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Drying Journal 3
Drying Journal 3
Drying Journal 3
Abstract: Food drying techniques have long been applied since ancient times in conventional ways, such as drying in the sun or drying them. Currently,
drying methods have been developed with the latest technology to reduce the damages caused by biochemical changes, which decrease nutritional
value during the drying process. Some of the typical drying methods used for food products are sun drying, tunnel dryer, spray drying, drum dryer,
freeze-drying, microwave drying, and fluidized bed drying. Meanwhile, the latest technology is developed to obtain the best drying results with various
combinations of methods, including hybrid drying, superheated steam drying, refractance window, impingement drying, high electric field drying, or
electrode hydrodynamic. This study will discuss the latest drying methods applied in food processing technology.
in sunny weather and closed tunnel dryer with semi- Product Carrier Characteristics Ref.
transparent polyethylene sheet 200 µm thickness. After going starch, and acid using
through the drying process, the wine will reach a moisture maltodextrin, microencapsulation
gelatin, tamarin techniques, modified starch is
content of 16% wb [23]. Drying salted fish using a tunnel dryer gum, pectin, β- more stable to acidity than
is done first, with the fish given salt for 16 hours. The voltage cyclodextrin inulin as a structural material.
used is in stages from 7.0 to 14 V. The process will end after Inulin works better in
the fish's water content decreases to 16.78% wb [21]. Table 2 carbonated drinks due to its
shows the characteristics of tunnel-dried food products in more robust coating capacity
various studies. Curcumin Soy protein Shows high anti-cancer activity [36]
isolate against human HepG2 cells
Blueberry Maltodextrin Maltodextrin preserves better [37]
Table 2. Various characteristics of tunnel-dried food products juice and inulin antioxidant performance than
Product Characteristics Ref. inulin
Strawberry Maltodextrins, Spray drying produces [38]
The water content decreased from 85.5% (wb) to modified powders with the lowest
Mango [24] starches, β- moisture content. It has proven
12.0% (wb) in 9.5 hours
and γ- to be the best encapsulation
cyclodextrins, method for strawberry flavor
Water content decreased from 91% (wb) to 7.1%
Tomato [25] gum arabic,
(wb) in 10 hours
and xanthan
Reduces moisture content up to 98.25% for 20 gum
Chilli [26]
hours
Grape Water content decreased by up to 16% for 7 days [23] 3.4 Drum drying method
Drum drying is a drum that rotates continuously and is heated.
Aonla Water content decreased from 424.93% (db) to Drum dryers have high drying efficiency, with a heat energy
[27]
pulp 10.08% (db) for 16 drying hours
efficiency of 60-90%, and low operating costs [14]. In
operation, the material in the form of a liquid, slurry, or dried
Fenugreek Decreased water content from 89% (wb) to 9%
leaves (wb) for 17 hours
[28] dough is fed to the rotating drum's outer surface to form a thin
layer of about 0.5- 2.0 mm covering the drum surface. The
drum's surface temperature is very high because steam heats
3.3 Spray drying method the drum inside. Condensate vapor, raising the temperature
Spray drying is often used for heat-sensitive processes in the and heating the slurry through drum wall conduction. Drum
food industry [29]. Its method has lower specific energy drying time is related to rotating drum speed [39]. The heat
consumption than the freeze-drying way [30], [31]. Spray transfer rate in drum drying occurs on the drum controller's
drying to convert a solvent, emulsion, or suspension material entire surface in the drying process [14], [40]. A thin layer of
into a solid product. The principle of this spray drying process material attached to the hot drum's surface will rapidly
will be continuously pumped into the atomizer and divided into experience an increase in temperature and water evaporation,
fine droplets in the chamber. Its droplets formed will come into resulting in simultaneous cooking and drying. Because only a
contact with hot air by convection, providing heat energy to few seconds are exposed to high temperatures, drum drying is
evaporate most of the solvent in droplets to form a powder very suitable for most heat-sensitive products [14], [41]. Drum-
particle [32]. Spray drying has the advantage of having dried foods include powdered milk, cereals, applesauce, fruit
relatively low operating costs and a short drying process. puree, fruit powder, dry soups, baby food, and other food
However, in this drying method, high temperatures are used products. This dryer is also suitable for potato starch [13], [42].
so that in drying food containing protein, for example, egg The starch granule structure breaks down in this drying
white, it will reduce the quality of egg white protein [29]. Spray process, increasing product solubility and water absorption. It
drying is commonly used in encapsulation because it is faster, also uses drying drums to form skimmed milk powder.
