Professional Documents
Culture Documents
S 20 NMDL 3 SM
S 20 NMDL 3 SM
Original Instructions
1: PUMP SPECS
Certified Quality
Model S20
Non-Metallic
2: INSTAL & OP
Design Level 3
3: EXP VIEW
ISO 9001 Certified
ISO 14001 Certified
4: AIR END
5: WET END
6: OPTIONAL
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
7: WARRANTY
s a n d p i p e r p u m p. c o m
Safety Information
IMPORTANT WARNING
Read the safety warnings and instructions in this manual When used for toxic or aggressive fluids, the pump should
before pump installation and start-up. Failure to comply with always be flushed clean prior to disassembly.
the recommendations stated in this manual could damage the
pump and void factory warranty.
Before maintenance or repair, shut off the compressed air line,
When the pump is used for materials that tend to settle out bleed the pressure, and disconnect the air line from the pump.
or solidify, the pump should be flushed after each use to Be certain that approved eye protection and protective clothing
prevent damage. In freezing temperatures the pump should be are worn at all times. Failure to follow these recommendations
completely drained between uses. may result in serious injury or death.
Airborne particles and loud noise hazards. Wear eye and ear
protection.
CAUTION
In the event of diaphragm rupture, pumped material may enter
Before pump operation, inspect all fasteners for loosening
the air end of the pump, and be discharged into the atmosphere.
caused by gasket creep. Retighten loose fasteners to prevent
If pumping a product that is hazardous or toxic, the air exhaust
leakage. Follow recommended torques stated in this manual.
must be piped to an appropriate area for safe containment.
2. ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in
accordance with local electrical codes
3. Non-Metallic ATEX Pumps only — See Explanation of Pump Nomenclature / ATEX Details Page
Conductive Polypropylene, conductive Acetal or conductive PVDF pumps are not to be installed in applications where the
pumps may be subjected to oil, greases and hydraulic liquids.
4. The optionally provided solenoids shall be protected by a fuse corresponding to its rated current (max 3*Irat according
to EN 60127) or by a motor protecting switch with short circuit and thermal instantaneous tripping (set to the rated
current) as short circuit protection. For solenoids with a very low rated current, a fuse with the lowest current value
according to the indicated standard will be sufficient. The fuse may be accommodated in the associated supply unit
or shall be separately arranged. The rated voltage of the fuse shall be equal or greater than the stated rated voltage of the
solenoid. The breaking capacity of the fuse shall be as high as or higher than the maximum expected short circuit current
at the location of the installation (usually 1500 A). The maximum permissible ripple is 20% for all dc solenoids.
*Not applicable for all pump models — See Explanation of Pump Nomenclature / ATEX Details Page
5. When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area,
as defined in EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following protection methods must be applied
- Equipment is always used to transfer electrically conductive fluids or
- Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running.
6. Pumps provided with the pulse output kit and used in the potentially explosive atmosphere caused by the presence of
the combustible dust shall be installed in such a way that the pulse output kit is protected against impact
*Not applicable for all pump models — See Explanation of Pump Nomenclature / ATEX Details Page
Model S20 Non-Metallic sandpiperpump . com
s20nmdl3sm-rev1218
Temperature Tables
Table 2. Category 2 ATEX Rated Pumps Equipped with Pulse Output Kit or Integral Solenoid:
Options
Ambient Temperature Process Temperature Temperature Maximum Sur-
Range [°C] Range [°C] Class face Temperature
[°C] Pulse Output Integral Solenoid
Kit
Note: The ambient temperature range and the process temperature range should not exceed the operating
temperature range of the applied non-metallic parts as listed in the manuals of the pumps.
