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3D 2D Passivation As A Secret To Success For Polycrystalline Thin - 2021 - Joul
3D 2D Passivation As A Secret To Success For Polycrystalline Thin - 2021 - Joul
Perspective
3D/2D passivation as a secret to success
for polycrystalline thin-film solar cells
Deborah L. McGott,1,2 Christopher P. Muzzillo,1 Craig L. Perkins,1 Joseph J. Berry,1 Kai Zhu,1
Joel N. Duenow,1 Eric Colegrove,1 Colin A. Wolden,1,2 and Matthew O. Reese1,*
PV technology, have been key to enabling many record efficiencies over the past
seven decades.1 Leading polycrystalline thin-film technologies—CdTe, CIGS, and (e.g., GaAs). An important
PSCs—have not approached surface passivation as deliberately, but still obtain example of the tremendous
similar efficiencies2—how? We argue one reason is that absorber surfaces (inter- benefit that can be gained by
faces, GBs) in all three technologies are passivated via formation of low-dimensional, exploiting 2D material properties
typically two-dimensional (2D), van der Waals (vdW) compounds during is the greatly enhanced device
standard device processing. In CdTe, the 2D compound is CdCl2; in CIGS, it is stability of 3D/2D PSCs. By
XInSe2 (X= K, Rb, Cs) with X depending on the heavy-alkali post-deposition treat- outlining key attributes of
ment (PDT); and in lead halide PSCs, PbI2 forms naturally, but many new, more sta- successful 3D/2D systems along
ble, 2D perovskites have also been incorporated. 2D materials, which are typically with rational design strategies for
layer-stacked in their bulk/aggregate form, have naturally passivated surfaces owing implementation, we invite
to their weak vdW interlayer bonding which, when cleaved, leave little to no researchers of diverse
dangling bonds at the surface.3 Thus, when interfaced properly (e.g., via phase backgrounds—not just
segregation during device processing—see discussion for further details), the chem- photovoltaics but functionalized
ically passive surface of the 2D layer can be exploited by the 3D bulk. This offers a materials more generally—to
natural synergy (Figure 1) because 3D semiconductors, which typically have excel- consider how the advanced field
lent bulk properties (e.g., photogeneration, charge transport) owing to their high of 2D materials can be leveraged
crystallinity, can likewise benefit the 2D material, which typically has relatively in their unique system. Moreover,
poor bulk properties (charge transport, light absorption,4 dopability,5 contact this work presents an opportunity
resistivity6). for 2D-material researchers to
overcome some of their major
This paper demonstrates that despite being based on very different materials (Table challenges, such as
1), interfaces found in high-performance polycrystalline PV technologies share a commercialization, by leveraging
common feature: the presence of passivating 2D compounds. Generally, 2D interfa- the expertise of the photovoltaic
cial materials are present not by design, but instead have evolved from their 3D industry.
counterparts during device processing (Figure 2). In the next section, evidence is
presented for 3D/2D interface formation in CdTe, CIGS, and PSCs. This is then corre-
lated with improved passivation and device performance, particularly open-circuit
voltage (VOC), in the third and fourth sections, respectively. It is important to note
that although much of the evidence presented in this paper has been gleaned
from existing literature, and there is in fact a large body of literature for PSCs, the
significance of this perspective is to highlight that 3D/2D passivation occurs naturally
in all three of the highest-performing polycrystalline PV technologies and might have
played a role in their success. By drawing parallels between the three technologies,
we hope to demonstrate how the knowledge developed in each can, and should, be
leveraged by other technologies. In the discussion section, we outline key design
strategies such that 3D/2D passivation can be employed in polycrystalline PV
more generally. This is particularly important because each 3D material requires a
specific passivation approach.
device stacks were cleaved at the SnO2/CdS interface via a novel low-temperature CO, USA
2Colorado
cleave technique which maintains interface chemistry. The thickness of the chlorine School of Mines, Golden, CO, USA
accumulation layer on either side of the cleave was measured with angle-resolved *Correspondence: matthew.reese@nrel.gov
XPS; each approximately matched one molecular layer of Cl-Cd-Cl (Figures 3A– https://doi.org/10.1016/j.joule.2021.03.015
3D). Rinsing the surfaces with water revealed the chlorine was bound in a water-sol-
uble, cadmium-containing compound. These findings, in conjunction with the
exceedingly uniform cleave over large areas (>1 cm2)24 and measurement of the
Cd 3d modified Auger parameter, led to the conclusion that the compound must
be 2D CdCl2. To validate this more generally, we performed similar studies using
state-of-the-art MgZnO (MZO)/Cd(Se,Te) devices. Cleavage occurred at the MZO/
Cd(Se,Te) interface (i.e., directly at the p-n heterojunction) again with evidence of
CdCl2 (Figures S1–S3). The MZO/Cd(Se,Te) device architecture is the subject of
new experimental findings presented in Sections 3 and 4.
