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Rule 18 Scope of work

Scope of Work:
1. In case of ALDS -
Scope of Work for Vendor:
- Issuance of Certification for testing of SRVs (02Nos), TRVs (06Nos), Unloading Hose
(02Nos) and dispensing hoses (04Nos.) under Rule 18 of SMPV rule.
- If any discrepancy comes, related to rule 18 certificate from PESO, Vendor will be
responsible to provide revised certificates with no extra cost .
- Responsible for providing soft copy as well as hard copy of all the certificates.

Scope of Work for ALL:


- Testing of SRVs, TRVs, Unloading Hoses and dispensing hoses
- To provide the testing readings/observations to vendor for certification.

Rule 19 Scope of work


A) JOB IN VENDOR SCOPE: - for all sites mentioned below
1. Hydro-Testing of LPG bullets: -
i) Duly de-pressurized by transferring complete Auto LPG from Under-ground Bullet
to the tanker if require.
ii) Isolating all Nozzles.
iii) Degassing by filling water and leaving it for 24 hours.
iv) Hydraulic/Pneumatic pressure testing as per SMPV rule whichever is applicable.
v) Depressurization.
vi) Manhole cover removal.
vii) Removing of complete water from inside the bullet & making it dry.
viii) Checking for gas free.
ix) Cleaning of bullet.
x) Carrying out 100% WET MAGNETIC PARTICAL TEST of all welds
xi) 25% ULTRASONIC FLAW DETECTION EXAMINATION including all T-Joints welds
xii) ULTRASONIC THICKNESS SURVEY of complete Bullet from inside.
xiii) Liquid Penetrant (DP) test
xiv) Re-connection of the nozzles and fittings.
xv) Manhole cover alignment and nut bolts to be fixed by torque wrench.
xvi) Purging with Nitrogen gas to remove complete air and carrying out leak check
with 14.0 Kg/Cm²g pressure with Nitrogen.

2. Disconnecting and/or re-connecting of all electrical and pneumatic connections


to the equipment, wherever required.
3. All type of Tools & consumables viz. –Grease, Oil, cotton waste, Gaskets (Spiral
wound metallic gaskets, Insulating Flanges Gasket Bolt Sleeve Sets), enough
Nitrogen gas in cylinders, PPE for labors/technician etc. are to be arranged.
4. Crane for uplifting & refitting of manhole covers OR any other heavy material
during tests.
5. Tanker unloading, commissioning of ALDS and hand over to dealer.
6. Approximate period requirement for work done to be 4 to 5 days.
7. Issuance of Safety Certificate U/R 19 of The SMPV(U) Rules 2016.

B) JOB IN COMPANY SCOPE: -


1. Water (Approx. 21KL considering tank capacity = 20 KL) and electricity.
2. Empty/LPG tanker arrangement for LPG transfer if require.
3. Nuts & bolts if required to be replaced shall be provided if require.
4. Approved fabrication drawings and details of its approval reference by Chief
Controller of Explosives, Nagpur.
5. Copy of Control Certificate.

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