CBM Lesson 1

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UNIVERSITY OF MINDANAO

BATCH 2027***
CBM
EVELYN TROPICO
ADAPTED FROM: POWERPOINT/LECTURE

INTRODUCTION OF PRODUCTION Evolution Of production and Operations


MANAGEMENT management
- Production/Operations managements - For OVER TWO CENTURY operations
is the process, which combines and and production management has been
transforms various resources used in recognized as an important factor in a
the production/operations subsystem country’s economic growth. The
of the organization into value added traditional view of manufacturing
product/services in a controlled management began in 18 CENTURY
manner as per the policies of the when ADAM SMITH recognized the
organization. economics benefits of
SPECIALIZATION OF LABOUR
Operation Management Topics
 Scheduling
 Aggregate planning - He recommended breaking of jobs
 Inventory down into subtasks and recognizes
 Forecasting workers to specialize tasks in which
 Strategy they would become highly skilled and
 Quality efficient. In the EARLY 2OTH
 Quality tools CENTURY. F.W TAYLOR
 Flows and waiting lines implemented SMITH THEORIES and
DEVELOPED SCIENTIFIC
The differences between production and
MANAGEMENT
Operation
Production Concept
Production:
- Production is defined as the step by
- It involves the manufacturing of a
step conversion of one forms of
tangible product
material into another form through
- It is used in a narrow sense
chemical of mechanical process to
- It is applied to manufacturing
creates or enhance the utility of the
organizations, such as industry
product to the user.
- It will have closing stock at the end of
an accounting year
- Demand for the product is regular
- EDWOOD BUFFA defines productions
Operation as “PROCESS BY WHICH GOODS
AND SERVICES ARE CREATED
- It involves a rendering kind of
services, such as electricity, cooking
gas etc.
- It is used in a broad sense
- Examples of Production
- It is applied to non-manufacturing
- Manufacturing custom-made
organizations, such as banks,
products like, boilers with a specific
insurance, agriculture,
capacity, constructing flats, some
transportation, warehousing, etc.
structural fabrications works for
- There is nothing like closing stocks
selected customers, etc., and
- Demands for services fluctuate from
manufacturing standardized products
time to time.
like, car, bus, motor cycle, radio,
television, etc.

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UNIVERSITY OF MINDANAO
BATCH 2027***
CBM
EVELYN TROPICO
ADAPTED FROM: POWERPOINT/LECTURE

Production System Objectives of Production Management


- The production system of an - Is to produce goods services of right
organization is that part, which quality and quantity at the right time
produces products of an organization. and right manufacturing cost.
It is the activity where by resources,
flowing with in a defines system, are
combined and transformed in a  Right Quality
controlled manner to add value in  Right Quantity
accordance with the policies  Right Time
communicated by management  Right Manufacturing Cost

- Production is an organized activity, so


every production system has an
objective.
Operating System
- It does not operate in isolation from
the other organization system - Operating system converts inputs in
order to provide outputs which are
required by a customer. It converts
- The system transforms the various physical resources into outputs, the
inputs to useful outputs function of which is to satisfy
customer wants i.e., to provide some
- There exists feedback about the utility for the customer.
activities which is essential to control
Concepts of Operation
and improve system performance
- An operation is defined in terms of the
mission it serves for the organization,
Production Management technology it employs and the human
and managerial processes it involves.
E.S. BUFFA defines production management Operations in an organization can be
as, “PRODUCION MANAGEMENT DEALS categorized into manufacturing
WITH DECISION MAKING RELATED TO operations and service operations.
PRODUCTION PROCESSES SO THAT THE
RESULTING GOODS OR SERVICES ARE DISTRIBUTION BETWEEN
PRODUCED ACCORDING TO MANUFACTURING OPERATIONS AND
SPECIFICATIONS, IN THE AMOUNT AND BY SERVICE OPERATIONS
THE SCHEDULE DEMANDED AND OUT OF
1. Tangible/Intangible nature of output
MINIMUM COST.”
2. Consumption of output
3. Nature of work (job)
4. Degree of customer contact
5. Customer participation in conversion
6. Measurement of performance.

