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What is materials science?

• Information Technology - Materials


It involves investigating the relationships informatics
that exist between the structures and properties of
materials. Four Components of Materials Science
What about materials engineering?
On the basis of these structure–property
correlations, designing or engineering the structure
of a material to produce a predetermined set of
properties.
Materials Development
1. Stone Age (beginning life – 3000 BC)
- using naturally occurring materials with
only changes in shape
2. Bronze Age (3000 BC – 1200 BC)
– Copper and Tin Alloy
- Ability to modify materials by refining
(using heat), chemical modifications (alloying) and
mechanical deformation (cold working)
3. Iron Age (1200 BC – Present)
- Casting and alloying weren’t perfected
until 16th century Mastery of Steel (Iron alloy)
technology enables Industrial Revolution in the
18th and 19th century Ability to heat treat at high
temperature, control microstructure at different
length scale and ability to design specific
microstructures for specific properties
4. Plastic Age (1940 – Present)
- Discovery of polymers, and the ability to
synthesize and process polymers.
5. Silicon Age (1950 - Present)
- Commercialization of silicon technology
(integrated circuits, electronic devices, etc...) leads
to the information age, which gives boost to human
productivity
- Ability to control alloying accurately,
ability to make thin films.
6. Future
• Nanotechnology - Synthesis and TYPES OF ENGINEERING MATERIALS
characterizations of nanomaterials and refers to the group of materials that are used
nanostructure in the construction of manmade structures and
• Biotechnology - biomimetics and components.
biomaterials
• Energy/Environmental - Next generation Two Classifications:
energy conversion ● Metallic-those material that exhibits
electrical and thermal conductivity. Play a
most significant role in the industrial Nanoengineered Materials
operations with which the engineer is materials of which a single unit is sized (in
concerned at least one dimension) between 1 and 1000
● Non-metallic-include wood, stone, brick, nanometers (10−9 meter) but is usually 1—100 nm.
cement, resins (plastics), rubber, leather, Materials with structure at the nanoscale often have
ceramics and so forth unique optical, electronic, or mechanical properties.

Metals Properties and Characteristics of Materials


- normally combinations of metallic element
Ceramics PHYSICAL PROPERTIES
- compounds between the non-metallic and
non-metallic elements chemically bonded together ● Density
Polymers Density implies the weight of a
- include familiar plastics and rubber material, with higher density rates implying
materials heavier materials.

