BWZS70-3P

直线振动筛说明书
Shale Shaker Manual

西安正道能源机械设备有限公司
XI’AN BRIGHTWAY ENERGY MACHINERY EQUIPMENT CO., LTD.
 目 录
Contents

目录
1. 概述 ...................................................................................................................................................................1
2. 设备结构 ..........................................................................................................................................................1
3. 设备技术参数.................................................................................................................................................2
4. 设备特点 ..........................................................................................................................................................2
5. 设备的起吊、运输、安装 .........................................................................................................................3
5.1 起吊.........................................................................................................................................................3
5.2 运输 .......................................................................................................................................................3
5.3 安装 .......................................................................................................................................................4
6.设备的操作 .......................................................................................................................................................4
6.1 筛网选择 ..............................................................................................................................................4
6.2 筛网更换安装程序 .............................................................................................................................5
6.3 筛箱倾角调节装置的操作 ...............................................................................................................5
7.设备的维护保养 ..............................................................................................................................................6
7.1 激振电机的维护保养 ........................................................................................................................6
7.2 筛面的保养..........................................................................................................................................7
7.3 电控箱的维护 .....................................................................................................................................7
8.钻井液振动筛易损件 .....................................................................................................................................8
9.设备随机文件 ...................................................................................................................................................8
1. Summary ........................................................................................................................................................9
2. BWZS70-3P Shale shaker structure ........................................................................................................9
3. BWZS70-3P Shale shaker technical parameters................................................................................ 10
4. BWZS70-3P features ............................................................................................................................... 10
5. Lifting, transportation, installation ....................................................................................................... 11
5.1 Lifting ................................................................................................................................................... 11
5.2 Transportation ..................................................................................................................................... 11
5.3 Installation ........................................................................................................................................... 11
6. Operation on shale shaker ....................................................................................................................... 12
6.1 Shaker screen selection ..................................................................................................................... 12
6.2 Replace shaker screen process ........................................................................................................ 12
6.3 Operation of shaker box angle adjusting device ......................................................................... 13
7. Shale shaker maintenance ....................................................................................................................... 13
7.1 Vibration motor maintenance .......................................................................................................... 13
7.2 Shaker screen maintenance .............................................................................................................. 15
7.3 Electric cabinet maintenance ........................................................................................................... 15
8. Spare parts for BWZS70-3P ................................................................................................................... 16
9. Enclosed files for BWZS70-3P ............................................................................................................. 16
 MANUAL OF BWZS70-3P SHALE SHAKER

1. 概述

BWZS70-3P 钻井液直线振动筛是根据用户需要，采用现代方法和理论研制成功的高效

钻井液振动筛。BWZS70-3P 钻井液直线振动筛采用两台同样大小的激振电机，应用双电机

自同步原理设计而成的。该筛型结构设计合理，运转平稳，无故障运行时间长，可做到低维

护；参数选择恰当，适合各类钻井液的净化固液分离。是石油、煤层气开发钻井、水平定向

钻、冶金、采矿场尾矿浆理想的固液分离设备。

2. 设备结构

BWZS70-3P 钻井液直线振动筛结构如图一所示，主要由倾角调节装置、筛箱、底座、

隔振弹簧、振动电机、筛网、楔形块、锁紧装置、录井罐、胶框等组成。

图一、BWZS70-3P 钻井液直线振动筛结构示意图

1、倾角调节装置 2、筛箱 3、筛网 4、振动电机 5、录井罐 6、楔形块 7、隔振弹

簧 8、锁紧装置 9、底座 10、胶框

BWZS70-3P 钻井液直线振动筛在使用时，可以单独使用，也可以并联形成双联或三联振动

筛在井队联合工作。

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 MANUAL OF BWZS70-3P SHALE SHAKER

