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Experimental Mechanics (2013) 53:755–765

DOI 10.1007/s11340-012-9687-0

Diffraction Assisted Image Correlation: A Novel Method


for Measuring Three-Dimensional Deformation
using Two-Dimensional Digital Image Correlation
S. Xia & A. Gdoutou & G. Ravichandran

Received: 22 January 2012 / Accepted: 5 October 2012 / Published online: 23 October 2012
# Society for Experimental Mechanics 2012

Abstract Digital Image Correlation (DIC) provides a full- Introduction


field non-contact optical method for accurate deformation
measurement of materials, devices and structures. The mea- Measurement of strains and displacements is critical for the
surement of three-dimensional (3D) deformation using DIC in characterization of materials and for the analysis and design
general requires imaging with two cameras and a 3D-DIC of engineering components and structures. Conventional
code. In the present work, a new experimental technique, methods for displacement measurements include extensom-
namely, Diffraction Assisted Image Correlation (DAIC) for eters, strain gages, and optical methods such as moiré,
3D displacement measurement using a single camera and 2D- holographic and speckle techniques. Digital Image Correla-
DIC algorithm is presented. A transmission diffraction grating tion (DIC) provides a full-field non-contact optical method
is placed between the specimen and the camera, resulting in for the accurate measurement of two-dimensional (2D) or
multiple images which are then used to obtain apparent in- three-dimensional (3D) displacements and therefore tangen-
plane displacements using 2D-DIC. The true in-plane and out- tial surface strains during deformation of materials, devices
of-plane displacements of the specimen are obtained from the and structures over a wide range of length and time scales
apparent in-plane displacements and the diffraction angle of [1–9]. The length scales of DIC are determined by the field
the grating. The validity and accuracy of the DAIC method are of view and spatial resolution of the imaging system used,
demonstrated through 3D displacement measurement of a while its time scales are constrained by the temporal reso-
small thin membrane. This technique provides new avenues lution (i.e., frame rate) of the imaging camera. The 2D-DIC
for performing 3D deformation measurements at small length method is based on the comparison of two high-contrast
scales and/or dynamic loading conditions. speckle images obtained before and after deformation
[1–3]. A correlation analysis between the images is carried
Keywords 3D digital image correlation . Diffraction . out to obtain the corresponding displacement with sub-pixel
Small scale . Membrane . Displacement resolution. For micro- and nano-scale characterization, DIC
has been used in measuring displacements from digital
micrographs obtained from electron (SEM) and scanning
S. Xia (*) probe (AFM) microscopy [4, 5, 7].
Woodruff School of Mechanical Engineering,
DIC typically requires high resolution cameras to image
Georgia Institute of Technology,
Atlanta, GA 30332, USA the gray scale distribution of the specimen surface during
e-mail: shuman.xia@me.gatech.edu deformation. For the 2D-DIC, a single camera with its
optical axis perpendicular to the specimen surface is used,
A. Gdoutou
limiting displacement measurement to the in-plane direc-
Department of Civil and Environmental Engineering,
Northwestern University, tions [1–3]. For 3D image correlation to obtain the three
Evanston, IL 60208, USA displacement components (including the out-of-plane dis-
placement) of a deforming surface, two cameras viewing the
G. Ravichandran
specimen at different angles are usually used [8, 9]. Reviews
Graduate Aerospace Laboratories,
California Institute of Technology, on 2D-DIC measurements can be found in Pan et al. [10]
Pasadena, CA 91125, USA and on 3D-DIC can be found in Orteu [11]. Recently, 3D-
756 Exp Mech (2013) 53:755–765

