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No. 1 UAS Mekanika Fluida Perorangan (Hilmi Haidar Alif)
No. 1 UAS Mekanika Fluida Perorangan (Hilmi Haidar Alif)
note:
1. for continuous, velocity shall not exceed max. velocity or erosional velocity for wet gas.
For intermittent flow should not exceed 130 ft/s
2. Pressure drop for reciprocating compressor first stage suction lines should not exceed 0,5
psia or 1% of operating pressure
0.3
c
Size
OD Schedule 10 Schedule 40 Schedule 80
NPS (in)
(mm) Wall thickness (mm) Wall thickness (mm) Wall thickness (mm)
1/4 13.12 1.65 2.24 3.02
3/8 17.15 1.65 2.31 3.2
1/2 21.34 2.11 2.77 3.73
3/4 26.6 2.11 2.87 3.91
1 33.4 2.11 3.38 4.55
1.25 42.16 2.11 3.56 4.85
1.50 48.26 2.11 3.68 5.08
2 60.33 2.11 3.91 5.54
2.5 73.03 3.05 5.16 7.01
3 88.9 3.05 5.49 7.62
3.5 101.6 3.05 5.74 8.08
4 114.3 3.05 6.02 8.56
5 141.3 3.4 6.55 9.53
6 168.28 3.4 7.11 10.97
8 219.1 8.18
10 273 9.27
12 323.9 10.31
14 355.6 11.13
16 406.4 12.7
18 457.2 14.27
20 508 15.09
24 609.6 17.48
Pipe roughness table
OPERATING CONDITIONS
1. Fluid Name Water
2. Normal Temperature 60 oC
3. Density 850.0 kg/m3
4. Normal Specific Gravity 0.850
5. Maximum Vapor Pressure 101.30 kPa OPERATING
6. Normal Viscosity 0.0015 Pa.s JIKA DIKETAHUI SATUAN CP/1000
SUCTION CONDITIONS
1. Pipe Material Steel Commercial
Roughness 0.0450 mm
Size Length
line sizing 8 inchi 5.00 m
inchi m
inchi m
inchi m
DIFFERENTIAL PRESSURE
1. Discharge Pressure 8.11 kPag
2. Suction Pressure 12.37 kPag
3. Differential Pressure - 4.25 kPag
4. Safety Factor 0% - kPag jika sistem perpipaan belum fix atau kemungkin
5. Required differential pressure (4.25) kPag
5. Head - 0.51 m (1.67) ft
NET POSITIVE SUCTION HEAD
1. Suction Pressure 113.67 kPa dalam bentuk absolut
2. Vapor Pressure 101.30 kPa
3. Net 12.37 kPa
4. NPSH Available 1.48 m (min. 1m >NPSHR)
NPSHR (dari pump curve) 0.6096 m from Pump Curve, sekaramg diketi
OK Check NPSHA > NPSHR?
Fluida
Flow m3/h
Density kkg/m3
Viscosity Pa.s
suction Discharge
elbow 90 1 elbow 90
gate valve 2 gate valve
stainer check valve
Butterfly valve
Control valve
Orifice meter
Pressure drop
Strainer kPa
Control valve kPa
Orifice meter kPa
DISCHARGE CONDITIONS
1. Pipe Material Steel Commercial
Roughness 0.0450 mm
Size Length
line sizing 4 inch m pipa lurus = 2+(9+6)
inch m
inch m
inch m
2. Pressure Loss
a. Line - kPa line sizing
b. Valve and Fittings 8.11 kPa line sizing
c. Control valve kPa (jika ada)
d. Orifice meter kPa (jika ada)
e. Heat Exchangers kPa (jika ada)
Sub total (a-e) 8.11 kPa