Composite materials
- Mixture of two or more materials ● Porosity of Materials
- Consists of selective filler or reinforcing When material is in melting
material and a compatible resin binder to obtain condition, it contains some dissolved gasses
specific and properties desired within the material. When material
- Examples are Fiberglass and Plywood solidifies, these glasses evaporate and leave
behind voids. Porosity of materials
Semiconductor materials represents the quantity of voids in solid
Solid or liquid material which is able to materials.
conduct electricity at room temperature more ● Melting Point
readily than an insulator but less easily than a metal Melting point of the material is the
minimum required temperature for a solid
Biomaterial material to change into liquid.
Employed in components into the human ● Color
body for replacement of diseased or damage body Color is the reflective property of a
parts material.
● Boiling point
• Bone plates Boiling point is the minimum
• Joint replacements required temperature for a liquid material to
• Bone cement change into gas. The boiling point of water
• Artificial ligaments and tendons in standard condition is 100C or 212F.
• Dental implants for tooth fixation ● Size and shape
• Blood vessel prostheses Dimensions of any metal reflect
• Heart valves shape and size of material, length, width,
• Skin repair devices (artificial tissue) height, depth etc. Also, it determines
• Cochlear replacements specific rectangular, circular, spherical, or
• Contact lenses any other section.
• Breast implants
● Specific Gravity of Materials ● Yield Point or Yield Stress Point
It is defined as the ratio of density of Yield point in a stress strain diagram
material with respect to density of reference is defined as the point at which the material
material or substance. It does not have any starts to deform plastically. After the yield
units. Sometimes it is also called relative point is passed there is permanent
density. For gravity calculation water is deformation developed in the material
considered as a reference substance. which is not reversible.
● Ultimate Stress/ Tensile Strength
MECHANICAL PROPERTIES It is the point corresponding to the
● Tension Test maximum stress that a material can handle
During this test, gradually increasing before failure. It is the maximum strength
tensile load is applied uniaxially along the point of the material that can handle the
long axis of a specimen. Tensile stress (σt) maximum load. Beyond this point the
can be calculated using this formula: failure takes place. Point D in the graph is
the ultimate stress point.
● Fracture or Breaking Point
It is the point in the stress strain
● Compression Test curve at which the failure of the material
A compression test is conducted in a takes place. The fracture or breaking of
manner similar to the tensile test, except that material takes place at this point. The point
the force is compressive and the specimen E is the breaking point in the graph.
contracts along the direction of the stress. ● Ductility
Ductility is a property of a solid
material which indicates how easily a
material gets deformed under tensile stress.
● Proportional Limit Ductility is often categorized by the ability
It is the region in the strain curve of material to get stretched into a wire by
which obeys hooke's law i.e. within elastic pulling or drawing.
limit the stress is directly proportional to the ● Resilience
strain produced in the material. In this limit Resilience is the ability of material
the ratio of stress with strain gives us to absorb the energy when it is deformed
proportionality constant known as young’s elastically by applying stress and release the
modulus. The point OA in the graph is energy when stress is removed.
called the proportional limit. ● Toughness
● Elastic Limit It is the ability of material to absorb
It is the point in the graph up to the energy and get plastically deformed
which the material returns to its original without fracturing. Its numerical value is
position when the load acting on it is determined by the amount of energy per unit
completely removed. Beyond this limit the volume. Its unit is Joule/ m3 .
material cannot return to its original ● Hardness
position and a plastic deformation starts to It is the ability of material to resist
appear in it. In the stress strain curve, from permanent shape change due to external
point A to B, the material exhibits elastic stress. There are various measures of
properties. hardness – scratch Hardness, indentation
hardness and rebound hardness.
● Hardenability Surface tension is a property of the
It is the ability of a material to attain surface of a liquid that allows it to resist an
the hardness by heat treatment processing. It external force. This property is caused by
is determined by the depth up to which the cohesion of molecules, and is responsible
material becomes hard. for many of the behaviors of liquids.
● Brittleness ● Reactivity
Brittleness of a material indicates Reactivity then refers to the rate at
how easily it gets fractured when it is which a chemical substance tends to
subjected to a force or load. undergo a chemical reaction in time. In pure
● Malleability compounds, reactivity is regulated by the
Malleability is a property of solid physical properties of the sample.
material which indicates how easily a ● Corrosion resistance
material gets deformed under compressive Some metals are more intrinsically
stress. resistant to corrosion than others, either due
● Creep and Slip to the fundamental nature of the
Creep is the property of material electrochemical processes involved or due
which indicates the tendency of material to to the details of how reaction products form.
move slowly and deform permanently
under the influence of external mechanical stress. THERMAL PROPERTIES
● Fatigue ● Heat Capacity or specific heat
Fatigue is the weakening of material Heat capacity (usually denoted by a
caused by the repeated loading of capital C, often with subscripts) is a
material. property that is indicative of a material’s
ability to absorb heat from the external
CHEMICAL PROPERTIES surroundings; it represents the amount of
● pH energy required to produce a unit
pH is a measure of the acidity or temperature rise.
