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Instruction Manual Profibus-Dp Fr-A8np
Instruction Manual Profibus-Dp Fr-A8np
PRE-OPERATION INSTRUCTIONS
1
INVERTER
INSTALLATION
Plug-in option 2
INVERTER
FR-A8NP WIRING
3
INSTRUCTION MANUAL INVERTER SETTING
4
PROFIBUS-DP FUNCTIONS
communication function 5
FR-A8NP
PROFIBUS DEVICE DATA
6
HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
PPO TYPE SUPPORT
7
INSTRUCTION MANUAL
SPECIFICATION
PPO TYPE NON-SUPPORT
SPECIFICATION
8
TROUBLESHOOTING
IB(NA)-0600528ENG-A(1402)MEE Printed in Japan Specifications subject to change without notice.
9
A
Thank you for choosing this Mitsubishi inverter plug-in option.
This Instruction Manual provides handling information and precautions for use of the equipment. Incorrect handling might cause an unexpected
fault. Before using this inverter, always read this Instruction Manual carefully to use the equipment to its optimum performance.
Please forward this Instruction Manual to the end user.
Safety instructions
Do not attempt to install, operate, maintain or inspect the product until you have read through this Instruction Manual and appended
documents carefully and can use the equipment correctly. Do not use this product until you have a full knowledge of the equipment, safety
information and instructions. In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".
Incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Warning
Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only material
Caution damage.
The Caution level may even lead to a serious consequence according to conditions. Both instruction levels must be followed
Warning
While the inverter power is ON, do not open the front cover or the wiring cover. Do not run the inverter with the front cover or the wiring cover removed. Otherwise
you may access the exposed high voltage terminals or the charging part of the circuitry and get an electric shock.
Do not remove the inverter front cover even if the power supply is disconnected. The only exception for this would be when performing wiring and periodic
inspection. You may accidentally touch the charged inverter circuits and get an electric shock.
Before wiring or inspection, LED indication of the inverter unit operation panel must be switched OFF. Any person who is involved in wiring or inspection shall wait
for at least 10 minutes after the power supply has been switched OFF and check that there is no residual voltage using a tester or the like. For a short time after the
power-OFF, a high voltage remains in the smoothing capacitor, and it is dangerous.
Any person who is involved in wiring or inspection of this equipment shall be fully competent to do the work.
The plug-in option must be installed before wiring. Otherwise you may get an electric shock or be injured.
Do not touch the plug-in option or handle the cables with wet hands. Otherwise you may get an electric shock.
Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Otherwise you may get an electric shock.
Injury Prevention
Caution
The voltage applied to each terminal must be the ones specified in the Instruction Manual. Otherwise a burst, damage, etc. may occur.
The cables must be connected to the correct terminals. Otherwise a burst, damage, etc. may occur.
The polarity (+ and -) must be correct. Otherwise a burst or damage may occur.
While power is ON or for some time after power OFF, do not touch the inverter as it will be extremely hot. Touching these devices may cause a burn.
1
Additional Instructions
The following instructions must be also followed. If the product is handled incorrectly, it may cause unexpected fault, an injury, or an electric
shock.
Caution
Transportation and mounting
Do not install or operate the plug-in option if it is damaged or has parts missing.
Do not stand or rest heavy objects on the product.
The mounting orientation must be correct.
Foreign conductive objects must be prevented from entering the inverter. That includes screws and metal fragments or other flammable substance such as oil.
If halogen-based materials (fluorine, chlorine, bromine, iodine, etc.) infiltrate into a Mitsubishi product, the product will be damaged. Halogen-based materials are
often included in fumigant, which is used to sterilize or disinfest wooden packages. When packaging, prevent residual fumigant components from being infiltrated
into Mitsubishi products, or use an alternative sterilization or disinfection method (heat disinfection, etc.) for packaging. Sterilization of disinfection of wooden
package should also be performed before packaging the product.
Trial run
Before starting operation, each parameter must be confirmed and adjusted. A failure to do so may cause some machines to make unexpected motions.
Warning
Usage
Do not modify the equipment.
Do not perform parts removal which is not instructed in this manual. Doing so may lead to fault or damage of the product.
Caution
Usage
When parameter clear or all parameter clear is performed, the required parameters must be set again before starting operations. Because all parameters return to
their initial values.
Static electricity in your body must be discharged before you touch the product.
Maintenance, inspection and parts replacement
Do not carry out a megger (insulation resistance) test.
Disposal
The inverter must be treated as industrial waste.
General instruction
Many of the diagrams and drawings in this Instruction Manual show the inverter without a cover or partially open for explanation. Never operate the inverter in this
manner. The cover must be reinstalled and the instructions in the Instruction Manual must be followed when operating the inverter.
