Bomba Hyd Vibro CS563

CS-563 & CP-563 Vibratory Compactors 5AJ00001-UP (MACHINE) POWERED BY 3...
Page 1 of 16
Cerrar SIS
Pantalla anterior
Producto: VIBRATORY COMPACTOR

Modelo: CP-563 VIBRATORY COMPACTOR 5AJ
Configuración: CS-563 & CP-563 Vibratory Compactors 5AJ00001-UP (MACHINE) POWERED BY 3116 Engine
Desarmado y Armado
CP-563 & CS-563 VIBRATORY COMPACTORS MACHINE SYSTEMS
Número de medio -KENR1627-01 Fecha de publicación -01/02/1993 Fecha de actualización -01/08/2013
KENR16270005
Vibratory Pump
SMCS - 5070-010; 5070-015; 5070-016
Remove & Install Vibratory Pump
At operating temperature, the hydraulic oil tank is hot and under

pressure. Hot oil can cause burns. Remove the fill plug only when the
engine is stopped and when the fill plug is cool enough to touch with
your bare hands.
NOTE: Identify all hydraulic lines as they are removed for reinstallation purposes. Cap and plug all
lines and fittings to prevent any contaminants from entering the hydraulic system.
1. Remove the door on the right side of the engine compartment. See the topic, "Remove & Install
Hood & Door Assembly".
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 25/10/2023
CS-563 & CP-563 Vibratory Compactors 5AJ00001-UP (MACHINE) POWERED BY 3... Page 2 of 16
2. Remove panel (10).
3. Connect a hose to valve (13) and drain hydraulic tank (12). The capacity of the hydraulic tank is
117.5 liters (31 gallons).
4. Remove four hydraulic hoses (1). Disconnect wire (2).
5. Remove bracket (3). Attach a lifting device to the pump. Remove the two bolts from the front
mount flange and use the lifting device to remove the pump. The weight of the pump is 39 kg (85 lb).
NOTE: For installation of the vibratory pump, reverse the removal steps.
Disassemble Vibratory Pump
Start By:
a. remove vibratory pump
NOTICE
Dirt can damage pump components. Be sure the pump is clean and free
of dirt and debris prior to disassembly. Perform the disassembly and
assembly procedure on a clean work bench. Scribe a line on the pump
case to aid the orientation of pump components on assembly.
1. Loosen nut (3) and leave about six threads engaged. Do not remove nut (3) at this time. Remove
two flange bolts (4). Use puller (A) to pull flange (1) and gear (2) off of the pump. Remove nut (3),
gear (2) and flange (1).
2. Remove bypass valve (5). Remove charge check and relief valve (7). Remove charge relief valve
(6).
NOTICE
Check poppet (8) is factory set and should not be disassembled. The
check poppet should be replaced if damage is evident, disassembly may
change the setting and cause erratic operation or premature failure.
3. Inspect check and relief valve (7) parts for wear. Inspect check poppet (8) for wear and replace if
necessary. Inspect spring (9) and O-ring seal (10) for wear and replace if necessary.
NOTICE
Do not alter shims (13) or spring (12). Do not interchange any parts
with parts from another valve or improper operation will result.
4. Inspect charge relief valve (6) parts for wear. Inspect and replace O-ring seal (14), if necessary.
Inspect poppet (11) and its mating seat for wear and replace if necessary.
5. Remove two bolts (15) and cover (16).
6. Remove three bolts (17) and adapter (18).
7. Remove load ring (19).
8. Remove spacer plate and O-ring (20).
9. Remove three bolts (21) and filter adapter (22).
10. Remove three O-rings (23) from the filter adapter. Check for wear or damage. Replace if
necessary.
11. Remove four bolts (24) and electric displacement control valve (25).
12. Remove three O-rings (26) from the face of the electric control valve.
13. Remove control sleeve (27).
14. Inspect control sleeve (27) for wear and clean the orifice.
15. Remove seven bolts (28).
16. Remove shaft and front cover (29). Remove bearings (34) and swashplate (30). Remove servo
piston slider (33). Remove cylinder block (31). Remove gasket (32) from the pump housing.
17. Remove snap ring (35) with pliers (B) from front cover and shaft (29). Remove the seal and the
snap ring that is behind the seal.
18. Use a press to remove the shaft from cover (29). The bearing will come out with the shaft.
19. Remove seven piston assemblies (36) and slipper guide (37). Remove slipper guide retainer (38)
from block (39).
20. Use pliers (B) to remove valve plate (40).
21. Place cylinder block (39) in a press and apply pressure to remove the retaining ring. Remove and
inspect the cylinder block components.
NOTICE
In Step 22, take care not to damage the valve plate surface of the
housing.
22. Remove bearing (41) with a suitable puller, if necessary.
23. Remove valve (44). Remove four bolts (42) and servo piston (43).
24. Remove O-ring (47), spring (46) and valve (45).
NOTE: Photo does not show mechanical stop bolts.
25. Inspect and replace, if necessary, piston rings (48) on servo (43).
26. Thoroughly clean and inspect the pump housing for wear or damage.
Assemble Vibratory Pump
CS-563 & CP-563 Vibratory Compactors 5AJ00001-UP (MACHINE) POWERED BY... Page 10 of 16
NOTICE
Thoroughly clean and inspect the pump housing and all parts prior to
assembly. Perform the assembly on a clean work bench and lightly
lubricate all moving parts with clean hydraulic oil prior to assembly.
NOTE: Photo does not show mechanical stop bolts.
1. Remove end cap (43) and the seal rings on the end to be installed in the housing first. Install the
servo into the housing with the end without the seal rings first and push the servo through so that end
is exposed on the other side.
2. Install seal ring (48) on the servo piston and push the piston back in the housing.
3. Install end caps (43) with bolts (42). Tighten bolts (42) to a torque of 14-18 N·m (10-13 lb ft).
Install valve (44) and tighten to a torque of 136-231 N·m (100-170 lb ft).
NOTICE
When installing needle bearing (41), the printed or numbered end of