basicity of a solution. Solutions with a pH ● specific heat capacity, often called
less than 7 are said to be acidic and simply specific heat, denoted by a
solutions with a pH greater than 7 are said to lowercase c, which is the heat
be basic or alkaline. capacity per unit mass of a material
● Hygroscopy and has various units of J/kg-K,
Hygroscopy is the ability of a cal/gK and BTU/lbm oF.
substance to attract and hold water ● molar heat capacity, which is the
molecules from the surrounding heat capacity per mole of a pure
environment through either absorption or substance (J/mol-K).
adsorption with the absorbing material ● Thermal expansion
becoming physically 'changed,' somewhat, Thermal expansion is a material
increase in volume, stickiness, or other property that is indicative of the extent to
physical characteristic changes of the which a material expands upon heating, and
material as water molecules become has units of reciprocal temperature.
'suspended' between the material's ● Thermal conductivity
molecules in the process. Thermal conductivity, k, is the
● Surface tension property that characterizes the ability of a
material to transfer heat.
● Thermal Stresses ● Ferroelectricity
Thermal stresses are stresses induced The group of dielectric materials
in a body as a result of changes in called ferroelectrics exhibit spontaneous
temperature. polarization— that is, polarization in the
absence of an electric field.
ELECTRICAL PROPERTIES
Electrical Conduction MAGNETIC PROPERTIES
● Ohm’s Law ● Magnetism
Ohm’s Law relates the current (I) or Magnetism is the phenomenon by
time rate of charge passage to the applied which materials exert an attractive or
voltage (V). This can be expressed as: repulsive force or influence on other
materials.
𝑉 = 𝐼R.
● Magnetic dipoles
R= resistance of material through which Magnetic dipoles are found to exist
the current passes. in magnetic materials, which, in some
l = distance between the two points at respects, are analogous to electric dipoles.
which the voltage is measured A = ● Magnetic field strength (H)
cross-sectional area perpendicular to the Magnetic field strength is the
direction of the current. externally applied magnetic field.
● Electrical Conductivity (σ) ● Magnetic flux density (B)
Electrical conductivity indicative of Magnetic flux density or magnetic
the ease with which a material is capable of induction represents the magnitude of the
conducting an electric current. internal field strength within a substance
● Electrical resistivity that is subjected to an H field.
Electrical resistivity is the reciprocal ● Permeability
of electrical Conductivity. Permeability is a property of the
● Capacitance (C) specific medium through which the H field
When a voltage is applied across a passes and in which B is measured.
capacitor, one plate becomes positively ● Diamagnetism
charged and the other negatively charged, Diamagnetism is a very weak form
with the corresponding electric field of magnetism that is nonpermanent and
directed from the positive to the negative persists only while an external field is being
plates. applied.
● Permittivity ● Paramagnetism
Permittivity is the measure of how For some solid materials, each atom
much resistance is encountered when possesses a permanent dipole moment by
forming an electric field in a medium. virtue of incomplete cancellation of electron
● Dielectric Constant spin and/or orbital magnetic moments.
The relative permittivity is often ● Ferromagnetism
called a dielectric constant. Certain metallic materials possess a
● Dielectric Strength permanent magnetic moment in the absence
The dielectric strength, sometimes of an external field and manifest very large
called the breakdown strength, represents and permanent magnetizations.
the magnitude of an electric field necessary
to produce breakdown.
● Antiferromagnetism a decrease in velocity, and, as a result, is
Magnetic moment coupling between bent at the interface.
adjacent atoms or ions also occurs in ● Reflection
materials other than those that are When light passes from one
ferromagnetic. transparent medium to another having a
● Ferrimagnetism different index of refraction, some of it is
Some ceramics also exhibit a reflected at the interface.
permanent magnetization. ● Absorption
Pure nonmetallic materials are either
OPTICAL PROPERTIES intrinsically transparent or opaque. Light
● Electromagnetic radiation radiation is absorbed in this group of
Electromagnetic radiation is materials by two basic mechanisms that also
considered to be wavelike, consisting of influence the transmission characteristics of
electric and magnetic field components that these nonmetals.
are perpendicular to each other and also to
the direction of propagation. ENGINEERING MATERIALS COMPOSITION
Atomic Structure
LIGHT INTERACTIONS WITH SOLIDS Each atom consists of a very small nucleus
composed of protons and neutrons, which is
● Radiation intensity encircled by moving electrons.
Radiation intensity expressed in Both electrons and protons are electrically
watts per square meter, corresponds to the charged with the charge magnitude being 1.60 x
energy being transmitted per unit of time 10-19 C, which is negative in sign for electrons,
across a unit area that is perpendicular to positive for protons, and neutrons are electrically
the direction of propagation. neutral.
● Transparent Each chemical element is characterized by
Materials that are capable of the number of protons in the nucleus or the atomic
transmitting light with relatively little number (Z). For an electrically neutral or complete
absorption and reflection, one can see atom, the atomic number also equals the number of
through them. Electrically Insulating electrons. This atomic number ranges in integral
materials can be made to be transparent. units from 1 for hydrogen to 92 for uranium, the
● Translucent highest of the naturally occurring elements.
Materials are those through which The atomic mass (A) of a specific atom may
light is transmitted diffusely; that is, light is be expressed as the sum of the masses of protons
scattered within the interior to the degree and neutrons within the nucleus.
that objects are not clearly distinguishable The atomic weight of an element
