SESPT45-KD SELF-PROPELLED

PALLET TRUCK PARTS BREAKDOWNS

Mobile Industries Inc.

Phone: 800-527-4612 / 905-279-5370
Fax: 800-952-5097 / 905-279-7384
E-Mail: info@mobilept.com
Website: www.mobilept.com
 SESPT45-KD Electric Pallet Truck
Index

1. Frame Assembly….………………………………………………………………………………….
1

2. Side Door assembly………………………………………………………………………………………

2

3. Roller assembly…………………..…..……………………………………………………………….
3

4. Push Rod assembly……………………………………………………………………………………..

4

5. Steering assembly……………………………………………………………………………………….
5

6. Drive wheel assembly……………………………………………………………………………….

6-7

7. Stabilizer Wheel assembly…………….……………………………………………………………

8

8. Cylinder assembly……………………………………………………………………………………..
9

9. Hydraulic Tubing assembly………………………………………………………………………..

10

10. Motor assembly……...…………………………………………………………………………….

11

11. REMA handle assembly………………………………………………………………………………

12

12.FREI Handle assembly………………………………………………………………………………

13

12. Electrical Components drawing…………………………………………………………………

14

13. 1230 electronic control assembly………………………………………………………………

15
 Frame Assembly

Part Mobile
Item No. Description Qty
No. Part No.
1 Charger 24V 20A 1
2 damping washer 5 4
3 GB/T70.1-2000 soket head cap screw M5X16 4
4 GB/T70.1-2000 soket head cap screw M6X10 2
5 GB93-1987 Spring washer 6 2
6 CBD20S-03A battery tank cover 1
7 CBD20KD.01-00 side arm assembly 1
8 GL70-00 Idler wheel 70 4
9 GB/T5782-2000 Hexagon bolt M8X25 4
10 GB/T95-2002 Flat washer 8 8
11 GB93-1987 spring washer 8 8
12 GB/T41-2000 Hexnut M8 8
13 CBD20S-07 instrument retaining plate 1
14 IB2401A electric energy meter 1
15 Electric lock 1
16 GB/T70.1-2000 soket head cap screw M8X20 4
17 1230-2402 Electronic control Curtis AC 1
18 CBD20KD-01 rear cover 1
19 CBD20KD.02-00 after-frame assembly 1
20 ZDK31-250A power switch 1
21 CBD20S-09 retaining plate 1
22 CBD20KD.05-00 battery box assembly 1
23 GB/T889.1-2000 locknut 10 4
24 CSB-40 bush 14X16X15 8
25 CBD25T-17 guide pulley 4
26 CBD25T-18 drivepipe 4
27 GB/T5780-2000 Hexagon bolt 10X70 4
1
 Side Door Assembly

Part Mobile
Item No. Description Qty
No. Part No.
1 DQ1 gate lock 1
2 CBD20S.05-01 side door 1
3 fixing button 2
4 GB93-87 spring washer 4 2
5 GB818-86 cross-shaped bolt M4×12 2

2
 Roller Assembly

Part Mobile
Item No. Description Qty
No. Part No.
1 GB894.1-86 circlip for shaft 12 10
2 GB276-94 bearing 6201 10
3 CBD20H.05-01 axle 5
4 CBD20H.05-02 roller 5