flexible, low-cost, produce microparticles of good quality, and However, research on drying skim milk powder using a drum
allows for scale-up [33]. Lucas et al. [33] state that dryer in Aalaei et al. [43] showed higher lysine losses than
encapsulating oleoresin turmeric curcumin with a spray dryer freeze-drying. It's a drum-drying method drawback. Henríquez
stabilizes the product and provides a long shelf life. Liu et al. et al. [14] performed drying to determine the degradation
[29] research conducted a spray drying process on hydrolyzed kinetics of total polyphenol content in apple skin. Olsen et al.
ovalbumin preparation where the resulting product's [13] also served drum drying on high-water pomace fruits and
characteristics have emulsifying activity, higher protein vegetables. Table 4 shows the characteristics of drum-dried
solubility, and foaming capacity. Hoskin et al. [30] research food products in various studies.
conducted a spray drying process on blueberry pomace
containing polyphenols. Spray drying was used to produce Table 4. Various characteristics of drum-dried food products
blueberry-polyphenol foods with phytochemical preservatives Product Characteristics Ref.
and biological activity. Table 3 shows the characteristics of Drum drying may be used to pregelatinize
Riceberry flour [44]
spray-dried food products in various studies. riceberry flour
Can be used for encapsulation with high
Red cabbage [45]
anthocyanin efficiency
Table 3. Various characteristics of spray-dried food products Efficient to reduce deoxynivalenol, nivalenol, and
Product Carrier Characteristics Ref. Rye [46]
zearalenone producing Fusarium culmorum
Fish oil Hydoxypropylc Fish oil-microparticles with [34] Pomegranate Drum drying at 100–110°C retains hydrolyzed
elulose methanol showed maximum oil [47]
peel tannin content
stability during storage Apple skin Polyphenols are degraded [14]
Curcumin Inulin, modified Improves the stability of heat [35] Skim milk There was a decrease in lysine with an average [43]
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Product Characteristics Ref. porosity is associated with a decrease in frozen apples and
drying temperature of 115 ᵒC for 40 seconds potatoes' complex viscosity, directly proportional to the
temperature increase [60]. The freeze-drying is advantageous
3.5 Freeze-drying method because it can minimize the loss of volatile compounds, heat-
Freeze-drying is a process that sublimates water after frozen. sensitive nutrients, and aroma compounds. The preservation
The food and pharmaceutical industries are commonly used to effect of the low temperature used is the inhibition of
produce dry products by preserving their bioactive microorganisms' growth and enzymatic reactions to minimize
components [48]. Lyophilization is another freeze-drying term. changes in foodstuffs' properties. This process can remove
It processes includes three stages: freezing, primary drying, 95.0-99.5% of water. Also, due to the use of vacuum pressure,
and secondary drying. The ingredients are processed at low this method protects compounds that can be oxidized. The
temperatures until freezing. The primary drying principle is entire aseptic freeze-drying process can maintain product
sublimation. Sublimation is a direct change from solid to gas sterility and minimal contaminants [50]. From the aspect of
without initiating the liquid phase, where ice changes directly sensory properties, freeze-drying can increase the brightness
into vapor. Therefore, the dried product must be less than or of the color and produce a crunchy, soft, creamy texture, and
near the frozen solvent's equilibrium vapor pressure [49], crumbles easily on the tongue [61]–[63]. One of the most
achieved using a vacuum pump [50]. The primary drying stage significant obstacles for the industry to use freeze-drying is
is -10°C or less at 2 mmHg absolute pressure or less to keep cost. Freeze drying is one of the most expensive operating
water in the freezing phase [51]. When the water is units to produce dry products with high energy consumption
sublimated, it will shrink from the outermost layer and leave a and increased operation and maintenance costs. Another
porous shell that is a dry product. The latent heat from disadvantage is that the high vacuum pressure can remove
sublimation is conducted through the dry and frozen layers, some volatile compounds. There are several issues related to
while steam is transported through the dry matter's porous the guarantee of sterility in the drying room and the process of
layers. The end of freeze-drying is marked by no more frozen transporting the tubes into the drying room [50]. Table 5 shows
layer being removed, meaning no more surface for sublimation the characteristics of freeze-dried food products in various
[52]. Secondary drying uses the desorption principle. studies.