It is possible that all CdTe absorber surfaces, including GBs, are terminated with 2D
CdCl2. However, there is currently insufficient evidence to draw strong conclusions
at GBs. Interestingly, the concentration and thickness of the chlorine layer at the
front interface (20 at %, 7 Å)14 closely match what has been measured at GBs
(14–60 at %, 1–2 nm).26–30 Moreover, first principle calculations have shown that
a defect complex commonly thought to decorate GBs, ClTe-VCd,31–33 has a structure
approaching that of CdCl2.34 It is speculated that the reason CdCl2 has not
been directly observed at GBs—e.g., via transmission electron microscopy
(TEM),26,35–37—is because the special efforts needed to detect it, such as examining
the extended fine structure and coordination of chlorine (R.F. Klie, personal commu-
nication), have not been made. Finally, it is worth highlighting a point made by Per-
kins et al.14 which found that MgCl2, the only other material to produce similar ben-
efits to CdCl2,38,39 is also a 2D vdW compound.40
Like CdTe, state-of-the-art CIGS solar cells employ a PDT that has become a critical
part of device processing. Originally, a sodium-based PDT was used to dope CIGS
absorbers, but this has recently shifted to heavy-alkali PDTs (KF, RbF, and CsF) (Fig-
ure 2B) which have resulted in eight of the last ten world record CIGS cell effi-
ciencies.2,12,41–48 One possible reason for this dramatic improvement is that
heavy-alkali PDTs form 2D layered compounds (KInSe2, RbInSe2, and CsInSe2) at
absorber surfaces16,17,49,50 whereas the formation of NaInSe2 (which is also 2D) is
not thermodynamically favorable.16 The first direct evidence of 3D/2D interface for-
mation in CIGS occurred for RbF-treated films by Taguchi et al.16 In that study, scan-
ning TEM (STEM) revealed neat layers of 2D RbInSe2 with 5 nm thickness between
the CIGS absorber and CdS buffer (Figure 3E). TEM has also been used to demon-
strate the existence of 2D CsInSe2 layers at GBs in CsF-treated CIGS films.18 On the
other hand, the direct observation of 2D KInSe2 has proven difficult because of its
instability in air.49
cleavage and after CdCl2 removal. XPS spectra of water-rinsed CdTe show insignif-
icant changes in the extent of tellurium oxidation and oxygen adsorption (Figures
S3C and S3D), as expected from previous theoretical studies of chemical interac-
tions between CdTe and water.78 Therefore, the difference between the two cleaved
samples can primarily be attributed to the removal of CdCl2 passivation. The
decreased lifetime after cleavage can be caused by many factors including loss of
junction partner, change in strain state, and/or damage caused from cleaving
(e.g., microfracturing). A similar trend in TRPL was seen for CdS/CdTe devices which
were cleaved at, and CdCl2 was removed from, the SnO2/CdS interface (Figure S4).
Because of the novelty of heavy-alkali PDTs (KF, RbF, and CsF) in CIGS, few studies
exist which attempt to isolate 2D XInSe2 (X = K, Rb, Cs) surface passivation effects.
One study that has, by Muzzillo et al.,79 used TRPL to examine differences in carrier
lifetime when 2D KInSe2 was grown on top of CuInSe2 films. Unlike typical CIGS, gal-
lium was omitted to confidently attribute observed trends to changes in potassium
rather than Ga/(Ga+In). KInSe2 was formed by quickly ramping the KF deposition
rate up while simultaneously ramping the Cu rate down at the end of film growth.
KInSe2 surface layers were verified via X-ray diffraction and secondary ion mass spec-
troscopy (SIMS) and measured to be 26–100 nm thick. This layer, although thick, is
expected to have a cation-intercalated layered structure.81 Figure 4B shows TRPL
curves for baseline CuInSe2, CuInSe2 with KInSe2 surface layer, and a copper-
poor-surface control. A clear difference in lifetime is seen for samples with and
without KInSe2. However, owing to the KInSe2 growth method, compositionally
graded intermediate layers might affect carrier lifetime. Therefore, although this
study provides good initial insight into the passivating effects of 2D KInSe2, further
research is required.