3. 设备技术参数

3.1 振动筛振动电机使用知名品牌

3.2 筛网安装方式均采用楔形块压紧

3.3 筛网使用板式网、波浪网

3.4 电气控制系统为隔爆型，防爆标志：ExdⅡBT4，防护等级：IP55

3.5 执行标准：SY/T 5612-2007《钻井液固相控制设备设计规范》

BWZS70-3P 钻井液直线振动筛技术参数：

名称型号 BWZS70-3P 直线振动筛

处理量 120 m³/h (筛网在 40 目时）

双振幅 7mm

抛掷角度 45°

振动频率 24HZ

振动强度 ≤8.0Gs

电机功率 2×2.2kw

筛网规格 700mm x1050mm

筛网数量 3张

筛网面积 2.2m²

重量 1400kgs

外形尺寸 2870*1772*1400mm

4. 设备特点

4.1 BWZS70-3P 钻井液直线振动筛采用双电机自同步原理设计而成，筛箱做抛掷角度为 45°

的直线运动；部分易损件与国外振动筛通用。

4.2 采用先进技术的激振电机，工作可靠，无故障运转时间长。

4.3 采用平板筛网或波浪筛网，可以组合使用筛网，最大限度的发挥筛网的寿命，根据泥浆

性能可选用 10~200 目筛网。

4.4 筛网固定采用压条楔块压紧机构，操作方便，压紧可靠。
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 MANUAL OF BWZS70-3P SHALE SHAKER

4.5 本筛筛箱的倾角可调节。调节采用蜗轮蜗杆调节装置，结构新颖；在筛箱两边各有一个

蜗轮蜗杆装置，中间一个轴将两个蜗杆连通，调节时可保证筛箱两边调节同步一致。

4.6 本筛表面处理采用喷丸处理工艺，使用重防腐油漆，具有良好的防腐性能。

5. 设备的起吊、运输、安装

5.1 起吊

起吊设备时，应吊挂在支座上的指定吊装位置。在振动筛两侧的底座上提供了四个起

升点，用户应使用起升点上这些吊装加强铁块起升筛箱，以免损坏设备。

告诫：不要在机器的管状部件或者激振电机周围缠绕吊绳，并保证机器吊装时处于水

平状态。

5.2 运输

如图二所示，在振动筛的筛箱两侧分别设有一套锁紧装置，由 M16 锁紧螺栓、锁紧固

定板、锁紧连接板、M16 螺母组成。振动筛在出厂发货前，两个锁紧装置都应处于锁紧状态。

可以使振动筛箱在运输中不能自由跳动，防止振动筛箱体在运输中损坏。

在振动筛运到工作现场，且安装结束后，方可 拆除锁紧装置（如图三所示），解除锁

紧装置后必须将 M16 锁紧螺栓、锁紧连接板、M16 螺母螺母妥善保存，以便施工结束后再次

搬运时使用。在每次井场搬家，运输振动筛时，必须将锁紧装置固定好不得松动。

告诫：在启动设备以前必须拆除这些托架！

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 MANUAL OF BWZS70-3P SHALE SHAKER

图二、锁紧装置在锁紧状态 图三、锁紧装置解除状态

5.3 安装

BWZS70-3P 钻井液直线振动筛到配套现场后，找正放好振动筛，并安装好两侧踏板。

将动力电源联接到振动筛振动电机的磁力启动器上。一般在用户没有特殊声明时，电

制为 380V/50Hz，也可以根据用户要求设计生产其他电制的磁力启动器、振动电机。

BWZS70-3P 钻井液直线振动筛电机启动电控箱按钮上标注有"开"(ON)，"关"(OFF)字符，

并有相应颜色便于识别。

振动筛可直接安装在平整的工作台上，可以由两台或两台以上的振动筛任意组合使用；

组合使用时，应配套连通管及短路装置。

6.设备的操作

6.1 筛网选择

BWZS70-3P 钻井液直线振动筛所使用的筛网，用户可根据现场使用条件进行选择不同

目数的筛网，该设备使用筛网范围 10 ~200 目。

工厂工程师和用户以及承包商在选用筛网时可一同合作进行。所需替换筛网应从工厂

得到相应的专用板式筛网。

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 MANUAL OF BWZS70-3P SHALE SHAKER