2
─ CONTENTS ─
1 PRE-OPERATION INSTRUCTIONS 7
1.1 Unpacking and product confirmation............................................................................................................................7
1.2 Component names ..........................................................................................................................................................8
1.3 Specifications ..................................................................................................................................................................9
1.3.1 Inverter option specifications ................................................................................................................................................ 9
1.3.2 Communication specifications .............................................................................................................................................. 9
2 INSTALLATION 10
2.1 Pre-installation instructions .........................................................................................................................................10
2.2 Installation procedure ...................................................................................................................................................11
2.3 Node address switch setting ........................................................................................................................................15
3 WIRING 16
3.1 Terminals........................................................................................................................................................................16
3.2 Wiring..............................................................................................................................................................................17
4 INVERTER SETTING 20
4.1 Parameter list .................................................................................................................................................................20
4.2 Operation mode setting ................................................................................................................................................22
4.2.1 Operation mode switching and communication startup mode (Pr.79, Pr.340).................................................................... 22
4.3 Operation at communication error occurrence ..........................................................................................................25
4.3.1 Operation selection at communication error occurrence (Pr.500 to Pr.502, Pr.779) .......................................................... 25
4.3.2 Fault and measures ............................................................................................................................................................ 29
4.4 Inverter reset ..................................................................................................................................................................30
5 FUNCTIONS 32
5.1 Output from the inverter to the network......................................................................................................................32
3
5.2 Input to the inverter from the network.........................................................................................................................33
4
8 PPO TYPE NON-SUPPORT SPECIFICATION 72
8.1 PROFIBUS profiles ........................................................................................................................................................72
8.2 ID definitions ..................................................................................................................................................................73
8.3 Buffer memory configuration .......................................................................................................................................74
8.4 Buffer memory details...................................................................................................................................................75
8.5 Outline of PNU ...............................................................................................................................................................79
8.6 PROFIBUS PNU (module type A5NP) ..........................................................................................................................80
8.6.1 Real-time monitor area (IND=H0000 (IND=H00, PP=H00)) ............................................................................................... 80
8.6.2 System environment variable (sev) area (IND = H01PP (IND = H01, PP = H00, H01)) ..................................................... 81
8.7 Standard parameters.....................................................................................................................................................85
8.7.1 Normal parameter area (IND = H0200 (IND = H02, PP = H00)) ......................................................................................... 85
8.7.2 Pr.900 to calibration parameter (frequency) area (IND=H0300 (IND=H03, PP=H00)) ....................................................... 86
8.7.3 Pr.900 to calibration parameter (%) area (IND=H0400 (IND=H04, PP=H00)).................................................................... 87
9 TROUBLESHOOTING 88
5
MEMO
6
1 PRE-OPERATION INSTRUCTIONS
1.1 Unpacking and product confirmation
Take the plug-in option out of the package, check the product name, and confirm that the product is as you ordered and intact.
This product is a plug-in option for the FR-A800 series inverter.
Product confirmation
Check the enclosed items. 1
Plug-in option Mounting screw (M3 8 mm) Spacer Communication option LED
..............................................1 ..................3 (Refer to page 12.) ..................2 (Refer to page 12.) display cover
..................1 (Refer to page 11.)
X1
789
AB E
23 6
45
CD
F01
X16
789
ON
AB E
23 6
45
CD
F01
1 2
Earth plate
..................1 (Refer to page 12.)
NOTE
• PROFIBUS is a registered trademark of PROFIBUS User Organization.
PRE-OPERATION INSTRUCTIONS 7
1.2 Component names
(c)
FG
D+
D+
V+
D-
V-
X1
789
AB E
23 6
45
CD
F01
X16 (d)
789
ON
AB E
23 6
45
CD
CNTR
F01
FG
D+
D-
D-
V-
1 2
d Node address switch Set the inverter address within the range of H00 to H7D. 15
e Switch for manufacturer setting Do not change from initially-set status. (The switches 1 and 2 are both OFF.) —
f Connector Connect to the inverter option connector. 12
8 PRE-OPERATION INSTRUCTIONS
1.3 Specifications
1.3.1 Inverter option specifications
Type Inverter plug-in option type
Connection cable Cable which supports 12.0 Mbps communication (EIA-485(RS-485) standard)
1
1.3.2 Communication specifications
Wiring length 1200 m or less 9600 bps, 19.2 Kbps, 93.75 Kbps
Wiring length 100 m or less 3.0 Mbps, 6.0 Mbps, 12.0 Mbps
PRE-OPERATION INSTRUCTIONS 9
2 INSTALLATION
2.1 Pre-installation instructions
Check that the inverter's input power and the control circuit power are both OFF.
Caution
With input power ON, do not install or remove the plug-in option. Otherwise, the inverter and plug-in option may be damaged.
To avoid damage due to static electricity, static electricity in your body must be discharged before you touch the product.
10 INSTALLATION
2.2 Installation procedure
Installing the communication option LED display cover
(1) Remove the inverter front cover. (Refer to Chapter 2 of the Instruction Manual (Detailed) of the inverter for details on how
to remove the front cover.)
