‘ZULU PROJECT PANJANG ~ BANDAR LAMPUNG. Project Addros Client Contractor: PT. GRINVIRO BIOTEKNO INDONESIA DESCRIPTION OF APPROVAL : (Document - Weld Repair Procedure) : PT. PACRIM NUSANTARA LESTARI FOODS (CARGILL GROUP) Date: 10 Agustus 2022 a WATERIAL: Drawing : MakeriBrand Name: MakeriBrand Name: ‘Shop Drawing = Model: Model: Detail Drawing : Origin: Origin: ‘As- Built Drawing: TECHNINGAL DATA: ENCLOSED DOCUMENT = TECHNICAL CATALOGUE TEST REPORT/ CERTIFICATE ‘SPECIFICATION AS PER SAMPLE FOR REVIEW AND COMMENTS BY THE CLIENTICONSULTANT ONLY af APRROVAL ‘STATUS : AEE appROVED RESUBMIT AS PER COMENTS ‘APPROVED WITH COMMENTS REJECTED COMMENT: Bee cavrents on Mladerd ile - Contractor Project Manager | Reviewed By: Feknonedge By PT. Grinviro Biotekno BT. CARGIL Indonesia (Owner) én i Date | 09 August 2022 T22 pe Ti PT. GRINVIRO BIOTEKNO INDONESIA Dipindat dengan CamScanner= Cargill PT GRINVIRO BIOTEKNO INDONESIA enfin’ a Revision History Rev.0: FOR APPROVAL (10 Agustus 2022) PT. GRINVIRO BIOTEKNO INDONESIA Dipindat dengan CamScanneran Cargill cnfuins - Date 0 Agustus 2022 — Page 3OF7 CONTENT 1.0 GENERAL 2.0 SCOPE 3.0 STANDARDS & REFERENCE DOCUMENTS 4.0 RESPONSIBILITIES 5.0 WELD DEFECT 6.0 REPAIR PROCEDURE 7.0 WELDING CONTROL Daaraana PT. GRINVIRO BIOTEKNO INDONESIA Dipindat dengan CamScannerPT GRINVIRO BIOTEKNO INDONESIA enfin Page 4 OF 7 1.0 GENERAL This procedure cover repair of works of the weld defect and the surface on base metal, The repair work shall salsfy the requirement of ASME IX and welding procedure specifications. Repair of each welding defect shall based on the result of visual inspection and Dry Penetrant Test or Radiography Test. This procedure also covers the minor repair of piting corrosion plate and defect after removed of tack weld on the base material. ‘After defect repair, field test and inspection shall be performed and confirmed to satisfy the requirements of applicable code and specification. Test and inspection defects to be witnessed are shown in quality of welding repair result 2.0 SCOPE a) Defect On the welding. ) Material Defect 3,0 STANDARDS & REFERENCE DOCUMENTS REFERENCE TITLE ‘APL650 —_|Welded stee! tanks for ol storage tank ‘AWWAD100 — |Welded stee tanks for water storage tank ASMEIX [Boiler And Pressure Vessel Code Sec Vii Div 1 ASME Vill |Rules for Construction of Pressure Vessel NE Set V Nov ke AWS D1 Seer ne V 4.0 RESPONSIBILITIES Welding Supervisors Responsible to arrange the welder to perform repair on the weld area and material as per scope of work. PT. GRINVIRO BIOTEKNO INDONESIA. Dipindat dengan CamScanner~~ Cargill | PT GRINVIRO BIOTEKNO INDONESIA Page 5 OF 7 Welding Inspector will be inspect the consumable to be use and weld area before and after finish repair. 5.0 DEFECT WELD a) Porosity b) Pinhole ) Slag Inclusions d) Lack of Fusion e) Under Bead Crack f) Under Cut 4g) Excess Reinforcement h) Excess Penetration {). Buttering or weld build up on joints j) Defect on the material such as crack, pittings, gouge or tear according to recommendation after inspection. k) Defect on plate, pipe & fittings after removed tack weld. 6.0 REPAIR PROCEDURE. a) Procedure Repair on the Welding area.When defect, un-acceptable to specifications are detected as result of testing and or inspection, the defective weld shall required or removed. b) Before welding repair are made, injurious defect shall entirely removed to sound metal by are ‘gauging, grinding, chipping or machining and checked Visually by QC Inspector. ©) All slag and scale shall be removed. 4) The welding procedure to be used for repairing shall be in principle the applicable procedure qualified. Such repair area shall be r-Penetrant test, r-radiographic or inspected by the some means previously used. PT. GRINVIRO BIOTEKNO INDONESIA Dipindat dengan CamScannerPT GRINVIRO BIOTEKNO INDONESIA anffvrs 0 Aguntus 202 €) The repair welding shall be carried out by qualified welder using approved by welding procedure specification (WPS). ) Buttering or weld build-up on the prepared surface shall not exceed the lesser of 1/3 of the base metal thickness. 9) The buttering shall be inspected by DPT, after completion of the built-up but before final ‘welding of joint. h) Documentation requirement upon completion repair or welding area shall be record. i) Surface area to be clean before repair with wire brush, grinding, chipping or machining, make sure all corrosion will be removed from area to be repair. j) After the entire defect have been clean and prepare the welding for repair of defect and shall be checked by visual before welding. k) The weld deposit overtay shall be qualified on base metal of the same composition. |) After repair by welding finish all area repairs will be smoothly grind and shall be checked by QC Inspector. m) After finish repair mark material repair with “ Repair OK”. 