Contamination of TiO2 Thin Films Spin Coated On Borosilicate and Rutile Substrates

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J Mater Sci (2020) 55:3774–3794

Ceramics
CERAMICS

Contamination of TiO2 thin films spin coated


on borosilicate and rutile substrates
I. I. Kabir1,* , L. R. Sheppard2 , R. Shamiri1 , P. Koshy1 , R. Liu3 , W. Joe1 ,
A. Le1 , X. Lu1 , W.-F. Chen1 , and C. C. Sorrell1

1
School of Materials Science and Engineering, UNSW Sydney, Sydney, NSW 2052, Australia
2
School of Computing, Engineering and Mathematics, Western Sydney University, Penrith, NSW 2751, Australia
3
Office of the Deputy Vice Chancellor, Research and Development, Western Sydney University, Penrith, NSW 2751, Australia

Received: 28 August 2019 ABSTRACT


Accepted: 6 December 2019 The present work reports data for TiO2 thin films on borosilicate glass and (001)
Published online: single-crystal TiO2, annealed at 200–550 C for 8 h. Characterization included
16 December 2019 GAXRD, laser Raman microspectroscopy, AFM, UV–Vis, XPS, SIMS, TEM,
ellipsometry, and methylene blue (MB) dye degradation. The substrate deter-
 Springer Science+Business mined the TiO2 polymorph that formed, while the annealing temperature and
Media, LLC, part of Springer boron contamination from the substrate determined most of the associated
Nature 2019 properties. The films on glass substrates were amorphous following annealing
at 200 C but were anatase at higher temperatures. The films on rutile exhibited
epitaxial growth at all annealing temperatures. Annealing caused diffusion of
glass component elements into the films and counterdiffusion of Ti into the glass
substrates. Since aqueous MB testing caused decreased glass ion concentrations,
the diffusion mechanism is via the grain boundaries. Volatilization of boron
occurred during annealing at 550 C. The morphological features dominated the
optical properties; the anatase films exhibited high transmissions and low
reflectances, while the rutile films exhibited the converse. The band gap
decreased slightly with increasing annealing temperatures, reflecting increasing
crystallinity. The refractive indices showed an anomalous trend of decrease with
increasing annealing temperature and associated crystallinity; this is attributed
to the effects of boron volatilization and associated air-filled pore formation.
Although the anatase films outperformed the rutile films, the effect of annealing
temperature is likely to have been dominant in that it determined the relative
extents of crystallinity, grain size, RMS roughness, optical indirect band gap,
and oxygen vacancy concentration.

Address correspondence to E-mail: i.kabir@unsw.edu.au

https://doi.org/10.1007/s10853-019-04282-1
J Mater Sci (2020) 55:3774–3794 3775

Introduction chemical methods, which generally are easy,


uncomplicated, rapid, and economical. While they
can be done in air, they require heating to modest
Although the principal application of titanium diox- temperatures, which also establishes the risk of
ide (TiO2) is as a pigment [1], it also has gained chemical contamination from the substrate. These
considerable attention as a photocatalyst [1–3], par- methods include, inter alia, spin coating [14], chemical
ticularly for photoelectrodes [4], gas sensors [5], and bath deposition [15], electrodeposition [16], spray
self-cleaning materials [6]. It also has applications as pyrolysis [17], and sol–gel [18]. Spin coating is par-
surface coatings because TiO2 films exhibit good UV- ticularly attractive because it allows the rapid and
induced hydrophilicity owing to chemisorption of reproducible production of films of uniform and
water molecules from the ambient air at the Ti?3 controlled thickness.
surface sites, which are generated by UV light irra- The intention of the present work was to synthesize
diation [7]. Its wide band gap limits its light TiO2 thin films on low-expansion borosilicate glass
absorption largely to the UV range [8], so its appli- (BS) substrates using spin coating, to determine the
cations in energy have remained limited. TiO2 has the resultant contamination of the films by the substrates,
advantages that it is abundant, inexpensive, chemi- and to assess the effects on the resultant properties
cally stable, and nontoxic. (chemical, mineralogical, structural, microstructural,
However, the use of semiconducting materials in morphological, topographical, and optical). While
the form of thin films raises the often-overlooked effectively all titania thin films can be considered to
issue of contamination of the films by the substrate, be contaminated to some extent by impurities, even
which would alter the semiconducting properties if at annealing temperatures as low as 200 C [16–18],
these ionic contaminants create defects resulting from those deposited on TiO2 would be the exception to
substitutional or interstitial solid solubility. Since the this rule. Hence, (001) single-crystal rutile substrates
most commonly used substrates are of inexpensive also were examined for comparison. Contamination
vitreous materials, the present work reports TiO2 film of TiO2 thin films often is not examined by
contamination by a low-expansion borosilicate glass. researchers because it typically requires advanced
Titania occurs in nature in three different forms: analytical facilities in the form of X-ray photoelectron
anatase, rutile, and brookite. The properties of these spectroscopy (XPS) or secondary ion mass spec-
three common polymorphs are summarized in trometry (SIMS). Such contamination is known to
Table 1 in the supplementary information. Although have a significant impact on the performance of films
rutile is the more thermodynamically stable poly- [4].
morph [2, 3], metastable anatase usually is consid- Since the anatase ? rutile phase transformation
ered to be the more promising photocatalyst because, occurs irreversibly over a reported temperature range
while rutile has a narrower band gap, anatase has a of * 400–1200 C, with 600 C being considered
lower electron–hole recombination rate, which typical [4], and the melting point of TiO2 is 1858 C,
enhances its performance [4]. Brookite is not studied single-crystal TiO2 substrates are by necessity com-
commonly because it is difficult to prepare owing to prised of rutile. In contrast, the annealing tempera-
its metastability. tures of 200–550 C applied to the spin-coated sol–gel
Of the different forms of TiO2 for investigation, films used in the present work resulted in the
thin films generally are considered the most advan- recrystallization of anatase. This temperature was
tageous owing to the simplicity of process and broad selected in order to examine the effects of substrate
scope of characterization. Many methods have been contamination of amorphous TiO2, incompletely
applied to this end, including inter alia, sputtering recrystallized anatase, and fully recrystallized ana-
[11], pulsed laser deposition (PLD) [12], and metal tase, but not rutile. These films were applied to
organic chemical vapor deposition (MOCVD) [13]. borosilicate glass substrates, which contain the prin-
While these methods have the advantage that the cipal oxides Na2O, B2O3, and SiO2, of which the latter
films have the capacity to remain relatively pure, they two are glass former, although B2O3 also is a pow-
usually require the use of a vacuum chamber and erful flux. This amorphous material has been used by
heating of the substrates during deposition can cause numerous other investigators as substrate for the
contamination. Convenient alternatives are wet fabrication of pure and doped TiO2 thin films, and
3776 J Mater Sci (2020) 55:3774–3794