Unlike CIGS and CdTe, many studies in PSCs have examined passivation at 3D/2D
interfaces,70,74,25,76,77,80,82,83 including systems with PbI2.57,84–87 Of these studies,
Figure 5. Device evidence of 2D passivation (VOC boost) in CdTe, CIGS, and PSCs
J-V curves for:
(A) MZO/Cd(Se,Te) devices before (solid markers) and after (open markers) being cleaved at the MZO/Cd(Se,Te) interface. Device 1 (black) was cleaved
and re-contacted. Device 2 (red) was cleaved, rinsed with DI water to remove CdCl 2 , and then re-contacted. Values listed in inset table are open-circuit
voltage (mV), short-circuit current density (mA/cm 2 ), fill factor (%), and efficiency (%), respectively.
(B) Buffer-free baseline CIGS (black), CIGS with K incorporated into the bulk (blue), and CIGS with 2D KIn 1-y Ga y Se 2 at the absorber/ZnO interface (green)
(adapted from Muzzillo and Anderson, 88 used with permission from Elsevier).
(C) 3D triple-cation Cs0.05 (FA0.83 MA 0.17 ) 0.95 Pb(I 0.83 Br 0.17 ) 3 perovskite film with (orange) and without (black) 2D (PEA) 2 PbI 4 at the absorber/HTL interface
(used with permission from Wiley Online). 83
the ones that form 2D perovskites by using surface PDTs typically have the least ef-
fect on bulk properties and are the focus here. In a study by Lin et al.,80 3D MaPbI3
films were treated with two different solutions: n-butylamine (BA) dissolved in chlo-
robenzene and n-butylammonium iodide (BAI) dissolved in isopropanol. For BA-
treated films, pure 2D (BA)2PbI4 layers formed at the surface whereas BAI-treated
films exhibited a 2D perovskite mixture of (BA)2(MA)n-1PbnI3n+1 where n = 1 [i.e.,
(BA)2PbI4], 2, 3, and 4. In both cases, carrier lifetime improved with increasing con-
centration of BA or BAI, but BA-treated films were found to have slightly longer life-
times (Figures 4C and 4D). This was attributed to improved chemical passivation
from the conversion of defective 3D MaPbI3 into 2D perovskites.
Looking first at CdTe, new data are presented in which superstrate MZO/Cd(Se,Te)
devices were cleaved at the p-n heterojunction [MZO/Cd(Se,Te) interface] and 2D
CdCl2 was selectively removed with water, resulting in no additional oxidation of
the Cd(Se,Te) surface (Figures S3C and S3D). Cleaved device stacks were recon-
structed with a MZO buffer, ZnO:Al front contact, and Ni/Al aperture. Figure 5A
demonstrates representative current density-voltage (J-V) curves for two devices
before and after cleavage. CdCl2 was removed from device 2, but not device 1.
Across the entire sample set, the average difference between as-cleaved and rinsed
samples was DVOC 40 mV, DJSC not changed, DFF 13%, and DEff 2%. Similar
trends were found for cleaved CdS/CdTe devices (Figure S5).
DISCUSSION
In this manuscript, 2D layers have been shown to exist at and passivate absorber sur-
faces in the three leading polycrystalline thin-film PV technologies. We now analyze
key properties of 2D materials that make them successful in the hope of advancing
the next generation of solar cells. Briefly, successful passivating agents should:
When designing the chemistry of 3D/2D interfaces, the 2D compound should target
at least one of the dominant defects present in the 3D material (i.e., anion or cation),
whereas the best compounds will passivate multiple defect types. For example, in
CdTe, Te-rich surfaces are known to exhibit significantly higher surface recombina-
tion than Cd-rich surfaces,99 making a Cd- or other group II-containing 2D com-
pound attractive, particularly when they satisfy local electron counting require-
ments.100 Studies have explored alternate Cl-containing compounds (e.g., Cl2 gas
and NaCl), but these typically result in voltage deficits of tens to hundreds of
mV.38,101 This suggests that of this class of materials, CdCl2 and MgCl2 are optimal
because they provide both cation to terminate Te-rich surfaces and halide to termi-
nate Cd dangling bonds. In CIGS, although the most harmful surface defect is still
debated, surfaces are often Cu-poor, leaving both Se and group III element(s)
with unsatisfied bonds.102 Large alkalis (K, Rb, and Cs) introduced during PDTs
target these bonds and phase separate to interfaces as 2D layers. In 3D hybrid pe-
rovskites with ABX3 structure (where A is an organic cation, B is a metal cation, and X
is a halide), the B-site cation (Pb2+ or Sn2+) is typically the source of degradation.103
By introducing bulky A-site cations, reactive BX2 species can be shielded from con-
tacting degradation catalysts (e.g., moisture) through steric hindrance. Some of the
most successful passivants include both cation and anion components [e.g., guani-
dinium (Gua+) and thiocyanate (SCN-)]25 to facilitate 2D phase formation. This
example highlights that although much of the pioneering work in 3D/2D PSCs has
focused on large ammonium compounds (e.g., BA+ and PEA+), each 3D bulk mate-
rial requires its own specific passivation approach.