1: PUMP SPECS
Your Model #: S
__ ____ __ __ __ __ __ __ __ __ __ ____
(fill in from pump
nameplate)
Pump Pump Check Design Wetted Diaphragm/ Check Valve Non-Wetted Porting Pump Pump Kit
Brand Size Valve Level Material Check Valve Seat Material Options Style Options Options
Model #: S XX X X X X X X X X X XX
Pump Brand Porting Options E8. Solenoid Kit with 110VAC, 50 Hz
S SANDPIPER® U Universal Flange Explosion-Proof Coil
(Fits ANSI & DIN) E9. Solenoid Kit with 230VAC, 50 Hz
Pump Size 7 Dual Porting (ANSI) Explosion-Proof Coil
20 2" SP. Stroke Indicator Pins
8 Top Dual Porting (ANSI)
Check Valve Type 9 Bottom Dual Porting (ANSI) A1. Solenoid Kit with 12 VDC
B Ball ATEX Compliant Coil
S05 M Pump Style
Design Level Wetted Non-Wetted D with Electronic Leak Detection (110V)
PB1/4 A2. Solenoid Kit with 24 HDF3A
VDC
Pump Kit ATEX Compliant Coil
3 DesignATEX
Level
Details Material Material
Options
E with Electronic
Options
Leak Detection (220V) ATEX Details
ATEX Details Construction Options
Options Options
M with Mechanical Leak Detection A3. Solenoid Kit with 110/120 VAC
II 1 G Ex h IIC T5...225°C (T2
Wetted Material
II 1 G Ex h IIC T5...225°C (T2) Ga
S Standard
II 2 G Ex h IIC T5...225°C (T2) Gb
CA 00 50/60 Hz ATEX Compliant Coil
II 1D Ex h IIIC T100°C...T200°
II 2 D Ex h IIIC T100°C...T200°C Db
K III M1
1D Ex h IIIC T100°C...T200°C Da
PVDF
Ex h I Ma
H, S C 6
V
00
with Visual Leak Detection A4. Solenoid Kit with 220/240 VAC
I M1 Ex h I Ma
II 2 G Ex h ia IIC T5 Gb
P II 2Polypropylene
G Ex h IIC T5...225°C (T2) Gb II 2 D Ex h ia IIIC T100°C Db
CA P150/60 Hz ATEX Compliant Coil
II 2 G Ex h IIC T5...225°C (T2
C II 2Conductive Polypropylene
D Ex h IIIC T100°C...T200°C Db
A, H, S A, C, Y **0, 6 Pump
00 Options II 2 D Ex h IIIC T100°C...T200
II 2 G Ex h ia IIC T5 Gb
A, H, S A, C, Y **0, 6
0 None
P1
II 2 D Ex h ia IIIC T100°C Db 6 Metal Muffler
Diaphragm/Check
II 2 G Ex h mb IIC T5 Gb Valve Materials
1 II 2Santoprene/Santoprene
D Ex h mb tb IIIC T100°C Db A, H, S A, C, Y **0, 6 A1, A2, A3, A4
Kit Options IEC EEX m T4
**Pump 2
optionPTFE-Santoprene
0 is only ATEX compliant Backup/PTFE
with non-wetted material option C 00. None
P0. 10.30VDC Pulse ST1 1/2
Output Kit
6 PTFE Pumping, PTFE-Neoprene
S1F M, M1F Remove wetted material option X Note: Pump models equipped with these
Backup Driver/PTFE P1. Intrinsically-Safe 5.30VDC, ATEX Details Construction Options
Wetted Non-Wetted 110/120VAC 220/240 VAC explosion-proof solenoid kit options E1,
B Nitrile/Nitrile Pump Kit II 1 G Ex h IIC T5...225°C (T2) Ga
ATEX Details Material Material
Options Pulse Output Kit II 1D Ex h IIIC T100°C...T200°C Da
Options II, SI, HI E3, E5,N/A E7, E8 or E9, are certified and
C FKM / PTFE Options Options
P2. 110/120 or 220/240VAC I M1 Ex h I Ma approved by the above agencies. They
G II 1PTFE-Neoprene
G Ex h IIC T5...225°C Backup/PTFE
(T2) Ga II 2 G Ex h IIC T5...225°C (T2) Gb
II 1D Ex h IIIC T100°C...T200°C Da H, I, S I, Z 6 Pulse
00 Output Kit II 2 D Ex h IIIC T100°C...T200°C Db A, CI, II, HI, HC, SI,are
SS NOTP1ATEX compliant.