3. Destination Pressure kPag tekanan absolut-101.3
4. Elevation m didapat =6+9
0.00 kPa
5. Discharge Pressure 8.11 kPag
BRAKE HORSEPOWER
Efficiency from Pump Curve, sekarnag ditulis dulu
Hydraulic Power -0.06 kW -0.1 HP
Shaft Power #DIV/0! kW #DIV/0! HP
belum fix atau kemungkinan banyak yang eror maka ada safety factor, tapi sekarang dianggap aman
MAXIMUM SHUT OFF PRESSURE
1. Maximum Suction Drum Pressure kPag
2. Maximum Liquid Static Pressure kPa
3. Design Suction Pressure kPag
4. Shut off Pressure
Design Different Pressure kPag
Shut Off Pressure + 1.2 x Diff. Press. kPag
Cap 220.0 gpm nilai gari biru vertikal
Diff Head - 1.67 ft nilai garis biru horizontal
Dia Impeler 4 inch from Pump Curve diameter impeler pake yang 8 ditas
effisiensi 51 % diamabil pada angkapaling besar jika diantara
Power 0.33 HP antara 5hp-7.5 hp , perkiraan natar jarak 2.5 hp
NPSHR 2 ft terpisah yang garis merah , perpotongan yang melengkung ditarik garis ke kiri lalu bac
0.6096 m
ng ditarik garis ke kiri lalu baca
LIQUID LINE SIZING
LINE Line 1
FLUID
Temperatur (T) 60.0 o
C
Tekanan masuk (Pin) 1 atm = 101.3 kPa 101.3 kPa
Laju alir volume (V) 50.00 m3/h
Densitas (ρ) 850 kg/m3
Viskositas (µ) kg/(m.s)=cP * 10^-3 1.50E-03 kg/(m.s)
PIPE
Material Steel Commercial
Roughness 0.045 mm
Nominal Pipe Size (NPS) yang diubah ubah 8 inch
Schedule 40
Ouside Diameter (OD) mengikuti nilai nps 219.1 mm
Wall Thickness (WT) mengikuti nilai nps 8.18 mm
Inside Diameter (ID) ID = OD - 2*WT 202.74 mm
Pipe Lenght (L) 5.00 m
Elevation (H) m
VALVE AND FITTINGS
No. H-Loss DP No.
K m kPa
Entrance sharp edge 0.5 0.00 0.00 0
Exit sharp edge 1 0.00 0.00 0
45° Elbow Standard (R/D = 1) 0.35 0.00 0.00 0
Long Radius (R/D = 1.5) 0.2 0.00 0.00 0
90° Elbow Curved Standard (R/D = 1) 0.75 1 0.01 0.06 1
Long Radius (R/D = 1.5) 0.45 0.00 0.00 0
90° Elbow Square or Mitred 1.3 0.00 0.00 0
180° Bend Close Return 1.5 0.00 0.00 0
Tee, Run Through Branch Blanked 0.4 0.00 0.00 0
Tee, as Elbow Entering in run 1 0.00 0.00 0
Tee, as Elbow Entering in branch 1 0.00 0.00 0
Tee, Branching Flow 1 0.00 0.00 0
Coupling 0.04 0.00 0.00 0
Union 0.04 0.00 0.00 0
Gate valve Fully Open 0.17 2 0.00 0.03 2
3/4 Open 0.9 0.00 0.00 0
1/2 Open 4.5 0.00 0.00 0
1/4 Open 24 0.00 0.00 0
Diaphragm valve Fully Open 2.3 0.00 0.00 0
3/4 Open 2.6 0.00 0.00 0
1/2 Open 4.3 0.00 0.00 0
1/4 Open 21 0.00 0.00 0
Globe valve, Bevel Seat Fully Open 6 0.00 0.00 0
1/2 Open 9.5 0.00 0.00 0
Globe Valve, Composition seat Fully Open 6 0.00 0.00 0
1/2 Open 8.5 0.00 0.00 0
Plug disk Fully Open 9 0.00 0.00 0
3/4 Open 13 0.00 0.00 0