the resultant contamination has been examined; these to be amorphous. The other films reveal only anatase,
data are summarized in Table 2 in the supplementary with the peak intensities increasing with increasing
information. temperature owing to increasing crystallinity.
Unfortunately, boron is a light element that cannot Although the anatase ? rutile phase transformation
be detected by XPS or conventional energy dispersive is known to take place in the range * 400–1200 C
spectroscopy (EDS). Although boron can be detected [4], it can occur at as low as 350 C [37]. However,
by electron probe microanalysis (EPMA) and X-ray impurities play a significant role in the transforma-
fluorescence (XRF) with the use of specific spec- tion and Si is known to inhibit the transformation
trometers, none of these techniques would be suit- [4, 38, 39]. No peaks corresponding to brookite or
able since the instrumental beams would penetrate rutile are observed in any of the samples.
the films (* 330–340 nm thickness) and so analyze The degree of crystallinity was not determined as
the substrates simultaneously. However, the use of the established methods [40, 41] are for powder
SIMS is suitable because it detects boron and it containing internal standards. The crystalline/amor-
probes both surfaces and volumes. phous ratio was not determined owing to the impact
of the amorphous substrate.
Figure 1b shows that for the films on rutile (un-
Experimental methods smoothed baseline), the peak intensities increase
slightly with increasing annealing temperature; they
The method used to fabricate the TiO2 thin films by also indicate that well-crystallized rutile in (001) ori-
spin coating is described in detail elsewhere [29]. entation formed owing to epitaxial growth on the
Consequently, Table 3 in the supplementary infor- single-crystal rutile substrates. Since film and sub-
mation summarizes the relevant particulars. strate consist of rutile, the trend in intensities is not a
result of increasing amount of rutile. This may be an
effect of increasing crystallinity, but the absence of an
Results and discussion ex situ standard [42] prevents confirmation of this. It
is not possible using these data alone to determine
Mineralogy the relative contributions to the peak intensities from
the film and substrates.
Figure 1a shows GAXRD patterns for TiO2 films on
Figure 2a, b shows the laser Raman microspectra
borosilicate glass substrates annealed at 200, 350,
for the same films. Although these data are in
450, and 550 C for 8 h. At 200 C, the film appears

Figure 1 Glancing angle X-ray diffraction patterns of TiO2 thin films on a borosilicate glass and b rutile substrates annealed at 200 C or
550 C for 8 h.
J Mater Sci (2020) 55:3774–3794 3777

Figure 2 Laser Raman microspectra of TiO2 thin films on a borosilicate glass substrates and b rutile substrates annealed for 8 h at
different temperatures.

agreement with the GAXRD results, they also sup- the proportion of Ti3? either was small or the effect of
port the speculative comment concerning increasing solubility on the lattice stability [45] was minimal.
crystallinity of the films deposited on rutile Alternatively, the O1s and/or O2s Ti3?-O and
4?
substrates. Ti -O peaks can be analyzed, although these often
are not considered. The relevant data in Fig. 3
Surface chemistry demonstrate that deconvolution is capable of both
identifying and quantifying the level of Ti3?.
XPS Table 1 summarizes the XPS data following nor-
malization to remove the adventitious carbon and
The XPS spectra for the Ti 2p and O 1s regions for the OH- peaks [45], the latter of which forms from dis-
TiO2 films on borosilicate glass and rutile substrates sociative adsorption of H2O [47–49]. In semiconduc-
annealed at 200 C or 550 C for 8 h are shown in tors, oxygen vacancies (VO ) are considered to be
Fig. 3. The reported XPS binding energy peak posi-
intrinsic defects [49, 50]. They are associated through
tions are given in Tables 4 and 5 in the supplemen- 0000
charge compensation with Ti vacancies (VTi ) or, more
tary information. The latter data suggest that 4? 3?
likely, Ti ? Ti reduction, giving the well-known
differentiation between the three valences of Ti is, in
stoichiometry of TiO2-x [51, 52]. Consequently, in the
principle, possible owing to sufficient differences in 0000
absence of VTi to compensate the charge of the oxy-
peak positions [44].
gen vacancies, the maximal oxygen vacancy concen-
However, the commonly observed absence of
tration ([VO ]), based on theoretical considerations, is
peaks attributed to Ti3? indicates that this is not the
one-half the Ti3? concentration. Further, these defects
case. A second indication of the presence of Ti3? lies
and redox effects can be associated with intentional
in peak shifts toward lower binding energies (of Ti3?)
doping or contamination from the substrate. Con-
[30]. However, these also are absent. Consequently, it
cerning the data in Table 1, the following points are
is concluded that the 2p1/2 and 2p3/2 Ti3? peak
made:
intensities (XPS sensitivity * 0.1 at% [42]) and/or
the 2p1/2 and 2p3/2 Ti4? peak shifts toward lower • Column C: XPS data were obtained before and
binding energies (of Ti3?) [30] are not detectable. after MB testing for the films on borosilicate glass
Although the 2p1/2 and 2p3/2 Ti3? and Ti4? data because it has been shown that immersion in
register only Ti4?, other work has shown that water can result in leaching from the grain
annealing at 800 C in air can generate Ti3? [37]. Since boundaries of the contaminants from the substrate
there were no consistent shifts in XPS peak positions, [29, 45].
3778 J Mater Sci (2020) 55:3774–3794