M I M1Santoprene/PTFE
Ex h I Ma E0. Solenoid Kit with 24VDC Coil
N II 2Neoprene/Neoprene
G Ex h IIC T5...225°C (T2) Gb
A, H, I, S, X A, I, Y, Z 6 E1. Solenoid
00 Kit with 24VDC
Z II 2One-Piece
D Ex h IIIC T100°C...T200°C
Bonded/PTFE Db
Explosion-ProofSB1, SA1
Coil
II 2 G E x h ia IIC T5 Gb
A, H, I, S, X A, I, Y, Z 6 P1
Check
II 2 D Ex hValve Seat
ia IIIC T100°C Db E2. Solenoid Kit with 24VAC/12VDC ATEXCoil
Details Construction Options
K II 2PVDF
G Ex h mb IIC T5 Gb
A, H, I, S, X A, I, Y, Z 6 E3. Solenoid
A1, A2, A3, A4 Kit with 12VDC
II 1 G Ex h IIC T5...225°C (T2) Ga
II 2 D Ex h mb tb IIIC T100°C Db
P Polypropylene Explosion-Proof CoilII 1D Ex h IIIC T100°C...T200°C Da SI, HI Special00 Conditions For Safe Use:
E4. Solenoid Kit with 110VAC I M1 Ex Coil
h I Ma
Conductive polypropylene, conductive
Non-Wetted Material Options E5. Solenoid Kit with 110VAC II 2 G Ex h IIC T5...225°C (T2) Gb
S15,S20,S30
C Carbon M Filled Conductive II 2 D Ex h IIIC T100°C...T200°C Db
A, SI, SS, HC, HI
acetal or00conductive PVDF pumps are
Explosion-Proof CoilII 2 G Ex h ia IIC T5 Gb
Polypropylene Wetted Non-Wetted
Pump E6. Solenoid Kit with 220VAC
Kit II 2 D ExCoil
h ia IIIC T100°C Db
A, HC, HI, SI, not
SS to beP1installed in applications where
ATEX Details Material Material
P 40%Glass Filled Polypropylene
Options Options
Options Options
E7. Solenoid Kit with 220VAC the pumps may be subjected to oil,
1 II 140%Glass Filled Polypropylene
G Ex h IIC T5...225°C (T2) Ga Explosion-Proof Coil grease or hydraulic liquids.
w/PTFE
II 1D Ex h IIIC Coated Hardware
T100°C...T200°C Da H, I, S I, S, Z 6 00 G15, G20, G30
I M1 Ex h I Ma
Wetted Non-Wetted
II 2 G Ex h IIC T5...225°C (T2) Gb
A, H, I, S, X A, I, S, Y, Z 6 00 ATEX Details Material Material
II 2 D Ex h IIIC T100°C...T200°C Db
Options Options
II 2 G Ex h ia IIC T5 Gb
A, H, I, S, X A, I, S, Y, Z 6 P1 II 1 G Ex h IIC T5...225°C (T2) Ga
Your Serial #: (fill in from pump nameplate)______________________________________
II 2 D Ex h ia IIIC T100°C Db
II 2 G Ex h mb IIC T5 Gb
II 1D Ex h IIIC T100°C...T200°C Da S S, T, 7, 8, 9
I M1 Ex h I Ma
II 2 D Ex h mb tb IIIC T100°C Db A, H, I, S, X A, I, S, Y, Z 6 A1, A2, A3, A4
II 2 G Ex h IIC T5...225°C (T2) Gb
All Options All Options
II 2 D Ex h IIIC T100°C...T200°C Db
ATEX Detail
S15,S20 NM
HDF1, HDF2
C. com 0, 6
II 2 G Ex h ia IIC T5 Gb
Model S20 Non-Metallic • 5
II 2 G Ex h mb IIC T5 Gb
II 2 D Ex h mb tb IIIC T100°C Dbsandpiperpump
C, V A1, A2, A3, A4 II 2 D Ex h ia IIIC T100°C Db
CI, SI P1
s20nmdl3sm-rev1218
HDB1 HDB2
ATEX Details Construction Options ATEX Details Construction Options
Performance
S20 NON-METALLIC MODEL S20 Non-Metallic Performance Curve
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
SUCTION/DISCHARGE PORT SIZE
BAR
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
1: PUMP SPECS
PSI
• 2" Universal Flange
(Fits ANSI & DIN Flange) 7 100
10 20 (34)
CAPACITY 0
PS
• 0 to 160 gallons per minute 6 I( Displacement Per Stroke: .46 Gallons
6. 40 (68)
(0 to 605 liters per minute) 80 8 1.74 Liters
Ba Flow Capacity: 0-160 Gallons Per Min.
80 r)
NPSHR
0-605 Lilters Per Min.