DIC measurements have been made using a single camera perspective difference between the images and uncertainties
[12–15]. Using a single camera is beneficial because of the associated with calibrating the angles in the geometrical
space limitations and cost reduction in setting up the system. arrangement [20], resulting in a simpler and more compact
Furthermore, for dynamic measurements synchronization arrangement. This method can be adapted and amenable for
issues of the two cameras need to be overcome. In Tong implementation with an optical microscope and thus en-
[12], a 3D surface geometry and strain measurement setup abling 3D displacement measurements of materials and
using a single camera and a rotation/translation stage was structures at the micro and nano scales (e.g., nano compo-
described. The measurement principle of the setup was sites, MEMS). Other potential applications include local
based on parallel or pinhole perspective projections of 3D strain measurements in deforming materials at the grain
objects at different orientations. Tay et al. [13] and Quan et scale under quasi-static and dynamic loading conditions.
al. [14] developed a method that uses global two- The remainder of the paper is organized as follows. The
dimensional DIC with a single camera to measure large theory for the proposed 3D-DIC experimental method is
three-dimensional displacements. They demonstrated the presented in Section 2. In Section 3, the details of the
accuracy of the proposed method on a uniformly displaced experimental setup are described. The results demonstrating
silicon wafer and a non-uniformly deformed cantilever the new 3D-DIC technique are presented in Section 4. The
beam. Pankow et al. [15] developed a 3D-DIC method discussions on the applicability and limitations of the tech-
capable of measuring dynamic out-of-plane displacements nique are given in Section 5 and the conclusions for the
using a series of mirrors and a single high-speed camera. study are drawn in Section 6.
The series of mirrors convert one single camera into two
virtual cameras that view the specimen surface from two
different angles and capture two images simultaneously. The Theory
method has the ability to obtain data at high speeds with
higher resolution than available on the market, without the The newly developed DAIC experimental setup involves
limitations related to synchronization of the two cameras. viewing the region of interest under monochromatic illumi-
Furthermore, destructive tests can be performed without the nation through a transmission diffraction line grating, as
risk of destroying the cameras. The method has been applied shown in Fig. 1. When an initially flat object (AB) is placed
successfully in static as well as dynamic shock tube experi- parallel to the grating and observed in the direction perpen-
ments on sandwich panels. A general limitation of the dicular to the grating surface, multiple views of the object
current 3D-DIC technique is the acquisition of images at are obtained corresponding to different diffraction orders.
different angles results in shape distortion of the regions that
is being interrogated. It is also necessary to employ a 3D-

DIC algorithm that is needed to compute the displacements
from the two images obtained from viewing the specimen at
d
two different angles. -
A
In the present work, a new 3D-DIC technique, namely, -
Diffraction Assisted Image Correlation (DAIC), has been θ P
developed. The DAIC method utilizes a transmission dif- B
-
fraction grating and a single camera, and is capable of 3D
displacement measurement with a 2D-DIC algorithm. Dif- A
e//
fraction of light, which occurs when a light wave is incident en P
and bends around an object, has found wide use in experi-
mental mechanics for deformation characterizations e⊥ B
[16–19]. In this study, we exploit the light splitting and
bending characteristics of a diffraction grating to obtain all A+
three displacement components of a specimen from the in- θ
P+
plane displacement components of higher-order diffraction
images. The distortions in the images are minimal since the B+
specimen itself is not viewed at an angle. The validity and Transmission
accuracy of the method have been demonstrated through grating
measurement of displacements of a small thin membrane.
Fig. 1 Schematic of the optical arrangement for 3D displacement mea-
The use of the grating in place of stereoscopic images by surement by DAIC using a diffraction grating and a single camera. e⊥ and
viewing the region of interest at two different angles [8, 9] e// are unit vectors perpendicular and parallel to the grating rulings,
or using mirrors [15] to create multiple images eliminates respectively, and en is a unit vector normal to the grating surface
Exp Mech (2013) 53:755–765 757

The focus here is on the positive (+1) and negative (−1) where ðuP  en Þ is the out-of-plane displacement of the
first-order images, which correspond to the first-order dif- point P.
fraction of the transmitted light. The two first-order images Equation (6a,b) imply that, if the in-plane displacement
can be thought of as virtual images formed from two virtual fields of the two virtual images are provided, the 3D dis-
objects (A+B+ and A−B−). By using a backward ray-tracing placement field of the real object can be calculated by add-
method (see Appendix), the distance between the grating ing or subtracting equation (6a) and (6b) as follows:
and the two virtual objects, d±, is found to be
uInplane
 þuInplane
d uInplane ¼ P Pþ
;
d ¼ ; ð1Þ
P 2 ð7a; bÞ
cos3 θ ðuP uPþ Þe?
Inplane Inplane

uP  en ¼ 2 tan θ :
in which d is the distance between the real object and the
The above equation (7a,b) form the basis of performing
grating, and θ is the first-order diffraction angle. From the
3D displacement measurement with a single camera and a
diffraction grating equation, θ is obtained as
2D-DIC algorithm. Note that adding the net in-plane dis-
 
