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Revolution ASCEND

Mechanical Installation
OPERATING DOCUMENTATION

5987664-1EN
Revision 4
© 2022 General Electric Company
All rights reserved.
Mechanical Installation

Front Matter

Effectivity
The information in this manual applies to the following CT Systems:
• Revolution ASCEND
This GE CT system is delivered as a complete set of all certified components and installation instructions
required for installation as a complete system. Only replacement parts and replacement procedures
defined in the service manual are to be used for any repairs. GE does not validate any other certified
components as compatible with this CT system other than those manufactured and/or sourced by GE,
for both initial installation and service replacement.
(Reference 21CFR1020.30(g))

LEGAL NOTES
TRADEMARKS
Adobe, the Adobe logo, Acrobat, the Acrobat logo, Exchange, and PostScript are trademarks of Adobe
Systems Incorporated or its subsidiaries and may be registered in certain jurisdictions.
Microsoft is a registered trademark and Windows is a trademark of Microsoft Corporation.
All other products and their name brands are trademarks of their respective holders.
COPYRIGHTS
All Material Copyrighted (c) 2021 by the GE Company, All rights reserved.

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Mechanical Installation

Language Policy
DOC0371395 - Global Language Procedure

ПРЕДУПРЕЖД Това упътване за работа е налично само на английски език.


ЕНИЕ • Ако доставчикът на услугата на клиента изиска друг език, задължение на клиента е да
(BG) осигури превод.
• Не използвайте оборудването, преди да сте се консултирали и разбрали упътването за
работа.
• Неспазването на това предупреждение може да доведе до нараняване на доставчика на
услугата, оператора или пациентa в резултат на токов удар, механична или друга опасност.
警告 本维修手册仅提供英文版本。
(ZH-CN) • 如果客户的维修服务人员需要非英文版本,则客户需自行提供翻译服务。
• 未详细阅读和完全理解本维修手册之前,不得进行维修。
• 忽略本警告可能对维修服务人员、操作人员或患者造成电击、机械伤害或其他形式的伤 害。
警告 本服務手冊僅提供英文版本。
(ZH-HK) • 倘若客戶的服務供應商需要英文以外之服務手冊,客戶有責任提供翻譯服務。
• 除非已參閱本服務手冊及明白其內容,否則切勿嘗試維修設備。
• 不遵從本警告或會令服務供應商、網絡供應商或病人受到觸電、機械性或其他的危險。
警告 本維修手冊僅有英文版。
(ZH-TW) • 若客戶的維修廠商需要英文版以外的語言,應由客戶自行提供翻譯服務。
• 請勿試圖維修本設備,除非 您已查閱並瞭解本維修手冊。
• 若未留意本警告,可能導致維修廠商、操作員或病患因觸電、機械或其他危險而受傷。
UPOZORENJE Ovaj servisni priručnik dostupan je na engleskom jeziku.
(HR) • Ako davatelj usluge klijenta treba neki drugi jezik, klijent je dužan osigurati prijevod.
• Ne pokušavajte servisirati opremu ako niste u potpunosti pročitali i razumjeli ovaj servisni priruč-
nik.
• Zanemarite li ovo upozorenje, može doći do ozljede davatelja usluge, operatera ili pacijenta uslijed
strujnog udara, mehaničkih ili drugih rizika.
VÝSTRAHA Tento provozní návod existuje pouze v anglickém jazyce.
(CS) • V případě, že externí služba zákazníkům potřebuje návod v jiném jazyce, je zajištění překladu do
odpovídajícího jazyka úkolem zákazníka.
• Nesnažte se o údržbu tohoto zařízení, aniž byste si přečetli tento provozní návod a pochopili jeho
obsah.
• V případě nedodržování této výstrahy může dojít k poranění pracovníka prodejního servisu, obsluž-
ného personálu nebo pacientů vlivem elektrického proudu, respektive vlivem mechanických či
jiných rizik.
ADVARSEL Denne servicemanual findes kun på engelsk.
(DA) • Hvis en kundes tekniker har brug for et andet sprog end engelsk, er det kundens ansvar at sørge for
oversættelse.
• Forsøg ikke at servicere udstyret uden at læse og forstå denne servicemanual.
• Manglende overholdelse af denne advarsel kan medføre skade på grund af elektrisk stød, mekanisk
eller anden fare for teknikeren, operatøren eller patienten.

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WAAR- Deze onderhoudshandleiding is enkel in het Engels verkrijgbaar.


SCHUWING • Als het onderhoudspersoneel een andere taal vereist, dan is de klant verantwoordelijk voor de
(NL) vertaling ervan.
• Probeer de apparatuur niet te onderhouden alvorens deze onderhoudshandleiding werd geraad-
pleegd en begrepen is.
• Indien deze waarschuwing niet wordt opgevolgd, zou het onderhoudspersoneel, de operator of
een patiënt gewond kunnen raken als gevolg van een elektrische schok, mechanische of andere
gevaren.
WARNING This service manual is available in English only.
(EN) • If a customer's service provider requires a language other than English, it is the customer's respon-
sibility to provide translation services.
• Do not attempt to service the equipment unless this service manual has been consulted and is
understood.
• Failure to heed this warning may result in injury to the service provider, operator or patient from
electric shock, mechanical or other hazards.
HOIATUS See teenindusjuhend on saadaval ainult inglise keeles.
(ET) • Kui klienditeeninduse osutaja nõuab juhendit inglise keelest erinevas keeles, vastutab klient tõlke-
teenuse osutamise eest.
• Ärge üritage seadmeid teenindada enne eelnevalt käesoleva teenindusjuhendiga tutvumist ja
sellest aru saamist.
• Käesoleva hoiatuse eiramine võib põhjustada teenuseosutaja, operaatori või patsiendi vigastamist
elektrilöögi, mehaanilise või muu ohu tagajärjel.
VAROITUS Tämä huolto-ohje on saatavilla vain englanniksi.
(FI) • Jos asiakkaan huoltohenkilöstö vaatii muuta kuin englanninkielistä materiaalia, tarvittavan kään-
nöksen hankkiminen on asiakkaan vastuulla.
• Älä yritä korjata laitteistoa ennen kuin olet varmasti lukenut ja ymmärtänyt tämän huolto-ohjeen.
• Mikäli tätä varoitusta ei noudateta, seurauksena voi olla huoltohenkilöstön, laitteiston käyttäjän tai
potilaan vahingoittuminen sähköiskun, mekaanisen vian tai muun vaaratilanteen vuoksi.
ATTENTION Ce manuel d'installation et de maintenance est disponible uniquement en anglais.
(FR) • Si le technicien d'un client a besoin de ce manuel dans une langue autre que l'anglais, il incombe au
client de le faire traduire.
• Ne pas tenter d'intervenir sur les équipements tant que ce manuel d'installation et de maintenance
n'a pas été consulté et compris.
• Le non-respect de cet avertissement peut entraîner chez le technicien, l'opérateur ou le patient des
blessures dues à des dangers électriques, mécaniques ou autres.
WARNUNG Diese Serviceanleitung existiert nur in englischer Sprache.
(DE) • Falls ein fremder Kundendienst eine andere Sprache benötigt, ist es Aufgabe des Kunden für eine
entsprechende Übersetzung zu sorgen.
• Versuchen Sie nicht diese Anlage zu warten, ohne diese Serviceanleitung gelesen und verstanden
zu haben.
• Wird diese Warnung nicht beachtet, so kann es zu Verletzungen des Kundendiensttechnikers, des
Bedieners oder des Patienten durch Stromschläge, mechanische oder sonstige Gefahren kommen.

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Mechanical Installation

ΠΡΟΕΙΔΟΠΟΙ Τοπαρόν εγχειρίδιο σέρβις διατίθεται στα αγγλικά μόνο.


ΗΣΗ • Εάν το άτομο παροχής σέρβις ενός πελάτη απαιτεί το παρόν εγχειρίδιο σε γλώσσα εκτός των
(EL) αγγλικών, αποτελεί ευθύνη του πελάτη να παρέχει υπηρεσίες μετάφρασης.
• Μηνεπιχειρήσετε την εκτέλεση εργασιών σέρβις στον εξοπλισμό εκτός εάν έχετε συμβουλευτεί
και έχετε κατανοήσει το παρόν εγχειρίδιο σέρβις.
• Εάν δεν λάβετε υπόψη την προειδοποίηση αυτή, ενδέχεται να προκληθεί τραυματισμός στο
άτομο παροχής σέρβις, στο χειριστή ή στον ασθενή από ηλεκτροπληξία, μηχανικούς ή άλλους
κινδύνους.
FIGYELMEZ- Ezen karbantartási kézikönyv kizárólag angol nyelven érhető el.
TETÉS • Ha a vevő szolgáltatója angoltól eltérő nyelvre tart igényt, akkor a vevő felelőssége a fordítás
(HU) elkészíttetése.
• Ne próbálja elkezdeni használni a berendezést, amíg a karbantartási kézikönyvben leírtakat nem
értelmezték.
• Ezen figyelmeztetés figyelmen kívül hagyása a szolgáltató, működtető vagy a beteg áramütés,
mechanikai vagy egyéb veszélyhelyzet miatti sérülését eredményezheti.
AÐVÖRUN Þessi þjónustuhandbók er aðeins fáanleg á ensku.
(IS) • Ef að þjónustuveitandi viðskiptamanns þarfnast annas tungumáls en ensku, er það skylda viðskip-
tamanns að skaffa tungumálaþjónustu.
• Reynið ekki að afgreiða tækið nema að þessi þjónustuhandbók hefur verið skoðuð og skilin.
• Brot á sinna þessari aðvörun getur leitt til meiðsla á þjónustuveitanda, stjórnanda eða sjúklings frá
raflosti, vélrænu eða öðrum áhættum.
AVVERTENZA Il presente manuale di manutenzione è disponibile soltanto in lingua inglese.
(IT) • Se un addetto alla manutenzione richiede il manuale in una lingua diversa, il cliente è tenuto a
provvedere direttamente alla traduzione.
• Procedere alla manutenzione dell'apparecchiatura solo dopo aver consultato il presente manuale
ed averne compreso il contenuto.
• Il mancato rispetto della presente avvertenza potrebbe causare lesioni all'addetto alla manuten-
zione, all'operatore o ai pazienti provocate da scosse elettriche, urti meccanici o altri rischi.
警告 このサービスマニュアルには英語版しかありません。
(JA) • サービスを担当される業者が英語以外の言語を要求される場合、翻訳作業はその業者の責
任で行うものとさせていただきます。
• このサービスマニュアルを熟読し理解せずに、装置のサービスを行わないでください。
• この警告に従わない場合、サービスを担当される方、操作員あるいは患者 さんが、感電や
機械的又はその他の危険により負傷する可能性があります。
경고 본 서비스 매뉴얼은 영어로만 이용하실 수 있습니다.
(KO) • 고객의 서비스 제공자가 영어 이외의 언어를 요구할 경우, 번역 서비스를 제공하는 것은 고객
의 책임입니다.
• 본 서비스 매뉴얼을 참조하여 숙지하지 않은 이상 해당 장비를 수리하려고 시도하지 마십시
오.
• 본 경고 사항에 유의하지 않으면 전기 쇼크, 기계적 위험, 또는 기타 위험으로 인해 서비스
제공자, 사용자 또는 환자에게 부상을 입힐 수 있습니다.
BRĪDINĀJUMS Šī apkopes rokasgrāmata ir pieejama tikai angļu valodā.
(LV) • Ja klienta apkopes sniedzējam nepieciešama informācija citā valodā, klienta pienākums ir nodroši-
nāt tulkojumu.
• Neveiciet aprīkojuma apkopi bez apkopes rokasgrāmatas izlasīšanas un saprašanas.
• Šī brīdinājuma neievērošanas rezultātā var rasties elektriskās strāvas trieciena, mehānisku vai citu
faktoru izraisītu traumu risks apkopes sniedzējam, operatoram vai pacientam.

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ĮSPĖJIMAS Šis eksploatavimo vadovas yra tik anglų kalba.


(LT) • Jei kliento paslaugų tiekėjas reikalauja vadovo kita kalba – ne anglų, suteikti vertimo paslaugas
privalo klientas.
• Nemėginkite atlikti įrangos techninės priežiūros, jei neperskaitėte ar nesupratote šio eksploatavi-
mo vadovo.
• Jei nepaisysite šio įspėjimo, galimi paslaugų tiekėjo, operatoriaus ar paciento sužalojimai dėl
elektros šoko, mechaninių ar kitų pavojų.
ADVARSEL Denne servicehåndboken finnes bare på engelsk.
(NO) • Hvis kundens serviceleverandør har bruk for et annet språk, er det kundens ansvar å sørge for
oversettelse.
• Ikke forsøk å reparere utstyret uten at denne servicehåndboken er lest og forstått.
• Manglende hensyn til denne advarselen kan føre til at serviceleverandøren, operatøren eller pa-
sienten skades på grunn av elektrisk støt, mekaniske eller andre farer.
OSTRZEŻENIE Niniejszy podręcznik serwisowy dostępny jest jedynie w języku angielskim.
(PL) • Jeśli serwisant klienta wymaga języka innego niż angielski, zapewnienie usługi tłumaczenia jest
obowiązkiem klienta.
• Nie próbować serwisować urządzenia bez zapoznania się z niniejszym podręcznikiem serwisowym
i zrozumienia go.
• Niezastosowanie się do tego ostrzeżenia może doprowadzić do obrażeń serwisanta, operatora lub
pacjenta w wyniku porażenia prądem elektrycznym, zagrożenia mechanicznego bądź innego.
ATENÇÃO Este manual de assistência técnica encontra-se disponível unicamente em inglês.
(PT-BR) • Se outro serviço de assistência técnica solicitar a tradução deste manual, caberá ao cliente fornec-
er os serviços de tradução.
• Não tente reparar o equipamento sem ter consultado e compreendido este manual de assistência
técnica.
• A não observância deste aviso pode ocasionar ferimentos no técnico, operador ou paciente decor-
rentes de choques elétricos, mecânicos ou outros.
ATENÇÃO Este manual de assistência técnica só se encontra disponível em inglês.
(PT-PT) • Se qualquer outro serviço de assistência técnica solicitar este manual noutro idioma, é da respon-
sabilidade do cliente fornecer os serviços de tradução.
• Não tente reparar o equipamento sem ter consultado e compreendido este manual de assistência
técnica.
• O não cumprimento deste aviso pode colocar em perigo a segurança do técnico, do operador ou do
paciente devido a choques eléctricos, mecânicos ou outros.
ATENŢIE Acest manual de service este disponibil doar în limba engleză.
(RO) • Dacă un furnizor de servicii pentru clienţi necesită o altă limbă decât cea engleză, este de datoria
clientului să furnizeze o traducere.
• Nu încercaţi să reparaţi echipamentul decât ulterior consultării şi înţelegerii acestui manual de
service.
• Ignorarea acestui avertisment ar putea duce la rănirea depanatorului, operatorului sau pacientului
în urma pericolelor de electrocutare, mecanice sau de altă natură.
ОСТОРОЖНО! Данное руководство по техническому обслуживанию представлено только на английском языке.
(RU) • Если сервисному персоналу клиента необходимо руководство не на английском, а на каком-
то другом языке, клиенту следует самостоятельно обеспечить перевод.
• Перед техническим обслуживанием оборудования обязательно обратитесь к данному
руководству и поймите изложенные в нем сведения.
• Несоблюдение требований данного предупреждения может привести к тому, что
специалист по техобслуживанию, оператор или пациент получит удар электрическим током,
механическую травму или другое повреждение.

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Mechanical Installation

UPOZORENJE Ovo servisno uputstvo je dostupno samo na engleskom jeziku.


(SR) • Ako klijentov serviser zahteva neki drugi jezik, klijent je dužan da obezbedi prevodilačke usluge.
• Ne pokušavajte da opravite uređaj ako niste pročitali i razumeli ovo servisno uputstvo.
• Zanemarivanje ovog upozorenja može dovesti do povređivanja servisera, rukovaoca ili pacijenta
usled strujnog udara ili mehaničkih i drugih opasnosti.
UPOZORNE- Tento návod na obsluhu je k dispozícii len v angličtine.
NIE • Ak zákazníkov poskytovateľ služieb vyžaduje iný jazyk ako angličtinu, poskytnutie prekladateľských
(SK) služieb je zodpovednosťou zákazníka.
• Nepokúšajte sa o obsluhu zariadenia, kým si neprečítate návod na obluhu a neporozumiete mu.
• Zanedbanie tohto upozornenia môže spôsobiť zranenie poskytovateľa služieb, obsluhujúcej osoby
alebo pacienta elektrickým prúdom, mechanické alebo iné ohrozenie.
ATENCIÓN Este manual de servicio sólo existe en inglés.
(ES) • Si el encargado de mantenimiento de un cliente necesita un idioma que no sea el inglés, el cliente
deberá encargarse de la traducción del manual.
• No se deberá dar servicio técnico al equipo, sin haber consultado y comprendido este manual de
servicio.
• La no observancia del presente aviso puede dar lugar a que el proveedor de servicios, el operador o
el paciente sufran lesiones provocadas por causas eléctricas, mecánicas o de otra naturaleza.
VARNING Den här servicehandboken finns bara tillgänglig på engelska.
(SV) • Om en kunds servicetekniker har behov av ett annat språk än engelska, ansvarar kunden för att
tillhandahålla översättningstjänster.
• Försök inte utföra service på utrustningen om du inte har läst och förstår den här servicehandbo-
ken.
• Om du inte tar hänsyn till den här varningen kan det resultera i skador på serviceteknikern,
operatören eller patienten till följd av elektriska stötar, mekaniska faror eller andra faror.
OPOZORILO Ta servisni priročnik je na voljo samo v angleškem jeziku.
(SL) • Če ponudnik storitve stranke potrebuje priročnik v drugem jeziku, mora stranka zagotoviti prevod.
• Ne poskušajte servisirati opreme, če tega priročnika niste v celoti prebrali in razumeli.
• Če tega opozorila ne upoštevate, se lahko zaradi električnega udara, mehanskih ali drugih nevar-
nosti poškoduje ponudnik storitev, operater ali bolnik.
DİKKAT Bu servis kılavuzunun sadece ingilizcesi mevcuttur.
(TR) • Eğer müşteri teknisyeni bu kılavuzu ingilizce dışında bir başka lisandan talep ederse, bunu tercüme
ettirmek müşteriye düşer.
• Servis kılavuzunu okuyup anlamadan ekipmanlara müdahale etmeyiniz.
• Bu uyarıya uyulmaması, elektrik, mekanik veya diğer tehlikelerden dolayı teknisyen, operatör veya
hastanın yaralanmasına yol açabilir.
ЗАСТЕРЕЖЕН Даний посібник з експлуатації доступний тільки англійською мовою.
НЯ • Якщо постачальник послуг клієнта спілкується іноземною мовою, тоді клієнт зобов'язаний
(UK) забезпечити переклад.
• Заборонено проводити огляд обладнання без попереднього звертання до даного посібника
з експлуатації і розуміння інформації, поданої у ньому.
• Недотримання цього застереження може завдати шкоди здоров’ю постачальника послуг,
оператора або пацієнта через ураження електричним струмом, механічну травму або інше
ушкодження.

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Mechanical Installation

Damage in Transportion
All packages should be closely examined at time of delivery. If damage is apparent, have notation
"damage in shipment" written on all copies of the freight or express bill before delivery is accepted
or "signed for" by a General Electric representative or a hospital receiving agent. Whether noted or
concealed, damage MUST be reported to the carrier immediately upon discovery, or in any event,
within 14 days after receipt, and the contents and containers held for inspection by the carrier. A
transportation company will not pay a claim for damage if an inspection is not requested within this 14
day period.
To file a report:
• Call 1-800-548-3366 and use option 6.
• Fill out the GIQ workflow for any items missing, damaged, OBF/FOI for in process installs: http://
supportcentral.ge.com/ProcessMaps/form_new_request.asp?
prod_id=268679&form_id=573167&node_id=1916016&map_id=&ref%20erence_id=&reference_typ
e
• Contact your local service coordinator for more information on this process.
Rev. Nov. 10, 2017

Certified Electrical Contractor Statement


All electrical Installations that are preliminary to positioning of the equipment at the site prepared for
the equipment shall be performed by licensed electrical contractors. In addition, electrical feeds into
the Power Distribution Unit shall be performed by licensed electrical contractors. Other connections
between pieces of electrical equipment, calibrations and testing shall be performed by qualified GE
Medical personnel. The products involved (and the accompanying electrical installations) are highly
sophisticated, and special engineering competence is required. In performing all electrical work on these
products, GE will use its own specially trained field engineers. All of GE's electrical work on these
products will comply with the requirements of the applicable electrical codes.
The purchaser of GE equipment shall only utilize qualified personnel (i.e., GE's field engineers, personnel
of third-party service companies with equivalent training, or licensed electricians) to perform electrical
servicing on the equipment.