5 PS
AIR DISTRIBUTION VALVE I (5 60 (102)
.44
• No-lube, no-stall design Ba
60 r)
4
SOLIDS-HANDLING 60
HEAD
PS
METERS
I (4 80 (136)
• Up to .66 in. (17mm) .08
FEET
3 Bar
HEADS UP TO )
40
40 P 10
• 100 psi or 231 ft. of water SI (2 30
.72 B 8
(7 bar or 70 meters) 2 ar)
20 6
MAXIMUM OPERATING PRESSURE 20
20 PSI
• 100 psi (7 bar) 1 (1.36 B 4
ar)Air Inle 10
t Press
ure 2
DISPLACEMENT/STROKE
• .46 Gallon / 1.73 liter 0 0 0 0
0 20 40 60 80 100 120 140 160
SHIPPING WEIGHT U.S. Gallons per minute
• Polypropylene 95 lbs. (43kg)
100 200 300 400 500 600
• PVDF 130 lbs. (59kg) Liters per minute
• Conductive Polypropylene 100 lbs. (45kg)
CAPACITY
Materials
Material Profile: Operating Polypropylene: A thermoplastic polymer. Moderate tensile
and flex strength. Resists stong acids and alkali. Attacked by
180°F
82°C
32°F
0°C
Temperatures:
CAUTION! Operating temperature limitations are as follows: chlorine, fuming nitric acid and other strong oxidizing agents.
Max. Min.
PVDF: (Polyvinylidene Fluoride) A durable fluoroplastic with 250°F 0°F
Conductive Acetal: Tough, impact resistant, ductile. Good 190°F -20°F excellent chemical resistance. Excellent for UV applications. 121°C -18°C
abrasion resistance and low friction surface. Generally inert, with 88°C -29°C High tensile strength and impact resistance.
good chemical resistance except for strong acids and oxidizing
agents. Santoprene®: Injection molded thermoplastic elastomer with 275°F -40°F
no fabric layer. Long mechanical flex life. Excellent abrasion 135°C -40°C
EPDM: Shows very good water and chemical resistance. Has 280°F -40°F resistance.
poor resistance to oils and solvents, but is fair in ketones and 138°C -40°C
alcohols. UHMW PE: A thermoplastic that is highly resistant to a broad 180°F -35°F
range of chemicals. Exhibits outstanding abrasion and impact 82°C -37°C
FKM: (Fluorocarbon) Shows good resistance to a wide range 350°F -40°F resistance, along with environmental stress-cracking resistance.
of oils and solvents; especially all aliphatic, aromatic and 177°C -40°C
halogenated hydrocarbons, acids, animal and vegetable oils. Urethane: Shows good resistance to abrasives. Has poor 150°F 32°F
Hot water or hot aqueous solutions (over 70°F(21°C)) will resistance to most solvents and oils. 66°C 0°C
attack FKM. Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. 220°F -35°F
Hytrel®: Good on acids, bases, amines and glycols at room 220°F -20°F Very few chemicals are known to chemically react with PTFE; 104°C -37°C
temperatures only. 104°C -29°C molten alkali metals, turbulent liquid or gaseous fluorine and
a few fluoro-chemicals such as chlorine trifluoride or oxygen
Neoprene: All purpose. Resistance to vegetable oils. Generally 200°F -10°F difluoride which readily liberate free fluorine at elevated
not affected by moderate chemicals, fats, greases and many 93°C -23°C temperatures.
oils and solvents. Generally attacked by strong oxidizing acids,
ketones, esters and nitro hydrocarbons and chlorinated aromatic Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
hydrocarbons. Maximum life should not be expected at the extreme limits of the temperature ranges.
Nitrile: General purpose, oil-resistant. Shows good solvent, oil, 190°F -10°F
water and hydraulic fluid resistance. Should not be used with 88°C -23°C
Metals:
highly polar solvents like acetone and MEK, ozone, chlorinated Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.
hydrocarbons and nitro hydrocarbons.
Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion
Nylon: 6/6 High strength and toughness over a wide 180°F 32°F resistant iron chromium, iron chromium nickel and nickel based alloy castings for
temperature range. Moderate to good resistance to fuels, oils 82°C 0°C general applications. Commonly referred to as 316 Stainless Steel in the pump industry.
and chemicals.
For specific applications, always consult the Chemical Resistance Chart.
