Dr. Eng. Agustinus Winarno, M.Eng.

Department of Mechanical Engineering, Vocational School UGM

24 Mei 2022
winarno_agustinus@ugm.ac.id
www.ugm.id/agwin
Agenda
1. Pengenalan Transformasi Digital
2. Tranformasi Digital di Industri
3. Transformasi Digital Metrologi
4. Rangkuman dan Saran
 Self Introduction
Name: Agustinus Winarno
Born: Yogyakarta CARRIER
Major: Mechanical Engineering
Precision Engineering 2019~present
www.ugm.ac.id
Hobby: Traveling, Badminton, Watching movie
EDUCATION

S3
Research interest
2018~2019 Optic/Laser
www.nanolab.t.u-tokyo.ac.jp/index.html Length measurement/metrology
Quality control and management
S2
2011~2015
www.jqa.jp

S1

D3

https://www.linkedin.com/in/agustinus-winarno-7b40b2106/ 2006~2008 https://www.researchgate.net/profile/Agustinus_Winarno

 1
Transformasi Digital
Source: BSN
Standardization in Indonesia
What caused is?
Limited access to
Education
International community

Source: BSN
The Importance of Innovation

Big Data
IoT
Innovation
Innovation
Innovation

Taken from PTMind ppt

Innovation makes technology sustain

Technology is rapidly changing
Innovation can only be made by human
Infrastructure

Infrastuktur Telekomuniasi
Digital Membuka Peluang
Baru

Source: postel.go.id
Transformasi Digital
Digital Clothing Digital Payment

Source: Zozo Suit (Reuters), Gopay (Tribun Jakarta)

Apa itu digital?
-Penyimpanan informasi dalam angka 1 and 0.
-Using a system that can be used by a computer and
other electronic equipment, in which information is
sent and received in electronic form as a series of the
numbers 1 and 0
( Cambridge Dictionary)

Digital usually refers to something using digits,

particularly binary digits
(Wikipedia)

The Digital Revolution (also known as the 3rd Industrial

Revolution) is the shift from mechanical and analogue
electronic technology to digital electronics which began in the
latter half of the 20th century, with the adoption and
proliferation of digital computers and digital record-keeping
http://fab.cba.mit.edu (Wikipedia)
Impact of Digital

Digitalisasi mentriger
kelahiran teknologi yang
menciptakan teknologi baru

http://fab.cba.mit.edu
Source: datadeck
 2
Transformasi Digital di Industri
Dari Komponen Menjadi Produk
Produk

Komponen Komponen Pengukuran

Interchangeable

Kontrol Kualitas Kontrol Kualitas

Pengukuran

Proses Proses

Pengukuran

Material Material
Source :techmedia

Pengukuran tidak dapat terpisah dari proses manufaktur

Proses Produksi Analog

BAGAIMANA PENGOLAHAN DATANYA?

Source: e-catalog, google, kampungdrafter

Digital Manufacturing

Design with CAD

Analyze with CAE The machine executes Receiving part/product
Program with CAM
What can we do?

Prototyping Molds Production

Source: industryweek, cleanpng

 From idea Advantage of Digitalization:
to product/prototype in - Design can be rapidly modified
- Easily to make similar product
Digital World - Part can be rapidly manufactured from data
- etc
Digital design or artefact Prototyping Prototype/product
Kunci Dalam Manufaktur Digital

SEMUA DATA DIGITAL DAPAT DIHUBUNGKAN

Source:Kawanlama,Solidedge,Mitutoyo, Google
 Additive manufacturing (AM)
Manufactur/pembuatan obyek dengan cara
menambahkan material lapis demi lapis

o Fused deposition modeling (FDM)

o Stereolithography(SLA)
o Digital Light Processing(DLP)
o Selective Laser Sintering (SLS)
o Selective laser melting (SLM)
o Laminated object manufacturing (LOM)
o Digital Beam Melting (EBM)

Additive manufacturing dated 1972 Early sheet stacking to create a part

(Ciraud PA (1972) Process and Device for the (DiMatteo PL (1976) Method of Generating and
Manufacture of any Objects Desired Constructing Three-Dimensional Bodies. US Patent
from any Meltable Material, FRG Disclosure 3,932,923)
Publication: 2663777) ASTM (2017) www.astm.org/COMMIT/F42_AMStandardsStructureAndPrimer.pdf
Fused deposition modeling (FDM)

Melts and extrudes thermoplastic

filament
Lowest price of entry and
materials
Lowest resolution and accuracy

Application:
Basic proof-of-concept, simple
prototyping

Andrea, Bioengineering (2017) 4, 79

Stereolithography (SLA)
• Laser cures photopolymer
resin
• High versatile material
selection
• High resolution, accuracy,
fine detail

• Application: functional
prototyping, patterns, mold,
tooling

Source: Richard van Noort Dental Materials 28 (2012)3-1, Formlab

Free form shaped part
• Freeform surfaces, sometimes called sculptured or curved surfaces,
may be classified as complex geometrical features.
• According to ISO 17450-1, complex geometrical features have no
invariance degree / (tidak ada pola khusus (lingkaran, oval, dll).
• Freeform shapes are widely used in industrial production.
• They are important in key industries such as
• automotive (car bodies, 3D-cams, seals, gears, etc.),
• aerospace (turbine blades, impellers, fluid-dynamic ducts, aerodynamic
parts, etc.),
• household appliances (water pumps, fans, etc.),
• consumer products (mobile phones, cameras, etc.) and others.