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Mechanical Installation

IMPORTANT … X-Ray Protection


X-ray equipment if not properly used may cause injury. Accordingly, the instructions herein contained
should be thoroughly read and understood by everyone who will use the equipment before you attempt
to place this equipment in operation. The General Electric Company, Medical Systems Group, will be glad
to assist and cooperate in placing this equipment in use.
Although this apparatus incorporates a high degree of protection against x-radiation other than the
useful beam, no practical design of equipment can provide complete protection. Nor can any practical
design compel the operator to take adequate precautions to prevent the possibility of any persons
carelessly exposing themselves or others to radiation.
It is important that anyone having anything to do with x-radiation be properly trained and
fully acquainted with the recommendations of the National Council on Radiation Protection and
Measurements as published in NCRP Reports available from NCRP Publications, 7910 Woodmont
Avenue, Room 1016, Bethesda, Maryland 20814, and of the International Commission on Radiation
Protection, and take adequate steps to protect against injury.
The equipment is sold with the understanding that the General Electric Company, Medical Systems
Group, its agents, and representatives have no responsibility for injury or damage which may result from
improper use of the equipment.
Various protective materials and devices are available. It is urged that such materials or devices be used.

Lithium Battery Cautionary Statements


CAUTION

RISK OF EXPLOSION.
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Discard used batteries according to the manufacturer’s instructions.

WARNING

DANGER D’EXPLOSION
Il y a danger d’explosion s’il y a replacement incorrect de la batterie.
Remplacer uniquement avec une batterie du même type ou d’un type recommandé par
le constructeur. Mettre au rébut les batteries usagées conformément aux instructions du
fabricant.

Omissions & Errors


Customers, please contact your GE Sales or Service representatives.
GE personnel, please use the Healthcare PQR Process to report all omissions, errors, and defects in this
publication.

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Mechanical Installation

Revision History
Revision Date Reason for change
1 June 24, 2021 Initial Release
2 July 16, 2021 Update option information to add Depth/AVIMOS camera.
Update console cable connections from Open Console to Stand Alone Console.
3 Dec 13, 2021 Chapter 1, Section 1.4, Corrected system alignment kit P/N to 5824714
Chapter 3, Section 3.2, Figure 3-10, picture updated. The distance from Gantry
base to Concrete is 17mm.
Chapter 4, Section 4.2, Figure 4-5, The distance from Table Base to Concrete is
15.5mm
Chapter 4, Section 4.4, added Torque for different anchor. added Figure 4-18 for
2106573 8-inch anchor drawing.
Chapter 8, Section 8.3, Table 8-4, Corrected PDU to Console P/N for standalone
console.
Chapter 8, Section 8.3, Figure 8-6, the cable from PDU to Power Box instead of
Gantry PS12V. This is new change for Standalone console.
Chapter 16, updated camera calculation tool GUI pic to match the tool latest
version.
4 Sep 29, 2022 Chapter 3, Section 3.3, Add Gantry Service Panel Optional Position Installation
Section per SPRHCSDM00688391
Chapter 6, Section 6.3, Add Console bracket Installation Section.

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Mechanical Installation

Preface
Purpose: Standardize conventions for representing information is a uniform way of communicating
information to a reader in a consistent manner. Conventions are used so that the reader can easily
recognize the actions or decisions that must be made. There are a number of character and paragraph
styles used in this publication to accomplish this task. Please become familiar with them before
proceeding forward.
Safety & Hazard Information
Text and Character Representation
Within this publication, different paragraph and character styles have been used to indicate potential
hazards. Paragraph prefixes, such as hazard, caution, danger and warning, are used to identify important
safety information. Text (Hazard) styles are applied to the paragraph contents that is applicable to each
specific safety statement. Words describe the type of potential hazard that may be encountered and are
placed immediately before the paragraph it modifies. Safety information will normally include:
• Type of potential Hazard
• Nature of potential injury
• Causative condition
• How to avoid or correct the causative condition
EXAMPLES OF HAZARD STATEMENTS USED
It's important that you read and understand hazard statements, and not just ignore them.

DANGER

SEVERE PERSONAL INJURY


DANGER IS USED WHEN A HAZARD EXISTS WHICH WILL CAUSE SEVERE PERSONAL
INJURY OR DEATH IF INSTRUCTIONS ARE IGNORED. THEY CAN INCLUDE:
- ELECTROCUTION
- CRUSHING
- RADIATION

WARNING

SEVERE PERSONAL INJURY


WARNING IS USED WHEN A HAZARD EXISTS WHICH COULD OR CAN CAUSE SERIOUS
PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE IGNORED. THEY CAN INCLUDE:
- POTENTIAL FOR SHOCK
- EXPOSED WIRES
- FAILURE TO TAG AND LOCKOUT SYSTEM POWER COULD ALLOW FOR UN-COMMANDED
MOTION.

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Mechanical Installation

CAUTION

MINOR PERSONAL INJURY


Caution is used when a hazard exists which can or could cause minor injury to self or
others if instructions are ignored. They include for example:
- Loss of critical patient data
- Crush or pinch points
- Sharp objects

NOTICE

PROPERTY DAMAGE ONLY


Notice is used when a hazard is present that can cause property damage but has
absolutely no personal injury risk.They can include:
- Disk drive will be destroyed
- Internal mechanical damage, such as to the x-ray tube
- Coasting the rotor through resonance.

Graphical Representation

Important information will always be preceded by the exclamation point contained within a
triangle, as seen throughout this chapter. In addition to text, several different graphical icons (symbols)
may be used to make you aware of specific types of hazards that could possibly cause harm.
ELECTRICAL MECHANICAL RADIATION

LASER HEAT PINCH

Some others make you aware of specific procedures that should be followed.
AVOID STATIC ELECTRICITY TAG AND LOCK OUT WEAR EYE PROTECTION

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Mechanical Installation

Publication Conventions
General Paragraph and Character Styles
Prefixes are used to highlight important non-safety related information. Paragraph prefixes (such as
Purpose, Example, Comment or Note) are used to identify important but non-safety related information.
Text styles are also applied to text within each paragraph modified by the specific prefix.
EXAMPLES OF PREFIXES USED FOR GENERAL INFORMATION:
Purpose:
Introduces and provides meaning as to the information contained within the chapter, section or
subsection (such as used at the beginning this chapter, for example).
NOTE
Conveys information that should be considered important to the reader.
Example:
Used to make the reader aware that the paragraph(s) that follow are examples of information possibly
stated previously.
Comment:
Represents “additional” information that may or may not be relevant to your situation.

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Mechanical Installation

Page Layout

1. The current chapter title


2. Publication Main Title
3. Publication Part Number & Revision Number

Headers and footers in this publication are designed to allow you to quickly identify your location. The
Publication main title, publication part number, and revision number appear in every footer on every
page. Every page headers indicate the current chapter title.
Computer Screen Output/Input Text Character Styles
Within this publication, mono-spaced character styles (fonts) are used to indicate computer text that
is either screen input or output. Mono-spaced fonts, such courier, are used to indicated text direction.
When you type at your keyboard, you are generating computer input. Occasionally you will see the math
operator “greater-than” and “less-than” symbols used to indicate the start and finish of variable output.
When reading text generated by the computer, you are reading it as computer generated output. In
addition to direction, characters are italicized (e.g. italics) to indicate information specific to your system
or site.
Example: Fixed Output
This paragraph’s font represents computer generated screen “fixed” output. Its
output is fixed from the sense that it does not vary from application to
application. It is the most commonly used style used to indicate filenames,

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Mechanical Installation

paths and text that do not change from system to system. The character style
used is a fixed width such as courier.
Example: Variable Output
This paragraph’s font represents computer screen output that is “variable”. It is used to represent output
that varies from application to application or system to system. Variable output is sometimes found
placed between greater-than and less-than operators for clarification. For example: <variable_ouput> or
<3.45.120.3>. In both cases, the < and > operators are not part of the actual input.
Example: Fixed Input
This paragraph’s font represents fixed input. It is computer input that is typed-in via the
keyboard. Typed input that does not vary from application to application or system to system.
Fixed text the user is required to supply as input. For example: cd /usr/3p
Example: Variable Input
This paragraph’s font represents computer input that can vary from application to application or
system to system. With variable text, the user is required to supply system dependent input or
information. Variable input sometimes is placed between greater-than and less-than operators.
For example: <variable_input>. In these cases, the (<>) operators would be dropped prior to
input. For example: ypcat hosts | grep <3.45.120.3> would be typed into the computer as
ypcat hosts | grep 3.45.120.3
without the greater-than and less-than operators.
Buttons, Switches and Keyboard Inputs (Hard & Soft Keys)
Different character styles are used to indicate actions requiring the reader to press either a hard or soft
button, switch or key. Physical hardware, such as buttons and switches, are called hard keys because
they are hard wired or mechanical in nature. A keyboard or on/off switch would be a hard key. Software
or computer generated buttons are called soft keys because they are software generated. Software
driven menu buttons are an example of such keys. Soft and hard keys are represented differently in this
publication.
Example: Hard Keys
A power switch ON/OFF or a keyboard key like ENTER is indicated by applying a character style that uses
both over and under-lined bold text. This is a hard key.
Example: Soft Keys
Whereas the computer MENU button that you would click with your mouse or touch with your hand uses
over and under-lined regular text. This is a soft key.

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Mechanical Installation Contents

Contents
1 Getting Started ....................................................................................................................................... 19
1.1 Introduction......................................................................................................................................................................................... 19
1.2 Site Ready check for mechanical installation.......................................................................................................................19
1.2.1 Site Preparation .................................................................................................................................................................... 19
1.2.2 Flooring Notices.................................................................................................................................................................... 19
1.2.3 Basic System .......................................................................................................................................................................... 20
1.3 Installer/FE Notices .......................................................................................................................................................................... 21
1.3.1 General Safety Guidelines................................................................................................................................................21
1.3.2 Shipping, Warehouse and Transportation Warning..............................................................................................21
1.3.3 International Shipments ...................................................................................................................................................21
1.3.4 On Site Warning.................................................................................................................................................................... 21
1.3.5 Service Actions...................................................................................................................................................................... 21
1.4 Required Common Tools and Supplies....................................................................................................................................22
1.5 Delivery Procedure ........................................................................................................................................................................... 24
1.5.1 Working with the Mover....................................................................................................................................................24
1.5.1.1 Delivery Dolly Options...........................................................................................................................................24
1.5.1.2 Equipment Delivery Route ..................................................................................................................................24
1.5.1.3 Floor Protection .......................................................................................................................................................24
1.5.1.4 Removing Gantry Dollies and Covers.............................................................................................................24
1.5.2 Damage In Transportation ...............................................................................................................................................24
1.5.3 A1 Disconnect Panel........................................................................................................................................................... 25
1.5.3.1 Installation Conditions..........................................................................................................................................25
1.6 Installation Flowchart ..................................................................................................................................................................... 26

2 Anchoring on the Floor with Alignment Tool....................................................................................... 27


2.1 Overview............................................................................................................................................................................................... 31
2.2 Anchor Hole Information ............................................................................................................................................................... 33
2.3 Procedure ............................................................................................................................................................................................. 35
2.4 Identify Junction Panel Position for Depth Camera ..........................................................................................................52

3 Gantry Installation ................................................................................................................................. 59


3.1 Position the Gantry .......................................................................................................................................................................... 61
3.2 Level the Gantry ................................................................................................................................................................................ 67
3.3 Gantry Service Control Panel Optional Position Installation.........................................................................................69

4 Table Installation .................................................................................................................................... 77


4.1 Draw Table Reference Lines ......................................................................................................................................................... 77
4.2 Table Preparation and Set-up......................................................................................................................................................79
4.3 Gantry-Table Alignment................................................................................................................................................................. 82
4.4 Install the Anchors............................................................................................................................................................................ 91
4.5 Table Dolies Removal ...................................................................................................................................................................... 94

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Mechanical Installation Contents

4.6 Install Table Footswitch Assembly............................................................................................................................................97


4.7 Remove Gantry Tilt Bracket....................................................................................................................................................... 101

5 PDU Setup and Facility Cable Installation ......................................................................................... 102


5.1 Procedure .......................................................................................................................................................................................... 102

6 Operator Console Installation ............................................................................................................ 112


6.1 Install Aurora SWS Table ............................................................................................................................................................ 112
6.2 Standalone Console Positioning.............................................................................................................................................. 115
6.3 Standalone Console Bracket Installation ............................................................................................................................ 115

7 Seismic Mounting ................................................................................................................................. 118


8 Power, Ground & Interconnect Cables ............................................................................................... 122
8.1 Introduction...................................................................................................................................................................................... 122
8.2 System Interconnect Diagram.................................................................................................................................................. 126
8.3 Console Connections ................................................................................................................................................................... 127
8.4 Gantry Cable Connections......................................................................................................................................................... 136
8.5 PDU Cable Connections & Configuration ............................................................................................................................ 138
8.6 Table Cables and System Ground Connections................................................................................................................ 143

9 Install Options....................................................................................................................................... 146


9.1 Install USB Barcode Reader ....................................................................................................................................................... 146
9.2 Install Optional Remote Monitor............................................................................................................................................. 146
9.3 Install Accessory I/F Hardware (IPC) Option ...................................................................................................................... 146
9.4 Install Respiratory Gating Option ........................................................................................................................................... 146
9.5 Install Injector Option .................................................................................................................................................................. 146
9.6 Install Cardiac Gating IVY Monitor and Stand Option.................................................................................................... 147
9.7 Customer Accessories - Head Holders and Extender.................................................................................................... 147
9.8 UPS Installation............................................................................................................................................................................... 147
9.9 SmartStep Installation................................................................................................................................................................. 147
9.10 Suspension Option ..................................................................................................................................................................... 147
9.10.1 Express Mode Depth Camera.................................................................................................................................... 147
9.10.1.1 Junction Plate Supplied by GE ..................................................................................................................... 147
9.10.1.2 Junction Plate Supplied by Customer ...................................................................................................... 149
9.10.2 AVIMOS Camera.............................................................................................................................................................. 149
9.11 Cardiac Monitor Setup .............................................................................................................................................................. 151
9.12 Respiratory Monitor Setup (Version 1.7)........................................................................................................................... 153

10 System Continuity & Ground Checks ............................................................................................... 155


10.1 System Continuity (Mechanical Contractor) ................................................................................................................... 155
10.2 Site Ground Continuity Check ............................................................................................................................................... 158

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Mechanical Installation Contents

11 System Covers: Installation & Alignment ....................................................................................... 160


11.1 Gantry Cover Installation......................................................................................................................................................... 160
11.2 Table Cover Installation............................................................................................................................................................ 163
11.3 Install All Option Covers........................................................................................................................................................... 171
11.4 Shim Installation.......................................................................................................................................................................... 171

12 Electrical Power On & Emergency Stop Check................................................................................ 174


12.1 PDU Configuration Check before Power ON ................................................................................................................... 174
12.2 System Power-Up........................................................................................................................................................................ 176
12.3 Install PDU Cover......................................................................................................................................................................... 182
12.4 Emergency Stop Check ............................................................................................................................................................. 183

13 Mechanical Installation Completion Checklist ............................................................................... 186


14 Appendix A Gantry Cover Removal .................................................................................................. 187
14.1 Cover Dolly Setup........................................................................................................................................................................ 187
14.2 Table Positioning ......................................................................................................................................................................... 189
14.3 Scan Window Removal ............................................................................................................................................................. 189
14.4 Side Cover Removal.................................................................................................................................................................... 190
14.5 Service Switch Setup ................................................................................................................................................................. 192
14.6 Top Cover Removal..................................................................................................................................................................... 193
14.7 Front Cover Removal ................................................................................................................................................................. 193
14.8 Rear Cover Removal................................................................................................................................................................... 199

15 Appendix B Pictorial Representation of Required Tools ............................................................... 207


16 Appendix C Depth Camera Installation Calculation Tool .............................................................. 211

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1
1 Getting Started

1.1 Introduction
This manual provides instructions to complete the installation of Revolution ASCEND. Additional options
are installed according to the installation manual delivered with the option.

1.2 Site Ready check for mechanical installation


1.2.1 Site Preparation
The PMI notifies the installation team if any requirements are not met. It is the purchaser’s (buyer)
responsibility to provide an approved support structure and an approved method of mounting. General
Electric is not responsible for any failure of the support structure or method of anchoring.

1.2.2 Flooring Notices


The system has a total floor load of approximately 3000 kg (6600 lbs). A concentrated load of about
2500 kg (5500 lbs), including patient is found in the table-gantry assembly. For more information, refer
to the Pre-installation Manual for this system.
Do not place the scanner on any resilient flooring. Resilient tile or carpeting may slowly yield over a
period of time and disturb the alignment of the table to the gantry. Refer to the floor template to
determine locations where resilient flooring material should be removed.
Limitations include:
• No part of the floor surface within the table, gantry, or the two interface areas between table and
gantry should be higher than the support areas for the table and gantry.
• The floor structure must withstand the occupied weight of table and gantry, as well as the individual
contact area loading of these components.
• The method and placement of anchors or through bolts must not reduce the structural strength
of the floor.In some circumstances, the final floor may not be installed. Refer to Chapter 8.0 in the
Pre-Installation Manual for this system.

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Mechanical Installation 1.2 Site Ready check for mechanical installation

1.2.3 Basic System


The basic Revolution ASCEND consists of the following major equipment:
• CT2: Gantry
• CT1: Patient Table
• PDU: Power Distribution Unit
• OC : Operator Console
• A1: A1 Main Disconnect Panel
Option
• DC: Depth Camera (Option)
Figure 1-1 Basic System

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Mechanical Installation 1.3 Installer/FE Notices

1.3 Installer/FE Notices


NOTICE

- Record data collected from procedures in this chapter into GE e4879 Form when
directed.
- Only use the installation manual that arrives with your system. Any other
revisions of this manual may not exactly match your system.

1.3.1 General Safety Guidelines


1. Follow all safety precautions, warnings and instructions in this manual.
2. Read and obey the warning and instructions on equipment labels or tags.
3. Allow only qualified personnel to install, maintain and service this equipment.
4. While the system is designed to meet all safety requirements applicable to medical equipment,
qualified operators must understand the potential safety hazards, and take steps to minimize the
risk at all times.
5. Never modify the system in whole or part without prior written approval by GE Healthcare.
6. Do not change, add or remove any system accessory without prior written approval of the vendors
local service manager.
7. Never leave the system in an unsafe condition. Notify the customer that the system is not to be
used until a problem is resolved.
8. Read and follow the precautions described in this manual.

1.3.2 Shipping, Warehouse and Transportation Warning


This gantry should be moved using the shipping dollies only. Do not lift or move it using a lift truck under
the gantry frame.

1.3.3 International Shipments


• Use dollies to remove the gantry from the shipping skid and to transport the gantry to the
customer's site.
• If lifting is required, instructions are in the Pre-Installation Manual for this system.

1.3.4 On Site Warning


This system requires a gantry bearing gap inspection before electrical calibration is started.

1.3.5 Service Actions


If the bearing inspection fails the FE opens a dispatch and does not continue with the electrical
calibration procedures.