1 l
placements from the positive (+) and negative (−) first-order
θ ¼ sin ; ð2Þ diffracted images removes the contribution from the out-of-
p
plane displacement, while subtracting them provides only
where λ is the wavelength of the light source and p is the the contribution due to the out-of-plane displacement. Now
pitch of the grating (1/Line Density). consider a Cartesian xyz-coordinate system with its principal
Consider a point P on the real object with a position axes (ex, ey, ez) coincident with (e⊥, e//, en). When the ruling
vector XP. The position vectors of the corresponding points on the grating is aligned in the y-direction, the three dis-
(P+ and P−) mapped onto the two virtual objects are placement components (u,v,w) of the object along the x-, y-
and z- directions are derived from equation (7a,b) as
XP ¼ XP  ðd   d Þen  d tan θ e?
ð3Þ
¼ XP  d cos13 θ  1 en  d tan θ e? ðU 1 ðx;yÞþU þ1 ðx;yÞÞ
uðx; yÞ ¼ 2 ;
ðV 1 ðx;yÞþV þ1 ðx;yÞÞ ð8a; b; cÞ
where e⊥ and e// are unit vectors (in-plane) perpendicular vðx; yÞ ¼ 2 ;
and parallel to the grating rulings, respectively, and en is a ðU 1 ðx;yÞU þ1 ðx;yÞÞ
wðx; yÞ ¼ 2 tan θ ;
unit vector (out-of-plane) normal to the grating surface.
Now a displacement of P, uP, is introduced. The current
in which ðU 1 ðx; yÞ; V 1 ðx; yÞÞ and ðU þ1 ðx; yÞ; V þ1 ðx; yÞÞ
position of P becomes xp ¼ Xp þ up , and the distance
 denote the x- and y-component displacement fields of the
between P and the grating becomes d  up  en . Then
negative and positive first-order images, respectively.
the current positions of P+ and P− are calculated as

 
1 Experimental Procedure
xP ¼ xP  ðd  uP  en Þ  1 en  ðd  uP  en Þ tan θ e? :
cos3 θ
ð4Þ Experimental Setup
Subtracting equation (3) from equation (4) gives the
The schematic of the experimental setup is shown in Fig. 2.
displacements of P+ and P− as
A white light source filtered with a narrow band optical filter
  (632.8±1.0 nm bandpass, NT65-753, Edmund Optics, Bar-
1
uP ¼ uP þ ðuP  en Þ  1 en  ðuP  en Þ tan θ e? : rington, NJ) was used to provide quasi-monochromatic illu-
cos3 θ
mination. A transmission grating of 110 lines/mm groove
ð5Þ density (NT46-073, Edmund Optics, Barrington, NJ) was
The components of uP and uP in the grating plane used to achieve multiple views of the area of interest on the
can be expressed as uInplane ¼ uP  ðuP  en Þen and specimen. The value of the first-order diffracted angle of the
P
grating calculated using equation (2) was 3.99○. The dis-
uInplane
P ¼ uP  ðuP  en Þen . Combining these two tance between the sample and the grating was fixed at
expressions with equation (5) gives a relationship be- 28.7 mm, which insured that the diffracted images were
tween uInplane
P and uInplane
P , not overlapping. The rays passing from the specimen pro-
cessed by the grating were collected by a long distance
uInplane
Pþ ¼ uInplane  ðuP  en Þ tan θ e? ;
Inplane
P ð6a; bÞ microscope lens (K2/S, Infinity Photo-Optical Company,
uP ¼ uInplane
P þ ðuP  en Þ tan θ e? ; Boulder, CO), and focused on the CMOS camera with a
758 Exp Mech (2013) 53:755–765

Fig. 2 (a) Photograph of the (a)


optical setup for the proposed Camera Light
DAIC method; (b) schematic of Imaging lens
the setup (top view); (c) a close- condenser Filtered
up view of the arrangement of light source
the grating and the specimen