when viewed through a specimen of the corresponds to the weighted average of the atomic
material. masses of the atom’s naturally occurring isotopes.
● Opaque Isotopes are atoms with the same number of protons
Materials that are impervious to the but different numbers of neutrons.
transmission of visible light.
● Refraction
Refraction is the phenomenon in
which light that is transmitted into the
interior of transparent materials experiences
CHEMICAL BONDING alkaline earth metals (calcium and
Primary Interatomic Bonds magnesium), transition metals (copper and
● Ionic Bonding zinc), and alloys (bronze and stainless steel)
Also called electrovalent bond
It is bond between atoms where Secondary Bonding
electrons are mostly transferred from one are weak in comparison to the primary or
atom to another chemical ones; bonding energies are typically on
It is always found in compounds that the order of only 10 kJ/mol (0.1 eV/atom).
are composed of both metallic and Secondary bonding exists between virtually all
nonmetallic elements atoms or molecules, but its presence may be
The less equal the sharing of the obscured if any of the three primary bonding types
electrons, the more ionic character the bond is present. Secondary bonding is evidenced for the
has. inert gasses, which have stable electron structures,
The metal atom transfers its and, in addition, between molecules in molecular
electrons to the non-metal atom. Therefore, structures that are covalently bonded.
the metal atom becomes a positively
charged cation and the non-metal atom ● Fluctuating Induced Dipole Bonds
becomes a negatively charged anion. Bonds are the only intermolecular
force that is present in non-polar molecules
● Covalent Bonding due to the movement of electrons around the
is a bond where there are electron nucleus of an atom.
between the atoms that are shared fairly A dipole may be created or induced
equally in an atom or molecule that is normally
The more equally they are shared, electrically symmetric; that is, the overall
the more covalent character the bond has spatial distribution of the electrons is
It occurs between two nonmetals or a symmetric with respect to the positively
non-metal and a metalloid but it is most charged nucleus.
commonly found between two nonmetals. Examples are HF, OH, and H2O
There are two types of covalent bonding
which are polar and non-polar. ● Polar Molecule-Induced Dipole Bonds
If electronegativity is greater than or Also known as dipole-induced dipole
equal to 0.5, it is polar. If electronegativity attraction
is less than 0.5, it is non-polar. Permanent dipole moments exist in
some molecules by virtue of an
● Metallic Bonding asymmetrical arrangement of positively and
Occurs among metal atoms or negatively charged regions
between metals and alloys A weak attraction that results when a
In most cases, the outermost electron polar molecule induces a dipole in an atom
shell of each of the metal atoms overlaps or in a nonpolar molecule by disturbing the
with a large number of neighboring atoms. arrangement of electrons in the nonpolar
Metallic elements have low species.
electronegativity, which means that they
hold onto their valence electrons loosely.
Examples of metallic bonding are
alkali metals (sodium and potassium),
● Permanent Dipole Bonds - Prisms having three sets of parallel faces
Are weak intermolecular forces of where one is drawn within the aggregate of spheres
attraction that arise between permanently which in this case
polar molecules. happens to be a cube.
Consists of regions of partial positive - is the basic structural unit or building block
charge and regions of partial negative of the crystal structure and defines the crystal
charge within the same molecule. structure by virtue of its geometry and the atom
positions within.
Van der Waals Bonding
A weak attractive force between atoms or Metallic Crystal Structures
nonpolar molecules caused by a temporary change
in dipole moment arising from a brief shift of ● Face-centered cubic
orbital electrons to one side of one atom or - It consists of atoms arranged in a
molecule, creating a similar shift in adjacent atoms cube where each corner of the cube has a
or molecules.(GALING LANG TO SA GOOGLE) fraction of an atom with six additional full
atoms positioned at the center of each cube
CRYSTALLINE STRUCTURE OF face.
MATERIALS - is one of the most stable crystal
Crystalline material structures and has the highest packing
-is one in which the atoms are situated in a density
repeating or periodic array over large atomic - Aluminum, calcium, nickel, copper,
distances that is, long-range order exists, such that strontium, rhodium, palladium, silver,
upon solidification, the atoms will position ytterbium, iridium, platinum, gold, lead,
themselves in a repetitive three-dimensional pattern actinium, and thorium all have an FCC
where each atom is bonded to its nearest neighbor structure
atoms.
- Examples are sugar, salt, diamond, and
graphite
Non-Crystalline/Amorphous material
-do not crystallize and the long-range atomic
order is absent.
- It can result when you have complex
structures or you rapidly
cool from the liquid state to the solid state. ● Body-centered cubic
- Examples are rubber and glass - Atoms located at all eight corners
and a single atom at the
CRYSTAL STRUCTURE - is nearly close-packed and has great
Some of the properties of crystalline solids stability because of its high number of
depend on the crystal structure of the material, the nearest neighbors and next-nearest
manner in which atoms, ions, or molecules are neighbors.
spatially arranged. examples are iron, chromium,
tungsten, tantalum, and molybdenum.
Unit Cells
- Small group of atoms form a repetitive
pattern
● Hexagonal close packed maintained and no new structures are formed. It is
- A crystal structure with 1 atom per also compositionally homogeneous when the
lattice point at each corner of the hexagonal impurity atoms are randomly and uniformly
prism, and 3 inside the prism. dispersed within the solid.
- One of the most stable crystal • If two liquids that are soluble in each other
structures and has the highest packing (such as water and alcohol) are combined, a liquid
density. solution is produced as the molecules intermix, and
its composition is homogeneous throughout.