Figure 3 XPS spectra showing a–d Ti2p and e–h O1s peaks for and (d, h) rutile substrates annealed at 550 C for 8 h (shaded
TiO2 thin films on a, e borosilicate glass substrates annealed at regions are from National Institute of Standards XPS Database
200 C for 8 h, (b, f) borosilicate glass substrates annealed at [39]).
550 C for 8 h, (c, g) rutile substrates annealed at 200 C for 8 h,
Table 1 Ionic species and oxygen vacancy concentrations (at%) in TiO2 thin films spin coated on borosilicate glass and single-crystal (001) rutile substrates annealed for 8 h at
200 C and 550 C

Parameters Normalized to remove C and OH levels Calculated [VO ]
J Mater Sci (2020) 55:3774–3794

TiO2 matrix [Ti] and [O] Contaminants [M] Normalizedc


[Ti4?] and [Ti3?]

A B C D E F G H I J K L M N O
Substrate TAnneal MB Ti4?/ O2- O2- Na? Ca2? Mg2? Si4? F- O O O (Ti3?) O2- O2-
3?
(C) testing (Exp.)a (Calc.)b (Ti4?) (Ti3?) (Max.)d (Max.)e (Calc.)f

Borosilicate 200 Before 29.25 61.82 57.23 7.67 0.15 0.38 0.61 0.12 89.32 10.68 5.34 5.33 1.96
glass After 30.44 62.43 60.45 6.28 0.14 0.33 0.28 0.10 89.36 10.64 5.32 5.31 1.98
550 Before 34.25 58.65 56.58 3.96 1.21 0.66 1.10 0.17 85.66 14.34 7.17 7.16 1.75
After 37.71 56.10 53.53 3.60 1.18 0.33 0.92 0.16 87.94 12.06 6.03 5.98 1.42
Rutile 200 Before 35.51 64.49 64.49 0 0 0 0 0 91.89 8.11 4.06 4.10 18.50
550 Before 33.95 66.05 66.05 0 0 0 0 0 87.63 12.37 6.19 6.20 5.50
a
Experimental O2-
b
O2- (Exp.) - (0.5Na? ? Ca2? ? Mg2? ? 2Si4?)
c
Experimental O (Ti4?) ? O (Ti3?) normalized to 100%
d
Maximal value calculated on the basis that charge balance requires two Ti3? per O vacancy
e
    
100 2:0 2:0 O Ti4þ þ 1:5 O Ti3þ
f
Step 1: titanium concentration = Ti4?/3?; Step 2: oxygen concentration = O2- (Calc.); Step 3: determine TiO2-x by normalizing Ti4?/3? to 1.0; Step 4: 100 [2.0 - (2 - x)]
3779
3780 J Mater Sci (2020) 55:3774–3794

• Column F: The experimental oxygen content [58], and (5) blockage of the active sites by the grain
(Column E) includes contributions from the con- boundary phases [54].
 
taminants, so these have been removed. These In contrast, for the rutile substrates, the Ti3þ and
data (Column F) are considered to be more associated maximal [VO ] increased upon MB testing.
representative. However, these values are similar for both substrates.
• Columns K and L: The Ti3? and Ti4? concentra- This is different from the case of fused silica sub-
tions were obtained from the respective O Ti3? strates [29], which revealed significantly lower values
and O Ti4? data normalized to 100%. for the films on rutile. While this was explained by
• Column M: There are several methods that can be differences in stability of the two substrates [4], the
used to calculate the [VO ]. The maximal value is similar values in the present work preclude this
0.5 (Ti3?–O). explanation. The principal difference between TiO2
• Column N: A second method to calculate the [VO ] films on the fused silica substrates and borosilicate
is based solely on the Ti3?–O and Ti4?–O data. glass substrates is the multiple contaminants of the
• Column O: A third method to calculate the [VO ] is latter. It is possible that the extensive presence of
based on the oxygen deriving from both Ti4?/3? grain boundary oxides of B, Na, Ca, Mg, and Si
([Ti]) and O2- (Calc.) ([O]). suppressed the tendency to reduce the Ti4? valence
The preceding allow the following conclusions to state in TiO2.
be made. First, it is clear that the oxygen content from
the impurities should be removed from considera- SIMS
tion, so Column F provides the best estimate. Second,
Figure 4a shows the SIMS data for the TiO2 films on
the [VO ] based on [Ti3?] (Column M) and the [VO ]
borosilicate glass and rutile substrates annealed at
based on [Ti4?] ? [Ti3?] are in close agreement, while
200 C for 8 h.
the [VO ] based on the Ti4?/3? and O2- (Calc.) (Col-
Rutile substrates
umn O) gives anomalous results. Hence, it is con-
cluded that the [V 3?
O ] based on [Ti ] provides a • The data trend for titanium is horizontal, as
representative estimate and so the theoretical con- expected from the identical compositions of film
sideration is justified. This conclusion also contra- and substrate.
dicts the potential for charge compensation by Ti
Borosilicate glass substrates
vacancies.
For the borosilicate glass substrates, MB testing • The constant compositions of all species in the
revealed the following before-and-after effects: film demonstrate that saturation levels were
  achieved for all species.
• Decreasing Ti3þ and associated maximal [V O ]. • Considering beam mixing effects [59–61] for the Si
 4þ 
• Elimination of Si owing to leaching from the and B profiles and the large inflections in the Ti,
grain boundaries in the form of silanol, Si–OH Na, Ca, and Mg profiles, the data suggest that the
groups [36] (i.e., grain boundary diffusion interface occurs at * 310 nm, which is similar to
[40, 53]). the film thickness of * 338 nm observed in TEM
   