As the final prerequisite, the passivating layer must form and be stable under prac-
tical conditions. This means the energy (i.e., temperature) required to form the
passivating layer should not be so high as to degrade the bulk 3D semiconductor.
In addition, the layer must be chemically and thermally stable to subsequent pro-
cessing and operating conditions, including moisture ingress in modules. Interest-
ingly, although 2D capping layers have enabled dramatic improvements in stability
for moisture-sensitive PSC bulk material, the inverse might be true for CdTe where
accumulation of water-soluble CdCl2 might create a weak, buried interface in other-
wise stable modules.14,78 The same might be true for CIGS,49,114 underlining the
importance of optimizing 2D layer formation in CdTe and CIGS. Many ways exist to
introduce 2D materials, as demonstrated throughout the text, which can often begin
with a precursor that will subsequently dissociate and form 2D layers with the aid of
heat and/or solvents. In that case, the dissociation energy of the original compound
must also be considered. For example, in the studies which explore alternate Cl-con-
taining compounds in CdTe, only the compounds with the lowest dissociation en-
ergies were successful, likely for this reason.38,39 As previously discussed, both
CIGS and PSCs also require precursor materials that can easily dissociate and release
bulky cations to phase segregate as 2D layers.
CONCLUSIONS
Despite being based on very different materials, three leading polycrystalline thin-
film PV technologies—CdTe, CIGS, and PSCs—all exhibit 3D/2D passivation. Of
the three technologies, 3D/2D PSCs are the most researched and have been used
as a powerful tool to overcome major device challenges such as stability. This dem-
onstrates that, if approached thoughtfully, 3D/2D passivation might be a key to
enabling next-generation thin-film solar cells, particularly if knowledge developed
by each technology is not siloed. Moreover, it might be the lack of 3D/2D passivation
which has hindered some polycrystalline technologies that are otherwise expected
to perform well, such as GaAs. Looking forward, as tandem solar cells become an
increasingly viable technology, 2D passivating layers are likely to play an important
role as tunnel junctions and/or contacting layers. For years, the rapid advancement
of 2D fabrication and characterization technologies has mirrored that of PV. Collab-
orative efforts from experts in 2D technologies and PV are now needed to rationally
implement this 3D/2D passivation design motif as a way to advance the field of poly-
crystalline PV, both in existing and emerging technologies.
METHODS
CdTe device fabrication and cleave process
CdTe solar cells were prepared in the superstrate configuration on commercial-
grade SnO2:F/SnO2-coated glass. 60 nm of Mg0.04Zn0.96O was deposited via radio
frequency magnetron sputtering in an oxygen/argon ambient. CdSe (150 nm) and
CdTe (250 nm) were thermally evaporated at substrate temperatures of 450 C–
500 C. A thick layer of CdTe (4 mm) was then deposited via vapor transport depo-
sition at similar temperatures. A vapor-phase CdCl2 anneal was then performed at
temperatures of 420 C–450 C. Samples were then soaked in 0.1 mM CuCl2 and an-
nealed at 200 C–220 C, and Au pads (5 3 5 mm2) were deposited via thermal
Samples were cleaved by adhering a small brass plate (6 cm3) to the back side of the
CdTe device stack using Hysol 1C epoxy and curing at room temperature overnight. In a
nitrogen-filled glovebox, epoxied samples were then submerged into a bath of liquid
nitrogen where they spontaneously cleaved at the MZO/Cd(Se,Te) interface in the loca-
tions of the original 5 3 5 mm2 Au pads. Everywhere else (i.e., surrounding the original
device area in the superstrate configuration), the stack cleaved at the Au-blanket/
Cd(Se,Te) interface such that Au was exposed everywhere surrounding the devices (Fig-
ure S1). Cleaved samples were then extracted from the bath into a stream of dry nitrogen
gas until room temperature was reached. Still in the nitrogen ambient, half of the cleaved
samples were rinsed in vacuum de-gassed DI water for 15 s to remove the CdCl2 layer.