6.2 筛网更换安装程序

为了使筛网安装和拆卸容易，BWZS70-3P 钻井液直线振动筛设计了快速筛网装卸结构，

该结构是一特殊设计的楔形块压紧装置。如图四所示，主要有压条、楔块组成。首次安装筛

网时，检查筛网的外形宽度尺寸 1050/700±2 不能超差,固定好胶条，分别从后（进浆端）放

入筛网、压条，依次将筛网两边的楔块用力均匀推进，然后用榔头分别楔紧楔块使两边尽量

一致。依次压紧每张筛网，安装筛网结束。

筛网的更换，当使用过程中，筛网失效要进行更换时如图四所示，退出楔块，取出要更

换的筛网，检查胶条是否齐全，否则应不齐全；放入新筛网并压紧，更换结束。

图四、筛网楔块压紧装置示意图

注意：筛网在使用过程中，楔形块有可能产生松动，泥浆工应不定期检查观察筛网是

否处于压紧状态，即时用榔头敲击楔紧楔块。

6.3 筛箱倾角调节装置的操作

筛箱倾角调节装置如图五所示，主要有升降机、立管、升降管、刻度指示板、刻度标、

连接板等组成。调节时，手轮顺时针旋转，筛箱倾角变大；手轮逆时针旋转时，筛箱倾角变

小。

BWZS70-3P 钻井液直线振动筛出口倾角调节能在运转和静止两种状态下进行。振动筛

在出厂时，一般筛箱处在水平状态，即倾角为 0°。用户在使用时，根据现场泥浆性能，流

量大小不同，在筛网不变的情况下，提高 BWZS70-3P 钻井液直线振动筛处理效果，及处理

量的最好方法，就是通过调节振动筛出口倾角来实现。当泥浆在筛网上产生跑浆时，增大筛

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 MANUAL OF BWZS70-3P SHALE SHAKER

箱倾角，可消除跑浆现象。

倾角调节范围：-1 ～+5°，额定工作倾角为 0～+4°。

图五、筛箱倾角调节装置示意图

7.设备的维护保养

7.1 激振电机的维护保养

7.1.1 定期清除机壳上的尘垢。

7.1.2 使用前必须检查电机固定螺栓是否松动，否则必须紧固后方可使用。

7.1.3 查看引入电缆是否有摩擦、埋压、受挤等现象。

7.1.4 该电机在运行过程中应保证良好的润滑：

电机装配前已在轴承内部空间填充了适量 SKF 公司专用的 LGHP2 高温润滑脂，适用温

度为-40～200°C。

使用中电机每运行 2000 小时，用加油枪补充 LGHP2 润滑脂一次，每个轴承中补充量不

大于 25.8g。

2000 小时期间若发现轴承日均温升（温升指电机外壳轴承位置实测温度减去外界环境

温度，要求每隔半个月监测轴承温升一次）较正常情况上浮 10°C 以上表明可能轴承润滑不

足，此时应将润滑周期及补充润滑脂量同时酌情减少，原则上保持每 2000 小时间隔内每个

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 MANUAL OF BWZS70-3P SHALE SHAKER