• Slightly decreasing ½Naþ , Ca2þ , Mg2þ , and (discussed subsequently). The small inflections
[F-], also suggesting leaching from contaminants consistently present at * 390 nm suggest that
located on the grain boundaries, in contrast to the there may be a corrosion layer sandwiched
suggestion of bulk diffusion ([54]). between film and substrate.
• The horizontal trends of the data in the film
The principal effect on the band gap of these phe- suggest that boron volatilization from the sub-
nomena potentially derives from (1) alteration of the strate does not occur.
defect chemistry from the presence of the lattice • The decreasing approximately linear profile for
solutes [55], (2) role of creation of oxygen vacancies [Ti] in the substrate demonstrates (zeroth-order
[56], (3) counterdiffusion of ions (and creation of Ti kinetics) diffusion into the substrate. This would
vacancies and their associated midgap stages [57]), require the generation of VTi 0000
(and charge-
(4) partial amorphization arising from lattice strain
J Mater Sci (2020) 55:3774–3794 3781

Figure 4 SIMS spectra of TiO2 thin films on borosilicate glass and rutile substrates annealed at a 200 C or b 550 C for 8 h.

compensating oxygen vacancies) in the film, Rutile substrates


which would result in lattice strain.
• The data trend is horizontal, as expected from the
• The Si profile is as expected, revealing (first-order
identical compositions of film and substrate.
kinetics) diffusion into and contamination of the
substrate. The [Si] reaches matrix level Borosilicate glass substrates
at * 380 nm.
• The profiles for most of the species are not
• It is likely that the B profile is nearly identical to
horizontal, indicating more complex behavior.
that of the Si profile since both oxides are glass
• The major inflections at * 340 nm suggest that
formers and so are intimately associated. These
the interface is at this location. This is somewhat
data indicate that they derive from substrate
greater than the variable range of thickness
contamination rather than from an instrumental
of * 200–300 nm observed in TEM (discussed
source.
subsequently). The locations of the inflections and
• The Ca and Mg profiles in the substrate are
the natures of the profiles do not support the
opposite to those expected. The apparent maxi-
presence of a corrosion layer.
mum at the interface occurs because the increase
• The absence of indication of a corrosion layer
in [Ti] into the substrate is relatively large, so the
probably is due to the recrystallization of the film
minor species in the glass appear to decrease (the
precursor, which occurred more readily at 550 C
XPS data confirm very low [Ca] and [Mg]).
than 200 C.
• The Na profile is more complex (the XPS data
• The decrease in [Ti] in the film commencing
confirm high [Na]). The [Na] at the interface
at * 80 nm depth again demonstrates diffusion
would be expected to increase with increasing
into the substrate.
depth into the substrate, but it decreases initially.
• The apparent decreases in [B], [Na], [Ca], [Mg],
This results from the dominant effect of the
and [Si] commencing at the film surface also
increase in [Ti]. The [Na] then increases, which
suggest significant diffusion of these species into
reflects the dominant effect of the decrease in [Si].
the substrate.
Finally, it decreases again, which reflects the
• The approximate leveling of [Ti] and the increas-
dominant effect of the [Ti], which increases, while
ing trends in [Na], [Ca], [Mg], and [Si] commenc-
[Si] remains constant.
ing at * 160 nm are contradictory but can be
Figure 4b shows the SIMS data for the TiO2 films explained by volatilization of boron from the
on borosilicate glass and rutile substrates annealed at film/substrate interface. This also explains the
550 C for 8 h. trend in [B].
3782 J Mater Sci (2020) 55:3774–3794

• In other words, with increasing depth into the Microstructural characteristics


film, the [Ti] actually decreases, but its (not quite)
linearity is a result of the competing effects of Ti AFM
diffusion into the substrate and B loss. The [Na],
[Ca], [Mg], and [Si] initially decrease owing to Figure 5 shows AFM images, and Table 2 provides
diffusion into the substrate, but their trends corresponding quantitative data for the films
reverse owing to the competing effects of Ti and annealed at different temperatures. For the films
B loss. deposited on borosilicate glass and annealed at
• Approaching the film/substrate interface from the 200 C, the GAXRD and Raman data show that the
substrate side, the concentration profiles of all TiO2 is amorphous. This suggests that the grains
species from the substrate are as expected. visible in the AFM images are nuclei (* 5 nm). At

Figure 5 AFM topographical


(a) (b)
images of TiO2 thin films on
borosilicate glass substrates
annealed at a 200 C,
b 350 C, c 450 C, d 550 C
or on rutile substrates annealed 100 nm
at e 200 C, f 550 C for 8 h.