Dislocation
- A dislocation is a linear or
one-dimensional defect around which some of the
atoms are misaligned that may cause deformation
- Line defects can weaken or strengthen
IMPERFECTIONS OF SOLIDS solids.
POINT DEFECTS
• Vacancies Types of dislocation
• Self-interstitials ● Edge Dislocation
- An extra portion of a plane of
atoms, or half-plane, the edge of which
terminates within the crystal
- It is a linear defect that centers on
the line that is defined along the end of the
extra half-plane of atoms
- Dislocations more commonly
• The simplest of the point defects is a originate during plastic deformation, during
vacancy, or vacant lattice site, one normally solidification, and as a consequence of
occupied but from which an atom is missing thermal stresses that result from rapid
• A self-interstitial is an atom from the cooling. Edge dislocation arises when there
crystal that is crowded into an interstitial site which is a slight mismatch in the orientation of
is a small void space that under ordinary adjacent parts of the growing crystal.
circumstances is not occupied.
Impurities in Solids
• The addition of impurity atoms to a metal
results in the formation of a solid solution and/or a
new second phase depending on the kinds of
impurity, their concentrations, and the temperature
of the alloy.
● Screw Dislocation
- This dislocation may be thought of
as being formed by a shear stress that is
applied to produce the distortion.
Solid Solution - From the figure, the upper front
• It forms when, as the solute atoms are region of the crystal is shifted one atomic
added to the host material, the crystal structure is distance to the right relative to the bottom
portion. The atomic distortion associated Grain Boundaries
with a screw dislocation is also linear and -A grain boundary is represented
along a dislocation line at line AB. schematically from an atomic perspective at the
- The screw dislocation derives its figure. Within the boundary region, There is some
name from the spiral or helical path or ramp atomic mismatch in a transition from the crystalline
that is traced around the dislocation line by orientation of one grain to that of an adjacent one.
the atomic planes of atoms. -Presence of slight disorder of atoms