1/2 Open 36 0.00 0.00 0
1/4 Open 112 0.00 0.00 0
Angle valve Fully Open 2 0.00 0.00 0
Y valve or blowoff valve Fully Open 3 0.00 0.00 0
Plug cock θ = 5° 0.05 0.00 0.00 0
θ = 10° 0.29 0.00 0.00 0
θ = 20° 1.56 0.00 0.00 0
θ = 40° 17.3 0.00 0.00 0
θ = 60° 206 0.00 0.00 0
Butterfly valve θ = 5° 0.24 0.00 0.00 0
θ = 10° 0.52 0.00 0.00 0
θ = 20° 1.54 0.00 0.00 0
θ = 40° 10.8 0.00 0.00 0
θ = 60° 118 0.00 0.00 0
Check valve Swing 2 0.00 0.00 0
Disk 10 0.00 0.00 0
Ball 70 0.00 0.00 0
Foot valve 15 0.00 0.00 0
Water meter Disk 7 0.00 0.00 0
Piston 15 0.00 0.00 0
Rotary (star-shaped disk 10 0.00 0.00 0
Turbine-wheel 6 0.00 0.00 0
Total Head Loss (HL) 3 0.01 0.09 3
CALCULATED VALUE
Velocity (v) v=V/A > 0.43 m/s
Reynold Number (Re) > 4.95.E+04
Flow regime Turbulent
Moody Fric. (fD) > 0.02168 m
Pipe Pressure Drop (DP) > 0.04 kPa
Frict.loss (kPa/100m) 0.84 DP/100 m
Static Head 0.00 kPa
CHECKING CRITERIA
Velocity (v) 1.2 m/s
OK
Frict.loss (kPa/100m) 2.3 kPa/100 m
OK
PRESSURE OUTLET
Pressure Loss : Elevation (H) 0.00 kPa
Line Loss (DP) 0.04 kPa
Valve and Fittings (HL) 0.09 kPa
Energi Kinetik 0.09 kPa
Tekanan keluar (Pout) 101.09 kPa
W shaft (jika diperlukan)
Tekanan keluar diperlukan (Pout') 101 kPa
W shaft diperlukan? YES
W shaft (Energi tekanan + Energi potensial + friksi) - 2.4 kPa
W shaft Energi kinetik 1.1 kPa
W shaft (total) - 1.3 kPa
- 0.0 kW
Line 2 Line 1
60.0 o
C 30.0 o
C
101.3 kPa 101.3 kPa
50.0 m3/h 10 m3/h
850.0 kg/m3 1000 kg/m3
1.50E-03 kg/(m.s) 8.00E-04 kg/(m.s)
30.0 o
C
101.3 kPa
10 m3/h
1000 kg/m3
8.00E-04 kg/(m.s)
Commercial Steel
0.045 mm
7 inch
40
141.3 mm
6.55 mm
128.20 mm
60 m
-45.0 m
H-Loss DP
m kPa
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.02
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.01
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.03
0.22 m/s
3.45.E+04
Turbulent
0.02373 m
0.26 kPa
0.43 DP/100 m
-441.00 kPa
3.7 m/s
OK
67.9 kPa/100 m
OK
-441.00 kPa
0.26 kPa
0.03 kPa
0.02 kPa
-340.01 kPa
500 kPa
YES
2,333.3 kPa
0.1 kPa
2,333.3 kPa
2.3 kW
LIQUID LINE SIZING
LINE Line 1
FLUID
Temperatur (T) 60.0 o
C
Tekanan masuk (Pin) 1 atm = 101.3 kPa 101.3 kPa
Laju alir volume (V) 50.00 m3/h
Densitas (ρ) 850 kg/m3
Viskositas (µ) kg/(m.s)=cP * 10^-3 1.50E-03 kg/(m.s)
PIPE
Material Steel Commercial
Roughness 0.045 mm
Nominal Pipe Size (NPS) yang diubah ubah 4 inch
Schedule 40
Ouside Diameter (OD) mengikuti nilai nps 114.3 mm
Wall Thickness (WT) mengikuti nilai nps 6.02 mm
Inside Diameter (ID) ID = OD - 2*WT 102.26 mm
Pipe Lenght (L) - m
Elevation (H) m
VALVE AND FITTINGS
No. H-Loss DP No.