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Mechanical Installation 1.4 Required Common Tools and Supplies

1.4 Required Common Tools and Supplies


The following tools and supplies should be included in the standard CT installation tool kit. The tools
listed represent the minimum tools required for installing this CT scanner.
Wrenches
• Standard and metric combination wrench sets
• Standard and metric hex key (Allen wrench) sets
• ½ in. and 3/8 in. (9.5mm), drive torque wrench: 0-100 N-m (0-100 ft.-lb.) Must be calibrated yearly.
Sockets and Extensions
• 3/8 in. drive metric and standard socket set
• 1 in, 1-1/8 in, 1-¼ in, 1-½ in, 1-5/8 in sockets
• ½ in. drive ratchet wrenches
• ¾ in. deep well socket
• Metric hex bit set ¼ in. or 3/8 in. drive, including 10 mm and 14 mm hex bit
• 3/8 in. drive universal joint
• 21mm socket (optional)
Screw Drivers
• Torque Screwdriver
• Phillips screwdriver set (small, medium, and large)
• Straight blade screwdriver set (small, medium, and large)
• Pozi-drive 0 (S)
• Pozi-drive #1
• Hex bit set with: Flat blade bit, Plus blade bit, Hex bits, and Star bits.
Drill Bits
• Complete set of standard (U.S.) drill bits
• Metric tap set (Optional)
• ½ in. masonry bit, min. 10 in. long USA; 12 in. optional (Bit must not be metric.)
• 4" (100mm) hole saw with 1/8" (5mm) masonry bit (to remove flooring)
Power Tools
• 3/8 in. or ½ in. drill, cordless or electric
• Reciprocating saw (Sawzall or equivalent) and assorted blades
• Hammer Drill & BIt (8 in. min, 12 in. max)
• Sears shop vacuum or equivalent, with HEPA or drywall dust filter
• 25 ft. extension power cords
Electrical Tools
• DVM capable of reading 0.5 ohms or less • Dale 600 or 601 Leakage meter or equivalent

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Mechanical Installation 1.4 Required Common Tools and Supplies

• Continuity Tester • Temperature/humidity tool: Oregon Scientific Wireless


Weather Station Model BAR608HGA or equivalent
• FE Electronic Monitor Static Kit or equivalent static
mat kit with ground wrist strap (P/N 2220482)

Hand Tools
• Ball-peen hammer (1 lb. or 2 lb.) • Diagonal cutting pliers, small and large
• Tongue & groove pliers (large) • Large pry bar 460 mm . 600 mm (18 in. - 24 in.)
• Diagonal cutting pliers, large (to cut 1/0 ground)

Recommended Levels
• Johnson Magnetic Level, model 7500M -- 225 mm (9 in.)
• Johnson Professional Box Beam Level, model 9624 -- 600 mm (24 in.)
• Digital level with accuracy of ± 0.1º -- 225 mm (9 in.)
• Johnson Professional Box Beam Level -- 1225 mm (48 in.) (Optional)
Personal Safety Equipment

• Safety shoes*1 • LOTO kit -- MUST have tags and appropriate lock(s)
• Safety glasses*1
• Hand Protection (Leather is required when performing • Hearing protection
duct work.)
• Knee pads or kneeling pad • 2 m (6 ft.) or 4 m (8 ft.) step ladders or equivalent
• Face Shield

*1 Required items

System Cleaners
Purchase Locally:
• Alcohol
• 10% Bleach
• Scrubbing Bubbles bathroom cleaner or equivalent
• Sani-cloth HB
• Incidin Plus
• TriGrene
Other
Purchase locally (available at office supply stores): a China marker or wax marking pencil or equivalent,
any color that is visible on the floor where the system is being installed. Permanent markers are often
used if the lines will be covered by the product.
GE Tools
• System Alignment Kit (p/n 5824714) (This tool may not be available via the tool pool in some areas.)

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Mechanical Installation 1.5 Delivery Procedure

1.5 Delivery Procedure


1.5.1 Working with the Mover
• System is shipped lean-packed in North America.
• Ensure that the installation lean cart is the first item moved into the room.

1.5.1.1 Delivery Dolly Options


• Gantry Mini Dolly - ordered from UMI at http://www.umi-dollyshop.com
Follow the instructions provided by your Project Manager of Installation regarding working with
equipment movers. Help direct movers as to where to place equipment and which items are needed
first.
Movers should move all equipment into the customer’s room. Door removal and other site changes to
move equipment should be done only as directed by the Project Manager of Installation.
For component sizes and weights, refer to the Pre-installation Manual for this system.
NOTE
Do not place equipment in its final location at this time. Templates must be laid first.
NOTE
If you have to remove the gantry covers in order to move the gantry into the room, please
read the notice statement on Gantry Cover Removal and Dolly Setup before removing the
gantry covers.

1.5.1.2 Equipment Delivery Route


Prior to equipment delivery, review the delivery route with the movers. Refer to the Project Manager of
Installation for any additional delivery instructions.

1.5.1.3 Floor Protection


Movers should use floor protection. Most equipment movers can provide floor protection during the
equipment delivery. Installers should provide floor protection for the room.

1.5.1.4 Removing Gantry Dollies and Covers


• Gantry components cannot be removed to reduce the dimensions.
• Zero clearance dollies are available from UMI at http://www.umi-dollyshop.com
• Please read the notice statement on Gantry Front Cover before removing the gantry covers.

1.5.2 Damage In Transportation


Check for damage to property that may have occurred at the site during delivery, such as damage to
floors, door frames or walls. If damage is found, notify the Project Manager of Installation.
All packages should be closely examined at time of delivery. If damage is apparent, have notation
"Damage in Shipment" written on all copies of the freight or express bill before delivery is accepted
or "signed for" by a General Electric representative or a hospital receiving agent. Whether noted
or concealed, damage shall be reported to the carrier immediately upon discovery, or in any event,

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Mechanical Installation 1.5 Delivery Procedure

within 14 days after receipt, and the contents and containers held for inspection by the carrier. A
transportation company will not pay a claim for damage if an inspection is not requested within this
14-day period.
To file a report:
• Call 1-800-548-3366 and use option 8.
• Fill out a report on http://edq.health.ge.com/edq/home.jsp
• Contact the local service coordinator for more information on this process.
Rev. June 13, 2006

1.5.3 A1 Disconnect Panel


WARNING

All sites must have a main disconnect with Lockout/Tagout capability.


Non GE-supplied breakers must have/provide under-voltage protection. For more information,
refer to the Pre-Installation Manual for this system.
A LICENSED ELECTRICIAN shall install and make connections inside the main disconnect.

Table 1-1 A1 Panel and UPS

Required Main Disconnect (A1) Catalog No. Optional Partial UPS Kit Cata-
log No.
North America (440V Europe and Asia EMEA (380V-420V, 125A)
-480V, 90A) (380V-420V, 110A)
E4502BB E4502BC E45021BB B77552DA (Beijing)
B7999ZB (WSO)

1.5.3.1 Installation Conditions


1. A Final Site Print is required. Contact your PMI for a final site print.
2. The room size must match the print.
Measure the room size. If it does not match the stated size, and is smaller, then check all clearances.
Service clearances MUST be met to continue.
3. A customer Anchoring Plan is required if there is anything other than a 102 mm (4 in.) (minimum)
concrete floor. GE employees shall only install the anchors supplied with this system.
4. Complete this section on the GE e4879 Form.
5. Do not start the installation process if the site is under construction:
• In the room
• In the scan area
• In addition, the radiology suite at such a site will REMAIN in a dust-free, occupancy-ready state
after delivery and throughout the remaining construction phase.

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Mechanical Installation 1.6 Installation Flowchart

1.6 Installation Flowchart


The flow chart should be followed for an orderly and efficient installation of the system.
Make sure that every part required is available before starting.
Figure 1-2 Installation Flowchrt

START
Prerequisites for System Installation
Completed items in
Pre-installation Checklist
in System Preinstallation
Manual

Completed Site Electrical Wiring


and HVAC.

A1 Main Disconnect Panel


Installed
Mechanical Installation
Use the alignmenttool to
determine the anchor position
of the gantry and table

Move the Gantry into position.


Align and Level the Gantry.

Move the Table into position.


Align and Level the Table.

Operator Console
PDU Installation Installation

Option Installation

System Cable Wiring

System Continuity
and Ground Check

System Cover
Installation

Electrical Power ON

Emergency OFF Check

Mechanical Installation
Completion Check with
GE e4879 Form

Electrical Calibration,
A Integration, and Test

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2
2 Anchoring on the Floor with Alignment Tool
Table 2-1 Personnel requirements

Required persons Preliminary requirements Procedure Finalization


2

Table 2-2 Tools and test equipment

Item
System Installation and Alignment Tool
Standard Install Tool Kit
Install SupportKit
GE SitePrint
Chalk line
China marker or wax marking pencil, orequivalent
Masking Tape, orequivalent
PPE (hand protection, foot protection, face shield, eye protection, personaldosimeter)

Table 2-3 System Installation and Alignment Tool (5824714)

Tool Name Picture Part Number


Line Laser 5820779

Laser Measure 5823264

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Mechanical Installation 2 Anchoring on the Floor with Alignment Tool

Table 2-3 System Installation and Alignment Tool (5824714) (Table continued)

Tool Name Picture Part Number


Digital Protractor 5825051

Sliding Rail Assembly Rail 1 (5819062)


Rail 2 (5819065)
Rail Connector (5821014)

Drilling Tool Assembly 5821081

Drilling Guide/Drilling Drilling guide for anchor 1/2 inch


Bushing (5829433)
Drilling guide for anchor 5/8 inch
(5824151)
Drilling guide for anchor M12
(5821085)

Table Alignment Tool 5820676


Assembly

Gantry Side Frame 5819055

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Mechanical Installation 2 Anchoring on the Floor with Alignment Tool

Table 2-3 System Installation and Alignment Tool (5824714) (Table continued)

Tool Name Picture Part Number


Adapter 80mm Length (5819063/5819066)
with M12 bolts
80mm Length (5820835/5820836)
with M6 bolts
130mm Length (5819068/5819070)
with M12 bolts

Table 2-4 Safety

CAUTION

POTENTIAL FOR PERSONAL INJURY.


Use appropriate safety procedures when drilling the floor holes, especially if there is lead
under the floor.
Appropriate PPE is required when working with hazardous materials.
NOTICE

ALL DOCUMENTATION IN THIS MANUAL IS BASED ON MOUNTING THE GANTRY/TABLE


ON A 102 MM (4 IN.) - 110 MM (4-1/3 IN.) CONCRETE FLOOR.
NOTICE

Clean the area as room preparation.


The mounting surface must be free of any material that may interfere with the position-
ing and leveling of the system.
NOTICE

Make sure there are no potential clearance issues.


If there are floor obstructions, such as conduits or old anchors, be sure to cut them flush
to the floor to prevent the gantry from resting on them. Also, be sure there is at least
104 mm (4 in.) of clearance between any existing floor penetration and the new gantry
position.

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Mechanical Installation 2 Anchoring on the Floor with Alignment Tool

Table 2-4 Safety (Table continued)

NOTE
There must be clear space without obstructions in order to:
• Change major components, with access to the gantry tube-change (RH) side).

• Allow space for front and rear cover removal


See Service Clearance Section found in the Pre-Installation Manual.

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Mechanical Installation 2.1 Overview

2.1 Overview
Start to measure the position of the gantry in the room per the GE print.
Followings are the workflow of this procedure.
1. Check Floor levelness.
2. Mark M and N for reference Line. Gantry rear anchor holes (A and B) will be on this line. (L1 and L2 is
based on the room drawing)
3. Measure A with Laser measure and drill anchor hole (L3 from Point M)
4. Measure B with Laser measure and drill anchor hole (L3+L4 from Point M)
5. Set Drilling Rail Assembly using anchor holes at A and B
6. Measure C using Laser measure and drill hole (L5 from Point A)
7. Measure D with Laser measure and drill hole (L5 from Point B)
8. Move Laser Liner at L6 from Point A and Measure E with Laser measure (L7 from L6). Then, drill.
9. Move Laser Liner at L8 from Point A and Measure F with Laser measure (L7 from L8). Then, drill.
10. Move Laser Liner at L9 from Point A and Measure G with Laser measure (L10 from L9). Then, drill.
11. Move Laser Liner at L11 from Point A and Measure H with Laser measure (L10 from L11). Then, drill.

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Mechanical Installation 2.1 Overview

Figure 2-1 GE Print

Table 2-5 Size of GE Print

Configuration L1-L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14


System with GT1700 / determined by 1873 630 726.5 1382 1146.5 820.5 2236 1052.5 200 90 80
GT2000 Table room size
NOTE
All demensions are in mm.
NOTE
L12~L14 are the dimensions of alternative anchor locations.
Alternative anchor locations will be used if there is structural interference such as reinforcement bars in
the concrete.

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Mechanical Installation 2.2 Anchor Hole Information

2.2 Anchor Hole Information


NOTE
Basic Anchoring Information:
• GE supplied floor anchor is designed for concrete floor use ONLY and it meets the
4-inches concrete floor requirement.
• Trained contractor must install the floor anchors.
• The minimum depth of the anchor hole shall be 3-inches at each anchor point.
• The anchor thread above the nut should not exceed 1 inch after specified torque is set.
NOTE
Alternate Anchoring
Four anchors must be used for Gantry and Table respectively. If any of anchor hole cannot be
drilled because of structural inference, use the alternative anchor location. If both standard
and alternative anchor holes cannot be drilled, installer must inform PMI that anchoring
requirement cannot be met. Additionally, the customer’s structural engineering contractor
must be engaged to determine the anchoring method, set the anchors, and certify that their
anchoring meets the stated GE minimum load requirement and torque specification.
NOTE
Non-Concrete Floors:
All other anchoring methods - on floor types other than the concrete minimum - must be
determined at the customer's expense by a structural engineering contractor. The anchoring
and method must be certified by the customer’s contractor to meet the stated GE minimum
load requirement and torque specification.
NOTE
GE Notification:
It is not the role of mechanical contractors or installers (FEs) to determine acceptable
methods to install or anchor equipment on non-4-inch concrete floors. The PMI or
appropriate GE contact person shall be notified that the facility's floor type DOES NOT
MEET the installation mounting requirement for the installation procedure (described in this
Installation Manual), and therefore the table-gantry mounting process CANNOT continue.
Table 2-6 Gantry and Table Anchor Mounting Requirement

Mounting Requirements Gantry And GT1700/GT2000 Table An- GT2000x Table Anchor P/N 2106573
chor P/N 5487992-2
Minimum Floor Thickness: 102 mm (4 in.) 102 mm (4 in.)
Recommended Drilling Depth: 85 mm (3.35 in.) 95 mm (3-3/4 in.)
Average Anchor Embedment: 75 mm (2.95 in.) 89 mm (3-1/2 in.)
Minimum Anchor Embedment: 63 mm (2.48 in.) 76 mm (3 in.)
Shipped Anchor Size: 178 mm (7 in.) 203 mm (8 in.)
Floor Levelness Requirement: 6 mm (1/4 in.) over 3 m (10 ft.) 6 mm (½ in.) over 3 m (10 ft)

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Mechanical Installation 2.2 Anchor Hole Information

Figure 2-2 Gantry and GT1700/GT2000 Table Anchor Assembly (P/N 5487992-2)

Figure 2-3 GT2000x Table Anchor Assembly (P/N 2106573)

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Mechanical Installation 2.3 Procedure

2.3 Procedure
1. Identify the position of the gantry and table in the room per the GE print. If everything matches the
GE print, continue. If not, please redo two pointsidentification.
2. Check floor levelness per GE print, as shown below. The floor must meet the minimum levelness
specification: 6 mm (1/4 in.) over 3 m (10 ft.) between Table and Gantry.

Figure 2-4 Check Floor Levelness (example)

NOTICE

It’s required to cut the floor covering around eight (8) anchor points for positioning
Gantry and Table.
Before cut any floor covering and drill the anchor holes, make sure that you
have discussed it with the customer, and the appropriate hospital personnel have
approved the location of the Gantry and Table.
Re-check with the customer for approval of the gantry/table placement.
Cut tiles (or other resilient flooring) around all holes punched for the gantry and
table.
Any repositioning must meet all regulatory requirements. Check that the floor meets
the levelness specification. If the floor does not meet the floor specification, the
system will not meet the table ISO specification. In this case, follow the escalation
procedure.

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Mechanical Installation 2.3 Procedure

NOTE
Some sites may require sealing of the floor penetrations after the flooring is removed. If
so, use RTV or the other sealant to seal the floor as required.
3. Unpack the Table Gantry Drilling / Alignment Tool Kit (5824714). Refer to Table 2-3 System
Installation and Alignment Tool (5824714) on page 27.
4. Follow the GE print, according to L1 & L2 to identify two points (M and N) by using the Laser
Measure (5823264), mark these two points.
5. Turn on the Line Laser (5820779), adjust its position, pass the laser line through two points M andN.
Figure 2-5 Mark M and N

6. Align the Laser Measure with the Laser Line, make the value displayed on the Laser Measure is
sameas L3 to confirm the point A.
NOTE
L3 is determined by room size.

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Mechanical Installation 2.3 Procedure

Figure 2-6 Point A Confirmation

NOTE
The value displayed on the laser measure includes the length of itself.
7. Align the Laser Measure with the Laser Line, make the value displayed on the Laser Measure is
same as L3 + L4 to confirm the point B.
L4
1873 mm

Figure 2-7 Point B Confirmation

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Mechanical Installation 2.3 Procedure

8. Align the hole of the Drilling Tool with Point A and align the center groove with the laser line.
Figure 2-8 Align Points A

NOTE
DO NOT move the Line Laser, make sure the laser line is aligned with the mark A before
drilling.
9. Prepare ½” x 12" drill bit.

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Mechanical Installation 2.3 Procedure

10. Apply a piece of adhesive tape as shown below to visually check the proper anchor hole depth.
Figure 2-9 Drill Bit

Anchor P/N: 5487992-2 Anchor P/N: 2106573


(Gantry and GT1700/GT2000 Table) (GT2000x Table)
1 Mark Location: 155mm (6.1 in.)
2 Adhesive Tape
3 Drilling guide length: 70mm
4 Drilling depth: 85mm Drilling depth: 95mm

11. Locate the hammer drill with ½” x12" drill bit.


NOTE
The ½” bit will be used to drill all four (4) gantry anchor holes and four (4) table anchor
holes.
NOTE
Consider the drilling depth calculation to compensate for any floor covering, which will
be removed after drilling.

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Mechanical Installation 2.3 Procedure

Figure 2-10 Drill bit

12. Set the drill bushing (1/2 inch) in the hole of Drilling Tool.
Figure 2-11 Drill bushing (1/2 inch)

13. Drill the hole perpendicular to the floor, use the drill bushing (1/2 inch) to guide the drillbit.
NOTE
Follow these guidelines when drilling anchor hole. See illustration below.

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Mechanical Installation 2.3 Procedure

Figure 2-12 Drill Gantry Anchor Hole

• During drilling, always keep the drill bit perpendicular to thefloor.

• Always use the mechanical guide (drill bushing) whendrilling.


• Stop drilling every 15 or 20 seconds and clear the hole of debris. This lets the drill bit
cool and helps to prevent binding of the drillbit.
• Vacuum whiledrilling to keep gantry and table as free of dust contamination as
possible. Place the funnel tip or long extension tip inside the hole. A drywall dust
filter must be used on the vacuum.
• Drill each hole until the mark on the drill bit is even with the Drilling Kit. All holes
must be have adepth specified in Table 2-6 Gantry and Table Anchor Mounting
Requirement on page 33. Use an upside-down anchor to check the holedepth.
NOTE
If you cannot use adjuster anchor hole (A or B) due to structural interference, such
as reinforcement bars in the concrete, you must remove the G/T Installation Tool to
re-identify points A and B according to GE print.

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Mechanical Installation 2.3 Procedure

14. Repeat Step 8 and Step 13 for Point B.


Figure 2-13 Drill at Point B

15. Recheck the depth of the hole by inserting an anchor backward into the hole. Re-drill ifneeded.
16. When finished drilling and clearing the anchor hole, vacuum the debris from the inside hole and
from the surrounding (floor) area.
17. Assemble the Sliding Rail1 and Rail2 to the Rail Connector by using four M6 flat head screws,DO
NOT tighten them.
18. Tighten two wing screws so that two Rails are tight against the side of the RailConnector
Figure 2-14 Assemble Sliding Rails

NOTE
Pay attention to the direction of two Sliding Rails, the wing screws of the Rail Connector
should be in the no scale side of the Sliding Rails.

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Mechanical Installation 2.3 Procedure

19. Find two drilling anchor pins which are in the toolbox (5824714), insert these two pins in their
respective anchor hole to fix the Sliding Rail on thefloor.
Figure 2-15 Sliding Rails Installation

20. Adjusting the leveling of the Sliding Rail Assy by using four wing screws in both sides of the Sliding
Rail Assy, let the angle less than 0.1 degree in left/center/right of the Sliding Rail Assy respectively,
and then tighten the lock nut.
Adjust wing screws to let leveling angle of the sliding rail assy less than 0.1 degree.
Figure 2-16 Level the Sliding Rail Assy

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Mechanical Installation 2.3 Procedure

21. Loosentwo wing screws to remove the laser line light base.
Figure 2-17 Laser Line Light Base

22. Assemble the Line Laser and the base with a screw.
Figure 2-18 Assemble the Laser Line Light Base and the Line Laser

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Mechanical Installation 2.3 Procedure

23. Insert the Line Laser Assy on the Sliding Rail.


Figure 2-19 Line Laser Setup

24. Slide the Line Laser Assy to the middle of the Slide Rail.
Figure 2-20 Move Line Laser to the Center

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Mechanical Installation 2.3 Procedure

25. Adjust the angle of the Line Laser using two wing screws at the base so that the laser line is
projected on two groovetargets.
Figure 2-21 Line Laser Alignment

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Mechanical Installation 2.3 Procedure

26. Slide the Line Laser to both sides of the Sliding Rail to double confirm the position of the Line Laser,
then tighten two wing screws.
Figure 2-22 Confirmation of alignment

NOTICE

The position of the Line Laser MUST be aligned, because it will affect the measure
results in the future.