7.0 WELDING CONTROL a) All welding procedures employed shall be in accordance with welding specification. All Welding Procedures shall be qualified in accordance with the approved Welding Procedure ‘Specification (WPS). b) All welder to perform welding shall have been qualified in accordance with the specification for welder approval test. A list of Welders incorporating the result and limit qualified such as positions, thickness, ec. shallbe prepared. \ntludlog Weller Staony ean eller - ©) Welding consumable used shall be ensured to be approves type's grades and appropriately stored. Welding electrodes shall be kept dried and protected. Holding oven shall be inspected regularly for proper function. d) If four (4) hours have passed after the electrodes have been taken out of the ovens and exposed fo the atmosphere, such electrodes shall be re-dried in the ovens. PT. GRINVIRO BIOTEKNO INDONESIA. Dipindat dengan CamScannerCargill PT GRINVIRO BIOTEKNO INDONESIA ane ERE EEE ‘@) Welding machine used shail be of sufficient capacity to produce desirat f) Welders shall also use proper apparatus and equipment. Q) Filler metal will be selection for diameter and manufacturing recommendation. hh) No welding shall start or continue when there is rain strong: i) Before starting any welding works, it shall be ascertained whether pre-heating is necessary. Heating shall also be carried out when welding Is resumed after stopping for some time, when the work piece specifically requires pre- heating, Inter pass temperatures control shall also be monitored. Temperature indicating crayons shall be used for pre-heating purposes. }) Allrepair welding will be start shall accordance to welding sequence to avoid any deformation during repair. k) All welds shall be visually after completion of weld. 1) All butt joints shall have complete penetration and full fusion. The surface of the weld shall be free of coarse ripples, grooves, overlaps, abrupt ridges or valley. Flux and slag shall beremoved completely from weld beads and from the surface of completed welds and adjoining base material. m) Alltesting include NDE, etc shall comply to the related standard and Specification. PT. GRINVIRO BIOTEKNO INDONESIA Dipindai dengan CamScanner— Cargill PT GRINVIRO BIOTEKNO INDONESIA anne Date: 10 Agustus 2022 Page 2 OF7 Revision History Rev.0: FOR APPROVAL (10 Agustus 2022) PT. GRINVIRO BIOTEKNO INDONESIA Dipindat dengan CamScanner| Ni | 4 | Cargill | PT GRINVIRO BIOTEKNO INDONESIA effves _ | I I I | cw 19 hepetn A Page bnT CONTENT 1.0 GENERAL 2.0 SCOPE 3.0 STANDARDS & REFERENCE DOCUMENTS: 4.0 RESPONSIBILITIES 5.0 WELD DEFECT 6.0 REPAIR PROCEDURE 7.0 WELDING CONTROL OaANeAAR AR PT. GRINVIRO BIOTEKNO INDONESIA Dipindat dengan CamScannerCargill | PTGRINV 6 Cargill T GRINVIRO BIOTEKNO INDONESIA | gave, Dato: 10 Agustus 2022 Page 40F 7 1.0 GENERAL This procedure cover repair of works of the weld defect and the surface on base metal, The repair work shall satisfy the requirement of ASME IX and welding procedure specifications. Repair of each welding defect shall based on the result of visual inspection and Dry Penetrant Test or Radiography Test. This procedure also covers the minor repair of pitting corosion plate and defect after removed of tack weld on the base material. ‘After defect repair, field test and inspection shall be performed and confirmed to satisfy the requirements of applicable code and specification. Test and inspection defects to be witnessed are shown in quality of welding repat result. 2.0 SCOPE a) Defect On the welding. b) Material Defect 3.0 STANDARDS & REFERENCE DOCUMENTS: REFERENCE TILE API650 ‘Welded Stee! tanks for oil storage tank ‘AWWAD100 Welded Stee! tanks for water storage tank ASME K Boiler And Pressure Vessel Code Sec Vii Div 1 ASME Vill Rules for Contruction of Pressure Vessel ASME Sec. V Non Destructive Test AWSD1.1 ‘Structural Welding Code 4.0 RESPONSIBILITIES ‘Welding Supervisors Responsible to arrange the welder to perform repair on the weld area and material as per scope of work. PT. GRINVIRO BIOTEKNO INDONESIA. Dipindai dengan CamScannerCargill | PT GRINVIRO BIOTEKNO INDONESIA |e HAGE [Page 5 oF 7 Welding Inspector will be inspect the consumable to be use and weld area before and after finish repair. 