Mount the cover for displaying the operation status indication LED for the communication option on the inverter front cover.
(2) Cut off hooks on the rear of the inverter front cover with nipper, etc. and
Cut off with a nipper, etc.
open the window for fitting the LED display cover.
2
Cut off with a nipper, etc.
(3) Fit the communication option LED display cover to the front of the inverter
front cover and push it into until fixed with hooks.
Caution
Take care not to hurt your hand and such with portions left by cutting hooks of the rear of the front cover.
INSTALLATION 11
Installing the option
(1) For the two mounting holes (as shown in the next page)
Inverter side
that will not be tightened with mounting screws, insert
option connector
spacers.
(2) Fit the connector of the plug-in option to the guide of the Spacer
connector on the inverter unit side, and insert the plug-in
option as far as it goes. (Insert it to the inverter option
connector 1.)
(3) Fit the one location on the left of the earth plate (as shown
in the next page) securely to the inverter unit by screwing
in the supplied mounting screw. (tightening torque 0.33 Spacer
N·m to 0.40 N·m)
(4) Fit the one location on the left of the plug-in option
securely to the inverter unit and the right of the plug-in
option to the inverter unit together with the earth plate by
screwing in the supplied mounting screws. (tightening
torque 0.33 N·m to 0.40 N·m) If the screw holes do not
line up, the connector may not be inserted deep enough. Earth plate
Check the connector.
12 INSTALLATION
Do not insert the plug-in option to the connector 2 or 3.
Connector 3
2
Mounting screw
Spacer
Connector 2 Connector 1
Spacer
Mounting screw
INSTALLATION 13
NOTE
• When mounting/removing the plug-in option, hold the sides of the option. Do not press on the parts on the circuit
board. Stress applied to the parts by pressing, etc. may cause a failure.
• Caution must be applied to mounting screws falling off when removing and mounting the plug-in option.
• When using this plug-in option, insert it to the inverter option connector 1. If it is inserted to the option connector 2 or 3,
the protective function (E.2 or E.3) is activated and the inverter will not operate.
Even if the option is inserted to the option connector 1, when the inverter cannot recognize that the option is mounted
due to improper installation, etc., the protective function (E.1) is activated.
Option connector 1
Option connector 2
Option connector 3
• When removing the plug-in option, remove the two screws on the left and right, then pull it straight out. Pressure
applied to the connector and to the option board may break the option.
• Always attach the earth plate because a malfunction due to noises may occur without it.
14 INSTALLATION
2.3 Node address switch setting
Set the node address between "H00" and "H7D" using the node address switches on the FR-A8NP board. (Refer to page 8.)
The setting is applied at the next power-ON.
Set the arrow () of the corresponding switches to a number or an alphabet to set a desired address.
• Setting example
AB E
AB E
23 6
CD
23 6
CD
45
45
789 789
X16 X16
2
F01 F01
AB E
AB E
23 6
CD
23 6
CD
45
45
789 789
NOTE
• Set the inverter node address before switching ON the inverter and do not change the setting while power is ON.
Otherwise you may get an electric shock.
• Set the node address switch to the switch number (alphabet) position correctly. If the switch is set between numbers,
normal data communication cannot be established.
Good Bad
example example
F01 F01
AB E
AB E
23 6
23 6
CD
CD
45
45
789 789
• When the node address switches are set to any of H7E to HFF, the node address is recognized as H7D.
• The node addresses, H00, H01, H02, H7C, and H7D, may not be available for some master modules.
• You cannot set the same node address to other devices on the network. (Doing so disables proper communication.)
INSTALLATION 15
3 WIRING
3.1 Terminals
When connecting a terminating resistor, connect the terminating resistor to these terminals. (Refer to page 19)
It may not be necessary depending on the master used.
16 WIRING
3.2 Wiring
Use the network connection cable which supports 12.0 Mbps communication.
(1) Strip off the sheath of the PROFIBUS communication dedicated cable and wind wires and shield
cables to use.
Strip off the sheath for the below length. If the length of the sheath peeled is too long, a short circuit
may occur with neighboring wires. If the length is too short, wires might come off.
Wire the stripped cable after twisting it to prevent it from becoming loose. In addition, do not solder it.
Cable stripping length
5 mm 3
Use a blade terminal as necessary.
When using the blade terminal, use care so that the twisted wires do not come
Unstranded
ire wires
W
ve
ee
Sl
m
.5m
o0
0t Wires are not inserted
Damaged Crumpled tip into the sleeve
NOTE
• Blade terminal commercially available (as of February 2012. The product may be changed without notice.)
Terminal Blade terminal model Blade terminal
screw size Wire size (mm2) Manufacturer
crimping tool
with insulation sleeve without insulation sleeve
Phoenix Contact
M2 0.3 to 0.5 Al 0,5-6WH A 0,5-6 CRIMPFOX 6
Co.,Ltd.