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Mechanical Installation 2.3 Procedure

27. Place the Laser Measure on the Drilling Kit as shown below.
Figure 2-23 Laser Measure setup

28. Slide the Line Laser to the left of the Sliding Rail so that the slit is pointing 0mm.
Figure 2-24 Line Laser Positioning

29. Align the Drilling Tool with the laser line. At the same time, adjust the position of Drilling Tool so that
the displayed value on the Laser Measure is the same as L5.
L5
630 mm

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Mechanical Installation 2.3 Procedure

Figure 2-25 Gantry Front Anchor Holes Confirmation

30. Drill the hole on Point C.


Figure 2-26 Drill at Point C

31. Repeat Step 28 to Step 30 to drill Gantry anchor holes for point D.
L4 L5
1873 mm 630 mm

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Mechanical Installation 2.3 Procedure

Figure 2-27 Drill at Point D

NOTE
If there is structural interference at the anchor hole location such as reinforcement bars
in the concrete, use the alternate anchor location. Alternative location can be found in
Table 2-5 Size of GE Print on page 32. Use the same methods to identify the location of
anchor hole.
32. Repeat Step 28 to Step 30 to drill Table Front anchor holes for point E and F.
L6 L7 L8
726.5 mm 1382 mm 1146.5

Figure 2-28 Drill at Point E and F

33. Repeat Step 28 to Step 30 to drill Table Front anchor holes for point G and H.
L9 L10 L11
820.5 mm 2236 mm 1052.5 mm

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Mechanical Installation 2.3 Procedure

Figure 2-29 Drill at Point G and H

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Mechanical Installation 2.4 Identify Junction Panel Position for Depth Camera

2.4 Identify Junction Panel Position for Depth Camera


• If the customer has purchased the Express Mode AI Camera (Depth Camera) option, perform this
procedure. Please don’t remove the G/T Anchor alignment Tool as it is used in this procedure.
• If Junction panel location has been marked as pre-installation work, use this method for
confirmation.
• If the customer has not purchased the Express Mode AI Camera (Depth Camera) option, go to next
Chapter “Install Gantry”.

NOTICE

If it is necessary to move the other ceiling mounting devices (In-Room-Monitor, Injector,


Anesthesia Machine etc.), make sure the relocated devices with the suspension arms will
not conflict to the depth camera.

WARNING

THE CUSTOMER’S ARCHITECT IS RESPONSIBLE FOR DESIGNING AND INSTALLING THE


JUNCTION PLATE WITH SUFFICIENT STRENGTH TO HOLD THE CAMERA ASSEMBLY.
The weight of the camera assembly is approximately 3.2kg, suggest the safety load on the
Junction Plate is no less than 20kg.
The best accuracy of auto patient positioning can be obtained when the full patient body fits in the
camera view. To optimize the depth camera performance, Camera Bracket location from scan room floor
should be 2383 ~ 2880mm.
Figure 2-30 Camera Bracket location

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Mechanical Installation 2.4 Identify Junction Panel Position for Depth Camera

To satisfy the specification of camera bracket location in different site condition, there are three possible
cases.
Figure 2-31 Camera Installation Position (side view)

A Finished Ceiling height is from 2383mm~2880mm. (Standard case)


B Finished Ceiling height is higher than 2880mm.
C Finished Ceiling height is 2286mm~ 2382mm.
NOTE
Install without Camera Cover if the cover interferes with the ceiling.
1 Concrete Ceiling
2 Finished Floor
3 Finished Ceiling
4 Junction Plate
5 Extender kit (Pipe)
6 Rectangular opening which is similar size as the opening of camera cover.

When determining the camera installation position, special consideration shall be taken regarding the
relationship between the Camera Bracket installation height and the finished ceiling height. There are
three cases as shown below:
• Case A: Camera attached to finishedceiling
Camera Bracket height is equal to finished ceiling height.

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Mechanical Installation 2.4 Identify Junction Panel Position for Depth Camera

• Case B: Camera installed below finishedceiling


Camera Bracket height is lower than finished ceiling height.
In this case, customer needs order the extender kit (5821337) to install the Camera Bracket 190
mm or 390 mm below the Junction Panel.
• Case C: Camera installed above finishedceiling
Camera lowest heightis equal to finished ceiling upper surface. The distance between Camera
Bracket and the camera lowest point without cover is 110mm. In this case, rectangle opening to the
finished ceiling is required. The opening size shall be similar to the opening of camera cover.
Details of Hanging methods is shown below.
Figure 2-32 Details of Hanging methods

1 Hanging threaded rods from concrete ceiling (Customer Supplied)


2 Junction Plate (GE Supplied or Customer supplied)
NOTE
Specification of Junction plate is descrived in Figure 2-33 Junction Plate (Supplied by
GE) on page 55 and )
3 Camera Bracket (GE Supplied)
4 Extention Pipe (GE supplied Option)
NOTE
There are two choices of the pipe. (190mm or 390 mm length)

NOTE
Case A is the recommended installation position.Case B and Case C are special consideration.
NOTE
This procedure describes how to decide the camera installation location before CT System
Installation. If it is necessary to install the camera after CT system installation, refer to
Apendix D.

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Mechanical Installation 2.4 Identify Junction Panel Position for Depth Camera

NOTE
The height from finished floor to the camera bracket (h) must be decided before starting this
procedure.For Case A, camera bracket height is equal to the finished ceiling height. For Case
B and C, it is necessary to consult with HPM and decide the height by reffering to theFigure
2-31 Camera Installation Position (side view) on page 53.
Figure 2-33 Junction Plate (Supplied by GE)

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Mechanical Installation 2.4 Identify Junction Panel Position for Depth Camera

Figure 2-34 Junction Plate (Supplied by Customer)

Procedure
1. Use the Depth Camera Installation Calculator (DOC2254236), decide d using the the height from
finished floor to the camera bracket (h). Refer to 16 Appendix C Depth Camera Installation
Calculation Tool on page 211.
NOTE
d is Longitudinal distance from Gantry rear anchor hole to the center of Depth Camera.
2. Slide the Line Laser to the middle of two Gantry holes.
3. Align the Drilling Kit with the laser line and keep the light beam from the Laser Measure projected
on the target groove of the Line Laser.
4. With keeping the condition above, move the drill kit so that the displayed value on the laser
measure is same as d.

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Mechanical Installation 2.4 Identify Junction Panel Position for Depth Camera

5. Mark the point through the hole of drill kit.


Figure 2-35 Value d Confirmation

6. Disassemble the Line Laser from the Sliding Rail.


7. Set the Line Laser on the floor so that the laser beam intersection is aligned with the floor mark.

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Mechanical Installation 2.4 Identify Junction Panel Position for Depth Camera

8. Draw cross lines for the intersection of laser beam on the ceiling (or junction plate location). It will
be the center of the Junction Plate.
Figure 2-36 Junction Plate Position

9. Remove all tools from the floor.

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3
3 Gantry Installation
Table 3-1 Personnel requirements

Required persons Preliminary requirements Procedure Finalization


2 (FE or mechanical sullier)

Table 3-2 Tools and test equipment

Item Quantity Effectivity Part number Manufacturer


Standard Install Tool
Kit
Install SupportKit
GE Site Print
Installation Manual
Gantry Adjuster Tool 2107863
Spanner Wrench 2110003
PPE (hand protection,
foot protection, face
shield, eye protection,
personaldosimeter)

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Mechanical Installation 3 Gantry Installation

Table 3-3 Safety

CAUTION

POTENTIAL INJURY
The gantry presents a variety of mechanical and electrical hazards. Use appropriate
safety procedures when working on the Revolution ASCEND system.
NOTE
Some sites require floor protection. Locate and install any required floor protection now.
NOTE
The Gantry side covers has been removed before shipped.

NOTICE

THE CLEARANCE FROM GANTRY SIDE COVER TO THE SCAN ROOM WALL INCLUDING
PROTRUDING OBJECT MUST BE MORE THAN 14 INCHES WHEN GANTRY IS AT THE
INSTALLATION POSITION.
If not, it will not satisfy the cover removal clearance described in Pre-installation manual.

NOTICE

IF THIS PROCEDURE CANNOT BE COMPLETED, FOLLOW THE SITE ESCALATION PROCE-


DURE ESTABLISHED FOR YOUR AREA.

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Mechanical Installation 3.1 Position the Gantry

3.1 Position the Gantry


1. Delivery the gantry to the scanroom and check that anchor holes matches the Gantry anchor
locations.
Figure 3-1 Gantry Delivery

2. Move the Gantry away from the Gantry anchor locations.


3. Hammer the anchor bolts (5487992-2, shipped with system shipping collector) in the drilled gantry
holes (A/B/C/D), and confirm the minimum anchor embedment is 63mm.

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Mechanical Installation 3.1 Position the Gantry

4. Locate the four leveling pads. See illustration below


Figure 3-2 Anchor Bolts

5. Use the gantry dollies to evenly raise the gantry, until it is approximately 5" (127mm) above the
floor.

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Mechanical Installation 3.1 Position the Gantry

6. Move the gantry and position it over the anchorbolts.


Figure 3-3 Move the Gantry to the position

7. Loosen the locking ring and remove the shipping bolt to remove four leveling pads from the gantry.

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Mechanical Installation 3.1 Position the Gantry

8. Pass the leveling pads through the four anchor bolts separately on the floor.
Figure 3-4 Shipping Bolt

1 Shipping Bolt
2 Adjuster Tool
3 Locking Ring
4 Leveling Pad

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Mechanical Installation 3.1 Position the Gantry

9. Rotate the adjuster so there are 2 threads between the top of the adjuster and the top of the lock
ring.
Figure 3-5 Adjuster

1 Adjuster, Keep 2 threads


2 Lock Ring

10. Carefullymove the gantry to the correct position so that the adjusters are centered over their
respective anchor bolts.
11. Usethe dollies to evenly lower the gantry, pass anchor bolt through the four anchor adjusters
separately on the Gantry.
12. Position each of leveling pads beneath its associated adjuster, fine-tune the leveling pads to
compensate for slight variations in the floor surface.

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Mechanical Installation 3.1 Position the Gantry

13. Evenly lower the gantry until the adjuster is fully located the five leveling pads separately.
Figure 3-6 Align Center Anchor Bolt and lower Gantry

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Mechanical Installation 3.2 Level the Gantry

3.2 Level the Gantry


The gantry uses 2 bubble levels that are permanently mounted to machined surfaces on the stationary
base to tell when it is level.
Figure 3-7 Gantry Bubble Level

The bubble levels are located on the both ends of the gantry stationary base. They're located on the
stationary base near a point where the rotating structure pivots mount to the base structure. The gantry
is properly leveled when the bubble is centered.
1. Loosen all adjuster lock rings (use a spanner wrench or large channel lock pliers).
2. Systematically turn each of the gantry’s adjusters (locations 1, 2, 3 and 4) until both bubble levels
are centered. Refer to following procedure.
NOTE
Begin by turning each adjuster no more than 1 turn at a time.
NOTE
Use the adjuster tool, 1-1/8” socket, and the ½" drive ratchet to turn each adjuster.

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Mechanical Installation 3.2 Level the Gantry

Figure 3-8 Gantry Anchor Locations

a. Level the left side from front to back by turning adjusters #1 and #2.
b. Level the right side from front to back by turning adjusters #3 and #4.
c. Level the side (right or left) that is higher with respect to the other side. Turn both adjusters on
a side equally until that side is level. The side should now also be level.
3. When the bubble levels are centered (refer to following figure), each of the four (4) leveling pads
should be carrying a portion of the gantry weight. Distribution of the gantry weight prevents the
base frame from rocking during normal operation. DO NOT leave any adjuster un-loaded or
floating.
Correct level is 100% of bubble within small circle
Incorrect level is less than 100% of bubble within small circle
Figure 3-9 Bubble Level Centering

4. Adjust the distance between floor and gantry base at Anchor location #1 becomes approximately
17.0 mm by turning four (4) adjusters equally.
NOTE
Be careful no more than 1 turn at a time.

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Mechanical Installation 3.3 Gantry Service Control Panel Optional Position Installation

Figure 3-10 Gantry Height

3.3 Gantry Service Control Panel Optional Position


Installation
On Revolution Ascend Gantry, the Service Control Panel is located in the right side of the Gantry. If the
scan room has limited service clearance on the Gantry right side. The Service Control panel could move
to the rear of the Gantry and fix. This procedure is show how to move the Service control panel to the
optional position.
Table 3-4 Personnel and Time Requirements

Required Persons Time Required


1 30 min

Table 3-5 Tools and Test Equipment

Item Quantity Part#


Extend cable for Service Board 1 5817507

1. Remove Gantry Service Control Panel from Default Position

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Mechanical Installation 3.3 Gantry Service Control Panel Optional Position Installation

a. Remove the Gantry right side cover and rear cover, see Gantry Side Covers Removal and
Re-Install and Gantry Rear Cover Removal and Re-Install for detailed steps.
Figure 3-11 The Service Control Panel default position (located on the Gantry right side)

b. Remove the two cables from the Service Control Panel.


Figure 3-12 Remove two cables

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Mechanical Installation 3.3 Gantry Service Control Panel Optional Position Installation

c. Remove the Service Control Panel by unscrew the four screws.


Figure 3-13 Remove service control panel

d. Remove the four nuts from the bracket. The nuts need to reuse on the new position.
Figure 3-14 Remove nuts

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Mechanical Installation 3.3 Gantry Service Control Panel Optional Position Installation

e. The Service Control Panel removal complete.


Figure 3-15 Servcie Panel Removal complete

2. Install Gantry Service Control Panel on the Optional Position

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Mechanical Installation 3.3 Gantry Service Control Panel Optional Position Installation

a. Here is the optional position of Service Control Panel


Figure 3-16 Optional position

b. Install the four nuts on the new rear bracket.


Figure 3-17 Install nuts

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Mechanical Installation 3.3 Gantry Service Control Panel Optional Position Installation

c. Install the Service control panel by tightening four nuts.


Figure 3-18 Install service panel

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Mechanical Installation 3.3 Gantry Service Control Panel Optional Position Installation

d. Connect two cables on the service control panel by using extend cable (5817507).
Figure 3-19 Extend cable (5817507)

Figure 3-20 Connect cables

Finalization
1. Install Gantry Rear cover and right side cover. Detailed procedure, refer to Gantry Side Covers
Removal and Re-Install and Gantry Rear Cover Removal and Re-Install

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Mechanical Installation 3.3 Gantry Service Control Panel Optional Position Installation

2. On Gantry rear cover, there is a small window could open to use the Service Control Panel at the
optional position.
Figure 3-21 Service Control Panel at the optional position

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4
4 Table Installation
Table 4-1 Personnel requirements

Required persons Preliminary requirements Procedure Finalization


2 (FE or mechanical suppli- 1.5 hours labor on-site
er)

Table 4-2 Tools and test equipment

Item Quantity Effectivity Part number Manufacturer


Standard Install Tool
Kit
3/4", 1-1/4", 1-1/2"
and 1-5/8"sockets
8mm, 10mm, and
14mm hex socketbits
Laser Alignment kit 5824714
Johnson Professional
6"level
Johnson Professional
4’level
Johnson Professional
2’level

4.1 Draw Table Reference Lines

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Mechanical Installation 4.1 Draw Table Reference Lines

1. Draw a reference line of 673 ± 6 mm (26.5" ± 0.25")position from Gantry Base on the floor as shown
in Figure 4-1 Draw Reference Line on page 78. This line should be parallel to the gantry. In a later
section, you will move the table against the 673 mm (26.5") mark.
Figure 4-1 Draw Reference Line

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Mechanical Installation 4.2 Table Preparation and Set-up

2. Using a chalk line, mark a table center line on the floor along the laser light shining on the floor.
Figure 4-2 Draw Reference Line for Table Center

3. Recheck the table-to-gantry reference line for 673 ± 6 mm (26.5" ± 0.25") Z-distance. Refer to Figure
1-26.
4. Turn off the laser but do not remove

4.2 Table Preparation and Set-up


Table 4-3 Safety

WARNING

POTENTIAL FOR INJURY.


Table will tip if not anchored on the dolly.
Make certain that Table is adequately secured to the dolly.

WARNING

POTENTIAL FOR INJURY.


Table on dolly length is 2.5m (98 in.).
Exercise caution when moving the table on the dolly.

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Mechanical Installation 4.2 Table Preparation and Set-up

1. Remove all the transportation packaging and boxes, except dollies, from the table. See illustration
below. Leave a layer of packing material on the cradle to protect the cradle from damage. (It can be
removed during laser alignment of the table.)
Figure 4-3 Remove Table Packing

2. Unpack the items and locate all of the items needed to install the table.
NOTE
The GT table on dollies is approximately 118" long and may require additional room to
maneuver.
3. Wheel the table to its approximate position relative to the gantry, using the marks made earlier.
Figure 4-4 Table Positioning

4. Locate the table leveling pads inside the table in the back and on the side in the front. Preset
leveling pad heights to 5/8" (15.5mm).

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Mechanical Installation 4.2 Table Preparation and Set-up

a. Use a 1-5/8” socket and ½” ratchet to loosen the shipping bolt.


b. Loosen the locking ring.
c. Use a 1-1/8" socket to lower the adjuster if needed.
Figure 4-5 Table Base Leveling Pads (Starting Positions)

5. Use the dollies to evenly lower the table until it rests on the leveling pads using a ½”ratchet on each
end.
Figure 4-6 Lower dollies

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Mechanical Installation 4.3 Gantry-Table Alignment

6. Level the Table Base according to the following steps.

CAUTION

POTENTIAL FOR INJURY.


In the ship position, the table tips easily!
DO NOT lean on the table! The shipping bracket should still be in place!

NOTICE

DO NOT REMOVE THE TABLE DOLLIES.

NOTE
Patience and accuracy is required to properly complete this process.
a. Place the bubble level on the table base.
b. Raise or lower the table as needed using the front and rear levelers and level the table base in
the Z-direction (2 positions) and the Y-direction (1 position).
Figure 4-7 Level Location on the Table Base

4.3 Gantry-Table Alignment

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Mechanical Installation 4.3 Gantry-Table Alignment

1. Assemble two adapters (Left: 5820835 /Right: 5820836 - M6, 80mm) to both sides of the gantry
alignment bar by using framepins (5819072 x 2pcs).
Figure 4-8 Assemble Gantry Alignment Bar

NOTE
Please pay attention to signs (L and R) on adapters and both sides of the gantry
alignment bar
2. Remove the Gantry Front and Rear Covers.
3. Manually rotate the gantry until the tube reaches about 11 o’clock position.

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Mechanical Installation 4.3 Gantry-Table Alignment

4. Mount the gantry alignment bar to the gantry frame by using two M6 mountingbolts.
Figure 4-9 Mount alignment bar

NOTICE

BE CAREFUL NOT TO BUMP THE ALIGNMENT LIGHT, THE MOUNTING SPACE IS TIGHT
NEAR THE ALIGNMENT LIGHT. TIGHTEN TWO BOLTS UNTIL BOTH ARE SNUG.

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Mechanical Installation 4.3 Gantry-Table Alignment

5. Install the Line Laser on the gantry alignment bar using the Laser Line Light Screw, use the level
gauge to level the alignment bar (Level Specification: ±0.1º) by rotating the gantry manually.
Figure 4-10 Level the Alignment Bar

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Mechanical Installation 4.3 Gantry-Table Alignment

6. Power on the Line Laser and align it to keep the light beams projected on the groove targets of the
alignment bar.
Figure 4-11 Line Laser Alignment

7. Tighten the Laser Line Light Screw to fix the LineLaser.

NOTICE

THE POSITION OF THE LINE LASER MUST BE ALIGNED, BECAUSE IT WILL AFFECT THE
TABLE ALIGNMENT.

8. Set the two table alignment tools on the cradle at front and rear.
• Keep about 20-30cm distance from the cradle front end to the front alignment tool.
• Set the rear alignment tool at the rear end of the cradle.
NOTE
Make sure that two rail strips are removed from the cradle and the table alignment tool
base fits perfectly to the table cover.

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Mechanical Installation 4.3 Gantry-Table Alignment

NOTE
Rotate the dial knob to adjust the width of projections to fit into gap of the cradle and
table top.
9. Tighten the dial knob to sandwich both side of the cradle and fix the table alignment tool.
Figure 4-12 Table Alignment Tool

NOTE
All Table adjusters should be preset to 15.5mm (5/8 in.) down from the table base to
make adjustment easier. Based on floor levelness and your experience, a different preset
height may work better. One thread must be showing above all locking rings when
leveled. Table cannot be higher than 1005mm from the center of cradle to floor.
10. Power on the Line Laser.
NOTE
laser lines will be used to align the tableposition.
11. Adjust the table position in X-axis and Z-axis direction to align the vertical laser line and center cut
of two alignment tools.
NOTE
The vertical laser line projects through the center cut of the alignment tools onto the
wall.

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Mechanical Installation 4.3 Gantry-Table Alignment

Figure 4-13 Table Alignment in X-axis and Z-axis

12. Adjust the table height position using leveling adjusters to let the horizontal laser line projects on all
4 rulers, and keep the same value (Height Specification: 43±2mm)
NOTE
The projected values on all four rulers should be the same within the tolerance range of
2mm.