Transmission Pressure
grating chamber

(b) To pressure
Thin steel sensor Pressure
Face plate plates
Chamber

-1st order
Illumination
Camera Imaging lens 0th order
light
+1st order

Transmission
grating PDMS
Glass
membrane
To syringe window

(c)
PDMS
membrane

Transmission
grating

resolution of 2048 by 1536 pixels (3.2 μm pixel size) and microscope (TEM) test grid with square pattern (pitch size,
imaging speed of 12 frames per second (PL-B623, Pixe- 120 μm) are shown in Fig. 3(a), as seen in classic 3D-DIC.
LINK, Ottawa, Canada). A working distance of 152.4 mm Figure 3(b) shows three views of the same TEM square grid
between the sample and the front of the camera lens was obtained using the beam splitter grating, corresponding to
kept constant for all the experiments. The pixel size in the the negative first-order (−1), zeroth-order (0), and positive
sample plane was calibrated with a high precision stage first-order (+1) diffraction. The grating gives three undis-
micrometer to be 2.93 μm/pixel. torted face views of the grid, which are in contrast to the two
Generally, for classic 3D-DIC [8, 9], two images are distorted perspective views of the grid in Fig. 3(a).
obtained at different angles, one from Camera #1, and the The incident light rays from the specimen are processed
other from Camera #2, which result in two perspective through diffraction to create multiple images, resulting in a
views (distorted images). Two perspective views inclined more compact and simpler arrangement in comparison to
at ±40° of a circular region of a transmission electron traditional 3D-DIC techniques developed to date [8, 9, 15].
Exp Mech (2013) 53:755–765 759

Fig. 3 Images of a circular re- (a)


gion (1.9 mm diameter) of a
TEM test grid: (a) from two
cameras viewed at two different
angles (±40°) as in traditional
3D-DIC measurement; (b) from
a single camera and a beam
splitter transmission diffraction
grating (110 lines/mm)
corresponding to +1, 0 and −1
diffraction orders of the grating.
Note the distortion of images in
the traditional 3D-DIC measure-
ment due to the perspective na-
ture of the view
(b)

Since the out-of-plane displacement of the specimen is first-order images, the proposed method eliminates the need
encoded in the in-plane displacements measured from the for a 3D-DIC algorithm. The full 3D displacement can be

Fig. 4 Speckle patterns for (a)


negative first (−1) (left), zeroth
(0) (center), and positive first
(+1) (right) diffraction orders
obtained with the beam splitter
grating (110 lines/mm), (a) be-
fore and (b) after deformation of
a PDMS membrane subjected to
a pressure of 5 kPa