(c) (d)

100 nm

(e) (f)

100 nm
J Mater Sci (2020) 55:3774–3794 3783

Table 2 AFM and XRD data for TiO2 thin films on borosilicate glass and rutile substrates annealed at different temperatures for 8 h

Substrate Annealing Visual estimation of grain size (nm) Apparent RMS surface XRD crystallite
temperature (C) porosity (%) roughness (nm) size (nm)
Average Standard deviation

Borosilicate Glass Substrate – – – 0.25 –


200 * 5 0.31 0.23 0.36 –
350 * 11 0.18 0.19 0.91 12.2
450 * 24 0.27 0.15 1.18 23.1
550 * 26 0.36 0.12 1.25 25.4
Rutile Substrate – – – 4.11 –
200 * 7 0.90 1.04 4.23 10.4
550 * 29 0.88 0.56 5.27 28.6

higher annealing temperatures, grain outlines TEM


become clear, showing increasing grain size,
increasing roughness, and decreasing apparent Figure 6 shows TEM images of the cross sections of
porosity with increasing annealing temperature, all of the thin films annealed at 200 C and 550 C, and
which derive from increasing recrystallization. For Table 3 estimates the nuclei (200 C) and grain sizes
the films deposited on rutile, annealing at 200 C also (550 C) and the range of film thickness. These data
resulted in the formation of nuclei (* 7 nm), show that the particle sizes of the films estimated
although the GAXRD and Raman data indicated from the AFM data (Table 2) and TEM data (Table 3)
crystallinity. Consequently, the respective peaks in are relatively close. The morphologies of the two
the data were generated by penetrations of the beams polymorphs after annealing at 550 C are different in
into the rutile substrate. Again, the higher tempera- that the anatase is equiaxed, but the rutile is both
ture (550 C) results in the same nanostructural equiaxed and elongated, owing to necking, particu-
characteristics as films on the other substrate. Fur- larly within layers formed by the dropwise deposi-
ther, it can be seen that the increased grain growth tion process.
resulted in interparticle necking and agglomeration While the thickness and planarities of the anatase
as part of the sintering process. It is possible that the films appeared to be consistent, those of the rutile
epitaxial growth of rutile was associated with the films were highly variable. The profilometry data
grain coarsening that typically accompanies the (Table 3 in the supplementary information) indicate
anatase ? rutile phase transformation [4]. Since the coarse-scale roughness (i.e., unevenness) of 16 nm for
roughness changed only to a minor extent at the the borosilicate glass and 539 nm for rutile substrates.
lowest annealing temperatures (20 C and 200 C), The AFM data (Table 2) for the RMS roughness give
this indicates that the unpolished substrate topogra- fine-scale values of 0.25 nm for borosilicate glass and
phy dominates the roughness of the nuclei, which 4.11 nm for the rutile substrates. It is clear that the
will be discussed subsequently in conjunction with large variations in thickness of the rutile films derive
the TEM data. The increasing roughness of the films from the coarse-scale unevenness of the rutile
annealed at higher temperatures derives from the substrates.
recrystallization and grain growth of the rutile grains. The greater thickness of the anatase films is con-
For both films, the similarities of the grain and sistent with the greater atomic volume of anatase
crystallite sizes show that the grains are single crys- (0.1363 nm3) compared to that of rutile (0.0624 nm3).
tal. Also, the grain growth with increasing tempera- However, a converse relation was observed for the
ture is consistent with the decreasing apparent thickness of films deposited on fused silica and rutile
porosity as both are associated with densification. using identical experimental conditions [29]. In that
case, it was observed that different separations
between grains were responsible. The main differ-
ence between that work and the present is that nature
3784 J Mater Sci (2020) 55:3774–3794

Figure 6 TEM images of


cross sections of TiO2 films
(a) (b)
deposited on a borosilicate
glass annealed at 200 C,
b borosilicate glass annealed
at 550 C, c rutile annealed
200 C, d rutile annealed at
550 C for 8 h. 338 nm 333 nm

100 nm Substrate 100 nm Substrate

(c) (d)
290 nm

242 nm

206 nm
237 nm

100 nm
Substrate 100 nm Substrate

Table 3 TEM data for TiO2 thin films on borosilicate glass and rutile substrates annealed at different temperatures for 8 h

Substrate Annealing temperature (C) Measurement of grain size (nm) Film thickness (nm)

Borosilicate glass 200 *2 338


350 * 11 335
450 * 26 334
550 * 28 333
Rutile 200 *5 200–300
550 * 30 200–300

of the contaminating ions. Although the ionic radii While the AFM data are consistent with densifica-
data in Table 1 in the supplementary information tion, the observation of voids in the TEM images is
suggest that lattice expansion would occur upon not. This apparent discrepancy is explained by the
dissolution and associated bulk diffusion, the con- expectation that particle coarsening, which occurs
clusion of grain boundary diffusion suggests that the during sintering, is associated with the alteration of
greater thickness of the anatase films results from the the proximities of the particles [62].
greater number and hence amount of contaminants While the rutile films became relatively smooth
on the grain boundaries. owing to infilling of the uneven substrate profiles,
J Mater Sci (2020) 55:3774–3794 3785

Figure 7 UV–Vis optical transmittance and reflectance spectra of TiO2 thin films deposited on a, b borosilicate glass substrates, c, d rutile
substrates: a, c optical transmittance spectra, b, d reflectance spectra annealed for 8 h at different annealing temperatures.