轴承中润滑脂的补充总量不大于 25.8g。比如：润滑周期较正常情况减半（1000 小时）时补

充润滑脂量则不大于 12.9g。一般轴承日均温升每上浮 10°C 润滑周期及补充润滑脂量同时

减半一次。

为确保轴承正常工作，必须采用 LGHP2 牌号的高温润滑脂，在加入新鲜润滑脂以前应将

注油孔擦拭干净。

正常情况下轴承在刚润滑或再润滑过后会有自然的温度上升持续一或二天。

为防止灰尘进入注油孔、损伤轴承、平时应用油杯封住注油孔。

7.1.5 在设备停机较长时间后再使用时，应对电机绕组进行绝缘测量。用 500V 兆欧表测量

绝缘电阻应不大于 0.5MSZ 方能使用。

注意：①若电机通电不转，应迅速切断电源，以免烧毁电机。

②启动后观察电机是否有异常情况，有无断续或异常响声。两台电机若出现不能同步运行，

应立即停机排除故障后方可重新合闸启动。

③电机在冷态情况下，一般连续启动不应超过 5 次；电机在热态停机后重新启动时，不得

连续超过 3 次。

7.2 筛面的保养

①每次停筛前，应该空运转 5-10 分钟，同时用清水把筛网冲洗干净。

②每班至少应该用水（夏天）或蒸气（冬天）冲洗筛面及筛架一次，筛面和筛网架上不得有

过多沉积物。特别是在泥浆粘度大、密度高或者使用 60 目以上细筛网时应这样做。否则，

筛网上粘滞物及细砂干涸后会将筛网孔堵死，重新开筛时，大大降低筛网的过滤效果，势必

要跑泥浆，造成不必要的损失。

7.3 电控箱的维护

电控箱为防爆磁力启动器，电器原理如图六所示，如果有什么故障产生，必须先断电，

再由电工或专业人士打开电控箱进行维修。

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图六、电气控制电路图

8.钻井液振动筛易损件

序号 名 称 型 号 单位 数量 备 注

l 激振电机 台 2

2 筛 网 张 3 40-150目

3 楔形块 件 6

4 弹 簧 件 4

9.设备随机文件

① ZS/Z-1 系列直线振动筛使用说明书 1 份

② ZS/Z-1 系列直线振动筛合格证 l份

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 MANUAL OF BWZS70-3P SHALE SHAKER

1. Summary

Shale shaker BWZS70-3P is high efficiency shaker. It is designed according to users’ actual

demand based on modern technique and principle. BWZS70-3P takes advantage of double

vibration motors in-phase principle. It holding ideal design on structure, and work steadily,

operated lasting time without any problem, take rather little cost on maintenance. If choose proper

model or parameters, it can work for many kinds of drilling fluid solids control. It is an ideal

solution for Oil and gas drilling, HDD, Metallurgy, mining tail mud solids control.

2. BWZS70-3P Shale shaker structure

Please find BWZS70-3P shaker structure as fig I. It contains deck adjustment device, shaker deck,

pedestal, damping spring, vibration motor, shaker screen, locking wedges, tension device, mud

logging tank, rubber seal.

Fig I BWZS70-3P Shale shaker structure

1. deck adjustment device 2. shaker deck 3. shaker screen 4. vibration motor

5. mud logging tank 6. locking wedges 7. damping spring 8. tension device 9. pedestal

Shale shaker BWZS70-3P can be used by single or designed as tandem and triplex shaker to be

operated at drilling job site.

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3. BWZS70-3P Shale shaker technical parameters

Model: BWZS70-3P

Vibration: Linear motion

Treating capacity: 120m3/h (Shake screen 40mesh)

Vibration amplitude: 7mm (double type)

Output Force: ≤8.0Gs

Motor power: 2.2kw*2

Screen size: 700*1050mm

Screen qty: 3pcs

Screen area: 2.2 m2

Weight: 1400kgs

Dimension: 2870*1772*1400mm

4. BWZS70-3P features

4.1 BWZS70-3P Shale shaker is designed with double motors in-phase principle. The shale shaker

will vibrate as linear motion, part of spare parts are interchangeable with international brand shale

shaker.

4.2 Adopts advanced vibration motor, reliable and durable in operation.

4.3 Flat screen or wave screen can be used to maximize the service life of the screen. 10 ~ 200

mesh screen can be selected according to the mud performance.