(b)
760 Exp Mech (2013) 53:755–765

obtained with a 2D-DIC algorithm, which is relatively easier positive first-order diffraction, as shown in Fig. 4(a) and (b),
to implement and computationally much less intensive. were obtained before and after pressurization in the pressure
bulge experiment. These images were then processed with
Specimen and Loading Device the procedure described in Subsection 3.3. The correlation
results for the two sets of net full-field in-plane displace-
The proposed DAIC technique has been validated by conduct- ments, namely, (U +1, V +1) and (U −1, V −1) are shown in
ing pressure bulge and rigid-body translation and rotation Fig. 5. Note that the U +1 and U −1 fields contain both in-
experiments on a thin polymeric membrane made of polydi- plane and out-of-plane displacements of the membrane and
methylsiloxane (PDMS). The elastomer and curing agent of don’t exhibit any anti-symmetry about the central vertical
PDMS (Sylgard 184, Dow Corning Company, Midland, MI) axis. The components of the 3D deformation displacement
were mixed at a weight ratio of 10:1, and degassed in a field (u, v, w) are computed according to equation (8) by
vacuum chamber for 30 min to remove trapped air bubbles. using data from 2D-DIC, and are shown in Fig. 6(a)–(c).
The liquid PDMS premix was then spin-coated on a transpar- The computed out-of plane displacement field shows axial
ency film, followed by curing at 80 °C for 1 h. The cured thin symmetry corresponding to the deformation of the circular
membrane was peeled off from the transparency film and was membrane and the in-plane displacements also show appro-
cut to size for use in the experiments. For the pressure bulge priate symmetries and anti-symmetries, i.e., u (v) is sym-
experiment, the PDMS membrane was inflated up to a pres- metric about the central horizontal (vertical) axis and anti-
sure of 5 kPa. In order to create a random speckle pattern as symmetric about the central vertical (horizontal) axis.
well as the contrast which was required for DIC, the mem-
brane was covered with fine graphite powder (3–5 μm in size) Error Assessment
using a paint brush. For the rigid-body translation and rotation
experiments, spray painting was used to generate a speckle If the true displacement field of the inflated membrane is
pattern. The patterned membrane was clamped between two known, one can perform a quantitative error assessment by
thin steel disks, which were in turn attached to an airtight comparing the measured and true displacement fields of the
pressure chamber. In the pressure bulge experiment, the mem- membrane. In previous work employing bulge testing of a
brane specimen was inflated by increasing the pressure inside large membrane (a few to tens of centimeters in diameter)
the chamber with a syringe mounted on the optical table, and [15, 21–23], the true displacement used for comparison is
the pressure was monitored using a pressure sensor (GPS- well approximated with that obtained from either theoretical
BTA, Vernier, Beaverton, OR). The membrane had a thick- calculation or finite element modeling. However, the same
ness of approximately 40 μm, and a diameter of 1.9 mm for approximation is found to be very inaccurate in the present
the inflated area. work. The challenge here lies in the fact that the rigid-
clamping condition of the bulge test configuration tends to
Data Reduction be harder to satisfy as the size of the membrane becomes
smaller. Therefore, experiments involving rigid-body mo-
The images of the negative (−1) and positive (+1) first tion are chosen to perform quantitative error assessment
orders were acquired and processed using Vic-2D software from which the true displacements are easy to obtain.
(Correlated Solutions, Inc., W. Columbia, SC) to obtain the It is straightforward to estimate the error associated with
net in-plane displacements (U −1, V −1) and (U +1, V +1). The the proposed 3D displacement measurement scheme. The
correlation was performed between images obtained from theoretical derivation used in obtaining equation (8)
the same order of diffraction, i.e., between positive first- involves no approximations, and hence is strictly valid and
order (+1) images and between negative first-order (−1) does not introduce any systematic error. Neglecting any
images before and after deformation. The data was exported errors due to geometrical misalignment, if ε is the error
into MATLAB and the in-plane-displacements (u, v) as well present in the displacements (U +1, V +1) and (U −1, V −1),
as the out-of-plane displacement (w) were computed using the final measurement errors are εu,v 0ε in the measured x
equation (8) (a)–(c), respectively. and y displacements and "w ¼ "=tan θ in the z displacement
according to equation (8). In the present work, ε has two
possible sources for error: the first is inherent to 2D-DIC
Results measurement and the second is caused by image distortion
due to grating imperfection.
Validation of the Method The first type of error was evaluated by performing a
direct 2D-DIC measurement without using the transmission
Two sets of three speckle images of the circular membrane grating. Figure 7(a) shows the spatial distribution of mea-
corresponding to the negative first-order, zeroth-order and surement error of a constant x-displacement field, u06.03
Exp Mech (2013) 53:755–765 761

Fig. 5 Net in-plane displace-


ments obtained using 2D digital
image correlation between
images in Figs. 6(a) and (b): (a)
negative first order (U −1); (b)
negative first order (V −1); (c)
positive first order (U +1); (d)
positive first order (V +1). The
value of the displacement is in
μm