they were uneven owing to the blistering in the sur- In Fig. 7a, the transmittance spectra for the anatase
faces, which is consistent with gas escape from the films on borosilicate glass substrates reveal that the
pyrolysis of the organic component of the precursor films were highly transparent (85%) in the visible
(Table 3 in the supplementary information). Since region. The interference fringes indicate that the films
this occurred only with the rutile films, this suggests were relatively flat and microstructurally
that the recrystallization to form rutile was more homogeneous.
rapid than the recrystallization to form anatase. Figure 7c shows extremely low transmittances for
the rutile films owing to the unevenness and rough-
Optical properties ness of the substrates. The trend between films is
consistent with the expectation of increasing trans-
Transmittance and reflectance mission with increasing crystallinity. Also, the rutile
transmittance spectra are rough owing to the surface
Figure 7 shows the UV–Vis spectra of the thin films topographies of the rutile films, which contained
deposited on borosilicate glass annealed at blisters. It is likely that the trends (slopes) in the
200–550 C and on rutile at 200 C and 550 C. The
spectra in the visible region are not approximately
estimated band gaps (Eg) are listed in Table 4.
horizontal owing to the low transmittances; similar
3786 J Mater Sci (2020) 55:3774–3794

Table 4 Band gaps determined from UV–Vis spectra

Substrates Annealing Transmission optical Reflectance optical


temperature (C) indirect band gap (eV) indirect band gap (eV)

Borosilicate glass 200 3.77 3.33


350 3.71 3.31
450 3.68 3.29
550 3.63 3.16
Rutile 200 2.87 2.67
550 2.88 2.71

trends for TiO2 [52, 63] and other materials [64, 65] obtained are not in agreement with those reported for
have been observed. anatase (3.2 eV [64]) and rutile (3.0 eV [65]). It is clear
Figure 7b shows that the reflectance spectra for the that the Eg of the anatase films deceases from that of
anatase films on borosilicate glass substrates are amorphous TiO2 (Eg [ 3.4 eV) [49]) with increasing
considerably more complex than the transmittance crystallinity due to increasing annealing temperature
spectra. The minor variable amplitudes of the indi- [49]. The increase in Eg from the transmission data for
vidual curves are a reflection of the minor differences the anatase films may derive from the grain bound-
in thickness of the films. The presence of interference ary volumes in the bulk, which consist of voids
fringes confirms that the films are relatively flat. As (smaller but more homogeneously distributed than in
expected, the films exhibit greater reflectances than the rutile films) that may act as photonic band gaps,
the substrate since scattering occurs at two interfaces thereby increasing the total Eg [66–68]. Further, the
(substrate–film, film–air) rather than one (substrate– GAXRD data in Fig. 1 confirm that the anatase films
air). also are bulk-disordered from low crystallinity, and
Figure 7d shows that that the reflectance spectra the XPS data in Table 3 confirm that the anatase films
for the rutile films are more regular and in the order are surface-disordered from contamination, both of
(visible region): 200 C \ substrate \ 550 C. Exami- which could increase the Eg. More to the point, the
nation of the TEM data (Fig. 6) reveals that the film SIMS data in Fig. 4 show boron contamination from
annealed at 550 C exhibits large grains and voids the borosilicate glass substrates at 550 C, which has
generated by particle rearrangement and grain been reported to increase the Eg of the anatase films
growth, while the film annealed at 200 C exhibits [69, 70].
homogeneous and densely packed nuclei. The voids The epitaxial rutile films show a slight increase in
represent a second phase that can be expected to Eg, although this is likely a result of the imprecision
enhance scattering, which explains the high reflec- of the graphical technique used for determination
tance for the film annealed at 550 C. In contrast, the [49]. It is expected that the Eg would decrease with
film annealed at 200 C consists of highly packed increasing annealing temperature [11]. The low Eg
rutile nuclei that serve to fill in the asperities present values probably result from increased absorption
in the rough substrates with a phase that is miner- owing to the roughness (Fig. 6) and increased resul-
alogically identical to that of the substrate. Conse- tant increased absorption. Another factor may be
quently, it is likely that the decrease in surface increased [VO ], which also would derive from the
unevenness of the substrate to produce a flatter sur- roughness [49].
face is responsible for the lower reflectance of the film Although Table 2 shows that the differences in the
annealed at 200 C. Eg for the rutile films are small, Fig. 8d is unam-
Figure 8 and Table 4 show the Eg values from the biguous in that it shows there is an apparent increase
UV–Vis transmission and reflectance data. The Eg in the Eg of the rutile films with increasing annealing
values (Table 4) from transmission and reflection temperature. If real, it may be an artifact of the
differ by 0.54–0.57 eV for TiO2 thin films on the nanostructure [38]. The TEM images in Fig. 6 show
borosilicate glass substrates and by 0.17–0.20 eV for that there are significant differences in the nanos-
those on the rutile substrates. Further, the values tructures annealed at different temperatures. It is
J Mater Sci (2020) 55:3774–3794 3787

Figure 8 UV–Vis optical transmittance and reflectance spectra based on a, b Tauc plots and c, d Kubelka–Munk plots for TiO2 thin films
deposited on a, c borosilicate glass (BS) substrates, b, d rutile (R) substrates.