3
 Roller Assembly

Part Mobile
Item No. Description Qty
No. Part No.
1 GB879-86 Spring pin 6×45 8
2 CDD10S.03-06 Pin roll 25×70 2
3 CBD20S.06-01 wheel 1
4 CSB-40F25165 complex bush 25×16.5 4
5 CBD20K.04-01 rocker 2
6 CSB-40F20165 complex bush 20×16.5 16
7 CBD20K-02 L pin roll 2
8 GB93-87 Spring washer 6 2
9 GB70-85 soket head cap screw M6×12 2
10 CBD20K.04-08 pin roll 20×70 2
11 CBD20KD.04.01-00 connecting rod assembly 2
12 GB/T6170-2000 hexnut M24X1.5 2
13 CBD20KD.04-04 adjustable joint 2
14 JB/T7940.4-1995 oil cup 6 2
15 CBD20K.04-07 pin roll 20X115 2
16 CBD20KD.04-02 wheel stand 2
17 CBD20KD.04-01 wheel 82X126 2
18 GB276-94 bearing 6205 4
19 CBD20K.04-05 bush 4
20 CBD20K.04-04 dust ring 4
21 CBD20K.04-06 pin roll 20X152 2
22 GB879.1-2000 spring pin 5X32 8
23 CBD20K-03 pin roll 20×178 2

4
 Steering Assembly

Part Mobile
Item No. Description Qty
No. Part No.
1 operating handle (REMA) 1
2 GB70-85 hexagon socket head cap head screw M8X16 2
3 CDD15RZ.08.02-00 handle weld assembly 1
4 GB70-85 hexagon socket head cap head screw M8X20 1
5 CDD15RZ.08-01 spring 1
6 CDD15RZ.08.01-00 retaining plate weld assembly 1
7 CDD15RZ.08-02 cam 1
8 GB/T 894.1-1986 circlip for shaft 10 1
9 CDD15RZ.08-04 socket 1
10 GB70-85 hexagon socket head cap head screw M4X40 1
11 GB70-85 hexagon socket head cap head screw M4X25 2
12 TM1704 mircoswitch 1
13 GB70-85 hexagon socket head cap head screw M6X16 2
14 GB70-85 hexagon socket head cap head screw M6X12 2
15 CDD15RZ-12 right cover 1
16 GB818-86 cross-shaped bolt M6X12 2
17 GB93-1987 spring washer 10 10
18 GB70-85 hexagon socket head cap head screw 8
19 CDD15RZ.08-05 M10X30bolt M16X1.5
spindle 2
20 SF-1F SF-1F bearing 22150 2
21 CDD15RZ.08-03 rubber block 1
22 CDD15RZ-13 left cover 1
23 GB70-85 hexagon socket head cap head screw 2
24 CDD15RZ-07 M10X35
platen one 1
25 LDL250R-00 driving wheel assembly 1
5
 Drive Wheel Assembly

Part Mobile
Item No. Description Qty
No. Part No.
1 GB/T894.1-1986 circlip for shaft 15 2
2 DHD-08-8NM/DC24V 110 brake 1
3 GB70-85 hexagon socket head cap head screw M6X10 2
4 LDL250R-17 motor wire retaining plate 1
5 XYQ-0.9H drive motor 24V 0.9KW 1
6 LDL250R-04 1.25 M23 tooth 1
7 LDL250R-05 locknut M14X1.5 1
8 GB/T3452.1-1992 O-shape ring 75X2.65 1
9 GB70-85 hexagon socket head cap head screw M8X80 6
10 GB93-1987 spring washer 8 6
11 GB/T95-2002 flat washer 8 6
12 GB1096-79A flat key 5X5X18 1
13 GB1096-79A flat key 5X5X20 1
14 GB/T91-2000 cotter 2.5X25 1
15 LDL250R-01 motor fitting seat 1
16 GB/T70.1-2000 hexagon socket head cap head screw M6X16 10
17 LDL250R.1-00 turntable assembly 1
18 LDL250R-02 sealed cap 1
19 GB/T 3452.1-1992 O-shape ring 150X2.65 1
20 LDL250R-03 gear box 1
21 LDL250R-16 spiracle screw 1
22 GB/T1973.3-2005 compression spring 0.2 1
23 GB/T308-2002 steel ball 3 1
24 LDL250R-15 spiracle seat 1
6
 Drive Wheel Assembly