pixels (17.68 μm), which was produced by translating the (a) plots the contour map of the measured displacement, and
unpressurized membrane in the in-plane direction with a Fig. 8(b) shows a comparison between the measured and
high-precision translation stage. The sub-pixel error as true displacement profiles along the central horizontal axis.
shown is due to the combined effects of intensity interpola- The RMS error of the measured displacement was calculat-
tion and noise, lens aberrations, acoustic noise and vibra- ed to be 0.70 pixel, which is about 17 times the RMS error
tion. Subsequently, a second 2D-DIC measurement was (0.041 pixel) of in-plane displacement measurement. This
made on the same rigid-body translation by placing back ratio is in good accordance with the value of 1/tan3.99°0
the transmission grating and correlating two speckle images 14.3, thereby validating the expression for error estimation
of the negative first-order before and after translation. "w ¼ "=tan θ given earlier.
Figure 7(b) plots the error distribution of the new measure-
ment, which contains both the inherent 2D-DIC error and
the possible error originating from grating imperfection. The Discussion
image distortion effect due to the presence of the grating is
found to be negligible, since the root-mean-square (RMS) The expression for the out-of-plane error "w ¼ "=tan θ indi-
values of the two displacement error maps in Fig. 7(a) and cates that a large diffraction angle is necessary to achieve a
(b) are identical (0.041 pixel). The two error maps corre- small error in the out-of-plane (z) displacement measure-
spond to the same sensor plane location, enabling a fair ment. In the case of θ045°, the z displacement measurement
comparison by including the same amount of lens distortion. will have the same error level as the in-plane displacement
Additional rigid-body translation tests were also performed measurement. Higher measurement accuracy of the z dis-
for the y-displacement component and the positive first- placement may be attainable with θ larger than 45°. Never-
order, and led to the same conclusion. theless, as discussed in the Appendix, virtual objects formed
To assess the error in out-of-plane (z) displacement mea- at the positive and negative first orders of diffraction have a
surement, a linearly varying z displacement field along the non-zero image thickness. Increasing θ will increase this
x-direction was generated by rotating the unpressurized thickness and thus deteriorate the image quality if the thick-
membrane about a vertical axis for 11.0 degrees. Figure 8 ness becomes greater than the depth-of-field of the imaging
762 Exp Mech (2013) 53:755–765

(a)
0.15

0.1
-0.5
0.05

0 0

-0.05
0.5
-0.1

-0.15
-0.5 0 0.5

(b)
0.15
0.1
-0.5
0.05

0 0
-0.05
0.5 -0.1
-0.15
-0.5 0 0.5

Fig. 7 Measurement errors of an x-displacement field generated using


in-plane rigid-body translation. (a) Direct view without transmission
grating; (b) negative first-order view through transmission grating

commercial optical microscope, micron-sized objects can


be studied with a pixel resolution as small as about
0.25 μm. The resolution of 3D displacement measurement
corresponding to this pixel size would be at the sub-pixel
level, i.e., on the order of tens of nanometers. Nevertheless,
the method possesses practical limitation of measuring very
large specimens (over tens of centimeters) due to cost and
manufacturing issues of large transmission gratings.
In the present work, all zeroth-order images at the center
of the view have not been utilized in the analysis, resulting
Fig. 6 Contours of the in-plane (x,y) and out-of-plane (z) displace-
in inefficient usage of the available pixels of the camera. It is
ments of the pressurized (5 kPa) circular PDMS membrane obtained possible to custom make a transmission grating with nearly
using the beam splitter grating: (a) u; (b) v; (c) w. The value of the completely suppressed zeroth-order intensity through a care-
displacement is in μm ful design of the groove profile of the grating. With such a
grating, the two first-order images can be arranged next to
lens. The optimal selection of θ must take this constraint into each other to fill the entire field of view for improving the
account for achieving the best accuracy in the z displace- efficiency of pixel usage. Another class of gratings that can
ment measurement. be used for the proposed method are blazed transmission
The newly developed DAIC method has been demon- gratings which are commercially readily available. The
strated here for 3D deformation measurement of a thin blazed gratings have asymmetric groove profiles that typi-
membrane of millimeter size. There is, however, no funda- cally concentrate most of the transmitted light power to the
mental reason for this method to be limited to this size zeroth order and the positive first order. When a grating of
range. When this method is properly integrated with a this type is used, it is noted that the correlation on the
Exp Mech (2013) 53:755–765 763

(a) Pixel the distance between the grating and the measured object).
60 Therefore, simultaneous focus on the both images is diffi-
0.5 40 cult, especially at large diffraction angles. This fact limits
the use of blazed gratings to small diffraction angles.
20
y (mm)

Finally, it is worth noting that the study reported in this


0 paper has been focused on deformation characterization of an
0
initially flat object. For an initially curved object, one can
-0.5 -20 perform deformation measurement by first correlating speckle
images from different diffraction orders and reconstructing the
-40
initial 3D profile of the object. Some preliminary work has
-0.5 0 0.5 been done to prove the validity of this idea. Further work on
x (mm) this aspect is in progress, and will be reported elsewhere.