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Mechanical Installation 4.3 Gantry-Table Alignment

Figure 4-14 Adjust Table Height

13. Re-check that each of the four adjusters is loaded by attempting to rotate adjusters.

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Mechanical Installation 4.3 Gantry-Table Alignment

14. Re-check the table level at the Z-direction (2 positions) and the Y-direction (1 position) on the table
base.
Figure 4-15 Level Location on the Table Base

15. When completed, turn off the LineLaser.


NOTE
Do not remove the table dollies.

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Mechanical Installation 4.4 Install the Anchors

4.4 Install the Anchors


NOTICE

Each anchor must be prepared by installing a nut 13.0 mm from the top of the anchor as
measured from the top of the anchor to the top of the nut. before inserting and setting
them in their respective anchor hole. failing to do this may result in anchor failure.

NOTICE

The anchors will bend if they are hit too hard with a hammer. Strike the anchor with
sufficient force to drive it down into the hole so the washer touches the leveling screw.
1. Prepare each anchor by installing the large flat washer and nut on to each anchor. Adjust the nut so
there is 13.0 mm between the top of the anchor and top of the nut.
Figure 4-16 Anchor Preparation-set nut at 13.0 mm

2. Place another nut on the anchor and thread it on far enough so it is flush with the top of the anchor.
This nut will protect the threads.
3. Insert an anchor into each anchor hole in the Table and set the anchors with a hammer. The washer
should touch the leveling screw if the anchor is installed and set properly.

NOTICE

The anchors will bend if they are hit too hard with a hammer. Strike the anchor with
sufficient force to drive it down into the hole so the washer touches the leveling screw
4. Adjust all anchor nuts until tight.
TORQUE: Approx. 54 N-m for 5487992-2/5874830-2
TORQUE: Approx. 75 N-m for 2106573
5. Verify that the Table to Gantry Alignment should be correct.

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Mechanical Installation 4.4 Install the Anchors

Figure 4-17 Gantry and Table Anchor Assembly Anchor (P/N 5487992-2/5874830-2)

Figure 4-18 Gantry and Table Anchor Assembly Anchor (P/N 2106573)

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Mechanical Installation 4.4 Install the Anchors

Figure 4-19 Center tapped holes under mounting holes in table base

Bolt centering is important to provide ± 3mm of adjustment for electrical alignment.


Always use the drilling centering tool when drilling all bolt holes.

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Mechanical Installation 4.5 Table Dolies Removal

4.5 Table Dolies Removal


1. Remove the two, long side (stabilizer) rails using the quick disconnect pins. There is one pin on each
end of the bar.
2. Carefully slide the bar out and place the bars on the side, out of the traffic area.
NOTE
The table should be resting on the floor. You may need to lower or raise the dolly to
remove the dolly ends.
Figure 4-20 Side bars removal

3. Using the quick release pins, remove each end of the dolly.

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Mechanical Installation 4.5 Table Dolies Removal

4. Slide the dolly off of the long attachment bar on each side.
Figure 4-21 Dollies removal

5. Using the quick release pins, remove the two long attachment bars that are attached to the front
and rear table attachment points. Place the bars on the side, out of the traffic area.
Figure 4-22 Long bars removal

6. Use the 19 mm wrench to remove the bolts on each side of the smaller front table attachment
bracket. Remove the bracket.

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Mechanical Installation 4.5 Table Dolies Removal

7. Use the 19 mm wrench to remove the bolts on each side of the larger front table attachment
bracket and transporter base. Remove the bracket.
Figure 4-23 Brackets Removal

8. Reassemble the dolly for transportation.

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Mechanical Installation 4.6 Install Table Footswitch Assembly

4.6 Install Table Footswitch Assembly


1. Pop off foot pedal screw cover tabs.
2. Remove foot switch covers.
Figure 4-24 Remove foot switch covers

3. Remove 3 Phillips screws that secure the assembly cover.

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Mechanical Installation 4.6 Install Table Footswitch Assembly

4. Remove the footswitch assembly cover.


Figure 4-25 Remove foot switch Assy covers

5. Using two (2) M6 bolts, attach the footswitch assembly to the table base.
Figure 4-26 Attach Footswitch

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Mechanical Installation 4.6 Install Table Footswitch Assembly

6. Level the footswitch assembly using the four (4) level adjusters. Use a 9 in. level to check the
levelness in all directions.
Figure 4-27 Level Footswitch

7. Cut the tie-wraps from around the cables in the gantry base and route the power cables from the
gantry..
8. Connect the ground bus connector plate.
9. Install the footswitch pedal bracket onto the installed ground bus bar.
10. Connect the ground wires to the ground bus
11. Torque per below.
Wire Size AWG Driver Bolt/Hex
#14 - 8 1.67 ft-lb (2.3 N-m) 6.25 (8.5 N-m)
#6 - 4 3.0 ft-lb (4.1 N-m) 12.5 (17 N-m)
#3 - 1 21 ft-lb (28.5 N-m)
#0 - 2/0 29 ft-lb (39.3 N-m)

NOTE
Additional M6 Hex-screws may be required to connect grounds

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Mechanical Installation 4.6 Install Table Footswitch Assembly

Figure 4-28 Footswitch Assembly Cable Wiring

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Mechanical Installation 4.7 Remove Gantry Tilt Bracket

4.7 Remove Gantry Tilt Bracket


1. Remove the M12 bolts using a 10 mm Hex wrench.
2. Loosen the M16 bolt 1-2 turns and check the Gantry tilt bracket is loose.
• If it is loose, go the step 4.
• If it is not loose, the load exists on the bracket. Read the caution below and perform step 3.
Figure 4-29 Gantry Tilt Bracket Removal

CAUTION

POTENTIAL FOR PERSONAL INJURY.


If tilt bracket is not loose, stop and put the M12 bolts back in and tighten tilt bracket
back in place. If there is a load on the tilt bracket, removal may cause the gantry to
suddenly tilt all the way back due to a possible lack of hydraulic pressure.
3. Check the hydraulic connections for leaks or lack of fluid. You will have to wait until the system can
be energized to use the tilt controls to relieve the load on the tilt bracket prior to removal. Do not
use force to remove the bracket.
4. If the bracket is loose, remove the M16 bolt using a 16 mm Hex wrench and remove the bracket.
5. Perform the same for the other side of the bracket.
6. Store brackets in the gantry base.

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5
5 PDU Setup and Facility Cable Installation
Table 5-1 Personnel requirements

Required persons Preliminary requirements Procedure Finalization


1 Customer Electrician Labor on-site

Table 5-2 Tools and test equipment

Item Quantity Effectivity Part number Manufacturer


Hex wrench set

Table 5-3 Safety

WARNING

LOCKOUT/TAGOUT IS REQUIRED BEFORE PERFORMING THIS TASK.


USE THE SUPPLIED LOTO KIT. ALL INSTALLATION WORK WITHIN THIS SECTION ON
THE POWER DISTRIBUTION UNIT SHOULD BE COMPLETED BY A LICENSED ELECTRICIAN
ONLY.
NOTE
Connecting the primary incoming power is performed by the customer’s electrical contractor. The electri-
cian needs to provide a reducing bushing to attach the flexible conduit to the PDU

5.1 Procedure
1. Remove all the transportation packaging, delivery the PDU to the scan room or the control room
and close to the PDB.

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Mechanical Installation 5.1 Procedure

2. Roll the PDU into position on its permanently mounted casters. Leave at least 15.5 cm (6 in.)
between the PDU and back wall to allow cooling air to circulate.
Figure 5-1 PDU Positioning

3. Remove screw on the top cover, then slide the top cover towards the front of the PDU and remove it
from the PDU.

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Mechanical Installation 5.1 Procedure

4. Loosen the two capture screws on the front cover (top) and pull the cover up slightly to remove the
cover from the PDU.
Figure 5-2 PDU Top and Front Cover Removal

5. Loosen the two capture screws on the rear cover (top) and pull up the cover slightly to remove the
cover from the PDU.
Figure 5-3 PDU Rear Cover Removal

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Mechanical Installation 5.1 Procedure

6. Make sure all circuit breakers inside the PDU are in the OFF position.
Figure 5-4 PDU Breakers OFF

7. Run the main input power conductors and ground though flexible metal conduit (attached between
the PDU chassis and room ductwork) so you can move the PDU away from the wall during service.
Figure 5-5 Flexible Conduit for PDU Power

8. Locate the hole cover plate in Box 1 and attach the flexible metal conduit to the PDU.
9. If present, remove the TS1 panel front cover.
10. Strip the wires to fit securely on the power block.
11. Observe incoming phases (L1, L2, and L3) and insert bare leads into each location on TS-1. Torque to
specification. (9.25N-m (6.82 ft-lb))

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Mechanical Installation 5.1 Procedure

12. Insert Mains ground wire (7) into PDU Ground lug in the PDU. Torque to specification. (31 N-m (22.9
ft-lb))
Figure 5-6 Mains and System Ground Connection

13. [site-specific configuration] The PDU by default is configured without external warning light
connection. If you have external warning lights, see illustration below for proper connection.
NOTE
Warning light is controlled by signals from the system.
NOTE
It is recommended that you use the four (4) wire method of adding an x-ray warning light
to a room, as shown below. When using this method, you:
• Minimize EMC interference.
• Increase contact life of the relay used in the PDU.

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Mechanical Installation 5.1 Procedure

Figure 5-7 TS6 Wiring

Table 5-4 PDU TS6 Connection

CONNECTION OR AWG # CONNECTION CONNECTION TO INSTALLED AND


WALL BOX FROM PDU CHECKED
WL #14 LV Source-1 TS6 1
(Warning light) #14 LV Source-2 TS6 2
#14 X-Ray ON Light -1 TS6 3
#14 X-Ray ON Light -2 TS6 4
#14 Sys-ON Light -1 TS6 5
#14 Sys-ON Light -2 TS6 6
#14 Ready Light-1 TS6 7
#14 Ready Light-2 TS6 8
Door Interlock #14 DoorSW-1 TS6 9
#14 DoorSW-2 TS6 10

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Mechanical Installation 5.1 Procedure

Table 5-4 PDU TS6 Connection (Table continued)

CONNECTION OR AWG # CONNECTION CONNECTION TO INSTALLED AND


WALL BOX FROM PDU CHECKED
*1: Sub-feeder wire size depends on system input voltage. Refer to Ch. 12 - Power Requirements in Pre-Installa-
tion manual.
Torque Value 1.4N-m (1.0ft-lb)

Table 5-5 Terminal Torque Values

TERMINAL NO. MODEL-ABB


P/N MODEL TORQUE
TS1 5795116 ZS95 6.8ft-lb (9.25N-m)
TS2 5807667; 5807668 ZS70; ZS70-P 4.8ft-lb (6.5N-m)
5795117; 5795118 M35/16; M35/16.P 2.2ft-lb (3N-m)
TS3/4/5 5795119; 5795120 M16/12; M16/12.P 1.0ft-lb (1.4N-m)
TS6 5795121 M10/10 1.0ft-lb (1.4N-m)

14. [site-specific configuration] The PDU by default is configured with jumper.


• If a door switch is not used, keep the jumper wire connected at terminals 9 and 10 at terminals
9 and 10.
• If a door switch is used, remove jumper line at terminals 9 and 10 and connect door switch
lines.
Figure 5-8 With and without Door switch

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Mechanical Installation 5.1 Procedure

NOTICE

IF A DOOR INTERLOCK IS USED, REMOVE THE JUMPER SO THAT IT PREVENTS X-RAYS


FROM BEING GENERATED WHEN THE SCAN ROOM DOOR IS OPEN.

Line Transformer Settings and Line Input Conditions


The PDU is shipped with a factory-default setting for 480 VAC. Complete this section only if your site
uses a voltage other than 480 VAC.
Monitor the No Load Line to Line Voltage at L1, L2, L3, during the workday.
NOTE
Do not record this data during “brown out” conditions.
1. Determine the nearest nominal Line-to-Line Voltage.
2. Verify that the No Load Line-to-Line Voltage never falls outside the corresponding minimum and
maximum values listed in Table 5-6 PDU Line Tap Connections on page 110.
3. Use the Service Fluke DVM or equivalent 0-750 AC voltmeter of 3/4% accuracy to measure the
line-to-line voltages at L1, L2, & L3.
4. Verify the highest line-to-line voltage does not exceed 1.02 times the lowest voltage.
Example: If the lowest voltage equals 474, the highest voltage should not exceed 474 x 1.02 = 483.5
volts.
5. Verify the tap connections match (refer to Figure 5-9 PDU Tap Positions (Rear) on page 110 and
Table 5-6 PDU Line Tap Connections on page 110 for tap locations).
NOTE
Taps are shipped as shown for 480 VAC only. For all other voltages, you must move
the taps - see Table 5-6 PDU Line Tap Connections on page 110 for transformer tap
configuration. The tap check should be completed by the mechanical installer.

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Mechanical Installation 5.1 Procedure

Figure 5-9 PDU Tap Positions (Rear)

Table 5-6 PDU Line Tap Connections

No Load Line-to-Line Voltages Tap Connections (All Three Phases Must Have the Same Configura-
tion)
Nominal Maximum Range (±10%) (L1-L2) (L1-L3) (L2-L3)
480 V 432 to 528 V 3-4 3-4 3-4
460 V 414 to 506 V 3-5 3-5 3-5
440 V 396 to 484 V 3-6 3-6 3-6
420 V 378 to 462 V 2-4 2-4 2-4
400 V 360 to 440 V 2-5 2-5 2-5
380 V 342 to 418 V 2-6 2-6 2-6

6. Record system voltages here:


Option Description
L1-L2 __________Volts AC
L1-L3 __________Volts AC
L2-L3 __________Volts AC

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Mechanical Installation 5.1 Procedure

7. Install the PDU rear cover with the two capture screws.
Figure 5-10 PDU rear cover

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6
6 Operator Console Installation
Table 6-1 Personnel requirements

Required persons Preliminary requirements Procedure Finalization


1 1 hour

Table 6-2 Tools and test equipment

Item Quantity Effectivity Part number Manufacturer


Standard Install Tool
Kit

6.1 Install Aurora SWS Table


1. Remove all the transportation packaging from the Smart Workspace Table.
2. Use the packing material as cushion and carefully put tabletop on it to avoid scratches.
3. Assembly the left and right legs to the tabletop with 4 screws as shown below.
Figure 6-1 Assembly the legs

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Mechanical Installation 6.1 Install Aurora SWS Table

4. Install the upper crossbar with seven screws as shown below.


Figure 6-2 Install the upper crossbar

5. Install two beams to the left and right legs as shown below. Do not tighten all the screws.
Figure 6-3 Install two beams

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Mechanical Installation 6.1 Install Aurora SWS Table

6. Mount the rear plate on two beams with 6 screws as shown below.
Figure 6-4 Mount the rear plate

7. Tighten all screws.


8. Stick EVA A on the beams and EVA B on the right leg as shown below.
Figure 6-5 Stick EVAs

9. Overturn the table and place it at the installation location.


Figure 6-6 Overturn the table

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Mechanical Installation 6.2 Standalone Console Positioning

6.2 Standalone Console Positioning


1. Remove all packaging and discard per local requirement.
2. Place the console and AC Power Box at the installation location.
3. Place the LCD Monitors, keyboard, GSCB, and mouse on the SWS Table.
Figure 6-7 Console, AC Power Box, Monitors, Keyboard, GSCB, and mouse

6.3 Standalone Console Bracket Installation

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Mechanical Installation 6.3 Standalone Console Bracket Installation

1. Move console to installation location.


Figure 6-8 Original Console arrived in the Site

2. Install the Grounding bracket (5817816) by tighten two M5 screws on the cable bracket.

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Mechanical Installation 6.3 Standalone Console Bracket Installation

3. Install the rear bracket (5861793) by tighten three M5 screws to the console.

4. All console cable passed through the inside of bracket and fix cable with cable tie.

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7
7 Seismic Mounting
Table 7-1 Time and Personnel

Required Persons Preliminary Reqs Procedure Finalization


1 (FE or mechanical supplier) Labor on-site

Standalone Console
If site specifications require seismic mounting, use the Standalone Console Seismic Kit (5856803) that is
shipped with Standalone Console.
1. Drill the floor for the anchor locations according to the following drawing.
NOTE
Anchor bolt (2262896-30, M6x16mm) will be used.
Figure 7-1 Anchor Locations

2. Install the three anchor brackets to the base and fix it on the floor with anchor bolt as shown below.

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Mechanical Installation 7 Seismic Mounting

Figure 7-2 Anchor Brackets

3. Set Standalone Console and Power Box as following illustration.


4. Open the AC Power Box door and fix it to the base with four screws.
Figure 7-3 Fix Power Box

5. Using the blackets, fix the Standalone Console and AC Power box with screws (5829298, M5x12
flange screw) and 3004-M5C-04 (HEXAGON NUT WITH FLANGE).

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Mechanical Installation 7 Seismic Mounting

Figure 7-4 Fix AC Power Box and Power Box with brackets

NGPDU
If site specifications require seismic mounting, use the seismic brackets (2354563-2) and the PDU
shipping kit (5453382-2) that where shipped with PDU. Refer to Figure 7-5 PDU Seismic Brackets and
Shipping Kit on page 121 for mounting hole locations and mount the PDU so it can be easily removed for
service.
It is the customer’s responsibility to provide an appropriate anchor/fastener from the bracket to the
floor.

WARNING

THE PDU IS VERY HEAVY AND MAY PRESENT A CRUSH HAZARD IF PROPER PRECAUTION
AND TOOLS ARE NOT USED.

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Mechanical Installation 7 Seismic Mounting

Figure 7-5 PDU Seismic Brackets and Shipping Kit

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8
8 Power, Ground & Interconnect Cables

8.1 Introduction
NOTICE

POTENTIAL FOR DATA LOSS AND/OR EQUIPMENT DAMAGE.


To prevent potential data loss and equipment damage, please do the following: Record
data collected from procedures in this chapter into GE e4879 Form when directed. Only
use the Installation manual that arrives with your system for installation. Any other
revisions of this manual may not exactly match your system.
Site use of conduit, floor duct, wall duct, or a raised computer floor, as well as the
individual component layout determines the system cable sequence. If your site has floor
or wall ducts that will interfere with placement of the table/gantry, it may be important
to have the movers unload the cable boxes (8 & 9) first and run those cables while others
unload the subsystems.
- Try to run the system cables after the contractor completes the contractor supplied
wiring.
- All ground wires and other contractor wiring should be complete to the point of
equipment placement.
Shortening power cables is not allowed. The crimping tool and ferrules are not shipped with the
system. If longer or shorter cables are required, order the correct set. Excess cables cannot be
stored under or behind the PDU, gantry or console.
Notice of Cable Storage and Cable Connection
• Bind the excess cable neatly and store it in conduit or cable duct.
• Do not store excess cable behind or under the installed components (table, PDU, gantry or
console).
• Check with the site electrical contractor before storing excess in conduits or cable ducts.
Figure 8-1 Excess Cable Storage Configuration

• Keep signal and control cables away from power cables and power wiring. When you lay
cables in a raceway, locate the signal cables in a separate section of the raceway, or a
separate conduit.
• Check for reasonable cable routing.

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Mechanical Installation 8.1 Introduction

• Take into consideration necessary take-up distances for equipment maintenance, etc.
• Try to complete as neat a job as possible.
• Check all connections for tightness.
• Use suitable tools and judgment.
• Check all visible connections, especially ground connections.
System Component Identification
Identify all system cables by the system component designators listed in Table 8-1 System Component
Identifiers on page 123. Each end of a system cable has a label, and may have a color near the connector,
(refer to Table 8-2 Cable Color Identifiers on page 123) to indicate the component and the jack identifier
of the component. All cables are located on the lower right shelf of the lean cart.
Table 8-1 System Component Identifiers

DESIGNATOR SYSTEM COMPONENT


CT2 Gantry
CT1 Patient Table
PDU Power Distribution Unit
OC Operator Console
(Console Computer)
WL X-Ray ON Warning Light

Cable Color Identifiers


The ends of the cables may be marked with a piece of blue, yellow, red, or orange colored tape to help
with the cable installation. Table 8-2 Cable Color Identifiers on page 123 lists the subcomponent, and
corresponding color.
Table 8-2 Cable Color Identifiers

SUBCOMPONENT COLOR
Gantry Blue
Table Yellow
PDU Red
Console Computer Orange

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Mechanical Installation 8.1 Introduction

Figure 8-2 Interconnect Overview

Table 8-3 System Interconnect Cables

RUN NO. DESCRIPTION PART NUMBER


Long Cables (Kit P/N Short Cables (Kit P/N
5867933-2) 5867933)
1 Facility MDP to Room Disconnect (A1) cust. supplied cust. supplied
2 Room Disconnect (A1) to PDU cust. supplied cust. supplied
3 Room Disconnect (A1) to System E-Off cust. supplied cust. supplied
4 PDU to Room Warning Light(s) cust. supplied cust. supplied
5 PDU to Scan Room Door Switch cust. supplied cust. supplied
50 HVDC Power Cable - PDU to Gantry 2343529 2343529-2
51 HVAC Power Cable - PDU to Gantry 2343530 2343530-2
52 LVAC Power Cable - PDU to Gantry 2343528-3 2343528-4
53 LVAC Power Cable - PDU To Operator’s Console 2343531 2343531-2
54 LVAC Power Cable - Gantry to Table n/a n/a
55 Ground, PDU to Raceway 2371450 2371450-2
56 Ground, Raceway to Console 2371450-3 2371450-4

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Mechanical Installation 8.1 Introduction

Table 8-3 System Interconnect Cables (Table continued)

RUN NO. DESCRIPTION PART NUMBER


Long Cables (Kit P/N Short Cables (Kit P/N
5867933-2) 5867933)
60 LVAC Power Cable - PDU to Optional UPS - -
61 LVAC Power Cable - UPS Disconnect Panel to PDU - -
90 LVAC Power Cable - PDU to PET - -
100 Signal Cable - Gantry to PDU 5419992 5419992-2
101 Signal Cable - Gantry to Console 5419981 5419981-2
102 Signal Cable (Ethernet) - Gantry to Console 5454760-2 5454760
103 Data Cable (Fiber Optic) - Gantry to Console 5478856 5478856-2
104 Signal Cable - Gantry to Table n/a n/a
110 Signal Cable - UPS Control to Room Disconnect (A1) - -
111 Signal Cable - UPS Control to UPS Disconnect Panel - -

NOTICE

Shortening power cables is not allowed.