Part Mobile
Item No. Description Qty
No. Part No.
25 GB70-85 hexagon socket head cap head screw M6X20 1
26 LDL250R-14 Encourage nut M16X1.5 1
27 LDL250R-13 1.25 M89 gear 1
28 GB/T297-1994 30205 tapered roller bearing 2
29 GB1096-79A flat key 6X6X14 1
30 LDL250R-12 bevel gear 1
31 conical nut M14X1.5 5
32 LDL250R-08 wheel 250X70 1
33 LDL250R-06 stud bolt M14X1.5 5
34 LDL250R-07 axle 1
35 GB/T 13871-1992 rubber oil seal 55-72-8 1
36 JB982-77 combination washer 10 2
37 CN.2-17 plug screw 1
38 GB1096-79A flat key 14X9X22 1
39 CBD10A.5-11 cylinder magnet 1
40 CBD10A.5-10 oil outlet plug 1
41 GB/T299-1995 352009 tapered roller bearing 1
42 LDL250R-18 check ring 72 1
43 GB/T 891.1-2000 cross-shaped bolt M4X12 6
44 LDL250R-09 driven gear 1
45 LDL250R-10 round nut M43X1.5 1
46 GB/T 3452.1-1992 Otype ring 150X3.55 1
47 LDL250R-11 side cover 1
7
 Stabilizer Wheel Assembly

Part Mobile
Item No. Description Qty
No. Part No. CBD20KD.02-
1 11 bearing block 2
2 GB/T70.1-2000 soket head cap screw M8X25 12
3 GB893.1-86 axle bumper 40 2
4 GB276-82 bearing 60908 4
5 PHL127-05 gasket 2 2
6 GB301-84 bearing 8108 2
7 PHL127-04 gasket 1 2
8 GB894.1-86 Circlip For Hole 62 2
9 CBD20.09-05A Balance wheel stand 2
10 GB893.1-86 axle bumper 17 4
11 CBD20.09-03 pin roll 17X116 2
12 CBD20.09-06 spring 2
13 CBD20.09-02 balance wheel stand 2
14 GB276-86 bearing 60203 4
15 CBD20.09-04 pin roll 17X95 2
16 CBD20.09-01
GB/T893.1- wheel 127X57 2
17 1986 Circlip For Hole 40 4
18 GB93-1987 spring washer 8 12
19 GB95-2000 washer 8 12
8
 Cylinder Assembly

Part Mobile
Item No. Description Qty
No. Part No.
1 DH35 dust ring 35 2
2 GB3452.1-86 Otype seal ring 35.5X2.65 2
3 CDD10S.05-02 guide sleeve 2
4 UHS35 seal ring 35 2
5 GB3452.1-86 Otype seal ring 42X2.65 2
6 CDD10S.05-01 plunger 2
7 CDD10S.05-04 piston 2
8 BST5806 guide ring 2.5X6.1 2
9 AF-05 semi-ring 4
10 AF-06 pad 2
11 GB894-86 circlip for shaft 20 2
12 CDD10S.05-03/05/06 hydro-cylinder assembly 2

9
 Hydraulic Tubing Assembly

Part Mobile
Item No. Description Qty
No. Part No.
1 CDD10S.05-00 hydro-cylinder assembly 2
2 CDD10S.07-05 Joint 2
3 JB982-87 sealing gasket 12 4
4 CBD20K.06-02 high-pressure oil pipe 2
5 700M-12 splice bolt 12 2
6 GB5625.2-85 coupling 14-14 3
7 JB982-77 sealing gasket 14 5
8 CDD10S.07-02 plinth 1
9 hydraumatic station 1.2kW/24V 1
10 720B-04 splice bolt 1
11 CBD20K.06-01 high-pressure oil pipe one 1
12 AMX.2.2-00 fuel tank assembly 1
13 CBD20KD.03- oil tank 1
14 00
CPD10A-16-02 oil level indication assembly 1
15 JB982-77 combination washer 20 1
16 JF.1-17 sealing bolt 1
17 GB/T70.1-2000 soket head cap screw M6×35 4
18 GB889.1-2000 locknut M6 4
19 GB/T70.1-2000 soket head cap screw M10×20 2
20 GB93-1987 spring washer 10 2
21 GB95-2000 flat washer 10 2
10
 Motor Assembly

Part Mobile
Description Qty
No. Part No.