Phase Boundaries
● Mixed Dislocation - Phase boundaries exist in multiphase
- Most dislocations found in crystalline materials, in which a different phase exists on each
materials are probably neither pure edge nor pure side of the boundary.
screw but exhibit components of both edge and - Furthermore, each of the constituent
screw dislocation. phases has its own distinctive physical and/or
chemical characteristics. Phase boundaries play an
Interfacial Defects important role in determining the mechanical
- are boundaries that have two dimensions characteristics of some multiphase metal alloys.
and normally separate regions of the materials that
have different crystal structures and/or Twin Boundaries
crystallographic orientations. These imperfections - A twin boundary is a special type of grain
include external surfaces, grain boundaries, phase boundary across which there is a specific mirror
boundaries, and twin boundaries. lattice symmetry where atoms on one side of the
boundary are located in mirror image positions to
External Surfaces those of the atoms on the other side.
-Surface atoms are not bonded to the - The region of material between these
maximum number of nearest neighbors and are boundaries is appropriately termed a twin. Twins
therefore in a higher energy state than the atoms at result from atomic displacements that are produced
interior positions. from applied mechanical shear forces (mechanical
-The bonds of these surface atoms that are twins) and also during annealing heat treatments
not satisfied give rise to a surface energy, expressed following deformation (annealing twins).
in units of energy per unit area (J/m2 or erg/cm2).
-To reduce this energy, materials tend to
minimize, if at all possible, the total surface area.
- The image on the screen, which may be
Microscopic Techniques photographed, represents the surface features of the
-With optical microscopy, the light specimen
microscope is used to study the microstructure;
optical and illumination systems are its basic Scanning Probe Microscopy
elements. - The field of microscopy has experienced a
-For materials that are opaque to visible revolution with the development of a new family of
light (all metals and many ceramics and polymers), scanning probe microscopes. It is used to create
only the surface is subject to observation, and the images of nanoscale surfaces and structures or
light microscope must be used in a reflecting mode. manipulate atoms to move them in specific patterns.
-Contrasts in the image produced result from
differences in reflectivity of the various regions of
the microstructure. Investigations of this type are
often termed metallographic because metals were
first examined using this technique.

Electron Microscopy
- Technique for obtaining high resolution
images of biological and non-biological specimens
- The upper limit to the magnification
possible with an optical microscope is
approximately 2000. Consequently, some structural
elements are too fine or small to permit observation
using optical microscopy.
- Examples: investigation of cells, large
molecules, and biopsy samples

Transmission Electron Microscopy


- The image seen with a transmission
electron microscope (TEM) is formed by an
electron beam that passes through the specimen.
- Utilizes energetic electrons to provide
morphologic, compositional and crystallographic
information on samples.
Scanning Electron Microscopy
- A more recent and extremely useful
investigative tool is the scanning electron
microscope (SEM).
- The surface of a specimen to be examined
is scanned with an electron beam, and the reflected
(or back-scattered) beam of electrons is collected
and then displayed at the same scanning rate on a
cathode ray tube

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