The crimping tool and ferrules are not shipped with the system.
If longer or shorter cables are required, order the correct set.
Excess cables cannot be stored under or behind the PDU, gantry or console.

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Mechanical Installation 8.2 System Interconnect Diagram

8.2 System Interconnect Diagram


Figure 8-3 System Interconnect Diagram

SEO WL
DS
SYSTEM ROOM
ROOM DOOR
EMERGENCY WARNING
SWITCH
OFF LIGHT(S)

To PET System if provided.

3 4 5

90
50
A1
MDP
DISCONNECT NGPDU 51
FACILITY
MAIN
1 MAINS 2 POWER 52
380-480 DISTRIBUTION GANTRY - STATI ONARY
DISTRIBUTION
(SAME PIPE) 3 PHASE FEED UNIT 100
PANEL
50, 60 Hz
+1/0 GROUND
NO NEUTRAL

101
61

102
110 53 1/0 GND

103
60
UPS UPS
CONTROL DISCONNECT
PANEL
111 PANEL
1/0 GND RACEWAY
(optional) (optional)
104 54
REFER TO 2305993GSP FOR DETAILE D CABLE DEFINITIONS
UPS
1* MAINS FEEDER, MDP TO A1, 380-480 VAC, 50/60 Hz, 3W+G #2 GND
2* SUB-FEEDER, A1 TO PDU, 380-480 VAC, 50/60 Hz, 3W+G (optional)
3* SYSTEM EMERGENCY OFF, A1 TO SEO, 2W+G #2 GND
4* X-RAY WARNING LIGHT(S), PDU TO WL, 8W
5* DOOR SWITCH INTERLOCK, DS TO PDU, 2W

50 HVDC, PDU TO GANTRY, 670 VDC, 2W+G+SHIELD


51 HVAC, PDU TO GANTRY, 440 VAC, 50/60 Hz, 3W+G+SHIELD
52 LVAC, PDU TO GANTRY, 120/208Y VAC, 5 0/60 Hz, 4W+G
53 LVAC, PDU TO CONSOLE, 120 VAC, 5 0/60 Hz, 2W+G
54 LVAC, GANTRY TO TABLE, 120 VAC, 5 0/60 Hz, 2W+G OPERATOR'S CONSOLE TAB LE
(PART OF GANTRY STATIONARY HARNESS)
60 LVAC, PDU TO UPS, 120/208Y VAC, 5 0/60 Hz, 3W+G
61 LVAC, UPS DISC PANEL TO PDU, 120/208Y VAC, 50/60 Hz, 3W+G
90 LVAC, PDU TO PET, 120 VAC, 50 /60 Hz, 2W+G

100 SIGNAL CABLE, GANTRY TO PDU, 25W SH IELDED CABLE


101 SIGNAL CABLE, GANTRY TO CONSOLE, 25W SHIELDED CABLE
102 SIGNAL CABLE, GANTRY TO CONSOLE, ETHERNET RJ45
103 DATA CABLE, GANTRY TO CONSOLE, F IBER OPTIC
104 SIGNAL CABLE, GANTRY TO TABLE, 25W SHIELDED CABLE
(PART OF GANTRY STATIONARY HARNESS)
110 SIGNAL CABLE, UPS CONTROL TO A1, 5W
111 SIGNAL CABLE, UPS CONTROL TO UPS DI SC PANEL, 4W

* NOTE: Runs 1, 2, 3, 4 & 5 are customer supplied. All others ar e supplied by GEMS.

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Mechanical Installation 8.3 Console Connections

8.3 Console Connections


Figure 8-4 Console Interconnect Diagram

Table 8-4 GE Healthcare Supplied Cables

PART # DESCRIPTION CONNECT TO QUANTITY LENGTH


MM INCHES
5431909 3.5m USB Extension Cable Keyboard 1 3500 ± 50 137.8 ± 1.97
5458346 3.5m USB Extension Cable Mouse 1 3500 ± 50 137.8 ± 1.97
5848846-2 Mouse Control USB Host PC, Mouse and 1 1120 48
Power Box
5408703-2 DP to DVI cable, 3 meter Monitor 2 3000 ± 50 118.11 ± 1.97
5795077 Mini DP to DP Dongle Monitor (Adapter) 2 250 9.5
5478299-6 Image/Display Monitor Power Image Monitor 1 350± 50 120 ± 1.97
Cable
5824978 (Long) Cable - Console Power from Host PC, Power Box and 1 24500 ± 150 965 ± 5.9
PDU Scan Monitor
5824978-2 (Short) Cable - Console Power from Host PC, Power Box and 1 19850 ± 150 780 ± 5.9
PDU Scan Monitor

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Mechanical Installation 8.3 Console Connections

Figure 8-5 Mouse Control USB Cable

Power Box

CAUTION

THE OUTLETS ARE NOT FOR GENERAL USE.


The max output of this box (all outlets) is 5A at 120VAC. Accessories should not exceed
above rating.
Power Box contains mainly a power outlets distribution assembly and Ethernet Hub.
• Power outlets assembly has an input port of C14 standard connector and 8 output ports (C13
standard connector), it gets 120 VAC power from CT PDU, then distributes to Display Monitor, RPM
Injector or other devices that need 120 VAC power. The max output of this box (all outlets) is 5A.
• A HUB (model type S8TB) is installed inside Power Box, it enables 8 ports ethernet connection
between Console Host and other network devices.
• If customer has In-Room monitor, the digital video splitter is installed in the Power Box too.

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Mechanical Installation 8.3 Console Connections

Figure 8-6 Power Cable to Console from PDU

Figure 8-7 AC Power BOX Power outlets

NOTE
The power box is single phase power. Outlet assigned is not critical.
Connect console component power cords as listed in Table below. (“J numbers” increment from top to
bottom, left to right)
Table 8-5 Power Box Outlet Assignments

Number Description
J1 Display Monitor Power Connection
J2 Video Splitter

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Mechanical Installation 8.3 Console Connections

Table 8-5 Power Box Outlet Assignments


(Table continued)

Number Description
J3 Switch Hub
J4 Option
J5 In-Room Monitor
J6 Option
J7 Option

Network Switch Hub Connection


Connect the Ethernet cables into the Network Switch per illustration below.
Figure 8-8 Network Switch Hub

LCD Monitor Connection

NOTICE

EQUIPMENT DAMAGE POSSIBLE


Do not touch the video signal cable connector pins as this might bend them. When
connecting the video signal cable, check the alignment of the HD15 and DVI connector. Do
not force the connector in the wrong way, otherwise the pins might bend.

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Mechanical Installation 8.3 Console Connections

Figure 8-9 LCD Monitor

Scan Monitor
• Video cable: from Host PC DP to Monitor DVI
• Power cable: NGPDU to Monitor power
Image/Display Monitor
• Video cable: from Host PC DP to Monitor DVI
• Power cable: Power Box to Monitor power
Table 8-6 Monitor Cables

DESCRIPTION PART NUMBER CABLE LENGTH QTY


LCD Monitor Power Cable 5824978 (Long) 24500 ± 150 mm 1
LCD Monitor Power Cable 5824978-2 (Short) 19850 ± 150 mm 1
Monitor Video Cable 5408703-2 3000 mm 2

LCD Video Monitor Setup


Detail LCD Video Monitor Setup please refer to Service Methods→Align, setup, Cals→ Console→ LCD
Video Monitor Setup.
1. Connect the power cable and the ground cable to the Host Computer.
Table 8-7 Power Cable and Ground Cable

PART NUMBER DESCRIPTION


SHORT LONG
5824978-2 5824978 120VAC Power Cable from PDU to OC
5824785-4 5824785-3 Ground, Raceway to OC

2. Connect all cables to the rear of the Host Computer referring to the drawing. The drawing is printed
on the right rear of the console.
GSCB, Keyboard, & Mouse Installation
1. Select local language keyboard overlay and Warning Label from the keyboard collector and attach
them to the keyboard.

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Mechanical Installation 8.3 Console Connections

Figure 8-10 Keyboard with the English Overlay and Warning Label Installed

2. Select the GSCB film overlay “with Home Tilt Button, P/N 5419502-XXX” with local language from
the collector and attach it to GSCB. Verify that none of the buttons get caught and stuck under the
overlay.
NOTE
There are two kinds of overlays in the keyboard collector:
• With Home Button
• With Home Tilt Button
Pay close attention to the prescribed tilt button on systems with the tilt feature.

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Mechanical Installation 8.3 Console Connections

Figure 8-11 GSCB film overlay

3. Route the keyboard cable under the GSCB and attach the keyboard to the GSCB with Velcro strip
and fit snugly against the GSCB.
Figure 8-12 GSCB Film with Home Button

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Mechanical Installation 8.3 Console Connections

NOTICE

POTENTIAL FOR EQUIPMENT DAMAGE


Never connect a mouse or keyboard with the host computer powered “ON”. Doing so
can destroy components within the host computer.
NOTE
X-ray ON sound can be turned off / on using the switch on GSCB bottom if customer does
not like it and if local regulation does not require X-ray ON sound.
Detail information refer to Service Methods->Troubleshooting->Console-> GSCB
Troubleshooting.
4. Route and connect the keyboard, mouse, and GSCB cables to Standalone Console.
Figure 8-13 Standalone Console Cable Connection

NOTE
If the length of keyboard and mouse cables is not enough, add the following cable
extensions (shipped with OC).

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Mechanical Installation 8.3 Console Connections

Table 8-8 Cable Extension

DESCRIPTION PART NUMBER CABLE LENGTH QTY


USB Extension Cable (Mouse) 5458346 3500 mm 1
USB Extension Cable (Keyboard) 5431909 3500 mm 1

NOTE
The USB cable of GSCB is reserved, please tie it with tie-wrap.
Cable Arrangement
Arrange the cables appropriately by using the cable clamps equipped on the console tables.

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Mechanical Installation 8.4 Gantry Cable Connections

8.4 Gantry Cable Connections


Table 8-9 Gantry Cable Connections

TO FROM CABLE DESCRIPTION


Gantry Power Pan PDU HVDC
Gantry Power Pan PDU 440VAC
Gantry Power Pan PDU 120VAC
Gantry Power Pan Console Fiber - Take extreme care when you install the fiber optic DAS data cable. Do not step on,
kink, or sharply bend this fragile DAS cable.
Gantry Power Pan Console LAN
MSUB (J9) Console Control
MSUB (J11) PDU Control

NOTICE

POTENTIAL FOR EQUIPMENT DAMAGE.


Observe correct polarity when connecting the high voltage DC power. Reversing these
leads will result in serious equipment damage. The HVDC positive conductors have red
insulation and are labeled “ONE.” The HVDC negative conductors have black insulation
and are labeled “TWO.” Lead “ONE” must be connected to lead “ONE,” and lead “TWO”
must be connected to lead “TWO.” Observe correct phase rotation when connecting the
axial motor power. Phases one, two and three should be connected top to bottom.
1. If using a rear cable entry box (5776131), install it now, before routing cables to gantry.
Figure 8-14 Rear cable entry box

2. Install the cables to the gantry power pan. The power pan is located on the rear of the gantry at its
base.

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Mechanical Installation 8.4 Gantry Cable Connections

NOTE
The gantry 120VAC cable may not fit under the gantry frame. Install this cable before
gantry placement—or remove the power plug—to route it under the gantry.
3. Connect the Run #100 (TGP J11 to PDU) and #101 (TGP J9 to OC) cables to the extension cables at
the rear entrance area of the Gantry.
Figure 8-15 Gantry Power Pan and Run #100, 101 Connections

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Mechanical Installation 8.5 PDU Cable Connections & Configuration

8.5 PDU Cable Connections & Configuration


DANGER

ELECTROCUTION HAZARD!
HIGH VOLTAGE PRESENT.
USE PROPER LOCKOUT/TAGOUT PROCEDURES AT MAIN DISCONNECT.
Failure to do so can result in electrocution or death.
Do NOT apply power to the PDU until all work has been completed and all PDU covers are
in their proper place.

Introduction to NGPDU
Refer to the following illustration for the overall cable wiring in the PDU. Specific details on each
connection can be found in the sub-sections. Route the cable into the PDU from behind and/or beneath
it.
Figure 8-16 PDU Cable Connections – Front

NOTE
Wire colors may vary, and this information is reference only.
HVDC TS2-1 Red
TS2-2 Grn/Yellow
TS2-3 Black
Axial TS3-1 Black
TS3-2 Red
TS3-3 Orange

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Mechanical Installation 8.5 PDU Cable Connections & Configuration

TS3-4 Grn/Yellow
Console Power TS5-1 Brown
TS5-2 Blue
TS5-3 Grn/Yellow
CT Gantry TS5-4 Black
TS5-5 Red
TS5-6 Orange
TS5-7 Blue
TS5-8 Grn/Yellow

Panel - CircuitBreakers
Place the circuit breakers in the “off/down” position during installation, even with Mains incoming power
tagged and locked out. After you have completed work on the PDU, you may return the circuit breakers
to the “ON” positions.
Figure 8-17 Circuit Breaker Panel

Table 8-10 Panel Circuit Breaker Descriptions

CIRCUIT BREAKER DESCRIPTION


CB2 Circuit Protection (Axial Drive)
CB3 Full Winding Protection
CB4 CT Gantry Service Outlets
CB5 CT Gantry rotating loads
CB6 Table & CT Gantry Stationary Loads
CB7 Operator Console Load
CB9 VMR1, Control P.S Load
CB10 VMR2

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Mechanical Installation 8.5 PDU Cable Connections & Configuration

System Ground Connection


Connect the ground wire (green with a yellow stripe) from the table/gantry raceway ground bus to the
system ground lug in the PDU.
Torque Values: 31 Nm (22.9 ft-lb)
Figure 8-18 PDU System Ground Connection

HVDC Connection (TS2)


Connect the internally shielded HVDC cable to TS2 on the standing panel as shown in illustration below.
Observe polarities and grounds. Do not cut or shorten cables unless you have all the appropriate tools
and crimper to re-terminate. If short cables are needed, contact PMI to order the short cable set.
Torque Values: 7 Nm (5.2 ft-lb)

NOTICE

EXCESS CABLE LENGTH CANNOT BE STORED UNDER OR BEHIND THE PDU.


If cables are to be stored in the cable tray, do not overfill. Consult the local electrician to
determine the maximum fill rate for your area.

Figure 8-19 HVDC Connection

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Mechanical Installation 8.5 PDU Cable Connections & Configuration

440V Connection (TS3)

Connect the internally shielded 440V cable to TS3 on the standing panel as illustration below. Observe
polarities and grounds. Do not cut or shorten cables unless you have all of the appropriate tools and
crimper to re-terminate. If short cables are needed, have the PMI order the short cable set.
Torque Values: 1.7 Nm (1.3 ft-lb)

NOTICE

EXCESS CABLE LENGTH CANNOT BE STORED UNDER OR BEHIND THE PDU.


If cables are to be stored in the cable tray, do not overfill. Consult the local electrician to
determine the maximum fill rate for your area.

Figure 8-20 440VAC Connection

Gantry & Console Power Connections (TS5)


Connect the Gantry and Console power cable to TS5 on the standing panel as shown in illustration
below. Observe polarities and grounds. Do not cut or shorten cables unless you have all the appropriate
tools and crimper to re-terminate. If short cables are needed, contact PMI to order the short cable set.
Torque Values: 1.7 Nm (1.3 ft-lb)

NOTICE

EXCESS CABLE LENGTH CANNOT BE STORED UNDER OR BEHIND THE PDU.


If cables are to be stored in the cable tray, do not overfill. Consult the local electrician to
determine the maximum fill rate for your area.

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Mechanical Installation 8.5 PDU Cable Connections & Configuration

Figure 8-21 Gantry & Console Power Connections

PDU Control Cable


The PDU control cable comes pre-terminated and should not be re-terminated in the field. Excess cable
length must be stored. Simply plug the cable into J1 on the A panel. Secure it by using the fasteners
integrated into cable’s connector shell.
Figure 8-22 PDU Control Cable Connection

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Mechanical Installation 8.6 Table Cables and System Ground Connections

8.6 Table Cables and System Ground Connections


Pull and connect the cables as described in . The table cables are bundled with the gantry frame. Cut the
cable ties to release bundles of cables.
NOTE
The footswitch connector and wiring harness may be run and secured to the ground bar assembly.
Table 2-11 Table Cable Connections

TABLE FROM CABLE DESCRIPTION


J1 table power Gantry 120 VAC
J9 table control Gantry Signal Cable
Table ground Gantry Table ground

Figure 8-23 Table Connections

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Mechanical Installation 8.6 Table Cables and System Ground Connections

Figure 8-24 Table/Gantry Raceway Bus - Grounds

Various types and sizes of wire are used to ground the system. Please use the type and sizes specified in
Table 8-11 System Ground Connections on page 144.
Table 8-11 System Ground Connections

AWG # Connection From Connection To Used on:


#1/0 PDU Raceway All
#1/0 Gantry Raceway All
#2 Console Raceway All
#2 Table (frame) Raceway All
#10 Gantry (Power Pan) Raceway All
#8 Respiratory Gating Option Raceway Option
#8 Right-side Panel Option Raceway Option
#8 Left-side Panel Option Raceway Option

All connections should be torqued to the values in the chart below:


Table 8-12 Ground Torque Values

Wire Size AWG Bolt/Hex


#14 - 8 6.25 (8.5 N-m)

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Mechanical Installation 8.6 Table Cables and System Ground Connections

Table 8-12 Ground Torque Values


(Table continued)

Wire Size AWG Bolt/Hex


#6 - 4 12.5 ft-lb (17 N-m)
#3 - 1 21 ft-lb (28.5 N-m)
#0 - 2/0 29 ft-lb (39.3 N-m)

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9
9 Install Options
NOTE
Most shipped options can be located on the lean cart. Only large options such as the UPS and
Smart Step will arrive on its own skid.

9.1 Install USB Barcode Reader


1. Locate the barcode reader box on the lean cart options section.
2. Consoles with 4 USB ports.
3. Connect the USB cable to port USB A on the back of the console.
4. Dress any excess cable and place under the monitor desktop.

9.2 Install Optional Remote Monitor


Follow the instruction (5620471-1EN) shipped with the option.

9.3 Install Accessory I/F Hardware (IPC) Option


15HW13.7 or earlier system: Follow the instructions shipped with the option kit.
16HW14.x or later system: All cables are installed by Manufacturing. Follow the instruction provided in
Appendix E of this manual

9.4 Install Respiratory Gating Option


Follow the instructions shipped with the option. The options board should be only mounted on the
non-motor side of the gantry. Neatly dress all cables along the gantry base so that the base covers fit
properly.

9.5 Install Injector Option


Follow the instructions shipped with the option. If this is a ceiling-mounted option, check that the plate
is installed correctly with the holes in the correct location.

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Mechanical Installation 9.6 Install Cardiac Gating IVY Monitor and Stand Option

9.6 Install Cardiac Gating IVY Monitor and Stand Option


Follow the instructions shipped with the Monitor and stand kit. Review the instructions carefully before
assembling the stand and accessory basket to avoid repeated steps. Connect to the option interface
panel, See Chapter 2 Section 9.11 Cardiac Monitor Setup on page 151.