1 starting switch 1
2 motor 1
3 contactor switch 1
4 solenoid 1
5 module 1
6 check valve 1
7 flow control valve 1
8 pipeline 1
9 pipeline 1
10 filter 1
11 tank 1
12 gear pump 1
13 O type ring 1
14 safety valve 1
15 flange 1
16 plastic cap 1
17 bolt 1

11
 REMA Handle Assembly

Part Part
Description Remarks Description Remarks
No. No.
1 Push button (without Microswitch) RAL1201 Yellow 14 Mechan.spring
2 Microswitch with cable and connector 15 Snail Switch Cover RAL1201 Yellow
3 Option 1, neutral with microswitch RAL1201 Yellow 16 Screw 12,9 M3X16 / washer A3,2
4 Push button lift RAL1201 Yellow 17 Butterfly wing right RAL1201 Yellow
5 Push button lower RAL1201 Yellow 18 Butterfly wing left RAL1201 Yellow
6 Push button lift RAL1201 Yellow 19 Bearing ring for speedcontrol
7 Option 2, neutral with microswitch 20 Camshaft for speedcontrol
8 Push button Lower RAL1201 Yellow 21 Mechan.spring for speedcontrol
9 Upper part with 6 openings Without components 22 REMA PCB MULTIPLEX V1.2 R3
10 Upper part with 4 openings Without components 23 Screw for housing M6X10
11 Horn cover RAL1201 Yellow 24 Handle tube interface
12 Belly-Switch-Cover 25 Screw for tiller tube M8
13 Mechanical spring for belly switch 26 Lower part

12
 FREI Handle Assembly

Part
Item No. Description Qty Remarks
No.
1 3301E00161-00 Upper part 1
2 3301E00160-00 Lower part 1
3 3205E00321-YF Turtle switch Set function 1
4 3303E00040-FO Belly button 1
5 3205E00320-YD Horn Set function 1
6 3105E00136-00 Traction switch 1
7 3303E00039-YO Grips with screws 2
10 3305E00140-AO Blind cap 1
11 3203E00092-YY Rocker switch 1
14 3204E00112-00 Adaper cable 1 not on the drawing

13
 Electrical Component Drawing

Part
Item No. Description Qty
No.
1 CURTIS1230-01 controller baseboard 1
2 insurance plate 180A 1
3 insurance plate 100A 1
4 CURTIS1230-02 brace 1
5 insurance 10A 1
6 CURTIS1230-03 brace 1
7 SW80-6 contactor 1
8 SW80-6 contactor support 1
9 controller 1230-2402 1
10 SR175 charging plug-in 1
11 ZDK31-250A scram switch 1
12 BI2402B voltameter 1
13 FR-600 handle 1
14 TM1704 mircoswitch 1
15 S286A-1 electric lock 1
16 3VBS165 battery 24V 165AH 1
17 hydraumatic station 24V 1.2KW 1
18 brake assembly DHD-08-8Nm / DC24V 1
19 driving motor 24V 0.9KW 1
20 horn 1.5A 24V 1
21 TM1702 mircoswitch 1

14
 1230 Assembly

8 7

4 5 6
2 3
1
Part
Item No. Description Qty
No.
1 1230-2 1230 baseboard 1
2 FU3 fuse with supportRT14-20/10A 1
3 RD1 insurance support 1
4 KM1 contactor SW80-6 1
5 FU1 insurance plate 1
6 1230-1 junction plate1 1
7 1230-3 junction plate2 1
8 FU2 fuse100A 1
9 TM controller 1230/2402 1

15