Axial flow blisk 3D natives, creaform, Savio (2007)

 QUESTION?
- Is the design match with the product?
- How to confirm it?
- Why do we need to measure? Source: 3D natives
Limitation of 1 dimensional measurement

Source: Mitutoyo handbook, Garuda 3D

Seberapa akuratkah?

(Savio, 2007)

Keakurasian VS Dimensi Toleransi VS Dimensi

(Takamasu, 2011)
Metode pengukuran hasil AM

Tactile/probe Optical X-ray

KONTAK NON KONTAK
Leach et al. Geometrical metrology for metal additive manufacturing CIRP Annals Vol. 68, Issue 2, 2019, Pages 677-700
Metode Pengukuran Kontak
Coordinate Measuring Machine (CMM)
Mechanical system
§ encoder
§ bridge Probing system
§ granite table
§ etc
Controller/Processor
§ computer
§ software
§ compensation
Metode Pengukuran Non-contact

CIRP Annals Vol. 68, Issue 2, 2019, Pages 677-700

Rev. Sci. Instrum. 87, 041101 (2016)

Active systems use their own light sources to scan. Passive system requires spatiotemporal modulated illumination to
Active systems can recreate a 3D model of the object’s form by operate. Most passive systems use one or multiple cameras, and
detecting the modulation of projected illumination caused by the image processing, to recreate the 3D form from a series of
object’s shape. correlated images.
Non-contact: Laser Triangulation

Leach et al. Geometrical metrology for metal additive manufacturing CIRP Annals Vol. 68, Issue 2, 2019, Pages 677-700
Non-contact: Laser Triangulation

Probe CMM dapat diganti dengan

metode Laser Triangulation

Source: Mitutoyo
Non-contact: X-Ray CT

Aerospace testing international

Carmignato S (2016) Computed Tomography. in Laperrière L, Reinhart G, (Eds.) CIRP Encyclopedia of Production Engineering, Springer, Berlin, Heidelberg.
Tren Sensor dan Metode Ukur

Integrated Metrology 10-y roadmap for advance manufacturing (Leach, 2020)

Measuring tool in manufacturing

CNC CMM

How to do this?
DIGITAL Source: Renishaw, Mitutoyo with modification
Aplikasi Pengukuran Digital
Track Condition based on Vibration Data

Digital Data of Vibration

Measurement as Key
Vibration Based Measurement for Crack Detection

Golang
Experimental

40
Check the actual irregularities

41
 3
Transformasi Digital Metrologi
Sistem Ketertelurusan Internasional

GLOBAL QUALITY INFRASTRUCTURE INDEX REPORT 2020 TITLE: Global Quality

Infrastructure Index Report 2020
Bagaimana Pengukuran di Dunia Terhubung
Sertifikat Kalibrasi

Sekarang Masa depan? DOI: 10.5281/zenodo.3816686

Blockchain Technology
Blockchain is a shared, immutable ledger that facilitates the process of recording transactions and tracking assets in a
business network. An asset can be tangible (a house, car, cash, land) or intangible (intellectual property, patents,
copyrights, branding). Virtually anything of value can be tracked and traded on a blockchain network, reducing risk
and cutting costs for all involved. https://www.ibm.com/topics/what-is-blockchain

Manfaat
1. Memungkinkan informasi digital
tersimpan di manasaja oleh siapa
saja
2. Transparansi sekaligus privacy
3. Kepastian ketertelurusan

Generic Chain of Block (NIST, 2018)

Digital Calibration Certificate
Germany

Japan Siegfried Hackel1, Frank Härtig2, Julia Hornig3, Thomas

Wiedenhöfer4 (doi: 10.7795/310.20170403)

Precision Engineering 58 (2019) 1–6

Roadmap National Institute of Metrology China

DCC 2020, International Conference

Consensus based traceability system

Remote Calibration Measurement Traceability System Blockchain Technology

Development of traceability system based on international traceability concept comply with ISO 17025
Proof of Concept
Consensus based traceability system

Key parameter
• Zero block degenerate oleh NMI
• Sertifikat kalibrasi standard ukur masuk dalam block pertama
• Sertifikat kalibrasi hanya bisa diterbitkan bila ada informasi kalibrasi sebelumnya
• Informasi sertifikat hanya bisa diakses bila mempunyai private key
 4
Kesimpulan dan Saran
Kesimpulan
• Transformasi teknologi digital pada proses manufaktur dan
pengukuran akan meningkatkan produktifitas, flexibility, dan manfaat.
• Kunci transformasi digital adalah penyimpanan, analisa, dan
pemanfaatan data digital
• Mesin manufaktur digital dapat menciptakan bentuk yang komplek
dan beragam dengan beragam manfaat memerlukan pengukuran
yang lebih komplek.
• Perubahan dan transformasi digital pada metrologi memperngaruhi
tata kerja dan dokumentasi kalibrasi masa depan
Saran
• Perlunya strategi dan pilot project untuk menyiapkan Indonesia
menyongsong era digital dalam metrologi.
 Terima Kasih
Thank You
ご静聴ありがとうございました

winarno@nanolab.t.u-tokyo.ac.jp
http://www.ugm.id/agwin
winarno_agustinus@ugm.ac.id

https://www.linkedin.com/in/agustinus-winarno-7b40b2106/ https://www.researchgate.net/profile/Agustinus_Winarno