9.7 Customer Accessories - Head Holders and Extender


Open the boxes and installed the appropriate language warning labels.
The head holders are shipped with shims that require installation to ensure proper fit. Check that shims
are included. Follow the shim procedure in Chapter 3, Section 3. The holder should fit snugly.

9.8 UPS Installation


If the site has an Uninterruptible Power Supply (UPS), please refer to UPS Installation for Direction
5821322-1EN for Vertiv GXT4 UPS. This manual should be shipped with the UPS. Use caution when
removing the UPS from the skid. The UPS weight is 170kg (375lb).

9.9 SmartStep Installation


Follow the instruction shipped with option.
For the installation of the additional Gantry hardware (e.g. Gantry accessory panels and cables), refer to
Accessory I/F Hardware option installation manual (5317058-1EN).

9.10 Suspension Option


9.10.1 Express Mode Depth Camera
Follow the instruction (5809939-1EN) to install. This is a ceiling-mounted option, check that the junction
plate is installed correctly with the holes in the correct location.

WARNING

The customer's architect is responsible for designing and installing the Junction Plate. The
system manufacturer will NOT inspect and test that the Junction Plate meets the loading
capacity specified (recommend a 6x safety factor).

9.10.1.1 Junction Plate Supplied by GE


GE will provide a Junction Plate (5847942-2), shipped with the depth camera kit (5808502). If the
Junction Plate supplied by GE can not meet the requests of the customer or the building structure, the
customer’s architect can design and install the Junction Plate (refer to 9.10.1.2 Junction Plate Supplied
by Customer on page 149) with sufficient strength to hold the camera assembly.

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Mechanical Installation 9.10 Suspension Option

Figure 9-1 Junction Plate (Supplied by GE)

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Mechanical Installation 9.10 Suspension Option

9.10.1.2 Junction Plate Supplied by Customer


Figure 9-2 Customer Supplied Junction Plate

9.10.2 AVIMOS Camera


Follow the instructions (5863844-1EN) to install. This is a ceiling/wall-mounted option, check that the
junction plate is installed correctly with the holes in the correct location.
GE will provide two junction plates (Standard - 5863746 and Pipe - 5863748). If the junction plates
supplied by GE can not meet the requests of the building structure, the customer’s architect can design
and install the equivalent junction plate with sufficient strength to hold the camera.

WARNING

The customer’s architect is responsible for installing of junction plate. The system
manufacturer will NOT inspect and test that the fixing methods between the Junction
Plate and the building structure meet the loading capacity specified (recommend a 4x
safety factor).

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Mechanical Installation 9.10 Suspension Option

Figure 9-3 Standard Junction Plate (Supplied by GE)

3xM4
Welding Nut

M5 8xR5
Welding Nut

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Mechanical Installation 9.11 Cardiac Monitor Setup

Figure 9-4 Junction Plate for Pipe (Supplied by GE)


4-M6
M5
Welding Nut
Welding Nut

° °

GB-T 13681-1992 Welding Nut

thickness (mm)
pledge load (N)

9.11 Cardiac Monitor Setup


NOTE
The following procedure is applied only if the Accessory I/F Hardware (IPC) Option is installed.
1. Follow install instructions shipped with monitor to set up the monitor stand with basket.
2. After the stand is assembled, mount the monitor to the stand by sliding the monitor onto the plate.
3. Pull down the front pin on plate and slide monitor until it snaps into place.
4. Secure the monitor using the two nylon set screws under the plate.
5. Connect the long CAT5 LAN cable between back side of Gantry option interface and Console EKG
port.The long CAT5 cable is included in IVY Monitor kit.
6. Attach the cables. Do not use the cables shipped with the monitor, find the 5317480 cable included
with the Cardiac Cable Kit (E8007TB).

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Mechanical Installation 9.11 Cardiac Monitor Setup

CAUTION

The outlets are not for General Use. Gantry outlets have a rating for 3.0A at
120VAC. Accessories should not exceed above rating.
7. Connect the IEC power cord, ground wire, LEMO and CAT5 to the gantry option interface panel. (See
Figure 9-5 Gantry Option Interface Panel on page 152).
Figure 9-5 Gantry Option Interface Panel

Figure 9-6 Connections on Rear of Cardiac Monitor (IVY3150)

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Mechanical Installation 9.12 Respiratory Monitor Setup (Version 1.7)

Figure 9-7 Connections on Rear of Cardiac Monitor (IVY7800)

8. Connect the power cord, ground wire, HD15 and CAT5 to the monitor panel.(See Figure
9-6 Connections on Rear of Cardiac Monitor (IVY3150) on page 152).
9. The cardiac monitor receives power from the gantry.
10. Strain relief the cables to the monitor stand, and to the gantry base covers using tie-wraps. (See
Figure 9-8 Cables Strain Relieved to Stand on page 153).
Figure 9-8 Cables Strain Relieved to Stand

9.12 Respiratory Monitor Setup (Version 1.7)


NOTE
The following procedure is applied only if the Accessory I/F Hardware (IPC) Option is installed.
NOTE
Installation of the Respiratory Monitor is done by Varian Service.

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Mechanical Installation 9.12 Respiratory Monitor Setup (Version 1.7)

CAUTION

The outlets are not for General Use. Gantry outlets have a rating for 3.0A at
120VAC. Accessories should not exceed above rating.
1. Power outlet, ground and LEMO connector for the Respiratory Monitor are provided as shown in
Figure 9-9 Option Interface Panel on page 154.
Figure 9-9 Option Interface Panel

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10
10 System Continuity & Ground Checks

10.1 System Continuity (Mechanical Contractor)


DANGER

ELECTROCUTION HAZARD!
HIGH VOLTAGE PRESENT.
USE PROPER LOCKOUT/TAGOUT PROCEDURES AT MAIN DISCONNECT.
Failure to do so can result in electrocution or death.
Do NOT apply power to the PDU until all work has been completed and all PDU covers are
in their proper place.

NOTICE

Potential for Data Loss and/or Equipment Damage To prevent potential data loss and
equipment damage, please do the following: Record data collected from procedures in this
chapter into GE e4879 Form when directed, located in this book. Only use the Installation
manual that arrives with your system for installation. Any other revisions of this manual
may not exactly match your system.

Time and Personnel


Required Persons Preliminary Procedure Finalization
Reqs
1 (FE or mechanical supplier) 20 minutes labor on-site

Tools and Test Equipment


• Digital VOM with the capability to read 0.5 ohms
• 30 ft of #18 wire
• 600 VAC meter leads
Procedure
1. Remove all System Power at the A1 Mains Disconnect Panel. Follow Lockout/Tagout procedures.
2. If UPS is installed, set the UPS to the Service Mode so that UPS won't work during this procedure.
3. Remove the PDU top and front cover.

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Mechanical Installation 10.1 System Continuity (Mechanical Contractor)

Figure 10-1 PDU Cover Removal

4. Verify that mains power is disconnected with a voltmeter.


5. Verify that less than 1 ohm of resistance exists between the following ground connections:
Table 10-1 Mains Connections to PDU

FROM TO
Vault Ground (Hospital ground) PDU Cabinet □ Check box when complete

6. Verify that less than 1 ohm of resistance exists between the following connections:
Table 10-2 Resistance Verification Points

FROM SIGNAL NAME (COLOR) TO


PDU TS2-1 +HVDC Gantry HV Power Pan TS1-1 □ Check box when com-
(Red) plete

PDU TS2-2 HVDC Ground Gantry Power Pan Chassis □ Check box when com-
(Green/Yellow) plete

PDU TS2-3 -HVDC Gantry HV Power Pan TS1-2 □ Check box when com-
(Black) plete

PDU Ground Bus HVDC shield Gantry HVDC cable shield □ Check box when com-
plete
PDU TS3-1 Axial drive 440vac Gantry HV Power Pan TS2-1 □ Check box when com-
(Black) plete

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Mechanical Installation 10.1 System Continuity (Mechanical Contractor)

Table 10-2 Resistance Verification Points (Table continued)

FROM SIGNAL NAME (COLOR) TO


PDU TS3-2 Axial drive 440vac Gantry HV Power Pan TS2-2 □ Check box when com-
(Red) plete

PDU TS3-3 Axial drive 440vac Gantry HV Power Pan TS2-3 □ Check box when com-
(Orange) plete

PDU TS3-4 Axial drive ground Gantry Power Pan Chassis □ Check box when com-
(Green/Yellow) plete

PDU Ground Bus Axial drive shield Gantry 440 VAC cable shield □ Check box when com-
plete
PDU TS5-4 120vac Phase A Gantry LV Power Pan TS4-1 □ Check box when com-
(Black) plete

PDU TS5-5 120vac Phase B Gantry LV Power Pan TS4-2 □ Check box when com-
(Red) plete

PDU TS5-6 120vac Phase C Gantry LV Power Pan TS4-3 □ Check box when com-
(Orange) plete

PDU TS5-7 120vac Neutral Gantry LV Power Pan TS4-4 □ Check box when com-
(Light Blue) plete

PDU TS5-8 Ground Gantry Power Pan Chassis □ Check box when com-
(Green/Yellow) plete

PDU TS5-1 120vac Phase A Console Power Plug: □ Check box when com-
(Brown) plete

PDU TS5-2 120vac Neutral □ Check box when com-


(Light Blue) plete

PDU TS5-3 Ground □ Check box when com-


(Green/Yellow) plete

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Mechanical Installation 10.2 Site Ground Continuity Check

Figure 10-2 PDU Cable Connections – Front

WARNING

TURN OFF ALL PDU CIRCUIT BREAKERS.

7. Set an ohmmeter to the lowest scale. Check between the following points for shorts to ground.
Verify no continuity exists between the following points:
Table 10-3 No Continuity Verification Points

FROM PDU TO A1 BREAKER BOX


TS2-1 (+HVDC) (Red) vault ground □ Check box when complete
TS2-3 (-HVDC) (Black) vault ground □ Check box when complete
TS3-1 (440vac output) (Black) vault ground □ Check box when complete
TS3-2 (440vac output) (Red) vault ground □ Check box when complete
TS3-3 (440vac output) (Orange) vault ground □ Check box when complete

10.2 Site Ground Continuity Check


1. Use an ohmmeter to verify the presence of less than 1.0 ohm of resistance between each of the
following points:
Table 10-4 Resistance Verification - Site Ground

FROM TO
PDU Ground Bus Vault Ground □ Check box when complete
PDU Ground Bus Table/Gantry raceway ground point □ Check box when complete

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Mechanical Installation 10.2 Site Ground Continuity Check

Table 10-4 Resistance Verification - Site Ground (Table continued)

FROM TO
Table/Gantry raceway ground Gantry Chassis □ Check box when complete
point
Table/Gantry raceway ground Table Chassis □ Check box when complete
point
Table/Gantry raceway ground Operator Console Chassis □ Check box when complete
point
All Display or Computing Options Operator Console Chassis □ Check box when complete
(if any)

2. Install remaining covers on :


• Gantry
• Table
• Raceway
• Console
• PDU

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11
11 System Covers: Installation & Alignment

11.1 Gantry Cover Installation

Gantry Base Cover Installation


Required Tool: 3mm and 8mm hex wrenches
1. Install front base cover with four M4 x 12 hex head screws and washers.
Torque: 2.3NM

2. Install rear mounting bracket with two M4 x 12 hex head screws and washers.
Torque: 2.3NM
3. Install rear mounting bracket on Gantry with one M6 x 12 hex head screws and washers.
Torque: 7.9NM

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Mechanical Installation 11.1 Gantry Cover Installation

4. Install Rear base covers with four M4 x 16 hex head screws and washers.
Torque: 2.3NM

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Mechanical Installation 11.1 Gantry Cover Installation

5. Install side base covers with four M6 x 12 hex head screws and washers.
Torque: 7.9 NM

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Mechanical Installation 11.2 Table Cover Installation

6. Re-Install four caps (5327577-2) on each side base cover.

Gantry Front, Rear, Scan Window, Top, and Side Covers


1. Install Gantry Front Cover. Refer to 14.7 Front Cover Removal on page 193. Installation is reverse
order of removal.
• Fixing Torque for M12 Screw: 38.4 Nm
2. Install Gantry Rear Cover. Refer to 14.8 Rear Cover Removal on page 199. Installation is reverse
order of removal.
• Fixing Torque for M12 Screw: 38.4 Nm
3. Install Gantry Scan Window. Refer to 14.3 Scan Window Removal on page 189. Installation is
reverse order of removal.
4. Install Gantry Top Covers. Refer to 14.6 Top Cover Removal on page 193. Installation is reverse order
of removal.
• Fixing Torque for M6 Screw: 7.9 Nm
5. Install Gantry Side Covers. Refer to 14.4 Side Cover Removal on page 190. Installation is reverse
order of removal.
• Fixing Torque for M6 Screw: 7.9 Nm

11.2 Table Cover Installation

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Mechanical Installation 11.2 Table Cover Installation

1. Install the foot switch cover using three screws. Then, install the cap covers.
Figure 11-1 Foot switch cover Installation

2. Install foot pedal covers with screw and install tabs.


Figure 11-2 Pedal cover Installation

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Mechanical Installation 11.2 Table Cover Installation

3. Remove two screws and slide out the IMS rear cover.
Figure 11-3 IMS rear cover Removal

4. Disconnect the cable connector of the touch sensor switches.


5. Then, remove the screws as shown below to remove the IMS side covers (Left and Right).
Figure 11-4 IMS side covers Removal

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Mechanical Installation 11.2 Table Cover Installation

6. Attach the upper support bracket of the rear side plate to the Table top frame, and hand tighten the
two screws.
Figure 11-5 Rear side plate installation 1

7. Attach a spacer, a bush, and a shaft to the lower side of the rear side plate, and screw the side plate
to the Table base frame.
Figure 11-6 Rear side plate installation 2

8. Push up the upper support bracket of the rear side plate against the Table top frame, and pull the
rear side plate away from the rear leg plate.
9. Tighten the 2 screws of the upper support bracket of the rear side plate (Torque: 2.7 Nm).

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Mechanical Installation 11.2 Table Cover Installation

10. Connect the GND cable to the Table frame.


Figure 11-7 Rear side plate installation 3

11. Attach the upper bracket of the front side plate to the Table top frame, and hand tighten the two
screws.
Figure 11-8 Front side plate installation 1

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Mechanical Installation 11.2 Table Cover Installation

12. Attach a spacer, a bush, and a shaft to the lower side of the front side plate, and screw the side
plate to the Table base frame
Figure 11-9 Front side plate installation 2

13. Push up the upper support bracket of the front side plate against the Table top frame, and pull the
upper support bracket way from the cover plate.
14. Tighten the 2 screws of the upper support bracket of the front side plate (Torque: 2.7 Nm).
15. Connect the GND cable to the Table frame.
Figure 11-10 Front side plate installation 3

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Mechanical Installation 11.2 Table Cover Installation

16. Verify that the front side plate does not interfere with the cover plate.
Figure 11-11 Front side plate installation 4

17. Perform Step 6 to Step 16 for the other side of the Table.
18. Install IMS side covers and IMS rear cover in reverse order of removal.

NOTICE

DO NOT FORGET TO CONNECT THE CABLES FOR TOUCH SENSORS.

Figure 11-12 IMS Covers installation

19. Slide the side base cover backward to hook into the slit.

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Mechanical Installation 11.2 Table Cover Installation

20. Fix the side base cover with two screws.


Figure 11-13 Side base covers installation

21. Do the same for the other side of side base cover.
22. Set the hook inside the front base cover to the Table bracket, and tighten the two screws.
Figure 11-14 Front base covers installation

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Mechanical Installation 11.3 Install All Option Covers

11.3 Install All Option Covers


Follow the instructions that came with each of your optional components.

11.4 Shim Installation


Time and Personnel
Required Persons Preliminary Procedure Finalization
Reqs
1 (FE or mechanical supplier) 10 min. 15 minutes labor on-site 5 min.

Tools and Test Equipment


• Standard FE Tool Kit
• Shim Kit

NOTICE

Understand and Follow All General Table Safety Procedures.

Preparation
Check head holder for a tight fit. If the head holder fit is loose, follow this procedure and shim for.
• Axial head holder
• Foot extender
• Phantom holder
Introduction:
• Some Axial Head Holders have a large free-play in the horizontal direction which could potentially
lead to motion and therefore image artifacts.
• Installation of the 2327335 rubber shim kit can minimize this motion.
Figure 11-15 Axial Head Holder

Notes before Selecting Shim Thickness:

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Mechanical Installation 11.4 Shim Installation

• While selecting the best shim size, do not attach the rubber shim yet using the adhesive on the
back. It is best to use a piece of tape to hold on the shim in order to see if the size is correct.
• Selecting a shim size that is too thick may result in:
• Difficulty latching the head holder properly. The head holder must latch so that a patient is not
injured.
• Damage to the plastic latch or the plastic screws that secure it.
Figure 11-16 Correct - Head Holder is latched onto first step of plastic latch mechanism (The
head holder does not need to be latched onto the second step)

Figure 11-17 Wrong - Head Holder is NOT latched after installing shims

Procedure
1. First place the two 4.0mm shims (thickest size) onto both edges of the head holder as shown (use a
piece of tape to temporarily secure them)
• The shim must be placed with the tab facing out
• The thickness is printed on the shim

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Mechanical Installation 11.4 Shim Installation

Figure 11-18 Headholder Tab

2. Insert the head holder into the cradle


3. Check if the head holder is latched onto the cradle at the first step of the plastic latch mechanism.
(The head holder does not need to be latched onto the second step)
4. Check if the head holder has a small free-play in the horizontal direction
Figure 11-19 Axial Head Holder

5. If the rubber is too thick, repeat steps 1-4 using a thinner shim (3.5, 3.0…0.5mm) until the head
holder is latched (without excessive force) and fits securely in the cradle.
If the thinnest shim (0.5mm) is too tight, the tab can be cut off to reduce the thickness
Figure 11-20 Cut the shim for Headholder

6. Clean off the surfaces where the shims will mount using alcohol.
7. Peel off the paper from the back of the selected shims and attach with the tabs facing out. Hold
each shim with your fingers for a few seconds to attach it to the head holder.
Finalization
Review latching of head holder with customer after installation

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12
12 Electrical Power On & Emergency Stop Check

12.1 PDU Configuration Check before Power ON


Required Tool
• Multimeter with a rating of at least 1000 volts
• Multimeter leads with a rating of at least 1000 volts
Initial PDU Configuration

WARNING

THIS PROCEDURE MEASURES POTENTIALLY HAZARDOUS VOLTAGES. USE


AND FOLLOW LOCKOUT/TAGOUT PROCEDURES.
1. Verify the A1 Mains disconnect panel power feed to the system is OFF.
2. Verify that the A1 Mains panel is locked out and tagged.
3. Verify all circuit breakers are OFF in the NGPDU.
Figure 12-1 PDU Breakers OFF

4. On the PDU Control Board, verify that SW 2 is in the Auto-Off position.

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Mechanical Installation 12.1 PDU Configuration Check before Power ON

Figure 12-2 NGPDU Control Board

NOTE
DSD3 and DSD4 LED’s will be on when PDU is powered up.
Subsystem Power Switches
• All gantry service switches.
• Table base power is OFF.
• Turn OFF AC Power BOX.
Cable Connection Check
Verify all cable connections on the following subsystems are securely fastened.
• NGPDU power, data cables and grounds.
• Gantry power, data cables and grounds.
• Table power, data cables and grounds.
• Console power, data cables and grounds.
Covers
Install, or verify the presence of, all the lexan safety covers for the PDU.
Suite Emergency Off Checks

WARNING

480 VOLTS MAYBE PRESENT.


ONLY PERFORM THIS PROCEDURE IF YOU ARE USING PROPER PPE.
VERIFY ALL PERSONNEL HAVE CLEARED THE SYSTEM BEFORE YOU TURN ON WALL
POWER.

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Mechanical Installation 12.2 System Power-Up

1. At the A1 Mains Panel remove the LOTO Device and tag. This may require the involvement of the
facility electrician, if the Electrician was working on the PDU in parallel with the system Mechanical
Install team.
NOTE
It is recommended to stand at the side of the A1 Mains disconnect panel and not directly
in front of it.
2. Place the knife switch or power lever (If panel has one) to the ON position.
3. At the A1 Mains panel, press the Start button ON. (For some panels this is a key switch).
4. Press the sites Emergency OFF (SEO) button and verify it shuts off power to the PDU and all
subsystems.
(Typically, this is a red palm (Mushroom) button located on the scan room wall close to the Scanner
Desktop Computer (Operator) location, within the scan suite.)
5. Verify that all “Emergency Off” buttons are working properly and shut down all the subsystems by
repeating the two steps above.
6. DO NOT restore power. Leave power OFF and proceed to the next section.
7. Re-apply LOTO lock and tag.

12.2 System Power-Up


CAUTION

Verify all personnel have cleared the system before you turn on wall power.