Desorption involves removing water that is not frozen, also
known as bound water. Secondary drying starts at the end of Table 5. Various characteristics of freeze-dried food products
primary drying. The desorbed water vapor is transported Product Characteristics Ref.
through the dry matter pores [49]. This stage aims to reduce Orange Capable of maintaining nutrition, especially vitamin
[64]
the moisture content to the best possible level. It provides Puree C and β-carotene, with a crunchy texture
stability because the product still contains 10-35% bound Freeze dryer moisture content is lower than dryer
Citrus by-
spray to encapsulate citrus by-product extracts.
water after the sublimation process. The moisture and porous product
Crystallinity level is also low with porous particle
[65]
media adsorption-desorption balance are the essential extracts
characteristics
secondary drying factor. So that temperature and moisture Freeze drying causes decreased starch gel's
Starch
content must be controlled to get excellent product quality [53]. hydrogel
uniform, crystalline structure. High amylose-starch [66]
The application of freeze-drying on several food products gel resists damage during drying
changes the characteristics of the products produced. Pretreatment cycle freeze-thaw before freeze-
drying reduces drying time and energy
Changes that occur include components such as bioactive Garlic
consumption; improves thermal stability and quality
[67]
compounds, aroma, shrinkage, and rehydration of the product of garlic products; increases antioxidant activity
during the process [54]. Broccoli treated with vacuum freeze- No significant change in ascorbic acid levels, but
Watermelon,
drying experience changes in total polyphenols and significant changes in β-carotene and phenolic [58]
mango
antioxidant activity due to the freezing rate [55]. Treatment compounds
with atmospheric freeze-drying also causes changes in the
total phenolic compounds due to particle size, freezing rate, 3.6 Microwave drying method
and irradiation [55], [56]. However, the total polyphenol and Microwaves are electromagnetic waves ranging from 1 mm to
selenium levels were higher than the vacuum freeze-drying 1 m, with 0.3 GHz to 3.0 GHz frequency ranging. These
results [55]. Fruits also work well for freeze-drying [57]. frequencies are more extensive than radio waves. The
Various studies have shown that freeze-drying on fruits such microwave penetrates the food inside, causing water to heat
as star fruit, mango, papaya, watermelon, and cantaloupe inside the ingredients. It increases the vapor pressure
showed that they did not significantly change ascorbic acid differential between the center and surface of the product,
levels. Likewise, beta-carotene levels can also be maintained, allowing a rapid transfer of moisture from the material [68],
except for mango and watermelon samples. However, there is [69]. Microwave-to-medium interaction causes heat.
a significant change in total phenolic compounds, so that Electromagnetic energy is dissipated and converted
freeze-drying is concluded to change the antioxidant activity of volumetrically into heat. The mechanism to change this energy
these fruits [58]. Apart from nutritional activity, freeze-drying form depends on the medium's characteristics and wave
also has an impact on the physical properties of ingredients. frequency [70]. Radiation from the microwave on drying or
The bulk density of products such as undercooked rice and heating is retained in the cavity. The heat lost through
fresh agricultural products such as freeze-drying rice, convection is so small that the cavity material generally
strawberries, and mushrooms increases with increasing absorbs energy. In principle, this energy is absorbed by the
pressure in the freeze-drying process, while porosity water in the material, causing an increase in temperature,
decreases [59]. Whereas for apples, bananas, carrots, and evaporation of a certain amount of water, so a decrease in
potatoes, the same results showed that the bulk density moisture content [71]. Microwave oven applications on food
increased, and the final porosity decreased with increasing are used at 2450 MHz (12.24 cm wavelength). Water, fat, and
temperature. The porosity ranges from 70% to 95%. The final sugar molecules in food absorb microwave radiation energy by
101
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INTERNATIONAL JOURNAL OF SCIENTIFIC & TECHNOLOGY RESEARCH VOLUME 10, ISSUE 01, JANUARY 2021 ISSN 2277-8616
heating the dielectric. Most water molecules are electric Commodity Characteristics Ref.
dipoles, which means they have a positive and negative Turmeric Affects the quality of essential oil composition and [89]
charge. Hence, they rotate as they adjust to the changing curcuminoid quantity
Cocoa pod Increase bioactive compounds and antioxidant [90]
electrical fields caused by microwave radiation. The movement
husks activity
of this molecule will generate heat from rotating molecules that
collide with other molecules. Microwave drying less effective
3.7 Fluidized-bed drying method
for fats, sugars, and ice because of fewer dipole moments, so
The various drying techniques developed have succeeded
the molecules rotate harder [71]. Microwave drying cannot be
in providing uniform moisture content for drying results, and
a single drying operation unit in its application. It must be
the process is faster. Fluidized-bed drying is one such
accompanied by other drying operations such as hot air dryers
technique. For specific food drying, fluidized bed dryers
[72], vacuum dryers, and multi-flash dryers [73], [74]. It can
ensure high heat intensity, mass transfer, and increased drying
also be combined with freeze-drying (Microwave-Freeze
rates [91]. The dryer consists of an airflow blower, fluidized
Drying) [54]. The microwave is applied to reduce drying time
column, and electrical heating and temperature control [92].