K m kPa
Entrance sharp edge 0.5 0.00 0.00 0
Exit sharp edge 1 0.00 0.00 0
45° Elbow Standard (R/D = 1) 0.35 0.00 0.00 0
Long Radius (R/D = 1.5) 0.2 0.00 0.00 0
90° Elbow Curved Standard (R/D = 1) 0.75 6 0.66 5.47 6
Long Radius (R/D = 1.5) 0.45 0.00 0.00 0
90° Elbow Square or Mitred 1.3 0.00 0.00 0
180° Bend Close Return 1.5 0.00 0.00 0
Tee, Run Through Branch Blanked 0.4 0.00 0.00 0
Tee, as Elbow Entering in run 1 0.00 0.00 0
Tee, as Elbow Entering in branch 1 0.00 0.00 0
Tee, Branching Flow 1 0.00 0.00 0
Coupling 0.04 0.00 0.00 0
Union 0.04 0.00 0.00 0
Gate valve Fully Open 0.17 1 0.02 0.21 1
3/4 Open 0.9 0.00 0.00 0
1/2 Open 4.5 0.00 0.00 0
1/4 Open 24 0.00 0.00 0
Diaphragm valve Fully Open 2.3 0.00 0.00 0
3/4 Open 2.6 0.00 0.00 0
1/2 Open 4.3 0.00 0.00 0
1/4 Open 21 0.00 0.00 0
Globe valve, Bevel Seat Fully Open 6 0.00 0.00 0
1/2 Open 9.5 0.00 0.00 0
Globe Valve, Composition seat Fully Open 6 0.00 0.00 0
1/2 Open 8.5 0.00 0.00 0
Plug disk Fully Open 9 0.00 0.00 0
3/4 Open 13 0.00 0.00 0
1/2 Open 36 0.00 0.00 0
1/4 Open 112 0.00 0.00 0
Angle valve Fully Open 2 0.00 0.00 0
Y valve or blowoff valve Fully Open 3 0.00 0.00 0
Plug cock θ = 5° 0.05 0.00 0.00 0
θ = 10° 0.29 0.00 0.00 0
θ = 20° 1.56 0.00 0.00 0
θ = 40° 17.3 0.00 0.00 0
θ = 60° 206 0.00 0.00 0
Butterfly valve θ = 5° 0.24 0.00 0.00 0
selalu dianggap full yaitu θ = 10° 0.52 0.00 0.00 0
derjat paling kecil θ = 20° 1.54 0.00 0.00 0
θ = 40° 10.8 0.00 0.00 0
θ = 60° 118 0.00 0.00 0
Check valve Swing 2 1 0.29 2.43 1
Biasanya disebutkan tipe nya Disk 10 0.00 0.00 0
Ball 70 0.00 0.00 0
Foot valve 15 0.00 0.00 0
Water meter Disk 7 0.00 0.00 0
Piston 15 0.00 0.00 0
Rotary (star-shaped disk 10 0.00 0.00 0
Turbine-wheel 6 0.00 0.00 0
Total Head Loss (HL) 8 0.97 8.11 8
CALCULATED VALUE
Velocity (v) v=V/A > 1.69 m/s
Reynold Number (Re) > 9.80.E+04
Flow regime Turbulent
Moody Fric. (fD) > 0.02021 m
Pipe Pressure Drop (DP) > 0.00 kPa
Frict.loss (kPa/100m) #DIV/0! DP/100 m
Static Head 0.00 kPa
CHECKING CRITERIA
Velocity (v) 3.7 m/s
OK
Frict.loss (kPa/100m) 67.9 kPa/100 m
#DIV/0!
PRESSURE OUTLET
Pressure Loss : Elevation (H) 0.00 kPa
Line Loss (DP) 0.00 kPa
Valve and Fittings (HL) 8.11 kPa
Energi Kinetik 8.11 kPa
Tekanan keluar (Pout) 85.07 kPa
W shaft (jika diperlukan)
Tekanan keluar diperlukan (Pout') 101 kPa
W shaft diperlukan? YES
W shaft (Energi tekanan + Energi potensial + friksi) 108.5 kPa
W shaft Energi kinetik 16.9 kPa
W shaft (total) 125.4 kPa
0.1 kW
Line 2 Line 1
60.0 o
C 30.0 o
C
101.3 kPa 135.6 kPa
50.0 m3/h 10 m3/h
850.0 kg/m3 1000 kg/m3
1.50E-03 kg/(m.s) 8.00E-04 kg/(m.s)
30.0 o
C
135.6 kPa
10 m3/h
1000 kg/m3
8.00E-04 kg/(m.s)
Commercial Steel
0.045 mm
7 inch
40
141.3 mm
6.55 mm
128.20 mm
60 m
-45.0 m
H-Loss DP
m kPa
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.01 0.10
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.05
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
0.02 0.15
0.22 m/s
3.45.E+04
Turbulent
0.02373 m
0.26 kPa
0.43 DP/100 m
-441.00 kPa
3.7 m/s
OK
67.9 kPa/100 m
OK
-441.00 kPa
0.26 kPa
0.15 kPa
0.02 kPa
-305.84 kPa
500 kPa
YES
2,238.4 kPa
0.1 kPa
2,238.4 kPa
2.2 kW