WIRING 17
(2) Loosen the terminal screw and insert the cable into the terminal.
Tighten each cable with fixing screws to the recommended tightening torque.
To next inverter
D+ D-
V-
D+ D- D+ D-
V- V-
To master
M2 0.22 N•m to 0.25 N•m 0.3 mm2 to 0.75 mm2 Small flat-blade screwdriver
(Tip thickness: 0.4 mm /tip width: 2.5 mm)
NOTE
• Undertightening can cause cable disconnection or malfunction. Overtightening can cause a short circuit or malfunction
due to damage to the screw or unit.
18 WIRING
(3) Terminating resistor
Connect terminating resistors to the both ends of a network if the both ends are FR-A8NP-mounted inverters.
Connection example
Inverter Inverter
Master station
PLC etc.
Terminating
resistor
Terminating
resistor
Power Motor Power Motor
supply supply
3
PROFIBUS communication cable
R1 R2
R1=390Ω 2% 1/4W
R2=220Ω 2% 1/4W V+ D+ D- D+ V-
R3=390Ω 2% 1/4W D-
To other inverter R3
(node)
Caution
After wiring, wire offcuts must not be left in the inverter. They may cause an error, failure or malfunction.
WIRING 19
4 INVERTER SETTING
4.1 Parameter list
The following parameters are used for the communication option (FR-A8NP).
Set the values according to need.
779 N014 Operation frequency during communication error 0 to 590 Hz, 9999 0.01 Hz 9999 26
804 D400 Torque command source selection 0, 1, 3 to 6 1 0 69
0 to 3, 24, 25,
840 G230 Torque bias selection 1 9999 70
9999
20 INVERTER SETTING
Pr. Minimum setting Initial Refer to
Pr. Name Setting range
group increments value page
0, 1, 10, 11, 20,
21, 100, 101, 110,
111, 120, 121,
PROFIBUS communication command source
1109 G320 1000, 1001, 1010, 1 0 68
selection
1011, 1020, 1021,
1100, 1101, 1110,
1111, 1120, 1121
1110 N190 PROFIBUS format selection 0, 1 1 0 40
Parameters which can be displayed when the plug-in option (FR-A8NP) is mounted.
Parameters which can be displayed when the plug-in option (FR-A8AP) is mounted.
The setting is applied after an inverter reset or power-ON.
For the parameter details, refer to the Instruction Manual (Detailed) of the inverter.
INVERTER SETTING 21
4.2 Operation mode setting
4.2.1 Operation mode switching and communication startup mode (Pr.79, Pr.340)
Operation mode switching conditions
Operation mode switching conditions
• The inverter is at a stop;
• Both the STF and STR signals are off; and
• The Pr.79 Operation mode selection setting is correct.
(Set with the operation panel of the inverter.)
Operation mode selection at power ON and at restoration from instantaneous power failure
The operation mode at power ON and at restoration from instantaneous power failure can be selected.
Set a value other than "0" in Pr.340 Communication startup mode selection to select the network operation mode.
After started in network operation mode, parameter write from the network is enabled.
NOTE
• Change of the Pr.340 setting is valid when powering on or resetting the inverter.
• Pr.340 can be changed with the operation panel independently of the operation mode.
• When setting a value other than 0 in Pr.340, make sure that the initial settings of the inverter are correct.
• Refer to the Instruction Manual (Detailed) of the inverter for details of Pr.79, Pr.340.
22 INVERTER SETTING
Pr.340 Pr.79 Operation mode at power ON or power
Operation mode switchover
setting setting restoration
0 (initial Switching among the External, PU, and NET operation
External operation mode
value) mode is enabled ,
1 PU operation mode PU operation mode fixed
Switching between the External and Net operation mode is
2 External operation mode enabled
Switching to the PU operation mode is disallowed
0
(initial 3, 4 External/PU combined operation mode Operation mode switching is disallowed
value)
Switching among the External, PU, and NET operation
6 External operation mode
mode is enabled while running.
Switching among the External, PU, and NET operation
X12 (MRS) signal ON: external operation mode
mode is enabled ,
7
External operation mode fixed (Forcibly switched to
X12 (MRS) signal OFF: external operation mode
INVERTER SETTING 23
Pr.340 Pr.79 Operation mode at power ON or power
Operation mode switchover
setting setting restoration
Switching between the PU and NET operation mode is
0 NET operation mode
enabled ,
1 PU operation mode Same as when Pr.340 = "0"
2 NET operation mode NET operation mode fixed
10, 12
3, 4 External/PU combined operation mode Same as when Pr.340 = "0"
Switching between the PU and NET operation mode is
6 NET operation mode
enabled while running ,
7 External operation mode Same as when Pr.340 = "0"
Operation mode can not be directly changed between the PU operation mode and Network operation mode.
The Pr.340 settings "2, 12" are mainly used for communication operation using the inverter RS-485 terminal.
