapter describes accessories for the BGS spreaders.
Accessories included in this delivery are marked in Chapter 3.
(Accessories included).
Some accessories may have been added after the spreader has
been delivered, notfication is then made in Chapter 9, Service
Notes.
For other special components see Chapter 7.4 (Additional
drawings for special components).
To ensure safe and harmless operation of the spreader it is

important to follow the instructions below and only use Bromma
spare parts when replacing components.
8-1- Jan. 03 rev.01 Bromma Conquip

Bromma Manual
Bromma Conquip 8-2- Jan. 03 rev.01

Bromma Manual
9. Service Notes, Feedback

9.1 Service Notes
To be able to follow up the history of this equipment it is of
great importance to make notes of all service measures and
replacement of spare parts. This can be done below.
Start up procedure
Comments:
Date Signature
Maintenance after 3 months

No visible damage: See comments: Twistlock check/adjust
Cleaning / Lubrication Screws tightened

Comments:
Date Signature

Cleaning / Lubrication
Comments:
Date Signature

Bromma Manual

Comments:
Date Signature
Maintenance after 1 year

Cleaning / Lubrication Twistlock dismantle
Comments: Storage fixture dismount
Date Signature

Comments:
Date Signature

Bromma Manual

Comments:
Date Signature

Comments:
Date Signature
Maintenance after 2 years

Cleaning / Lubrication Twistlock dismantle
Comments: Storage fixture dismount
Date Signature

Bromma Group Manual
Maintenance after _____ months

Comments:
Date Signature

Comments:
Date Signature

Comments:
Date Signature

Bromma Manual
9.2 Feedback
In our efforts to evaluate both the products and the manuals it
is of great value for BROMMA to receive your opinion and
experience from daily usage.
We would be grateful if you could take a few minutes of

your time and fill in the applicable parts in the form below.
The Product
Spreader type Serial No Date of delivery
Approx. operating time Company Date
Name
1. Did the product fulfil your expectations?

Not at all Not in all aspects Acceptable Yes, in most aspects Yes,very much so
2. Is there something you miss or find unsatisfactory about this product?
3. Is there something you find unnecessary on this product?
Service and spare parts

4. In your experience have you received the help and support from BROMMA you expected?
5. Is it easy to find the spare parts you need to order?

6. Do you find it easy to order the requested spare parts ? (BROMMA E-Commerce)
7. How do you find the pricing of the BROMMA spare parts ?

Cheap Acceptable High Expensive
8. How do you find the delivery time of the BROMMA spare parts ?
Slow Acceptable Fast

Bromma Manual
9. Do you have any other viewpoints about the service and spare parts?
This Manual
10. Is it easy to find the information needed in this manual?
11. Is it easy to understand the symbols, illustrations and the text in this manual?
12. Is there any information you miss in this manual?
13. Is there any unnecessary information in this manual?
14. Do you have any other comments about this manual?
15. Will you recommend your company to purchase more products from BROMMA?
No No opinion Yes
Thank you for taking your time. Please send this form to:
Cargotec Sweden AB
BROMMA Conquip
Services Dept.
Box 1133
SE 164 22 KISTA
Sweden
You can also send it by fax to: +46 8 7393786

Bromma Manual
10. Index
Introduction
Keywords are represented in alphabetical order. The numbers
after the keywords refer to the applicable chapter and page
within that chapter.
Example: Drain plug 6.4-14, 6.4-15 means that the word

Drain plug is mentioned on pages 14 and 15 in chapter 6.4.
Most words in chapters 7 and 8 are excluded since these

chapters are modular and their contents vary.
A H
Adjustment 6.4-1 Handling instructions 5-1
C I
Cam wheel 2-5 Important symbol 1-1
Comments 9-1 Index unit 2-4
Coupling 6.4-2 Inspect for visible damage 6.1-2
Crack detection 6.1-2
L
D Landing pin 2-4
Data sheet 3-1 Latch 2-2, 2-5
Description 2-1 Latching arm 2-3
Dismounting Twistlock Pin 6.4-2 Latching hook 6.1-3
Lubrication 6.1-2, 6.1-3, 6.4-2
E
e-commerce site 7-1
M
Main frame 4-2
F Main frame assembly 4-3
Maintenance 6.1-1
Fault Finding 6.5-1
Maintenance actions 6.1-2
Feedback 9-5
Mandatory symbol 1-1
Float 6.4-2
Mounting instructions 4-1
Floating distance 6.1-1
Fork lift attachment 2-1
Fork lift transportation 5-3
O
Frame gables 4-3 Overheight frame 2-1
G P
Gable 4-3 Parking 5-1
Glide plate 6.1-4 Periodic maintenance 6.1-1
Grease 6.1-3 Plunger 2-2
Guide block 6.4-2 Prohibitory symbol 1-1
Push rod 2-4
Push rod assembly 2-2