4.4 Screen is tensioned by wedge, which can be replaced in minutes.

4.5 The shaker deck angle can be adjusted, which is done by the worm whirl. There is worm whirl

at each side of shaker deck. Middle shaft connects two whirl pipe, and when we make adjustment,

two sides will be compliant and in-phase.

4.6 The paint of shaker is processed by grit blast, and Anti-corrosive zinc rich coating.

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5. Lifting, transportation, installation

5.1 Lifting

When we lift the shale shaker, we need to handle it by lifting specific lift ring. There are 4 lift

rings totally. Users should not attempt lifting by attachment to any other location to avoid breaking

equipments.

Warning! Do not have lifting rope on any pipes or vibration motors, and ensure the

equipment are at even level in lifting operation.

5.2 Transportation

Refer to fig II, there are four tension bolts on either side of the shale shaker. In transportation, the

tension bolts are tensioned which keeps equipment stable and safe during transportation to avoid

any broken on shaker. When shale shaker arrives at job site, and after the installation, the tension

bolts can be released, but keep the bolts well for future transportation.

Note: When running equipments, the brackets and bolts must be uninstalled.

Fig II. The tension bolt

5.3 Installation

Connect electric power to shale shaker magnetic starter. Usually, the electric system will be

380V/50Hz. The vibration motor and magnetic starter can be customized according to clients’

requirement.

There are “ON”/ “OFF” button on the electrical control with certain color for identification.

Shale shaker needs to be installed on even operation floor. The shale shaker can be designed as
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tandem shaker, or even more with suitable connections and related pipes.

6. Operation on shale shaker

6.1 Shaker screen selection

The screen mesh used by BWZS70-3P drilling fluid linear vibrating screen can be selected by

users according to the site conditions. The screen mesh range of the equipment is 10 ~ 200 mesh.

The plant engineer, the user and the contractor can work together to select the screen. The required

replacement screen shall be provided with the corresponding special plate screen from the factory.

6.2 Replace shaker screen process

To make screen installation and uninstall easily, BWZS70-3P is designed with the wedge to fix

screens. Refer to fig III. The structure including shelve strip and wedge. For the first screen

installation, we should inspect the screen dimension, e.g. 1050/700±2, the tolerance can’t be over

it. After fixing the rubber strip, put the screen in place, and hammer the wedge from shaker back

(drilling fluid input) to the shaker front, and push wedge evenly on two sides. When screens are

broken or need to be replaced, please refer to fig III. Get wedge out, then bring out screen, check

if rubber strips are sufficient; then put new screen on shaker deck and tension it steadily.

Fig III. Tension wedge sketch

Note: during the use of the screen, the wedge block may be loose. The mud worker should
check the screen irregularly to see if it is in a tight state, and immediately knock the wedge
block with a hammer.

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6.3 Operation of shaker box angle adjusting device

Shaker deck angle adjustment refer to fig IV. There are lifter, pipe, lifter pipe, scale indicator, scale,

connection plate, etc. When we make adjustment, handle wheel rotary by clockwise, shaker deck

angle will be larger; handle wheel rotary by anti clockwise shaker deck angle will be less.

Shale shaker angle adjustment can be operated under running and off. In transportation, the shaker

deck is 0°. When the user operate shale shaker, with the same drilling mud property, flow rate and

screen, with the angle increased, the treatment capacity is bigger. Also the increase of deck angle

can resolve the problem of the fluid flowing away.

Angle range: -1 ~ +5°, the rated working angle is 0~+4°.

Fig IV. Shaker deck angle adjustment sketch

7. Shale shaker maintenance

7.1 Vibration motor maintenance

7.1.1 Clean dust on shell regularly.

7.1.2 Before operating, must check the bolts to confirm whether there is loose or not. Otherwise,

we must screw bolts tight before running shaker.