When a value other than "9999" (selection of automatic restart after instantaneous power failure) is set in Pr.57 Restart coasting time,
the inverter will resume the same operation state which was in before after power has been restored from an instantaneous power failure.
When Pr.340 = "1, 10", a start command turns off if power failure has occurred and then restored during a start command is on.
Switching between the PU and NET operation modes is available with the ( for FR-DU08-01) key on the operation
panel (FR-DU08) and the X65 signal.
Pr.79 = "6" and Pr.128 to Pr.134 (PID control) are not activated simultaneously. The switchover mode and the PID control are disabled,
and the inverter performs the same operation as when "0" is set in Pr.79.
Refer to page 56, 83 for a switching method from the network.
24 INVERTER SETTING
4.3 Operation at communication error occurrence
4.3.1 Operation selection at communication error occurrence (Pr.500 to Pr.502, Pr.779)
You can select operations at communication error occurrences by setting Pr.500 to Pr.502, Pr.779 under network operation.
Waiting time for the communication line error output after a communication error
Waiting time for the communication error output after a communication line error occurrence can be set.
Minimum setting
Pr. Name Setting range Initial value
increments
500 Communication error execution waiting time 0 to 999.8 s 0.1 s 0s
When a communication line error occurs and lasts longer than the time set in Pr.500, it is recognized as a communication error.
If the communication returns to normal within the time, it is not recognized as a communication error, and the operation
continues.
INVERTER SETTING 25
Displaying and clearing the communication error count
The cumulative count of communication error occurrences can be displayed. Write "0" to clear this cumulative count.
Minimum setting
Pr. Name Setting range Initial value
increments
501 Communication error occurrence count display 0 1 0
At the point of communication line error occurrence, Pr.501 Communication error occurrence count display is incremented
by 1.
NOTE
• Communication error count is temporarily stored in the RAM memory. The error count is stored in EEPROM only once
per hour. If power reset or converter reset is performed, Pr.501 setting will be the one that is last stored to EEPROM
depending on the reset timing.
26 INVERTER SETTING
About setting
• Operation at an error occurrence
Communication option 0, 3
Kept stopped E.OP1 kept lit Kept provided
itself 1, 2
When an error occurs, the motor is decelerated or coasts to stop, and outputs the fault, independently of the Pr.500 setting.
INVERTER SETTING 27
• Operation at error removal
Communication option 0, 3
Kept stopped E. 1 kept lit Kept provided
itself 1, 2
NOTE
• The protective function [E.OP1 (fault data: HA1)] is activated at error occurrences on the communication line. The
protective function [E.1 (fault data: HF1)] is activated at error occurrences in the communication circuit inside the
option.
• Fault output indicates the fault (ALM) signal and fault bit output.
• When the fault output setting is active, fault records are stored in the faults history. (A fault record is written to the
faults history at a fault output.)
When the fault output setting is not active, fault record is overwritten to the faults history temporarily but not stored.
After the error is removed, the fault indication is reset, changing the display back to normal, and the last fault is
displayed in the faults history.
• When the Pr.502 setting is "1" or "2", the deceleration time is the ordinary deceleration time setting (e.g. Pr.8, Pr.44,
Pr.45).
• The acceleration time at a restart is the ordinary acceleration time setting (e.g. Pr.7, Pr.44).
• When the Pr.502 setting is "2", the operation/speed command at a restart is the one given before the error occurrence.
• When a communication line error occurs at the Pr.502 setting of "2", removing the error during deceleration causes
acceleration to restart at that point. (Acceleration is not restarted if the error is that of the option unit itself.)
• When Pr.502 = "3", in order to continue the operation in the case of a communication line error, provide a safety stop
countermeasure other than via communication. One counter measure is to input a signal to the terminal RES.
28 INVERTER SETTING
4.3.2 Fault and measures
Inverter operation in each operation mode at error occurrences
Operation mode
Location Status
Network operation External operation PU operation
Inverter operation Inverter trip Inverter trip Inverter trip
Inverter
Data communication Continued Continued Continued
When faults other than the above are displayed, refer to the Instruction Manual (Detailed) of the inverter and remove the cause of the
error.
INVERTER SETTING 29
4.4 Inverter reset
Operation conditions of inverter reset
Which resetting method is allowed or not allowed in each operation mode is described below.
Operation mode
Resetting method Network External
PU operation
operation operation
Inverter reset (Refer to page 57) Allowed Disallowed Disallowed
Reset from the
Error reset (STW (bit 7)) at inverter fault Pr.349 = 0 Allowed Allowed
network Allowed
(Refer to page 47) Pr.349 = 1 Disallowed Disallowed
Turn on the inverter RES signal (terminal RES) Allowed Allowed Allowed
Switch off inverter power Allowed Allowed Allowed
NOTE
• When a communication line error has occurred, reset cannot be made from the network.
• The inverter is set to the External operation mode if it has been reset in Network operation mode in the initial status.