probable that the apparent increase in Eg derives crystalline TiO2 compared to that of amorphous TiO2
from the differences in the grain boundary volumes, would be expected to decrease the transmission,
which would contain both contaminants and amor- which is not the case. Since there is a contradiction in
phous TiO2, the Eg of the latter of which ([ 3.4 eV) is these intrinsic parameters, it is concluded that the
higher than that of rutile [49]. Further, there do not anomalous Eg data derive from extrinsic parameters
appear to be any reports of the recrystallization of associated with the unevenness of the substrate and
epitaxially grown sol–gel rutile films, which would the nature of the Tauc and Kubelka–Munk [31, 68]
be subject to constraint from shrinkage by the methods, which assume a planar film.
substrates. Finally, Fig. 8c, d shows similar trends but differ-
Also, since both the transmittance and reflectance ent Eg values from the UV–Vis reflectance data. The
of the less crystalline film are lower than those of the different values are not unexpected since the trans-
more crystalline film, the absorbance of the former is mission data are largely for the bulk, while reflec-
higher, which equates to a decrease in the Eg. At the tance data are for the surface. As mentioned, the
higher annealing temperature, the apposition of a GAXRD data in Fig. 1 confirm that relative to the
smooth film of crystalline TiO2 on a rough crystalline rutile films, the anatase films are bulk-disordered
TiO2 substrate would be expected to result in lower from low crystallinity and the XPS data in Table 1
reflectance, which is the case. However, at the higher confirm that the anatase films are surface-disordered
annealing temperature, the greater optical density of from contamination.
3788 J Mater Sci (2020) 55:3774–3794

interpret the trend in n as a function of annealing


temperature, that most consistent with the data is
based on the saturation of the TiO2 grain boundaries
with B2O3. Its presence lowers the refractive index of
what can be viewed as a B2O3–TiO2 composite. (The n
of amorphous B2O3 is in the range 1.4470-1.4881 [80].)
B2O3 is well known to volatilize in the presence of
water vapor at low temperatures, particularly above
its melting point of 450 C [81], forming boric acid
(H3BO3) and (HBO2)3, as shown in Fig. 1 in the sup-
plementary information. As it volatilizes, it leaves
behind pores filled with air, which has a refractive
index of * 1 [82]. Thus, the composite with three
components would exhibit a decrease in n owing to
the increasing amount of the phase of the lowest n
with increasing annealing temperature.
Figure 9 Refractive index data for TiO2 thin films on borosilicate The SIMS data in Fig. 4 are significant in that they
glass annealed for 8 h at different temperatures. confirm that the B concentration in the thin film
annealed at 200 C exhibited a constant saturation
Refractive index level, while that in the film annealed at 550 C did
not, which supports the preceding scenario.
Figure 9 shows the refractive indices n as a function The data in Table 1 provide relevant data for the
of wavelength for the TiO2 thin films deposited at other ionic species for which SIMS data in Fig. 4 were
200–550 C. (The n of the borosilicate glass substrate obtained. While the SIMS data for B and Si are vir-
was determined to be 1.5086.) Although these tually identical, Si exhibited complete removal by
asymptotic data are typical of anatase [34, 71], the leaching in water during the 24-h soak prior to MB
ranges of values are significantly lower than those testing. (XPS is not capable of detecting B.) This
reported for single-crystal values for anatase (2.561 supports reported phase equilibria data to the effect
nx and 2.488 ne) [72] and for other for sol–gel that that the solid solubility of Si in anatase is effec-
[34, 73, 74] and sputtered [71, 75] anatase. As will be tively nil [83–86], causing all of the Si contamination
discussed, this is likely to have resulted from the to exhibit grain boundary diffusion, the diffusion
effect of boron contamination of the thin films. coefficients of which (at 200 C and 550 C) have been
However, it is more significant that the trend in n reported by the authors [29]. In contrast, while the
as a function of annealing temperature is reverse that effect of water vapor on the formation of Si–OH gases
typically observed for anatase thin films [76]. That is, is well known [87], these species form only at rela-
the optical density of an amorphous material tively high temperatures. So, the observed concen-
increases with increasing recrystallization, so the n tration gradient at 550 C derives from (unsaturated)
should increase. Figure 1 confirms that the crys- grain boundary diffusion of the larger and less
tallinity increases with increasing temperature. mobile Si ion.
Therefore, another mechanism must dominate these The SIMS data in Fig. 4 for the other ions (Na, Ca,
data. The SIMS data in Fig. 4 show that there is sig- Mg) show that saturation levels were not achieved
nificant diffusion of the small and mobile ion boron and that concentration gradients were present. The
into the films. Previous work has suggested tenta- XPS data in Table 1 suggest that only a small amount
tively that boron dissolves in the anatase lattice at of leaching occurred, which can be explained by
low temperatures [70, 77–79], although other work unsaturated solid solubility (bulk diffusion), low
has indicated that significant levels (14.5 at% [79]) of grain boundary diffusion coefficients, or low solu-
boric oxide (B2O3) undergo grain boundary diffusion. bility in water. The former is unlikely owing to what
Although there are various scenarios for the appear to be low solid solubility limits of these cor-
microstructural effects that can be considered to responding oxides in anatase [85, 88–90]. The latter is
highly unlikely as the high solubility of Na2O in H2O
J Mater Sci (2020) 55:3774–3794 3789

Figure 10 Extinction coefficient data for TiO2 thin films on Figure 11 Plot of (n2 - 1)-1 against (hm)2 (eV2) for TiO2 thin
borosilicate glass annealed for 8 h at different temperatures. films on borosilicate glass annealed for 8 h at different
temperatures.