1: PUMP SPECS
DISCHARGE PORT
.78 X .87 SLOTTED
UNIVERSAL FLANGE MANIFOLD CAN
FITS ANSI 125# CONNECTION ROTATE ±90º FROM
OR PN10 50mm DIN CONNECTION VERTICAL CENTERLINE
STANDARD ENCAPSULATED
MUFFLER 1” NPT EXHAUST
PORT FOR OPTIONAL
MUFFLER STYLES OR
PIPING EXHAUST AIR IN
SUBMERGED APPLICATIONS
OPTIONAL THREADED
1” NPT SOUND
DAMPENING OR
BRASS MESH
MUFFLER
SUCTION PORT
.78 X .87 SLOTTED
UNIVERSAL FLANGE
FITS ANSI 125# CONNECTION
OR PN10 50mm DIN CONNECTION
OPTIONAL THREADED
1” NPT METAL
MUFFLER FOR ATEX
COMPLIANT PUMPS
AIR INLET
3/4” NPT
STANDARD ENCAPSULATED
MUFFLER 1” NPT EXHAUST
PORT FOR OPTIONAL
MUFFLER STYLES OR
PIPING EXHAUST AIR IN OPTIONAL THREADED
SUBMERGED APPLICATIONS 1” NPT SOUND
DAMPENING OR
BRASS MESH
MUFFLER
SUCTION PORT
.78 X .87 SLOTTED
UNIVERSAL FLANGE
FITS ANSI 125# CONNECTION
OR PN10 50mm DIN CONNECTION
AIR INLET
3/4” NPT
SUCTION
LINE
SUCTION
LINE
8 • Model S20 Non-Metallic sandpiperpump . com
s20nmdl3sm-rev1218
Recommended Installation Guide
Available Accessories:
1. Surge Suppressor Unregulated Air
Supply to Surge 1
2. Filter/Regulator Suppressor 1 Surge Suppressor
3. Air Dryer
4. Lubricator Pressure Gauge
2: INSTAL & OP
must be supported after
the flexible connections. Pipe Connection
(Style Optional)
Check
Valve
Shut Off
Muffler Drain Port Valve
(Optional Piped Exhaust)
2 Air Inlet
Flexible Connector
Compound 3
Gauge 2 Filter Regulator
Flexible
Connection 3 Dryer
Suction 4 Lubricator
CAUTION
Shut-Off Valve The air exhaust should
Pipe Connection be p iped to an area
Drain Port (Style Optional) for safe d isposition
of the product b eing
pumped, in the event of
a diaphragm failure.
Air Supply
Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to
insure air supply pressure does not exceed recommended limits.
For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388
Overlay Option
Drawing
3: EXP VIEW
Torque:
One-Piece 350 in. lbs.
Bonded Option (39 N-m)
Torque:
120 in/lbs
(13 N-m)
Torque:
480 in. lbs.
(54 N-m)
Torque:
120 in/lbs
(13 N-m) Fluid End Section
Torque: Assembly
150 in. lbs.
(16.9 N-m)
Air End Section
Assembly
3: EXP VIEW
155 ����356-T6 Aluminum Natural color
156 ����356-T6 Aluminum 540 ����Nylon
157 ����Die Cast Aluminum Alloy #380 542 ����Nylon
158 ����Aluminum Alloy SR-319 544 ����Nylon Injection Molded
162 ����Brass, Yellow, Screw Machine Stock 550 ����Polyethylene
165 ����Cast Bronze, 85-5-5-5 551 ����Glass Filled Polypropylene
166 ����Bronze, SAE 660 552 ����Unfilled Polypropylene
170 ����Bronze, Bearing Type, 555 ����Polyvinyl Chloride
Oil Impregnated 556 ����Black Vinyl
180 ����Copper Alloy 557.....Unfilled Conductive Polypropylene
305 ����Carbon Steel, Black Epoxy Coated 558 ����Conductive HDPE
306 ����Carbon Steel, Black PTFE Coated 559.....Glass Filled - Conductive Polypropylene
307 ����Aluminum, Black Epoxy Coated 570 ����Rulon II®
308 ����Stainless Steel, Black PTFE Coated 580 ����Ryton®
309 ����Aluminum, Black PTFE Coated 600 ����PTFE (virgin material)
313 ����Aluminum, White Epoxy Coated Tetrafluorocarbon (TFE)
330 ����Zinc Plated Steel 603 ����Blue Gylon®
332 ����Aluminum, Electroless Nickel Plated 604 ����PTFE
333 ����Carbon Steel, Electroless 606 ����PTFE
Nickel Plated 607 ����Envelon
335 ����Galvanized Steel 608 ����Conductive PTFE
337 ����Silver Plated Steel 610 ����PTFE Encapsulated Silicon
351 ����Food Grade Santoprene® 611 �����PTFE Encapsulated FKM
353 ����Geolast; Color: Black 632 ����Neoprene/Hytrel®
354 ����Injection Molded #203-40 633 ����FKM/PTFE RECYCLING
Santoprene® Duro 40D +/-5; 634 ����EPDM/PTFE Warren Rupp is an ISO14001 registered company
Color: RED 635 ����Neoprene/PTFE and is committed to minimizing the impact our products
356 ����Hytrel® 637 ����PTFE, FKM/PTFE have on the environment. Many components of
357 ����Injection Molded Polyurethane 638 ����PTFE, Hytrel®/PTFE SANDPIPER® AODD pumps are made of recyclable
358 ����Urethane Rubber 639 ����Nitrile/TFE materials. We encourage pump users to recycle worn
(Some Applications) 643 ����Santoprene®/EPDM out parts and pumps whenever possible, after any
(Compression Mold) 644 ����Santoprene®/PTFE hazardous pumped fluids are thoroughly flushed.