To resume the network operation, the inverter must be switched to the Network operation mode again.
Set a value other than "0" in Pr.340 to start in the Network operation mode. (Refer to page 22.)
• The inverter can not be controlled for about 1 s after release of a reset command.
30 INVERTER SETTING
Error reset operation selection at inverter fault
An error reset command from communication option can be invalid in the External operation mode or PU operation mode.
An error reset command from the network is requested by STW (bit 7) (PPO type 1 to 5). (Refer to page 47)
Initial Setting
Pr. Name Function
value range
0 Error reset is enabled independently of operation mode
349 Communication reset selection 0
1 Error reset is enabled only in the network operation mode
INVERTER SETTING 31
5 FUNCTIONS
5.1 Output from the inverter to the network
Main items to be output from the inverter (FR-A8NP) to the network and their descriptions are explained below.
Refer to page
NOTE
• Refer to the Instruction Manual (Detailed) of the inverter for functions controllable from the network in each operation
mode.
32 FUNCTIONS
5.2 Input to the inverter from the network
Main items which can be commanded from the network to the inverter and their descriptions are explained below.
Refer to page
NOTE 5
• Refer to the Instruction Manual (Detailed) of the inverter for functions controllable from the network in each operation
mode.
FUNCTIONS 33
6 PROFIBUS DEVICE DATA
6.1 Device data (GSD file)
A GSD file is required to connect the inverter (FR-A8NP) to the Profibus network and use Profibus configuration software. The
GSD file contains information on the communication setting of the inverter (FR-A8NP).
NOTE
• You cannot use the device data which does not include PPO supporting specification (data for the FR-A5NP).
Ext_User_Prm_Data_Ref(1) 1
Byte swapping selection 1 is used on text base in user parameter's 2
byte. 6
Module "PPO type 1" HF3, HF1 PPO type 1 selection
EndModule
Module "PPO type 2" HF3, HF5 PPO type 2 selection
EndModule
Module "PPO type 3" HF1 PPO type 3 selection
Address Functions
H0 For manufacturer setting (Always set "1".)
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
H1 0:Byte swapping function disabled
— — — — — — —
1:Byte swapping function enabled
• Example of when the byte swapping function is disabled (address H1 (Bit 0) = "0")
PPO type2 STW/ HSW/ ECW/ Reserved Reserved Reserved Input Data : 10 Words
PKE IND PWE
(Standard format) ZSW HIW ESW ∗1 ∗1 ∗1 Output Data : 10 Words
PPO type4 STW/ HSW/ ECW/ Reserved Reserved Reserved Input Data : 6 Words
ZSW HIW ESW ∗1 ∗1 ∗1 Output Data : 6 Words
PPO type5 STW/ HSW/ ECW/ Reserved Reserved Reserved Reserved Reserved Reserved Reserved ∗1 0 fixed
PKE IND PWE ∗1 ∗1 ∗1 ∗1 ∗1 ∗1 ∗1
(Standard format) ZSW HIW ESW
Input Data : 14 Words : 1 Word
Output Data : 14 Words
PKW PZD
PPO type5
(Extended format)
PKE IND PWE
STW/ HSW/ ECW/ REF1/ REF2/ REF3/ REF4/ REF5/ REF6/ REF7/
ZSW HIW ESW STS1 STS2 STS3 STS4 STS5 STS6 STS7
7
Input Data : 14 Words : 1 Word
Output Data : 14 Words
PKW PZD
ID Definition
PKE PNU number (PNU) and task or response Id (AK)
PKW IND Sub-Index number and Ext-Index number
(Refer to page 45)
Set 0 since high bits (Bits 16 to 31) are not used.
PWE
Low bits (Bits 0 to 15): Parameter value
STW: Control Word (command request)
STW/ZSW
ZSW: Status Word (command response)
REF1 to REF7/ REF1 to REF7: Command setting (Command request in the extended format)
STS1 to STS7 STS1 to STS7: Arbitrarily set monitor item (Command response in the extended format)
Reserved Reserved area for extension
Command request: Message from the master to the slave
Command response: Message from the slave to the master
CS RH RUN SU
AU RM IPF OL
JOG RL
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 bit
ECW (Extended format) ESW (Extended format) 0
Command count RH Command count SU
RM OL
REF7 enable RL Alarm 7 IPF
REF6 enable JOG Alarm 6 RUN
REF5 enable AU Alarm 5
REF4 enable CS Alarm 4 Alarm 1
REF3 enable REF2 enable Alarm 3 Alarm 2
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 bit
REF1 to REF7 Command assignment Monitor item assignment STS1 to STS7 Echo back value of REF1 to 7 Echo back value of REF1 to 7
(AK=15) (AK=15)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 bit
REF1 to REF7 Command value STS1 to STS7 Monitor value
(AK 15) (AK 15)
[Command request]
Value Operation
0 No task
1 Parameter value is requested (read request)
2 Parameter value (word) is changed (write request)
6 Parameter value (array) is requested (read request)
7 Parameter value (array word) is changed (write request)
When a value other than 9999 is set in Pr.430 Pulse monitor selection under position control (Pr.800="3, 4"), pulse monitor is selected.
