Cables

InsulGard Panel Wiring Diagram IG-115 from:

1 RTD-WHITE RTD
Temperature
2 RTD-BLACK Sensor
3 RTD-RED
CT-Load
4 LOAD-SIG-RED
sensor
5 LOAD-GND-BLACK
6 H%(GND)-WHITE
Humidity
7 H%(+5V)-RED sensor

8 H%(SIG)-BLACK
9 4-20mA- (+)
Signal
Ch1 10 4-20mA- (-)

DIN-Rail Terminal Strip

+

Connector to Sensor Interface

4-20
mA
Sensor Interface Board

T
Shield 11 RS485-A(+)

-
Connector to InsulGard

Ch2
12 RS485-B(-)

+5
Host

RS - 485
A
Ch3 13

B
Board 14 ALARM - NC
Coax cables from PD Sensors #1-15

G
Ch4
Device 15 ALARM - COM

Alarm 2
Alarm
Ch5
USB 16 ALARM - NO

Ch6
17 WARNING-NC
18 WARNING-COM
Ch7 Warning 19 WARNING-N0
Ethernet

Alarm 1
Ch8 20 STATUS-NC
21 STATUS-COM
Ch9
22 STATUS-NO
Ch10 23 NOT/USED
Status

1
Ch11
24 NOT/USED
2
RTD
3
4
Ch12 L
5 S
CT Ch13 InsulGard's GND
6
7 S1
Ch14
connectors N

GREEN
Power

8 S2 Ref

RED
WHITE
25
L

9 RED
Ch15
N

10 26
G

11 +5 H% Ch16 27 LINE

115 VAC
12 S (Noise) Ground Screw
H% Ref on back cover 28
WHITE 29 NEUTRAL
Sw 30
GREEN

GREEN 31 GROUND
GREEN
Connect Panel
DIN RAIL
to Local Ground
GROUND
FUSES:
Inside Insulgard for 115VAC application: Time-Lag 200mA, 250VAC, 5X20mm type 5ST by BEL Fuse Inc. , Catalog # 5ST 200.
On the panel: Fast Acting 3.0A, 250VAC, 5x20mm type 5MF by Bel Fuse Inc. Catalog # 5MF 3-R (or equivalent).
NOTES:
1) Relay "Status" changes its status when InsulGard has AC power and works properly. It returns in the status shown on the
label if InsulGard lost AC power or works not properly (has Error).
2) Relay "Alarm 1" is used for "Warning" and relay "Alarm 2" for "Alarm". They change their status if partial discharge level
exceeds predefined thresholds.
3) USB port "Device" is used for communication with PC. Port "Host" is not used now.
4) Switch "Sw" must be in position H% to monitor humidity.
5) Please pay special attention for PD sensor connection to Sensor Interface board. InsulGard comes preconfigured for
certain sequence of their connection to channels ##1-15. PD sensors must be connected accordingly. For motor/generator
connect coupling capacitors to the first PD channels in ABC order and then motor stator RTD sensors in incremental RTD
number order. For switchgear application this sequence is shown in the Questionnaire you provided to us. Also sensor
connection sequence can be verified in InsulGard software - "Unit Settings" - "Settings for Channel" section.