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健心 践行 见未来
Good Attitude, Active Action, Bright Future
 MANUAL OF BWZS70-3P SHALE SHAKER

7.1.3 Inspect the cable, whether there is wear, hold down, crushing, etc.

7.1.4 The vibration motor should be under good lubrication during operation:

Motors before fixed on shaker, the bearing is filled with SKF specific lubricate grease, the

temperature range is -40 ~ 200℃.

During running, every 2000 working hours user should makeup LGHP2 lubricate grease once.

Every bearing can not be filled over 25.8g.

During 2000 hours, if any bearing daily temperature increase (temperature increase means motor

shell actual one deduct environment temperature, every half one month test on bearing

temperature increase is requested) 10° than common situation. This means the lubrication isn’t

sufficient. At this time, the lubrication schedule and lubrication grease make up quantity should be

decreased properly. In principle, every 2000hours, every bearing lubrication grease makeup should

be less than 25.8g. Such as, lubrication period will be deducted half of usual quantity (1000 hours)

while lubrication grease make up should be less than 12.9g. Usually, bearing daily temperature

increase every 10°, lubrication period and make up quantity should be decreased once.

To make sure bearing operated well, we must use LGHP2 grade high temperature lubrication

grease. Before adding new lubrication grease we should clean the input hole.

Commonly, bearing will have natural temperature increase by 1-2℃ just after lubricating or

second lubrication.

To avoid dust fall into oil input hole, or wear bearing, usually we’ll use oil cup to close oil hole.

7.1.5 If we operate the shale shaker after long time off status, we need to inspect motor rotary unit

on insulation. Use 500V Ω gauge, get resistance is not larger than 0.5MSZ, we can run the shaker.

Notice:

① If the motor doesn’t run at all, we must shut off the power immediately to avoid motor

broken.

② After starting motor, to inspect, whether this is any problem. If there is any break off or

uncommon noise. If two motors are not running in-phase we need to stop the motors and get

rid of problems then turn it on again for operation.

③ When motor is under cold status, should not be started 5 times continuously; when motor
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健心 践行 见未来
Good Attitude, Active Action, Bright Future
 MANUAL OF BWZS70-3P SHALE SHAKER

is turned off under hot status, the restart can not be over 3 times continuously.

7.2 Shaker screen maintenance

① Before every shut off, the shaker should run without any medium for 5-10 minutes, at the same

time, use clean water to flush screen clean.

② Every time finish operation, the shaker frame and screen should be flushed by water (summer)

or steam (winter), there should be not much sediment on shaker frame and shaker screen.

Especially when the drilling mud has large viscosity and high density or screen is finer than 60

mesh. Otherwise, the particles and fine sand on screen will block screen hole, when we start shale

shaker, it will decrease filtration result and lead drilling mud flow away, lose much unnecessary

cost.

7.3 Electric cabinet maintenance

Electric control cabinet is explosion proof magnetic starter, the electric principle is as fig V, if

there is any trouble we must shut off the power, and repaired by electrician or specific person.

Fig V. Shale shaker electric control cabinet wiring

15
健心 践行 见未来
Good Attitude, Active Action, Bright Future
 MANUAL OF BWZS70-3P SHALE SHAKER

8. Spare parts for BWZS70-3P

NO. Name Model Unit Qty Remark

1 Vibration motor Set 2

2 Shaker screen PC 3 40-150mesh

3 Locking wedges PC 6

4 Damping spring PC 4

9. Enclosed files for BWZS70-3P

1) BWZS70-3P Shale shaker user manual 1 set

2) Quality certificate on shale shaker 1 set

16
健心 践行 见未来
Good Attitude, Active Action, Bright Future
Xi’an Brightway Energy Machinery Equipment Co., Ltd
Address: Room 1608, Building C, Door of Metropolis, Tangyan South Road, New Area of
High-tech District, Xi'an City, China
Tel: +86-29-89305761
Mobile：+86-15771989681
Fax: +86-29-89305769
E-mail: brightway8@bwwell.com
Web: www.solidscontrolsystem.com/ www.brightwaysolids.com