(Refer to the Instruction Manual (Detailed) of the inverter for pulse monitor.)
Signal names are initial values. Using Pr.180 to Pr.186, you can change output signal functions. Refer to the Instruction Manual
(Detailed) of the inverter for details of Pr.180 to Pr.186.
These signals are set in the initial setting. Using Pr.190, output signal assigned to the device number can be changed.
For the details of Pr.190, refer to the Instruction Manual (Detailed) of the inverter.
NOTE
• Only when the contents of the command request (request for changing the inverter setting: PKW, HSW, STW/ECW)
from the master changed, the inverter processes the request. If the contents of the command request are identical
with those of the last request, the inverter does not process the request. (The received request is cleared.)
For instance, while the master keeps sending the "network operation mode enable" command, changing the mode to
the PU operation mode with switchover function does not allow the "network operation mode enable" command to be
executed due to the same contents as that sent last time. Therefore, the operation mode remains the PU operation
mode without changing to the Network operation mode. In this case, send another command as "PU operation mode
enable" from the master once, then send the "network operation mode enable" command again.
7
NOTE
• Parameter definitions differ according to the module type selected. When using "A5NP", refer to page 79.
PNU data definition
P1902.1
Sub-Index Number When the data type is "with array",
PNU Number the sub-index number is included in the PNU.
P1902.1
Array Unsigned 16 (AUs16) With
Sub-Index Number
NOTE
• When the data type is "with array", include the sub-index number in the PNU.
···
P980.20 1000
P980.21 1001
P980.22 1002 Inverter standard parameter
···
···
0
···
P1902.1
Sub-Index Number
1000+Parameter Number
• Example of parameter list
Name Data
PNU
Bit 0 of the ext-index number = "0" Bit 0 of the ext-index number = "1" type
P1000 Pr.0 Torque boost — Us16
P1001 Pr.1 Maximum frequency — Us16
P1002 Pr.2 Minimum frequency Pr.1002 Lq tuning target current adjustment coefficient Us16
P1003 Pr.3 Base frequency Pr.1003 Notch filter frequency Us16
P1004 Pr.4 Multi-speed setting (high speed) Pr.1004 Notch filter depth Us16
P1005 Pr.5 Multi-speed setting (middle speed) Pr.1005 Notch filter width Us16
P1006 Pr.6 Multi-speed setting (low speed) Pr.1006 Clock (year) Us16
···
···
···
···
NOTE 7
• Write to Pr.77 and Pr.79 is not allowed from the network with FR-A8NP. (Read is allowed.)
• To read or write parameter of Pr.1000 or later, set Bit 0 of the ext-index number (extended parameter access) = "1".
(Refer to page 46)
Data
Pr. PNU Name
Type
C0 (900) P1900.1 FM/CA terminal calibration AUs16
C1 (901) P1901.1 AM terminal calibration AUs16
C2 (902) P1902.1 Terminal 2 frequency setting bias frequency AUs16
C3 (902) P1902.2 Terminal 2 frequency setting bias AUs16
125 (903) P1903.1 Terminal 2 frequency setting gain frequency AUs16
C4 (903) P1903.2 Terminal 2 frequency setting gain AUs16
C5 (904) P1904.1 Terminal 4 frequency setting bias frequency AUs16
C6 (904) P1904.2 Terminal 4 frequency setting bias AUs16
126 (905) P1905.1 Terminal 4 frequency setting gain frequency AUs16
C7 (905) P1905.2 Terminal 4 frequency setting gain AUs16
C12 (917) P1917.1 Terminal 1 bias frequency (speed) AUs16
C13 (917) P1917.2 Terminal 1 bias (speed) AUs16
C14 (918) P1918.1 Terminal 1 gain frequency (speed) AUs16
C15 (918) P1918.2 Terminal 1 gain (speed) AUs16
C16 (919) P1919.1 Terminal 1 bias command (torque/magnetic flux) AUs16
C17 (919) P1919.2 Terminal 1 bias (torque/magnetic flux) AUs16
C18 (920) P1920.1 Terminal 1 gain command (torque/magnetic flux) AUs16
C19 (920) P1920.2 Terminal 1 gain (torque/magnetic flux) AUs16
C8 (930) P1930.1 Current output bias signal AUs16
Initial Setting
Pr. Name Description
value range
Set the torque bias amount using contact signals (X42, X43) in Pr.841 to
0
Pr.843.
Set the torque bias amount using terminal 1 in any of C16 to C19.
1
(When the squirrel cage rises during forward motor rotation.)
Set the torque bias amount using terminal 1 in any of C16 to C19.
2
(When the squirrel cage rises during reverse motor rotation.)