1. Turn ON the A1 breaker panel.


NOTE
Do not stand in front of the main disconnect to turn on power.
2. Turn ON all system power switches and breakers (PDU, gantry, table, console).
• All PDU breakers
• Make sure that the on/off button (on the front PDU panel) is ON for console power.

• All gantry service switches


• Table base power
• Console power (Check internal breaker.)
Reset OS Password

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Mechanical Installation 12.2 System Power-Up

1. The following window will appear.


Set new password for each User [root] [ctuser] [insite].
The password must have the followings at least.
• 1 numbers
• 1 lowercase letters
• 8 or more characters
• 1 special characters (ex. !@#$%&*?_)
• 1 uppercase letters
Figure 12-3 Change OS password screen

2. Record new passwords. If the new password is lost, LFC must be done again.
User name Password
root
ctuser
insite

3. After setting the password for [insite], click the Exit button. The Application software starts up
automatically.

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Mechanical Installation 12.2 System Power-Up

Figure 12-4 Exit Reset OS Password screen

4. Enter root password and Login to the following windows.


NOTE
Use default root user password at this time because the password is in EA3 setting.

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Mechanical Installation 12.2 System Power-Up

Figure 12-5 Login Screen

5. The Change Expired Password screen appears. Enter old password as default root password and
new password as same as set in previous step. Then click OK.

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Mechanical Installation 12.2 System Power-Up

Figure 12-6 Changing Password 1

6. Make sure that the message [You have successfully changed your password] in the displayed
window.
NOTE
After that, new root user password must be used for login.
Figure 12-7 Changing Password 2

7. User Logon screen will appear during system start up.


SUB-SYSTEM POWER-UP
1. Turn ON switch S3 in the table (120VAC 24-hour power).
2. Turn the gantry 120 - 208VAC to ON. (Light should turn on.)
3. Turn AXIAL DRIVE ENABLE ON. (Light should turn on.)

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Mechanical Installation 12.2 System Power-Up

4. Turn HV DC ENABLE ON. (Light should turn on.)


5. Push the Service Switch Panel reset button. (See Figure 12-8 Service Switch Panel on page 181)
Figure 12-8 Service Switch Panel

AXIAL ENABLE SWITCH TEST


1. Unplug all top cover fan plugs.
2. Turn OFF axial drive enable switch AXIAL_DRIVE on the Service Switch Panel.
NOTE
For the initial condition, do NOT leave the tube at the 2:30 position.
3. Clear the gantry area for rotation.
4. Press the alignment light push button.
5. Verify that the gantry did not rotate.
ROTATION SAFETY CHECKLIST
1. Manually rotate the gantry 360 degrees.
• Listen for any interference between the rotating and stationary parts.(Correct any interference
problems.)
• Listen for any loose parts.(Tighten parts as needed.)
2. Turn ON all enable switches.

WARNING

MAKE SURE THERE ARE NO OBSTRUCTIONS AROUND THE GANTRY. PRESSING


THE ALIGNMENT LIGHT PUSHBUTTON WILL CAUSE THE GANTRY TO ROTATE.
3. Press the alignment light push button.
4. Verify that the gantry rotates.
5. Turn off the laser light.
6. Perform a 2-second X-ray OFF scan.

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Mechanical Installation 12.3 Install PDU Cover

NOTICE

During the scan, it may be necessary to enter the scan room to obtain a better
listening position. If so, keep a finger on one of the four E-STOP buttons (on the
gantry), to quickly stop the gantry, if necessary.
a. From the console, click on the SERVICE DESKTOP icon.
b. Select DIAGNOSTICS.
c. Select DIAGNOSTIC DATA COLLECTION
d. Set the scan time to 4.00 seconds and rotating X-ray Off.
e. Select ACCEPT.
f. Leave the door open. (This makes it easier to hear any loose or interfering parts.) The gantry
should spin for approximately 45 seconds
• Listen for any interference between the rotating and stationary parts.(Correct any
interference problems.)
• Listen for any loose parts.(Tighten parts as needed.)
g. After completing the 4-second scan, repeat Step a through Step f, with the following scan
times:
• 2.0 second scans
• 1.0 second scans
• 0.7 second scans
• 0.5 second scans
7. Confirm all enabled switches are on then install removed covers.

12.3 Install PDU Cover


Time and Personnel
Required Persons Preliminary Procedure Finalization
Reqs
1 (FE or mechanical supplier) 10 minutes labor on-site

Tools and Test Equipment


• Medium +blade screw driver
• Medium -blade screw driver
Procedure
1. Confirm that the plastic safety shield is still in position and secured to the PDU.
• If it is not, install the shield using the remover hardware.
• Position the front cover so that the bottom is resting on the two guide pins located on the
bottom of the PDU chassis.
2. Raise the cover into place and use the two thumb screws on the top of the front cover to secure it.
Screws should be tight, but do not over tighten them.

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Mechanical Installation 12.4 Emergency Stop Check

3. Place the top cover on the PDU.


4. Slide the cover toward the front of the PDU until the cover latches.
5. Using a +blade screw driver, tighten the screws. Do not over tighten them.
Figure 12-9 PDU Cover Installation

12.4 Emergency Stop Check


1. Use the gantry push-buttons to advance the cradle about 0.5m (2ft) from the home position.
2. Press one of the E-STOP buttons on the gantry.
3. Make sure the TABLE POWER shuts off, and the green LED flashes.
4. Depress one of the table elevation buttons, to verify the emergency stop disabled table elevation.
5. Depress one of the cradle drive buttons, to verify the emergency stop disabled the cradle drive.
6. Press one of the RESET buttons to turn on X-RAY DRIVES POWER. (120 VAC LED stops flashing.)
7. Press the other E-STOP button on the gantry.
a. Make sure the Table Power shuts off.
b. Manually move the cradle to the home position to make sure the cradle clutch released.
c. Make sure the cradle latches securely in the home position.
8. Press one of the RESET buttons to turn on X-RAY DRIVES POWER.
9. Press one of the four table tape switches to make sure the table down motion stops. Repeat with
the three remaining table tape switches.
10. Press the console emergency stop switch; make sure the Table Power shuts off.

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Mechanical Installation 12.4 Emergency Stop Check

11. Press one of the RESET buttons to turn on X-RAY DRIVES POWER. (See Figure 12-10 Reset buttons
on Gantry Switch on page 184).
Figure 12-10 Reset buttons on Gantry Switch

NOTE
Emergency Stop buttons are located on the front of the gantry (2 in all), as noted
in Figure 12-11 Gantry Emergency Stop Button Positions on page 184. Additionally,
emergency stop buttons are provided on the Operator Console SCIM and PDU (see Figure
12-12 GSCB Emergency Stop Button on page 185).
Figure 12-11 Gantry Emergency Stop Button Positions

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Mechanical Installation 12.4 Emergency Stop Check

Figure 12-12 GSCB Emergency Stop Button

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13
13 Mechanical Installation Completion Checklist
System-Level
❑ FE Service cabinet moved to the location shown on the site print
❑ All covers installed and aligned
❑ All options installed on the table and gantry
❑ All packing materials and boxes returned to the lean cart
❑ All service items placed in the service cabinet.
Optional and Regional
❑ Seismic mounting installed, if required in your area.
Site Clean Up
❑ All customer items placed on a cabinet or on a counter and labeled customer material.
❑ All system service tools placed in the GE service cabinet.
❑ System software and options left on the lean cart in the software tray
❑ System cleaned and nicks repaired
❑ Installation site cleaned and all trash properly disposed.
Dolly Return
❑ Return of dollies and lean carts arranged for and pick-up made.
Paperwork
❑ Mechanical installation section of the GE e4879 Form completed
√ Room information recorded on the GE e4879 Form
√ Table gantry alignment completed per the installation manual
√ Table gantry anchoring completed per the installation manual
❑ GE Healthcare personnel notified that the mechanical installation is completed
❑ All installation issues have been addressed and or documented so FE can follow-up as needed.

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14
14 Appendix A Gantry Cover Removal
Table 14-1 Personnel requirements

Required persons Preliminary requirements Procedure Finalization


1

Table 14-2 Tools and Test Equipment

Item Qty Part #


Front and rear cover dollies 1 -
Standard FE Tool Kit 1

Table 14-3 Safety

NOTICE

Follow ALL required safety and PPE procedures customary for your organization, when
working on this product.
NOTICE

Potential for front and rear cover damage. Front and rear cover removal and installation
can be safely accomplished by (1) person using the dollies provided with the system.
Failure to use these dollies will significantly increase the likelihood of damage to the
covers. Do not lean covers against walls.

14.1 Cover Dolly Setup


DANGER

EQUIPMENT TIP HAZARD


Do not use dollies on uneven surfaces such as steps or elevator thresholds. The dollies are
designed to be used on flat level floors within the scanning suite only. Misuse can result in
personal injury or damage to covers or other facility items.
ONLY USE DOLLIES ON FLAT SURFACES.

NOTICE

Rotating arms on the stand are supposed to be stiff. If they fall freely, tighten the
tensioning nuts. Loose rotating arms will reduce the stability of the dollies when
supporting the front cover. Do not lubricate.

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Mechanical Installation 14.1 Cover Dolly Setup

NOTICE

Top fans must be fixed at forward tilt.


1. Bring Dolly out of storage into open space.
2. Remove a fixing screw and pull the feet out to form cross.
3. Install the screw on another hole and complete the dolly assembly.
Figure 14-1 Front Cover Dolly

4. Adjusting the height of the dolly is by adjusting the bolt.


NOTE
Do NOT adjust the screws on the dolly. If adjusting bolt is not fixed, it will fall down.

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Mechanical Installation 14.2 Table Positioning

Figure 14-2 Dolly Height Adjustment

14.2 Table Positioning


1. Position the table at its lowest position.
Figure 14-3 Table at lowest position

14.3 Scan Window Removal


1. Remove Scan Window with bending the top of it. For more detail, refer to Gantry Scan Window
Removal and Re-Install.
NOTE
Inserting flat head screw driver into the top of Scan Window may help to bend it. In this
case, be careful not to scratch the cover.
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Mechanical Installation 14.4 Side Cover Removal

Figure 14-4 Bore Cover Removal

NOTICE

FRAGILE JOINT!
Don't bend the joint portion.
Joint portion can be broken easily.

14.4 Side Cover Removal

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Mechanical Installation 14.4 Side Cover Removal

1. Remove four caps (5327577-2) from each side cover.


Figure 14-5 Caps location on Side Cover

NOTE
These caps need to reinstall after side cover replacement.

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Mechanical Installation 14.5 Service Switch Setup

2. Remove the two M6 Cap screws with 5mm Hex wrench and lift the cover to unhook. Do the same
for the other side.
Figure 14-6 Side Cover Removal

14.5 Service Switch Setup


1. Stop the rotor of X-ray tube in case of Liquid Bearing Tube before HVDC off. Refer to Liquid Bearing
Tube Rotor stop procedure for details.

NOTICE

Always turn OFF the HVDC before the 120 VAC. Turning OFF 120 VAC power before
HVDC power can result in equipment damage.
2. Remove the Gantry Right Side Cover if not removed.

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Mechanical Installation 14.6 Top Cover Removal

3. Disable Axial drive, HVDC and 120 VAC service switches from the Service Switch Panel.
Figure 14-7 Service Switch Panel

14.6 Top Cover Removal


1. Remove two M6 Cap screws with 5mm Hex wrench . Then, lift and remove the top cover. Do the
same for the other side.
Figure 14-8 Top Cover Removal

14.7 Front Cover Removal


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Mechanical Installation 14.7 Front Cover Removal

1. Assemble the front cover dolly.

CAUTION

PINCH HAZARD
Uncontrolled cover movement.
Make sure the wing nuts are tightened on the cover dollies prior to releasing cover
from gantry mounts.
a. Tighten the two (2) shoulder bolts to the gantry securely.
Figure 14-9 Shoulder Bolts

b. Attach the dolly to the shoulder bolts and secure assembly with two (2) wing nuts.
NOTE
Adjust the dolly height with adjusting bolt if needed.

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Mechanical Installation 14.7 Front Cover Removal

c. Repeat 1.a and 1.b to assemble the other side dolly.


Figure 14-10 Front Right and Left Dolly

2. Disconnect cables from Gantry Cover IF.


• 5817561 (LAN)
• 5807329-2 (Harness - TGP J8 to Cover I/F)
• 5814463 (Harness - TGP J14 to Cover I/F)
• 5817505 (Cable - temp sensor to Cover I/F)
Figure 14-11 Detach Cables

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Mechanical Installation 14.7 Front Cover Removal

3. Loosen Front Cover mount bolts (M12 Hexagon socket) from both sides of the front cover.
Figure 14-12 Front Cover Mount Bolts

4. Release two brace hook from the cover.


Figure 14-13 Release Brace Hook

5. (Only if Scan is required): Remove the right gantry display (AIO and Control Panel).
a. Disconnect cables from the right gantry display (AIO).
• 5807528 (Ethernet cable - Gantry Cover IF to AIO)
• 5807527 (DP cable - AIO to Left Display)
• 5807526 (USB cable - AIO to Left Display)
• 5814461 (Cable Harness – FRONT COVER - DB25)
b. Remove eight (8) M5 Cap screws with 4mm wrench and remove the right gantry display from
the front cover.

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Mechanical Installation 14.7 Front Cover Removal

c. Place the Display on the cradle.


Figure 14-14 Gantry Display Removal

6. Remove front cover.


a. Move front cover away from gantry, leaving space (about 5 inches) between cover and gantry.
b. Pull the locking pin and rotate front cover away from gantry. Place locking pin in one of the side
dolly perforations.

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Mechanical Installation 14.7 Front Cover Removal

c. Rotate the cover horizontally and move it back and over the table to a safe location. Once in a
safe location, you may rotate the cover full vertically upside down or right side up.
Figure 14-15 Front Cover Removal Sequence

7. (Only if Scan is required): Connect the service extension cable (5814786) from TGPG(J14) to AIOC
DC12 and control panel(J1) per following steps.
a. Remove Harness (5814463) from TGPG J14 connector and connect service extension cable
(5814786) per cable label.
b. Connect the other side of cable to AIOC DC12 and control panel(J1).
c. Connect Service Ethernet cable (5821770) to AIOC.

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Mechanical Installation 14.8 Rear Cover Removal

d. Set Dip Switch #4 to ON.


Figure 14-16 Extension cable connection

14.8 Rear Cover Removal


CAUTION

PINCH HAZARD
Uncontrolled cover movement
Make sure the wing nuts are tightened on the cover dollies prior to releasing cover from
gantry mounts
1. Install the rear cover dolly.

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Mechanical Installation 14.8 Rear Cover Removal

a. Tighten the two (2) shoulder bolts to the rear cover.

b. Attach the dolly to the shoulder bolts and secure assembly with two (2) wing nuts.
NOTE
Adjust the dolly height with adjusting bolt if needed.
c. Repeat steps a and b for the other side dolly.
Figure 14-17 Rear Cover Dollies

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Mechanical Installation 14.8 Rear Cover Removal

2. Disconnect cables on the right side of the rear cover.


Figure 14-18 Disconnect Cables

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Mechanical Installation 14.8 Rear Cover Removal

3. Remove four caps (two small caps 5327577-2, two large caps 5154717) from rear cover.
Figure 14-19 Caps location on Rear Cover

NOTE
These caps need to reinstall after rear cover replacement.

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Mechanical Installation 14.8 Rear Cover Removal

4. Loosen Rear Cover mount bolts (M12 Hexagon socket) from both sides of the rear cover.
Figure 14-20 Rear Cover mount bolts

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Mechanical Installation 14.8 Rear Cover Removal

5. Pull and release the rubber handle latch at right side of the rear cover.
Figure 14-21 Rubber Handle Latch

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Mechanical Installation 14.8 Rear Cover Removal

6. Release two brace hook from the cover.


Figure 14-22 Release Brace Hook

7. Remove two M6 cap screws with 5mm HEX wrench.


Figure 14-23 Rear Cover screws

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Mechanical Installation 14.8 Rear Cover Removal

8. Side out the rear cover.


Figure 14-24 Side out the rear cover

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15
15 Appendix B Pictorial Representation of Required
Tools
Use the following guide as a reference, if you are unsure of a tool listed in 1.4 Required Common Tools
and Supplies on page 22.
Table 15-1 Required Tools (Continued)

TOOL NAME PICTURE EXAMPLE PART NUMBER*1


Adapter Sears Industrial: 3/8” to 1/2” (9-4258)

Ball-Peen Hammer Sears Industrial: 1lb/2lb (9-38465)

Canned Air Miller Stephenson: Aero Duster (MS-222N)

Clamp on Amp Meter Sears Industrial: 9-WTAD105

Combination Wrench Set Sears Industrial: U.S. Standard & Metric (9-44048)

Cordless Screwdriver Sears Industrial: 9-MU65401

Deep Well Socket Sears Industrial: 3/4” X 3/8” (included with 9-34496)

Dental Pick

Diagonal Cutting Pliers Sears Industrial: Small (9-45077)

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Mechanical Installation 15 Appendix B Pictorial Representation of Required Tools

Table 15-1 Required Tools (Continued) (Table continued)

TOOL NAME PICTURE EXAMPLE PART NUMBER*1


Drill Sears Industrial: 3/8” or 1/2” (9-27859)

Drill Adapter Sears Industrial: 3" X 3/8” (9-APSZ24)

Drill Bit Set Sears Industrial: U.S. Standard (9-66084)

DVM Sears Industrial: 9-82028


Sears Industrial: 9-FL873

Extension for Ratchet Sears Industrial: 3" X ½” (9-44133)


Wrench
Gloves Sears Industrial: Large (9-40502)

Hammer Drill Sears Industrial: ½” (9-27205)

Hex Bit Set Sears Industrial: ¼” (9-SK45508)

Hex Key (Allen Wrench) Sears Industrial: U.S. Standard (9-46284)


Set

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Mechanical Installation 15 Appendix B Pictorial Representation of Required Tools

Table 15-1 Required Tools (Continued) (Table continued)

TOOL NAME PICTURE EXAMPLE PART NUMBER*1


Level Sears Industrial: 4’ (9-39856)

Masonry Bit

Open-End Wrench (Thin or Snap-on: 10mm (SRSM10) & 21mm (LTAM2124)


Standard Tappet)

Pozi Screwdriver

Ratchet Wrench Sears Industrial: 3/8" (9-43175)

Reciprocating Saw with Sears Industrial: 9-MU650921


Blades

Safety Glasses Sears Industrial: 9-18650

Safety Shoes

Screwdriver Set Sears Industrial: Phillips & Straight (9-41505)

Socket Set Sears Industrial: Standard 3/8" (9-34496)

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Mechanical Installation 15 Appendix B Pictorial Representation of Required Tools

Table 15-1 Required Tools (Continued) (Table continued)

TOOL NAME PICTURE EXAMPLE PART NUMBER*1


Sockets Sears Industrial: 1 1/8" X 1/2" (9-47516)

Step Ladder Sears Industrial: 6’ (9-WN6006)

Tongue & Groove Pliers Sears Industrial: Large (9-CL440)

Torpedo Level Sears Industrial: 9" (9-39829)

Torque Wrench Sears Industrial: 3/8" (9-WR3470)

Universal Joint Sears Industrial: 3/8" (9-4435)

Vacuum Cleaner Sears Industrial: 8 Gal (9-17780)

*1 Part Numbers given for reference only. GE Healthcare does not endorse any tool brand name.

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16
16 Appendix C Depth Camera Installation
Calculation Tool
In this procedure, you can get the distance (d) from Gantry rear anchor using the camera installation
height value.
1. Search the calculation tool (DOC2254236/DOC2555840) from SIMS Content View Catalog to
download it.
2. After download completion, you can see the following file.

NOTE
You can not open this file in SIMS Content View.
3. Find the latest downloaded folder from your laptop C:\Program Files (x86)\SIMS
ContentViewer\data\content\packages\, open it then double-click the .exe file to run it.
Figure 16-1 Icon of SW

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Mechanical Installation 16 Appendix C Depth Camera Installation Calculation Tool

4. Select the correct types of Gantry and Table on the System Configuration window, then click on
Next.
Figure 16-2 Select types of Gantry and Table

5. Select "Measure camera position from the CT gantry rear anchor", click on Next.

6. The calculation tool provides two positions (Recommended and Minimal). If these two camera
height values do not meet the Site request, customer can select manually height using "I want to
find a position at a given height".
NOTE
The camera height is the distance from the finished floor to the junction plate.

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Mechanical Installation 16 Appendix C Depth Camera Installation Calculation Tool

Figure 16-3 Select Given Height

7. Manually input the value in "Please specify the desired camera installation height (2383- 2879mm)"
according to the actual finished ceiling height on Site, then click on Set.
8. Get value of "Distance to Gantry (d)".
NOTE
If the distance (d) can not meet the system installation request, you can adjust it by
sliding tuning key.
Figure 16-4 Input Height Value Manually (example for 2663mm)

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