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UNIVERSITY OF MINDANAO
BATCH 2027***
CBM
EVELYN TROPICO
ADAPTED FROM: POWERPOINT/LECTURE

ELEMENTS OF PRODUCTION Scope of Production and Operations


MANAGEMENT AND OPERATION Management
MANAGEMENT
- Production and operations
PLANNING - An activity that establishes a management concern with the
course of action and guide future decision- conversion of inputs into outputs,
making is planning. using physical resources, so as to
provide the desired utilities to the
ORGANIZING - Activities that establish a
customer while meeting the other
structure of tasks and authority.
organizational objectives of
CONTROLLING - Activities that assure the effectiveness, efficiency and
actual performance in accordance with adoptability.
planned performance.
BEHAVIOUR - Operation manager is
1. Location of facilities
concerned with how their efforts to plan,
- Location of facilities for operations is
organize, and control affect human behavior,
a long-term capacity decision which
they also want to know how the behavior of
involves a long-term commitment
subordinates can affect management
about the geographically static factors
planning, organizing, and controlling actions
that affect a business organization. It
MODEL - As operation managers plan, is an important strategic level
organize, and control the conversion process, decision- making for an organization.
they encounter many problems and must
2. Plant layouts and material handling
make many decisions.
- Plant layout refers to the physical
arrangement of facilities. It is the
Objective of Operation Management configuration of departments, work
centers and equipment in the conversion
process. The overall objective of the plant
- Objectives of operations management layout is to design a physical
can be categorized into customer arrangement that meets the required
service and resource utilization output quality and quantity most
economically
3. Product design
 Customer Service - The first objective
of operating systems is the customer - Product design deals with conversion of
service to the satisfaction of customer ideas into reality. Every business
wants. Therefore, customer service is organization has to design, develop and
a key objective of operations introduce new products as a survival and
management. The operating system growth strategy. Developing the new
must provide something to a products and launching them in the
specification which can satisfy the market is the biggest challenge faced by
customer in terms of cost and timing. the organizations

3 I INSERT YOUR SURNAME HERE


UNIVERSITY OF MINDANAO
BATCH 2027***
CBM
EVELYN TROPICO
ADAPTED FROM: POWERPOINT/LECTURE

4. Process design - In modern industry, equipment and


machinery are a very important part of
- Process design is a macroscopic
the total productive effort. Therefore,
decision-making of an overall process
their idleness or downtime becomes are
route for converting the raw material into
very expensive. Hence, it is very
finished goods. These decisions
important that the plant machinery
encompass the selection of a process,
should be properly maintained.
choice of technology, process flow
analysis and layout of the facilities SCOPE OF PRODUCTION AND
OPERATION MGT.
5. Production and planning control
- Commencing w/ the selection of
- Production planning and control can be
location production mgt. covers such
defined as the process of planning the
activities as acquisition of land,
production in advance, setting the exact
construction building, procuring, and
route of each item, fixing the starting and
installing machinery, purchasing and
finishing dates for each item, to give
sorting raw materials and converting
production orders to shops and to follow
them into saleable products
up the progress of products according to
orders. Six Historical Developments:
---------Planning • The industrial Revolution
---------Routing • Scientific management
---------Scheduling • Human Relation Movement
---------Dispatching • Operation Research
6. Quality control • Computers and advanced
production technology
- Quality Control (QC) may be defined as
a system that is used to maintain a • Service Revolution
desired level of quality in a product or
service‟. It is a systematic control of
various factors that affect the quality of
the product. Quality control aims at
prevention of defects at the source, relies
on effective feedback system and
corrective action procedure.
7. Materials management
- Materials management is that aspect of
management function which is primarily
concerned with the acquisition, control
and use of materials needed and flow of
goods and services connected with the
production process having some
predetermined objectives in view.
STRATEGIES OF OPERATION
MANAGEMENT
8. Maintenance management

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UNIVERSITY OF MINDANAO
BATCH 2027***
CBM
EVELYN TROPICO
ADAPTED FROM: POWERPOINT/LECTURE

. Design of goods and services


2. Quality
3. Design Process and capacity
4. Site selection
5. Design layout
6. Human resource (HR) and design work
7. Supply chain mgt
8. Inventory
9. Scheduling
10. Maintenance.

Factors of Production
Land – Overall natural Resources
Labor – Human, capital and technology
Capital – Wages, fund, equipment, payment
of interest, resent value of investment
owners return
Entrepreneurship – Ownership, Capital,
profit, organizer, innovator, older as to create
new, willing risk, producer and distributors
return to entrepreneurship

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