840 Torque bias selection 9999 The torque bias amount using terminal 1 can be set automatically in C16 to
3
C19 and Pr.846 according to the load.
Torque bias command in the PROFIBUS buffer memory REF1 to REF7
24
Setting range: 600 to 1400 (-400% to 400%)
Torque bias command in the PROFIBUS buffer memory REF1 to REF7
25
Setting range: -32768 to 32767 (-327.68% to 327.67%)
9999 No torque bias, rated torque 100%
NOTE
• When Pr.541 = "1" (with sign)
7
- The set frequency cannot be written in EEPROM.
- When power is turned ON (inverter reset), the initial setting status of the sign bit is "positive" and the set frequency
is "0 Hz". (The motor does not operate at the frequency set before turning OFF the power (inverter reset).)
• Setting Pr.811 Set resolution switchover = "1 or 11" changes the unit from 1 r/min to 0.1 r/min.
NOTE
• The "A5NP" profile is compatible with the FR-A5NP profile.
Use "A5NP" profile when replacing the FR-A5NP with FR-A8NP, etc.
Module
type
Input Data : 6 Words
A5NP PKE IND PWE HIW ZSW
Output Data : 6 Words
PKW PZD
1 Word
ID Definition
PKE PNU number (PNU) and task or response Id (AK)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 bit
IND IND PP IND IND PP
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 bit 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 bit
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PWE 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 bit PWE 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 bit
PWE (setting) PWE (read value)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 bit
ZSW 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ZSW 0 Command count
Not supported RUN
ABC FWD
FU REV
IPF SU
OL
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 bit
HIW 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 HIW 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
AK 12 to 15 [Command response]
Value Operation
0 No response (Busy status)
1 Inverter can accept data (Ready status)
7 Command execution error (error number is stored into PWE) (Refer to page 76)
8 No operation change rights
Others Not used
NOTE
• Parameter definitions differ according to the module type selected. When using "PPO type 1" to "PPO type 5", refer to
page 54.
NOTE
• The PNU number of each monitor item corresponds to the number of the inverter's RS-485 communication dedicated
monitor that is one less than the PNU number in hexadecimal.
For the details of the monitor items, refer to the monitor display section in the Instruction Manual (Detailed) of the
inverter.
Signal names are initial values. Using Pr.180 to Pr.187, you can change output signal functions. Refer to the Instruction Manual
(Detailed) of the inverter for details of Pr.180 to Pr.187.
Minimum
IND PNU Item setting
increments
H0100 HF Terminal 2 input value read 0.1%
H0100 H10 Terminal 4 input value read 0.1%
H0100 H11 Terminal 1 input value read 0.1%
···
···
NOTE
• Write to Pr.77 and Pr.79 is not allowed from the network with FR-A8NP. (Read is allowed.)
88 TROUBLESHOOTING
Operation
LED on
panel display Possible cause Checkpoint / troubleshooting
FR-A8NP
on the inverter
Check the network setting with the PROFIBUS-DP
The network setting is incorrect.
The network network configuration software.
is unstable. The inverter is affected by the Check if any network error has occurred in the other
OFF
other nodes. nodes.
0.00 No master is present in the network, or the master Check the connection and the operation of the
is not properly operating. PROFIBUS-DP master.
The PROFIBUS communication had been
Check the master ladder, etc., and remove the causes
established (the green LED had been ON), but
Red (ON) that disconnect the data transmission between the
the master stopped transmitting data to the option
master and the option unit.
unit during an inverter stop.
A communication cable break occurred after the
Check the connection and the wiring of the
PROFIBUS communication had been established
communication cable.
(green LED had been ON).
Communication errors occurred consecutively Connect a terminating resistor. If a terminating resistor
after the PROFIBUS communication had been has been already connected, check if it is connected
E.OP1 Red (ON)
established (green LED had been ON). properly.
The PROFIBUS communication had been
Check the master ladder, etc., and remove the causes
established (the green LED had been ON), but
that disconnect the data transmission between the
the master stopped transmitting data to the option
master and the option unit.
unit during an inverter operation.
9
TROUBLESHOOTING 89
REVISIONS
*The manual number is given on the bottom left of the back cover.
90 IB(NA)-0600528ENG-A
INVERTER
PRE-OPERATION INSTRUCTIONS
1
INVERTER
INSTALLATION
Plug-in option 2
INVERTER
FR-A8NP WIRING
3
INSTRUCTION MANUAL INVERTER SETTING
4
PROFIBUS-DP FUNCTIONS
communication function 5
FR-A8NP
PROFIBUS DEVICE DATA
6
HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
PPO TYPE SUPPORT
7
INSTRUCTION MANUAL
SPECIFICATION
PPO TYPE NON-SUPPORT
SPECIFICATION
8
TROUBLESHOOTING
IB(NA)-0600528ENG-A(1402)MEE Printed in Japan Specifications subject to change without notice.
9
A