359 ����Urethane Rubber 656 �����Santoprene® Diaphragm and Pump users that recycle will gain the satisfaction to
360 ����Nitrile Rubber Color coded: RED Check Balls/EPDM Seats know that their discarded part(s) or pump will not
363 ����FKM (Fluorocarbon) 661 ����EPDM/Santoprene® end up in a landfill. The recyclability of SANDPIPER
Color coded: YELLOW 666 ����FDA Nitrile Diaphragm, products is a vital part of Warren Rupp’s commitment
PTFE Overlay, Balls, and Seals to environmental stewardship.
668 ����PTFE, FDA Santoprene®/PTFE
4: AIR END
Replace as required. to one side, keeping the pump from shifting. Adjust
NOTE: The spill containment option has two additional the airline regulator so that air pressure slowly fills the
Step 2: Reassembly: There are two different types of pumping diaphragms (item 46). PTFE diaphragms pump. The diaphragm expands, forcing the fluid in the
diaphragm plate assemblies utilized throughout the are installed with the natural concave curve toward chamber to be slowly displaced.
Sandpiper product line: Outer plate with a threaded the outer chamber.
stud, diaphragm, and a threaded inner plate. Outer 15. Loosen the top boss plug (item 51) on the filled
plate with a threaded stud, diaphragm, and an inner NOTE: One Piece Diaphragm Servicing (Bonded chambers. This allows fluid in the chamber to purge
plate with through hole. Secure threaded inner plate PTFE with integral plate) The One Piece diaphragm trapped air from the chamber. This can be seen by
in a vise. Ensure that the plates are being installed has a threaded stud installed in the integral plate at watching the column of fluid in the sight tube. When
with the outer radius against the diaphragm. the factory. The inner diaphragm plate has a through fluid appears at the top of the port, quickly tighten the
hole instead of a threaded hole. Place the inner boss plug. Fluid loss of 1 to 2ml is acceptable.
Step 3: Lightly lubricate, with a compatible material, plate over the diaphragm stud and thread the first
the inner faces of both outer and inner diaphragm diaphragm / inner plate onto the diaphragm rod only 16. Tilt the pump so the uppermost pipe tee (item 53) is
plates when using on non-Overlay diaphragms (For until the inner plate contacts the rod. Do not tighten. A in the vertical position. Loosen the pipe plug (item 50).
EPDM water is recommended). No lubrication is small amount of grease may be applied between the This will allow trapped air to purge through the pipe tee.
required. inner plate and the diaphragm to facilitate assembly. When fluid appears at the tee opening, reinstall the pipe
Insert the diaphragm / rod assembly into the pump plug. NOTE: If all air is not purged using this procedure,
Step 4: Push the threaded outer diaphragm plate and install the outer chamber. Turn the pump over remove the check valve components from the top
through the center hole of the diaphragm. and thread the second diaphragm / inner plate onto port of the outer chamber (item16). Apply manual
Note: Most diaphragms are installed with the natural the diaphragm rod. Turn the diaphragm until the pressure to the pumping diaphragm by inserting a blunt
bulge out towards the fluid side. inner plate contacts the rod and hand tighten the instrument into the top port of the outer chamber and
assembly. Continue tightening until the bolt holes applying pressure to the diaphragm. Loosen the pipe
Step 5: Thread or place, outer plate stud into the inner align with the inner chamber holes. DO NOT LEAVE plug (item 50) allowing the fluid to purge any remaining
plate. For threaded inner plates, use a torque wrench THE ASSEMBLY LOOSE. trapped air. Reinstall the plug.
to tighten the assembly together. Torque values are
called out on the exploded view. Repeat procedure FILLING CHAMBERS WITH LIQUID 17. Repeat steps 12 through 16 to fill opposite spill
for second side assembly. Allow a minimum of 15 THE CHAMBERS ARE FILLED WITH WATER AT containment chamber.
minutes to elapse after torqueing, and then re-torque THE FACTORY.
the assembly to compensate for stress relaxation in If you prefer to substitute another liquid, to prevent 18. Reinstall the check valve components, discharge
the clamped assembly. system contamination consult the factory first to manifold and elbows to the pump. The pump is now
determine compatibility of the substitute with pump ready for operation.
construction.