and shrinkage [75]. Vegetables often use microwaves for
This dryer's drying room is filled with the material to dry. Hot
drying. Such carrot drying was reported to produce the highest
air with some pressure and volume pushes the product to dry
total solids, the fastest drying time, and maintain significantly
until its weight gets lighter. Fluidized bed dryers are widely
higher shrinkage than hot and infrared drying methods.
used for drying wet particles, fluidizable granular materials,
Microwave drying performed better to protect materials from
slurries, and pastes [93]. Many fruits, vegetables, cereals, or
discoloration [76]. Microwave drying also affects the color,
agricultural products like rice and maize are dried using this
appearance, and aroma of amaranth, dill, fenugreek, mint, and
fluidized bed drying method. Its benefits include mixing solid
coriander. But this method not suitable for mint and coriander
materials, efficient heat and mass transfer, fast and
[77]. The strawberry fruit commodity resulted in minimal color
economical drying, easy regulation, temperature uniformity,
change and decreased texture hardness after microwave-
and comfortable material handling and transfer [94]. While the
vacuum dried. The shelf life of strawberries can reach 68 days,
lack of energy efficiency is less than 50%, product quality such
with anthocyanins as the most unstable storage component
as color, texture, flavor, and nutritional components is losing
[73]. Vacuum microwave drying consisting of microwave-
[9], [92]. Table 7 shows the characteristics of fluidized-bed
vacuum drying and microwave-freeze drying produces dry and
dried food products in various studies.
crunchy products with large pores and high porosity on
pumpkins [78]. It was also reported that microwave-freeze
Table 7. Various characteristics of fluidized-bed dried food
drying had larger pores and 20-50% higher porosity than
products
microwave-vacuum drying [74]. However, ginger microwave
Product Characteristics Ref.
drying caused browning and tissue damage, which increased Brown algae Provides greater yield total production than other [95]
with microwave temperature and power. Meanwhile, the (Ascophyllum drying methods
rehydration ratio's ability decreases with increasing drying nodosum)
temperature [79]. Microwave can reduce drying time by 25- Shelled corn The moisture content of the solids decreases with [96]
90% [80], [81] and increase drying rate 4-8 times [82] increasing temperature of the incoming air, while
the moisture content of the solids increases with
compared to conventional drying. Microwave drying can also
increasing the mass flow rate of dry solids
result in better uniformity and use energy more efficiently. One Soybean The percentage of cracked increased at higher [97]
of the reasons is because power is directly paired with kernels drying temperature, air velocity, and drying time.
humidity, so that the need to transfer heat from low-humidity Paddy Using 40–150 °C inlet air temperature does not [98]
surfaces to high-humidity insides can be eliminated. Increased affect rice quality. Rice milled quality is also well-
movement of moisture transfer causes energy efficiency owing preserved.
to the high internal vapor pressure [75]. In microwave drying, Citrus Fluidized bed drying can retain vitamin C and [99]
sinensis limonene content better than sun drying. It can
heat and mass transfer are not well controlled to produce Peels also reduce microorganism growth, increasing
excess heat that damages the product [69]. However, case shelf life
hardening can be reduced or avoided due to moisture
accumulation's uniqueness on the material surface and the 4. DEVELOPMENT OF CURRENT DRYING
liquid pumping phenomenon when food is microwave-dried
[83], [84]. Microwave drying up to 60 times faster than regular METHODS
drying is also reported to damage the biomass surface in rice, Research development resulted in a drying method that
sugar cane, grain, and cotton to release many volatile focuses on improving existing drying weaknesses to produce
compounds and reduce the crystallization ability of rice stalks, quality products and has high energy efficiency, such as
sugar cane, and grain [85]. Table 6 shows the characteristics freeze-drying, microwave vacuum, microwave-freeze drying.
of microwave-dried food products in various studies. There are also two spray-freeze drying methods combined.
What will be discussed here, however, are innovative methods
Table 6. Various characteristics of microwave-dried food to dry the latest generation. Superheated steam drying is
products regarded as an innovative way to dry food ingredients. This
Commodity Characteristics Ref. method involves applying hot steam to food at a temperature
Cranberries Increase bioactive cranberry compounds [86] above its boiling point and absolute pressure [100].
resulting in high fruit antioxidant activity Superheated steam drying of whole wheat has advantages,
Balsam pears Microwave drying may retain standard aroma and [87] such as significantly reducing the yield of total plate counts
minimize burnt aroma and reducing enzyme activity (lipase, lipoxygenase, and
Persimmon It can improve rehydration, preserve color and [88] polyphenol oxidase) flour. It also extends shelf life, inhibits
chips texture, have the best sensory chip score
damage, and stabilizes semi-dry whole wheat noodles' storage
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