the bearing cage must face the press.
4. Press needle bearing (41) into the housing with a suitable press. When installed correctly, the
needle bearing will protrude from the inside surface of the housing from 2-2.5 mm (0.08-0.10 in) to
serve as a pilot for the valve plate.
5. Install the cylinder block spring components and use a press to install the retaining ring.
6. Install valve plate (40) with pliers (A). Make sure the valve plate sits down on the valve plate pin.
7. Install slipper guide retainer (38). Install piston assemblies (36) and slipper guide (37) into cylinder
block (39).
8. Install the assembled cylinder block into the pump housing with pliers (A).
9. Install the shaft and bearing into front cover (29) with a press.
10. Install the inner retaining ring with pliers (B) and install the seal. Install retaining ring (35) in
cover (29) with pliers (B).
NOTICE
In Step 11, be certain all parts are properly aligned. Damage to the
swashplate or front cover will occur if the front cover is forced into
position on the housing.
NOTE: When the shaft and front cover are properly installed, the cylinder block spring will hold the
cover away from the housing a maximum of 3 mm (.125 in).
11. Install a new gasket (32) on the pump housing. Install swashplate (30) with servo piston slider
(33). Install journal bearings (34) onto the front cover. Slide shaft and front cover (29) into the pump,
while carefully aligning the shaft splines with the cylinder block splines.
12. Install cover bolts (28). Tighten the cover bolts to a torque of 54-68 N·m (40-50 lb ft).
13. Rotate the shaft to assure correct assembly. When properly assembled, a torque of 5.4 to 10.8
N·m (4 to 8 lb ft) will be required to turn the shaft.
14. Install adapter plate (1) with bolts (4). Install gear (2) and nut (3). Tighten nut (3) to a torque of
170 ± 20 N·m (125 ± 15 lb ft).
15. Install sleeve (27).
NOTICE
Position machine groove into dowel which is connected to swashplate.

Improper installation will allow the dowel to break off.
16. Position the O-rings on the electric control valve. Install electric displacement control (25) with
bolts (24). Tighten bolts (24) to a torque of 13-14 N·m (10-11 lb ft).
17. Position the O-rings on the filter adapter. Install filter adapter (22) on the pump housing. Tighten
bolts (21) to a torque of 22-29 N·m (16-21 lb ft).
18. Install spacer plate and O-ring (20). Install load ring (19). Install adapter (18) and tighten the bolts
to a torque of 37-50 N·m (27-37 lb ft). Install cover (16) and tighten the bolts to a torque of 27-34
N·m (20-25 lb ft).
19. Assemble the charge check and relief valve. Install a new O-ring (10).
NOTICE
When installing relief valve, be sure to place relief valve (8) in on an

angle and rotate into plug (10). Relief valve (8) is held in position by a
retaining ring inside of plug (10).
20. Install check and relief valve (7) in the pump. Tighten the valve to a torque of 136-230 N·m (100-
170 lb ft).
21. Assemble the charge relief valve. Be sure to use the same shims (13).
22. Tighten the charge relief valve to a torque of 136-230 N·m (100-170 lb ft). Install bypass valve
(5) and tighten to a torque of 9.5-13.6 N·m (7-10 lb ft).
End By:
a. install vibratory pump
b. See the topic, "Electric Displacement Control Neutral Adjustment", in Testing & Adjusting, Form
No. KENR1588. This procedure must be done before the machine is put into service.
Copyright 1993 - 2023 Caterpillar Inc. Wed Oct 25 22:51:15 EST 2023
Todos los derechos reservados.
Red privada para licenciados del SIS.

Bomba Hyd Vibro CS563

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Bomba Hyd Vibro CS563

Uploaded by

Copyright:

Available Formats

CS-563 & CP-563 Vibratory Compactors 5AJ00001-UP (MACHINE) POWERED BY 3...

Producto: VIBRATORY COMPACTOR

Remove & Install Vibratory Pump

At operating temperature, the hydraulic oil tank is hot and under

2. Remove panel (10).

4. Remove four hydraulic hoses (1). Disconnect wire (2).

Disassemble Vibratory Pump

a. remove vibratory pump

5. Remove two bolts (15) and cover (16).

6. Remove three bolts (17) and adapter (18).

7. Remove load ring (19).

8. Remove spacer plate and O-ring (20).

9. Remove three bolts (21) and filter adapter (22).

13. Remove control sleeve (27).

15. Remove seven bolts (28).

20. Use pliers (B) to remove valve plate (40).

22. Remove bearing (41) with a suitable puller, if necessary.

24. Remove O-ring (47), spring (46) and valve (45).

NOTE: Photo does not show mechanical stop bolts.

Assemble Vibratory Pump

NOTE: Photo does not show mechanical stop bolts.

When installing needle bearing (41), the printed or numbered end of

15. Install sleeve (27).

Position machine groove into dowel which is connected to swashplate.

When installing relief valve, be sure to place relief valve (8) in on an

a. install vibratory pump

You might also like