(b)
Out-of-plane displacement (pixel)

80 Conclusions
Measured
60 True A new DIC-based experimental method, called the Diffrac-
40 tion Assisted Image Correlation (DAIC) method, has been
20
(a)
0
d
-20
d
-40
-60 e// A
-1 -0.5 0 0.5 1
en P

x (mm) e
B
Fig. 8 Measurement of an out-of-plane displacement field associated
with rigid-body rotation about an axis parallel to the y axis. (a) P+
Measured out-of-plane displacement field; (b) comparison between C
the measured and true displacement profiles along y00
Transmission
zeroth-order images does not include the out-of-plane dis- grating
placement, w, while the image correlation corresponding to
the first order contains the projected component of w. (b)
1.3
Hence, the following equations can be deduced to obtain
the 3D displacement components,
1.2

uðx; yÞ ¼ U 0 ðx; yÞ; 1.1


vðx; yÞ ¼ V 0 ðx; yÞ; ð9a; b; cÞ
ðU 0 ðx;yÞU þ1 ðx;yÞÞ
d ( ) 1
wðx; yÞ ¼ tan θ ; d / cos 3
0.9 = 5 deg
where U0 and V0 represent the in-plane displacements = 10 deg
obtained by performing 2D-DIC on the zeroth-order images. 0.8 = 20 deg
An experiment to validate the proposed approach (whose
= 40 deg
results are not presented here) using a blazed grating with 0.7
300 lines/mm groove density and first-order diffraction an- -10 -5 0 5 10
gle of 10.98° (NT49-575, Edmund Optics, Barrington, NJ) (degrees)
was carried out and has shown preliminary success. A
drawback of using blazed gratings, however, is that the Fig. 9 (a) Ray diagram illustrating formation of a virtual image by
first-order diffraction of a transmission grating; (b) plots of d + as a
zeroth-order and first-order images have different object function of Δθ for different values of first-order diffraction angle. d + is
 
planes that are separated apart by d 1 cos3 θ  1 (d is normalized by the limiting value of d + as Δθ approaches zero
764 Exp Mech (2013) 53:755–765

developed for 3D displacement measurement of small to Then, the grating equation sinðθ þ ΔθÞ  sin Δa ¼
moderately sized objects (~100 microns to a few centi- l=p ¼ sin θ is invoked to obtain an expression for Δα.
meters). By utilizing a one-dimensional (line) transmission By substituting this expression into equation (A1) one gets,
grating to obtain multiple-angle views of a test specimen,
the proposed method provides a simple and yet effective tanðθ þ ΔθÞ  tan θ
solution to 3D displacement characterization with only a d þ ðΔθÞ ¼ d  : ðA2Þ
tan sin1 ½sinðθ þ ΔθÞ  sin θ
single camera and 2D-DIC calculation. The validity and
accuracy of the method have been successfully demonstrat- The limiting value of d + as Δθ approaches zero can be
ed through 3D displacement measurement of a small soft obtained analytically. Denote the numerator in equation
membrane. This method eliminates the need for stereoscop- (A2) by f (Δθ), and the denominator by g(Δθ). Both f(Δθ)
ic imaging and/or use of multiple mirrors, thus resulting in a and g(Δθ) vanish as Δθ approaches zero. Using L’Hospi-
compact and simple setup. The use of 2D correlation and tal’s rule, in the limit as Δθ approaches zero,
algebraic operations to obtain full 3D displacements instead
of 3D correlation used in traditional methods significantly f 0 jΔθ!0 d
reduces the computational effort. With minimal effort, this d þ jθ!0 ¼ d ¼ : ðA3Þ
g jΔθ!0 cos3 θ
0
method can be implemented into microscopy systems for
deformation characterization of micro-scale objects, such as Figure 9(b) plots the curves of d + (normalized by

MEMS devices, micro/nano structured materials, and bio- d cos3 θ) versus Δθ for various values of θ. It is seen that

logical tissues and cells. d + varies around d cos3 θ with change in Δθ, implying a
non-zero thickness of the virtual image. d + is observed to be
Acknowledgments The research reported in this paper was con-
ducted while SX was a postdoctoral scholar and AG was a summer less sensitive to change in Δθ when θ is small.
undergraduate research fellow (SURF) in the Graduate Aerospace
Laboratories at the California Institute of Technology (GALCIT). It
was supported by the Caltech Center for the Predictive Modeling and References
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