OSR45eng 00

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

OSR45eng 00

Uploaded by

Copyright:

Available Formats

Bromma Manual

Customer: Cargotec Finland Oy

Enduser: TIPS(Laem Chabang)

OSR45 ● page 0-1 ● . 01 Bromma

2. Description of the Bromma OSR45 Overheight Frame 7

3. Technical information 3-13

5. Handling instructions 5-19

7. Spare parts 7-1

9. Service Notes, Feedback 9-1

10. Index 10-1

Bromma Conquip OSR45 ● page 0-2 ● March -12 ● Rev. 01

1. How to read this manual

Triangle symbol denotes a situation that requires caution.

Prohibitory symbol denotes measures that you must not

Regulation. Remove the main plug.

OSR45 ● page 1-1 ● Nov -08 ● Rev. 00 Bromma Conquip

The manual contains vital information for the safety of

Perform a functional test after any maintenance or repair

DO NOT unlock the spreader or OSR45 while a container

Care must be taken when performing any maintenance on

Bromma Conquip OSR45 ● page 1-2 ● Nov -08 ● Rev. 00

Contact Bromma Conquip AB before doing any repair work

DO NOT walk or stand beneath the OSR45 during opera-

DO NOT crawl beneath a spreader bar for maintenance,

DO NOT attempt to restrain the movement of a container,

OSR45 ● page 1-3 ● Nov -08 ● Rev. 00 Bromma Conquip

Bromma Conquip OSR45 ● page 1-4 ● Nov -08 ● Rev. 00

2. Description of the Bromma OSR45

The OSR45 Overheight Frame is attached under any parent

As the spreader telescopes, the overheight frame telescopes

The OSR45 Overheight Frame is only mechanically operated

The OSR45 can be delivered in a standard 20 foot container

The Bromma OSR45 Overheight Frame has two short side

The overheight frame is stored on a storage fixture when

OSR45 ● page 2-1 ● March -12 ● Rev.01 Bromma Conquip

The cargo is connected to the over­height frame by locking the

Safety locking w edge

Bromma Conquip OSR45 ● page 2-2 ● Febr -10 ● Rev.01

A latch connects the overheight frame to a lug on the spread-

Spreader Latching arm

A plunger protrudes into a hole in the frame, preventing the

When the push rod is pressed upwards, a wedge releases the

When the twistlocks are in unlocked position the overheight

When the twistlock is in locked position the overheight frame

OSR45 ● page 2-3 ● Febr -10 ● Rev.01 Bromma Conquip

Each twistlock incorporates a landing pin with a mechani-

An index unit makes the overheight frame twistlock move

Bromma Conquip OSR45 ● page 2-4 ● Febr -10 ● Rev.01

When the twistlocks are in unlocked position, the overheight

When the twistlocks are in locked position the overheight

OSR45 ● page 2-5 ● Febr -10 ● Rev.01 Bromma Conquip

To release the OSR 45 from the spreader, it has to land on the

Storage Fixture Transportation

Bromma Conquip OSR45 ● page 2-6 ● Febr -10 ● Rev.01

Serial No: 16510

OSR45 ● page 3-1 ● March-12 ● Rev. 01 Bromma Conquip

Limitations in cargo area for OSR45

Bromma Conquip OSR45 ● page 3-2 ● March-12 ● Rev. 01

20' elevated 40' elevated 45' elevated

S/N: 16510 CARGOTEC / TIPS

DATE MATERIAL SHEET WEIGHT TOLERANCE GENERAL

2012-11-06 ALT. 1/1 4020 kg SS-ISO 2768-c

6289 noorfha GENERAL ASSEMBLY A1 -

The cargo is connected to the overheight frame by locking the