1-G
1-F
1-D
1-E
1-G
1-A
1-G 1-B
Read these instructions completely, before installation For Pumps with Metal Mesh Muffler or Piped Exhaust:
and start-up. It is the responsibility of the purchaser 1 031.141.001 Air Valve Assembly 1
to retain this manual for reference. Failure to comply (Includes all items used on 031-140-001
with the recommendations stated in this manual will
damage the pump, and void factory warranty.
minus items 1-D, 1-F & 1-J)
ATEX Compliant Legend
= Items contained within Air End Kits
Note: Kits contain components specific to material codes
* For pumps with stainless brass sleeve and spool set use replace last three digits with 162
1-J
1-G
1-F
1-D
1-E
1-G
1-M
1-C
1-A
1-K
1-C
1-B
1-E
4: AIR END
Air Valve Assembly Parts List
1-M Item Part Number Description Qty
1-G 1 031.146.000 Air Valve Assembly 1
1-H
1-A 031.143.000 Sleeve and Spool Set w/Pins 1
1-B 095.119.559 Body, Air Valve 1
1-C 132.039.552 Bumper 2
1-D 165.096.559 Cap, Muffler 1
1-E 165.156.147 Cap, End 2
Air Distribution Valve Servicing 1-F 530.028.550 Muffler 1
See repair parts drawing, remove screws. 1-G 560.020.360 O-Ring 8
Step 1: Remove staple retainer (1-H). 1-H 675.068.115 Staple 2
1-J 710.015.115 Screw, Self-Tapping 4
Step 2: Remove end cap (1-E), bumper (1-C).
1-K 210.008.330 Clip, Safety 1
Step 3: Remove spool part of (1-A) (caution, do not scratch). 1-M 560.029.360 O-Ring 2
Step 4: Press sleeve (1-A) from body (1-B).
Step 5: Inspect O-Ring (1-G) and replace if necessary. For Pumps with PTFE Coated Hardware:
Step 6: Lightly lubricate O-Rings (1-G) on sleeve (1-A). 1 031.146.002 Air Valve Assembly 1
1-J 710.015.308 Screw, Self Tapping 4
Step 7: Press sleeve (1-A) into body (1-B). (includes all other items on 031-146-000 above)
Step 8: Reassemble in reverse order.
For Pumps with Piped Exhaust:
Note: Sleeve and spool (1-A) set is match ground to a specified clearance 1 031.147.000 Air Valve Assembly 1
sleeve and spools (1-A) cannot be interchanged. (includes all items on 031-146-000 minus 1-D, 1-F, & 1-J)
ATEX Compliant
Legend
= Items contained within Air End Kits
Note: Kits contain components specific to material codes
2-A
2-E 2-D
2-F
2-C
4: AIR END
2-B
31
28
4: AIR END
35
6
33
Intermediate Assembly Drawing
Step 1: Remove plunger, actuator (31) from center of
intermediate pilot valve cavity.
Step 2: Remove Ring, Retaining (33), discard.
Step 3: Remove bushing, plunger (6), inspect for wear
and replace if necessary with genuine parts.
Step 4: Remove O-Ring (28), inspect for wear and
replace if necessary with genuine parts.
Step 5: Lightly lubricate O-Ring (28) and insert into
intermediate. IMPORTANT
Step 6: Reassemble in reverse order.
When the pumped product source is at a higher
Step 7: Remove Seal, Diaphragm Rod (35). level than the pump (flooded suction condition),
pipe the exhaust higher than the product source
Step 8: Clean seal area, lightly lubricate and install new Seal, to prevent siphoning spills. In the event of a
diaphragm failure a complete rebuild of the
Diaphragm Rod (35). center section is recommended.
5: WET END
Step 4: Push the threaded outer diaphragm
plate through the center hole of the diaphragm.
Note: Most diaphragms are installed with the
natural bulge out towards the fluid side. S05,
S07, and S10 non–metallic units are installed
with the natural bulge in towards the air side.
58 57
Wiring
Diagram 59
3rd Terminal
for ground.