5.0 DEFECT WELD a) Porosity b) Pin hole ©) Slag Inclusions 4) Lack of Fusion e) Under Bead Crack ) Under Cut 19) Excess Reinforcement h) Excess Penetration i) Buttering or weld build up on joints j) Defect on the material such as crack, pittings, gouge or tear according to recommendation after inspection. k) Defect on plate, pipe & fittings after removed tack weld. 6.0 REPAIR PROCEDURE a) Procedure Repair on the Welding area.When defect, un-acceptable to specifications are detected as result of testing and or inspection, the defective weld shall required or removed. b) Before welding repair are made, injurious defect shall entirely removed to sound metal by are gauging, grinding, chipping or machining and checked Visually by QC Inspector. ) Allslag and scale shall be removed. 4) The welding procedure to be used for repairing shall be in principle the applicable procedure qualified. Such repair area shall be r-Penetrant test, r-radiographic or inspected by the some means previously used. PT. GRINVIRO BIOTEKNO INDONESIA Dipindat dengan CamScannerCargill PT GRINVIRO BIOTEKNO INDONESIA anffuins | | Dat: 10 Agustus 2072 60F7 e) The repair welding shall be carried out by qualified welder using approved by welding procedure specification (WPS). ) Buttering or weld build-up on the prepared surface shall not exceed the lesser of 1/3 of the base metal thickness. {g) The buttering shall be inspected by DPT, after completion of the built-up but before final welding of joint. h) Documentation requirement upon completion repair or welding area shall be record. i) Surface area to be clean before repair with wire brush, grinding, chipping or machining, make sure all corrosion will be removed from area to be repair. j) After the entire defect have been clean and prepare the welding for repair of defect and shall be checked by visual before welding. k) The weld deposit overlay shall be qualified on base metal of the same composition. 1) After repair by welding finish all area repairs will be smoothly grind and shall be checked by QC Inspector. m) After finish repair mark material repair with * Repair OK". 7.0 WELDING CONTROL a) All welding procedures employed shall be in accordance with welding specification. All Welding Procedures shall be qualified in accordance with the approved Welding Procedure ‘Specification (WPS). b) All welder to perform welding shall have been qualified in accordance with the specification for welder approval test. A list of Welders incorporating the result and limit qualified such as positions, thickness, ete. shall be prepared, Including welder stamp each welder. c) Welding consumable used shall be ensured to be approves type’s grades and appropriately stored. Welding electrodes shall be kept dried and protected. Holding oven shall be inspected regulatly for proper function. d) If four (4) hours have passed after the electrodes have been taken out of the ovens and exposed to the atmosphere, such electrodes shall be re-dried in the ovens. e) Welding machine used shall be of sufficient capacity to produce desirable welds. PT. GRINVIRO BIOTEKNO INDONESIA. Dipindat dengan CamScannera, Cargill PT GRINVIRO BIOTEKNO INDONESIA aafune t 1) Welders shall also use proper apparatus and equipment. _ [- Dat: 10 Agustus 2022 Page 7 OF 7 g) Filler metal will be selection for diameter and manufacturing recommendation. hh) No welding shall start or continue when there is rain strong. i) Before starting any welding works, it shall be ascertained whether pre-heating is necessary. Heating shall also be carried out when welding is resumed after stopping for some time, when the work piece specifically requires pre- heating. Inter pass temperatures control shall also be monitored. Temperature i icating crayons shall be used for pre-heating purposes. j) Allrepair welding will be start shall accordance to welding sequence to avoid any deformation during repair. k) All welds shall be visually after completion of weld. 1) Allbutt joints shall have complete penetration and full fusion. The surface of the weld shall be free of coarse ripples, grooves, overlaps, abrupt ridges or valley. Flux and slag shall beremoved completely from weld beads and from the surface of completed welds and adjoining base material. m) All testing include NDE, etc shall comply to the related standard and Specification. PT. GRINVIRO BIOTEKNO INDONESIA. Dipindat dengan CamScanner