Samples were extracted into a stream of dry nitrogen gas until dry.
To complete the cleaved device stack, Shipley S1818 photoresist was applied in an
inert ambient to mask the exposed Au. Samples were then transported in a nitrogen-
filled container to a sputter chamber in which 120 nm of Mg0.04Zn0.96O was depos-
ited in an oxygen/argon ambient. This was followed by 120 nm of ZnO:Al in a sepa-
rate sputter chamber. Because ZnO:Al has a much higher sheet resistance than the
original SnO2:F (60 U/sq compared with 13 U/sq), a Ni/Al aperture was deposited
to aid in current collection. It is worth noting that the 15% efficient cleaved
Cd(Se,Te) devices presented in Figure 5A are in the substrate configuration and
can be made lightweight and flexible, as outlined by McGott et al.24
Characterization
TRPL measurements were taken by using an experimental setup similar to that
described by Kuciauskas et al.125 Short pulses were provided by a PicoQuant
670 nm diode laser and driver with variable intensity and repetition rate. A repetition
rate of 1 MHz and power of 7 mW was used to generate an injection level of 5e16
photons per second for CdTe, given a laser beam spot size of 50 mm. A fiber-coupled
avalanche photodiode with timing resolution of 40 ps was used as the detector.
Instrument response function was measured to be 130 ps. Micrometers on the
sample stage allowed TRPL measurements taken after each processing step (i.e.,
as-grown, cleaved, DI rinsed) to be taken in the same locations for each device. Biex-
ponential fits were taken over the decay portion of the TRPL curves, and the slower
decay rate (t 2 ) was extracted.
J-V measurements were made under standard test conditions (1,000 W m2, 25 C,
and AM1.5G) in the superstrate configuration for as-grown samples (solid markers in
Figure 5A) and substrate configuration for cleaved samples (open markers). For this
reason, there were additional shadowing losses from the Ni/Al aperture in cleaved
devices, which were accounted for using the simple formula developed by Kier-
masch et al.126:
nkT AAperture
DVOC = ,lnðXÞ with X = ; (Equation 1)
q ADevice
where n is the diode ideality factor, kT/q is the thermal voltage, AAperture is the area of
the hole opening in the aperture, and ADevice is the total device area. Ideality factor
was determined by measuring VOC as a function of light intensity (Figure S6). Sample
sets for each processing condition (i.e., as-grown, cleaved, DI rinsed) consisted of
16 devices. Average losses were calculated by measuring the loss for each device
owing to its particular processing (i.e., cleave or cleave with DI-rinse) and averaging
across the given sample set.
SUPPLEMENTAL INFORMATION
Supplemental information can be found online at https://doi.org/10.1016/j.joule.
2021.03.015.
ACKNOWLEDGMENTS
The authors would like to thank Dr. Lorelle Mansfield for modeling efforts to support
this work, which ultimately were not fruitful, and Prof. Robert Klie for insightful dis-
cussion regarding CdCl2 detection via TEM in CdTe. This work was supported by
the United States Department of Energy under contract number DE-AC36-08-
GO28308 with Alliance for Sustainable Energy, LLC, manager and operator of the
National Renewable Energy Laboratory. Funding was provided by the United States
Office of Naval Research under agreement IAG-16-02002 and the United States
Department of Energy Office of Energy Efficiency and Renewable Energy Solar En-
ergy Technologies Office under agreements 34346, 34352, and 34353. The views
expressed in the article do not necessarily represent the views of the Department
of Energy or the United States government. The United States government retains
and the publisher, by accepting the article for publication, acknowledges that the
United States government retains a nonexclusive, paid-up, irrevocable, worldwide
license to publish or reproduce the published form of this work or allow others to
do so, for United States government purposes.
AUTHOR CONTRIBUTIONS
D.L.M. performed the new CdTe experiments and wrote the manuscript. C.P.M. pro-
vided technical discussion and review of the CIGS sections, made Figure 1 and Table
1, and wrote an early version of the manuscript. J.J.B. and K.Z. provided technical
discussion and review of the perovskite sections. J.N.D. and E.C. grew the MZO/
Cd(Se,Te) devices, and E.C. made Figure S6. C.A.W. provided edits and technical
discussion for the entire work. C.L.P. and M.O.R. originated the concept of 3D/2D
passivation across PV technologies and provided edits and technical discussion
for the entire work. M.O.R. wrote the discussion section. C.L.P. performed XPS ex-
periments in supplemental information.
DECLARATION OF INTERESTS
The authors declare no competing interests.
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