61
#2 Terminal #1 Terminal
Neutral Power
(Negative) (Positive)
60
56
*
A fuse corresponding to its rated current (max. 3*Irat according IEC 60127-2-
1) or a motor protecting switch with short-circuit and thermal instantaneous For ATEX Compliant Solenoid Coils used in the European Union
tripping (set to rated current) shall be connected in series to each solenoid 57 219.011.001 Solenoid Coil, Single mounting
12 VDC, 3.3W / 267mA 1
as short circuit protection. For very low rated currents of the solenoid the
219.011.002 Solenoid Coil, Single mounting
fuse of lowest current value according to the indicated IEC standard will be
24 VDC, 3.3W / 136mA 1
sufficient. The fuse may be accommodated in the associated supply unit or 219.011.003 Solenoid Coil, Single mounting
shall be separately arranged. The rated voltage to the fuse shall be equal 110/120 VAC, 3.4W / 29mA 1
to or greater than the stated rated voltage of the magnet coil. The breakage 219.011.004 Solenoid Coil, Single mounting
capacity of the fuse-link shall be as high as or higher than the 220/240 VAC, 3.4W / 15mA 1
maximum expected short circuit current at the location of the Note: Item 37 (Conduit Connector) is not required
installation (usually 1500 A). A maximum permissible ripple of 20% is valid for Compressed Air Temperature Range: Maximum Ambient Temperature
all magnets of direct-current design. to plus 50°C
6: OPTIONAL
the porting flange of the elbows are designed arrows and optional positioning in the Dual
to mate with a 2" ANSI Flange Connection. Porting Drawing.)
DUAL PORTING OF BOTH SUCTION AND DUAL PORTING OF THE SUCTION AND SINGLE
ATEX Compliant
DISCHARGE ENDS OF THE PUMP PORTING OF THE PUMP DISCHARGE
Converting the pump from the standard To convert the pump from the standard single
single suction and discharge porting configuration suction and single discharge porting configuration to IMPORTANT
to dual porting at each end is easy. Simply a dual suction porting arrangement remove the only
Read these instructions completely, before
remove the manifold seals and manifolds from the suction (bottom) manifolds and manifold seals. installation and start-up. It is the responsibility
of the purchaser to retain this manual
the pump. Position the suction elbows in the desired for reference. Failure to comply with the
The discharge elbows can be rotated in direction at 180° increments. (See arrows and recommendations stated in this manual will
damage the pump, and void factory warranty.
90°increments and the suction elbows can be rotated optional positioning in the Dual Porting Drawing.)
in 180° increments (see optional positioning in the Dual
Porting Drawing).
The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and
EC1935 compliance (Food Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the
stringent requirements of the certifying agencies.
Declaration of Conformity
Manufacturer: Warren Rupp, Inc., 800 N. Main Street
Mansfield, Ohio, 44902 USA
Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic,
S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,
RS Series, W Series, F Series, SMA and SPA Submersibles, and Tranquilizer® Surge Suppressors comply with
the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.
This product has used Harmonized Standard EN809:2012, Pumps and Pump Units
for Liquids - Common Safety Requirements, to verify conformance.
Director of Engineering
Authorised Representative: Title
IDEX Pump Technologies
R79 Shannon Industrial Estate
February 27, 2017
7: WARRANTY
Revision Level: F
ATEX
EU Declaration of Conformity
Manufacturer:
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 North Main Street
Mansfield, OH 44902 USA
Warren Rupp, Inc. declares that Air Operated Double Diaphragm Pumps (AODD) and Surge Suppressors
listed below comply with the requirements of Directive 2014/34/EU and all applicable standards.
Applicable Standards
• EN ISO 80079-36: 2016 • EN ISO 80079-37: 2016 • EN ISO 60079-25: 2010
• Metallic pump models with external aluminum components (S Series, HD Series, G Series,
DMF Series, MSA Series, U Series, F Series, T Series, EH Series, SH Series, GH Series )
• Conductive plastic pump models with integral muffler (S Series, PB Series)
• Tranquilizer® surge suppressors
2. AODD Pumps - EU Type Examination Certificate No.: DEKRA 18ATEX0094X - DEKRA Certification B.V. (0344)
Meander 1051
Hazardous Location Applied: 6825 MJ Arnhem
I M1 Ex h I Ma The Netherlands
II 1 G Ex h IIC T5...225°C (T2) Ga
II 1 D Ex h IIIC T100°C...T200°C Da
II 2 G Ex h ia IIC T5 Gb
II 2 D Ex h ia IIIC T100°C Db
II 2 G Ex h mb IIC T5 Gb
II 2 D Ex mb tb IIIC T100° Db
7: WARRANTY