is very well known. Thus, the SIMS and XPS data are
interpreted in terms of low grain boundary diffusion E 0 ED
n2 ðmÞ ¼ 1 þ ð2Þ
coefficients. E20  ðhmÞ2
Figure 10 shows that the trend in extinction coef-
ficient k of the TiO2 films as a function of wavelength where n = refractive index; E0 = oscillator energy
parallels that of the n, which is in accordance with the (* 1.5 Eg); Ed = oscillator strength (dispersion
Kramers–Kronig relation [71, 91]. The relatively low energy); h = Planck’s constant; m = frequency;
values over 400–800 nm probably resulted from the hm = photon energy.
presence of B. It may be noted that these low values By plotting (n2 - 1)-1 versus (hm)2, as shown in
also are consistent with the films’ low mass absorp- Fig. 11, the linear relationship reveals a slope of
tion owing to the thinness of the TiO2 films (E0Ed)-1 and an ordinate intercept of E0/Ed, which
(* 335 nm, Table 3), associated high transmittance effectively allow another approach to the determi-
(* 85%, Fig. 7a), low balance reflectance (* 15%, nation of the Eg. The determined ranges with
Fig. 7b), and presence of apparent porosity (Fig. 5). increasing annealing temperature for E0
Further, the low values also are indicative of topo- (6.02–5.74 eV) and Ed (14.7–12.6 eV) can be compared
graphical quality [90, 92], which confirms the with reported values for single-crystal anatase of
smoothness over a large area, as suggested by the 5.24 eV and 25.7 eV, respectively [71]. Since these
AFM and TEM data, the fields of view of which are data were determined using transmission data, the Eg
limited to B 1 lm. At the lower wavelength range of range determined from transmission by the Tauc
300–350 nm, the k values of * 0.1–0.5 are in general method (Table 4), which is 3.87–3.72 eV with
agreement with other previously reported values for increasing annealing temperature, can be contrasted
anatase [34, 71, 93]. with approximate values determined using the pre-
Equations 1 and 2 give alternative forms used to ceding plot, which are 4.01–3.82 eV (E0 7 1.5). These
utilize the n to determine other relevant values, par- ranges may be compared with the literature values
ticularly the Eg [94, 95]: for the optical indirect Eg of crystalline anatase,
which are in the range of 3.13–3.27 eV, and of
1 E0 ðhvÞ2 amorphous TiO2, which are [ 3.40 eV [96–101].
¼  ð1Þ
n2  1 Ed E0 Ed These data indicate that the high Eg values are
indicative of the disruption of recrystallization by B,
which promoted the amorphization indicated in
3790 J Mater Sci (2020) 55:3774–3794

Figs. 1 and 2. Although it is known that the n and Eg been subtracted from both curves. Since there is no
of semiconductors are inversely proportional [102], contamination of the rutile films, despite the sharp
the direct proportionality of the present work sug- XRD peaks (Fig. 1), the absence of the first-order
gests that this relation is overshadowed by the effect kinetics suggests that the rutile films may not be fully
of annealing temperature on the extent of recrystal- recrystallized despite their epitaxial growth.
lization but not B contamination. These data, which are at both low (200 C) and
Figure 11 also reveals that the data for the thin film high (550 C) temperatures, are more suggestive of
annealed at 550 C are parallel to the data for the the expected first-order kinetics than those of the
other annealing temperatures, only over the range anatase films. This supports the conclusion that the
7 eV \ hm \ 9 eV. The divergent data at lower values rutile film epitaxially deposited at the lower tem-
suggest that as stated above, significant volatilization perature may be relatively well recrystallized.
of B commences above the melting point of B2O3 at The order of performance at the 24-h time point is
450 C. The linear part of these data was used to as follows:
determine E0 and Ed, which is consistent with the 550  CAnatase [ 450  CAnatase [ 350  CAnatase
previous comment about B contamination.
[ 550  CRutile [ 200  CRutile [ 200  CAnatase
Photocatalytic activity [ Rutile Substrate

Figure 12 shows the photocatalytic degradation of These data make clear that the performance of
methylene blue solution at exposure times up to 24 h anatase is superior to that of rutile, which is as
in terms of the residual concentration of dye (C/C0) expected [49]. While the effect of crystallinity (posi-
versus time (t). The fact that the films do not exhibit tive) dominates that of contamination (negative),
the first-order kinetics may have resulted from low examination of the individual temperature-depen-
extents of recrystallization, although contamination dent data for anatase and rutile reveals that the grain
of the anatase films from the borosilicate glass sub- sizes (Table 2), RMS roughness (Table 2), optical
strate also is a potential cause, all of which could act indirect Eg (Table 4), and [VO ] (Table 1) correlate
to block the photocatalytically active sites. with the performance. Between the data for the two
For the data for the rutile films, the contribution TiO2 polymorphs, the electron–hole recombination
from the exposed surface of the rutile substrate has time also may be significant since this is shorter for
anatase than for rutile [11, 13, 103, 104]. In effect, it is
not possible to decouple these influences on the
performance in order to identify the principal effect,
although previous work [4, 29, 38–42, 44] tends to
support the conclusion of the critical role of
crystallinity.

Conclusions

Anatase and rutile thin films annealed at different


temperatures were deposited on borosilicate glass
and rutile substrates, respectively. Analyses of the
microstructural, mineralogical, optical, chemical, and
photocatalytic characteristics were assessed using a
range of analytical techniques.
The key observations of the present work are as
follows: First, both the anatase films deposited on
Figure 12 Methylene blue dye degradation data for TiO2 thin borosilicate glass and the rutile films deposited on
films on borosilicate glass and rutile substrates annealed at
(001) rutile substrates, annealed at 200–550 C for 8 h,
different temperatures for 8 h (rutile substrate contribution
were not fully recrystallized. Second, the XPS data
subtracted from test data).
J Mater Sci (2020) 55:3774–3794 3791

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Armon R, Ein-Eli Y (2007) Enhanced photo-efficiency of
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Conflict of interest The authors declare that they trochem Commun 9:1684–1688
have no conflicts of interest. [14] Fisher J, Egerton T (2001) titanium compounds, inorganic,
Kirk-Othmer encyclopedia of chemical technology, https://
www.ncbi.nlm.nih.gov/books/NBK326523/. Accessed 13
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version of this article (https://doi.org/10.1007/s108
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